Resin Transfer Moulding (RTM) For Composite Materials

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RESIN TRANSFER

MOULDING(RTM) FOR
COMPOSITE MATERIALS

PRESENTED BY
1. IYER
AKSHAY GOPAL
2. SRIHARI V

PROCESS DEFINITION
Resin transfer molding is a closed molding process. In this technique, as the
name indicates, resin is transferred over the already placed reinforcement.
Developed by a US navy contract for the development of 28-ft long personal
boat in 1946
Reinforcement in terms of either woven mat or strand mat form is placed on
the surface of lower half mold.
A release gel is applied on the mold surface for easy removal of the composite.
The resin is pumped into the mold through ports and air is displaced through
other vents.
Resin transfer molding can incorporate soft or hard mold depending upon the
expected duration of run. For soft mold, thermosetting polymers like epoxy and
polyester can be used for molding material. For hard mold, materials like steel
and aluminium can be used.

VISCOSITY EFFECTS
The viscosity of the resin plays an
important role in resin transfer
molding process because injection
time depends upon viscosity of the
resin.
If viscosity of resin is high , high
pressure is required which may cause
displacement of fibers, known as
FIBER WASH.

MATERIALS USED

Raw materials used in resin transfer molding

Matrix
Epoxy,
Methyl Methacrylate,
polyester,
polyvinyl ester,
phenolic resin

Reinforcement
Glass fiber,
carbon fiber,
aramid fiber,
natural plant fibers (sisal, banana, nettle, hemp, flax etc.)

APPLICATION
RTM is of major interest for various moulding
applications as it promises performance
improvements and cost savings over traditional
methods. Some of the major applications of the
RTM process include:

Truck panels
Boat hulls
Wind turbine blades
Aerospace and automobile parts
Medical composites
Bathroom fixtures, car body, helmet, etc.

ADVANTAGES
Fast cycle time can be achieved
through temperature control tooling
device.
Ability to incorporate inserts and
other attachments into mold.
Higher production rate is associated
with process automation.

DISADVANTAGE
1. Mold cavity limits the size of
the composite.
2. High tooling cost.
3. There is limitation on
reinforcing materials due to
the flow and resin saturation
of fibers.

THANK YOU

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