Masalah, Gejala Dan Pemecahannya Pada Kopling
Masalah, Gejala Dan Pemecahannya Pada Kopling
Masalah, Gejala Dan Pemecahannya Pada Kopling
PEMECAHANNYA
PADA KOPLING
RESERVE TANK
MASTER CYLINDER
CLUTCH BOOSTER
(COMPRESSED
AIR)
CONNECT DISCONNECT
RESERVE TANK
VACUUM TANK
MASTER CYLINDER
CLUTCH PEDAL
CLUTCH BOOSTER(VACUUM)
(2)Master cylinder
FROM MASTER
TO MASTER
CYLINDER
CYLINDER
TO VACUUM TANK TO VACUUM TANK
(4)Clutch booster (air servo)
POPPET VALVE
POWER CYLINDER SECTION
COMPRESSED AIR
POPPET VALVE SPRING
RETURN SPRING
VENTILATION HOLE
CYLINDER SHELL
POWER PISTON
HYDRAULIC CYLINDER SECTION
HYDRAULIC PISTON CUP
PUSH ROD
RETURN SPRING HYDRAULIC PISTON
FROM MASTER CYLINDER SEAL RETAINER
EXHAUST EXHAUST
ATMOSPHRIC PRESSURE
CLUTCH PLATE
SPLINE HUB
DAMPER SPRING
3) Clutch unit
Constantly transmitting force from the engine to the transmission.
(1)Coil spring type
CLUTCH COVER
CLUTCH DISC RELEASE LEVER
SUPPORT NUT
PILOT BEARING RETURN SPRING
RELEASE BEARING
SHIFT BLOCK
RETURN SPRING
FLYWHEEL SHIFT FORK
CLUTCH SPRING
SPRING SEAT
PRESSURE PLATE
(2)Diaphragm spring type
CLUTCH COVER
DIAPHRAGM SPRING
SHIFT BLOCK
PILOT BEARING
SHIFT FORK
FLYWHEEL
PRESSURE PLATE
2. Troubleshooting
1. Clutch slip
Decreased friction coefficient due to heat Faulty return (all control parts)
Clutch slip
Riding the clutch Pressure plate wear, damage, or deformation
Large
Friction coefficient
High
Temperature (ºC)
Large
Wear volume
High
High Temperature (ºC)
Faulty declutching
Faulty pilot bearing Excessive clutch disc vibration
Excessive flywheel deformation Sticky clutch disc
Excessive pressure plate deformation Faulty spring sliding
Uneven release lever height Faulty conical shape
NATURE OF DEFECT
1 When does the trouble occur?
(1) Start running Running at constant speed km/hr ml/hr
Shifting up from gear to gear
Shifting down from gear to gear
(2) With load Without load
INSPECTION ITEMS
1 Kind of clutch disk Semi mold Combination Ceramic
3 Can the driver fully step on the clutch pedal? (Is driving seat position suitable)
Yes No
4 Does the driver take a long time for half clutch as compared with other drivers?
Yes No