Motortronics Training - 2012
Motortronics Training - 2012
Motortronics Training - 2012
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COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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ObjectivesMVC
List -Plus
A Product Training
Motortronics
Startup, Operation & Service Session
A
COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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INTRODUCTION
Who Am I, & Who Are You?
What Do I Do ?
What Services Do You Typically Provide For Your
Company (Sales, Field Service, Maintenance)?
Have You Already Worked With A Motortronics MVC
Plus Soft Starter?
What Do You Expect To Gain From This Session?
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ObjectivesMVC
List -Plus Product Training
Motortronics
B
Startup,
Operation & Service Session
A
COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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Korakot PHOTJANASUNTORN
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CPT & PT
Transformers
Supply Control Power
And SCR Firing
Detection
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Power Network
Medium Voltage Soft Starters Are NOT Variable Speed Drives And Do Not
Have The Functionality Of A Drive. They Are NOT Cheap Drives!
Main Contactor
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Protection
Soft Starter
Motor
Load
Bypass Contactor
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Ball Mill
Blower
Rod Mill
Compressor
Conveyor
Chiller
Power Conversion
Fans
HVAC
Chipper
Shredder
Other Applications
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Gate
Output
SCR Output
GTO Output
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gate
Output
input
Output
Waveform Direction
Input
R
c
Output
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Phase B [L2]
Input
Phase C [L3]
Input
Gate Drive
Computerized
Controller
DV/DT
DV/DT
DV/DT
Current / Temp /
Voltage Feedback
Phase A [T1]
Output
Phase B [T2]
Output
Phase C [T3]
Output
Looking at a whole system as a unit, each phase of the medium voltage power
supply connects to its own SCR Stack Assembly. The Digital Control Unit (DCU)
controls the gate drive outputs in order to turn the SCRs on based on detecting the
point where the current sine wave crosses the zero horizon.
This is a very basic block diagram an SCR control system, but is a good
representation of its fundamental operation.
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Fire
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Fire
Fire
Fire
Fire
Fire
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Measure Once
Fire
Fire
Fire
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Anode
Cathode
Gate
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DV/DT Boards
MOV Boards
Temp/CT Board
Gate Drive Boards
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Gate
Drive
MTR
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= MV
= 120V
= 28V
= Fiber Optic
Sensing
Systems
Optical
Isolation
LV
Controls
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COMMISSIONING
PROGRAMMING EXERCISE
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CONCLUSION
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100
Seconds
Class 30
Class 20
10
100%
400%
600%
Class 10
%FLA
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CURRENT LIMIT
VOLTS /
AMPS
RAMP TIME
AT
SPEED
INITIAL VOLTAGE
TIME
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Ram
p
Full
Star
Speed
Current Level Held to
t
Ram
Current Limit
Limit Setting
p
overrides Ramp Time
Time
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MOTOR
CURRENT
Start
Trip
VOLTS
Initial Torque
Setting
1/4 Second
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Start Ramp
Run
Begin Decel
Stop
Voltage
Torque
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(Coast)
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PUMPOFF
ON
PUMP
PUMP FLOW
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VALVE CLOSED
HEAD PRESSURE
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WATER HAMMER
Check valves keep head pressure from pushing fluids
backwards into the pump.
PUMP ON
PUMP FLOW
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VALVE OPENS
PRESSURE
PUMP PRESSUREHEAD
/ FLOW
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PUMP OFF
PUMP FLOW`
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VALVE CLOSES
HEAD PRESSURE
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PUMP OFF
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VALVE CLOSES
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PUMP
OFF
PUMPSTOP
ON
SOFT
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VALVE
VALVEOPEN
CLOSING
CLOSED
VALVE
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Under Current
Load loss, broken belt, loss of prime
Phase Sequence
ABC, ACB, or Disabled
Anti-Oscillation Control
Prevents surging in pump systems
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Channels
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8 Digital Outputs
Each can be assigned to alarms and/or trips
Not used in Start/Stop circuit
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Measured I2t
capacity
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Class 20
Curve:
LRA= 600%
Seconds
100
Time = 20
sec.
Modified Curve
Example:
New LRA =
400%
Time = 25 sec.
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10
100%
400%
600%
%FLA
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Starts-per-Hour Lockout
Time-Between-Starts Lockout
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Coast Down
Time
Run Time
On
Of
Start
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Begin
Timing
Stop
Start
Start
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Time Between
Starts
Start
Start
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Time Between
Starts
Start
Start
Time Between
Starts
Start
Start
Starts / Hour
Lockout
(if set at 3)
Start
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CPU
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Dual Use
Warning and/or tripping
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0%
(Over Load)
25%
50%
75%
Thermal
Thermalin
Register
Capacity
Non
Volatile
Remaining
used in
Memory
Thermal
Starting
Capacity
Cooling Rate
while
Running
100%
(Cold)
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0%
(Over Load)
Power Fail!
25%
50%
75%
100%
(Cold)
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Thermal
Thermalin
Register
Capacity
Non
Volatile
Recalculate
used
Memory
d in
Starting
Remaining
Thermal
Capacity
Cooling Rate
while Of
Power Restored
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Inhibits Reset
Until enough thermal capacity is recovered
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0%
(Over Load)
25%
50%
75%
100%
(Cold)
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Cooling
Rate
While
Of
From
Over Load
Trip
Thermal
Register
Runningin
Capacity
Non
Overload
Volatile
used
in
Memory
Successful
Start
10%
Remaining
RESET
No Reset until
90% remaining
based on
capacity used in
previous
successful start.
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Typical OL
Relay
Cool Down
Rate
High
Moto
r
Temp
True Time
Variable Cool
Rate
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Cooling Rate
Low
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COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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TRANSFORMER
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MOTOR
LOAD
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VOLTS
MOTOR
TORQUE
AMPS
TIME
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COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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Test Result
Pass
Fail
Pass
Fail
8 to 100 Ohms
Fail
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COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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COMMISSIONING
PROGRAMMING EXERCISE
Korakot PHOTJANASUNTORN
CONCLUSION
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uestions &
Answers
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Thanks
For your attention
Korakot PHOTJANASUNTORN
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