Technical Specifications for VFD control panel

1. Introduction
This tender covers the design, fabrication, assembly, wiring/cabling, inspection, demonstration,
testing, delivery and performance guarantee of VFD control panel (annexure-1 VFD panel Drawing)
as per tender specifications. This also involves the testing and demonstration of all features and
functioning of VFD control panel. The bidder shall adhere to high quality in engineering and
workmanship for satisfactory performance of VFD control panel.

2. Scope of Supply
Description Quantity
VFD control panel (as per tender specifications) 2 No.

3. Scope of Work
This includes Various works related to VFD panel. However, the major things are given below.

1. Planning and preparation of works schedule for various tasks related to supply of panel after
receiving the purchase order.
2. Preparation of GA drawings, physical layout of Various components etc for purchaser’s
approval. Making the necessary changes as suggested by the purchaser and taking final
approval.
3. Preparation of power and control circuit drawings, cabling/wiring details, terminal block
details along with ferruling details for purchaser’s approval.
4. Procurement of various components as per approved BOM.
5. Design, fabrication of panel, assembly, mounting, integration of components, cabling/wiring
as per approved drawings.
6. Arranging test setups required for testing and demonstration of features of system.
7. Stagewise inspection, Demonstration of various features, testing the panel at supplier’s
place.
8. Safe delivery to BARC, Mysore.

4. Panel G.A. Drawing and Circuit Diagrams:

Following drawings related to VFD control panel are enclosed for supplier’s reference. Please note
that drawings are just indicative of the system and helps as guideline for design and development of
system.

Sl.No. Description
1. VFD Control panel Drawing 1
2. VFD Control panel View-1 Drawing 2
VFD Control panel View-2 Drawing 3
2. VFD Control Panel PowerWiring Diagram Drawing 4
3. VFD Control panel Power distribution diagram Drawing 5
4. VFD Control panel Interlock wiring Drawing 6
5. VFD Control panel Ready and Status Indication Drawing 7
6. VFD Control panel BOM Drawing 8
However supplier shall submit the GA drawings of VFD control panel, power control circuit drawings
after detailed study and finalization of control scheme for purchaser’s approval. Various electrical,
mechanical, maintenance aspects like dimensions, weight, spacing, routing of power, control cables,
EMI/EMC issues, components accessibility, easy replacement of faulty components etc. shall be
considered for GA of control and power components.

The fabrication of panel , mounting of various components, power control circuit wiring etc. shall be
done as per approved drawings only. Necessary changes shall be incorporated by supplier, as and
when required during testing for demonstration of features without any extra cost.

5. General specifications of panel

1. The panel shall be fabricated from 2 mm thick CRCA steel sheet and all the mounting plates
shall be of 3mm thick. The steel shall be of reputed make andmill certificate submitted
during panel structural inspection.
2. Overall dimensions of VFD control panel shall be as per drawing i.e.750 mm (L), 750 mm (D),
1600+150 mm (H). However, after working out the detailed GA drawings considering various
mechanical and electrical aspects etc dimensions can be increased about 100mm, if required
with approval of purchaser.
3. Panel shall be designed with suitable reinforce supports for mounting of all components
(VFDs, Power Supplies contactors, etc.). Proper care shall be taken in the design of structure
in order to avoid any damages during transport, loading/ unloading, installation of panels.
4. 4 No. of VFDs will be mounted inside VFD control panel as shown in the drawing. Cut outs
for VFDs shall be provided at front of panel. Dimensions of cut out shall be as per approved
G.A. drawing of VFD panel. Suitable closing covers shall be provided for the cut-outs which
can be easily opened for fixing VFDs at supplier's premises.
5. The dimension of VFD along with mounting details will be given to successful bidder or
attached in Annexure. The weight of each VFD is about 16 kg and suitable 2 mm thick plate
shall be provided at the bottom of VFD to take care of the weight. Suitable mounting holes
(oval) shall be made on the front door for fixing VFDs in control panel with suitable bolt (nut
welded at back side). Care shall be taken so that the weight of VFD does not fall on bolt and
nut and the weight is on VFD bottom plate only.
6. Panel shall be provided with one door at the backside along with neoprene gaskets and
metallic internal hinges.
7. Proper arrangement shall be provided for arresting door wobbling during opening/closing
the doors. Door shall be provided with stiffeners and three-point locking arrangement at
backside.
8. LED tube light along with door limit switch shall be provided so that the light gets on when
the panel door is opened.
9. Louvers shall be provided on the door as shown in the drawing. Inside portion of all the
louvers shall be covered with perforated sheet or fine mesh opening of IP 20 standard along
with suitable air filters. The setup shall be of removable type for cleaning during panel
maintenance.
10. Cable grand plate shall be provided at bottom for incoming and outgoing power cables as
per drawing.
 11. Panel shall be provided with 4 numbers of lifting eye bolts at the top four corners of the
panel with suitable support structure to with stand entire weight of panel when lifted with
eye bolt.
12. A steel pocket of suitable size for keeping drawings and manuals shall be provided at inside
of back left door.
13. Ample space shall be provided around power control terminals for easy termination of
cable. Terminal blocks shall be mounted on rails and fitted with insulated barriers.
14. All hardware components used like bolts, nuts, screws, plane washers and spring washer
shall be nickel plated.
15. All components of panels (front, inside and as per BOM) shall be provided with individual
labels.
16. Colour of panel shall be RAL 7032 (Siemens gray) with mat finish. Inside portion of panel
shall be painted with non-yellow white.
17. All panel after fabrication shall be de-burred and rubbed off dirt etc. the panel shall be
thoroughly degreased and de-rusted using suitable chemicals or by sand blasting. The panel
shall be phosphated and passivated using seven tank process.
18. Coating procedure: procedure shall consist of degreasing, iron phosphating, flushing
followed by drying, anodic dip coat priming, stove enameling, textured power coating and
finally enemeling with mat finish.
19. Surface treatment: the triple treatment of any surface- phosphating, electrophoreses
priming and textured power coating shall be followed, to protect the panel from corrosion
to the highest level.
20. All the input and output power cables shall be routed through backside of panel as per
drawing, suitable cables trey shall be provided.
21. All the communication and signal cables shall be routed through top side of panel, suitable
cable trey shall be provided.
22. Each cable termination shall be identified with suitable ferule name.
23. Panel shall comply to latest relevant standards for various mechanical and electrical aspects
of industrial electrical panels. However some details are given below.
a) IS 513: CRCA sheet
b) IS 6005: code of practice for Phosphating of iron and steel for electrical purpose.
c) IS 5: colour of ready mix paint.
d) IS 1897: copper strip for electrical purposes.
e) IS 2959: specifications for contactor.
f) IS: code of practice for Climate proofing.
24. Test on panels:
a) Routine tests as per IS 4540 on complete assembly.
b) Connection checking
c) Physical inspection like appearance dimensions.
d) Scratch adhesion test on representative sample as per IS 101.
e) For proper alignment and rigidity.

6. Assembly and mounting of components in VFD panel

Supplier shall submit the general arrangement drawing considering various electrical, mechanical,
maintenance aspects like dimensions, weight, spacing, routing of power, control cables, components
accessibility, easy replacement of faulty components etc. The GA drawings and circuit diagrams shall
be sent for purchaser’s approval. All the components mentioned in BOM shall be mounted inside
VFD panel, however major details are mentioned below.

a) LEDs and push buttons etc. shall be mounted on the front side of panel. All 1.5 KVA VFDs
cut outs, indication lamps and push buttons cut outs shall be made with CNC machine.
Suitable cable troughs (Non-sticking type ) shall be fixed at the back side for routing of
cables.
b) At the top side of VFD panel Hooter and Pilot Lamp shall be fixed for any fault or fire
indications.
c) 3 mm thick detachable Gland plates with threaded screws for easy removal shall be
provided at the bottom as shown in drawing.
d) At the inner left side of panel mounting shall be made for load contactors, terminal
blocks, PVC cables turfs etc as per shown in VFD control panel Drawing.
e) At the inner right side of the panel mounting shall be made for DC to DC power supply,
Relay drive DC power supply, VFD input Isolation switches, Switches mounting plate, TB
Fuses, Diode module, Power input isolation MCBs, Extension boxes etc. as shown in VFD
panel Drawing.
f) Panel shall have one compact fluorescent or LED lamp, at back side connected through
door micro switches, these lamps shall get ON when door is opened and shall be OFF
when door is closed.
g) The panel shall be provided with two numbers of Nickel plated copper earthing busbars
(G1: power earth and G2: instrumentation earth) of 20 X 5 mm size along length of
panel. These busbars shall be labelled and supported with isolators at regular intervals.
h) All the doors shall be connected to main structure with suitable braided copper wire.

7. Cabling/wiring of power and control circuits

1. Supplier shall submit the power circuit drawings after detailed study and finalization of
control scheme for purchaser's approval. Various electrical, mechanical, maintenance
aspects like dimensions, weight, spacing, routing of power, control cables, components
accessibility, easy replacement of faulty components etc shall be considered for GA Layout
of control and power components.
2. All the connections related to power circuit shall be made with nickel plated copper busbar.
Busbar shall be made of 99.99% electrolytic copper grade and shall have smooth finish.
Nickel plating of sufficient thickness shall be provided to avoid corrosion of copper busbars.
FRLS type power cables shall be used. Test certificate shall be provided for busbar and
cables.
3. Three different colour cables red, yellow, blue shall be used for 3 phase connections. For DC
Red and Black shall be used.
4. All the control cable shall be of Teflon insulated multistrand copper cables. Silver plated
braided copper cables with 100% coverage shall be used as shield cables.
5. All control circuit wires shall be identified with ferules in standard form with printed black
bold letters on white ferrule rolls.

8. Bill of material for VFD panel

All the items are required for design and development of VFD control panels are in Suppliers scope.
Quantity listed below in BOM is for one VFD control Panel and spares need not to be counted twice
for two panels.
 Quantity
ITEM DECRIPTION Spare
for Each
Sl No. (FOR 1 NUMBER VFD ITEM SPECIFICATION Quantity REMARKS
Panel
PANEL) (Nos.)
(Nos.)
Control supply :24V DC nominal
(Min 17V DC),
Rated Voltage and current for
contacts :690V, 10A @25 to
400Hz
Mechanical durability: 30
Mcycles,
1 CONTACTOR 24V 10A Pole contact composition: 7 6
3NO+2NC,
Insulation resistance: >10MOhm
Associated Standards : IEC
60947-5-1,
IEC 60068-2-27, IEC 60068-2-6
Warranty-12 Months

Compatible with above contactor

ADD ON BLOCK 2 NO &
Ith 10A @60°C, rated operational
2 2 NC CONTACT 6 5
voltage 690V, front mounting,
instantaneous operation.
Control supply: 24V DC,
Rated voltage and current for
contacts: 250V AC or 28V DC,
6A
Contact type and Composition:
4 C/O
Glass Relay with Base and Mechanical durability: 10
3 4 4
Freewheeling Diode Mcycles,
Impulse withstand voltage: 2.5 kV
during 1.2/50 micro-sec
Associated Standards: EN/IEC
61810-1, IP 40 Conforming to
EN/IEC 60529
Warranty:12 months
Power Rating: 480W,
Input :230V AC nominal (range
85 to 264V AC),
Output: 24V DC±1% , 20A ,
Output voltage adjustable via
potentiometer 22V min to 28V
max,
4 SMPS 1 2
Residual ripple: <50 mVpp@24V
DC,
Din Rail Mountable
Associated Standards: EN 61000-
3-2, Noise Emission EN55032
Class B, EMI/EMC EN 61000-4-
2/3/4, Electrical Safety EN60204.
CONVERTER RS485 to Ethernet interface: 1 Ethernet port,
5 1 2
MODBUS industrial protocol MODBUS TCP
 client (Master) and MODBUS
TCP Server(slave)
16 simultaneous TCP masters with
up to 32 simultaneous requests per
master,
Serial interface: 1 port, DB 9 Male
connector, RS-
232/422/485(software selectable),
baud rate 50bps to 921.6 kbps,
data bits 7/8, parity
none/even/odd/space/mark, stop
bit 1/2,
Power parameters: 12 to 48V DC,
Associated Standards: EMC EN
55032/35,
EMS IEC 61000-4-2,3,4,5
Safety EN 62368-1.
16 Channel DI to MODBUS POE Version, built in Web server,
Converter Built in IO Modbus TC, Modbus
6 1 2
(Ethernet IO-Modules-16 UDP Protocol, Compatible Power
channel ) supply adaptor
a) 5-Port 10/100Mbps with
process data speed at a
rate of up to 200Mbps
b) Standards: IEEE 802.3,
IEEE 802.3u, IEEE 802.3x
c) Protocol : CSMA/CD
d) Interface : 5 10/100Mbps
Port, Auto-negotiation,
7 NETWORK SWITCH-5 PORT 1
Auto MDI/MDIX
Half and Full
Duplex
e) Data Rates :10/100Mbps
at Half Duplex
20/200Mbps at Full
Duplex
: half and full duplex
LED -GREEN - DC STATUS Green LED, 24 Volts DC,
8 6 6
INDICATION-LED2 Diameter 10mm
LED RED- ON LOAD (LED7 Red LED, 24 Volts DC, Diameter
9 6 6
TO LED12) 10mm
LED -GREEN-READY (LED3 Green LED, 24 Volts DC,
10 1
TO LED6) Diameter 10mm
LED-PANEL INDICATION-
11 230V AC , Diameter 10mm 1
LED1
2 Pole, rated current 20A , rated
Voltage 500V DC, breaking
12 MCB1 capacity 6kA at 500V DC, 1
mechanical durability 20000
cycles, curve code C
2 Pole, rated current 6A, rated
13 MCB2 Voltage 500V DC, breaking 4
capacity 6kA at 500V DC,
 mechanical durability 20000
cycles, curve code C.
2 Pole, rated current 16 A, rated
Voltage 500V DC, breaking
14 MCB3,4,5& 6 capacity 6kA at 500V DC, 4
mechanical durability 20000
Cycles, curve code C.
3 Pole, 16-25 A, type AC 3, rated
Voltage 400V, Current Breaking
15 MPCB 3 3
Capacity 25kA, impulse Voltage
6kV. Operating cycles 100000
Industrial 3 Phase- 4 Pin Plug (3P-
+E)& socket set 16 A , 415 V, AC
16 Plug and Socket SET 3duty Rating 1 4
(L1,L2,L3 Out and 230V AC
Input Main incomer)
230V AC, 5A TB Fuse (with fuse
17 TB-FUSE-1 12
open indication
18 TB FUSE-2 24V DC, 6A 13
19 TERMINAL BLOCK-41A 41A, 600 Voltage 24
20 TB STOPPER 28 3
Selector Switch 3 position with
centre OFF, 6A, AC duty Rating
21 SELECTOR SWITCH 3 2
AC3. 690V Voltage
1 Pole 3 Way
230V AC,(W)120*L(120)mm
22 EXHAUST FAN 19 Watts 2 1
2610 Rpm Axial flow fans.
23 LED TUBE LIGHT 230V AC, 1 Feet, 5W 1 1
EXTENSION BOX WITH
24 INDIVIDUAL ON /OFF 230V AC, 4 socket ,6A 1
SWITCH
Copper Conductor, Voltage rating
2.5 sq mm cable -Internal Panel
25 750V 50 Meter
Power wiring (Red colour)
IS 694 PVC cables
Copper conductor, Voltage rating
2.5 sq mm cable -Internal Panel
26 750V 50 Meter
Power wiring (Yellow colour)
IS 694 PVC cables
Copper conductor, Voltage rating
2.5 sq mm cable -Internal Panel
27 750V 50 Meter
Power wiring (Blue colour)
IS 694 PVC cables
0.5/0.75 sq mm cable Teflon
Copper Conductor, ASTM B298,
28 cable -Status & Onload LED 80 Meter
MIL-W-16878
wiring
1.1kV, Armoured cable, FRLS
100
29 4 sq mm 3 core power cable cable, IS8130 copper Conductor,
Meter
IS7098 XLPE
1.1kV, FRLS cable, IS8130 100
30 2.5 sq mm 3 core power cable
copper Conductor, IS7098 XLPE Meter
a) No's of cores : 8 core
b) Conductor type : 23 AWG 150
31 CAT-6 Shielded cable
bare solid copper Meter
c) Applicable standard :
 TIA/EIA 568-B-2 :
2002, ISO/IEC
11801:2002
d) Twisted pair: 4 pair
e) Insulation:
HD polyethylene
f) Mutual Capacitance :
<5.6nF/100m
g) Outer jacket :
FR PVC
h) Bending radius :
<25.4 mm @ -20
deg. C (operational)
i) Conductor resistance :
≤ 9.38 Ohms/100
m

Wall mountable industrial Plug-

32 16A, 4 pin Plug & socket box set 2 Nos.
socket box set
33 PVC CABLE TRUFTS 40 mm(H)* 30mm(W) 8 meter
34 (34A& 34B) DIN RAIL 1.2 METER C-Type
EARTH-BUSBAR tinned
15mm(L)*30mm(W)*3mm(Thick
Copper bus bar with isolated
35 ness) & M4 -SCREW HOLES-10 1
spacer (M4 -SCREW HOLES-
Nos.
10 Nos.)
24 V DC BUS BAR with
36 1
isolated spacer
24V DC BUS BAR SAFETY
37 1
ISOLATION FIBER SHEET
PANEL MAIN STRUCTUTRE
38 1
AND PANEL BODY
39 PANEL BASE STRUCTURE 1
40 PANEL LIFTING EYE BOLTS 4
41 VFD CUT OUT ON PANEL 2
AIR VENTILLATION WITH
42 200(L)*110(W)*3(Thickness) mm 1
FILTER
CABLE GLAND PLATES -
43 150(L)*100(W)*2(T)mm 1
TOP
CABLE GLAND PLATES -
44 150(L)*100(W)*2(T)mm 1
BOTTOM
(45A & 45B) COMPONETS
45 1450(L)*350(W)*2(T) mm 2
MOUNTING PLATES
46 DOOR HANDLE 4
47 DOOR HINGES 6
CHANNEL SUPPORT FOR As
48 Two Supports per VFD
VFDs Required
VFD
49 (VFD Supply will be from
BARC )
 9. Approval, inspection and delivery:
1. Supplier shall submit two sets of panel GA drawing, bill of material along with
datasheet/technical details for purchaser’s approval. Necessary changes if any in drawings
and BOM will be intimated by purchaser for correction and resubmission. The final copy with
seal and signature will be given to supplier.
2. The panel fabrication work and purchasing of various components shall be initiated after
receiving the approved drawings and BOM from purchaser. The supplier shall make
necessary modifications if any, which are required to comply with provision and intents of
the tender specifications during testing without any additional cost.
3. Supplier shall submit power and control circuit diagrams, this includes all details like type
and size of cables, terminal block details, ferules details, etc.
4. Pre-dispatch inspection will be carried out, any changes/modifications suggested by
purchaser during testing and demonstration of all features of VFD control panel shall be
implemented without any additional cost.
5. Packing and transport: safe delivery of VFD control panel and its components to purchasers
site is in suppliers scope only. All equipment shall be packed and protected from damage in
transit from supplier’s place to purchaser’s place. Necessary packing arrangement shall be
made in order to take care dust entry, moisture, and rain etc. During Transit storage at site
and for easy erection.

10. Performance guarantee

Supplier shall give a guarantee against any defect in materials and workmanship for a period of one
year from the date of Acceptance of Panels. This guarantee is applicable for all item used in this
panel. Any manufacturing defects, failure or degradation of components during guarantee period
shall be replaced and breakdown shall be provided at free cost.

11. Documentation
The technical reference manual should contain power and control circuit, interconnection details,
operating procedures, troubleshooting flow chart, bill of material (BOM), all components datasheets,
test reports shall be supplied along with the panel.

12. General Terms and Conditions

A) Bidders fulfilling the following criteria only are requested to submit the offer.
1.Bidders shall have at least 2 years experience in the field of fabrication, assembly, wiring,
testing of Electrical/Instrumentation panels. Bidders have to produce documentary proof of
purchase orders executed to Govt organizations / PSUs.

2.Bidder shall have adequate infrastructure, experienced and qualified manpower for
executing the job. Infrastructure facilities/manpower available with the supplier to be
furnished in the offer.

B) Bidders shall submit Details of Make/Model, Technical Datasheet of all components Along
with BOM in the offer. Also the schedule of work how the work will be executed.
 VFD CONTROL PANEL
40
45A 8 23
45B 34A
34B
7 33 48A
48B
10 41
6 39
750 750 5 750
65

GLAND P LATE
LED1 LED2
125

CLS-II 230V AC 24V DC

100 402 248 12

CON VERT ER-SW

RS485 TO ETH
VFD-S1 13
22
5 -PORT
N ETWO RK SWITCH S1-READY
10 mm

M CB1-20A
280
LED3
38 14

M CB2-6A
D I-E THERNET M ODULES
L1-OFF
60
16 CHAN NEL
LED7 LED8

M CB3-6A
240

S1-L1-ON SB1-L1-ON
1 2

M CB4-6A

120

160
1

M CB5-6A
SW1 47

M CB6-6A
50
50

CAD 32 BD
VFD-S2

RL1
TRUFF (40mm H*30mm W) 120
S2-READY
24

CAD 32 BD
RL2
TRUFF (40mm H*30mm W)
LED4

CAD 32 BD
TRUFF (40mm H*30mm W)

RL3

TRUFF (40mm H*30mm W)

L2-OFF LED10
LED9
240

CAD 32 BD
S2-L2-ON SB1-L2-ON

RL4
1 2
16

CAD 32 BD
3

RL5
SW2

CAD 32 BD
RL6
50

VFD-S3

CAD 32 BD
RL7
S3-READY 38 46

24V DC

RLY
4

RL8
LED5

24V DC
1600

22 mm

RLY
RL9
LED11 L3-OFF LED12

24V DC
RL10

RLY
240

S3-L3-ON SB1-L3-ON

24V DC

RLY
RL11
1 2
1750

PS-24V/ 20A
SW3
D C-ST ATUS T B2-1 +24VD C -TBS
V FD-1 READY T B2-2
50

V FD-2 READY T B2-3

VFD-SB1 V FD-3 READY
V FD-4 READY
RL11-NO

T B2-4
T B2-5
T B2-6
TRUFF (40mm H*30mm W)
L1-OUT L2-OUT L3-OUT
RL7-NO T B2-7
SB1-READY T B2-8
15 SPA RE -1
SPA RE -2

T B2-9
T B2-10
T B2-11
T B2-12
T B2-13
0V DC -TBS
LED6 T B2-14
T B2-15
T B2-16
T B2-17
T B2-18

300
T B2-19
240

T B2-20
T B2-21
A C- STS
CNVTR
N W-SW

T B3-1
T B3-2
T B3-3
230V AC-T B-PHASE
42 230V AC I/P
V FD -1 I/P T B3-4
V FD -2 I/P T B3-5
T B1 V FD -3 I/P T B3-6
T B1-1
T B1-2
39 V FD -4 I/P
FAN-1
T B3-7
T B3-8
36
T B1-3 FAN-2 T B3-9
T B1-4 L AMP T B3-10
E XTB T B3-11
T B1-5 D I TO ETH T B3-12
T B1-6 MODULE
T B3-13 230V AC-T B-NEUTRAL
T B1-7 T B3-14
T B1-8 T B3-15
SB1 READY-MAIN T B3-16
37 T B3-17
T B3-18
T B3-19
T B3-20
TRUFF (40mm H*30mm W) 400
MPCB-1 MPCB-2 MPCB-3
OFF
ON
OFF
ON
OFF
ON
24 24V DC BUS BAR-P
363,69

364,6
L1-OUTPUT L2-OUTPUT L3-OUTPUT
24V DC BUS BAR-N

514,31
EXTENSION BOX
150

RIGHT SIDE VIEW 50 FRONT PANEL VIEW BACK PANEL VIEW

LEFT SIDE PANEL VIEW
43
200

150
GLAND PLATE

750

750
44 200
35

150
GLAND PLATE
EARTH-BB
750
750
TOP VIEW BOTTOM VIEW
VFD CONTROL PANEL
DRAWING-1
SHEET 1 OF 8
 VFD CONTROL PANEL VIEW-1
40

45A 8
34B
7
48B
10 41
6 39
750 750

65
LED1 LED2

125
CLS-II 230V AC 24V DC
100 402 248
5 -PORT
VFD-S1
NETWORK SWITCH S1-READY
10 mm

DI-ETHERNET MODULES
LED3

L1-OFF
60 38
16 CHANNEL
LED7 LED8

240
S1-L1-ON SB1-L1-ON
1 2

SW1

50

50
VFD-S2
S2-READY

LED4
TRUFF (40mm H*30mm W)

L2-OFF LED10
LED9

240
S2-L2-ON SB1-L2-ON
1 2

SW2

50
VFD-S3
S3-READY 38
LED5
22 mm
1600

LED11 L3-OFF LED12

240
S3-L3-ON SB1-L3-ON
1 2
1750

SW3
50

VFD-SB1
SB1-READY
15
LED6
240

TB1
TB1-1
TB1-2
TB1-3
TB1-4
39
TB1-5
TB1-6
TB1-7
TB1-8
SB1 READY-MAIN

MPCB-1 MPCB-2 MPCB-3

OFF OFF OFF
ON ON ON
363,69

364,6
L1-OUTPUT L2-OUTPUT L3-OUTPUT

514,31
150

RIGHT SIDE VIEW 50 FRONT PANEL VIEW

43

200
150

GLAND PLATE
750

750

TOP VIEW

VFD CONTROL PANEL

DRAWING-2 SHEET 2 OF 8
 VFD CONTROL PANEL VIEW-2
23
45B 34A
33 48A

5 750

GLAND PLATE

12
CONVERTER-SW
RS485 TO ETH

13
22
MCB1 -20A

280
14
MCB2 -6A
MCB3 -6A
MCB4 -6A

120

160
1
MCB5 -6A MCB6 -6A

47
CAD 32 BD

TRUFF (40mm H*30mm W) 120

RL1

24
CAD 32 BD
RL2
TRUFF (40mm H*30mm W)

CAD 32 BD
RL3

TRUFF (40mm H*30mm W)

CAD 32 BD
RL4

16
CAD 32 BD

3
RL5

CAD 32 BD
RL6

CAD 32 BD
RL7

46
24V DC

RLY

4
RL8

24V DC

RLY
RL9

24V DC
RL10

RLY
24V DC

RLY
RL11

PS-24V/ 20A

DC -STATUS TB2-1 +24 VDC -TBS

VFD-1 READY TB2-2
VFD-2 READY TB2-3
VFD-3 READY TB2-4
VFD-4 READY
RL11-NO
TB2-5
TB2-6
TRUFF (40mm H*30mm W) L1-OUT L2-OUT L3-OUT
RL7-NO TB2-7
TB2-8
TB2-9
SPARE-1 TB2-10
SPARE-2 TB2-11
TB2-12 0V DC -TBS
TB2-13
TB2-14
TB2-15
TB2-16
TB2-17
TB2-18

300
TB2-19
TB2-20
TB2-21

AC -STS
CNVTR
NW-SW
TB3-1
TB3-2
TB3-3
230V AC-TB-PHASE
42 230V AC I/P
VFD-1 I/P TB3-4
VFD-2 I/P TB3-5
VFD-3 I/P TB3-6
VFD-4 I/P TB3-7
FAN-1 TB3-8

36 FAN-2
LAMP
EXTB
DI TO ETH
MODULE
TB3-9
TB3-10
TB3-11
TB3-12
TB3-13
230V AC-TB-NEUTRAL
TB3-14
TB3-15
TB3-16

37 TB3-17
TB3-18
TB3-19
TB3-20

TRUFF (40mm H*30mm W) 400

24 24V DC BUS BAR-P

24V DC BUS BAR-N

EXTENSION BOX

LEFT SIDE PANEL VIEW BACK PANEL VIEW

750

44 200

35
150

GLAND PLATE

EARTH-BB

750
BOTTOM VIEW

VFD CONTROL PANEL

DRAWING-3
SHEET 3 OF 8
 VFD POWER WIRING DIAGRAM
I/P MCB-3
RL1-ADD ON BLK-1 S1-L1 ON
VFD-S1 READY +24V (ONLOAD INDICATION)
RL1 LED7
13 14
43 44 MPCB-1
03 04
SW1-SELECTOR SWITCH RL8
09
10 S1- RDY RL4-ADD ON BLK-4 SB1-L1 ON M-1
(ONLOAD INDICATION)
LED3 RL4 LED8
13 14
43 44
03 04
+24V ADD ON BLK-5 ADD ON BLK-6
I/P MCB-4 FUSE TB2-2 RL7 RL5 RL6
13 14 53 54 53 54
RL2-ADD ON BLK-2 S2-L2 ON
VFD-S2 READY +24V (ONLOAD INDICATION)
RL2 LED9
13 14
43 44 MPCB-2
03 04
SW2-SELECTOR SWITCH RL9
S2- RDY
RL5-ADD ON BLK-5 SB1-L2 ON M-2
LED4 RL5 (ONLOAD INDICATION)
LED10
13 14
43 44
03 04
+24V ADD ON BLK-4 ADD ON BLK-6
I/P MCB-5 FUSE TB2-3 RL7 RL4 RL6
43 44 63 64 63 64
RL3-ADD ON BLK-3 S3-L3 ON
VFD-S3 READY (ONLOAD INDICATION)
+24V LED11
RL3
13 14
43 44
03 04 MPCB-3
SW3-SELECTOR SWITCH RL10
S3- RDY
RL6-ADD ON BLK-6 SB1-L3 ON M-3
LED5 +24V RL6 LED12 (ONLOAD INDICATION)
13 14
43 44
03 04
I/P MCB-6 RL7 RL4 RL5
+24V
03 04 73 74 73 74
ADD ON BLK-4 ADD ON BLK-5
FUSE TB2-4
READY
VFD-SB1 RL7
13 14
43 44
03 04
SELECTOR SWITCH RL11
SB1- RDY
LED6
I/P SUPPLY-230V AC +24V +24V +24V
FUSE TB2-5 FUSE TB2-6 FUSE TB2-7
FUSE TB-7 FOR ONLOAD INDICATION
VFD CONTROL PANEL
DRAWING-4
SHEET 4 OF 8
 VFD PANEL POWER DISTRIBUTION DIAGRAM

ONLOAD,STATUS INDICATIONS
TO INTERLOCK LOGIC &
MCB2-16A

+24VDC -TBS
+24VDC -BUS
+24V DC
PS-24V/ 20A
230V AC I/P

VFDs I/P, Status Indication, Fan, Light

+230 V AC -TBS
MCB1-16A
TB1

TB1-4
TB1-1
PHASE NEURTAL
230V AC INPUT
From industrial Plug
VFD PANEL
DRAWING -5
SHEET 5 OF 8
 VFD INTERLOCK WIRING DIAGRAM
CLS-II SUPPLY
230V AC
Neutral
+Ve Ø 1-TB1 Ø 2-TB1

POLE-1 MCB-2 MCB-2 POLE-2

17-TB2
PS Ø
230V AC to 24 V DC
+24V -Ve
Ø Ø

MCB-3 MCB-3

1-TB2 LED2
TBF-1 24V DC SUPPLY INDICATION LED 11-TB2
Ø Ø

1-TB2
A1 A2 -TB2
Ø Ø
S1-VFD READY RL8

SW1
1 A1 A2 12-TB2
Ø
RL8 (S1-VFD READY) SELECTOR SWITCH RL1
TBF-4
2-TB2
Ø C SELECTOR SW

SW1
13 14 53 54 53 54 A1 A2 13-TB2
2
Ø
SELECTOR SWITCH NO RL7 NC1 RL5 NC1 / RL6 RL4

1-TB2
A1 A2 -TB2
Ø Ø
S2-VFD READY RL9

SW2
A1 A2 14-TB2
1
Ø
RL9 (S2-VFD READY) SELECTOR SWITCH RL2
TBF-4
3-TB2
Ø C SELECTOR SW

SW2
43 44 63 64 63 64 A1 A2 15-TB2
2
Ø
SELECTOR SWITCH NO RL7 NC1 RL4 NC1 / RL6 RL5

1-TB2
A1 A2 -TB2
Ø Ø
S3-VFD READY RL10

SW3
A1 A2 16-TB2
1
Ø
RL10 (S3-VFD READY) SELECTOR SWITCH RL3
TBF-4
4-TB2
Ø C SELECTOR SW

SW3
03 04 73 74 73 74 A1 A2 13-TB2
2
Ø
SELECTOR SWITCH NO RL7 NC1 RL4 NC1 / RL5 RL6

SB1-VFD READY-MAIN
4-TB2
A1 A2 12-TB2
Ø Ø
SB1-VFD READY RL7

VFD DRAWINGS-6
SHEET 6 OF 8

TITLE VFD LOAD INTERLOCK WIRING

 VFD READY & ONLOAD STATUS WIRING DIAGRAM
+24V
-Ve

RL1 ADD ON BLK S1-L1 ON

5-TB2
53 54

LED7

6-TB2 RL2 ADD ON BLK S2-L2 ON

53 54

LED9

7-TB2 RL3 ADD ON BLK S3-L3 ON

53 54

LED11

8-TB2 RL4 ADD ON BLK SB1-L1 ON

53 54

LED8

9-TB2 RL5 ADD ON BLK SB1-L2 ON

53 54

LED10

10-TB2 RL6 ADD ON BLK SB1-L3 ON

53 54

LED12

11-TB2 RL8 S1 READY

53 54

LED3

12-TB2 RL9 S2 READY

53 54

LED4

13-TB2 RL10 S3 READY

53 54

LED5

RL11
14-TB2
SB1 READY
53 54

LED6

VFD DRAWINGS-7

TITLE READY & LOAD STATUS LED WIRING

SHEET 7 OF 8
 BILL OF MATERIAL OF VFD CONTROL PANEL

Quantity
ITEM DECRIPTION Spare
for Each
Sl No. (FOR 1 NUMBER VFD ITEM SPECIFICATION Quantity REMARKS
Panel
PANEL) (Nos.)
(Nos.)
Control supply :24V DC nominal
(Min 17V DC),
Rated Voltage and current for
contacts :690V, 10A @25 to
400Hz
Mechanical durability: 30
Mcycles,
1 CONTACTOR 24V 10A Pole contact composition: 7 6
3NO+2NC,
Insulation resistance: >10MOhm
Associated Standards : IEC
60947-5-1,
IEC 60068-2-27, IEC 60068-2-6
Warranty-12 Months

Compatible with above contactor

ADD ON BLOCK 2 NO &
Ith 10A @60°C, rated operational
2 2 NC CONTACT 6 5
voltage 690V, front mounting,
instantaneous operation.
Control supply: 24V DC,
Rated voltage and current for
contacts: 250V AC or 28V DC,
6A
Contact type and Composition:
4 C/O
Glass Relay with Base and Mechanical durability: 10
3 4 4
Freewheeling Diode Mcycles,
Impulse withstand voltage: 2.5 kV
during 1.2/50 micro-sec
Associated Standards: EN/IEC
61810-1, IP 40 Conforming to
EN/IEC 60529
Warranty:12 months
Power Rating: 480W,
Input :230V AC nominal (range
85 to 264V AC),
Output: 24V DC±1% , 20A ,
Output voltage adjustable via
potentiometer 22V min to 28V
max,
4 SMPS 1 2
Residual ripple: <50 mVpp@24V
DC,
Din Rail Mountable
Associated Standards: EN 61000-
3-2, Noise Emission EN55032
Class B, EMI/EMC EN 61000-4-
2/3/4, Electrical Safety EN60204.
CONVERTER RS485 to Ethernet interface: 1 Ethernet port,
5 1 2
MODBUS industrial protocol MODBUS TCP
 BILL OF MATERIAL OF VFD CONTROL PANEL

client (Master) and MODBUS

TCP Server(slave)
16 simultaneous TCP masters with
up to 32 simultaneous requests per
master,
Serial interface: 1 port, DB 9 Male
connector, RS-
232/422/485(software selectable),
baud rate 50bps to 921.6 kbps,
data bits 7/8, parity
none/even/odd/space/mark, stop
bit 1/2,
Power parameters: 12 to 48V DC,
Associated Standards: EMC EN
55032/35,
EMS IEC 61000-4-2,3,4,5
Safety EN 62368-1.
16 Channel DI to MODBUS POE Version, built in Web server,
Converter Built in IO Modbus TC, Modbus
6 1 2
(Ethernet IO-Modules-16 UDP Protocol, Compatible Power
channel ) supply adaptor
a) 5-Port 10/100Mbps with
process data speed at a
rate of up to 200Mbps
b) Standards: IEEE 802.3,
IEEE 802.3u, IEEE 802.3x
c) Protocol : CSMA/CD
d) Interface : 5 10/100Mbps
Port, Auto-negotiation,
7 NETWORK SWITCH-5 PORT 1
Auto MDI/MDIX
Half and Full
Duplex
e) Data Rates :10/100Mbps
at Half Duplex
20/200Mbps at Full
Duplex
: half and full duplex
LED -GREEN - DC STATUS Green LED, 24 Volts DC,
8 6 6
INDICATION-LED2 Diameter 10mm
LED RED- ON LOAD (LED7 Red LED, 24 Volts DC, Diameter
9 6 6
TO LED12) 10mm
LED -GREEN-READY (LED3 Green LED, 24 Volts DC,
10 1
TO LED6) Diameter 10mm
LED-PANEL INDICATION-
11 230V AC , Diameter 10mm 1
LED1
2 Pole, rated current 20A , rated
Voltage 500V DC, breaking
12 MCB1 capacity 6kA at 500V DC, 1
mechanical durability 20000
cycles, curve code C
2 Pole, rated current 6A, rated
13 MCB2 Voltage 500V DC, breaking 4
capacity 6kA at 500V DC,
 BILL OF MATERIAL OF VFD CONTROL PANEL

mechanical durability 20000

cycles, curve code C.
2 Pole, rated current 16 A, rated
Voltage 500V DC, breaking
14 MCB3,4,5& 6 capacity 6kA at 500V DC, 4
mechanical durability 20000
Cycles, curve code C.
3 Pole, 16-25 A, type AC 3, rated
Voltage 400V, Current Breaking
15 MPCB 3 3
Capacity 25kA, impulse Voltage
6kV. Operating cycles 100000
Industrial 3 Phase- 4 Pin Plug (3P-
+E)& socket set 16 A , 415 V, AC
16 Plug and Socket SET 3duty Rating 1 4
(L1,L2,L3 Out and 230V AC
Input Main incomer)
230V AC, 5A TB Fuse (with fuse
17 TB-FUSE-1 12
open indication
18 TB FUSE-2 24V DC, 6A 13
19 TERMINAL BLOCK-41A 41A, 600 Voltage 24
20 TB STOPPER 28 3
Selector Switch 3 position with
centre OFF, 6A, AC duty Rating
21 SELECTOR SWITCH 3 2
AC3. 690V Voltage
1 Pole 3 Way
230V AC,(W)120*L(120)mm
22 EXHAUST FAN 19 Watts 2 1
2610 Rpm Axial flow fans.
23 LED TUBE LIGHT 230V AC, 1 Feet, 5W 1 1
EXTENSION BOX WITH
24 INDIVIDUAL ON /OFF 230V AC, 4 socket ,6A 1
SWITCH
Copper Conductor, Voltage rating
2.5 sq mm cable -Internal Panel
25 750V 50 Meter
Power wiring (Red colour)
IS 694 PVC cables
Copper conductor, Voltage rating
2.5 sq mm cable -Internal Panel
26 750V 50 Meter
Power wiring (Yellow colour)
IS 694 PVC cables
Copper conductor, Voltage rating
2.5 sq mm cable -Internal Panel
27 750V 50 Meter
Power wiring (Blue colour)
IS 694 PVC cables
0.5/0.75 sq mm cable Teflon
Copper Conductor, ASTM B298,
28 cable -Status & Onload LED 80 Meter
MIL-W-16878
wiring
1.1kV, Armoured cable, FRLS
100
29 4 sq mm 3 core power cable cable, IS8130 copper Conductor,
Meter
IS7098 XLPE
1.1kV, FRLS cable, IS8130 100
30 2.5 sq mm 3 core power cable
copper Conductor, IS7098 XLPE Meter
a) No's of cores : 8 core
150
31 CAT-6 Shielded cable b) Conductor type : 23 AWG
Meter
bare solid copper
 BILL OF MATERIAL OF VFD CONTROL PANEL

c) Applicable standard :
TIA/EIA 568-B-2 :
2002, ISO/IEC
11801:2002
d) Twisted pair: 4 pair
e) Insulation:
HD polyethylene
f) Mutual Capacitance :
<5.6nF/100m
g) Outer jacket :
FR PVC
h) Bending radius :
<25.4 mm @ -20
deg. C (operational)
i) Conductor resistance :
≤ 9.38 Ohms/100
m

Wall mountable industrial Plug-

32 16A, 4 pin Plug & socket box set 2 Nos.
socket box set
33 PVC CABLE TRUFTS 40 mm(H)* 30mm(W) 8 meter
34 (34A& 34B) DIN RAIL 1.2 METER C-Type
EARTH-BUSBAR tinned
15mm(L)*30mm(W)*3mm(Thick
Copper bus bar with isolated
35 ness) & M4 -SCREW HOLES-10 1
spacer (M4 -SCREW HOLES-
Nos.
10 Nos.)
24 V DC BUS BAR with
36 1
isolated spacer
24V DC BUS BAR SAFETY
37 1
ISOLATION FIBER SHEET
PANEL MAIN STRUCTUTRE
38 1
AND PANEL BODY
39 PANEL BASE STRUCTURE 1
40 PANEL LIFTING EYE BOLTS 4
41 VFD CUT OUT ON PANEL 2
AIR VENTILLATION WITH
42 200(L)*110(W)*3(Thickness) mm 1
FILTER
CABLE GLAND PLATES -
43 150(L)*100(W)*2(T)mm 1
TOP
CABLE GLAND PLATES -
44 150(L)*100(W)*2(T)mm 1
BOTTOM
(45A & 45B) COMPONETS
45 1450(L)*350(W)*2(T) mm 2
MOUNTING PLATES
46 DOOR HANDLE 4
47 DOOR HINGES 6
CHANNEL SUPPORT FOR As
48 Two Supports per VFD
VFDs Required
VFD
49 (VFD Supply will be from
BARC )