Manual 710

IQ plus 710
Digital Weight Indicator

Version 2.1
Installation Manual
64505
Contents
About This Manual ................................................................................................................................... 1 1.0 Introduction.................................................................................................................................. 1
1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Front Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 1.3.6 1.3.7 1.3.8 1.3.9 1.3.10 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display or Change Time and Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display or Change Setpoint Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turn Setpoint On or Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display or Clear Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 3 3 3 3 3 3
2.0
Installation ................................................................................................................................... 4
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1 2.3.2 2.3.3 2.3.4 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7 7 7
2.4 2.5 2.6 2.7 2.8
Analog Output Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 8 8 8 9
3.0
Configuration.............................................................................................................................. 14
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1.1 3.1.2 3.1.3 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5 3.2.6 3.2.7 3.2.8 3.2.9 3.2.10 Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EDP Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setpoints Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 19 22 23 25 28 29 34 36 36
3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.0
Calibration.................................................................................................................................. 37
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 4.3 Revolution Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.rlws.com or obtained by calling 715-234-9171 and asking for the training department.
Copyright 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specications subject to change without notice. Version 2.1, September 2002
4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4.4.1 4.4.2 4.4.3 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Zero Deadload A/D Counts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Calculating the Span Coefficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.0
EDP Commands.......................................................................................................................... 41
5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.2.1 5.2.2 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Batching Control Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 42 42 42 46 47
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Saving and Printing Indicator Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.0
Print Formatting ......................................................................................................................... 49

6.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 6.2 Default Ticket Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 6.3 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.3.1 6.3.2 6.3.3 Using the EDP Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Using Revolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.0
Truck Modes............................................................................................................................... 53
7.1 Using the Truck Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.1.1 7.1.2 7.1.3 Modes 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Modes 3, 4, 5, and 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Single-Transaction Tare Weights and IDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.0
Setpoints .................................................................................................................................... 55
8.1 Batch and Continuous Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 8.2 Batching Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.2.1 8.2.2 Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Example 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.3 Batching Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.0
Macro Programming.................................................................................................................. 60
9.1 Using the Macro Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 9.2 Macro Programming Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.2.1 9.2.2 9.2.3 Example 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Example 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Example 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
10.0
Appendix .................................................................................................................................... 67
10.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10.1.1 10.1.2 Displayed Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
10.2 Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10.3 TARE and ZERO Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 10.4 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.4.1 10.4.2 10.4.3 Continuous Output Serial Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Demand Output Serial Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 RS-485 Data Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.5 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10 Software Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.11 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71 73 74 75 76 77 79
IQ plus 710 Limited Warranty ................................................................................................................ 80
ii
IQ plus 710 Installation Manual
About This Manual

This manual is intended for use by service technicians responsible for installing and servicing IQ plus 710 digital weight indicators. This manual applies to indicators using Version 2.1 of the IQ plus 710 software. See Section 10.10 on page 77 for a summary of software changes included in this release. Conguration and calibration of the indicator can be accomplished using the indicator front panel keys, the EDP command set, or Version 2.5 or later of the Revolution conguration utility. See Section 3.1 on page 14 for information about conguration methods.
Warning
Some procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualied service personnel only.
Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at www.rlws.com. The Operator Card included with this manual provides basic operating instructions for users of the IQ plus 710. Please leave the Operator Card with the indicator when installation and conguration are complete.
1.0
Introduction
The IQ plus 710 is NTEP-certied for Classes III and III L at 10,000 divisions. See Section 10.11 on page 79 for more information about NTEP and OIML certications and Measurement Canada approval.
The IQ plus 710 is a single-channel digital weight indicator housed in a NEMA 4X/IP66-rated stainless steel enclosure. The indicator front panel consists of a 2 9 - bu t t o n key p a d w i t h a l a rg e , s eve n - d i g i t , 1 4 - s e g m e n t , va c u u m u o r e s c e n t d i s p l a y, two-character dot-matrix annunciator eld, and a sixteen-character dot-matrix prompt eld. Features include: Drives up to eight 350 or sixteen 700 load cells Supports 4- and 6-wire load cell connections Eight congurable digital inputs Eight digital outputs Electronic data processing (EDP) port for full duplex RS-232 or RS-485 communications at up to 19200 bps Printer port for full duplex RS-232 and output-only 20 mA current loop communications at up to 19200 bps Optional analog output module provides 010 VDC or 420 mA tracking of gross or net weight values Optional Remote I/O Interface for communication with PLC and SLC controllers using the Allen-Bradley Remote I/O networks1 Optional interface for Probus DP network communications2 Available in 115 VAC and 230 VAC versions
1. Allen-Bradley, PLC, and SLC are trademarks of Allen-Bradley Company, Inc., a Rockwell International company. 2. Probus is a registered trademark of Probus International.
1.1
Operating Modes
Normal mode is the weighing mode of the indicator. The indicator displays gross, net, or tare weights as required, using the secondary display to indicate scale status and the type of weight value displayed. Once conguration is complete and a legal seal is afxed to the back of the indicator, this is the only mode in which the IQ plus 710 can operate.
The IQ plus 710 has three modes of operation:

Normal mode
Setup mode
Most of the procedures described in this manual require the indicator to be in setup mode, including conguration and calibration. To enter setup mode, remove the large llister head screw from the enclosure backplate. Insert a screwdriver or a similar tool into the access hole and press the setup switch once. The indicator display changes to show the word CONFIG.
Test mode
Test mode provides a number of diagnostic functions for the IQ plus 710 indicator. Like setup mode, test mode is entered using the setup switch. See Section 10.9 on page 76 for more information about entering and using test mode.
Introduction
Figure 1-1. IQ plus 710 Front Panel
1.2
Front Panel Display

The two-digit annunciator also displays whether the indicator is in numeric entry (NE) or alpha entry (AE) mode for some operations. The 16-digit secondary display is used to display the weighing mode (Gross/Brutto or Net) and status indicators, including standstill ( ) and center of zero ( ). The symbols shown over the keys in Figure 1-1 (representing up, down, enter, left, right) describe the key functions assigned in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values, and increment/ decrement values. See Section 3.1.3 on page 15 for information about using the front panel keys in setup mode.
Figure 1-1 shows the IQ plus 710 front panel keys and the key functions assigned in normal mode. The IQ plus 710 display is divided into three areas (see Figure 1-2): The primary display consists of seven large, 14-segment digits used to display weight data. A two-digit annunciator shows the units associated with the displayed value: lb=pounds, kg=kilograms, oz=ounces, T=short tons, t = m e t r i c t o n s , LT = l o n g t o n s , g = g r a m s , GN=grains. When the units congured are troy pounds or troy ounces, the word troy is shown in the secondary display area in addition to the lb or oz annunciator. The units can also be set to NONE (no units information displayed).
P R I M A R Y D I S P L AY
2-DIGIT ANNUNCIATOR
for UNITS, alpha entry (AE), numeric entry (NE)
S E C O N D A R Y D I S P L AY
Figure 1-2. IQ plus 710 Front Panel Display Areas
1.3
1.3.1
Indicator Operations
Toggle Gross/Net Mode
1.3.7
Display or Change Time and Date
Basic IQ plus 710 operations are summarized below: Press the GROSS/NET key to switch the display mode from gross to net, or from net to gross. If a tare value has been entered or acquired, the net value is the gross weight minus the tare. If no tare has been entered or acquired, the display remains in gross mode. Gross mode is indicated by the word Gross (or Brutto in OIML mode) on the secondary display; net mode is indicated by the word Net.
1.3.2 Toggle Units Press the UNITS key to switch between primary and
To display the date, press the TIME/DATE key once; press TIME/DATE a second time to display the time. To set the date, press the TIME/DATE key once. Use the numeric keypad to enter the date, then press the ENTER key. The date must be entered in the date format congured for the indicator: MMDDYY, DDMMYY, or YYMMDD. To set the time, press the TIME/DATE key twice. Use the numeric keypad to enter the time in 24-hour format, then press the ENTER key.
1.3.8 Display or Change Setpoint Value
secondary units. The units identier is shown to the right of the primary display. Troy ounces and troy pounds are indicated by the word troy on the secondary display.
1.3.3 Zero Scale
1. In gross mode, remove all weight from the scale and wait for the standstill annunciator ( ). 2. Press the ZERO key. The center of zero ( ) annunciator lights to indicate the scale is zeroed.
1.3.4 Acquire Tare
To display a setpoint value, use the numeric keypad to enter the setpoint number, then press the SETPOINT key. Or, you can display a setpoint value by pressing the SETPOINT key a number of times equal to the setpoint number. For example, to display the value of setpoint 4, press the SETPOINT key four times. To change the setpoint value, display the current value, then use the numeric keypad to enter the new value and press the ENTER key. NOTE: Some indicator congurations may not allow setpoint values to be changed through the front panel or may require a password to display or change the setpoint value.
1.3.9 Turn Setpoint On or Off
1. Place container on scale and wait for the standstill annunciator ( ). 2. Press the TARE key to acquire the tare weight of the container. 3. Display shifts to net weight and shows the word Net on the secondary display. To display the current tare value, press the DISPLAY TARE key.
1.3.5 Remove Stored Tare Value
1. Remove all weight from the scale and wait for the standstill annunciator ( ). 2. Press the TARE key (or, in OIML mode, the ZERO key). Display shifts to gross weight and shows the word Gross on the secondary display.
1.3.6 Print Ticket
To turn a setpoint off at the front panel, use the numeric keypad to enter the setpoint number, then press the SETPOINT key (or, press the SETPOINT key a number of times equal to the setpoint number). With the correct setpoint displayed, press CLEAR to turn the setpoint off. To re-enable a setpoint on that has been turned off at the front panel, press the SETPOINT key until the correct setpoint is displayed, then press ENTER to turn the setpoint back on. NOTE: Some indicator congurations may not allow setpoints to be turned off through the front panel or may require a password to turn the setpoint on and off.
1.3.10 Display or Clear Accumulator
1. Wait for the standstill annunciator ( ). 2. Press the PRINT key to send data to the serial port.
If the accumulator function is enabled, the current net weight is added to the accumulator each time the indicator performs a print operation. To display the current accumulator value, press the ACCUM key. To clear the accumulator, press ACCUM to show the current value, then press the CLEAR key twice to reset the accumulator.
Introduction
2.0
Installation
2.2 Enclosure Disassembly
The indicator enclosure must be opened to connect cables for load cells, communications, digital inputs, digital outputs, and analog output.
This section describes procedures for connecting load cells, digital I/O, and serial communications cables to the IQ plus 710 indicator. Instructions for eld installation of the analog output option and replacement of the CPU board are included, along with assembly drawings and parts lists for the service technician.
Warning
Caution
Use a wrist strap to ground yourself and protect components from electrostatic discharge (ESD) when working inside the indicator enclosure. This unit uses double pole/neutral fusing which could create an electric shock hazard. Procedures requiring work inside the indicator must be performed by qualied service personnel only. The supply cord serves as the power disconnect for the IQ plus 710. The power outlet supplying the indicator must be installed near the unit and be easily accessible.
The IQ plus 710 has no on/off switch. Before opening the unit, ensure the power cord is disconnected from the power outlet.
Ensure power to the indicator is disconnected, then place the indicator face-down on an antistatic work mat. Remove the screws that hold the backplate to the enclosure body, then lift the backplate away from the enclosure and set it aside. NOTE: With the backplate removed, check the battery to ensure it has not been jarred loose from the battery holder (B1) in shipping.
2.3
Cable Connections
2.1
Unpacking and Assembly
Immediately after unpacking, visually inspect the IQ plus 710 to ensure all components are included and undamaged. The shipping carton should contain the indicator with attached tilt stand, this manual, and a parts kit. If any parts were damaged in shipment, notify Rice Lake Weighing Systems and the shipper immediately. The parts kit contains the items listed below: Capacity and identication labels. Two 8-32NC x 7/16 llister head screws (PN 30623). These screws occupy the holes above and on either side of the setup screw on the indicator backplate (see Figure 2-5 on page 8). Ten 8-32NC x 3/8 machine screws (PN 14862) for the indicator backplate (see #29 in Figure 2-9 on page 13). Twelve bonded sealing washers (PN 45042) for backplate screws included in the parts kit. Four cord grip reducing glands (PN 15664). Four rubber bumpers (feet) for the tilt stand, PN 42149. 6-position screw terminal (PN 70599) for connector J1; two 7-position screw terminals (PN 42104) for connectors J4 and J12; two 10-position screw terminals (PN 46420) for connectors J7 and J8. One kep nut (PN 14676) for grounding cable shield wires against the backplate.
The IQ plus 710 provides ve cord grips for cabling into the indicator: one for the power cord, three to accommodate communications, digital I/O, and analog output cables, and one metal cord grip for the load cell cable. The three nylon cord grips come with a plug installed to prevent moisture from entering the enclosure. Depending on your application, remove the plug from any cord grip that will be used and install cables as required. Except for the power cord and load cell cables, all cables routed through the cord grips should be grounded to the ground stud on the indicator backplate.
2.3.1 Load Cells
To attach cable from a load cell or junction box, use the following procedure to cable through the metal cord grip: 1. Disconnect indicator from power source. 2. Place indicator face-down on an antistatic work mat. Remove screws that hold the backplate to the enclosure body. 3. Loosen cord grips, then route cables through cord grips. Determine cable length required to reach connector J1. Mark the cable at the inside edge of the cord grip (see Figure 2-1 on page 5).
Mark Position on Cable
8. Next, remove connector J1 from the board. The connector plugs into a header on the board (see Figure 2-4). Wire the load cell cable from the load cell or junction box to connector J1 as shown in Table 2-1.
J1 Pin 1 2 3 +SIG SIG +SENSE SENSE +EXC EXC Function
Figure 2-1. Mark Length of Cable at Inside of Cord Grip
4 5 6
4. Remove cable from cord grip. Strip insulation from the marked position to the end of the cable. 5. For cables with braided shielding, cut the shield at the same location as the insulation, then strip an additional 15 mm of insulation from the cable to allow the shield to contact the inside of the metal cord grip (see Figure 2-2).
For 6-wire load cell connections, remove jumpers JP1 and JP2.
Table 2-1. J1 Pin Assignments
Braid
9. If using 6-wire load cell cable (with sense wires), remove jumpers JP1 and JP2 before reinstalling connector J1. For 4-wire installation, leave jumpers JP1 and JP2 on. 10.Finish installation using cable mounts and ties to secure cables inside of indicator enclosure. When connections are complete, reinstall connector J1 onto the header so that it snaps securely into place. Use two cable ties to secure the load cell cable to the inside of the enclosure.
Setting the Load Cell Compensation Jumper
Figure 2-2. Braided Shield Cabling
For cables with foil-type shielding, strip an additional 15 mm of insulation from the cable. Cut the foil shield at a location about 15 mm inside the enclosure, then fold the foil shield back on the cable (see Figure 2-3). Ensure silver (conductive) side of foil is turned outward for contact with the metal cord grip.
Foil (silver side out)
The load cell compensation jumper JP5 (near the transformer on the CPU board; see Figure 2-4) must be set ON for load cells with unbalanced bridges. The compensation jumper has the effect of lowering the positive excitation voltage. Uncompensated unbalanced load cells can cause instability or calibration errors. For RL1040 and RL1042 load cells, set the compensation jumper as follows:
RL1040 load cells: jumper OFF RL1042 load cells: jumper ON
Shield wire (cut)

Figure 2-3. Foil Shielded Cabling
For other load cell types, use the following procedure to determine the correct jumper position; 1. Disconnect load cell from indicator and use an ohmmeter to measure the following:
+EXC to +SIG, +EXC to SIG EXC to +SIG, EXC to SIG
6. Cut the shield wire just inside the enclosure (see Figure 2-3). Shield wire function is provided by contact with the metal cord grip. 7. Route cables through cord grips so cable shield contacts cord grip tting as shown in Figures 2-2 and 2-3. Tighten cord grips.
Measured values between the excitation line and each of the signal lines should be within 23. 2. If the +EXC measurements are 5% larger than the EXC measurements, set the compensation jumper in the ON position. If the +EXC measurements are < 5% greater (or are less) than the EXC measurements, set the jumper in the OFF position.
Installation
+SENSE
SENSE
+EXC
EXC
6
+SIG
SIG
J1
A/D Converter
DIGITAL INPUT
1 2 3 4 5 6 7 8
J4
7 6 5 4 3 2 1 7 6 5 4 3 2 1
SERIAL COMMUNICATIONS - 1
LOAD CELL CONNECTOR
J7
GND DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 GND
+20 mA 20 mA Prn RxD Prn TxD EDP RxD GND EDP TxD GND RS485-B RS485-A GND +5V +I I
J9
B1
JP1
JP2
J15
J10
1
SERIAL COMMUNICATIONS - 2
J6
KEYPAD CONNECTOR
J5
ANALOG OUTPUT
9 10
JP3
J1
2 1
LOCATION OF INSTALLED ANALOG OUTPUT MODULE
J12
C100
U16 EPROM
C96
U19
50 51 26 25
U17
U18
JP5
U23
ON OFF
U22
C104
LOAD CELL COMP
JP4
7 9 3 10 6 8
75 76
1 100
T1
14 12
P2 F1 F2
15
11
DIGITAL OUTPUT 10 9 8 7 6 5 4 3 2
BROWN WIRE
BLUE WIRE
+5V DO6 DO5 DO4 DO3 DO2 DO8 DO7 DO1 GND
J8
TO LINE FILTER
Figure 2-4. IQ plus 710 CPU and Power Supply Board, Version 2.1
2.3.2
Serial Communications
To attach serial communications cables, remove connector J4 or J12 from the board. Connector J4 provides connections for the EDP (Electronic Data Processing) port, printer port, and 20 mA current loop transmit signals; connector J12 provides RS-485 signals. Table 2-2 shows the pin assignments for connectors J12 and J4. Once cables are attached, reconnect J12 or J4 to the header on the board. Use cable ties to secure serial cables to the inside of the enclosure. The EDP port supports RS-232 or RS-485 communications; the printer port provides active 20 mA output and full-duplex RS-232 communications. Both ports are congured using the SERIAL menu. See Section 3.0 on page 14 for conguration information.
Connector
J4
Up to eight relays can be mounted inside the at front enclosure; up to four relays can be mounted inside the sloped front enclosure. Use the SETPTS menu to congure digital outputs. Table 2-3 shows the pin assignments for connectors J7 and J8.
Pin 1 2 3 4 5 6 7 8 9 10 J7 Signal GND DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 GND J8 Signal GND DO1 DO2 DO3 DO4 DO5 DO6 DO7 DO8 +5V
Pin 1 2 3 4 5 6 7
Signal EDP TxD GND EDP RxD Printer TxD Printer RxD 20 mA TxD +20 mA TxD Reserved Reserved +5V GND RS485-A RS485-B GND
Table 2-3. J7 and J8 Pin Assignments (Digital I/O) 2.3.4 Analog Output
J12
1 2 3 4 5 6 7
If the optional analog output module is installed, attach the output cable to connector J1 on the analog output board. Table 2-4 lists the analog output pin assignments. Use the ALGOUT menu to congure and calibrate the analog output module when cabling is complete. See Section 2.4 for information about installing the analog output module.
Pin 1 2 3 4 Signal + Current Out Current Out + Voltage Out Voltage Out
Table 2-2. J4 and J12 Pin Assignments 2.3.3 Digital I/O
Digital inputs can be set to provide many indicator functions, including all keypad functions. Digital inputs are active (on) with low voltage (0 VDC), inactive (off) at 5 VDC. Use the DIG IN menu to congure the digital inputs. Digital outputs are typically used to control relays that drive other equipment. Outputs are designed to sink, rather than source, switching current. Each output is a normally open collector circuit, capable of sinking 250 mA when active. Digital outputs are wired to switch relays when the digital output is active (low, 0 VDC) with reference to a 5 VDC supply.
Table 2-4. Analog Output Module Pin Assignments
2.4
Analog Output Module Installation
To install or replace the analog output module, follow the steps listed in Section 2.2 on page 4 for opening the IQ plus 710 enclosure. Mount the analog output module on its standoffs in the location shown in Figure 2-4 on page 6 and plug the module input into connector J5 on the IQ plus 710 board. Connect the output cable to the analog output module as shown in Table 2-4, then reassemble the enclosure (Section 2.5). See Section 10.8 on page 75 for analog output calibration procedures.
Installation
2.5
Enclosure Reassembly
2.7
Battery Replacement
Once cabling is complete, position the backplate over the enclosure and reinstall the backplate screws. Use the torque pattern shown in Figure 2-5 to prevent distorting the backplate gasket. Torque screws to 10 in-lb (1.13 N-m).
13
Fillister head screws
S e t up s w i t c h a c c e s s s c r e w
15
To r q ue b a c k p l a t e s c r e w s t o 1 0 i n-l b ( 1 . 1 3 N-m )
12
5 11
6 16
The lithium battery on the CPU board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power. System RAM data includes prompts, truck ID storage, and keyboard locks. This information is lost if the battery loses power and the indicator is disconnected from AC power. To prevent loss of data, do the following: Periodically check the battery voltage and replace when the voltage drops below 3.1 VDC. The battery should last a minimum of one year. Therefore, in critical applications, replace the battery every twelve months. Use the Revolution conguration utility or EDP commands (see Section 5.2 on page 48) to store a copy of the indicator conguration on a PC before attempting battery replacement. If any data is lost, the indicator conguration can be restored from the PC.
Caution
3 14 8 10 2
Figure 2-5. IQ plus 710 Enclosure Backplate
Risk of explosion if battery is replaced with incorrect type. Dispose of batteries per manufacturer instruction.
2.6
Board Removal
If you must remove the IQ plus 710 CPU board, use the following procedure: 1. Disconnect power to the indicator. Loosen cord grips and remove backplate as described in Section 2.2 on page 4. 2. Unplug connectors J1 (load cell cable), J4 and J12 (serial communications), J7 and J8 (digital I/ O), J6 (keypad ribbon cable), and JP4 (setup switch). If an analog output board is installed, disconnect the analog output cable. See Figure 2-4 on page 6 for connector locations. 3. Remove the standoff and three nuts from the corners of the CPU board. 4. Cut the cable tie that holds the line lter load wires to the enclosure. 5. Lift the board off of its spacers just far enough to access the setscrews that secure the line lter load wires at connector P2. Use a small screwdriver to loosen the setscrews and disconnect power to the board. 6. Remove the CPU board from the enclosure. To replace the CPU board, reverse the above procedure. Be sure to reinstall cable ties to secure all cables inside the indicator enclosure.
2.8
Replacement Parts
Table 2-5 lists replacement parts for the IQ plus 710, including all parts referenced in Figures 2-6 through 2-10.
Ref Number 1 2 3 4 5 6 7 8 10 11 12 13 15 16 17 18 19 21 24 25 26 27 28 29 30 31 36 37 38 39 40 41 42 PN 41397 41401 41398 14626 30375 14621 15626 15627 15650* 19538 44676 42640 41965 45254 16892 45402 41399 41386 41400 45043 46027 44844 68403 29635 15144 45891 14862* 16903 46252 45076 45401 15134 48027 45042* 15369 64956 64960 40698 19644 Description (Quantity) Enclosure, sloped front (1) Enclosure, at front (1) Enclosure backplate (1) Kep nuts, 8-32NC hex (13) Nylon seal rings for cable grips (3) Kep nuts, 6-32NC hex (4at enclosure; 6sloped) Cable grips, PG9 (3) Locknuts, PCN9 (3) Cable tie mounts (8) Cable grip plugs (3) Sealing washer for setup switch access screw (1) Setup switch access screw, 1/4 x 28NF x 1/4 (1) Power cord assembly, 115VAC (1) Power cord assembly, 230VAC (1) Ground/Earth label (1) Bezel, sloped front (1) Bezel, at front (1) Switch panel membrane (1) Backplate gasket (1) Ground wire, 4 in w/ No. 8 eye connector (1) Setup switch mounting bracket (1) Setup switch assembly (1) Wing knobs for tilt stand (2) Tilt stand (1) Nylon washers for tilt stand, 1/4 x 1 x 1/16 (2) Line lter assembly (1) Screws, 8-32NC x 3/8 (4) Model/serial number label (1) Bezel gasket, sloped front (1) Bezel gasket, at front (1) CPU board mounting tab, sloped front models (1) Lock washers, No. 8 (4) Nylon spacers for board mounting (3) Sealing washers (4) Standoffs, fem 6-32NC x 3/4 (3) Display and CPU board assembly, 115 VAC (1) Display and CPU board assembly, 230 VAC (1) VFD display (1) 3V cylindrical lithium battery Figure 2-8 on page 12 Figure 2-7 on page 11 Figure 2-8 on page 12 Figure 2-10 on page 13 Figure 2-7 on page 11 Figure 2-8 on page 12 Figure 2-7 on page 11 Figure 2-10 on page 13 Figure 2-9 on page 13 Figure 2-10 on page 13 Figure 2-9 on page 13 Figure 2-6 on page 10 Figure 2-7 on page 11 Figure 2-8 on page 12 Figure 2-7 on page 11 Figure 2-9 on page 13 Figure 2-7 on page 11 Figure 2-6 on page 10 Figure 2-6 on page 10 Figure 2-9 on page 13 Figure 2-6 on page 10 Figure 2-8 on page 12 Figure 2-6 on page 10 Figure Figure 2-9 on page 13
Table 2-5. Replacement Parts
Installation
Ref Number 45 46 49 50 51
PN 65981 15130 50959 50962 73769 42104 70599 46420 45484 45107
Description (Quantity) Brass spacer (1) Internal lock washers (2) Metal cord grip, PG9 (1) Metal cord grip nut, PG9 (1) Grounding clips (4) 7-position connectors for J4, and J12 (2) 6-position connector for J1 (1) 10-position connectors for J7 and J8 (2) 160 mA TR5 subminiature fuses (2), 115 VAC 80 mA TR5 subminiature fuses (2), 230 VAC
Figure Figure 2-8 on page 12 Figure 2-6 on page 10
Figure 2-4 on page 6
F1 and F2 in Figure 2-4 on page 6
* Additional parts included in parts kit. To protect against the risk of re, replace fuses only with same type and rating fuse. Caution See Section 10.13 on page 106 for complete fuse specications.
Table 2-5. Replacement Parts (Continued)
12 11 49
10/3X
2 50 7/3X 18 6/3X
115V/ 230V PLUG
4/3X
51/4X
GROUND STUDS
13
Figure 2-6. Backplate Assembly
10
POWER CORD
B
CABLE TIE
37/4X
TO BACKPLATE GROUND STUD
28
BR BL
OW
19 C 8/6X/D D 15
UE
TO CPU BOARD P2
Figure 2-7. Enclosure and Line Filter Assembly
Installation
11
40/3X/C 5/6X/A 42 41 46 38/3X A

SLOPED FRONT MODELS ONLY
21
45
24
36
TO JUMPER JP4
Figure 2-8. Enclosure and CPU Board Assembly
12
3/13X/B 44/3X
17
31
16
Figure 2-9. Bezel Assembly

29/4X
39/4X
30
27/2X
25/2X
26
Figure 2-10. Tilt Stand Assembly
Installation
13
3.0
Conguration
Revolution supports both uploading and downloading of indicator conguration data. This capability allows conguration data to be retrieved from one indicator, edited, then downloaded to another. To use Revolution, do the following: 1. Install Revolution on an IBM-compatible personal computer running Windows 3.11 or Wi n d ow s 9 5 / 9 8 . M i n i m u m s y s t e m requirements are 8MB of extended memory and at least 5MB of available hard disk space. 2. With both indicator and PC powered off, connect the PC serial port to the RS-232 pins on the indicator EDP port. 3. Power up the PC and the indicator. Use the setup switch to place the indicator in setup mode. 4. Start the Revolution program. Figure 3-1 shows an example of one of the Revolution conguration displays. Revolution provides online help for each of its conguration displays. Parameter descriptions provided in this manual for front panel conguration can also be used when conguring the indicator using Revolution: the interface is different, but the parameters set are the same.
3.1.2 EDP Command Conguration
To congure the IQ plus 710 indicator, the indicator must be placed in setup mode. The setup switch is accessed by removing the large llister head screw on the enclosure backplate. Switch position is changed by inserting a screwdriver into the access hole and pressing the switch. When the indicator is placed in setup mode, the word CONFIG is shown on the display. The CONFIG menu is the rst of ten main menus used to congure the indicator. Detailed descriptions of these menus are given in Section 3.2. When conguration is complete, return to the CONFIG menu and press the (ZERO) key to exit setup mode, then replace the setup switch access screw.
3.1
Conguration Methods
The IQ plus 710 indicator can be congured by using the front panel keys to navigate through a series of conguration menus or by sending commands or conguration data to the EDP port. Conguration using the menus is described in Section 3.1.3. Conguration using the EDP port can be accomplished using either the EDP command set described in Section 5.0 or Version 2.5 or later of the Revolution conguration utility.
3.1.1 Revolution Conguration
The Revolution conguration utility provides the preferred method for conguring the IQ plus 710 indicator. Revolution runs on a personal computer to set conguration parameters for the indicator. When Revolution conguration is complete, conguration data is downloaded to the indicator.
The EDP command set can be used to congure the IQ plus 710 indicator using either a personal computer, terminal, or remote keyboard. Like Revolution, EDP command conguration sends commands to the indicator EDP port; unlike Revolution, EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection. EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available. EDP commands can be used to simulate pressing front panel keys, to congure the indicator, or to dump lists of parameter settings. See Section 5.0 on page 41 for more information about using the EDP command set.
Figure 3-1. Sample Revolution Conguration Display
14
3.1.3
Front Panel Conguration
The IQ plus 710 indicator can be congured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.
Menu CONFIG FORMAT CALIBR SERIAL PROGRM Conguration Format Calibration Serial Program Menu Function Congure grads, zero tracking, zero range, motion band, overload, A/D sample rate, tare function, power-up mode, analog and digital ltering parameters. Set format of primary and secondary units, decimal format, and display rate. Calibrate indicator. See Section 4.0 for calibration procedures. Congure EDP and printer serial ports. Set date and time formats, truck mode, passwords, keyboard locks, regulatory mode, and initial consecutive number value; enable accumulator; dene setpoint and macro prompts, and program macros. Set print format used for header, gross, net, truck in/out, setpoint, and EDP format tickets. See Section 6.0 for more information. Congure setpoints and batching mode. Assign digital input functions. Congure analog output module. Used only if analog output option is installed. Display installed software version number.
PFORMT SETPTS DIG IN ALGOUT VERSION
Print Format Setpoints Digital Input Analog Output Version
Table 3-1. IQ plus 710 Menu Summary
ZERO
GROSS NET
TARE
UNITS
PRINT
B/N
Units
Move UP / Increment Value
ENTER Value Move DOWN / Decrement Value Move LEFT / Previous
Move RIGHT / Next
SETUP MODE 5-KEY FUNCTIONS

Figure 3-2. Five-Key Keypad Functions in Setup Mode
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2). The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter key for selecting parameter values within the menus. A label over each of these keys identies the direction provided by the key when navigating through the setup menus.
Configuration
15
1st Level Parameter
1st Level Parameter
2nd Level Parameter
2nd Level Parameter
Default value
Value
Value
Value
When moving through values below the first menu level, press to return to the level above. Press or to move to the next parameter on the level above.
Figure 3-3. Setup Mode Menu Navigation
To select a parameter, press or to scroll left or right until the desired menu group appears on the display, then press to move down to the submenu or parameter you want. When moving through the menu parameters, the default or previously selected value appears rst on the display.
To change a parameter value, scroll left or right to view the values for that parameter. When the desired value appears on the display, press to select the value and move back up one level. To edit numerical values, use the numeric keypad on the indicator front panel.
3.2
Menu Structures and Parameter Descriptions
The following sections provide graphic representations of the IQ plus 710 menu structures. In the actual menu structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns. The factory default setting appears at the top of each column. Parameters shown surrounded by a dotted-line box only appear under the special circumstances explained under each box. Most menu diagrams are accompanied by one or more tables that describe all parameters and parameter values associated with that menu option. Default parameter values are shown in bold type.
16
3.2.1
Conguration Menu
CONFIG
FORMAT XXXXXXX
CALIBR
SERIAL
PROGRM
PFORMT XXXXXXX
SETPTS
DIG IN XXXXXXX
ALGOUT XXXXXXX
VERS
GRADS
ZTRKBND
ZRANGE
MOTBAND
OVRLOAD
SMPRAT
DIGFLT1
DIGFLT2
10000 number
OFF 0.5D 1D 3D
1.9% 100%
1D 2D 3D 5D 10D 20D OFF
FS+2% FS+1D FS+9D FS
30HZ 3.75HZ 7.5HZ 15HZ
4 8 16 32 64 128 256 1 2
4 8 16 32 64 128 256 1 2
RATTRAP
DFSENS
DFTHRH
ALGFLTR
PWRUPMD
TAREFN
OFF ON
8OUT 16OUT 32OUT 64OUT 128OUT 2OUT 4OUT
5DD 10DD 20DD 50DD 100DD 200DD 250DD NONE 2DD
8HZ OFF 2HZ
GO DELAY
BOTH NOTARE PBTARE KEYED
Figure 3-4. Conguration Menu
CONFIG Menu
Parameter Level 2 submenus GRADS 10000 number Species the number of full scale graduations. The value entered must be in the range 19 999 999 and should be consistent with legal requirements and environmental limits on system resolution. To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions. Display divisions for primary and secondary units are specied on the FORMAT menu. Choices Description
Table 3-2. Conguration Menu Parameters
Configuration
17
CONFIG Menu
Parameter ZTRKBND Choices OFF 0.5D 1D 3D 1.9% 100% 1D 2D 3D 5D 10D 20D OFF FS+2% FS+1D FS+9D FS 30HZ 3.75HZ 7.5HZ 15HZ 4 8 16 32 64 128 256 1 2 OFF ON 8OUT 16OUT 32OUT 64OUT 128OUT 2OUT 4OUT 5DD 10DD 20DD 50DD 100DD 200DD 250DD NONE 2DD Description Automatically zeroes the scale when within the range specied, as long as the input is within the ZRANGE and scale is at standstill. Selections are display divisions. Maximum legal value varies depending on local regulations. Selects the range within which the scale can be zeroed. The 1.9% selection is 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at standstill to zero the scale. Use 1.9% for legal-for-trade applications. Sets the level, in display divisions, at which scale motion is detected. If motion is not detected for 1 second or more, the standstill symbol lights. Some operations, including print, tare, and zero, require the scale to be at standstill. Maximum legal value varies depending on local regulations. If this parameter is set to OFF, the standstill annunciator will not light; operations normally requiring standstill (zero, tare, print) are performed regardless of scale motion. If OFF is selected, ZTRKBND must also be set to OFF. Determines the point at which the display blanks and an out-of-range error message is displayed. Maximum legal value varies depending on local regulations.
ZRANGE
MOTBAND
OVRLOAD
SMPRAT
Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital converter. Lower sample rate values provide greater signal noise immunity.
DIGFLT1 DIGFLT2
Selects the digital ltering rate used to reduce the effects of mechanical vibration from the immediate area of the scale. Choices indicate the number of A/D conversions per update that are averaged to obtain the displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator.
RATTRAP
Enables RATTLETRAP digital ltering. RATTLETRAP is most effective at ltering repeating vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital lter selections. Digital lter cutout sensitivity. Species the number of consecutive readings that must fall outside the lter threshold (DFTHRH parameter) before digital ltering is suspended.
DFSENS
DFTHRH
Digital lter cutout threshold. Species the lter threshold, in display divisions. When a specied number of consecutive scale readings (DFSENS parameter) fall outside of this threshold, digital ltering is suspended. If NONE is selected, the lter is always enabled.
Table 3-2. Conguration Menu Parameters (Continued)
18
CONFIG Menu
Parameter ALGFLTR Choices 8HZ OFF 2HZ GO DELAY Description Analog lter. Selects the range used for ltering mechanical and electrical noise. 8 Hz value has a medium ltering effect; 2 Hz has the greatest effect. Normally, the minimum lter value that allows a stable display should be selected. If digital ltering is also used, select either 2 Hz or 8 Hz for this parameter. Power up mode. In GO mode, the indicator goes into operation immediately after a brief power up display test. In DELAY mode, the indicator performs a power up display test, then enters a 30-second warm up period. If no motion is detected during the warm up period, the indicator becomes operational when the warm up period ends; if motion is detected, the delay timer is reset and the warm up period repeated. TAREFN BOTH NOTARE PBTARE KEYED Enables or disables push-button and keyed tares. Possible values are: BOTH: Both push-button and keyed tares are enabled NOTARE: No tare allowed (gross mode only) PBTARE: Push-button tares enabled KEYED: Keyed tare enabled
PWRUPMD
Table 3-2. Conguration Menu Parameters (Continued) 3.2.2 Format Menu
CONFIG
FORMAT XXXXXXX
CALIBR
SERIAL
PROGRM
PFORMT XXXXXXX
SETPTS
DIG IN XXXXXXX
ALGOUT XXXXXXX
VERS
PRIMAR
SECNDR
DECFMT
DSPRATE
DECPNT
DSPDIV
UNITS
DECPNT
DSPDIV
UNITS
MULT
DOT COMMA
250MS 500MS 750MS 1SEC 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC
8888888 8888880 8888800 8.888888 88.88888 888.8888 8888.888 88888.88 888888.8
1D 2D 5D
LB KG G OZ TN T GN TROYOZ TROYLB LT NONE
888888.8 8888888 8888880 8888800 8.888888 88.88888 888.8888 8888.888 88888.88
5D 1D 2D
KG G OZ TN T GN TROYOZ TROYLB LT NONE LB
0.453592
number
Figure 3-5. Format Menu
Configuration
19
FORMAT Menu
Parameter Level 2 submenus PRIMAR DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS MULT DOT COMMA 250MS 500MS 750MS 1SEC 1500MS 2SEC 2500MS 3SEC 4SEC 6SEC 8SEC Species the decimal position, display divisions, and units used for the primary units. See Level 3 submenu parameter descriptions. Species the decimal position, display divisions, units, and conversion multiplier used for the secondary units. See Level 3 submenu parameter descriptions. Choices Description
SECNDR
DECFMT DSPRATE
Species whether decimal numbers are displayed using a period (DOT) or comma as the decimal symbol. Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or seconds (SEC).
NOTE: Indicators programmed to run macros should set the display rate to 2SEC or faster.
Level 3 submenus Primary Units (PRIMAR Parameter) DECPNT 8888888 8888880 8888800 8.888888 88.88888 888.8888 8888.888 88888.88 888888.8 1D 2D 5D LB KG G OZ TN T GN TROYOZ TROYLB LT NONE Decimal point location. Species the location of the decimal point or dummy zeroes in the primary unit display. Value should be consistent with local legal requirements.
DSPDIV
Display divisions. Selects the minimum division size for the primary units displayed weight.
UNITS
Species primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; G=gram; OZ=ounce; TN=short ton; T=metric ton; GN=grain; TROYOZ=troy ounce; TROYLB=troy pound; LT=long ton.
NOTE: 230 VAC indicators are congured with KG for both primary and secondary units.
Table 3-3. Format Menu Parameters
20
FORMAT Menu
Parameter DECPNT Choices 888888.8 8888888 8888880 8888800 8.888888 88.88888 888.8888 8888.888 88888.88 5D 1D 2D KG G OZ TN T GN TROYOZ TROYLB LT NONE LB 0.453592 Enter other choices via keyboard Description Decimal point location. Determines the location of the decimal point or dummy zeros in the display. Secondary Units (SECNDR Parameter)
DSPDIV
Display divisions. Selects the value of minimum division size of the displayed weight.
UNITS
Species primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; G=gram; OZ=ounce; TN=short ton; T=metric ton; GN=grain; TROYOZ=troy ounce; TROYLB=troy pound; LT=long ton.
MULT
Multiplier. Species the conversion factor by which the primary units are multiplied by to obtain the secondary units. The default is 0.453592, which is the conversion factor for changing pounds to kilograms. See Section 10.7 on page 74 for a list of multipliers. To toggle between primary and secondary units, press the UNITS key.
Table 3-3. Format Menu Parameters (Continued)
Configuration
21
3.2.3
Calibration Menu
See Section 4.0 on page 37 for calibration procedures.

CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM PFORMT XXXXXXX SETPTS DIGIN XXXXXXX ALGOUT XXXXXXX VERS
WZERO
WVAL
WSPAN
WLIN
REZERO
Display and edit zero calibration A/D count value
*CALIB*
Display and edit test weight value
Display and edit span calibration A/D count value
*CALIB*
Press Enter to remove offset from zero and span calibrations
*CALIB*
PT> 1
PT> 2
PT> 3
PT> 4
PT> 5
Same as PT-> 1
Display and edit linearization point A/D count value
*CALIB*
Figure 3-6. Calibration Menu
CALIBR Menu
Parameter WZERO WVAL WSPAN WLIN Choices PT->1 PT->5 Description Press ENTER to display and edit the zero calibration A/D count value. Press ENTER to display and edit the test weight value. Press ENTER to display and edit the span calibration A/D count value. Press ENTER to display and edit test weight and calibration values for up to ve linearization points. Perform linear calibration only after WZERO and WSPAN have been set. Press Enter to remove an offset value from the zero and span calibrations. Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on page 37 for more information about using this parameter. Level 2 submenus
REZERO
Table 3-4. Calibration Menu Parameters
22
3.2.4
Serial Menu
See Section 10.4 on page 70 for information about IQ plus 710 serial data formats.
CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM XXXXXXX PFORMT SETPTS DIG IN XXXXXXX ALGOUT XXXXXXX VERS
EDP
PRN
PRNDEST
BAUD
BITS
TERMIN
EOLDLY
BAUD
BITS
TERMIN
EOLDLY
EDP PRN
9600 19200 300 600 1200 2400 4800
8NONE 7EVEN 7ODD
CR/LF CR
0 number
9600 19200 300 600 1200 2400 4800
8NONE 7EVEN 7ODD
CR/LF CR
0 number
BOTH
HANDSHK
ADDRESS
BUS
STREAM
HANDSHK
BUS
STREAM
OFF ON
0 number
OFF ON
OFF ON
OFF ON
OFF ON
OFF ON
Figure 3-7. Serial Menu
SERIAL Menu
Parameter EDP Choices BAUD BITS TERMIN EOLDLY HANDSHK ADDRESS BUS STREAM BAUD BITS TERMIN EOLDLY HANDSHK BUS STREAM EDP PRN BOTH Description Congure the EDP port. See Level 3 submenu parameter descriptions. Level 2 submenus
PRN
Congure the printer port. See Level 3 submenu parameter descriptions.
PRNDEST
Print destination. Selects the port for data transmission when the PRINT key is pressed or the KPRINT EDP command is sent.
Table 3-5. Serial Menu Parameters
Configuration
23
SERIAL Menu
Parameter BAUD Choices EDP Port Baud rate. Selects the transmission speed for the EDP port. 9600 19200 300 600 1200 2400 4800 8NONE 7EVEN 7ODD CR/LF CR 0 number OFF ON 0 address OFF ON OFF ON 9600 19200 300 600 1200 2400 4800 8NONE 7EVEN 7ODD CR/LF CR 0 number OFF ON OFF ON OFF ON Description Level 3 Submenus
BITS
Selects number of data bits and parity of data transmitted from the EDP port.
TERMIN EOLDLY
Termination character. Selects termination character for data sent from the EDP port. End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is terminated to the beginning of the next formatted serial output. Value specied must be in the range 0-255, in tenths of a second (10 = 1 second). Species whether XON/XOFF ow control characters are used. Species the decimal indicator address for RS-485 connections. RS-232 communications is disabled if an address other than zero is specied for this parameter. RS-485 addresses must be in the range 01255. Species whether the EDP port sends the data stream to a network bus. Specify ON only if the Remote I/O or Probus option is installed. Species whether data is streamed from the EDP port. Printer Port Baud rate. Selects the transmission speed for the printer port.
HANDSHK ADDRESS
BUS STREAM
Level 3 Submenus BAUD
BITS
Selects number of data bits and parity of data transmitted from the printer port.
TERMIN EOLDLY
Termination character. Selects termination character for data sent from the printer port. End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is terminated to the beginning of the next formatted serial output. Value specied must be in the range 0-255, in tenths of a second (10 = 1 second). Species whether XON/XOFF ow control characters are used. Species whether the printer port sends the data stream to a network bus. Specify ON only if the Remote I/O or Probus option is installed. Species whether data is streamed from the printer port.
HANDSHK BUS STREAM
Table 3-5. Serial Menu Parameters (Continued)
24
3.2.5
Program Menu
CONFIG
FORMAT
CALIBR
SERIAL
PROGRM
PFORMT
SETPTS
DIG IN
ALGOUT XXXXXXX
VERS
DATE
TIME
CONSNUM
CONSTUP
UID
TARE100
0 DATEFMT DATESEP TIMEFMT TIMESEP number MMDDYY DDMMYY YYMMDD SLASH DASH SEMI 12HOUR 24HOUR COLON
0 number
0 unit-ID
OFF MODE1 MODE2 MODE3
COMMA MODE4 MODE5 MODE6
ACCUM
CFGPWD
SPPWD
KYBDLK
AUXLK
MACONLY
ZERONLY
ALPHAKB
OFF ON
0 number
0 number
OFF ON
OFF ON
OFF ON
OFF ON
ON OFF
PROMPTS
MACROS
REGULAT
PRMPT1 PRMPT60
MACRO1
MACRO2
MACRO3
MACRO4
NTEP CANADA
EDIT
STRTBAT
same as MACRO1
NONE OIML
OFF ON Edit macro
Figure 3-8. Program Menu
Configuration
25
PROGRM Menu
Parameter Level 2 submenus DATE DATEFMT DATESEP Allows selection of date format and date separator character. See Level 3 submenu parameter descriptions. Use the TIME/DATE key or the SD EDP command to set the date. See Section 5.0 on page 40 for information about using the EDP commands. TIME TIMEFMT TIMESEP Allows selection of time format and separator character. See Level 3 submenu parameter descriptions. Use the TIME/DATE key or the ST EDP command to set the time. See Section 5.0 on page 40 for information about using the EDP commands. CONSNUM 0 number Consecutive numbering. Allows sequential numbering for print operations. The consecutive number value is incremented following each print operation that includes <CN> in the ticket format. When the consecutive number is reset, it is reset to the value specied on the CONSTUP parameter. Species the consecutive number start-up value used when the consecutive number is reset by sending the KCLRCN EDP command or a CLRCN digital input. Value specied must be in the range 09 999 999. Species the unit identication number. Value specied can be any alphanumeric value, up to seven characters. Species the truck mode used. If selected, the indicator switches from normal mode to the selected truck mode. See Section 7.0 on page 53 for more information about using the truck modes. MODE1: Auto clear ID, keyed tares, value swapping MODE2: Auto clear ID, no keyed tares, value swapping MODE3: Stored ID, keyed tares, value swapping MODE4: Stored ID, no keyed tares, value swapping MODE5: Stored ID, keyed tares, no value swapping MODE6: Stored ID, no keyed tares, no value swapping Accumulator. Species whether the accumulator is enabled. Conguration password. Specify a non-zero value to restrict access to all conguration menus. Setpoint password. Specify a non-zero value to restrict access to the setpoint menu. Keyboard lock. Specify ON to disable the keypad in normal mode. Choices Description
CONSTUP
0 number 0 unit-ID OFF MODE1 MODE2 MODE3 MODE4 MODE5 MODE6
UID TARE100
ACCUM CFGPWD SPPWD KYBDLK
OFF ON 0 19999999 0 19999999 OFF ON
NOTE: No more than one of the AUXLK, MACONLY, and ZERONLY parameters can be specied as ON. Individual keys can be locked or unlocked using the KLOCK and KUNLOCK EDP commands (see Table 5-1 on page 40 for more information). AUXLK MACONLY ZERONLY ALPHAKB OFF ON OFF ON OFF ON ON OFF Auxiliary keypad lock. Specify ON to disable all keys except ZERO, GROSS/NET, TARE, UNITS, and PRINT in normal mode. See NOTE above. Macro keys only. Specify ON to disable all except the four macro keys (F1F4) in normal mode. See NOTE above Zero key only. Specify ON to disable all front panel keys except ZERO in normal mode. See NOTE above Alpha keyboard. Specify ON to enable alpha entry for the indicator keypad. If OFF is specied, the ALPHA ENTRY key is disabled.
Table 3-6. Program Menu Parameters
26
PROGRM Menu
Parameter PROMPTS Choices PROMPT1 PROMPT60 STRTBAT EDIT Description Specify prompts for use in macros and setpoint names. Prompts are referenced by the NAME parameter under the MACRO and SETPTS submenus; prompts appear in the secondary display area during macro and setpoint execution. Specify MACROs 14. The STRBAT parameter can be set on to start a batch sequence on completion of the macro; the EDIT parameter contains up to 30 macro steps, including simulated keystrokes and pause/release conditions. See Section 9.0 on page 60 for more information about conguring macros. Regulatory mode. Species the regulatory agency having jurisdiction over the scale site. OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than zero. NONE allows tares to be acquired at any weight value. OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at no load. NONE allows tares to be cleared at any weight value. Streamed output in OIML, NTEP, and CANADA modes follows the display update rate. In NONE mode, streamed output follows the A/D update rate. NTEP and OIML modes allow a new tare to be acquired even if a tare is already present. In CANADA mode, the previous tare must be cleared before a new tare can be acquired. NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specied ZRANGE. In OIML mode, the scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode clears the tare. OIML mode replaces the Gross annunciator with Brutto. The value specied for this parameter affects the function of the front panel TARE and ZERO keys. See Section 10.3 on page 69 for a complete description of TARE and ZERO key functions for each of the regulatory modes. Species the format used to display or print the date.
MACRO1 MACRO2 MACRO3 MACRO4 REGULAT
NTEP OIML NONE CANADA
Level 3 submenus DATEFMT MMDDYY DDMMYY YYMMDD SLASH DASH SEMI 12HOUR 24HOUR COLON COMMA
DATESEP
Species the date separator character.
TIMEFMT TIMESEP
Species the format used to display or print the time. Species the time separator character.
Table 3-6. Program Menu Parameters (Continued)
Configuration
27
3.2.6
Print Format Menu
See Section 6.0 on page 49 for information about custom print formatting.
CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT XXXXXXX SETPTS DIG IN XXXXXXX ALGOUT VERS
GFMT
NFMT
TRWIN
TRWOUT
SPFMT
EDPFMT
HDRFMT
Same as GFMT
Scroll left in format string
Display first 7 characters of format
Scroll right in format string
Press ENTER or to insert a space before the active character
Press CLEAR to delete the active character
Decrement ASCII value of active character
Display and edit active character and ASCII value
Increment ASCII value of active character
Enter numeric ASCII character value Press ENTER or to save value
Figure 3-9. Print Format Menu
28
3.2.7
CONFIG
Setpoints Menu
FORMAT CALIBR SERIAL PROGRM PFORMT SETPTS DIG IN ALGOUT XXXXXXX VERS
See Section 8.0 on page 55 for more information about conguring and using setpoints.
SP CFG
BATCHNG
OFF SETPT1 SETPT2 SETPT20 AUTO MANUAL Same as SETPT1 OFF
GROSSSP
NETSP
+RELSP
RELSP
%RELSP
PAUSE
DELAY
WAITSS
Go to A
Go to B
COUNTER
AUTOJOG
COZ
INMOTON
INRANGE
GROSS
NET
BATCHPR
Go to C
TIMER
CONCUR
Go to D
Figure 3-10. Setpoints Menu
Configuration
29
GROSSSP, NETSP, +RELSP, RELSP, and %RELSP Setpoints
VALUE
TRIP
BANDVAL
HYSTER
PREACT
PREVAL
RELNUM
number
HIGHER LOWER INBAND OUTBAND
number If TRIP=INBAND or OUTBAND
number
OFF ON LEARN
number If PREACT= ON or LEARN
120 RELSP setpoints only
BATCH
PSHACCM
PSHPRNT
PSHTARE
ALARM
ACCESS
NAME
DIGOUT
OFF ON
OFF ON ONQUIET
OFF ON WAITSS
OFF ON
OFF ON
ON HIDE OFF
NONE 160
NONE 18
Figure 3-11. Submenu for GROSSSP, NETSP, and RELSP Setpoints
PAUSE, DELAY, and WAITSS Setpoints
VALUE
PSHACCM
PSHPRNT
PSHTARE
ALARM
ACCESS
NAME
DIGOUT
number DELAY setpoints only
OFF ON ONQUIET
OFF ON WAITSS
OFF ON
OFF ON DELAY and WAITSS setpoints only
ON HIDE OFF
NONE 160
NONE 18
Figure 3-12. Submenu for PAUSE, DELAY, and WAITSS Setpoints
COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, GROSS, NET, and BATCHPR Setpoints
VALUE
ACCESS
NAME
DIGOUT
number
COUNTER and AUTOJOG setpoints only
ON HIDE OFF
NONE 160
NONE 18
Figure 3-13. Submenu for COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, GROSS, NET, and BATCHPR Setpoints
30
TIMER and CONCUR Setpoints
VALUE
START
END
ACCESS
NAME
DIGOUT
065535
120
120
ON HIDE OFF
NONE 160
NONE 18
Figure 3-14. Submenu for TIMER and CONCUR Setpoints
SETPTS Menu
Parameter Level 2 submenus SETPT1SETPT20 OFF GROSSSP NETSP +RELSP RELSP %RELSP PAUSE DELAY WAITSS COUNTER AUTOJOG COZ INMOTON INRANGE GROSS NET BATCHPR TIMER CONCUR BATCHNG OFF AUTO MANUAL Species the setpoint kind. GROSSSP, NETSP, +RELSP, RELSP, and %RELSP setpoint kinds can be used as either batch or continuous setpoints. PAUSE, DELAY, WAITSS, COUNTER, and AUTOJOG setpoint kinds can only be used in batch sequences. COZ, INMOTON, INRANGE, GROSS, NET, BATCHPR, TIMER, and CONCUR setpoint kinds can only be used as continuous setpoints. See Table 8-1 on page 56 for more information about setpoint kinds. Choices Description
Batching enable. Set to AUTO or MANUAL to allow a batch sequence to run. MANUAL requires a BATSTRT digital input, BATSTART EDP command, or STRTBAT macro conguration before the batch sequence can run. AUTO allows batch sequences to repeat continuously.
Table 3-7. Setpoint Menu Parameters
Configuration
31
SETPTS Menu
Parameter Level 3 submenus GROSSSP NETSP +RELSP RELSP %RELSP VALUE TRIP BANDVAL HYSTER PREACT PREVAL RELNUM BATCH PSHACCM PSHTARE PSHPRNT ALARM ACCESS NAME DIGOUT PSHTARE PSHPRNT PSHACCM ACCESS DIGOUT NAME VALUE VALUE ACCESS NAME DIGOUT Congure GROSSSP, NETSP, and RELSP setpoints. See Figure 3-11 on page 30 and Level 4 parameter descriptions. Choices Description
PAUSE DELAY WAITSS
Congure PAUSE, DELAY, and WAITSS setpoints. See Figure 3-12 on page 30 and Level 4 parameter descriptions.
COUNTER AUTOJOG COZ INMOTON INRANGE GROSS NET BATCHPR TIMER CONCUR
Congure COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, GROSS, NET, AND BATCHPR setpoints. See Figure 3-13 on page 30 and Level 4 parameter descriptions.
VALUE START END ACCESS NAME DIGOUT number
Congure TIMER and CONCUR setpoints. See Figure 3-14 on page 31 and Level 4 parameter descriptions.
Level 4 submenus VALUE GROSSSP, NETSP, RELSP setpoint types: Species the target weight value. DELAY, AUTOJOG, TIMER, and CONCUR setpoint types: Species, in 0.1-second intervals, a time value in the range 065535. COUNTER setpoint types: Species the number of consecutive batches to be run. GROSSSP, NETSP, and RELSP setpoint types: Species whether the setpoint is tripped when the weight is higher or lower than the setpoint value, within a band established around the value, or outside of that band. In a batch sequence with TRIP=HIGHER, the associated digital output is active until the setpoint value is reached or exceeded; with TRIP=LOWER, the output is active until the weight goes below the setpoint value. GROSSSP, NETSP, and RELSP setpoint types with TRIP=INBAND or OUTBAND: Species a weight equal to half the band width. The band established around the setpoint value is VALUE BANDVAL.
TRIP
HIGHER LOWER INBAND OUTBAND
BANDVAL
number
Table 3-7. Setpoint Menu Parameters (Continued)
32
SETPTS Menu
Parameter HYSTER PREACT Choices number OFF ON LEARN Description GROSSSP, NETSP, and RELSP setpoint types: Species a band around the setpoint value that must be exceeded before the setpoint, once off, can trip on again. GROSSSP, NETSP, and RELSP setpoint types: Allows the digital output associated with a setpoint to shut off before the setpoint is satised to allow for material in suspension. The ON value adjusts the setpoint trip value up or down (depending on the TRIP parameter setting) from the setpoint value. The LEARN value can be used to automatically adjust the preact value after each batch. LEARN compares the actual weight at standstill to the target setpoint value, then adjusts the preact by half of the difference after each batch. GROSSSP, NETSP, and RELSP setpoint types: Species the preact value for setpoints with PREACT set to ON or LEARN. Depending on the TRIP setting specied for the setpoint, the setpoint trip value is adjusted up or down by the preact value. RELSP setpoints: Species the number of the relative setpoint. The target weight for this setpoint is: For +RELSP, the value of the relative setpoint plus the value (VALUE parameter) of this setpoint For RELSP, the value of the relative setpoint minus the value of this setpoint For %RELSP, the percentage (specied on the VALUE parameter for this setpoint) of the relative setpoint GROSSSP, NETSP, and RELSP setpoint types: Species whether the setpoint is used as a batch (ON) or continuous (OFF) setpoint. GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to update the accumulator and perform a print operation when the setpoint is satised. Specify ONQUIET to update the accumulator without printing. GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to perform a print operation when the setpoint is satised; specify WAITSS to wait for standstill after setpoint is satised before printing. GROSSSP, NETSP, RELSP, PAUSE, DELAY, and WAITSS setpoint types: Specify ON to perform an acquire tare operation when the setpoint is satised. NOTE: PSHTARE acquires the tare regardless of the value specied for the REGULAT parameter on the PROGRM menu. GROSSSP, NETSP, RELSP, DELAY, and WAITSS setpoint types: Specify ON to display the word ALARM on the primary display while the setpoint is active (batch setpoints) or while the setpoint is not tripped (continuous setpoints). TIMER and CONCUR setpoint types: Species the starting setpoint number. Do not specify the number of the TIMER or CONCUR setpoint itself. The TIMER or CONCUR setpoint begins when the starting setpoint begins. TIMER and CONCUR setpoint types: Species the ending setpoint number. Do not specify the number of the TIMER or CONCUR setpoint itself. The TIMER or CONCUR setpoint stops when the ending setpoint begins.
PREVAL
number
RELNUM
120
BATCH PSHACCM
OFF ON OFF ON ONQUIET OFF ON WAITSS OFF ON
PSHPRNT
PSHTARE
ALARM
OFF ON 120
START
END
120
Table 3-7. Setpoint Menu Parameters (Continued)
Configuration
33
SETPTS Menu
Parameter ACCESS ON HIDE OFF Choices Description All setpoint types: Species whether the SETPOINT key can be used to change the setpoint value in normal mode, including macro simulations of pressing the SETPOINT key. ON: Value can be displayed and changed HIDE: Value cannot be displayed or changed OFF: Value can be displayed but not changed Setpoints with ACCESS=ON can be turned on or off when a batch is not running: To turn the setpoint off, display the setpoint, then press CLEAR To turn the setpoint on, display the setpoint, then press ENTER NAME DIGOUT NONE, 160 NONE, 18 All setpoint types: Specify the number of an assigned prompt. Up to 60 prompt names can be specied on the PROMPTS submenu of the PROGRM menu. All setpoint types: Species a digital output associated with the setpoint. For continuous setpoints, the digital output becomes active (low) when the condition is met; for batch setpoints, the digital output is active until the setpoint condition is met.
Table 3-7. Setpoint Menu Parameters (Continued) 3.2.8 Digital Input Menu
CONFIG
FORMAT
CALIBR
SERIAL
PROGRM
PFORMT XXXXXXX
SETPTS
DIG IN XXXXXXX
ALGOUT XXXXXXX
VERS
DIGIN1
DIGIN2
DIGIN3
DIGIN4
DIGIN8
BATSTRT BATPAUS CLRCN GROSS NET PRIM SEC TIME DATE CLRTAR CLRACC OFF ZERO NT/GRS
BATRUN BATSTRT BATPAUS OFF CLRCN ZERO GROSS NT/GRS NET TARE PRIM UNITS SEC PRINT TIME DATE SETPNT CLRTAR TIMDATE CLRACC ESC OFF ALPHAMD ZERO CLEAR KEY8 KEY9 KEYDP KEY0 KEY7 KEY6 KEY5 KEY4 ACCUM KEY2 KEY3 KEY1 KF4 KF3 KF2 KF1
Same as DIGIN3
ENTER KBDLOC HOLD BATRUN BATSTRT BATPAUS CLRCN GROSS NET PRIM SEC TIME DATE CLRTAR CLRACC
see DIGIN 38 for complete list of values
DSPTAR IDKEY
Figure 3-15. Digital Input Menu
34
DIG IN Menu
Parameter DIGIN1 DIGIN2 DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8 Choices OFF ZERO NT/GRS TARE UNITS PRINT ACCUM SETPNT TIMDATE ESC ALPHAMD CLEAR DSPTAR IDKEY KF1KF4 KEY0KEY9 KEYDP ENTER BATRUN BATSTRT BATPAUS KBDLOC HOLD CLRCN GROSS NET PRIM SEC TIME DATE CLRTAR CLRACC Description Species the function activated by digital inputs 18. Default values are: DIGIN1=BATSTRT; DIGIN2=BATRUN; DIGIN3DIGIN8=OFF. ZERO, NT/GRS (net/gross mode toggle), TARE, UNITS, and PRINT provide the same functions as the ve major front panel keys. ACCUM, SETPNT, TIMDATE, ESC, ALPHAMD, CLEAR, DSPTAR, and IDKEY provide the same functions as the front panel keys. KF1KF4 are equivalent to pressing the macro keys, F1F4. KEY0KEY9 and KEYDP (decimal point) are simulate pressing keys on the numeric keypad. ENTER simulates pressing the front panel ENTER key. BATRUN allows a batch routine to be started and run. With BATRUN active (low), the BATSTRT input starts the batch; if BATRUN is inactive (high), BATSTRT cancels the batch. BATSTRT starts or ends a batch routine, depending on the state of the BATRUN input. BATPAUS pauses a batch routine when held low. KBDLOC locks the keyboard (indicator front panel) when held low. HOLD holds the current display. Releasing this input clears the running average lter. CLRCN resets the consecutive number to the value specied on the CONSTUP parameter (PROGRM menu). GROSS, NET, PRIM, and SEC select gross, net, primary units, or secondary units display modes. TIME and DATE inputs show TIME or DATE entry displays. DATE simulates pressing the TIME/DATE key once; TIME simulates pressing the key twice. CLRTAR clears the current tare. CLRACC clears the accumulator. Level 2 submenus
Table 3-8. Digital Input Menu Parameters
Configuration
35
3.2.9
Analog Output Menu
The ALGOUT menu is used only if the analog output option is installed. If the analog output option is installed, congure all other indicator functions and calibrate the indicator before conguring the analog output. See Section 10.8 on page 75 for analog output calibration procedures.
CONFIG XXXXXXX FORMAT CALIBR SERIAL PROGRM XXXXXXX PFORMT SETPTS XXXXXXX DIG IN ALGOUT XXXXXXX XXXXXXX VERS
SOURCE
OFFSET
ERRACT
MIN
MAX
TWZERO
TWSPAN
GROSS NET
0% 20%
FULLSC HOLD ZEROSC
000000 number
10000 number
71 number
15171 number
Figure 3-16. Analog Output Menu
ALG OUT Menu

Parameter SOURCE1 OFFSET ERRACT Choices GROSS NET 0% 20% FULLSC HOLD ZEROSC Description Species the source tracked by the analog output. Zero offset. Selects whether the analog output supplies voltage (010 V) or current (420 mA) output. Select 0% for 010 V output; select 20% for 420 mA output. Error action. Species how the analog output responds to system error conditions. Possible values are: FULLSC: Set to full value (10 V or 20 mA) HOLD: Hold current value ZEROSC: Set to zero value (0 V or 4 mA) Species the minimum weight value tracked by the analog output. Specify a value in the range 09999999. Species the maximum weight value tracked by the analog output. Specify a value in the range 09999999 Tweak zero. Adjust the analog output zero calibration. Use a multimeter to monitor the analog output value. Press and hold or to adjust the output. Tweak span. Adjust the analog output span calibration. Use a multimeter to monitor the analog output value. Press and hold or to adjust the output. Level 2 submenus
MIN MAX TWZERO TWSPAN
000000 number 010000 number 71 number 15171 number
Table 3-9. Analog Output Menu Parameters 3.2.10 Version Menu
The VERS menu is used to check the software version installed in the indicator. There are no parameters associated with the Version menu: when selected, the indicator displays the installed software version number.
CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM PFORMT XXXXXXX SETPTS DIG IN XXXXXXX ALGOUT VERS
Software version
Figure 3-17. Version Menu
36
4.0
Calibration
The IQ plus 710 can be calibrated using the front panel, EDP commands, or the Revolution conguration utility. Each method consists of the following steps: Zero calibration Entering the test weight value Span calibration Optional ve-point linearization Optional rezero calibration for test weights using hooks or chains. The following sections describe the calibration procedure for each of the calibration methods.
CONFIG FORMAT XXXXXXX CALIBR SERIAL PROGRM PFORMT XXXXXXX SETPTS DIGIN XXXXXXX ALGOUT XXXXXXX VERS
WZERO
WVAL
WSPAN
WLIN
REZERO
Display and edit zero calibration A/D count value
*CALIB*
Display and edit span calibration A/D count value
*CALIB*
Press Enter to remove offset from zero and span calibrations
*CALIB*
PT> 1
PT> 2
PT> 3
PT> 4
PT> 5
Same as PT-> 1
Display and edit linearization point A/D count value
*CALIB*
Figure 4-1. Calibration (CALIBR) Menu
4.1
Front Panel Calibration

4. With WVAL displayed, place test weights on the scale and press to show the test weight value. Use the numeric keypad to enter the actual test weight, then press ENTER to save the value and go to span calibration (WSPAN). 5. With WSPAN displayed, press to calibrate span. The indicator displays *CAL* while calibration is in progress. When complete, the A/D count for the span calibration is displayed. Press again to save the span calibration value and go to the next prompt (WLIN). 6. Five-point linearization (using the WLIN parameter) provides increased scale accuracy by calibrating the indicator at up to ve additional points between the zero and span calibrations.
To calibrate the indicator using the front panel, do the following: 1. Place the indicator in setup mode (display reads CONFIG) and remove all weight from the scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration. 2. Press until the display reads CALIBR (see Figure 4-1). Press to go to zero calibration (WZERO). 3. With WZERO displayed, press to calibrate zero. The indicator displays *CAL* while calibration is in progress. When complete, the A/D count for the zero calibration is displayed. Press again to save the zero calibration value and go to the next prompt (WVAL).
Calibration
37
Linearization is optional: if you choose not to perform linearization, skip the WLIN parameter; if linearization values have previously been entered, these values are reset to zero during calibration. To perform linearization, follow the procedure below: With WLIN displayed, Press to go to the rst linearization point (PT-> 1). Place test weights on the scale and press or ENTER. Use the numeric keypad to enter the actual test weight value, then press ENTER to calibrate. The indicator displays *CAL* while calibration is in progress. When complete, the A/D count for the linear calibration is displayed. Press ENTER again to save the calibration value and go to the next prompt (PT-> 2). Repeat for up to ve linearization points. To exit the linearization parameters, press to return to WLIN.
7. The optional rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights. If no other apparatus was used to hang the test weights during calibration, remove the test weights and press to return to the CALIBR menu. If hooks or chains were used during calibration, remove these and the test weights from the scale. With all weight removed, press ENTER to rezero the scale. This function adjusts the zero and span calibration values. The indicator displays *CAL* while the zero and span calibrations are adjusted. When complete, the adjusted A/D count for the zero calibration is displayed. Press ENTER to save the value, then press to return to the CALIBR menu. 8. Press until the display reads CONFIG, then press to exit setup mode.
4.2
EDP Command Calibration

5. Up to ve linearization points can be calibrated between the zero and span c a l i b r a t i o n va l u e s . U s e t h e f o l l ow i n g commands to set and calibrate a single linearization point:
WLIN.V1=nnnnn<CR> WLIN.C1<CR>
To calibrate the indicator using EDP commands, the indicator EDP port must be connected to a terminal or personal computer. See Section 2.3.2 on page 7 for EDP port pin assignments; see Section 5.0 on page 41 for more information about using EDP commands. Once the indicator is connected to the sending device, do the following: 1. Place the indicator in setup mode (display reads CONFIG) and remove all weight from the scale platform. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration. 2. Send the WZERO EDP command to calibrate zero. The indicator displays *CAL* while calibration is in progress. 3. Place test weights on the scale and use the WVAL command to enter the test weight value in the following format:
WVAL=nnnnnn<CR>
4. Send the WSPAN EDP command to calibrate span. The indicator displays *CAL* while calibration is in progress.
The WLIN.V1 command sets the test weight value (nnnnn) for linearization point 1. The WLIN.C1 command calibrates the point. Repeat using the WLIN.Vx and WLIN.Cx commands as required for additional linearization points. 6. To remove an offset value, clear all weight from the scale, including hooks or chains used to hang test weights, then send the REZERO EDP command. The indicator displays *CAL* while the zero and span calibrations are adjusted. 7. Send the KUPARROW or KEXIT EDP command to exit setup mode.
38
4.3
Revolution Calibration
To calibrate the indicator using Revolution, the indicator EDP port must be connected to a PC running the Revolution conguration utility. Use the following procedure to calibrate the indicator: 1. Place the indicator in setup mode (display reads CONFIG) and remove all weight from the scale platform. 2. Select Calibrate Indicator from the Revolution main menu. 3. On the Indicator Calibration display, select the indicator model (IQ+710) and communications port then click OK. 4. Revolution uploads calibration data from the indicator then presents the information in a display like that shown in Figure 4-2.
Figure 4-2. Revolution Calibration Display
5. Enter the Value of Test Weight to be used for span calibration then click START. 6. A dialog box asks whether hooks or chains are used to hang calibration test weights. Click Yes or No to continue. 7. The Zero Calibration dialog box prompts you to remove all weight from the scale. Clear the scale and click OK to begin zero calibration. If your test weights require hooks or chains, place the hooks or chains on the scale for zero calibration. 8. When zero calibration is complete, the Span Calibration dialog box prompts you to place test weights on the scale for span calibration. Place test weights on the scale then click OK. 9. When span calibration is complete, a dialog box asks whether you wish to perform linear calibration. Click Yes to perform linear calibration for up to ve linearization points, or click No to continue calibration with step 11. 10. On the Linear Calibration display, select the point (15) to calibrate, then click Calibrate. Place test weights on scale then click OK . When prompted, enter the test weight value then press Enter. Repeat for additional linearization points, then click Exit to return to the Indicator Calibration display. 11. If hooks or chains were used to hang test weights, the Rezero dialog box prompts you to remove weights from the scale. Remove the weights then click OK. If hooks or chains were not used in the calibration procedure, Revolution goes directly to step 12. Calibration is complete. 12. When calibration is complete, the New Settings elds of the Indicator Calibration display are lled in. Click Exit to save the new values and return to the Revolution main menu; to restore the previous calibration values (including linear calibration values), click Restore Settings.
Calibration
39
4.4
More About Calibration
4.4.3
Calculating the Span Coefcient
The following topics provide additional information about compensating for environmental factors (Section 4.4.1) and diagnostic information for determining expected zero and span coefcients.
4.4.1 Adjusting Final Calibration
The span coefcient value displayed by the WSPAN parameter can be calculated using the following formula:
(21000 * mV_signal_input) + zero_coefcient
Calibration may be affected by environmental factors including wind, vibration, and angular loading. For example, if the scale is calibrated with 1000 lb, a strain test may determine that at 2000 lb the calibration is 3 lb high. In this case, nal calibration can be adjusted by tweaking WVAL to 998.5 lb. This adjustment provides a linear correction of 1.5 lb per 1000 lb. To adjust the nal calibration, return to the WVAL prompt and press to show the test weight value. Press or to adjust calibration up or down. Press to save the value, then press to return to the CALIBR menu.
4.4.2 Zero Deadload A/D Counts
where mV_signal_input is the change in the signal input when the test weight is applied and the zero_coefcient is the WZERO value. Actual values typically vary from the calculated value.
Table 4-1 lists the ideal A/D counts that result from input signals of 045 mV with zero deadload. Actual values will typically be higher than the values shown in Table 4-1.
Input Signal (mV) 0 1 2 3 4 5 6 7 8 9 10 15 20 30 45 Raw A/D Count 105 000 126 000 147 000 168 000 189 000 210 000 231 000 252 000 273 000 294 000 315 000 420 000 525 000 735 000 1 050 000
Table 4-1. Ideal A/D Raw Counts
40
5.0
EDP Commands
Command KTARE KUNITS KPRIM KSEC KPRINT KID KSETPOINT KTIMEDATE KTIME KDATE KESCAPE KALPHA KDISPACCUM KDISPTARE KCLR KCLRCN KCLRTAR KLEFTARROW KRIGHTARROW KUPARROW KDOWNARROW KEXIT KCLRNV K0K9 KDOT KENTER KF1 KF2 KF3 KF4 KLOCK Function Press the TARE key In weighing mode, press the UNITS key Go to primary units (pseudo key) Go to secondary units (pseudo key) In weighing mode, press the PRINT key Press the ID key Press the SETPOINT key Press the TIME/DATE key Display time (pseudo key) Display date (pseudo key) Press the ESCAPE key Press the ALPHA ENTRY key Press the ACCUM key Press the DISPLAY TARE key Press the CLEAR key Reset consecutive number (pseudo key) Clear tare from system (pseudo key) In setup mode, move left in the menu In setup mode, move right in the menu In setup mode, move up in the menu In setup mode, move down in the menu In setup mode, exits to normal mode Clear non-volatile RAM Press number 0 (zero) through 9 Press the decimal point (.) Press the ENTER key Play MACRO1 Play MACRO2 Play MACRO3 Play MACRO4 Lock specied front panel key. For example, to lock the SETPOINT key, enter KLOCK=KSETPOINT. Unlock specied front panel key. For example, to unlock the TIME/DATE key, enter KUNLOCK=KTIMEDATE.
The IQ plus 710 indicator can be controlled by a personal computer or remote keyboard connected to the indicator EDP port. Control is provided by a set of EDP commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting functions. The EDP port provides the capability to print conguration data or to save that data to an attached personal computer. This section describes the EDP command set and procedures for saving and transferring data using the EDP port. NOTE: The full duplex RS-232 printer port provided with Version 2.0 and later hardware can also be used to process EDP commands.
5.1
The EDP Command Set
The EDP command set can be divided into ve groups: key press commands, reporting commands, the RESETCONFIGURATION special function command, parameter setting commands, and transmit weight data commands. When the indicator processes an EDP command, it responds with the message OK . The OK response veries that the command was received and has been executed. If the command is unrecognized or cannot be executed, the indicator responds with ??. The following sections list the commands and command syntax used for each of these groups.
5.1.1 Key Press Commands
Key press EDP commands (see Table 5-1) simulate pressing the keys on the front panel of the indicator. These commands can be used in both setup and weighing mode. Several of the commands serve as pseudo keys, providing functions that are not represented by a key on the front panel. For example, to enter a 15-pound tare weight using EDP commands: 1. Type K1 and press ENTER (or RETURN). 2. Type K5 and press ENTER. 3. Type KTARE and press ENTER.
Command KZERO KGROSSNET KGROSS KNET Function In weighing mode, press the ZERO key In weighing mode, press the GROSS/ NET key Go to gross mode (pseudo key) Go to net mode (pseudo key)
KUNLOCK
Table 5-1. EDP Key Press Commands (Continued)
Table 5-1. EDP Key Press Commands
EDP Commands
41
5.1.2
Reporting Commands
5.1.3
The RESETCONFIGURATION Command
Reporting commands (see Table 5-2) send specic information to the EDP port. These commands can be used in both setup mode and normal mode.
Command DUMPALL SPDUMP VERSION P Function List all parameter values Print setpoint conguration Write IQ plus 710 software version Write current displayed weight with units identier. See Section 10.2 on page 68 for more information. Write one frame of stream format
The RESETCONFIGURATION command can be used in setup mode to restore all conguration parameters to their default values. This command is equivalent to using the DEFAULT function in TEST mode. See Section 10.9 on page 76 for more information about test mode. NOTE: All load cell calibration settings are lost when the RESETCONFIGURATION command is run.
Table 5-2. EDP Reporting Commands 5.1.4 Parameter Setting Commands
Parameter setting commands allow you to display or change the current value for a particular conguration parameter (Tables 5-3 through 5-12). Current conguration parameter settings can be displayed in either setup mode or normal mode using the following syntax:
command<ENTER>
where value is either a number or a parameter value. Use no spaces before or after the equal (=) sign. If you type an incorrect command, the display reads ??. For example, to set the motion band parameter to 5, type the following:
MOTBAND=5D<ENTER>
Most parameter values can be changed in setup mode only; setpoint parameters listed in Table 5-8 on page 45 can be changed when in normal weighing mode. Use the following command syntax when changing parameter values:
command=value<ENTER> Command GRADS ZTRKBND ZRANGE MOTBAND OVRLOAD SMPRAT DIGFLTR1 DIGFLTR2 RATLTRAP DFSENS DFTHRH ALGFLTR PWRUPMD TAREFN Description Graduations Zero track band Zero range Motion band Overload Sample rate Digital ltering Rattletrap ltering Digital lter cutout sensitivity Digital lter cutout threshold Analog lter Power up mode Tare function
For parameters with selectable values, enter the command and equal sign followed by a question mark:
command=?<ENTER>
to see a list of those values. The indicator must be in setup mode to use this function.
Values 19999999 OFF, 0.5D, 1D, 3D 1.9%, 100% 1D, 2D, 3D, 5D, 10D, 20D, OFF FS+2%, FS+1D, FS+9D, FS 30HZ, 3.75HZ, 7.5HZ, 15HZ 1, 2, 4, 8, 16, 32, 64, 128, 256 OFF, ON 2OUT, 4OUT, 8OT, 16OUT, 32OUT, 64OUT, 128OUT NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD OFF, 2HZ, 8HZ GO, DELAY BOTH, NOTARE, PBTARE, KEYED
Table 5-3. CONFIG EDP Commands
42
Command PRI.DECPNT PRI.DSPDIV PRI.UNITS SEC.DECPNT SEC.DSPDIV SEC.UNITS SEC.MULT DECFMT DSPRATE
Description Primary units decimal position Primary units display divisions Primary units Secondary units decimal position Secondary units Secondary units multiplier Decimal format Display rate
Values 8.888888, 88.88888, 888.8888, 8888.888, 88888.88, 888888.8, 8888888, 8888880, 8888800 1D, 2D, 5D LB, KG, G, OZ, TN, T, GN, TROYOZ, TROYLB, LT, NONE 8.888888, 88.88888, 888.8888, 8888.888, 88888.88, 888888.8, 8888888, 8888880, 8888800 LB, KG, G, OZ, TN, T, GN, TROYOZ, TROYLB, LT, NONE 0.0000099999.99 DOT, COMMA 250MS, 500MS, 750MS, 1SEC, 1500MS, 2SEC, 2500MS, 3SEC, 4SEC, 6SEC, 8SEC
Secondary units display divisions 1D, 2D, 5D
Table 5-4. FORMAT EDP Commands
Command WZERO WVAL WSPAN WLIN.F1WLIN.F5 WLIN.V1WLIN.V5 WLIN.C1WLIN.C5 REZERO LC.CD LC.CW Zero calibration Test weight value Span calibration
Description
Values
test_weight_value test_weight_value value value
Actual raw count value for linearization points 15 Test weight value for linearization points 15 Calibrate linearization points 15 Rezero Set deadload coefcient Set span coefcient
Table 5-5. CALIBR EDP Commands
Command EDP.BAUD EDP.BITS EDP.TERMIN EDP.EOLDLY EDP.HANDSHK EDP.ADDRESS EDP.BUS EDP.STREAM PRN.BAUD PRN.BITS PRN.TERMIN PRN.EOLDLY PRN.HANDSHK
Description EDP port baud rate EDP port data bits/parity EDP port termination character EDP port end-of-line delay EDP port handshaking EDP port RS-485 address EDP port bus network enable EDP port streaming Printer port baud rate Printer port data bits/parity Printer port termination character Printer port end-of-line delay Printer port handshaking
Values 300, 600, 1200, 2400, 4800, 9600, 19200 8NONE, 7EVEN, 7ODD CR/LF, CR 0255 (0.1-second intervals) OFF, ON 0, 01255 OFF, ON OFF, ON 300, 600, 1200, 2400, 4800, 9600, 19200 8NONE, 7EVEN, 7ODD CR/LF, CR 0255 (0.1-second intervals) OFF, ON
Table 5-6. SERIAL EDP Commands
EDP Commands
43
Command PRN.BUS PRN.STREAM PRNDEST
Description Printer port bus network enable Printer port streaming Print destination OFF, ON OFF, ON EDP, PRN, BOTH
Values
Table 5-6. SERIAL EDP Commands (Continued)
Command SD ST DATEFMT DATESEP TIMEFMT TIMESEP CONSNUM CONSTUP UID TARE100 ACCUM CFGPWD SPPWD KYBDLK LOCKON LOCKOFF AUXLK MACONLY ZERONLY ALPHAKB REGULAT PROMPT#1 PROMPT#60 MACRO1.K01 MACRO1.K30 MACRO2.K01 MACRO2.K30 MACRO3.K01 MACRO3.K30 MACRO4.K01 MACRO4.K30 MACRO1.STRTBAT MACRO2.STRTBAT MACRO3.STRTBAT MACRO4.STRTBAT Set date Set time Date format
Description
Values MMDDYY, DDMMYY, YYMMDD (enter using DATEFMT specied) hhmm (enter using 24-hour format) MMDDYY, DDMMYY, YYMMDD SLASH, DASH, SEMI 12HOUR, 24HOUR COLON, COMMA 09 999 999 nnnnnnn OFF, MODE1, MODE2, MODE3, MODE4, MODE5, MODE6 OFF, ON 0, 19999999 0, 19999999 OFF, ON Same function as KYBDLK command
Date separator Time format Time separator Consecutive numbering Unit identier Truck in/out mode Accumulator Conguration password Setpoint password Keyboard lock (disable keypad) Lock indicator front panel in operating mode Unlock indicator front panel in operating mode Disable auxiliary keyboard Disable all except macro keys Disable all keys except ZERO Enable ALPHA ENTRY key Regulatory compliance Macro prompts/setpoint names Set MACRO1 keystroke Set MACRO2 keystroke Set MACRO3 keystroke Set MACRO4 keystroke Start batch
Consecutive number start-up value 09 999 999
OFF, ON OFF, ON OFF, ON OFF, ON NONE, OIML, NTEP, CANADA See Section 9.0 on page 60 for information about macro programming
OFF, ON
Table 5-7. PROGRM EDP Commands
44
Command SETPOINT KIND
Description Setpoint number Setpoint kind 120
Values
OFF, GROSSSP, NETSP, +RELSP, RELSP, %RELSP, PAUSE, DELAY, WAITSS, COUNTER, AUTOJOG, COZ, INMOTON, INRANGE, GROSS, NET, BATCHPR, TIMER, CONCUR number OFF, ON OFF, ON, WAITSS OFF, ON, ONQUIET HIGHER, LOWER, INBAND, OUTBAND number number OFF, ON OFF, ON, LEARN number OFF, ON NONE, 160 OFF, ON, HIDE NONE, 18 120 120 120 OFF, AUTO, MANUAL
VALUE PSHTARE PSHPRINT PSHACCM TRIP BANDVAL HYSTER ALARM PREACT PREVAL BATCH NAME ACCESS DIGOUT RELNUM START END BATCHNG
Setpoint value Push tare Push print Push accumulate Trip Band value Hysteresis Alarm Preact Preact value Batch step enable Setpoint name number Setpoint access Digital output Relative setpoint numer Starting setpoint Ending setpoint Batching mode
Table 5-8. SETPNTS EDP Commands
Command GFMT NFMT SPFMT TRWIN TRWOUT EDPFMT HDRFMT
Description Gross demand print format string Net demand print format string Setpoint print format string Truck weigh-in print format string Truck weigh-out print format string EDP demand print format string Ticket header format string
Values See Section 6.0 on page 49 for detailed information
Table 5-9. PFORMT EDP Commands
Command DON#nn DON#0 DOFF#nn DOFF#0 Set digital output nn on (active) Set all digital outputs on (active) Set digital output nn off (inactive) Set all digital outputs off (inactive)
Description
For commands ending with #nn, nn is the digital output (018) being set on or off.
Table 5-10. DIG OUT EDP Commands
EDP Commands
45
Command DIGIN1 DIGIN2 DIGIN3 DIGIN4 DIGIN5 DIGIN6 DIGIN7 DIGIN8
Description Digital input function
Values OFF, ZERO, NT/GRS, TARE, UNITS, PRINT, ACCUM, SETPNT, TIMDATE, ESC, ALPHAMD, CLEAR, DSPTAR, IDKEY, KF1KF4, KEY0KEY9, KEYDP, ENTER, BATRUN, BATSTRT, BATPAUS, KBDLOC, HOLD, CLRCN, GROSS, NET, PRIM, SEC, TIME, DATE, CLRTAR, CLRACC
Table 5-11. DIG IN EDP Commands
Command SOURCE1 OFFSET ERRACT MIN MAX ZERO1 SPAN1
Description Analog output source Zero offset Error action Minimum value tracked Maximum value tracked Zero calibration Span calibration GROSS, NET 0%, 20% FULLSC, HOLD, ZEROSC 09 999 999 09 999 999 016 383 016 383
Values
Table 5-12. ALGOUT EDP Commands 5.1.5 Normal Mode Commands
The normal mode commands (see Table 5-13) transmit data to the EDP port on demand. The SX command is valid only in normal operating mode; all other commands are valid in either setup or normal mode.
Command CONSNUM UID SD ST SX EX DX RS XA XG XN XT XG2 XN2 XT2 XE Description Set consecutive number Set unit ID Set date Set time Start EDP streaming Stop EDP streaming Start streaming raw A/D counts Reset system Transmit accumulator value Transmit gross weight in displayed units Transmit net weight in displayed units Transmit tare weight in displayed units Transmit gross weight in non-displayed units Transmit net weight in non-displayed units Transmit tare weight in non-displayed units Query system error conditions nnnnn See Section 10.1 on page 67 for detailed information about the XE command response format. 09 999 999 nnnnnnn MMDDYY, DDMMYY, YYMMDD (enter using DATEFMT specied) hhmm (enter using 24-hour format) OK or ?? OK or ?? OK or ?? nnnnnn UU where nnnnnn is the weight value, UU is the units. Response Format
Table 5-13. Normal Mode EDP Commands
46
5.1.6
Batching Control Commands
The commands listed below provide batching control through the EDP port.
BATSTART
If the BATRUN digital input is active (low) or not assigned, the BATSTART command can be used to start the batch program.
BATRESET
Stops the program and resets the batch program to the rst batch step. Run the BATRESET command after making changes to the batch conguration.
BATPAUSE
Stops the batch program at the current step. All digital outputs set on by the current step are set off. The BATSTRT DIGIN, BATSTART EDP command, or a macro congured with STRTBAT=ON can be used to restart the batch program at the current step.
BATSTATUS
The BATSTATUS command is used to check the current status of various setpoint and batching conditions. BATSTATUS returns 14 bytes of status data as described in Table 5-14. BATSTATUS is principally used to provide status information to a controlling batch program when using the Remote I/O Interface option. Status information returned in bytes 312 is coded as ASCII characters @ (hex 40) through O (hex 4F); only the low order bits of these characters are signicant. Table 5-14 shows the low order bit assignments for bytes 312. Use Table 5-15 on page 48 to interpret the status of the low order bits for a given ASCII character.
Batch Status Data
Batch Status
Byte 0
Values S = stopped R = running P = paused 00 20 Low Order Bit Assignments for Bytes 3 12 ASCII Values
@@@@@ OOOOO Bit 3 Bit 2 Bit 1 Bit 0
Current Batch Step
12 37 3 4 5 6 7 8 11 8 9 10 11 12
Continuous Setpoint Status
Low order bits of bytes 34 are set on to indicate continuous setpoints for which conditions are being met. Bits are assigned to setpoint numbers as shown at right.
SP 1 SP 5 SP 9 SP 13 SP 17 Bit 3 DIGOUT 1 DIGOUT 5
SP 4 SP 8 SP 12 SP 16 SP 20 Bit 0 DIGOUT 4 DIGOUT 8 @@@@ OOOO
Digital Output Status
Low order bits of bytes 89 are set on to indicate active digital outputs. Bits are assigned to digital outputs as shown at right.
Digital Input / Alarm Status
N/A DIGIN 1 DIGIN 2 DIGIN 3 Alarm @O
Low order bits of byte 12 are set on to indicate active digital inputs and setpoint alarm status. Bits are assigned as shown at right.
Carriage Return
13
N/A
(CR)
Table 5-14. BATSTATUS Command Structure
EDP Commands
47
Translating ASCII Status Data Use the table at right to evaluate the ASCII character output for bytes 3 12 and determine which of the low order bits are set on. For example, if the Digital Output Status returned in bytes 8 11 is AC@@, the table at right can be used with the bit assignments described above to determine that digital outputs 4, 7, and 8 are active: A (byte 8) indicates that DIGOUT 4 (bit 0) is on C (byte 9) indicates that DIGOUTs 7 and 8 (bits 1 and 0) are on @@ indicates that bytes 10 and 11 are not used
ASCII Value @ A B C D E F G H I J K L M N O
Bit 3 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1
Bit 2 0 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1
Bit 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1
Bit 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Table 5-15. ASCII Translation Table for BATSTATUS Data
5.2
Saving and Transferring Data

5.2.2 Downloading Conguration Data from PC to Indicator
Connecting a personal computer to the IQ plus 710 EDP port allows you to save indicator conguration data to the PC or to download conguration data from the PC to an indicator. The following sections describe the procedures for these save and transfer operations.
5.2.1 Saving and Printing Indicator Data
Conguration data can be saved to a personal computer connected to the EDP port. The PC must be running a communications program such as PROCOMMPLUS. See Section 2.3.2 on page 7 for information about serial communications wiring and EDP port pin assignments. When conguring the indicator, ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate, bits, and parity settings congured for the serial port on the PC. To save all conguration data, send the DUMPALL EDP command to the indicator. The IQ plus 710 responds by sending all conguration parameters to the PC as ASCII-formatted text. Conguration data can also be sent to the printer port: To print conguration data, place the indicator in setup mode, then press the ID key.
Conguration data saved on a PC or oppy disk can be downloaded from the PC to an indicator. This procedure is useful when a number of indicators with similar congurations are set up or when an indicator is replaced. To download conguration data, connect the PC to the EDP port as described in Section 5.2.1. Place the indicator in setup mode and use the PC c o m m u n i c a t i o n s s o f t wa r e t o s e n d t h e s ave d conguration data to the indicator. When transfer is complete, calibrate the indicator as described in Section 4.0 on page 37. NOTE: Calibration settings are included in the conguration data downloaded to the indicator. For non-legal-for-trade applications, if the receiving indicator is a direct replacement for another IQ plus 710 and the attached scale is not changed, recalibration is not required.
48
6.0
Print Formatting
The IQ plus 710 provides seven print formats that determine the format of the printed output when the PRINT key is pressed or when a KPRINT EDP command is received. Supported print formats are: GFMT, NFMT, EDPFMT, TRWIN, TRWOUT, and SPFMT. A header format, HDRFMT, allows specication of up to 300 characters of ticket header information. The contents of the HDRFMT format can be inserted into any other ticket format using the <AE> formatting command. The particular ticket format used for a given print operation depends on the indicator conguration (see Table 6-2 on page 50). Each print format can be customized to include up to 300 characters of information, such as company name and address, on printed tickets. You can use the indicator front panel (PFORMT menu), EDP commands, or the Revolution conguration utility to customize the print formats.
6.1
Print Formatting Commands
Table 6-1 lists commands you can use to format the IQ plus 710 print formats. Commands included in the format strings must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket. Text characters can include any ASCII character that can be printed by the output device.
Ticket Format Command <G> <G2> <N> <N2> <T> <T2> <A> <AC> <AT> <AD> <TR1> <TR2> <TR3> <SV1> <SV2> <BN> <NA> <TI> <DA> <TD> <ID> <CN> <AE> Description Gross weight in displayed units Gross weight in non-displayed units Net weight in displayed units Net weight in non-displayed units Tare weight in displayed units Tare weight in non-displayed units Accumulated weight in displayed units Number of accumulator event (5-digit counter) Time of last accumulator event Date of last accumulator event Gross weight for current ticket in displayed units Tare weight for current ticket in displayed units Net weight for current ticket in displayed units Setpoint value when tripped in displayed units Label for SV1 value Current setpoint number Current setpoint name Time Date Time and date ID number Consecutive number Ticket header (HDRFMT) GFMT/NFMT/ EDPFMT TRWIN/TRWOUT SPFMT
Table 6-1. Print Format Commands
Print Formatting
49
Ticket Format Command <NLnn> <SPnn> <SU> Description New line (nn = number of termination (<CR/LF> or <CR>) characters)* Space (nn = number of spaces)* Toggle weight data format (formatted/unformatted)** GFMT/NFMT/ EDPFMT TRWIN/TRWOUT SPFMT
NOTES: Gross, net, and tare weights, SV1 setpoint weight are 9 digits in length, including sign (10 digits with decimal point), followed by a space and a two-digit units identier. Total eld length with units identier is 12 (or 13) characters. TR1, TR2, and TR3 truck ticket weight data includes keywords INBOUND, KEYED, RECALLED, as necessary. ID and consecutive number (CN) elds are 17 characters in length, as required. ID numbers included in the print format string (<ID> command) must be set using the UID EDP command. Ticket header (AE) inserts information specied for the HDRFMT header format. * If nn is not specied, 1 is assumed. Value must be in the range 199. ** After receiving an SU command, the indicator sends unformatted data until the next SU command is received. Unformatted data omits decimal points, leading and trailing characters.
Table 6-1. Print Format Commands (Continued) NOTE: The <G2>, <N2>, and <T2> commands listed in Table 6-1 print the gross, net, and tare weights in
non-displayed unitsthat is, in the units not currently displayed on the indicator.
6.2
Default Ticket Formats
Table 6-2 shows the default print formats for the IQ plus 710 and lists the conditions under which each print format is used. The HDRFMT format is used to specify header information that can be used by the other ticket formats. The contents of the HDRFMT format can be inserted into any other ticket format using the <AE> formatting command.
Format GFMT NFMT EDPFMT Default Format String GROSS<G><NL2><TD><NL> GROSS<G><NL>TARE<SP><T><NL>NET<SP2><N> <NL2><ID><NL> GROSS<G><NL2><TD><NL> Used When Normal mode, no tare in system Normal mode, tare in system Normal mode, PRNDEST=BOTH (SERIAL menu). GFMT (or NFMT) print format is sent to printer port simultaneously. Truck mode (TARE100 OFF), when truck ID is entered and NEWID key is pressed. See Note 2.
TRWIN TRWOUT SPFMT HDRFMT
<NL>ID<SP><ID><NL2>GROSS<TR1> <NL2><DA><SP><TI><NL>
<NL6>ID<SP><ID><NL2>GROSS<TR1><NL>TARE<SP><TR2> Truck mode (TARE100 OFF), when truck ID is <NL>NET<SP2><TR3><NL2><DA><SP><TI><NL> entered and PRINT key is pressed. See Note 2. <SV1><SP><SV2><NL> COMPANY NAME<NL>STREET ADDRESS<NL> CITY, ST ZIP<NL2> Setpoint push print operation (PSHPRNT=ON) N/A
NOTES: 1. In OIML and CANADA modes, the letters PT (preset tare) are automatically inserted after the printed tare weight. 2. For most applications, when using a printer attached to the EDP port, set PRNDEST (on the SERIAL menu) to EDP. If PRNDEST=BOTH, only the EDP format is sent to the printer.
Table 6-2. Default Print Formats
50
6.3
Customizing Print Formats
6.3.2
Using the Front Panel
The following sections describe procedures for customizing print formats using the EDP port, the front panel (PFORMT menu), and the Revolution conguration utility.
6.3.1 Using the EDP Port
With a personal computer, terminal, or remote keyboard attached to the IQ plus 710 EDP port, you can use the EDP command set to customize the print format strings. To view the current setting of a format string, type the name of the print format and press ENTER . For example, to check the current conguration of the GFMT format, type GFMT and press ENTER . The indicator responds by sending the current conguration for the gross format:
GFMT=<G> GROSS<NL>
If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used, you can use the PFORMT menu (see Figure 6-2 on page 52) to customize the print formats. Using the PFORMT menu, you can edit the print format strings by changing the decimal values of the ASCII characters in the format string.
NOTES:
To change the format, use the GFMT or NFMT EDP command followed by an equals sign (=) and the modied print format string. For example, to add the name and address of a company to the gross format, you could send the following EDP command:
GFMT=MOE'S DUMP<NL>2356 EAST HIGHWAY ROAD<NL>SMALLTOWN<NL2><G> GROSS<NL>
Lower-case letters and some special characters cannot be displayed on the IQ plus 710 front panel (see the ASCII character chart on page 71) and are shown as blanks. The IQ plus 710 can send or receive any ASCII character; the character printed depends on the particular ASCII character set implemented for the receiving device. Because commas and periods are shown as part of the digit on the front panel, display and displayed position of commas entered into a print format may not reect the actual printed output.
6.3.3 Using Revolution
A ticket printed using this format might look like the following:
MOE'S DUMP 2356 EAST HIGHWAY ROAD SMALLTOWN 1345 LB GROSS
The ticket above could also be formatted by specifying the company address information in the HDRFMT ticket format, then substituting the <AE> command for the address in the GFMT ticket format:
HDRFMT=MOE'S DUMP<NL>2356 EAST HIGHWAY ROAD<NL>SMALLTOWN<NL2> GFMT=<AE><G> GROSS<NL>
The Revolution conguration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution, you can type text directly into the grid, then select weight value elds from the tool bar and place them where you want them to appear on the printed ticket. Figure 6-1 shows an example of the Revolution print formatting grid.
Figure 6-1. Revolution Print Format Grid
Print Formatting
51
CONFIG
FORMAT
CALIBR
SERIAL
PROGRM
PFORMT XXXXXXX
SETPTS
DIG IN XXXXXXX
ALGOUT
VERS
GFMT
NFMT
TRWIN
TRWOUT
SPFMT
EDPFMT
HDRFMT
Same as GFMT
Scroll left in format string
Display first 7 characters of format
Scroll right in format string
Press ENTER or to insert a space before the active character
Press CLEAR to delete the active character
Decrement ASCII value of active character
Display and edit active character and ASCII value
Increment ASCII value of active character
Enter numeric ASCII character value Press ENTER or to save value
Figure 6-2. PFORMT Menu, Showing Alphanumeric Character Entry Procedure
52
7.0
Truck Modes
Keyed tares allow you to manually enter the tare weight using the numeric keypad and the TARE key.
The truck in/out modes are used to handle multiple truck ID numbers and tare weights. Six truck modes combine stored ID, keyed tare, and value swapping features in various ways:
Mode MODE1 MODE2 MODE3 MODE4 MODE5 MODE6 OFF Stored IDs NO NO YES YES YES YES Keyed Tares YES NO YES NO YES NO Value Swapping YES YES YES YES NO NO
Table 7-1. Truck Mode Features Stored IDs let you keep a database of truck IDs and
tare weights in the indicators memory. The indicator can automatically store up to 300 truck IDs and tares; or it can clear the information after printing a weigh-out ticket. For example, if the same truck seldom crosses the scale, it may not be practical to save its ID number and tare weight. However, if that same truck crosses the scale many times each day, its much more convenient to store the information in the indicator memory and recall it when needed. Stored IDs and tare weights are available in Modes 3, 4, 5, and 6.
PROGRM
Keyed tares are available in Modes 1, 3, and 5. NOTE: Some local regulations require the tare weight to be read from the scale. If so, dont use the keyed tares feature. Value swapping ensures that the lowest of two weight values associated with a particular ID number is entered as the tare weight. For example, if a truck crosses the scale fully loaded at weigh-in, then unloads and crosses the scale empty at weigh-out, the indicator automatically assigns the lesser (empty truck) weight as the tare. Value swapping is available in Modes 1, 2, 3, and 4. To select a truck in/out mode, press the setup switch to enter setup mode. Use the navigation keys to go to the PROGRM menu, then to the TARE100 submenu. Figure 7-1 shows the structure of the TARE100 submenu.
TARE100
OFF
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
Figure 7-1. TARE100 Truck Mode Selections
Truck Modes
53
7.1
Using the Truck Modes
7.1.2
Modes 3, 4, 5, and 6
All the truck in/out modes let you quickly search the memory for a specic ID number. ID information can be displayed, cleared, or printed by doing the following: To display a particular ID, key in the ID number and press the DISPLAY TARE key. If the number is in memory, it is shown on the display. Otherwise, the indicator displays NO ID . Press ENTER to toggle between the ID number and tare weight. If the ID number is not known, press ID to display the rst available ID in the register, then press DISPLAY TARE to display the next ID. Each time you press DISPLAY TARE, the next number appears on the display. To display all stored IDs, key in any ID number and press DISPLAY TARE. Each time you press DISPLAY TARE, the next number appears on the display. To clear one or more truck IDs, display an ID you want to delete, then press CLEAR. The indicator responds by prompting CLR REG??. To clear only the displayed ID, press CLEAR again. To clear all truck IDs, press ENTER, then press CLEAR when the CLR ALL?? prompt is shown. To print all stored ID numbers and their associated tare weights, press PRINT when an ID number is on the screen.
7.1.1 Modes 1 and 2
In modes 36, the indicator stores the tare weights and ID numbers in memory until you manually erase them. 1. The truck moves onto the scale for weigh-in. 2. If keyed tares are enabled (Modes 3, 5), key in the desired tare weight, then press TARE. 3. Key in an ID number (up to 7 digits) and press I.D. This information remains in memory until manually deleted. 4. The indicator prints the weigh-in ticket (TRWIN format). Truck leaves. 5. The loaded truck moves back onto the scale for weigh-out. 6. Key in the ID number and press PRINT. The indicator prints the weigh-out ticket (TRWOUT format). If value swapping is enabled (modes 3 and 4), the lower weight is always printed as the tare weight.
ID. NO. 304812 GROSS 100000. LB TARE 15000. LB RECALLED NET 85000. LB 08/04/1998 10:55 AM 7.1.3 Single-Transaction Tare Weights and IDs
In modes 1 and 2, the indicator erases truck ID numbers and tare weights from memory after the transaction. 1. The truck moves onto the scale for weigh-in. 2. If keyed tares are enabled (Mode 1), key in the desired tare weight and press TARE. 3. Key in an ID number (up to 7 digits) and press ID. This information remains in memory until the weigh-out ticket is printed. 4. The indicator prints the weigh-in ticket (TRWIN format) shown below:
ID. NO. 304812 GROSS 15000. LB INBOUND 08/04/1998 10:24 AM
Temporary tare weights are supported in all modes that can be congured to use stored IDs (TARE100 modes 36). This function allows one-time weighing of trucks without adding the truck ID and tare weight to the indicator database. To use this function, enter a truck ID containing a decimal point, then press ID. Tare weights and Truck IDs entered using decimal truck IDs are erased from the indicator database when the transaction is complete.
5. The loaded truck moves onto the scale for weigh-out. 6. Key in the ID number from the weigh-in ticket and press PRINT. The indicator prints a weigh-out ticket (TRWOUT format) and automatically clears the information from memory: If the tare weight is a keyed tare, the word KEYED is printed after RECALLED on the tare line.
54
8.0
Setpoints
The IQ plus 710 indicator provides twenty programmable setpoints for control of both indicator and external equipment functions. Setpoints are congured to trip based on specied conditions; tripping the setpoint can be used to request indicator functions (print, tare, accumulate) or to change the state of a digital output controlling external equipment. Figure 8-1 shows the general structure of the SETPTS menu. See Section 3.2.7 on page 29 for a detailed description of the SETPTS menu. The eighteen setpoint kinds are described in Table 8-1 on page 56.
CONFIG FORMAT CALIBR SERIAL PROGRM PFORMT SETPTS DIG IN ALGOUT XXXXXXX VERS
SP CFG
BATCHNG
OFF SETPT1 SETPT2 SETPT20 AUTO MANUAL Same as SETPT1 OFF
GROSSSP
NETSP
+RELSP
RELSP
%RELSP
PAUSE
DELAY
WAITSS
COUNTER
AUTOJOG
COZ
INMOTON
INRANGE
GROSS
NET
BATCHPR
TIMER
CONCUR
Figure 8-1. SETPTS Menu
8.1
Batch and Continuous Setpoints
IQ plus 710 setpoints can be either continuous or batch setpoints. Continuous setpoints are free-running: the indicator constantly checks the input channel for the setpoint value at each A/D update. If the input channel weight reading matches the setpoint value, the indicator sets the corresponding digital output on. Batch setpoints are active one at a time, in an ordered sequence. The IQ plus 710 can use batch setpoints to control up to twenty separate batch processing steps. A digital output associated with a batch setpoint is on until the setpoint condition is met, then latched for the remainder of the batch sequence. To use batch setpoints, you must activate the BATCHNG parameter on the SETPTS menu. This parameter denes whether a batch sequence is automatic or manual. AUTO sequences repeat continuously, while MANUAL sequences require a BATSTRT digital input, BATSTART EDP command, or STRTBAT macro command before restarting. As shown in Table 8-1 on page 56, GROSSSP, NETSP, and RELSP setpoint kinds can be congured as either batch or continuous setpoints. The BATCH parameter must also be set on for each batch setpoint. If the setpoint is dened but the BATCH parameter is off, the setpoint operates as a continuous setpoint, even during batch sequences.
Setpoints
55
Kind OFF GROSSSP NETSP +RELSP RELSP %RELSP PAUSE DELAY WAITSS COUNTER AUTOJOG COZ INMOTON INRANGE GROSS Setpoint turned off/ignored.
Description
Batch
Continuous
Gross setpoint. Trips when the current gross weight matches this value. Net setpoint. Trips when the current net weight matches this value. Positive relative setpoint. Trips at a specic value above the referenced setpoint. Negative relative setpoint. Trips at a specic value below the referenced setpoint. Percent relative setpoint. Trips at a specic percentage value of the referenced setpoint. Pauses the batch sequence indenitely. Operator must activate the BATSTRT digital input to continue processing. Delays the batch sequence for a specied time. The length of the delay (in tenths of a second) is specied on the Value parameter. Wait for standstill. Pauses the batch sequence until the scale is at standstill. Species the number of consecutive batch sequences to perform. Automatically jogs the previous lling operation. Center of zero. The digital output associated with this setpoint is activated when the scale is at center of zero. No value is required for this setpoint. In motion. The digital output associated with this setpoint is activated when the scale is not at standstill. No value is required for this setpoint. In range. The digital output associated with this setpoint is activated when the scale is within capacity range. No value is required for this setpoint. Negative gross weight. The digital output associated with this setpoint is activated when the gross weight reading is less than zero. No value is required for this setpoint. Negative net weight. The digital output associated with this setpoint is activated when the net weight reading is less than zero. No value is required for this setpoint. Batch processing signal. The digital output associated with this setpoint is activated whenever a batch sequence is in progress. No value is required for this setpoint. Tracks the progress of a batch sequence based on a timer. The timer value, specied in tenths of a second on the VALUE parameter, determines the length of time allowed between start and end setpoints. The indicator START and END parameters are used to specify the start and end setpoints. If the END setpoint is not reached before the timer expires, the digital output associated with this setpoint is activated.
NET
BATCHPR
TIMER
CONCUR
Allows a digital output to remain active over a specied portion of the batch sequence. Two types of concur setpoints can be congured:
Type 1 (VALUE=0): The digital output associated with this setpoint becomes
active when the START setpoint becomes the current batch step and remains active until the END setpoint becomes the current batch step.
Type 2 (VALUE > 0): If a non-zero value is specied for the VALUE parameter, that
value represents the timer, in tenths of a second, for this setpoint. The digital output associated with this setpoint becomes active when the START setpoint becomes the current batch step and remains active until the timer expires. NOTE: If more than one concurrent setpoint is congured, each must be assigned to a different digital output.
Table 8-1. Setpoint Kinds
56
8.2
8.2.1
Batching Examples
Example 1
The following example uses seven setpoints to dispense material from a hopper in 100 LB batches and to automatically rell the hopper when its weight drops below 300 LB. Digital inputs 1 and 2 are assigned to batch start and batch run functions: BATRUN must be on (low) before the BATSTRT input starts the batch.
DIGIN1=BATSTRT DIGIN2=BATRUN BATCHNG=MANUAL
Setpoint 5 is used to evaluate the gross amount of material in the hopper after dispensing, and to maintain a minimum material level in the hopper. When the hopper weight falls below 300 LB, digital output 2 becomes active and the hopper is relled to 1000 LB.
SETPOINT=5 KIND=GROSSSP VALUE=300 TRIP=HIGHER HYSTER=700 BATCH=ON DIGOUT=2
Setpoint 1 ensures that the hopper has enough material to start the batch. If the hopper weight is 300 LB or higher, setpoint 1 is tripped.
SETPOINT=1 KIND=GROSSSP VALUE=300 TRIP=HIGHER BATCH=ON ALARM=ON
Setpoint 6 is used to ensure that the operation performed in setpoint 4 is completed within 10 seconds. The START and END parameters identify the setpoints monitored by the timer. If the timer expires before setpoint 5 starts, digital output 4 is turned on as an alarm to signal a process fault.
SETPOINT=6 KIND=TIMER VALUE=100 START=4 END=5 DIGOUT=4
Setpoint 2 waits for standstill, then performs a tare to put the indicator into net mode.
SETPOINT=2 KIND=WAITSS PSHTARE=ON
Using the ACCESS Parameter
Setpoint 3 is used as a reference (relative setpoint) for setpoint 4.

SETPOINT=3 KIND=NETSP VALUE=0 TRIP=HIGHER BATCH=OFF
Setpoint 4 is used to dispense material from the hopper. When the hopper weight falls to 100 LB less than its weight at the relative setpoint (setpoint 3), digital output 1 is set off.
SETPOINT=4 KIND=RELSP VALUE=100 TRIP=LOW BATCH=ON DIGOUT=1 RELNUM=3
The ACCESS parameter should be set ON when creating and testing batch routines. Once the batching routine is complete and ready for production, ACCESS can be set to OFF to prevent changes to the congured setpoint value, or to HIDE to prevent changing or viewing the value. Setpoints with ACCESS=ON can be turned on or off when a batch is not running by doing the following: To turn the setpoint off, use the SETPOINT key to display the setpoint, then press CLEAR To turn the setpoint on, use the SETPOINT key to display the setpoint, then press ENTER
Setpoints
57
8.2.2
Example 2
The following example uses seven setpoints to control a two-speed ll operation where both fast and slow feeds are on simultaneously. Digital inputs 1 and 2 are assigned to batch start and batch run functions: BATRUN must be on (low) before the BATSTRT input starts the batch.
DIGIN1=BATSTRT DIGIN2=BATRUN BATCHNG=MANUAL
Setpoint 5 controls the slow ll operation. When the net weight reaches 200 LB, the slow ll is stopped (see Setpoint 7), the indicator waits for standstill and performs a push print operation using the SPFMT ticket format.
SETPOINT=5 KIND=NETSP VALUE=200 PSHPRINT=WAITSS TRIP=HIGHER BATCH=ON DIGOUT=2
Setpoint 1 ensures that the scale is empty (02 LB).

SETPOINT=1 KIND=GROSSSP VALUE=0 TRIP=INBAND BANDVAL=2 BATCH=ON
Setpoint 6 is a continuous setpoint, used to allow the slow feed output to be on at the same time as the fast ll. The slow ll output (digital output 2) is turned on when setpoint 4 (fast ll) starts and remains on until setpoint 5 begins.
SETPOINT=6 KIND=CONCUR VALUE=0 START=4 END=5 DIGOUT=2
Setpoint 2 checks for the weight of a container ( 5 LB) placed on the scale.
SETPOINT=2 KIND=GROSSSP VALUE=5 TRIP=HIGHER BATCH=ON
Setpoint 3 waits for standstill, then tares the container weight, placing the indicator in net mode.
SETPOINT=3 KIND=WAITSS PSHTARE=ON
Setpoint 4 starts the fast ll operation. When the net weight reaches 175 LB, the setpoint trips and digital output 1 is set off.
SETPOINT=4 KIND=NETSP VALUE=175 TRIP=HIGHER BATCH=ON DIGOUT=1
58
8.3
Batching Switch
ABORT/RUN/START SWITCH
RED BLACK
The batching switch option, PN 19369, comes as a complete unit in an FRP enclosure, with legend plate, locking stop switch (mushroom button), and a run/start/abort 3-way switch.
RUN ABORT START
10 GND 9
A B O R T S T A R T
DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1
8 7 6 5 4
WHITE RED BLACK
NO 3
NO 4
3 2
1 GND
EMERGENCY STOP
NO 3
NC 2
NC 2
J7 on IQ plus 710 CPU Board
STOP/START MUSHROOM SWITCH
IN-STOP
OUT-RUN
Figure 8-3. Batching Switch Wiring Diagram
Figure 8-2. Batching Switch
Both switches are wired into the indicator's digital I/O terminal strip as shown in Figure 8-3. Each switch uses a separate digital input. Once cables and switches have been connected to the indicator, use the setup switch to place the indicator in setup mode. Use the DIGIN menu (see Section 3.2.8 on page 34) to congure digital input functions. The default values for DIGIN1 and DIGIN2 are BATSTRT and BATRUN, respectively. When conguration is complete, exit setup mode. Initialize the batch by turning the 3-way switch to ABORT, then unlock the STOP button (the STOP button must be in the OUT position to allow the batch process to run). The batching switch is now ready to use.
If no digital input is assigned to BATRUN, batching proceeds as if BATRUN were always on: If DIGIN2 is not assigned to BATRUN, the batch will start when the 3-way switch is turned to RUN, but the STOP mushroom button will not function.
To begin a batch process, turn the 3-way switch to START momentarily. If the STOP button is pushed during the batch process, the process halts and the button locks in the IN position. The START switch is ignored while the STOP button is locked in the IN position. The STOP button must be turned counterclockwise to unlock it, then released into the OUT position to enable the 3-way switch. To restart an interrupted batch from the step where it left off, do the following: 1. Unlock STOP button (OUT position) 2. Turn 3-way switch to START To restart an interrupted batch from the rst batch step, do the following: 1. Turn 3-way switch to ABORT 2. Unlock STOP button (OUT position) 3. Turn 3-way switch to START
NOTE: Use this procedure (or the BATRESET EDP command) to initialize the new batch routine following any change to the setpoint conguration.
Warning
Setpoints
DIGITAL INPUT
59
9.0
Macro Programming
NOTES:
Up to four macro sequences can be programmed for the IQ plus 710 indicator. Each macro provides a simulation of up to 30 front panel key presses and can be used to provide single-key, automated operation of a number of processes, including operator identication, prompts, setpoint editing, and batch control.
Macro steps are performed at the display update rate. Congure the update rate (DSPRATE parameter on the FORMAT menu) to 2 seconds (2SEC) or faster. To stop a running macro, press the ESCAPE key.
9.1
Using the Macro Submenu
Macros can be programmed using the front panel, EDP commands, or the Revolution conguration utility. Figure 9-1 shows the structure of the MACRO submenu under the PROGRM menu; Table 9-1 on page 61 describes each of the MACRO submenu parameters.
MACROS
MACRO1
MACRO2
MACRO3
MACRO4
EDIT
STRTBAT
same as MACRO1
OFF ON
STEP1
STEP2
STEP3
STEP30
Use and to scroll left and right through macro steps
same as STEP1 Press F3 to insert a step before the current step Press F4 to delete the current macro step Press CLEAR to clear the current macro step KEY NAME TIMEOUT
NONE NAME1 NAME60
0 number
KEYPAD
PSEUDO
PAUSREL
OFF ZERO G/N TARE UNITS PRINT ID SETPT T/D
ESCAPE ALPHA ACCUM DSPTAR CLEAR ENTER 09 DP F1F4
GROSS NET PRIM SEC TIME DATE
MAJORKY MOTION WAITSS COZ DIGIN1 DIGIN8 AZTRACK
CLRCN TIMER CLRTAR CLRACC COMPR1 COMPR20
Figure 9-1. Macro Submenu under PROGRM Menu
60
PROGRM Menu
Parameter MACRO1 MACRO2 MACRO3 MACRO4 EDIT STRTBAT Choices EDIT STRTBAT Congure macros Description Level 2 MACRO submenu
Level 3 MACRO submenu macro sequence OFF ON Create or display a macro sequence Species whether a batch sequence is automatically started when the macro sequence ends. STRTBAT=ON is functionally equivalent to the BATSTART EDP command or the BATSTRT digital input. Select macro step
Level 4 MACRO submenu STEP1 STEP30 KEY NAME TIMEOUT KEYPAD PSEUDO PAUSREL NONE NAME1 NAME60 number
Level 5 MACRO submenu KEY Species whether the keystroke simulated by the macro is an actual keypad key, a pseudo key, or a pause release. Species the text, if any, shown on the secondary display during macro execution. NAME1 through NAME60 are specied on the PROMPTS parameter. If TIMER is specied for the PAUSREL parameter, specify a timer value in the range 065535, in 0.1-second intervals. For example, specify TIMER=150 to insert a 15-second pause. Select front panel key simulated by this macro step.
NAME TIMEOUT
Level 6 MACRO submenu KEYPAD OFF ZERO G/N TARE UNITS PRINT ID SETPT T/D ESCAPE ALPHA ACCUM DSPTAR CLEAR ENTER 09 DP F1-F4
Table 9-1. MACRO Submenu Parameters (PROGRM Menu)
Macro Programming
61
PROGRM Menu
Parameter PSEUDO Choices GROSS NET PRIM SEC TIME DATE CLRCN CLRTAR CLRACC MAJORKY MOTION WAITSS COZ DIGIN1 DIGIN8 AZTRACK TIMER COMPR1 COMPR20 Description The PSEUDO parameter allows simulation of a pseudo key for the macro step. Pseudo keys are keypad functions not represented by an actual front panel key. For example, the PRIM pseudo key displays the primary units congured for the indicator, but there is no actual primary units key on the front panel. The PRIM and SEC pseudo keys are used to explicitly request primary or secondary units display; the UNITS front panel key toggles between primary and secondary units, depending on which is displayed at the time the key is pressed.
PAUSREL
The PAUSEREL parameter inserts a pause in the macro sequence that is released when the specied condition is met. The value specied for this parameter determines when the pause is released: MAJORKY: When any of the ve major keys is pressed MOTION: When motion is detected WAITSS: When scale is stable within the specied motion band COZ: When scale reaches center of zero DIGIN1DIGIN8: When DIGINx goes active AZTRACK: When scale is within the zero track band TIMER: When timer expires (timer value is specied on TIMEOUT parameter) COMPR1 COMPR20: When the setpoint x (120) changes state
Table 9-1. MACRO Submenu Parameters (PROGRM Menu)
9.2
Macro Programming Examples

Warning
To prevent injury and equipment damage, always test macros and batching routines thoroughly before connecting the indicator to a live system. PROMPT#1=ADD BOX PROMPT#2=ADD MATERIAL PROMPT#3=REMOVE BOX
9.2.1
Example 1
The following example uses a macro to provide operator prompts for a simple container lling procedure. The single setpoint is used to check for a full container; when tripped, the setpoint releases the pause in step 5 of the macro. With the indicator in setup mode, the following EDP commands are sent to program the setpoint and assign prompts used by the macro.
SETPOINT=1 KIND=GROSSSP VALUE=5 TRIP=HIGHER BATCH=OFF DIGOUT=NONE SETPOINT=2 KIND=NETSP VALUE=200 TRIP=HIGHER BATCH=OFF DIGOUT=NONE
NOTE: Prompts are assigned using the PROMPT#n
EDP command or the PROMPTS parameter on the PROGRM menu. Prompts are recalled for display during macro execution using the NAME.n EDP parameter or the NAME parameter under the macro submenu. The macro shown below is started when the operator presses the F1 macro key:
MACRO 1
MACRO1.K01=PAUSREL.COMPR1 MACRO1.K01=NAME.1 MACRO1.K02=PAUSREL.WAITSS MACRO1.K02=NAME.1 MACRO1.K03=KTARE MACRO1.K04=PAUSREL.COMPR2 MACRO1.K04=NAME.2 MACRO1.K05=PAUSREL.WAITSS MACRO1.K06=KPRINT MACRO1.K07=KGROSS MACRO1.K08=PAUSREL.AZTRACK MACRO1.K08=NAME.3
62
1. The rst macro step waits for an empty box to be placed on the scale. The prompt ADD BOX is shown on the secondary display until setpoint 1 changes state. 2. The second macro step continues to display the prompt ADD BOX on the secondary display while waiting for the scale to settle out of motion. When scale motion stops, the pause is released and the macro continues. 3. The macro performs a tare operation in step 3, taring the box weight and placing the indicator in net mode at 0 LB. 4. In step 4, the secondary display prompts the operator to ADD MATERIAL . The prompt is held on the display until setpoint 2 changes state (COMPR2). When the setpoint trips, the pause is released. 5. In step 5, the macro again waits for the scale to settle out of motion. 6. In step 6, the macro performs a print operation using the NFMT ticket format. 7. Step 7 places the macro in gross mode, displaying the weight of both the box and the material. 8. The secondary display prompts the operator to REMOVE BOX in step 8. The prompt is held on the display until the gross weight on the scale comes within the specied zero tracking band. The ZTRKBND parameter on the CONFIG menu, or the ZTRKBND EDP command, must be set to a value other than OFF.
9.2.2 Example 2
SETPOINT=3 KIND=NETSP VALUE=6.5 TRIP=HIGHER BATCH=ON DIGOUT=1 NAME=2 SETPOINT=4 KIND=NETSP VALUE=7 TRIP=HIGHER BATCH=ON DIGOUT=2 NAME=3 SETPOINT=5 KIND=WAITSS PSHTARE=ON DIGOUT=NONE SETPOINT=6 KIND=DELAY VALUE=1 DIGOUT=3 SETPOINT=7 KIND=NETSP VALUE=0.4 TRIP=HIGHER BATCH=OFF DIGOUT=NONE NAME=NONE SETPOINT=8 KIND=NETSP VALUE=1 TRIP=HIGHER BATCH=OFF DIGOUT=NONE NAME=NONE SETPOINT=9 KIND=GROSSSP VALUE=1 TRIP=LOWER BATCH=OFF DIGOUT=NONE NAME=NONE BATCHNG=MANUAL
The following example uses a combination of macros and batch routines to control a two-speed lling operation. The operation includes a batch lling operation followed by two macro-controlled hand-add operations and a mixing operation. With the indicator in setup mode, the following EDP commands are sent to program the setpoints and assign prompts used by the macros.
SETPOINT=1 KIND=GROSSSP VALUE=0.6 TRIP=INBAND BANDVAL=0.2 BATCH=ON DIGOUT=NONE NAME=1 SETPOINT=2 KIND=WAITSS PSHTARE=ON DIGOUT=NONE
Macro Programming
63
PROMPT#1=ADD BUCKET PROMPT#2=FAST FILL PROMPT#3=SLOW FILL PROMPT#4=ADD BLUE DYE PROMPT#5=ADD GREEN DYE PROMPT#6=TURN MIXER ON PROMPT#7=MIXING PROMPT#8=MIXER: 1 MINUTE PROMPT#9=TURN MIXER OFF PROMPT#10=FINISHED
Digital inputs 1 and 2 are connected to a batching switch and congured for BATSTRT and BATRUN inputs (see Section 8.3 on page 59). The batching switch must be on to enable the STRTBAT (batch start) commands in the macros. Digital input 3 is wired to digital output 3. When the setpoints associated with the digital outputs are tripped, the output activates the digital input to start the next macro.
DIGIN1=BATSTRT DIGIN2=BATRUN DIGIN3=KF1
1. Step 1 of the macro displays the prompt ADD BLUE DYE on the secondary display until 0.4 LB is detected on the scale (setpoint 7). 2. Step 2 waits for scale standstill. Step 3 tares the weight on the scale, placing the indicator in net mode. 3. Step 4 displays the prompt ADD GREEN DYE on the secondary display until 1.0 LB is detected on the scale (setpoint 8). 4. Step 5 waits for scale standstill. Step 6 prompts the operator to TURN MIXER ON until motion, caused by running the mixer, is detected. 5. Steps 7 and 8 provide 60-second timers and prompts for the mixing operation. 6. Step 9 displays the prompt TURN MIXER OFF, then waits for standstill. 7. Step 10 displays the prompt FINISHED until the gross weight on the scale drops below 1.0 LB.
The macro shown below is started when the digital output from setpoint 6 goes active (DO3 wired to DI3):
MACRO1.K01=PAUSREL.COMPR7 MACRO1.K01=NAME.4 MACRO1.K02=PAUSREL.WAITSS MACRO1.K03=KTARE MACRO1.K04=PAUSREL.COMPR8 MACRO1.K04=NAME.5 MACRO1.K05=PAUSREL.WAITSS MACRO1.K06=PAUSREL.MOTION MACRO1.K06=NAME.6 MACRO1.K07=PAUSREL.TIMER MACRO1.K07=NAME.7 MACRO1.K07=TIMEOUT.600 MACRO1.K08=PAUSREL.TIMER MACRO1.K08=NAME.8 MACRO1.K08=TIMEOUT.600 MACRO1.K09=PAUSREL.WAITSS MACRO1.K09=NAME.9 MACRO1.K10=PAUSREL.COMPR9 MACRO1.K10=NAME.10
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9.2.3
Example 3
The following example describes how a series of macros can be programmed to provide single-key reprogramming of setpoint values. Table 9-2 shows the values of three setpoints used to ll different proportions of ingredients for three products.
Setpoint Values PRODUCT A PRODUCT B PRODUCT C INGRED 1 INGRED 2 INGRED 3 100 200 300 150 250 350 110 210 310
Table 9-2. Setpoint Values for Three-Ingredient Products
Next, three macros are programmed to allow reassignment of the setpoint values for each of the three products. Each macro uses the SETPOINT key to change the setpoint value: the SETPOINT key is pressed once to call up setpoint 1; press SETPOINT again to call up setpoint 2. Each time the SETPOINT key is pressed, the value of the next setpoint is shown. The three macros listed below reset the setpoint values for PRODUCT A, PRODUCT B, and PRODUCT C. MACRO1 sets the values of setpoints 13 to the initial values listed above.
NOTES:
With the indicator in setup mode, the following EDP commands are sent to program three gross setpoints to their initial values and assign setpoint names used by the macros.
SETPOINT=1 KIND=GROSSSP VALUE=100 TRIP=HIGHER BATCH=ON ACCESS=ON NAME=1 DIGOUT=1 SETPOINT=2 KIND=GROSSSP VALUE=200 TRIP=HIGHER BATCH=ON ACCESS=ON NAME=2 DIGOUT=2 SETPOINT=3 KIND=GROSSSP VALUE=300 TRIP=HIGHER BATCH=ON ACCESS=ON NAME=3 DIGOUT=3 BATCHNG=MANUAL PROMPT#1=INGRED 1 PROMPT#2=INGRED 2 PROMPT#3=INGRED 3 PROMPT#4=LOAD PRODUCT A PROMPT#5=LOAD PRODUCT B PROMPT#6=LOAD PRODUCT C
When the front panel SETPOINT key is pressed, the indicator waits before showing the rst setpoint value. A timer is inserted before each setpoint value entry to show the ingredient number. Press to edit setpoint values. Pause release parameters (PAUSREL, NAME, TIMEOUT) are entered on separate EDP commands, but are treated as a single keystroke.
MACRO 1
MACRO1.STRTBAT=ON MACRO1.K01=KSETPOINT MACRO1.K02=PAUSREL.TIMER MACRO1.K02=NAME.1 MACRO1.K02=TIMEOUT.20 MACRO1.K03=KGROSSNET MACRO1.K04=K1 MACRO1.K05=K0 MACRO1.K06=K0 MACRO1.K07=KENTER MACRO1.K08=KSETPOINT MACRO1.K09=PAUSREL.TIMER MACRO1.K09=NAME.2 MACRO1.K09=TIMEOUT.20 MACRO1.K10=KGROSSNET MACRO1.K11=K2 MACRO1.K12=K0 MACRO1.K13=K0 MACRO1.K14=KENTER MACRO1.K15=KSETPOINT MACRO1.K16=PAUSREL.TIMER MACRO1.K16=NAME.3 MACRO1.K16=TIMEOUT.20
Macro Programming
65
MACRO1.K17=KGROSSNET MACRO1.K18=K3 MACRO1.K19=K0 MACRO1.K20=K0 MACRO1.K21=KENTER MACRO1.K22=KESCAPE MACRO1.K23=KESCAPE
MACRO 3
MACRO3.STRTBAT=ON MACRO3.K01=KSETPOINT MACRO3.K02=PAUSREL.TIMER MACRO3.K02=NAME.1 MACRO3.K02=TIMEOUT.20 MACRO3.K03=KGROSSNET MACRO3.K04=K1 MACRO3.K05=K1 MACRO3.K06=K0 MACRO3.K07=KENTER MACRO3.K08=KSETPOINT MACRO3.K09=PAUSREL.TIMER MACRO3.K09=NAME.2 MACRO3.K09=TIMEOUT.20 MACRO3.K10=KGROSSNET MACRO3.K11=K2 MACRO3.K12=K1 MACRO3.K13=K0 MACRO3.K14=KENTER MACRO3.K15=KSETPOINT MACRO3.K16=PAUSREL.TIMER MACRO3.K16=NAME.3 MACRO3.K16=TIMEOUT.20 MACRO3.K17=KGROSSNET MACRO3.K18=K3 MACRO3.K19=K1 MACRO3.K20=K0 MACRO3.K21=KENTER MACRO3.K22=KESCAPE MACRO3.K23=KESCAPE
MACRO 2
MACRO2.STRTBAT=ON MACRO2.K01=KSETPOINT MACRO2.K02=PAUSREL.TIMER MACRO2.K02=NAME.1 MACRO2.K02=TIMEOUT.20 MACRO2.K03=KGROSSNET MACRO2.K04=K1 MACRO2.K05=K5 MACRO2.K06=K0 MACRO2.K07=KENTER MACRO2.K08=KSETPOINT MACRO2.K09=PAUSREL.TIMER MACRO2.K09=NAME.2 MACRO2.K09=TIMEOUT.20 MACRO2.K10=KGROSSNET MACRO2.K11=K2 MACRO2.K12=K5 MACRO2.K13=K0 MACRO2.K14=KENTER MACRO2.K15=KSETPOINT MACRO2.K16=PAUSREL.TIMER MACRO2.K16=NAME.2 MACRO2.K16=TIMEOUT.20 MACRO2.K17=KGROSSNET MACRO2.K18=K3 MACRO2.K19=K5 MACRO2.K20=K0 MACRO2.K21=KENTER MACRO2.K22=KESCAPE MACRO2.K23=KESCAPE
66
10.0
Appendix
10.1 Error Messages

The IQ plus 710 indicator provides a number of error messages. When an error occurs, the message is shown on the indicator display. Error conditions can also be checked remotely by using the XE EDP command as described in Section 10.1.2.
10.1.1 Displayed Error Messages
The IQ plus 710 provides a number of front panel error messages to assist in problem diagnosis. Table 10-1 lists these messages and their meanings.
Error Message E EEROM E VIREE E PCKSM E LCKSM E ACKSM E FCKSM E IDATA E XDATA E A/D E REF REG ERR Description EEPROM physical error Virgin EEPROM Parameter checksum error Load cell calibration checksum error A/D calibration checksum error Print format checksum error Internal RAM data error External RAM data error A/D physical error A/D reference error Non-volatile RAM (NVRAM) register error A/D converter requires recalibration. Call RLWS Service. Press CLEAR to clear non-volatile storage. If battery is weak or not installed, replace battery (see Section 2.7 on page 8) then use TEST menu to perform CLR NV (clear non-volatile storage) procedure. The REG ERR error indicates that the NV RAM is corrupted; it must be cleared to restore indicator function. Clearing the NV RAM erases all stored tares, truck IDs, and prompts. TAR ERR ACC ERR PWRFAIL OVERFL -----______ Tare register checksum error Accumulator overow error Power failure Overow error Gross > overload limit A/D underrange Acquire tare, acquire zero, or reset conguration. Press ACCUM to display accumulator value, then press CLEAR twice to clear the accumulator. Input voltage too low. Weight value too large to be displayed. Gross value exceeds overload limit. Check conguration. A/D reading < 4 mV. Check scale for binding or damage. Call RLWS Service. Use TEST menu to perform DEFLT (restore defaults) procedure, then recalibrate load cells. Recalibrate load cells. A/D converter requires recalibration. Call RLWS Service. Use TEST menu to perform DEFLT (restore defaults) procedure. Call RLWS Service. Solution
Table 10-1. IQ plus 710 Error Messages
Appendix
67
10.1.2
Using the XE EDP Command
10.2 Status Messages

Two EDP commands, P and ZZ, can be used to provide status about the indicator. The P EDP command returns whatever is currently shown in the indicators primary display area. The ZZ EDP command returns whatever is currently shown in both the primary and secondary displays. Depending on the type of device used to receive data from the indicator, the standstill and center of zero symbols may be shown as spaces or as special characters. The ZZ command returns information in the following format:
PPPPPPP uu ssssssssssssssss
The XE EDP command can be used to remotely query the IQ plus 710 for the error conditions shown on the front panel. The XE command returns a decimal number representing any existing error conditions. If more than one error condition exists, the number returned is the sum of the values representing the error conditions (see Table 10-2 on page 68). For example, if the XE command returns the number 1040, this value represents the sum of an A/D reference error (1024) and an A/D calibration checksum error (16).
Error Code 0 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 8192 Description No error EEPROM physical error Virgin EEPROM Parameter checksum error Load cell calibration checksum error A/D calibration checksum error Print format checksum error Internal RAM data error External RAM data error A/D physical error A/D reference error Tare register error Accumulator overow error A/D underrange Binary Value 0000 0000 0000 0000 0000 0000 0000 0001 0000 0000 0000 0010 0000 0000 0000 0100 0000 0000 0000 1000 0000 0000 0001 0000 0000 0000 0010 0000 0000 0000 0100 0000 0000 0000 1000 0000 0000 0010 0000 0000 0000 0100 0000 0000 0000 1000 0000 0000 0001 0000 0000 0000 0010 0000 0000 0000 0100 0000 0000 0000 1000 0000 0000 0000
where: PPPPPPP is the information shown on the primary display uu is the 2-digit units annunciator ssssssssssssssss is the contents of the secondary display If the indicator is in an underrange or overload condition, the weight value is replaced with &&&&&& (overload) or :::::: (underrange).
NV register checksum error 0000 0001 0000 0000
16384 Power failure 32768 Gross > overload limit
Table 10-2. Error Codes Returned on XE Command
68
10.3 TARE and ZERO Key Functions

The function of the front panel TARE and ZERO keys depends on the value specied for the REGULAT parameter on the PROGRM menu. Table 10-3 describes the function of these keys for each of the regulatory modes.
Front Panel Key Function REGULAT Parameter Value NTEP Weight on Scale zero or negative positive CANADA zero or negative positive OIML zero or negative positive NONE zero or negative positive Tare in System no yes no yes no yes no yes no yes no yes no yes no yes TARE no action CLEAR TARE TARE TARE no action CLEAR TARE TARE no action no action CLEAR TARE TARE TARE TARE CLEAR TARE TARE CLEAR TARE ZERO ZERO and CLEAR TARE ZERO no action ZERO ZERO ZERO ZERO
Table 10-3. TARE and ZERO Key Functions for REGULAT Parameter Settings
Appendix
69
10.4 Data Formats

10.4.1 Continuous Output Serial Data Format
If continuous transmission is congured for the EDP or printer port (STREAM parameter on the SERIAL menu), the IQ plus 710 sends data using the Consolidated Controls serial data format shown in Figure 10-1:
<STX> <POL> <wwwwwww> <UNIT> <G/N> <S> <TERM>
ASCII 02 decimal Polarity: <space> = Positive <> = Negative Weight: 7 digits, right-justified, dummy zeroes, decimal point with no leading zeroes except for leading zero immediately preceding the decimal point. Leading zeroes transmitted as spaces. G = Gross N = Net L = pounds K = kilograms T = tons (T, TN, LT) O = ounces G = grams <space> = GN, TROYOZ, TROYLB, or NONE <CR> <LF> or <CR> Status: <space> = valid I = Invalid M = Motion O = Over/under range
If the initiating device address matches the port address of an IQ plus 710 on the RS-485 network, that indicator responds. For example, with demand outputs, or in response to a KPRINT command, the responding indicator uses the format shown in Figure 10-3:
<STX> <ADDRESS> <DEMAND DATA> <ETX> <CR>
ASCII 02 decimal Response commands from indicator: <first line> <EOL> <additional lines> <EOL> <last line> <EOL> where EOL = <CR> or <CR> <LF> (set by TERMIN parameter on the SERIAL menu) ASCII 13 decimal
Address of the transmitting indicator
ASCII 03 decimal
Figure 10-3. RS-485 Respond Data Format Figure 10-1. Continuous Output Serial Data Format 10.4.2 Demand Output Serial Data Format Example: To send the KPRINT command from an ASCII terminal to an indicator at address 65 (decimal) on the RS-485 network, use the format shown in Figure 10-2. The keyboard equivalent for the start-of-text (STX) character is CONTROL-B (see Table 10-4 on page 71). The indicator address (65) is represented by an upper case A. The carriage return (CR) character is generated by pressing the ENTER key. Therefore, to send the KPRINT command to the indicator at address 65, enter the following at the terminal: CONTROL-B, A, K, P, R, I, N, T, ENTER. The indicator responds with the format shown in Figure 10-3:
<STX> A SCALE #1 <EOL> GROSS 1699 LB<EOL> 08/20/1998 10:05 AM<EOL>
When demand mode is congured for the EDP or printer port in the setup menus (PRNDEST on the SERIAL menu), the IQ plus 710 uses a data string formatted for a basic ticket printout. The particular ticket format printed depends on the indicator conguration. You can use the EDP port or keypad to fully customize the ticket to work with a wide variety of printers, scoreboard displays, and other remote equipment. See Section 6.0 on page 49 for more information on custom print formats.
10.4.3 RS-485 Data Formats
The IQ plus 710 has a built-in RS-485 software protocol which is enabled when you assign a non-zero address to the indicator. Valid RS-485 addresses must be in the range 1255; the address is specied on the ADDRESS parameter on the SERIAL menu. All remote commands are initiated using the data format shown in Figure 10-2:
<STX> <ADDRESS> <COMMAND> <CR>
ASCII 02 decimal EDP serial command ASCII 13 decimal NOTE: Host must send <CR>, not <CR> <LF>. Failure to use <CR> renders all indicators unable to respond to serial commands
<ETX> <CR>
If continuous transmission is congured for the EDP port (STREAM parameter on the SERIAL menu), the IQ plus 710 sends data using the data format shown in Figure 10-4:
<STX> <ADDRESS> <STREAM DATA> <ETX> <CR>
ASCII 02 decimal Response commands from indicator: <STX> <POL> <wwwwwww> <L/K> <G/N> <S> <EOL> NOTE : This is the Consolidated Controls continuous data format ASCII 13 decimal
Address of the receiving indicator
Figure 10-2. RS-485 Send Data Format
Address of the transmitting indicator
ASCII 03 decimal
Figure 10-4. RS-485 Continuous Data Format
70
10.5 ASCII Character Chart

Use the decimal values for ASCII characters listed in Tables 10-4 and 10-5 when specifying print format strings on the IQ plus 710 PFORMT menu. The actual character printed depends on the character mapping used by the output device. The IQ plus 710 can send or receive any ASCII character value (decimal 0255). Due to limitations of the indicator display, some characters cannot be shown.
Control Ctrl-@ Ctrl-A Ctrl-B Ctrl-C Ctrl-D Ctrl-E Ctrl-F Ctrl-G Ctrl-H Ctrl-I Ctrl-J Ctrl-K Ctrl-L Ctrl-M Ctrl-N Ctrl-O Ctrl-P Ctrl-Q Ctrl-R Ctrl-S Ctrl-T Ctrl-U Ctrl-V Ctrl-W Ctrl-X Ctrl-Y Ctrl-Z Ctrl-[ Ctrl-\ Ctrl-] Ctrl-^ Ctrl-_ ASCII NUL SOH STX ETX EOT ENQ ACK BEL BS HT LF VT FF CR SO SI DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US Dec 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Hex 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F ASCII space ! # $ % & ( ) * + , . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ? Dec 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Hex 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F ASCII @ A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ ] ^ _ Dec 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 Hex 40 41 42 43 44 45 46 47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 57 58 59 5A 5B 5C 5D 5E 5F ASCII ` a b c d e f g h i j k l m n o p q r s t u v w x y z { | } ~ DEL Dec 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 Hex 60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A 7B 7C 7D 7E 7F
Table 10-4. ASCII Character Chart (Part 1)
Appendix
71
ASCII Pts
Dec 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
Hex 80 81 82 83 84 85 86 87 88 89 8A 8B 8C 8D 8E 8F 90 91 92 93 94 95 96 97 98 99 9A 9B 9C 9D 9E 9F
ASCII 1/2 1/4
Dec 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191
Hex A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 AA AB AC AD AE AF B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 BA BB BC BD BE BF
ASCII
Dec 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223
Hex C0 C1 C2 C3 C4 C5 C6 C7 C8 C9 CA CB CC CD CE CF D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 DA DB DC DD DE DF
ASCII
Dec 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252
Hex E0 E1 E2 E3 E4 E5 E6 E7 E8 E9 EA EB EC ED EE EF F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 FA FB FC FD FE FF
253 254 255
Table 10-5. ASCII Character Chart (Part 2)
72
10.6 Digital Filtering

Standard digital ltering uses mathematical averaging to eliminate the variant digital readings that the A/D converter sends periodically because of external vibration. Digital ltering does not affect the indicator measurement rate, but does affect the settling time. The selections from 1 to 256 reect the number of readings averaged per update period. When a reading is encountered that is outside a predetermined band, the averaging is overridden, and the display jumps directly to the new value.
DIGFLx Parameters
DFSENS species the number of consecutive scale readings that must fall outside the lter threshold (DFTHRH) before digital ltering is suspended. DFTHRH sets a threshold value, in display divisions. When a specied number of consecutive scale readings (DFSENS) fall outside of this threshold, digital ltering is suspended. Set DFTHRH to NONE to turn off the lter override.
Setting the Digital Filter Parameters
The rst two digital ltering parameters, DIGFLT1, and DIGFLT2, are congurable lter stages that control the effect of a single A/D reading on the displayed weight. The value assigned to each parameter sets the number of readings received from the preceding lter stage before averaging. The overall ltering effect can be expressed by multiplying the values assigned to the two lter stages:
DIGFLT1 x DIGFLT2
For example, if the lters are congured as DIGFLT1=16, DIGFLT2=8, the overall ltering effect is 128 (16 x 8). With this conguration, each A/D reading has a 1-in-128 effect on the displayed weight value. Setting the lters to 1 effectively disables digital ltering (1 x 1 = 1).
RATTLETRAP Filtering
RATTLETRAP digital ltering (RATTRAP parameter set ON) uses a vibration-dampening algorithm to provide a combination of the best features of analog and digital ltering. The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration-induced aws. It is particularly effective for eliminating vibration effects or mechanical interference from nearby machinery. Using RATTLETRAP ltering can eliminate much more mechanical vibration than standard digital ltering, but will usually increase settling time over standard digital ltering.
DFSENS and DFTHRH Parameters
Fine-tuning the digital lter parameters greatly improves indicator performance in heavy-vibration environments. Use the following procedure to determine vibration effects on the scale and optimize the digital ltering conguration. 1. In setup mode, set the digital lter parameters (DIGFLT1 and DIGFLT2) to 1. Set DFTHRH to NONE. Return indicator to normal mode. 2. Remove all weight from the scale, then watch the indicator display to determine the magnitude of vibration effects on the scale. Record the weight below which all but a few readings fall. This value is used to calculate the DFTHRH parameter value in Step 4. For example, if a heavy-capacity scale produces vibration-related readings of up to 50 lb, with occasional spikes to 75 lb, record 50 lb as the threshold weight value. 3. Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale. (Leave DFTHRH set to NONE.) Find the lowest effective value for the DIGFLTx parameters. 4. Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions:
threshold_weight_value / DSPDIV
The digital lter can be used by itself to eliminate vibration effects, but heavy ltering also increases settling time. The DFSENS (digital lter sensitivity) and DFTHRH (digital lter threshold) parameters can be used to temporarily override lter averaging and improve settling time:
In the example in Step 2, with a threshold weight value of 50 lb and a display division value of 5D: 50 / 5D = 10. DFTHRH should be set to 10DD for this example. 5. Finally, set the DFSENS parameter high enough to ignore transient peaks. Longer transients (typically caused by lower vibration frequencies) will cause more consecutive out-of-band readings, so DFSENS should be set higher to counter low frequency transients. Recongure as necessary to nd the lowest effective value for the DFSENS parameter.
Appendix
73
10.7 Conversion Factors for Secondary Units

The IQ plus 710 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the UNITS key. Secondary units can be specied on the FORMAT menu using the SECNDR parameter, or by using EDP commands. To congure secondary units using the front panel menus, use the Table 10-6 to nd the c o nv e r s i o n m u l t i p l i e r f o r t h e M U LT parameter. For example, if the primary unit is pounds and the secondary unit is short tons, set the MULT parameter to 0.000500. To congure secondary units using EDP commands, use the Table 10-6 to nd the conversion multiplier for the SEC.MULT command. For example, if the primary unit is pounds and the secondary unit is short tons, s e n d t h e E D P c o m m a n d S E C . M U LT = 0.0005<CR> to set the multiplier for the secondary units. NOTE: Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units. If the converted value requires more digits than are available, the indicator will display an overow message (OVERFL). For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to 8888.888, the indicator will overow if 5 tons or more are applied to the scale. With 5 tons applied, and a conversion factor of 2000, the secondary units display needs ve digits to the left of the decimal point to display the 10000 lb secondary units value.
Primary Unit grains x Multiplier 0.064799 0.002286 0.000143 0.000065 0.002083 0.000174 ounces 437.500 28.3495 0.06250 0.02835 0.911458 0.075955 Secondary Unit grams ounces pounds kilograms troy ounces troy pounds grains grams pounds kilograms troy ounces troy pounds long tons metric tons Primary Unit pounds x Multiplier 7000.00 453.592 16.0000 0.453592 14.58333 1.215278 0.000500 0.000446 0.000453 grams 15.4324 0.035274 0.002205 0.001000 0.032151 0.002679 kilograms 15432.4 35.2740 1000.00 2.20462 32.15075 2.679229 0.001102 0.000984 0.001000 short tons 2000.00 907.185 0.892857 0.907185 2204.62 1000.00 1.10231 0.984207 2240.00 1016.05 1.12000 1.01605 Secondary Unit grains grams ounces kilograms troy ounces troy pounds short tons long tons metric tons grains ounces pounds kilograms troy ounces troy pounds grains ounces grams pounds troy ounces troy pounds short tons long tons metric tons pounds kilograms long tons metric tons pounds kilograms short tons long tons pounds kilograms short tons metric tons
Table 10-6. Conversion Factors (Continued)
Table 10-6. Conversion Factors
74
Primary Unit troy ounces
x Multiplier 480 31.10348 0.031103 1.09714 0.068571 0.083333
Secondary Unit grains grams kilograms ounces pounds troy pounds
Primary Unit troy pounds
x Multiplier 5760 373.2417 0.373242 13.16571 0.822857 12
Secondary Unit grains grams kilograms ounces pounds troy ounces
10.8 Analog Output Calibration

The following calibration procedure requires a multimeter to measure voltage or current output from the analog output module. If the option is not already installed, see Section 2.4 on page 7.
CONFIG XXXXXXX FORMAT CALIBR SERIAL PROGRM
NOTE: The analog output must be calibrated after the indicator itself has been congured (Section 3.0) and calibrated (Section 4.0).
XXXXXXX PFORMT
SETPTS
XXXXXXX DIG IN
ALGOUT XXXXXXX
XXXXXXX VERS
SOURCE
OFFSET
ERRACT
MIN
MAX
TWZERO
TWSPAN
GROSS NET
0% 20%
FULLSC HOLD ZEROSC
000000 number
10000 number
71 number
15171 number
Figure 10-5. Analog Output Menu
1. Enter setup mode and go to the ALGOUT menu (see Figure 10-5): Set OFFSET to 0% for 010 V output, 20% for 420 mA output Set MIN to lowest weight value to be tracked by the analog output Set MAX to highest weight value to be tracked by the analog output 2. Connect multimeter to connector J1 on the analog output board: For voltage output, connect voltmeter leads to pins 3 and 4 For current output, connect ammeter leads to pins 1 and 2
3. Adjust zero calibration: Scroll to the TWZERO parameter. Press to view zero value, then check voltage or current reading on multimeter. Press and hold or to adjust the zero value up or down. 4. Adjust span calibration: Scroll to the TWSPAN parameter. Press to view span value, then check voltage or current reading on multimeter. Press and hold or to adjust the span value up or down. 5. Final zero calibration: Return to the TWZERO parameter and verify that the zero calibration has not drifted. Press and hold or to re-adjust the zero value as required. 6. Return to normal mode. Analog output function can be veried using test weights.
Appendix
75
10.9 Test Mode

In addition to normal and setup modes, test mode provides a number of diagnostic functions for the IQ plus 710, including: Display raw A/D count Set digital outputs on and display digital input states Reset conguration parameters to default values Clear non-volatile (battery backed) storage Clear EEPROM Set analog output state to zero or full scale Set A/D offset and gain calibration To enter test mode, press and hold the setup switch until the front panel display shows the word TEST. In test mode, the front panel keys are mapped to the test mode functions as shown in Figure 10-6 and Table 10-7 on page 76.
A/D calibration functions, ADOFFS and ADGAIN, must be used only by qualied service personnel, and only after replacing A/D converter components. Improper A/D calibration may render the indicator unusable.
Caution
The CLEAR EEPROM function erases both A/D and load cell calibration data. The A/D converter and the scale must be recalibrated after using this function.
DI/O1=
DI/O2= DI/O3=
DI/O4=
EXIT
DI/O5=
DI/O6=
DI/O7=
DI/O8=
A/D TEST CLEAR EEPROM A/D OFFSET A/D GAIN
AOUT =0
AOUT =FS
DEFAULT
CLEAR NVRAM
Figure 10-6. Front Panel Key Functions in Test Mode TEST Menu
Function DI/O1 DI/O8 AOUT=0 AOUT=FS A/D TEST CLEAR NVRAM Description Set digital output x high and display status of digital input x Press and hold DI/Ox= key (see Figure 10-6) to show status of DIGINx (DIx=HI or DIx=LO). Set analog output to zero Press and hold the F1 key to set analog output to its zero value. Set analog output to full scale Press and hold the F2 key to set analog output to its full scale value. Display A/D test Press and hold the 7 key to display raw count from A/D converter. Clear non-volatile storage Press and hold the setup switch, then press the ENTER key to clear values stored in battery-backed SRAM, including truck mode data, time, and date. Default parameters Press and hold the setup switch, then press the 0 key to reset conguration and calibration parameters to factory default values. Load cells must be recalibrated before using the indicator (see Section 4.0 on page 37).
DEFAULT
Table 10-7. Test Menu Functions
76
TEST Menu
Function Description
CLEAR EEPROM Clear EEPROM Read Caution! statement on page 76 before using this function. Press and hold the setup switch, then press the . (decimal_point) key to clear EEPROM. A/D OFFSET A/D offset calibration (0.5 mv/V) Read Caution! statement on page 76 before using this function. Press and hold the setup switch, then press the 8 key to perform offset calibration. A/D gain calibration (+4.5 mv/V) Read Caution! statement on page 76 before using this function. Press and hold the setup switch, then press the 9 key to perform gain calibration. Press the 3 key to exit test mode.
A/D GAIN
EXIT
Table 10-7. Test Menu Functions (Continued)
10.10 Software Revision History

Version 2.1 of the IQ plus 710 software provides the following additional support: New SMPRAT parameter on the CONFIG menu provides selectable A/D conversion rate ranging from 3.7530 Hz. New YYMMDD value on the DATEFMT parameter (PROGRM menu). The following list summarizes the principal software changes made for Version 2.0:
Analog and Digital Filtering
CONSNUM (consecutive numbering) and UID (unit ID) parameters added to PROGRM menu.
Zero and Tare Operations
Congurable analog lter added with available settings of OFF, 2HZ, 8HZ. Digital ltering changed from one to two lters (DIGFLT1 and DIGFLT2). New RATTRAP parameter enables RATTLETRAP algorithm for both digital lters.
Serial Communications and Printing
Except in OIML mode, a tare is cleared by pressing the TARE (rather than ZERO ) key. NTEP, CANADA, and OIML modes all require the scale to be at no load before clearing a tare. Scale can now be zeroed (gross zero) with a tare remaining in the system. Exception: In OIML mode, the tare is cleared when the ZERO key is pressed. Tare values restricted to six digits to avoid display overow when tare weight is removed. See the listings under Truck Mode for more tare-related changes.
Truck Mode
PORT parameters removed from the SERIAL menu. EDP port AB-RIO parameter name changed to BUS; BUS parameter added to printer port. Printer port now supports duplex RS-232 communications; can be used to send and receive EDP commands. Streamed weight information now uses the following units designators: lb=L; Kg=K; oz=O; gram=G; ton, metric ton, and long ton=T; grain, troy ounce, troy pound, and none=space. Print command latches for three seconds: A print command issued while the scale is in motion is now completed if the scale comes out of motion before the three seconds elapses.
In truck mode, you can now clear individual tare values or the entire tare register. The word TARE has been removed from TARE100 truck mode storage register printouts to prevent labeling of stored weights as tare weights. Truck mode tare storage register increased to 300 IDs. The truck mode storage register can now be called up by pressing the ID key.
Setpoints
The IQ plus 710 now supports up to 20 setpoints, including all setpoint kinds available for the IQ plus 800/810 indicators. SETPNTS menu name changed to SETPTS. SPNAMES parameter has been removed from SETPTS menu. A name can now be selected (for any setpoint kind) from a list of up to 60
Appendix
77
prompts dened on the PROGRM menu, PROMPTS parameter. All setpoint kinds now default to ACCESS=ON.
Batching Operations
EDP Commands
Setpoint name can be displayed while a batch is running. PREACT and BANDVAL values can be entered at the front panel. When a batch is running, the ZERO and TARE keys are locked out and any setpoint value changes are ignored. When a batch is paused, all digital outputs are set off except those associated with PAUSE setpoints and all continuous setpoint kinds. When a batch is paused in the middle of a setpoint, the batch resumes at the beginning of the setpoint when it is restarted.
Digital Inputs
Except for those commands requiring numeric or text entry, entering any valid EDP command (while in setup mode) followed by an equal sign and question mark (<cmd>=?) now lists possible values for the command. KCLRNV EDP command added for clearing nonvolatile RAM. KCLRTAR EDP command added for clearing tare values. KLOCK and KUNLOCK EDP commands added for locking and unlocking individual front panel keys. Conguration changes made using the EDP commands now take effect only when the indicator leaves setup mode.
Error Messages and Test Menu
Digital inputs 1 and 2 have been changed to use the same default values as the IQ plus 800/810: DIGIN1=BATSTART; DIGIN2=BATRUN. Digital input selections now include CLRTAR (clear tare), CLRACC (clear accumulator), GROSS, NET, PRIM (primary units), SEC (secondary units), TIME, and DATE pseudo key functions.
Macros
The numeric value returned by the XE command now represents only the error conditions present, if any. ECHO R (echo received characters) and XMT U (transmit u characters) functions have been removed from the TEST menu.
MACRO submenu inserted in PROGRM menu (MACRO1MACRO4 now under the MACRO submenu). F1F4 values added to KEYPAD macro submenu, allowing macros to be looped or linked. Pseudokey selections on the PSEUDO macro submenu now include CLRTAR (clear tare) and CLRACC (clear accumulator). Wait for standstill (WAITSS) pause release capability added to PAUSREL macro submenu. WAITSS releases when the scale is stable within the specied motion band. MOTION pause release function on PAUSREL submenu changed to release when motion is detected. Setpoint compare values expanded to 20 (COMPR1COMPR20).
78
10.11 Specications
Power
Line Voltages Frequency Power Consumption Fusing 115 VAC 115 or 230 VAC 50 or 60 Hz 100 mA @ 115 VAC (11.5 W) 50 mA @ 230 VAC (11.5 W)
Serial Communications
EDP Port Printer Port Both Ports Full duplex RS-232 or RS-485 Full duplex RS-232 or active 20 mA current loop output 19 200, 9600, 4800, 2400, 1200, 600, 300 bps; 7 or 8 data bits; even, odd, or no parity; two stop bits on transmit, one stop bit on receive
2 x 160 mA TR5 subminiature fuses Wickmann Time-Lag 19374 Series UL Listed, CSA Certied and Approved 2 x 80 mA TR5 subminiature fuses Wickmann Time-Lag 19372 Series UL Recognized, Semko and VDE Approved
Operator Interface
Display Vacuum uorescent display: 7-digit, 14-segment primary weight display; Two 5x7 dot matrix digits for units, alpha/ numeric entry mode designators; 16-digit dot matrix display for additional symbols, user prompts. 29-key membrane panel
230 VAC
Analog Specications
Full Scale Input Signal Up to 45 mV Excitation Voltage 10 0.5 VDC, 8 x 350 or 16 x 700 load cells Sense Amplier Differential amplier with 4- and 6-wire sensing Analog Signal Input Range 0.6 mV/V 4.5 mV/V Analog Signal Sensitivity 0.3 V/graduation minimum, 1.5 V/grad recommended A/D Sample Rate: 3.7530Hz, software congurable Input Impedance 200 M, typical Noise (ref to input) 0.3 V p-p with digital lter at 4 Internal Resolution 1 000 000 counts, approximate Display Resolution 100 000 dd Input Sensitivity 50 nV per internal count System Linearity Within 0.01% of full scale Zero Stability 150 nV/C, maximum Span Stability 3.5 ppm/C, maximum Calibration Method Software, constants stored in EEPROM Common Mode Voltage 0.15 to +0.95 V, referred to earth Common Mode Rejection 130 dB minimum @ 50 or 60 Hz Input Overload 12 V continuous, static discharge protected RFI Protection Signal, excitation, and sense lines protected by capacitor bypass Analog Output Optional: fully isolated, voltage or current output,14-bit resolution. Voltage output: 0 10 VDC Load resistance:1k minimum Current output: 420 mA External loop resistance: 500 maximum
Keyboard
Environmental
Operating Temperature 10 to +40C (legal); 10 to +50C (industrial) Storage Temperature 25 to +70C Humidity 095% relative humidity
Enclosure
Enclosure Dimensions (without tilt stand) Sloped Enclosure: 9.5 in x 8.38 in x 4.95 in 241 mm x 213 mm x 126 mm Flat Enclosure: 9.5 in x 8.38 in x 5.25 in 241 mm x 213 mm x 133 mm Weight Sloped Enclosure: 7.4 lb (3.3 Kg) Flat Enclosure: 7.8 lb (3.5 Kg) Rating/Material NEMA 4X/IP66, stainless steel
Certications and Approvals

NA TI
O
NA
L CO N F E
EN
CE
HT
S AND ME
NTEP CoC Number Accuracy Class
UR
Measurement Canada Approval AM-5253 Accuracy Class III nmax : 10 000 III HD nmax : 20 000
ON W
ES
EI
98-081 III/III L nmax : 10 000
Digital Specications
Microcomputer Digital Inputs Digital Outputs Digital Filter Hitachi H8/3002 main processor @ 9.8304 MHz 8 inputs, TTL or switch closure, active-low 8 outputs, open collector with TTL pullup, 250 mA sink, 40V withstand Software selectable: 1256, enhanced Rattletrap hybrid digital ltering OIML R76-2 Test Certicate TC5678 Accuracy Class III nmax : 10 000
C
UL
US
LISTED
Appendix
79
IQ plus 710 Limited Warranty

Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specications as conrmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years. RLWS warrants that the equipment sold hereunder will conform to the current written specications authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions: Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deciencies. Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return Department. Examination of such equipment by RLWS conrms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged non-conformities. Such equipment has not been modied, altered, or changed by any person other than RLWS or its duly authorized repair agents. RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways. In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others. THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE . N EITHER RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. RLWS AND BUYER AGREE THAT RLWSS SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY. SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS. NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS
WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER.
2002 Rice Lake Weighing Systems, Inc. Rice Lake, WI USA. All Rights Reserved.
RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE, WISCONSIN 54868 USA
80
Appendix
81

Manual 710

Uploaded by

Manual 710

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IQ plus 710

Digital Weight Indicator

2.4 2.5 2.6 2.7 2.8

3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Print Formatting ......................................................................................................................... 49

8.3 Batching Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

IQ plus 710 Limited Warranty ................................................................................................................ 80

IQ plus 710 Installation Manual

About This Manual

The IQ plus 710 has three modes of operation:

Figure 1-1. IQ plus 710 Front Panel

Front Panel Display

IQ plus 710 Installation Manual

Display or Change Time and Date

Unpacking and Assembly

IQ plus 710 Installation Manual

Mark Position on Cable

Figure 2-1. Mark Length of Cable at Inside of Cord Grip

Table 2-1. J1 Pin Assignments

Figure 2-2. Braided Shield Cabling

Shield wire (cut)

LOAD CELL CONNECTOR

LOCATION OF INSTALLED ANALOG OUTPUT MODULE

LOAD CELL COMP

IQ plus 710 Installation Manual

Table 2-2. J4 and J12 Pin Assignments 2.3.3 Digital I/O

Table 2-4. Analog Output Module Pin Assignments

Analog Output Module Installation

IQ plus 710 Installation Manual

Table 2-5. Replacement Parts

Figure Figure 2-8 on page 12 Figure 2-6 on page 10

Figure 2-4 on page 6

F1 and F2 in Figure 2-4 on page 6

Table 2-5. Replacement Parts (Continued)

Figure 2-6. Backplate Assembly

IQ plus 710 Installation Manual

TO BACKPLATE GROUND STUD

Figure 2-7. Enclosure and Line Filter Assembly

40/3X/C 5/6X/A 42 41 46 38/3X A

Figure 2-8. Enclosure and CPU Board Assembly

IQ plus 710 Installation Manual

Figure 2-9. Bezel Assembly

Figure 2-10. Tilt Stand Assembly

Figure 3-1. Sample Revolution Conguration Display

IQ plus 710 Installation Manual

Front Panel Conguration

PFORMT SETPTS DIG IN ALGOUT VERSION

Print Format Setpoints Digital Input Analog Output Version

Table 3-1. IQ plus 710 Menu Summary

Move UP / Increment Value

ENTER Value Move DOWN / Decrement Value Move LEFT / Previous

Move RIGHT / Next

SETUP MODE 5-KEY FUNCTIONS

1st Level Parameter

1st Level Parameter

2nd Level Parameter

2nd Level Parameter

Figure 3-3. Setup Mode Menu Navigation

Menu Structures and Parameter Descriptions

IQ plus 710 Installation Manual

1D 2D 3D 5D 10D 20D OFF

FS+2% FS+1D FS+9D FS

30HZ 3.75HZ 7.5HZ 15HZ

8OUT 16OUT 32OUT 64OUT 128OUT 2OUT 4OUT

5DD 10DD 20DD 50DD 100DD 200DD 250DD NONE 2DD

8HZ OFF 2HZ

BOTH NOTARE PBTARE KEYED

Figure 3-4. Conguration Menu

Table 3-2. Conguration Menu Parameters

Table 3-2. Conguration Menu Parameters (Continued)

IQ plus 710 Installation Manual

Table 3-2. Conguration Menu Parameters (Continued) 3.2.2 Format Menu

8888888 8888880 8888800 8.888888 88.88888 888.8888 8888.888 88888.88 888888.8

LB KG G OZ TN T GN TROYOZ TROYLB LT NONE