SHIPOWNER:

& F:
SHIPYARD: SHANGHAI WAIGAOOIAO SHIPBUILDING..LTD

HULL NO: H1490/91 /92/93/94/95Z96 H1501 /02/03

&
SHIPTYPE: 180,000 DWT BULK CARRIER
& *k:
RULE: ___ CCS

PROJECT NO: fib E553

tfe
ELECTRO-HYDRAULIC STEERING GEAR
m ft
MACHINERY EQUIPMENT

X ffl
FINISHING DRAWING
fib t/L M FE21-288
STEERING GEAR TYPE: FE21 -288

^ f'J mm
EDITED It FILE NO
WMESG-1046WG

.
^ 64 ^ f 0 ^
CHECKED
# 7£
VERIFIED ^x
# >1
APPROVED

Add: NO. 9Wudong Street Qingshan Wuhan HuBei China

WHMP WUHAN MARINE MACHINERY PLANT CO.. LTD
Fax: (027) 68867461 Tel: (027) 68867387
E-mail: [email protected] Code: 430084
 FE-STANDARD

CONTENTS

1. Specifications -------------------------------------------------------------------- 2
1-1 Particulars ------------------------------------------------------------------- 2
1-2 Rule and regulations -------------------------------------------------------- 4
1-3 Materials for main parts --------------------------------------------------- 4
1-4 Spare parts and tools -------------------------------------------------------- 4
1-5 Test and inspection -------------------------------------------------------- 5
1-6 Painting ----------------------------------------------------------------------- 5
1-7 Drawings and documents ------------------------------------------------- 5
1-8 Scope of supply -------------------------------------------------------------- 6
Fig. 1 Schematic diagram of control system---------------------------------- 7
Fig. 2 Wiring diagram of pump control unit ---------------------------------- 8
2. Hydraulic circuit diagram------------------------------------------------------ 9
3. Arrangement ------------------------------------------------------------------- 10
4. Installation --------------------------------------------------------------------- 11
5. Piping arrangement ----------------------------------------------------------- 12
6. Tiller ---------------------------------------------------------------------------- 13
7. Detail of tiller inner dia. ----------------------------------------------------- 14
8. Key ------------------------------------------------------------------------------ 15
9. Installation of repeat back unit and rudder angle transmitter ---------- 16
10. Electric motor for servo pump --------------------------------------------- 17
11. Limit switch for rudder angle limiter ------------------------------------- 20
12. List of spare parts and tool ------------------------------------------------- 21
13. Shop test instruction book -------------------------------------------------- 36
14. Storage tank ------------------------------------------------------------------ 40
15.Grease pump for rudder carrier -------------------------------------------- 42

1
1. Specifications
1-1. Particulars
Steering gear type : FE21-288
Construction 2-ram, 4-cylinders
Rapson-slide type
Power units 2 identical type
(1 unit stand-by)
Control system (Refer to Fig.1) Electrical pump control system (2 system)
Steering method 1) Remote control from the bridge by pilot
system
2) Local control by pump control knob
Steering gear torque at max. Working 2820 kNm （288 tm）
pressure at 35 deg.
Rudder turning angle Starboard: 35deg
Port: 35deg
Limit rudder angle Starboard: ab 37deg
Port: ab 37deg
Rudder turning speed by one power unit 65 deg/28s
Normal radius of tiller arm 760mm
Ram diameter 280mm
Max. Working pressure 23.5Mpa (240 kgf/cm2)
Safety valve set pressure (Design 29.4Mpa (300 kgf/cm2)
pressure)
Hydraulic pump (main pump)
Type LV-180-410R10
(Bent axis type axial piston pump)
Max. Tilting angle (stroke) 26.0deg (44.3 mm)
Main Max. Outlet flow 276 L/min
Electric motor
pump Output 90KW
Source AC440V-60HZ-3
Synchronous speed 1800 min-1
Rating 25%: cont、 100%: 1h 、 200%: 60s
Overload at safety valve set 167%
pressure
Starting torque Min. 200%

2
 (FE21-288)
Hydraulic pump Type GN206KXAR (Gear pump)
Servo Electric motor
Pump Output 0.86KW
Source AC440V-60HZ-3
Synchronous speed 1800 min-1
Rating 100%: cont.
Pump Torque motor
cont. Rated torque (current) 4.0 kgfcm (DC 1.6A)
unit Max. Torque (current) 8.0 kgfcm (DC 3.2A)
Rotative angle 30 deg
Cable connection Connector with plug
LVDT (Linear variable
differential transformer)
Cable connection Connector with plug
Unloading device
Source AC100(110)V-60HZ-1
Rush current 5.28 A
Holding current 0.5 A
Cable connection Terminals with cable gland
Level switch for low level alarm
Switching direction Low ON
Switch rating AC220V,Max 0.5A
Cable connection Terminals with cable gland
Temperature sensor OFF<75℃<ON
Working fluid to recommend
Description Hydraulic fluid or Anti-wear type hydraulic fluid
Grade ISO VG68 or VG56
Oil viscosity 50 ~ 75 mm2/s (cst) at 400C
Required oil quantity of steering gear 970 L
Required oil quantity of storage tank 485 L
Name plate /Language English & Chinese

Operating instruction plate/Language English & Chinese

3
1-2. Rules and regulations
1). CCS
2). JIS(Japanese Industrial Standard)+SOLAS
1-3. Materials for main parts （According to the CCS Rules）

Name Material Symbol

Tiller Carbon steel casting SC480
Key Carbon steel forging 50

Ram pin Nickel chromium steel 18Cr2Ni4WA

Ram Carbon steel 55

Cylinder Nodular graphite casting ASTM A536
High press. pipe Carbon steel (Seamless) 410 Ⅰ

1-4. Spare parts and tools (Refer to the list of spare parts and tools)
1). Spare parts

Percentage of spare
Name to working quantity
V-packing for cylinder 50%
Rubber ring for flexible coupling 50%
Spring for safety valve 50%
Solenoid for unloading device 50%
Spare parts for Filter 100%
O-ring & oil seal 100%

2). Tools

Name Quantity
Pliers for stop ring 1 set
Ratchet spanner for stop valve 1 set
Spare parts box 1 set

4
1-5. Test and inspection
1). The test of the hydraulic pump shall be performed in accordance with KHI’s
standard based on the JIS F 6721 and the CCS Rules.
2). The shop test of the steering gear shall be performed in accordance with the rule of
JIS F 6720 “Shop Test Method for Ship’s Hydraulic Steering Gear’’ in the
presence of the surveyor of the Classification Society and/or the inspector of the
ship-owner and shipbuilder.
3). The test and inspection of the steering gear components shall be performed in
accordance with the Classification Society requirements.
4). If abnormal condition is not noticed at 1) and/or 2). The overhaul of pump and/or
steering gear shall be omitted.

1-6. Painting
1) Finish Color: Munsell 7.5BG7/2
2) Method :Under coating : Alkyd resin primer……2 coats (35m2)
Finish coating: Alkyd resin enamel……..2 coat (30m2)
1-7. Drawings and documents
1). Language: English
2). Number of copies

Drawing and document Approval Working Final drawing

drawing drawing
Specifications
Automatic isolation system 6Copies 10Copies 5Copies/ship
Hydraulic circuit diagram
Arrangement
Installation
Piping arrangement
Tiller
List of spare parts & tools

Shop test records   

Instruction manual   

5
 1-8. Scope of supply (Per one ship) (FE-CCS)
WMMP Shipbuilder’s
Item Name Quantity
supply supply
11 Steering gear 1 set O
1) Tiller & Key (Refer to the drawing in detail) ----------- (1 set ) O
2) Ram, ram pin & rollers ----------------------------------- ( 2 sets) O
3) Cylinder -------------------------------------------------- ( 4 sets) O
4) Oil tank with accessory ----------------------------------- ( 2 sets) O
5) Level switch for low level alarm---------------------------- ( 2 sets) O
6) Main pump and Electric motor---------------------------- ( 2 sets) O
7) Pump control unit ----------------------------------------- ( 2 sets) O
8) Valve unit ------------------------------------------------- ( 2 sets) O
9) Servo pump unit (including electric motor) --------------- ( 2 sets) O
10) Flexible coupling and seat for main electric motor ------- ( 2 sets) O
11) Pressure gauge ------------------------------------------- ( 6 sets) O
12) Air vent valve --------------------------------------------- ( 4 sets) O
13) Piping and pipe bands ------------------------------------ ( 1 set ) O
14) Limit switch for rudder angle limiter ---------------------- ( 4 sets) O
15) Rudder angle indicator plate ------------------------------ ( 2 sets) O
16) Temperature sensor---------------------------------------- ( 2 sets) O
12 Linkage between repeat-back unit and tiller and pole -------- ( 2 sets) O
13 Operating instruction plate ------------------------------------ ( 2 pcs ) O
14 Spare parts and tools ------------------------------------------ ( 1 set ) O
21 Electric motor for main pump ---------------------------------- ( 2 sets ) O
22 Starter of electric motors for main pump and servo pump---- ( 2 sets ) O
23 Pilot system including control box ----------------------------- ( 1 set ) O
24 Rudder angle transmitter and indicators------------------------ ( 1 set ) O
25 Linkage between rudder angle transmitter and tiller and pole ( 1 set ) O
26 Alarm panels in W/H and ECR--------------------------------- ( 2 set ) O
27 Storage tank and pipings--------------------------------------- ( 1 set ) O
28 Filling pump for storage tank----------------------------------- ( 1 set ) O
29 Grease pump for rudder carrier -------------------------------- ( 1 set ) O
30 Stopper’s and cotters for cylinders----------------------------- ( 1 set ) O
31 Foundation bolts, nuts for cylinders---------------------------- ( 1 set ) O
32 Working fluid and lubricant------------------------------------- ( 1 set ) O
33 Installation work----------------------------------------------- ( 1 set ) O
34 Pipe supporting fitting------------------------------------------ ( 1 set ) O
35 Test operation on board and sea trial-------------------------- ( 1 set ) O
36 Wiring--------------------------------------------------------- ( 1 set ) O
37 Hydraulic nut--------------------------------------------------- ( 1 set ) O

6
ᆑΞ಴ဒส‫ޙ‬
° °
TYPE M2QA80M4B FRAME 80M
OUTPUT 0.75/0.86 INSTALLATION B5 (FLANGE)
AC440V-60Hz-3 1685
SOURCE RATED SPEED (r/min)
AC380V-50Hz-3 1415
POLES 4 PROTECTION IP55
RATING S1 INSUL F
IN (A) 1.95/1.91 CABLE SIZE TPYC-2
IS/ IN 5.5/5.6 GLAND NO. 20b
TN (Nm) 5.06/4.84 Lp dB(A) 52/55
COLOR D-END 6204DDU C3
BEARING (NSK)
WEIGHT (Kg) 17 E-END 6204DDU C3

DWG.No: PFSEM075
″ ″

″ ″
° °
′
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 ″

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ELECTRO-HYDRAULIC STEERING GEAR
SHOP TEST INSTRUCTION BOOK

WUHAN MARINE MACHINERY PLANT

2013/10/29
 Shop Test Method for Electro- Hydraulic Steering Gear

1. General.
1-1 Application
This code instructs the shop test method of the Electro-Hydraulic steering
gears manufactured by Kawasaki Precision Machinery Ltd./Wuhan
Marine Machinery Plant. The shop test shall be carried our in accordance
with JIS (Japanese Industrial Standard) F6720 “Shop Test Method For
Ship’s Hydraulic Steering Gears”.
2. Kinds of tests and test method
Steering test shall be carried out without load on the rudder stock by the
steering methods shown in Fig.1 at the various combinations between
hydraulic pump and cylinders.
In each test, it shall be checked whether working condition is good or not
and whether steering follow up mechanism functions satisfactorily or not.
Besides, the confirmation of the actual rudder stopping angle shall be
made.

3. Test Equipment
Electro-hydraulic steering gear to be tested shall be installed almost
similarly to the conditions at the installation on board. Fig.2 shows an
example.
4. Measurements
1). Rudder turning speed
Turning speed is indicated by the time for moving form 35 degrees on
one side to 30 degrees on the other side on the way 35 degrees in the
process of 2 shown in Fig.1.
2). Maximum pressures of all hydraulic cylinders
3). Electric motor
a). Revolution per minute
b). Voltage
c). Current
4) Temperature
Oil temperature and atmospheric temperature
5. Overhauling
When abnormal condition is not noticed at performance test, the
overhauling shall be omitted.
When steering gears are delivered completely assembled, main parts
shall be inspected by shipbuilder’s inspector and shipowner before
assembling if required.
6. Test results
The principle items and test results shall be tabulated in the form of
Appendix 1.
 DXZ-100F2-YJ-YX2 型
电动干油站

南通希尔顿博世流体设备有限公司
Nantong Cildon Bossh Equipmet Co.,Ltd.
 DXZ-100F2-YJ-YX2

Electric grease station

Nantong Cildon Bossh Equipment Co., Ltd.

 目录
1． 电动泵用途、参数、工作原理-------------------------------1 ．

2． 电动泵外形图----------------------------------------------------2 ．

3． 贮油器外形及构造----------------------------------------------3 ．

4． 柱塞泵外形及构造----------------------------------------------4 ．

5． KL 型分配器构造-----------------------------------------------5 ．

6． 电动泵的安装、调整-------------------------------------------5 ．

7． 加油泵用途、参数及外形-------------------------------------6 ．

8． 操作说明----------------------------------------------------------7 ．

9． 电气原理图-------------------------------------------------------8

10． 元件布置图-----------------------------------------------------10

10．面板图-------------------------------------------------------------11

11．明细表-------------------------------------------------------------12
 CONTENTS

1. Electric lubricating pumb use、parameter、work principle--------1 ．

2.Electric lubricating pumb shape diagram---------------------------------2 ．

3.The oil container shape and structure-------------------------------------3 ．

4.Plunger pumb shape and structure----------------------------------------4 ．

5.Type KL slice dispenser structure-----------------------------------------5 ．

6.Electric lubricating pumb installing and adjusting-----------------------5 ．

7.Manual Lubricating Pump use、parameter、shape --------------------6 ．

8.Operating instructions ------------------------------------------------------7 ．

9.Electric schematic diagram ------------------------------------------------8 ．

10. The component arranges diagram --------------------------------------10．

10. Outling of electric panel -------------------------------------------------11 ．

11. Electrical components details -------------------------------------------12．

 南通希尔顿 共 12 页
DXZ-100F2-YJ-YX2 型电动干油站
说明书 第1页
一、产品用途
DXZ-100F2-YJ-YX2 型电动干油站由我公司自行设计、制造，具有制造工艺
简单、结构紧凑、性能稳定、工作可靠、维修方便等优点。
DXZ-100F2-YJ-YX2 型电动干油站主要用于舵机干油集中润滑系统中，通过
片式分配器向各润滑点供送定量润滑脂。并且在分配器出口配有油流可视接头，
可以直接视察到干油流动情况。此外，还可用于高炉、铸钢、破碎、烧结、吊车、
电铲以及造纸、建材等机械设备的润滑系统中。
DXZ-100F2-YJ-YX2 型电动干油站使用介质为针入度 250～350（25℃，150g）
1/10mm 的润滑脂。
二、技术参数：
给油能力 公称压力 贮油器 电动机 重量
型号
ml/min MPa 容积L 型号 功率KW 转速r/min 电压V Kg
DXZ-100F2-YJ-YX
100 10 75 Y712-4-H 0.45 1680 440 152
2

三、构造及工作原理：
DXZ-100F2-YJ-YX2 型电动干油站（如图 1）
，由贮油器 1 手动应急泵 2 减
速器 3 柱塞泵 4 集油块 5 底座 6 干油过滤器 7 KL 型片式分配器 8 电
动机 9 高压球阀 10 等主要部件组成。
贮油器 1 中的润滑脂由加油泵从贮油器 1 下部的加油口中注入。
油站工作时，电动机 9 通过减速器 3 带动柱塞泵 4，将润滑脂从贮油器 1 中吸入
并压出，输出的高压润滑脂经集油块 5 通过干油过滤器 7 过滤后向 KL 型片式分
配器 8 压送，在压力作用下 KL 型片式分配器 8 开始动作，依次向各润滑点定量
供送润滑脂。系统通过 ASDK-3/6 电控箱与 KL 型片式分配器 8 上行程开关联锁来
控制给脂量，行程开关每动作一次，每个给脂点可供到 1.64ml 油脂。在断电状
态下，采用手动应急泵 2 向集油块 5 输送高压润滑脂，通过干油过滤器 7 过滤后
向 KL 型片式分配器 8 压送，在压力作用下 KL 型片式分配器 8 开始动作，依次向
各润滑点供送润滑脂。
Nantong Cildon Total 12 pages
DXZ-100F2-YJ-YX2 Electric Grease Pump
Instructions Page 1
Ⅰ: Use
DXZ-100F2-YJ-YX2 Electric Grease Station is designed and produced by our company. It has many
advantages, such as simple process, reasonable structure, stable quality and convenience
maintenance.
DXZ-100F2-YJ-YX2 Electric Grease Station is suitable for the grease centralized lubricating system of
steering gear. It supplies fixed quantity lubricating grease through the slice dispenser. In addition, it
can also be used in the lubricating system of blast furnace, steel casting, fragmentation, sintering,
crane, excavator and the mechanical equipments of paper making and building material.and expoxt of
Distribufor is equipped with oil flow viewable we can obsere the flow of dry-oil by it.
DXZ-100F2-YJ-YX2 Electric Grease Station uses a lubricating grease whose penetration is between
250-350 (25℃, 150g) 1/10mm.
Ⅱ: Technical parameters
SRB manual lubricating pump uses The following shows the basic parameters.
Type Amount Specified Volume Electromotor Weight
of oil- pressure of oil Kg
supplying MPa container type Power Rotate Voltage

ml/min L KW r/min V

DXZ-100F2-YJ 100 10 75 Y712-4-H 0.45 1680 440 152

-YX2
Ⅲ. Structure and operating principle
DXZ-100F2-YJ-YX2 Electric Grease Station (As shown in Figure1) is made up of oil container (1),
manual emergency pump (2), speed reducer (3), plunger pump (4), oil-collecting mass(5), pedestal(6),
grease filter (7), type KL slice dispenser (8), electromotor (9) and high pressure ball valve (10).
Through the oil filler at the bottom of the lubricating grease, the lubricating grease is filled in the oil
container (1). When the station works, the electromotor (9) drives the plunger pump (4) through speed
reducer. The lubricating grease is pressed out of the oil container (1). The high pressure lubricating
grease is sent to type KL slice dispenser (8) after it passes the oil-collecting mass (5) and is filtrated
by the grease filter (7). Type KL slice dispenser (8) works under pressure and supplies fixed quantity
lubricating grease to all lubricating points. The system controls the quantity of grease with the travel
switch of Type KL slice dispenser (8). Each oil-supplying point can get 1.64ml lubricating grease as
the travel switch works each time. If the power is cut off, using manual emergency pump (2) to supply
high pressure lubricating grease to oil-collecting mass (5). It is filtrated by the grease filter (7) and then
pressed to Type KL slice dispenser (8). Type KL slice dispenser (8) works under pressure and
supplies lubricating grease to all lubricating points.
南通希尔顿 共 12 页
DXZ-100F2-YJ-YX2 型电动干油站
说明书 第2页

DXZ-100F2-YJ-YX2
Nantong Cildon Total 12 pages
DXZ-100F2-YJ-YX2 Electric Grease Pump
Instructions Page 2

DXZ-100F2-YJ-YX2
南通希尔顿 共 12 页
DXZ-100F2-YJ-YX2 型电动干油站
说明书 第3页
（1） 贮油器：

贮油器主要用于贮存润滑脂，并在油站工作时，将润滑脂压入柱塞泵。

贮油器（图 2）由筒盖 1 筒体 2 指示杆 3 随动活塞 4 加油口 5 等主

要部份组成。

在加油口 5 中装有过滤网，以清除润滑脂中的机械杂质，滤网应定期清洗，

防止阻塞。
（滤网前有逆止阀，取下滤网清洗时，筒内油脂不会溢出）
。当往贮

油器内充油时，筒内的活塞随同指示杆将被顶起，从指示杆上的刻度值，可以
知道贮油器的贮存量，指示杆上最末端有一条红色环形刻线，充油时观察到这

一红色刻线，表示油已充满，应立即停止加油。
Nantong Cildon Total 12 pages
DXZ-100F2-YJ-YX2 Electric Grease Pump
Instructions Page 3

(1) oil container

The oil container is mainly used for containing lubricating grease and pressing the lubricating
grease into the plunger pump when the station works.
Oil container (figure 2) is made up of lid (1), body (2), indicator stem (3), piston follower (4) and oil
filler (5).
There is a filtering net in the oil filler (5) which is used to filter out mechanic impurities. So the
filtering net should be cleaned periodically in order to avoid blocking. (There is an inverted valve
before the filtering net. The grease won’t overflow when the filtering net is taken away and cleaned.)
When filling oil into the oil container, the piston will be jacked up following with the indicator stem. We
can know the storage capacity of the oil container through the scale division on the indicator stem.
There is a red circle line at the end of the indicator stem. If the oil container is fully filled with the oil,
you can see the red line. Then you should stop filling at once.

Figure 2 Oil Container

南通希尔顿 共 12 页
DXZ-100F2-YJ-YX2 型电动干油站
说明书 第4页
（2）柱塞泵
柱塞泵（图 3）固定于减速箱体上，它由泵体 1 柱塞 2 外滑块 3 内滑
块4 柱塞套 5 等组成。
内滑块孔套在减速器的偏心蜗轮轴头上，由蜗杆带动蜗轮旋转时，内滑块
带动外滑块作左右直线运动，从而挂在外滑块上的两个柱塞相应同步作直线往
复运动，通过左右两个吸入口交替地将润滑脂吸入并压送到集油块中去，蜗轮
轴旋转一周，每个柱塞各吸入、压送一次润滑脂。
Nantong Cildon Total 12 pages
DXZ-100F2-YJ-YX2 Electric Grease Pump
Instructions Page 4

(1) plunger pump

The plunger pump (Figure 3) is fixed on the speed reducer. It is made up of pump body (1),
plunger (2), outer slide (3), inner slide (4) and plunger cover (5).
The inner slide covers on the head of the eccentric worm gear’s shift of the speed reducer. The
worm drives the worm gear to rotate, the inner slide drives the outer slide to do rectilinear motion from
left to right. Thus two plungers which hang on the outer slide do straight reciprocating motion
correspond to it. Two suction ports, left and right, suck and send the lubricating grease to the
oil-collecting mass. The worm gear makes one revolution, each plunger will suck and send the
lubricating grease one time.

Figure 3 Plunger Pump

南通希尔顿 共 12 页
DXZ-100F2-YJ-YX2 型电动干油站
说明书 第5页
（３）KL 型片式分配器
根据用户需求，产品出厂时将 KL 型片式分配器（图４）的出油口定为八
个 。 当 用 户 要 减 少 出 油 口 时 可 去 掉 出 油 口 内 部 的 封 堵 螺 钉 （ M5 × 6 ）， 用
JB/ZQ4448-86 螺塞 R1/4，将另一出油口封堵，即将双出口合并为单出口。故最
少出口可改为四个。

四、安装、调整及使用
1、油站应安装在环境温度-10～40℃的地方使用。
2、油站必须安装在便于检查、调整和易于拆洗的地方。
3、减速箱中要定期加注 50#机械油，其油位不得低于油位指示观察口高度
的一半。
4、调压杆无故不许调节，以免影响系统供油，最大使用压力为 10Mpa。
5、贮油器内油位下降至极限，应速补脂并加满，以免空气进入泵内影响供
脂。
6、油站工作要经常注意保持整洁，并定期拆洗系统中干油网式过滤器，确
保供脂压力的稳定。
Nantong Cildon Total 12 pages
DXZ-100F2-YJ-YX2 Electric Grease Pump
Instructions Page 5

(3) type KL slice dispenser

According to the demands of the customers, we set 8 oil outlets for type KL slice dispenser
(Figure 4). If the customer wants to reduce the amount of oil outlets, you can remove the bolt (M5×6)
and use JB/ZQ4448-86 plug screw R1/4 to block another oil outlet. The double outlet changes into
single outlet. Thus the least amount of oil outlets can be changed into four.

Figure 4 type KL slice

dispenser

Ⅳ. Installing, adjusting and using

1. The station should be placed at the place whose environment temperature is between -10 ～ 40℃.
2. The oil station should be placed at the place that is convenience for checking, adjusting and
cleaning.
3. The speed reducer should be filled with 50# machine oil periodically. And the oil level mustn’t be
lower than half of the oil level indicating
4. To avoid affecting the oil supplying of the system, don’t adjust the pressure regulating pole. The
biggest application pressure is 10 MPa.
5. To avoid that the air enter the pump to affect supplying grease, fill grease and top up when the oil
level reduces to the limit in the oil container.
6. Make sure that the oil supplying is stable, keep the oil station clean and clean the grease type filter
in the system periodically.
南通希尔顿 DXZ-100F2-YJ-YX2 共 12 页

说明书 型电动干油泵 第6页

一、 结构及用途
SJB-D60 型手动加油泵采用上、下往复运动的结构，具有体积小，携带方便，
使用灵活，外形美观的特点。配备好管接头可直接向大、中、小型机械设备输送
润滑脂、亦适用于向手动干油站或贮油器容积不大的其它干油站内充润滑脂。
二、技术能参数

加油量 公称压力 活塞行程 重量

型号 贮油桶容积 L
ml/循环 MPa mm Kg

SJB-D60 60 0.63 13.5 42 13

三、外形尺寸

四、本厂对用户的承诺
用户按本说明书要求进行使用时，发现确系制造质量问题，本厂实行三包（包
修、包换、包退），三包期自出厂之日起一年。
 Total 12 pages
DXZ-100F2-YJ-YX2-YX2
Nantong Cildon
Electric Grease Pump
lnstructions Page 6
Ⅰ: Structure and usage
Type SJB-D60 manual lubricating pump adopts the up and down movement
structure. It is small, convenience for carrying and has beautiful shape. It
can deliver lubricating grease to heavy, middle or small machines after it is
fixed with pipe joints. It is also suitable for manual oil-drying station or
other oil-drying station whose oil container is not big.

Ⅱ: Technical parameters
SRB manual lubricating pump uses a lubricating grease whose penetration is
between 310-385 (25℃, 150g) 1/10mm. The following shows the basic parameters.

Type Amount of oil- Specified Volume of oil Piston Weight

supplying pressure container stroke Kg
ml/cycle MPa L mm
SJB-D60 60 0.63 13.5 42 13
ⅢThe size of the external form

Ⅳ Promise to customers
We offer three guarantees for products (repairing, changing and returning) in
the condition that the users use the product according to the instructions and
also it is really the manufacturing quality problem. The effective time for three
guarantees is 1 year, which is from the date dispatched from the factory
 共 12 页，第 7 页

Total 12 Pages,Page 7

一．概述（Operative Instriction）

1.1 电源(POWER)：3N 60HZ AC440V

1.2 控制电源(CONTRL POWER)：AC220V

二、功能说明（Functional description）

2.1 手动：(Handaction)

将控制旋钮 SA 旋至手动位置，按 SB1 启动，泵启动，按 SB2 停止。

Let SA to Handaction,Press down Start Button,the Motor start work.

Press down Stop Button, the Motor stoped.

2.2 自动：(Autoaction)

自动位置时，开始间隔时间计时，计时到后，润滑泵启动，分配器上

行程开关动作，达到计数器的设定值后，润滑泵自动停止。如计数器不工

作，超过监控时间后，则润滑泵自动停止，并发出“供油延长”的报警信
号。自动位置时润滑泵启动
．．．．．．．．．．后，计数器不工作，应检查：分配器上行程开

关是否在动作。

In the automatic mode, the interval time relay work, reaches set value, the

lubrication pump start , and the limit switch start action , after setting up counter,

the lubrication pump automatically stops. If the counter does not work, over

monitoring time, then the lubrication pump automatically stops, and issued

"oil-feeding overtime" signal. When the lubrication pump auto running, the

counter does not work, should check: whether the limit switch is in action.
 主 备
电 用
源 电
源
润
滑
泵