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    Design Report - Pipe Support - R2 PDF

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    Akhilesh Kajarekar
    This document analyzes pipe supports and calculates reactions for pipes in vessels V1991 and V1992. For V1991, the maximum reaction at an intermediate support is 0.742 kN and at the dished end is 7.472 kN. A channel 150x75 mm is sufficient to support the intermediate pipe. For the dished end, a 200 mm deep plate can support the load. For V1992, the analysis and calculations are similar to determine pipe loads and check the supports.

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    Design Report - Pipe Support - R2 PDF

    Uploaded by

    Akhilesh Kajarekar
    540 views10 pages
    This document analyzes pipe supports and calculates reactions for pipes in vessels V1991 and V1992. For V1991, the maximum reaction at an intermediate support is 0.742 kN and at the dished end is 7.472 kN. A channel 150x75 mm is sufficient to support the intermediate pipe. For the dished end, a 200 mm deep plate can support the load. For V1992, the analysis and calculations are similar to determine pipe loads and check the supports.

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    DESIGN REPORT_PIPE SUPPORT_R2.pdf

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    This document analyzes pipe supports and calculates reactions for pipes in vessels V1991 and V1992. For V1991, the maximum reaction at an intermediate support is 0.742 kN and at the dished end is 7.472 kN. A channel 150x75 mm is sufficient to support the intermediate pipe. For the dished end, a 200 mm deep plate can support the load. For V1992, the analysis and calculations are similar to determine pipe loads and check the supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    540 views10 pages

    Design Report - Pipe Support - R2 PDF

    Uploaded by

    Akhilesh Kajarekar
    This document analyzes pipe supports and calculates reactions for pipes in vessels V1991 and V1992. For V1991, the maximum reaction at an intermediate support is 0.742 kN and at the dished end is 7.472 kN. A channel 150x75 mm is sufficient to support the intermediate pipe. For the dished end, a 200 mm deep plate can support the load. For V1992, the analysis and calculations are similar to determine pipe loads and check the supports.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document analyzes pipe supports and calculates reactions for vessels V1991 and V1992 with different pipe sizes. STAAD modeling and analysis is performed to calculate maximum reactions at intermediate and dished end supports under different load combinations.

    The scope of the calculation report is to analyze the structure of pipe and its supporting members to get maximum shear which is transferred to the vessel shell. Supports for pipe are arranged such that maximum load transferred in vessel shell shall not be greater than 300N/cm.

    Vessels TAG - V1991 and V1992 are analyzed. For V1991, the pipe ID is 570mm and thickness is 8mm. For V1992, the pipe ID is 999mm and thickness is 8mm.

    Doc No:XXX

    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2


    Page 2 of 11

    Contents
    1.0 GENERAL...................................................................................................................................................... 3
    1.1 Scope of the Calculation Report.............................................................................................................. 3
    2.0 Analysis and load Calculation ...................................................................................................................... 3
    2.1 Dead Load and fluid load V1991 ........................................................................................................ 3
    2.2 Dead Load and fluid load V1992 ........................................................................................................ 8
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 3 of 11

    1.0 GENERAL

    1.1 Scope of the Calculation Report

    The proposed structure of pipe and its supports will be part of petroleum vessel located in Abu
    Dhabi. The structure of Pipe and its supporting members are analyzed to get maximum shear
    which is transfer to vessel shell. Supports for pipe are arranged in such a way that maximum
    load transferred in vessel shell shall not be greater than 300N /cm

    Reference Codes & Standards NO REFERENCE CODES REQUIRED FOR THIS CALC.
    FOR REFERENCE DRAWINGS ADD THE DOC. CODE OF INTERNAL DETAIL
    DWGS. OF TAGS 02-39-V-1991 & 02-39-V-1992

    ASCE 07- for loading on platform


    ASCE 07- for Load Combinations
    AISC 360 Specification for Structural Steel design.

    Vessel TAG V1991 and V1992

    2.0 Analysis and load Calculation

    2.1 Dead Load and fluid load V1991


    Dead loads shall consist of self weight of the pipe
    a) For V1991 vessel =

    Pipe ID = 570mm and thk =8mm

    Hence wt of pipe = 114 kg/m


    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 4 of 11
    VENDOR TO CALCULATE LIQUID
    Wt of Fluid with specific gravity of 1.1 = 280 kg/m THRUST, NOT SPLASH LOAD.

    Exposed area for splashing = 2.4 m 0.57 m = 1.368 m2


    Outlet nozzle pressure (Given) = 0.0987 kPa.
    Splash Load = 0.0987 1.368 = 0.135 kN Acting at 1.2 m from support.

    STAAD file

    STAAD SPACE
    START JOB INFORMATION
    ENGINEER DATE 14-Dec-16
    END JOB INFORMATION
    INPUT WIDTH 79
    UNIT METER KN
    JOINT COORDINATES
    3 3.5 3 0; 6 3.78701 3.05709 0; 7 4.03033 3.21967 0; 8 4.19291 3.46299 0;
    9 4.25 3.75 0; 10 4.25 4.15 0; 11 1.5 3 0; 12 1 3 0; 13 2.5 3 0; 26 2.5 3 1.05;
    27 2.5 3 -1.05;
    MEMBER INCIDENCES
    5 3 6; 7 6 7; 9 7 8; 11 8 9; 12 9 10; 13 3 13; 14 11 12; 15 13 11; 28 13 26;
    29 13 27;
    DEFINE MATERIAL START
    ISOTROPIC STEEL
    E 2.05e+008
    POISSON 0.3
    DENSITY 76.8195
    ALPHA 1.2e-005
    DAMP 0.03
    TYPE STEEL
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 5 of 11

    STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2


    END DEFINE MATERIAL
    MEMBER PROPERTY INDIAN
    5 7 9 11 TO 15 TABLE ST PIPE OD 0.586 ID 0.57
    MEMBER PROPERTY BRITISH
    28 29 TABLE ST CH150X75X18
    CONSTANTS
    MATERIAL STEEL ALL
    SUPPORTS
    12 26 27 PINNED
    10 FIXED
    MEMBER OFFSET
    28 29 START 0 -0.5 0
    28 29 END 0 -0.5 0
    LOAD 1 LOADTYPE Dead TITLE DL
    SELFWEIGHT Y -1
    LOAD 2 LOADTYPE Live REDUCIBLE TITLE LL
    MEMBER LOAD
    5 7 9 11 13 TO 15 UNI GY -2.8
    15 CON GY -0.135 0.3
    LOAD COMB 3 1.4DL+1.6LL
    1 1.4 2 1.6
    LOAD COMB 4 COMBINATION LOAD CASE 4
    1 1.0 2 1.0
    PERFORM ANALYSIS
    PARAMETER 1
    CODE INDIAN
    CHECK CODE MEMB 28 29
    FINISH

    Reactions at pinned support


    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 6 of 11

    Maximum Reaction at Intermediate pipe support = 0.742 kN


    Maximum Reaction at Dished end = 7.472 kN

    a) Intermediate Pipe Support:-

    Minimum Channel 150 x75 is used as support for pipe as in fig. and that channel is
    supported by cleat chair. Maximum shear to be resisted by 2-20dia bolt is 0.0742 kN

    Shear value for 1 bolt = 64.3 kN (8.8 Grade)


    As for 8.8 Grade bolt Allowable shear stress = 800x0.8x0.4 = 256 N/mm2
    Hence for 20mm dia bolt can resist (256x314x0.8) = 64.3 kN shear.
    Hence 2 bolts are sufficient
    (This Shear is Vertical force; Bolts are checked for that vertical force which is
    conservative design)

    Shear Resistance of Cleat chair:-


    For full penetration weld, then Length of weld (Vertical) = 158+158 +158+158
    =632mm = 63.2cm . (as Cleat is having 2 -158deep vertical plates)
    The capacity of full penetration weld (given by Client) = 300 N/cm.
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 7 of 11

    Hence shear resisted by Cleat = 62.3 x300 = 18690 N =18.69 kN. >0.742 kN

    Hence for V1991 pipe one Channel 150 x75 is sufficient... hence OK
    b) Dished end Pipe Support:-
    200 mm deep plate is used to support at dished end.
    Maximum Length of weld (Vertical) = 200+200 =400 mm = 40 cm.
    The capacity of full penetration weld (given) = 300 N/cm.

    Hence shear resisted by Plate = 40 x300 = 12000 N = 12 kN. > 7.47 kN... hence OK
    LIQUID THRUST CAUSES SHEARING FOR THE
    BOLTS ON THE DISHED END SUPPORT. VENDOR
    TO RUN A SHEAR CHECK FOR THESE BOLTS.
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 8 of 11

    2.2 Dead Load and fluid load V1992


    Dead loads shall consist of self weight of the pipe
    b) For V1992 vessel =

    Pipe ID = 999mm and thk =8mm

    Hence wt of pipe = 198kg/m


    REFER TO COMMENTS GIVEN
    Wt of Fluid with specific gravity of 1.1 = 862 kg/m ON PAGE NO. 4

    Exposed area for splashing = 4.13 m 0.99 m = 4.09 m2


    Outlet nozzle pressure (Given) = 6.0 kPa.
    Splash Load = 6.0 4.09 = 24.54 kN Acting at 2.065 m from support.
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 9 of 11

    STAAD SPACE
    START JOB INFORMATION
    ENGINEER DATE 14-Dec-16
    END JOB INFORMATION
    INPUT WIDTH 79
    UNIT METER KN
    JOINT COORDINATES
    3 5 3 0; 12 0.5 3 0; 14 5.37886 3.07536 0; 15 5.70004 3.28996 0;
    16 5.91464 3.61114 0; 17 5.99 3.99 0; 18 5.99 5.49 0; 19 4 3 0; 22 1.25 3 0;
    35 2.35 3 0; 36 5 3 1.05; 37 5 3 -1.05; 38 1.25 3 1.05; 39 1.25 3 -1.05;
    MEMBER INCIDENCES
    13 3 19; 16 3 14; 18 14 15; 20 15 16; 22 16 17; 23 17 18; 24 19 35; 27 22 12;
    40 35 22; 41 3 36; 42 3 37; 43 22 38; 44 22 39;
    DEFINE MATERIAL START
    ISOTROPIC STEEL
    E 2.05e+008
    POISSON 0.3
    DENSITY 76.8195
    ALPHA 1.2e-005
    DAMP 0.03
    TYPE STEEL
    STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
    END DEFINE MATERIAL
    MEMBER PROPERTY INDIAN
    13 16 18 20 22 TO 24 27 40 TABLE ST PIPE OD 1.008 ID 1
    MEMBER PROPERTY BRITISH
    41 TO 44 TABLE ST CH150X75X18
    CONSTANTS
    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 10 of 11

    MATERIAL STEEL ALL


    SUPPORTS
    12 36 TO 39 PINNED
    18 FIXED
    MEMBER OFFSET
    41 TO 44 START 0 -0.5 0
    41 TO 44 END 0 -0.5 0
    LOAD 1 LOADTYPE Dead TITLE DL
    SELFWEIGHT Y -1
    LOAD 2 LOADTYPE Live REDUCIBLE TITLE LL
    MEMBER LOAD
    16 18 20 22 UNI GY -8.64
    24 CON GY -24.53 1.2
    13 UNI GY -8.64 0 0.035
    13 24 40 UNI GY -4.32
    27 UNI GY -8.64 0.43
    27 UNI GY -4.32 0 0.43
    LOAD COMB 3 1.4DL+1.6LL
    1 1.4 2 1.6
    LOAD COMB 4 COMBINATION LOAD CASE 4
    1 1.0 2 1.0
    PERFORM ANALYSIS
    PARAMETER 1
    CODE INDIAN
    CHECK CODE MEMB 13 16 18 20 22 TO 24 27 40
    FINISH

    Reactions at pinned support


    Doc No:XXX
    ANALYSIS OF PIPE SUPPORT AND CALCULATION OF REACTION Rev No: 2
    Page 11 of 11

    Maximum Reaction at Intermediate pipe support = 3.40 kN


    Maximum Reaction at Dished end = 33.260 kN

    c) Intermediate Pipe Support:-


    If minimum Channel 150 x75 is used for support then for full penetration weld, then
    Length of weld ( Vertical) = 150+150 =300 mm = 30 cm .
    The capacity of full penetration weld (given by Client) = 300 N/cm.

    Hence shear resisted by Channel 150 x75 = 30 x300 = 9000 N = 9 kN. >3.46 kN

    Hence for V1992 pipe one Channel 150 x75 is sufficient ... hence OK

    d) Dished end Pipe Support:-


    600 mm deep plate is used to support at dished end.
    Maximum Length of weld (Vertical) = 600+600 =1200 mm = 120cm.
    The capacity of full penetration weld (given) = 300 N/cm.

    Hence shear resisted by Plate = 120 x300 = 36000 N = 36kN. > 33.260 kN ... hence OK
    REFER TO COMMENTS
    GIVEN ON PAGE NO. 7

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