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    Effective Shortterm Planning - KPC

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    dinasameidwiyani
    This document discusses effective short-term planning for open cut coal mining. It emphasizes the importance of short-term planning that combines paperwork with a field orientation to achieve production targets efficiently and at lowest cost. The key steps in planning include developing a geological model and pit design, detailed long-term and short-term planning, weekly planning, and ensuring peg control in the field. It outlines the process for developing a workable plan, including considering equipment selection, safety and support design, water management, drilling and blasting techniques, and sequencing to maintain regular block stripping. Skills like developing multiple options, forward planning, and experience are needed from planners to produce effective short-term plans through a collaborative process with operations.

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    Effective Shortterm Planning - KPC

    Uploaded by

    dinasameidwiyani
    600 views38 pages
    This document discusses effective short-term planning for open cut coal mining. It emphasizes the importance of short-term planning that combines paperwork with a field orientation to achieve production targets efficiently and at lowest cost. The key steps in planning include developing a geological model and pit design, detailed long-term and short-term planning, weekly planning, and ensuring peg control in the field. It outlines the process for developing a workable plan, including considering equipment selection, safety and support design, water management, drilling and blasting techniques, and sequencing to maintain regular block stripping. Skills like developing multiple options, forward planning, and experience are needed from planners to produce effective short-term plans through a collaborative process with operations.

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    This document discusses effective short-term planning for open cut coal mining. It emphasizes the importance of short-term planning that combines paperwork with a field orientation to achieve production targets efficiently and at lowest cost. The key steps in planning include developing a geological model and pit design, detailed long-term and short-term planning, weekly planning, and ensuring peg control in the field. It outlines the process for developing a workable plan, including considering equipment selection, safety and support design, water management, drilling and blasting techniques, and sequencing to maintain regular block stripping. Skills like developing multiple options, forward planning, and experience are needed from planners to produce effective short-term plans through a collaborative process with operations.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    600 views38 pages

    Effective Shortterm Planning - KPC

    Uploaded by

    dinasameidwiyani
    This document discusses effective short-term planning for open cut coal mining. It emphasizes the importance of short-term planning that combines paperwork with a field orientation to achieve production targets efficiently and at lowest cost. The key steps in planning include developing a geological model and pit design, detailed long-term and short-term planning, weekly planning, and ensuring peg control in the field. It outlines the process for developing a workable plan, including considering equipment selection, safety and support design, water management, drilling and blasting techniques, and sequencing to maintain regular block stripping. Skills like developing multiple options, forward planning, and experience are needed from planners to produce effective short-term plans through a collaborative process with operations.

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    You are on page 1of 38

    EFFEKTIVE SHORT-TERM PLANNING

    FOR OPEN CUT COAL MINING


    PT KALTIM PRIMA COAL

    Zulfikar Rahman Sagala


    Nov 2010
    Short Term Planning

    Period
     Monthly, Weekly, Daily

    Characteristic
     Front lead operation
     Combine paper work & sense of field orientation
     Main Cost controll
    Short Term Planning

    HOW TO ACHIEVE PRODUCTION TARGET


    WITH PRODUCTIVE & EFFICIENT
    EQUIPMENT, PREDICTED OUTPUT WITH
    LOWEST COST ?
    Planning Steps
    Broad Brush

    Strategic Planning

    Detail Long Term Planning (5 Years)

    Short Term Planning (monthly ->18 months)

    8 weeks Rolling Planning (general stage plan)

    Weekly Planning (detail stage plan)

    Need planning that workable


    HOW TO PRODUCE
    A WORKABLE PLAN?
    • PROCESS
    • SKILL REQUIREMENT
    PROCESS
    1. Pit Design
    Wall Design; overall slope, single slope bench, geotechnical assessment,
    safety factor, BOW

    Road Design; cross fall, super elevation, grade control, material density 
    mechanical & tire awareness, cycle time

    Water Management; elevation control, contour drainage, catchments area,


    sump  where the mud & water must go, start up after rain

    Working Space Room; 3D volume, coal dip, width of interburden 


    productivity, tire awareness

    Sequencing Methods  Mining Blocks, number of benches


    Access into Room has to be integrated geology data (strike, dip)
    PROCESS
    2. Geology Data
    Exploration drill holes detailed by benches, test drill (wash out area, etc), cross
    section, coal recovery (don’t to much derty coal)

    3. Select Optimum Equipment


    Narrow loading point against wall (backhoe), Multiple coal seams, Trucks type
    (size, electric/diesel, etc)

    4. Safety and Support Design


    Design of intersection, safety berm, Shift Change (hot seat change), meal & pray),
    lay down, park area, fuel station, service pad

    5. Team Work
    Close work ; Short Term Engineers, Geologist, & Blasting Engineers
    Drill & Blast section must know water management, cross section, wall design,
    productivity, sequence, Geology data

    6. Pegs Control in Field


    Planner must ensure that pegs control can be followed by operation
    SKILL REQUIREMENT
     Planners 4D views

     Forward Planning

     Planners Develop Options to see in the future

     Environmental Commitment

     Field Experience
    Planners 4D Views
    4-D Views
    X,Y,Z are explain about room dimension
    T is explain about time (volume calculation, other variable such as
    coal mining, drill blast, geology/geotechnical and water management)
    Working Space
    Bench 1

    F
    R OO
    E AM
    ALS
    CO
    Z

    X
    WORKING SPACE BENCH HEIGHT
    R996 Shovel = 60 meter R996 Shovel = 8-12 meter
    R996 Backhoe = 35 meter R996 Backhoe = 3- 5 meter
    Material Type vs Working Space
     Equipment Choosen
    EQUIPMENT TYPE MOSTLY DETERMINED BY
    GEOLOGICAL FACTOR, MATERIAL TYPE AND
    PRODUCTION TARGET
    BACKHOE need 35 meter minimum of working space, bench
    height 3-5 meter, can directly for wall treatment, dig material
    underneath face, sump construction and coal exposed without
    dozer
    SHOVEL need 60 meter minimum of working space, bench
    height 8-12 meter, dig material in front of face.
    In other case shovel can be very effective to remove mud in pit

    Digging technical: bench loading, drop cutting, top loading


    To determine working space

    COAL ROOF

    TOE of COAL
    Normal Bench for Shovel
    Low Bench for Shovel
    Equipment type support to material
    Prepare Cross Section
     Identify detil Pit design
     Identify coal thickness
     Identify interburden
     Identify critical area;
    river, void, coal washout area,
    burnt zone, etc
    Forward Planning
    Circular Process
     “ADS” management

     Drill & Blast technique

     Heavy Equipment choosen


    (PA, Usage, Prod, MF)

     Loading point and dump


    disposal management (CT, tyre
    awareness, fuel awareness)

     Blue print for mining


    sequence (stage plan)
    Geology & Geotechnical
    Grid Model
    Elevation contour of coal to determine seam bedding,
    structure and quantity (insitu) and allocated equipment
    Pit & Dump Design
    To determine whether “geological structure” in pit and
    geotechnical application in dump progress
    Cross Section
    To determine working space, equipment type, water
    management
    Wall Design
    Always maintain pit wall equal to design prior to geotechnical
    aspect and reserve
    Grid Model
    Geological Structure
    To determine equipment type according to actual
    Wall design prior to structure
    Drilling and Blasting
    • Drill & Blast is the first step for pit operation  critical point

    • Regular block strip according to seam strike, pit design, mining front

    • Reduce blasting frequency to increase shovel & truck usage

    • Update geology data & structure could be acknowledged from drill hole

    • Always nice to see the shovel get the optimum productivity


    with good fragmentation blast result
    Regular block strip boundary
    • Regular block strip boundary will reduce blasting frequency according to shovel
    movement
    Identify additional geology data
    through drill-blast holes

    Top of Coal
    Good Fragmentation = Productive
    Water Management

    • Drainage is one key of successful of pit operation


    • Type of drainage in pit example
    1. Main Sump
    2. Temporary Sump
    3. Intermediate Sump
    4. Contour Drain
    Drainage
    Type of Sump

    Intermediate Sump

    Temporary Sump
    Haul Road

    • Cycle time is most contributed cost for pit operation


    • Haul road is one of key to maintain cycle time
    • Haul road width is 3,5x width of biggest truck in each pit
    • Maximum grade in mining is 8%
    • Cross fall has to be provided to allow water flow fluently and keep the road
    always in good standard condition
    • Haul road can support 3-4 number of loading point in each panel
    • If possible, minimize number of junction in main haul road
    Haul Road
    Sequence

    • Sequence could be determined as regular shovel movement inline with drill


    blast, coal mining, haul road and sump
    • Keep benching in each +/- 200m to maintain water management, drill pad,
    coal mining and reduce shovel relocation
    • Always move from high wall then low wall to keep access, water
    management, working room of shovel and coal flow
    • Bench in pit is slope slightly than dip of coal seam to maintain coal flow

    COMMITMENT BETWEEN OPERATION AND TECHNICAL WILL CREATE A BEAUTIFUL MINE


    Good Sequence

    Sequence and Bench are slope slightly than dip of coal seam
    Familiarize Discuss with
    Production people Develop Analyze
    Geological
    to obtain more Options Options
    Model & Pit ideas &
    Design involvement
    Identify critical
    Issues & develop
    solutions

    Select Best Options

    Peer & Vertical Review

    PRESENT

    Further Input Y

    Implement, Monitoring & Control


    • Planning software is a tool. Planners must have mine planning
    knowledge
    • Skills of planners is critical to produce a workable plan
    • Commitment of management is required to answers the challenges
    in having effective short term plans
    THANK YOU

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