Lecture 01_Intro to IBS
Lecture 01_Intro to IBS
Lecture 01_Intro to IBS
INTRODUCTION TO INDUSTRIALISED
BUILDING SYSTEM (IBS)
LECTURE CONTENT
1. History of IBS
2. Earliest IBS in Malaysia
3. Definition and terminologies
4. IBS stage of works
5. Classification/Categories of IBS
6. Prerequisite of IBS
7. Characteristics of IBS
8. Advantages and disadvantages
Prepared by:
Ts Dr Nurul Amira Abd Jalil (Puncak Alam Campus)
(Source: https://www.britannica.com/topic/Crystal-Palace-building-London)
HISTORY OF IBS
Prefabrication has been used
since ancient times.
The method was widely used in
the construction of prefabricated
housing in the 20th century, such
as in the UK to replace houses
bombed during World War 2.
Assembling sections in factories
saved time on-site and reduced
cost.
However, the quality was low, and
when such prefabricated housing
was left in use for longer than its
designed life, it acquired a certain
stigma.
Source: https://www.dailymail.co.uk/news/article-5215485/The-return-prefabs-28-new-pre-built-council-homes.html
Source: https://ww2today.com/15th-february-1941-british-housing-destroyed-or-damaged
Source: https://www.findmypast.co.uk/blog/help/where-to-search-for-ww2-ancestors
“The first attack must
evidently be made upon
houses which are damaged,
but which can be
reconditioned into proper
dwellings…the second attack
on the housing problem will
be made by what are called
the prefabricated, or
emergency, houses.”
— Winston Churchill
Source: https://www.dailymail.co.uk/news/article-5215485/The-return-prefabs-28-new-pre-built-council-homes.html
Source: https://www.iwm.org.uk/collections/item/object/205212021
Source: https://heritagecalling.com/2018/07/24/5-things-you-didnt-know-about-prefabs/
Source: https://veterinariancolleges.org/photo/life-in-postwar-modern-history-cookbook-cookit.html
The Moelven Senior in Norway…
HUS-GUIDEN 1978 catalogue
Source: http://www.roomofpossibilities.com/index.php/2018/01/31/70s-modular/
Source: http://www.themalaysiantimes.com.my/wp-content/uploads/2017/01/Pekerja-Asing.jpg
National IBS Roadmap
CIDB Malaysia promotion of IBS
involves the following:
Good quality designs, To ensure that, by using To have a ready pool of To create a financially
components and buildings IBS, completion time of a component IBS sustainable IBS industry
are the desired outcomes building is speedier, more professionals and workers that balances users
of IBS. Aesthetics should be predictable and well throughout the entire affordability and
promoted through managed. project lifecycle: from manufacturers viability.
innovations. design, manufacture, build
and maintenance.
Many incentives provided to IBS adopters as outlined in Budget 2005. The example is the implementation of minimum percentage of
IBS in government building projects. Besides helping the government to provide homes for the population, the usage of IBS
components exceeding 50% in building works will also qualify builders for full exemption of their CIDB Levy. The current levy is at
0.125%.
10 Buildings Adopting IBS in Malaysia (video)
INDUSTRIALISED
BUILDING
SYSTEM
WHAT IS IT?
Various Terminologies of IBS
Precast building,
Off-site precast
manufacturing, construction, non-
Industrialised and traditional
Off-site Off-site pre-fabricated
automated building,
construction production building, pre-
construction innovative building
assembled
building solutions, modern
method of
construction
(Pan, 2008) (Blismas, 2006) (Gibb,2003) (Warszawski, 1999) (Goodier et. al, 2003)
Various definitions of IBS
Chung (2007) Mass production of building components either in a factory or at site according to specifications with standard
shapes and dimensions and which are then transported to the construction site to be rearranged with certain
standards to form a building.
Rahman & Omar (2006) A construction system that is built using pre-fabricated components. The manufacturing of the components is
systematically done using machine, frameworks and other forms of mechanical equipment.
Lessing et al. (2005) An integrated manufacturing and construction process with well planned organisation for efficient management,
preparation and control over resources used, activities and results supported by the use of highly developed
components.
Gibb (1999) Preassembly for a given piece of work; the organisation and completion of a substantial proportion of its final
assembly work before installation in its final position including forming any temporary work or pre-assembly and it
can also be carried out on or offsite which would involve the standard coordination.
Trikha (1999) Two definitions have been created:
1. A system of construction that has been made to be mainly industrialised in its manner and process, such as
the manufacturing of automotive components and furniture.
2. A system in which concrete components are prefabricated at site or in a factory and are assembled to form
the structure with minimum on-site construction
Warszawski (1999) A set of interrelated elements that act together to enable the designated performance of the building.
Esa & Nurudin (1998) A continuum beginning from utilising craftsmen for every aspect of construction to a system that make use of
manufacturing production in order to minimise resource wastage and enhance value for end users.
Parid Wardi (1997) A system which uses industrialised production techniques either in the production of components or assembly of
the building or both.
Junid (1986) A process, by which components of a building are conceived, planned and fabricated, transported and erected at
site. The system includes a balanced combination between software and hardware component. The software
element includes system design, which is a complex process of studying the requirement of the end user, market
analysis and the development of standardised components.
Dietz, A. G. H. (1971) Total integration of all subsystem and components into overall process fully utilising industrialised production,
transportation and assembly technique.
Source: Abedi,M., Fathi M.S., and Mirasa A.K. (2011)
CIDB Malaysia define IBS as…
OR
[ DESIGN
(OFFICE) + PRODUCTION LINE
(FACTORY) ][ TRANSPORTATION
(FACTORY to SITE) ][
ASSEMBLE & ERECTION
(SITE) + FORM A
FINAL UNIT ]
Ready to use building materials Pre-fabricated components: structure & Transportable spaces such as toilet
such as high quality mortar, non-structural components pods, operation theatres etc.
plaster, skim-coat etc.
Firstly, the design stage is carried out where
the IBS components are designed according
to specifications;
Transporting involves transferring or moving the IBS components from the factory to the site for the assembling
process. Hence, strategies must be established to ensure the products can be delivered as scheduled.
So what needs to be considered for
TRANSPORTING?
1. 2.
3. 4.
UNLOADING
(SITE)
Formwork System 04
05 Blockwork system
Innovative system 06
01 | PRECAST CONCRETE
FRAMING SYSTEM
The most common group of
IBS products is the precast
concrete elements; precast
concrete columns, beams,
slabs, walls, “3-D”
components
https://paddyengineering.blogspot.com/2017/06/advantages-and-disadvantages-of-
Singapore’s Building and Construction Authority.
precast.html
02 | STEEL FRAMING
SYSTEM
Commonly used with precast
concrete slabs, steel
columns, and beams. It has
always been the popular
choice and is extensively
used in the fast-track
construction of skyscrapers.
https://www.framecad.com https://www.scottsdalesteelframes.com/
03 | TIMBER FRAMING
SYSTEM
The system consists of
timber building frames and
timber roof trusses.
https://www.greenedge.com.my/ https://www.buildershoponline.co.uk/
04 | FORMWORK SYSTEM
Considered one of the “low-
level” or “least
prefabricated” IBSs, as the
system generally involves
site casting and is therefore
subject to structural quality
control, the products offer Source: http://suncorpscaffolding.com
high-quality finishes and fast
construction with fewer site
labour and material
requirements. Source: https://www.archiproducts.com/en/products/condor/formwork-and-
formwork-system-for-concrete-circular-formwork-for-pillars_23059
http://www.surfacematters.co.nz/coatings-project.php?id=3 http://www.legendarystonemasons.ws/
06 | INNOVATIVE SYSTEM
New materials and
technology.
1 2 3 4
Invention of new Suitable Dimension and Modular Detailed construction
material and the use techniques - Coordination (MC) concept planning - ahead of
of prefabricated and manufacturing, required during designing construction schedule.
precast concrete fixing, jointing and the building. This will result This may include the off-
components in detailing for the in the use of standardised site production of
construction materials. and repetitive components in the
(building) industry. components. factory.
8 7 6 5
Complete and reliable Skill and specialist Performance Sequence of work:
infrastructure. workers in the industry standard and quality manufacturing -
(especially during control. transporting -
manufacturing assembling.
process).
RONANT POINT
Ronan Point was a 22-storey tower block in Newham,
East London which suffered a partial collapse on 16 May 1968, only
two months after opening. A gas explosion resulted in the progressive
collapse of an entire corner of the tower block, which killed 4 people
and injured 17 other resident.
The explosion blew out the load-bearing flank walls, which had been
supporting the four flats directly above, lifting the ceiling and floor
slab. This resulted in a house-of-cards progressive collapse as
the floors above were then unsupported.
1. CLOSED SYSTEM OR OPEN SYSTEM
4. MASS PRODUCTION
5. SPECIALISATION
CHARACTERISTICS OF 6. GOOD ORGANISATION
IBS
7. INTEGRATION
8. PRODUCTION FACILITY
9. TRANSPORTATION
Production based on client’s design. Allow greater flexibility in design and maximum
Design to meet the client’s special requirement, coordination between the designer and pre-caster.
various function, architectural design and
specification of building. Manufacturer to The system allows the manufacturers to produce a limited
produce specific component according to client’s number of elements with a predetermined range of product
needs. and at the same time maintaining architectural aesthetic
value.
Production based on manufacturer’s design.
Design and produce a uniform type of building Setback - e.g. joint and connection problem occur when 2
component for general use in housing, school, elements from different system are fixed together. This is
factory and warehouses. because similar connection technology must be observed
in order to achieve greater structural performance.
2 | Modular Coordination (MC)
MC is an international system, a concept for coordinating dimension and space
for which buildings and components are dimensionalised and positioned in
basic units or modules.
The MC for building component applies the basic length unit or module of M =
100mm. This allows the designer to apply this size or its multiple in the
production of building components.
Although this concept seems easy for adoption, its application involves a great
degree of coordination and adjustment in the manufacturing process and the
interfacing aspects of components.
1. No alteration can be made to the 3. Transportation costs may be 5. Inflexible, monotonous and
component except cosmetic higher. For voluminous repetitive design.
remedial works. prefabricated sections than for
the materials of which they are
made, which can often be 6. Only economical in a large
2. The connection must be precise packed more compactly. Large
and detailed, requiring building (large quantity of
prefabricated sections require components).
standardisation. Attention must
heavy duty cranes and precision
be paid to the strength and measurement and handling to
corrosion resistance of the place in position. Careful
jointing of prefabricated sections 7. Technology transfer - It is costly
handling of prefabricated
to avoid failure. Similarly, leaks components such as concrete due to extensive R&D effort to
can form at joints in panels or steel and glass panels achieve the best solutions
prefabricated components.
is required.
1. Abedi, M., Fathi M. S., and Mirasa A. K. (2011), Establishment and development of IBS in Malaysia.
2. Construction Industry Development Board (2017), Malaysia’s Construction Marvels in 60 years of Merdeka.
3. Construction Industry Development Board (2016), Industrialised Building Systems in Malaysia.
4. Construction Industry Development Board (2015), Construction Industry Transformation Programme 2016-2020.
5. Construction Industry Development Board (2016), Industrialised Building System: The path to enhanced productivity, Heights,
Vol 3.
6. MIDF Research (2014), Construction IBS: Practical solution to rising cost.
7. Mydin, M.A.O, Sani, N.M, and Taib, M. (2014), Industrialised Building Systems in Malaysia.
8. Razak, M.F. and Awang, H. (2014), The contractors’ perception of implementation of Industrialised Building Systems in
Malaysia.
9. Kamar, A. M., Abd Hamid, Z., & Azman, N. A. (2011). Industrialized building system (IBS): Revisiting issues of definition and
classification. International Journal of Emerging Sciences, 1(2), 120.
10. Thanoon, W. A., Peng, L. W., Kadir, M. R. A., Jaafar, M. S., & Salit, M. S. (2003, September). The essential characteristics of
industrialised building system. In International Conference on Industrialised Building Systems (Vol. 10, No. 11, pp. 283-92).
11. Hamid, Z. A., Kamar, K. A., & Alshawi, M. (2011). Industrialised Building System (IBS): Strategy, People and Process.
THANK YOU FOR
YOUR ATTENTION :)
END OF LECTURE 01