Proses Permesinan: Kuliah # 1. Metal Cutting Operation

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Proses Permesinan

Kuliah # 1. Metal Cutting Operation

DIAN PRABOWO
Proses Pemotongan Logam
Proses mengubah bentuk benda kerja dari logam yang dilakukan dengan
cara memotong.

Proses pemotongan logam:


 Proses pemotongan dengan mesin las
 Proses pemotongan dengan mesin pres
 Proses pemotongan dengan mesin perkakas
 Proses pemotongan non-konvensional (EDM, FIB, CM dsb)
Machining

High Precision Surface Quality

Accuracy
Proses Pemotongan Logam dengan Mesin
Perkakas
Lima elemen dasar proses permesinan:

 Kecepatan potong (cutting speed): v (m/min)


 Kecepatan makan (feed rate) : vf (mm/min)
 Kedalaman potong (depth of cut) : a (mm)
 Waktu pemotongan (cutting time) : tc (min)
 Metal removal rate :Z

 .d .n
v
1000
tc  lt / v f

v f  f .n
Z  A.v  f .a.v

a   do  d m  / 2
Mekanisme Pembentukan Geram
Turning
Turning
Shaping
Shaping
Drilling
Drills usually have a high length-to-diameter ratio, hence are capable of
producing deep holes

Twist drill: the most common drill


Step drill: produces holes of two or more different diameters
Spade drill have removable tips or bits are used to produce large and deep holes
Drilling
Milling
Milling
Shaping
Shaping
Drilling
Drills usually have a high length-to-diameter ratio, hence are capable of
producing deep holes

Twist drill: the most common drill


Step drill: produces holes of two or more different diameters
Spade drill have removable tips or bits are used to produce large and deep holes
Drilling
Milling
Milling
Gaya Potong
Machinability
Machinability

• the relative ease or difficulty


of removing material in
transforming a raw material
into a finished product.
• is not an absolute material
property, but rather a
property of the machining
system
Evaluation of Machinability

 Tool Life
 Cutting Force
 Surface Quality
 Chip Shape

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