Quick Start Guide: Models
Quick Start Guide: Models
Models
Table 1: ABR 3000 Models
Features
Figure 1. Models with Serial and Ethernet 1. Smart Teach Interface Figure 2. Models with Serial and USB
2. Ethernet Connection LED
2 3. Power LED 3
1 3 4. Button 1
4 4
5. Internal Illuminators
6. Good Read LED (green)
7. Lens
8. Aiming System Laser Source
Indicators
Indicator Color LED Status During Normal Operation
Figure 3. Indicators—Top of Device
1 Power Blue Indicates connection to the power supply
6 COM/Test Amber Active result output transmission on the Main serial or USB ports
During the reader startup, all of the LEDs turn on for one second.
See Smart Teach Interface on p. 3 for the colors and meanings of the five LEDs when the reader is in Smart Teach mode.
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure. Do not attempt to disassemble this sensor for repair. A defective unit must be returned to
the manufacturer.
Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intra-
beam viewing.
Installation Instructions
2. Using a 2.5 mm hex key, rotate the focus ring at the back of the reader to one of the three pre-calibrated distances or to the desired
distanced according to your application.
CAUTION: Do not rotate the focus ring beyond the focus scale limits; damage to the focus mechanism can occur.
Refer to the Reading Diagrams in the Instruction Manual which show the reading ranges at the different focus positions for Code 128
(1D) and Data Matrix (2D) codes.
CAUTION: Always use the included washers, which help prevent over-insertion. Engaging the mounting screws
more than 3.5 mm will damage the device.
3. Check the device alignment.
4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.
8 3 Gray Output 2
93 Red Output 1
13 White/Green Input Signal 2
14 Brown/Green not connected
15 White/Yellow USB Data - 2
All wires are referenced to GND, so any connected serial or I/O device must share a connection to GND.
If using a TCNM-ACBB1 connection box, connect the reader using cable MQDEC-1703SS-DB25 and refer to the Instruction Manual for writing
details.
For Ethernet models, use Cat 5e or superior M12 D-code cables, such as STP-M12D-4xx.
To meet EMC requirements:
• Connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm
• Conect pin "Earth" of the TCNM-ACBB1 connection box to a good earth ground
Simple Configuration
From the factory, all standard 1D and 2D ABR 3000 models are set up to read Data Matrix barcodes. To configure other codes, perform the
simple configuration using the Smart Teach Interface. A simple configuration does not require Barcode Manager software.
Icon Description
Test Mode includes bar graph visualization to check static reading performance.
Focus (Aim) turns on the laser aiming cross to aim the reader at the target.
Quick access to the following modes is provided using the push button:
Release button to exit Release button to enter Release button to enter Release button to enter Release button to enter Release button to exit
Test mode Focus (Aim) mode Setup mode Learn mode (cycle)
2 If using the USB interface without Banner accessory cables, EMC compliance requires USB data and power signals to originate from the same source (computer). Maxi-
mum USB cable length from M12 17-pin connector is 2 meters. Incorrect disconnection can result in damage to the USB hub.
3 Referenced to GND; Outputs become opto-isolated and polarity sensitive when connected through the TCNM-ACBB1 connection box. See the Instruction Manual for con-
nection details.
4 If using RS422, do not leave floating. See the Instruction Manual for connection details.
Focus/Aiming
The reader includes a built-in aiming system to aid in reader positioning. Access the aiming system through the Smart Teach Interface.
FOV
6. Exit Aim mode by pressing the Smart Teach button once. The aiming system turns off.
Setup
Once entered, the imager automatically performs the Image Acquisition parameter calibration for the specific code presented to it.
1.
Enter Setup mode by pressing and holding the Smart Teach button until the Setup LED is on.
Figure 6. Smart Teach Interface: Setup Mode
The Setup LED blinks until the procedure is completed. The Setup procedure ends when the Image Acquisition parameters are
successfully saved in the reader memory, the Setup LED stops blinking, the ABR beeps once, and exits Setup mode.
3. If the calibration cannot be reached after a timeout of about 5 (five) seconds, ABR exits without saving the parameters to memory, the
Setup LED stops blinking, and the ABR beeps once.
Learn
Once entered, the imager starts a procedure to automatically detect and recognize a single code 6 which is presented to it. Successive Learns
will substitute the current code. To configure multiple codes, use the Barcode Manager Auto-learn procedure.
Exit Learn mode at any time by pressing the Smart Teach button once. After a short delay the Learn procedure is cancelled.
1.
Enter Learn mode by pressing and holding the Smart Teach button until the Learn LED is on.
Figure 7. Smart Teach Interface: Learn Mode
The Learn LED blinks until the procedure is complete. The Learn procedure ends when the Image Processing and Decoding pa-
rameters for a single code are successfully saved in the reader memory, the Green Spot is activated, the Learn LED stops blink-
ing, the ABR beeps once, and exits Learn mode.
6 The Learn procedure does not recognize the following symbologies: Postal Codes, Pharmacode, and MSI. Configure through Barcode Manager for these codes.
Advanced Configuration
Use the following procedures for a more advanced configuration of the ABR. Advanced configuration requires Barcode Manager software. For
complete configuration instructions, refer to the Instruction Manual at www.bannerengineering.com. Search for p/n 207637 to view the Instruc-
tion Manual.
Important: Install Barcode Manager on a Windows® 7, 8, or 10 7 computer. Barcode Manager does not currently support
Windows Embedded (often used in industrial PCs and/or PLCs).
The Barcode Manager discovery feature also shows devices not belonging to the LAN and displays them in light gray (see Figure 8 on p. 5).
The following is an example configuration for Windows® operating system version 7, 8, or 10.
1. Confirm the network connections. Changing the Local Area Connection (LAN) properties of the programming computer to be compati-
ble with the ABR device on the network may be required for connection.
a) Click the Start button, then on the Start menu, click Control Panel or search for Control Panel.
b) In Control Panel, click Network and Internet, then click Network and Sharing Center, and then click Change adapter settings.
c) Right-click on the connection that you want to change, then click Properties.
If you are prompted for an administrator password or confirmation, enter the password or provide confirmation.
d) In the connection properties, click Internet Protocol Version 4 (TCP/IPv4), and then click Properties.
e) In the Internet Protocol (TCP/IPv4) Properties, select Use the following IP address.
f) Make sure that the IP address is 192.168.3.1, and the subnet mask is 255.255.255.0.
The IP address must be compatible with the default device address 192.168.3.100.
2. As an alternate method, change the IP address of the device.
3.
In Barcode Manager, click Find Devices.
The device displays in Sensor Neighborhood with a dark gray icon, meaning it is now part of the LAN and can be configured. The new
IP address also displays.
4.
Double-click or drag the device icon into the Selected Device Information Area.
Details about the device display in this area.
After device discovery, configure your device through Barcode Manager. Go to Automatic Setup on p. 6.
7 Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.
8 All devices can be configured through their Main Serial port. However, through this interface, configuration is slower than the Ethernet or USB interfaces and presents some
limitations. It is recommended to use the Serial interface for configuration only if the other interfaces are not available.
2. Find your reader in the list by matching its serial number (SN). The USB driver creates a virtual Ethernet connection with an IP address
that cannot be modified.
Tip: The USB unit is the one in the Sensor Neighborhood list without a wrench icon (used for modifying the
IP parameters).
3.
Double-click on or drag the device icon into the Selected Device Information Area. Details about the device display in this area.
Automatic Setup
To begin configuration, the reader must be correctly mounted at the correct reading distance for your application so that its Field of View covers
the application reading area.
1.
Click Open Device Configuration. The Open Device Configuration window opens showing the list of configurations (jobs) cur-
rently saved on the device. For new devices, the only saved configuration is the Default configuration.
2. Click OK. The device enters Live Image Capture mode and begins acquiring images.
3. Place the application code 9 in front of the reader at the correct application reading distance.
4. If needed, set the focus manually. See Set the Focus on p. 2.
5.
After the code is positioned, click Pause to stop image acquisition.
Note: If the image display area is too dark to see the images being captured, drag the Gain and Exposure Time
sliders to the right to increase visibility. This will not affect Automatic Setup.
9 Automatic Setup does not recognize the following symbologies: Postal Codes, Pharmacode, MSI, Standard 2 of 5, or Matrix 2 of 5, and Interleaved 2 of 5.
Specifications—Reader
Supply Voltage Required Overcurrent Protection
5 V dc to 30 V dc
10 V dc to 30 V dc with TCNM-ACBB1 WARNING: Electrical connections must be made by
qualified personnel in accordance with local and na-
Consumption tional electrical codes and regulations.
0.4 A (at 5 V dc) to 0.1 A (at 30 V dc) maximum
Overcurrent protection is required to be provided by end product application per the
Communication Interface supplied table.
Main RS232 or RS422 full duplex: 2400 bit/s to 115200 bit/s Overcurrent protection may be provided with external fusing or via Current Limiting,
USB: USB 2.0 Hi-Speed Class 2 Power Supply.
Ethernet 10: 10/100 Mbit/s Supply wiring leads < 24 AWG shall not be spliced.
Inputs For additional product support, go to www.bannerengineering.com.
Input 1 (External Trigger) and Input 2: Protected against short-circuits (opto-isola- Supply Wiring (AWG) Required Overcurrent Protection (Amps)
ted, polarity insensitive, and PNP only when connected through TCNM-ACBB1)
20 5.0
Outputs
22 3.0
2 NPN/PNP/Push-Pull software selectable, reverse polarity and short circuit protec-
ted outputs available (2 Opto-isolated outputs instead if using TCNM-ACBB1) 24 2.0
Maximum Current: 100 mA maximum continuous or 145 mA pulsed 26 1.0
Maximum load device voltage drop (in NPN mode): 30 V
28 0.8
Optical Features 30 0.5
See the Instruction Manual for details
LED Safety: LED emission according to EN 62471
Imager Certifications
WVGA: 752 × 480 pixels, CMOS, 57 frames/second
1.2MP: 1280 × 960 pixels, CMOS, 36 frames/second
Construction
Aluminum, plastic window
Operating Conditions
Operating Temperature 11: 0 °C to +45 °C (+32 °F to +113 °F)
Storage Temperature: –20 °C to +70 °C (–4 °F to +158 °F)
90% maximum relative humidity (non-condensing)
Environmental Rating
IEC IP65
Other
Smart Teach button (configurable via Barcode Manager), beeper
Parameter Storage
Permanent memory (Flash)
10 The Ethernet interface is compatible with the following application protocols: TCP/IP, EtherNet/lP™, MODBUS® TCP, SLMP, PROFINET®. (The ABR is PROFINET compatible but not PROFINET certified.)
11 High ambient temperature applications should use a metal mounting bracket for heat dissipation.
Barcode Types
FCC Statement
Modifications or changes to this equipment without the expressed written approval of Banner Engineering could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequen-
cy energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
PC Requirements—Barcode Manager
Administrative rights are required to install the Barcode Manager software.
Operating System Processor
Microsoft® Windows® operating system version 7, 8, or 10 12 13 2.00 GHz or faster microprocessor
Barcode Manager does not currently support Windows Embedded (often used in in-
dustrial PCs and/or PLCs) Screen Resolution
One 19-inch or larger monitor, optimized for 1280×1024 resolution
System Type
32-bit or 64-bit Third-Party Software
Web Browser: Google Chrome, Mozilla Firefox, Microsoft Internet Explorer, Opera,
Hard Drive Space etc.
2 GB hard disk for 64-bit machines; 1 GB hard disk for 32-bit machines
Connection
Memory (RAM) 100 Base-T Ethernet
1 GB RAM
12 Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries.
13 Barcode Manager no longer supports Windows XP.