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Dynetics - Cehnnai Mechanical Strength Calculations Doc no.

2620-MG-E-89328-2
for Date 11 Nov 2024
Water Heater Shell
6 Nozzle on Shell :
Size : 6'' NPS (150NB) x Sch 40S
OD of Nozzle Don 168.300 mm
over tolerance on OD ton 1.580 mm
Under tolerance on OD tin 0.790 mm
Nominal wall thickness for above size & Sch. Tbn 7.110 mm
Min corroded thk considering 12.5% under tolerance
.=0.875 x Tbn - CA Tbm 6.221 mm
Max Corroded ID of nozzle = (Don+ton)-2 x Tbm dib 157.438 mm
Joint efficincy for seamless Nozzle En 1.000
Thickness required for internal pressure
.=((Pd x dib/2)/(S1 x En -0.6 x Pd))+CA tn1 0.068 mm
a) minimum required thickness per UG-16(b) = 2.5+CA tb1 2.500 mm
b) minimum thickness required for shell at nozzle location
with joint efficincy Eh=1.0 per UG-45 tr1 0.111 mm
c) min required thickness per table UG-45 tb3 6.221 mm
d) Required thickness of nozzle need not exceed shell
thk required for pressure ref eqn for tb under UG-45
Nozzle thk required from the above =tb tr1 0.111 mm
min thickness per UG-16(b) tb1 2.500 mm
Provided thickness of nozzle tbm 6.221 mm
tbm > tb1
tbm > tr1
So, Safe

7 Nozzle opening in shell


Corroded ID of Nozzle dib 157.438 mm
dib is more than the limit of 89mm given in UG-36(c)(3)(a)(1)
Hence the opening has to be checked by calculation for inherent strength

8 Calculation for inherent strength of nozzle to it's opening in shell


Note 3 : in top end of shell 1 no, Nozzle 6'' S40 - 150mm lg long is welded and at the bottom
diametrically in opposite end 1 no. Nozzle of same size welded.

a) Parameters (ref UG-37: notations modified for nozzle opening in shell)


fr1=fr2=Sn/Sv=S1/S1 1
Correction factor F 1
Joint efficiency Ee 1
Required thickness of Nozzle tr1 0.111 mm
Projection of nozzle beyond shell surface inside Pn 0.000 mm
& outside Pn 150.000 mm
Height of reinforcement limit parallel to nozzle axis
smaller of 2.5t or 2.5tn 15.553 mm
Pn > 15.553 mm

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