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    Fuel Injection Equipments: Proficiency in Power Plant Operations

    Uploaded by

    Muhammad Waleed Tariq
    Fuel Injection Equipment

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Fuel Injection Equipments: Proficiency in Power Plant Operations

    Uploaded by

    Muhammad Waleed Tariq
    84 views37 pages
    Fuel Injection Equipment

    Original Title

    Fuel Injection Equipment

    Copyright

    © © All Rights Reserved

    Available Formats

    PPT, PDF, TXT or read online from Scribd

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    Fuel Injection Equipment

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    84 views37 pages

    Fuel Injection Equipments: Proficiency in Power Plant Operations

    Uploaded by

    Muhammad Waleed Tariq
    Fuel Injection Equipment

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 37

    INTERNAL USE ONLY

    FUEL INJECTION
    EQUIPMENTS
    PROFICIENCY IN POWER PLANT OPERATIONS

    1 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL SYSTEM

    • Individual injection pumps for


    every cylinder

    • Continuous fuel circulation

    • Pressure control valve in outlet


    pipe PI

    TI
    • Leakage fuel pipe with alarm

    • Draining system from high


    pressure injection pipe

    103 102 101

    INTERNAL USE ONLY

    2 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION EQUIPMENT
    SYSTEM

    Fuel Injection Equipment

    INTERNAL USE ONLY

    3 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP

    Fuel Injection Pump

    • Monoblock element for high pressures


    • Coated plunger with anti-cavitation helix
    and centering geometry
    • Plunger cooled & lubricated by fuel
    • Pre-calibrated pumps enabling
    interchangeability

    INTERNAL USE ONLY

    4 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP

    Fuel Injection Pump

    INTERNAL USE ONLY

    5 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP

    FIP element

    INTERNAL USE ONLY

    6 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP

    Fuel Injection Pump


    • Delivery valve
    • Constant pr. relief valve

    INTERNAL USE ONLY

    7 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP

    FIP control mechanism

    INTERNAL USE ONLY

    8 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PUMP
    FIP control mechanism

    INTERNAL USE ONLY

    9 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL METERING MECHANISM

    INTERNAL USE ONLY

    10 © Wärtsilä 11 October 2019 Presentation name / Author


    Fuel Injection Pump

    • Injection pump base


    measure
    • Pre-lift & adjusting

    INTERNAL USE ONLY

    11 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL METERING

    INTERNAL USE ONLY

    12 © Wärtsilä 11 October 2019 Presentation name / Author


    EFFECT OF FUEL PR. ON VISCOSITY

    INTERNAL USE ONLY

    13 © Wärtsilä 11 October 2019 Presentation name / Author


    EROSION/CAVITATION OF THE FIP BARREL & PLUNGER

    INTERNAL USE ONLY

    14 © Wärtsilä 11 October 2019 Presentation name / Author


    EROSION/CAVITATION OF THE FIP BARREL & PLUNGER

    INTERNAL USE ONLY

    15 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL SHUT-OFF MECHANISM

    Electro-pneumatic overspeed trip device


    • Device is electronically
    controlled
    • Max. pressure 30 bar
    • Control air to the
    engine should always
    be available

    INTERNAL USE ONLY

    16 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL SHUT-OFF MECHANISM

    Electro-pneumatic over speed trip device

    INTERNAL USE ONLY

    17 © Wärtsilä 11 October 2019 Presentation name / Author


    Hot box

    INTERNAL USE ONLY

    18 © Wärtsilä 11 October 2019 Presentation name / Author


    INJECTION VALVE

    L Orange Duap Bosch

    INTERNAL USE ONLY

    19 © Wärtsilä 11 October 2019 Presentation name / Author


    INJECTION VALVE

    Types

    • Cooled

    • Uncooled

    INTERNAL USE ONLY

    20 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION VALVE

    INTERNAL USE ONLY

    21 © Wärtsilä 11 October 2019 Presentation name / Author


    INJECTOR NOZZLE

    Operating
    principal

    INTERNAL USE ONLY

    22 © Wärtsilä 11 October 2019 Presentation name / Author


    INJECTOR NOZZLE

    COOLED NOZZLE

    INTERNAL USE ONLY

    23 © Wärtsilä 11 October 2019 Presentation name / Author


    INJECTION VALVE NOZZLE

    INTERNAL USE ONLY

    24 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTOR OVERHAUL

    Needle lift = A+B


    INTERNAL USE ONLY

    25 © Wärtsilä 11 October 2019 Presentation name / Author


    NOZZLE TEMPERATURE CONTROLLER

    INTERNAL USE ONLY

    26 © Wärtsilä 11 October 2019 Presentation name / Author


    NOZZLE TEMPERATURE CONTROL

    Too high temp.


    • Trumpet formation on nozzle tip
    • It interferes with the spray pattern & causes poor combustion

    Too low nozzle temp.


    • May lead to corrosion on the fuel injector having contact with
    combustion gases

    INTERNAL USE ONLY

    27 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTOR OVERHAUL

    To check
    • Opening pr.
    • Atomization & Spray pattern
    • Orifice open
    • Seat tightness (drops/10 sec.)
    • Pr. drop time (sec.)
    • Seat dia
    • Needle stroke (lift)

    INTERNAL USE ONLY

    28 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION TIME

    INTERNAL USE ONLY

    29 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTION PRESSURE

    INTERNAL USE ONLY

    30 © Wärtsilä 11 October 2019 Presentation name / Author


    CONNECTION PIECE

    Areas needing attention

    INTERNAL USE ONLY

    31 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTOR W32

    • Nozzle type 10*0.54*155


    – 10 orifices
    – 0.54 diameter
    – 155º spray angle

    • Opening pressure 600 bar


    – test with hand pump + Booster
    unit

    • High pressure connection with


    friction rings
    Friction Ring

    INTERNAL USE ONLY

    32 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL INJECTOR W32

    • Measure needle lift to check wear


    – wear on needle & tip = A
    – wear on nozzle holder = B
    – total wear = A + B B

    • Alternative nozzle has the new type A


    of needle

    • Different tests to check nozzle condition Alternative


    – opening pressure
    – spray pattern B
    – seat leakage
    – guide leakage A
    INTERNAL USE ONLY

    33 © Wärtsilä 11 October 2019 Presentation name / Author


    Fuel
    FUELInjection Pipe PIPE
    INJECTION

    • Double wall high pressure injection pipe

    • Conical sealing surfaces

    • DO NOT OVERTIGHTEN !!

    INTERNAL USE ONLY

    34 © Wärtsilä 11 October 2019 Presentation name / Author


    FUEL FEED PUMP

    • Screw type pump

    • Electrical motor drive

    • For MDO also direct drive from engine

    • Mechanical shaft seal

    • Pressure relief valve

    • Fuel oil lubricated bearing bush

    INTERNAL USE ONLY

    35 © Wärtsilä 11 October 2019 Presentation name / Author


    THANK YOU!

    INTERNAL USE ONLY

    36 © Wärtsilä 11 October 2019 Presentation name / Author


    QUESTIONS?

    Questions ??

    INTERNAL USE ONLY

    37 © Wärtsilä 11 October 2019 Presentation name / Author

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