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SA748

Uploaded by

kavin boopathi
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ASME BPVC.II.

A-2023 SA-748/SA-748M

SPECIFICATION FOR STATICALLY CAST CHILLED


WHITE IRON-GRAY IRON DUAL METAL ROLLS FOR
PRESSURE VESSEL USE

SA-748/SA-748M

(Identical with ASTM Specification A748/A748M-87(2018).)

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SA-748/SA-748M ASME BPVC.II.A-2023

Standard Specification for


Statically Cast Chilled White Iron-Gray Iron Dual Metal Rolls
for Pressure Vessel Use

1. Scope 3.1.1 ASTM designation and year of issue,


1.1 This specification covers statically cast dual metal rolls 3.1.2 Dimensions of dual rolls,
with the outer layer of the roll body being chilled white iron of 3.1.3 Class of gray iron in the roll core (see 4.2),
different chemical composition than the core and journals of 3.1.4 Inspection requirements, if different (see 10.1),
the roll which is gray cast iron. The castings are suitable for 3.1.5 Certification, if required (see 11.1), and
pressure containing parts, the design strength of which is based 3.1.6 Special position of marking information, if required
on the gray iron portion of the cylinder. The castings are (see 12.1).
suitable for service at temperatures up to 450°F [232°C]. 3.2 Any additional requirements not covered in this speci-
1.2 The values stated in either SI units or inch-pound units fication are subject to agreement between the manufacturer and
are to be regarded separately as standard. The values stated in purchaser.
each system may not be exact equivalents; therefore, each
4. Materials and Manufacture
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance 4.1 The melting procedure shall be optional with the
with the standard. foundry.
1.3 The following safety hazards statement pertains only to 4.2 The chilled white iron exterior of the roll body shall be
the test method portion, 9, of this specification: This standard made to a minimum hardness of 60 Scleroscope “C”. The gray
does not purport to address all of the safety concerns, if any, iron portion of the roll shall conform to the applicable class of
associated with its use. It is the responsibility of the user of this Specification A278/A278M, as determined by design require-
standard to establish appropriate safety and health practices ments. The scope of this specification shall include Nos. 20, 25,
and determine the applicability of regulatory limitations prior 30, 35, 150, 175, 200, and 250 of Specification A278/A278M.
to use. 4.3 The casting process shall be controlled to produce a
2. Referenced Documents metallurgical bond between the chilled white iron exterior and
gray iron interior of the roll body.
2.1 ASTM Standards:
A278/A278M Specification for Gray Iron Castings for 5. Test Requirements
Pressure-Containing Parts for Temperatures Up to 650°F
5.1 Tensile Requirements—Tensile bars removed from a
(350°C)
prolongation at one end of the roll journal, in accordance with
A667/A667M Specification for Centrifugally Cast Dual
Specification A278/A278M, shall have a tensile strength not
Metal (Gray and White Cast Iron) Cylinders
less than 80 % of that specified by the applicable class of
3. Ordering Information Specification A278/A278M.
3.1 Orders for material under this specification shall include 5.2 Thickness of Chilled White Iron:
the following information: 5.2.1 The thickness of the clear chilled white iron plus the
mottled iron at the roll face shall not be more than 30 % of the
total finished wall thickness.
5.2.2 The thickness of the chilled white iron exterior of the
roll body shall be determined by measuring the chill depth at
the ends of the roll face.

6. Finish
6.1 All surfaces shall be machined or ground, or both, prior
to the rolls being placed into service.

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ASME BPVC.II.A-2023 SA-748/SA-748M

7. Number of Tests The manufacturer shall afford the inspector all reasonable
7.1 The number of tension tests shall be in accordance with facilities to satisfy him that the material is being furnished in
Specification A278/A278M. accordance with this specification. Unless otherwise specified,
all tests and inspections shall be made at the place of
8. Specimen Preparation manufacture prior to the shipment, and shall be so conducted as
not to interfere unnecessarily with the operation of the works.
8.1 Test bars representing the gray iron portion of the roll
shall be made from a prolongation at one end of the roll journal 11. Acceptance and Certification
in accordance with Specification A278/A278M. Tension test
11.1 Final acceptance of the casting shall follow complete
specimens machined from this prolongation shall conform to
machining of the casting. Upon request of the purchaser and
the dimensions shown for Specimen “C” in Specification
when so specified in the purchase order, a certification shall be
A278/A278M.
made on the basis of acceptance of the material. This shall
9. Test Method consist of a copy of the manufacturer’s test report or a
statement by the supplier, accompanied by a copy of the test
9.1 Tension test specimens shall fit the holders of the testing results, that the material has been sampled, tested, and in-
machine in such a way that the load shall be axial. The use of spected in accordance with the provisions of this specification.
self-aligning shackles is suggested. After reaching a stress Each certification so furnished shall be signed by an authorized
equivalent to 15 000 psi [100 MPa], the speed of the moving agent of the supplier or manufacturer.
head of the testing machine shall not exceed 1⁄8 in. [3.2
mm]/min. 12. Product Marking
12.1 Pressure-containing castings made in accordance with
10. Inspection this specification shall have the name of the manufacturer or
10.1 The inspector representing the purchaser shall have his recognized trademark and the class of iron to which it
free entry at all times, while work on the contract of the conforms, cast or indelibly stamped on the surface indicated by
purchaser is being performed, to all parts of the manufacturer’s the purchaser or in such a position as not to injure the
works that concern the manufacture of the material ordered. usefulness of the casting.

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