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    Safety at Coal Unloading System

    Uploaded by

    Rama Reddy
    The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd

    Safety at Coal Unloading System

    Uploaded by

    Rama Reddy
    56 views18 pages
    The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

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    The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    56 views18 pages

    Safety at Coal Unloading System

    Uploaded by

    Rama Reddy
    The document provides safety instructions for a coal unloading system at the Penna Power Plant in Ganesh Pahad. It outlines procedures for vehicle operation on the lift, including switching off engines and locking chains. It prohibits cleaning equipment while it is operating and running. Emergency stop buttons and pull cords are identified. Personnel should follow general instructions including checking equipment status and maintaining clear paths before starting operations. Electrical safety systems like belt sway and zero speed switches must be checked.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 18

    Safety

    at
    Coal Unloading System
    Penna Power Plant ,
    1
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Vehicle moving on to lift Vehicle moving on to lift

    Penna Power Plant ,


    2
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    Vehicle engine switched off &
    Door Locking
    Driver comes out from vehicle

    Penna Power Plant ,


    3
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Chain locking to Vehicle Confirming Chain Locking

    Penna Power Plant ,


    4
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    Don’t clean Slowly Vehicle to be lifted
    hopper while
    vehicle is on
    lift table

    Penna Power Plant ,


    5
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Don’t beat vehicle or


    external cleaning

    Don’t clean when vehicle


    in lifting position

    Penna Power Plant ,


    6
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    No manual cleaning while vehicle is in lifting position

    Penna Power Plant ,


    7
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Pull Cord Switch

    Emergency Push Button


    Penna Power Plant ,
    8
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Don’t cross over Belts Don’t clean under belts while


    running

    Penna Power Plant ,


    9
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Don’t clean chutes while


    belt running

    Don’t do belt centering


    while running

    Penna Power Plant ,


    10
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Don’t do maintenance Keep safety guards after


    works while belt running Maintenance works

    Penna Power Plant ,


    11
    Ganesh Pahad.
    Safety at
    Coal Unloading System

    Don’t clean Head/Tail drum Chain locking to BC3 Trolley


    pulley while belt running

    Penna Power Plant ,


    12
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    General Instructions
     Before starting the plant, check which of the equipment
    is available and accordingly plan an appropriate path for
    the movement of coal.
     Ensure that the path so planned, is clear for coal
    movement i.e. Flap Gate position, Chute position,
    Interlocking etc.
     Before starting any equipment ensures that the
    equipment is not subject to a P.T.W. (Permit To Work).
     Check from each location that the equipment is ready for
    start and no persons are working on the equipment.
    Penna Power Plant ,
    13
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    General Instructions
     Line up the system by starting each equipment from the
    last conveyor in the up-stream path.
     Good communication between the control room and
    different equipment locations is essential before starting
    the system.
     Ensure that all Metal Detectors and Magnetic Separators
    are working properly on running conveyors and foreign
    material removed, where necessary.
     Ensure that all Electrical systems are healthy and all the
    protection systems mentioned below are in service.
    Penna Power Plant ,
    14
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    Electrical & Protection Systems
     Hooters  Magnetic Separators
     Emergency Push Buttons  Metal Detectors
     Pull Cord switches  Adequate lighting
     Zero-speed switches should be ensured in all
    the areas.
     Belt sway switches
     Interlocks

    Penna Power Plant ,


    15
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    The following precautions are to be taken before taking any
    conveyor into service

    There is no oil leakage at gearboxes / fluid couplings and the oil levels
    are correct.
    The Inlet and Discharge chutes are free from jamming and choking.
    The Flap Gates are in correct positions.
    All inspection doors are in the closed position.
    All pull-cords are reset and the Push Button is released and ensure that all
    protections are healthy.
    The Alarm Siren is in working order.
    Communication facility is available.
    The lighting is adequate.
    No Permit To Work (Isolation) is pending against that conveyor.

    Penna Power Plant ,


    16
    Ganesh Pahad.
    Safety at
    Coal Unloading System
    Belt Sway Switch Pull Chord Switch Zero Speed Switch

    Penna Power Plant ,


    17
    Ganesh Pahad.
    Penna Power Plant ,
    18
    Ganesh Pahad.

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