IDS New
IDS New
IDS New
Motion control is required in large number of industrial and domestic applications. Systems employed for
getting the required motion and their smooth control are called Drives.
Drives require prime movers like Diesel or petrol engines, gas or steam turbines, hydraulic motors or electric
motors. These prime movers deliver the required mechanical energy for getting the motion and its control.
Drives employing Electric motors as prime movers for motion control are called Electric Drives.
• DC drives are widely used in applications requiring adjustable speed, good speed
regulation and frequent starting, braking, and reversing. Although since late sixties, it is
being predicted that AC drives would replace DC drives, even today the variable speed
applications are dominated by DC drives because of lower cost, reliability and simple
control.
DC motors and their performance:
• Basic schematic diagrams of DC separately excited, shunt and Series motors are shown in
the figure below.
a) In a separately excited DC motor the field and
armature are connected to separate voltage
sources and can be controlled independently.
b) In a shunt motor the field and the armature are
connected to the same source and cannot be
controlled independently.
c) In a series motor the field current and armature
current are same and hence the field flux is
dependent on armature current.
The Steady state equivalent circuit of a DC motor Armature is shown in the figure below.
• Resistance Ra is the resistance of the armature circuit. For
separately excited and shunt motors it is resistance of the armature
winding and for series motors it is the sum of the field winding and
armature winding resistances.
• The output characteristics of DC motors (Torque/Speed
characteristics): They can be obtained from the Motor’s Induced
voltage and torque equations plus the Kirchhoff’s voltage law
around the armature circuit and are given below.
From the above three equations we get the Basic general relation between Torque and speed as:
Shunt and Separately excited motors:
In their case with a constant field current the field flux can be assumed to be constant and then (Ka.
Φ) would be another constant K.Then the above Torque speed relations would become :
• Since Torque is proportional to square of the armature current, for a given increase in load torque
the increase in armature current is less in case of series motor as compared to a separately excited
motor where torque is proportional to only armature current.
• Thus during heavy overloads power overload on the source power and thermal overload on the
motor are kept limited to reasonable small values.
• According to the above Speed torque equation, as speed varies inversely to the square root of the
Load torque, the motor runs at a large speed at light load.
• Generally the electrical machines’ mechanical strength permits their operation up to about twice
their rated speed.
• Hence the series motors should not be used in such drives where there is a possibility for the torque
to drop down to such an extent that the speed exceeds twice the rated speed.
DC Motor speed control
There are two basic methods of control
• Armature Voltage Control ( AVC ) and
• Flux control
• Torque speed curves of both SE ( separately Excited )
motors and series motors
• using these methods are shown in the figure below.
In separately excited motors a large Back EMF is always present even when the armature
current is absent. This back EMF Eb tends to oppose the motor current and so the motor
current decays rapidly. This leads to discontinuous motor current over a wide range of
operations.
Whereas in series motors the back EMF is proportional to the armature current and so Eb
decreases as Ia decreases. So the motor current tends to be continuous over a wide range of
operations. Only at high speed and low current is the motor current is likely to become
discontinuous
• Like in earlier semi converters Freewheeling diode is connected across the converter output
as shown in the figure above. Freewheeling action takes place during the interval π to (π +
α) in continuous current operation.
Current and voltage waveforms for continuous motor armature current are shown in the figure
below. When SCR is triggered at a firing angle α the current flows during the period α to (π +
α) for continuous conduction.
In separately excited motors a large Back EMF is always present even when the armature
current is absent. This back EMF Eb tends to oppose the motor current and so the motor
current decays rapidly. This leads to discontinuous motor current over a wide range of
operations.
Whereas in series motors the back EMF is
proportional to the armature current and so
Eb decreases as Ia decreases. So the motor
current tends to be continuous over a wide
range of operations. Only at high speed
and low current is the motor current is
likely to become discontinuous.
Like in earlier semi converters
Freewheeling diode is connected across the
converter output as shown in the figure
above. Freewheeling action takes place
during the interval π to (π + α) in
continuous current operation.
Hence from the above equation the average
In phase controlled converters for Series
speed can be written as
motors, the current is mostly continuous and the
motor terminal voltage can be written as
The torque Speed characteristics under the assumption of continuous and ripple free
current flow are shown in the figure below for different firing angles α.
Single Phase full converter drive connected to a DC series motor
The figure below shows the power circuit of a single phase Fully controlled converter connected
to a DC series motor.
Thyristors T1 & T3 are simultaneously
triggered at α and T2 & T4 are simultaneously
triggered at (π + α).
Current and voltage waveforms for continuous
motor armature current are shown in the figure
below.
When SCR is triggered at a firing angle α the
current flows during the period α to (π + α) for
continuous
conduction.
• For a better understanding of this topic the vector diagram of the three Phase voltages
(w.r.to Neutral) and the six line to line voltages as obtained from a Star connected source
are shown in the figure below.
• From the above Phasor diagram the Phase and Amplitudes of the three phase voltages and
the six line to line voltages can easily be worked out and are given in the table below.
Table: Phase/ Amplitudes of the three phase voltages and the six line voltages
• The voltage and current waveforms in this converter for α = 60° are shown in the figure below.
The instants of firing the thyristors is marked for α = 60° alone for a clear understanding .
• The ripple in the output voltage is six pulses per cycle. Since there are six thyristors in the
circuit, they are fired at a faster rate (once in 60 ° ) and the motor current is mostly continuous.
• Therefore the filtering requirement is less than that in the semi converter system. The operation
is explained for the marked firing angle of α = 60°
Procedure:
• Thyristor T1 turns on at ωt = (30° + α) . Prior to this SCR T6 was switched ON. Therefore
during the interval ωt = (30° + α) to ωt = (30° + α +60°), thyristors T1 and T6 conduct and
the Voltage eAB gets applied to the motor terminals.
• Thyristor T2 gets triggered at ωt = (30° + α +60°) and immediately SCR T6 gets reverse
biased and thus gets switched off.
• The current flow changes from T6 to T2 and so the voltage eAC now gets applied to the
motor terminals.
• This process repeats for every 60° whenever a new thyristor in the sequence gets triggered.
The thyristors are numbered in the sequence in which they are triggered.
Applying the same logic the waveform for α = 90 and 120 is worked out and shown along
with that of 60 firing angle. It can be seen that the instantaneous voltages that get applied to
the motor become negative for half the period and the average value becomes zero for α = 90.
For firing angle of 120 it can be seen that the amplitude of the negative peaks is larger and
the average output voltage is negative.
• As the firing angle α changes from 0 to 90° the output load voltage varies from maximum to
zero and the converter is working in Rectifier mode.
• For firing angles of α from 90° to 180° the voltage varies from zero to negative maximum
voltage and the converter is working in Inverter mode.
Expression for the Average output voltage:
By observing the waveforms of the output voltage and their symmetry, the average value of
output voltage can be obtained by integrating eAB (ERY in the following equation to be
corrected as eAB) over the time limits ωt = (30°+α) to (90°+α) and averaging over the time
period of 60 ( π/3 Radians )
Torque Speed relationships with Full converter connected to a DC
separately excited motor
Assuming motor current to be continuous, the motor armature voltage as derived above for the
full converter is given by:
Ea (α ) = (3√3 Em/π)(cos α)
Applying this value of Ea (α ) for the full converter in the general expression for speed ω
which we already have for a DC separately excited motor
ω = [Ea / Kaφ+ – [Ra/ (Kaφ)2+ τ
we finally get :
ω = *(3√3 Em/π)(cos α) / Kaφ+ – [Ra/ (Kaφ)2] τ
The first term in the above equation for the Speed gives the No-load speed (τ = 0 ) which
therefore depends on Ea(α).
As could be seen, the relationship is identical to that of a single phase full converter connected
to a DC separately excited motor we have seen earlier(except that the amplitude of Ea(α) is
different) and so the torque speed characteristics are identical (Same curves can be redrawn
here )
Three Phase Semi Converter drive connected to a DC separately excited motor:
Figure below shows the power circuit of a three
Phase Semiconductor drive connected to a DC
separately excited motor. It consists of three
SCRs, three diodes and an additional
freewheeling diode. It is a one quadrant drive
with field reversal capability. The field
converter can also be a single phase or three
phase semi converter.
• The voltage waveform for this converter is shown in the figure below for a firing angle α =
90° and for continuous current. The operation of this converter is explained with the help of
the waveform shown below and the following important points.
• Since there are only three SCRs, they fire at 120° interval ( It may be recalled that this
interval was 180° for single-phase full converters and was 60° for three phase full converters)
• Though SCRs get forward biased when their respective phase voltages are positive maximum,
they conduct only when they are fired.
• Diodes start conducting as soon as they are forward biased. And the diodes which get
lowest phase voltage get forward biased.
• Hence It can be seen that only three Line voltages EAC, EBA and ECB get applied to the
load when the corresponding diodes are forward biased.
• Applying the above basic principles the line voltages that get applied to the load are
sketched directly from the three Phase voltages for firing angle α= 90°.
• The conduction periods of the diodes and the thyristors are shown in terms of instants of
time t1 to t6. As shown, the diodes D1, D2 and D3 conduct during the intervals t4 to t6,t6
to t8 and t2 to t4 respectively.
• If thyristors T1,T2 and T3 were also diodes they would have conducted during the periods
t1 to t3, t2 to t5 and t5 to t7 respectively.
• Therefore the references for the triggering angles for T1,T2 and T3 are taken as the
instants t1,t3 and t5 respectively. They are the crossing points for the phase voltages eA,
eB, and eC.
Operation of the converter
• As shown, thyristor T1 gets triggered at ωt = (30°+α) and during the interval ωt = (30°+α) to
ωt = ωt4, thyristor T1 & Diode D3 conduct thus applying the voltage eAC to the motor
terminals.
• At ωt4 ,eA becomes zero and then becomes negative with respect to both eB and eC.
• During this period the freewheeling diode Df becomes forward biased and the motor current
flows through that until the next thyristor T2 is triggered at ωt = (30°+α+ 120°).
• Then during the interval ωt =(30°+α+ 120°) to ωt = ωt6, thyristor T2 & Diode D1 conduct
applying the voltage eBA to the motor terminals.
• At ωt6 ,eB becomes zero and then becomes negative with respect to both eA and eC.
• During this period the freewheeling diode Df again becomes forward biased and the motor
current flows through that until the next thyristor T3 is triggered at ωt = (30°+α+ 240°).
• Then during the interval ωt = (30°+α+ 240°) to ωt = ωt8, thyristors T3 & Diode D2 conduct
applying the voltage eCB to the motor terminals.
Expression for the average output voltage
• By observing the waveform of the output
voltage and it’s symmetry, the average
value of output voltage can be obtained by
integrating eAC over the time limits ωt=
(30°+α) to 210 and averaging over the time
period of 120.
• It may be noted that the upper limit is taken
as 210 since it is always fixed and is
independent of α for all the three line
voltages.
Torque Speed relationships with Semi converter connected to a DC separately excited motor:
Assuming motor current to be continuous, the motor armature voltage as derived above for the
semi converter is given by
Ea (α ) = (3√3 Em/2π)(1+cos α)
Applying this value of Ea (α ) for the full converter in the general expression for speed we
already have for a DC separately excited motor
CONTENTS
Introduction to Four Quadrant Operation
Motoring operations
Electric Braking – Plugging, Dynamic and Regenerative Brakingoperation.
Four quadrant operation of D.C motors by Dual Converters
Closed loop operation of DC motor (Block Diagram Only)
Summary
Important concepts and conclusions
Illustrative Examples
Introduction to Four quadrant operation of electric
drives:
• An electrical drive has to operate in three modes. i.e.
starting, steady state and braking.
• To achieve this in both directions (forward and reverse)
four quadrant operation as shown in the figure below is
required which shows the torque and speed coordinates
for forward and reverse motions.
• Power developed by a motor is given by the product of
speed and torque.
Sign Conventions:
• Positive speed is FORWARD and negative speed is
REVERSE. • First with reference to
• Sign of Power is the product of the signs of Torque and the figure above and
Speed. When it is positive it is MOTORING and when it then with a practical
is negative it is BRAKING. example of Hoist (Lift)
• With this convention the four quadrant operation of
Motors is explained below.
In Q-1 both power & speed are positive (forward).
Motor works as a motor delivering mechanical
energy to the load. Hence Q-1 operation is
designated as forward Motoring.
In Q-2 power is negative but speed is positive
(forward). Motor works as a brake opposing the
motion. Hence Q-2 operation is designated as
Forward Braking.
In Q-3 power is positive but speed is negative
(reverse). Motor works as a motor delivering
mechanical energy to the load. Hence Q-3 operation For a better understanding
of the four quadrant
is
designated as Reverse Motoring. operation of the drives and
the related notations a
In Q-4 both power and speed are negative (reverse).
practical example of a Hoist
Motor works as a brake opposing the motion. Hence
(Lift) operating in four
Q-4 operation is designated as quadrants is considered and
Reverse Braking. explained in next slide.
Directions of motor and load torques and
direction of speed are marked with arrows.
A hoist consists of a rope wound on a drum
coupled to the motor shaft.
One end of the rope is connected to the carriage
which carries men and/or material from one
level to another level.
Other end of the rope is connected to a
counterweight to balance the carriage so as to
distribute the load on the motor in both
directions.
Weight of the counterweight is chosen such that
it is higher than the empty carriage but lesser
than the fully loaded carriage.
Speed and Torque Sign Conventions: Are explained
again with reference to the directions of Speed and
Torque shown in the figure above.
Speed and Torque Sign Conventions: Are explained
again with reference to the directions of Speed and
Torque shown in the figure.
Forward direction of motion or forward Speed is
considered to be the one which gives Upward
motion to the carriage which is a result of
Anticlockwise movement of the pulley (looking
into the page)
Similarly Reverse direction of motion or
Reverse Speed is considered to be the one which
gives Downward ward motion to the carriage
which is a result of Clockwise movement of the
pulley ( looking into the page)
Similarly the Torque is considered to be Positive
when acting Anticlockwise and Negative when
acting Clockwise.
The sign of the Power becomes the product of
the sign of Torque and Speed.
Load torque characteristics are also shown in the
diagram and are assumed to be constant. Tl1 in
quadrants 1 and 4 represents the speed torque
characteristic of the loaded carriage.
This torque is the difference of torques between loaded
hoist and the counter weight and is positive since
loaded carriage weight is higher than the counter
weight.
Tl2 in quadrants 2 and 3 represents the speed torque
characteristic of the empty carriage.
This torque is the difference of torques between empty
hoist and the counter weight and is negative since
empty carriage
In Quadrant -1 weight is lesser than the counter weight.
The operation the loaded cage moves upwards corresponding to positive motor speed which in
this case is anticlockwise movement of the pulley (looking into the page). This motion will be
obtained if the motor produces positive torque in anti clock wise direction equal to the magnitude
of the load torque Tl1. Since both Torque and Speed are Positive Power is also positive and this
operation is Forward Motoring.
In Quadrant-4
operation the loaded cage moves downwards
corresponding to a negative motor speed which in this
case is clock wise movement of the pulley (looking into
the page). Since the weight of a loaded cage is higher
than the counterweight, it will come down due to the
gravity itself. In order to limit the speed of the cage to a
safe value, motor must produce a positive torque T equal
to the load torque Tl1 in anticlockwise direction. Since
Torque is positive and Speed is Negative Power is
Negative corresponding to Reverse Braking.
In Quadrant -2
operation the empty cage moves upwards corresponding to a positive motor speed which in this
case is anticlockwise movement of the pulley. (Looking into the page) Since the weight of
counterweight is higher than the weight of an empty cage, it will automatically move upwards. In
order to limit the speed of the cage to a safe value, motor must produce a braking torque T equal
to the load torque Tl2 in clockwise (negative) direction. Since Torque is negative and Speed is
positive the Power is Negative corresponding to Forward Braking.
In Quadrant -3
operation, empty cage is lowered.
Since an empty cage weight is lesser
than the counter weight, the motor
must produce a negative torque i.e. in
clockwise direction.
Since both Speed and Torque both are
negative, Power is positive and this
operation becomes Reverse Motoring.
Starting
• Maximum current that a DC motor can safely carry is mainly limited by the maximum current that can
be commutated without sparking.
• For normally designed machines twice the rated current can be allowed and in specially designed
machines it can be up to 3.5 times the rated current.
• During starting when the motor is standstill, the motor back emf will be zero and the only resistance
that can limit the current is the armature resistance, which is quite small for almost all DC motors.
• Hence if a DC motor is started with full rated voltage applied to its terminals then a very large current
will flow and damage the motor due to heavy sparking in the commutator and heating of the winding.
Hence the current is to be limited to a safe value during starting.
• In closed loop speed controllers where Speed and
current controllers are used the current can be
limited to a safe value during starting. But in
systems without such controllers a variable
resistance controller such as the one shown in
figure below is used during starting to limit the
current.
• As the back emf increases with gradual increase in speed, section by section resistances will be
removed either manually or remotely with the help of contactors so as to keep the current within
the maximum and minimum limits
Braking:
An electrical drive has to operate in three modes i.e. steady state, starting and braking during
both forward and reverse directions. Braking operation is required in two cases.
For reducing the speed (deceleration) while the drive is operating in Forward (Quadrant-1) or
Reverse (Quadrant-3) motoring modes. Steady state is reached when the motoring torque is
equal to the load torque
While driving an Active load. That means when the load assists the drive motion [for e.g.
moving a loaded hoist in the down ward direction (Reverse braking: quadrant-4) or moving an
unloaded hoist in the upward direction (Forward braking: quadrant -2)]. Steady state is reached
when the braking torque is equal to the load torque.
In both the cases braking can be achieved by mechanical braking. But it has lot of disadvantages:
Frequent maintenance like replacement of brake shoes/lining, lower life, wastage of braking
power as heat et. These disadvantages are overcome by Electrical braking but many a times
mechanical braking also supplements the electrical braking for reliable and safe operation of the
drive.
During electric braking the motor works as a generator developing a torque which opposes the
rotational motion. There are three types of electrical braking.
During electric braking the motor works as a generator developing a torque which opposes the
rotational motion. There are three types of electrical braking.
1. Regenerative braking
2. Dynamic or Rheostatic braking and
3. Plugging or Reverse voltage braking.
Regenerative Braking:
In this, the generated energy is supplied to the source. For
this to happen, the following conditions should be
satisfied:
ǀEbǀ > ǀEaǀ and negative Ia
The concept of regenerative braking can be explained by
considering a fully controlled Rectifier connected to a DC
separately excited motor as shown in the figure (a) below.
The polarities of output voltage, back emf and armature
current are shown in the figure (a) above for the motoring
operation in the forward direction. The Fig: Two quadrant operation of a Fully
converter output is positive with firing angle in the range Controlled rectifier feeding a DC separately
0° ≤ α ≤ 90°. excited motor
Direction of power flow can be reversed if the direction of current flow is reversed. But this is
not possible because the converter can carry current in only one direction. Then the only method
available for reversal of power flow is by the following steps.
1. Reverse the Converter output voltage Ea
2. Also reverse the Back emf Eb with respect to the converter terminals
3. And make lEbl > lEal . as shown in fig (b). Out of these three steps
Step 1. i.e. the rectifier voltage Ea can be reversed by making α> 90. Step.3.i.e. the condition
lEbl > lEal can be satisfied by choosing a value of α in the range 90 > α < 180. Step2. The
reversal of motor emf with respect to rectifier terminals can be done by any of the following
changes.
A. The motor armature terminals can be
reversed w.r.to the converter terminals using
a reversing switch with the motor still
running in the forward direction. (with
contactors or thyristors as shown in the figure
below) This gives forward regeneration.
B. The field current may be reversed with the motor running in the forward direction and this
also gives forward regeneration without any changes in the armature connections.
Regenerative braking cannot be obtained
If the drive runs in the forward direction only and there is no
arrangement for the reversal of either the armature or the field.
If the converter shown above is a Semi converter.
Dynamic Braking:
• In dynamic braking, the motor armature is disconnected from
the source voltage and connected across a high wattage
resistance RB .The generated energy is dissipated in the
Braking and armature resistances. The braking connections are
shown below for DC separately excited motor and DC series
motor.
• In the case of a series motor, it can be seen that the
field terminal connections are reversed such that the
field current continues to flow in the same direction
so that the field assists the residual magnetism.
Figure below shows the Speed- Torque curves for
both type of motors and the transition from
Motoring to Braking.
Dynamic Braking
In dynamic braking, the motor armature is
disconnected from the source voltage and
connected across a high wattage
resistance RB .The generated energy is
dissipated in the Braking and armature
resistances. The braking connections are
shown below for DC separately excited
motor and DC series motor.
In the case of a series motor, it can be
seen that the field terminal connections
are reversed such that the field current
continues to flow in the same direction
so that the field assists the residual
magnetism. Figure below shows the
Speed-Torque curves for both type of
motors and the transition from
Motoring to Braking.
Plugging:
In a DC separately excited motor Supply
voltage is reversed so that it assists the Back
EMF in forcing the Armature current in the
reverse direction. In a Series motor Instead of
supply voltage, armature alone is reversed so
that the field current direction is not changed. In
addition, like in dynamic braking, a Braking
resistor RB is also connected in series with the
Armature to limit the current as shown in the
figure below.
Speed torque curves can be obtained from the
same basic equations by replacing Ea with –Ea
and are shown in the figure below. Plugging is
highly inefficient because in addition to the
generated power additional power from a
supply source is also wasted in the Braking
resistance.
Four quadrant operation of DC Motors using a Single fully
controlled converter:
As studied earlier, a fully controlled converter can provide a
reversible output voltage but current in only one direction. In
terms of conventional Voltage- Current diagram shown in the
figure below it can work in quadrants 1 and 4. A converter can
be used say in the first quadrant for motoring operation alone
in one direction (and in the third quadrant for motoring
operation in other direction) during steady state conditions.
But during transient requirements such as starting and braking it
cannot operate in second (or fourth) quadrant where it is required
to extract energy from the load for quick braking. (For faster
system response)) If four quadrant operation of a motor is
required i.e. reversible rotation and reversible torque in the Torque
Speed Plane as shown in the figure below.
A single converter along with changeover contactors to reverse the armature or field connections
along with firing angle changeover control [(0° ≤ α ≤ 90° )or(90° ≤ α ≤ 180° )] can be used so as
to change the relationship between the converter voltage and the direction of rotation of the
AC DRIVE SYSTEMS
• Four quadrant operation with plugging is obtained by the use of the circuit shown in the figure
below. Thyristor pairs A,B and C provide operation in quadrants 1 &4 (as shown by the solid
line) . Thyristor pairs A’,B and C’ changes the phase sequence and thus provide operation in
quadrants 2&3( as shown by the dotted line).
Precaution:
While changing from one set to another set of thyristor pairs, i.e from ABC to A’BC’ or vice
versa, care should be taken to ensure that the incoming pair is activated only after the outgoing
pair is fully turned off. This is to avoid short circuiting of the supply by the conducting thyristor
pairs. Protection against such faults can be provided only by the fuse links and not by the current
control.
Limitations:
A review of the AC controllers reveals that:
The output voltage from an AC controller is dependent not only on the delay angle of the gate
firing pulses but also on the periods of current flow which in turn are dependent on the load
power factor. An induction motor will draw a varying power factor current and this will
influence the voltage being applied to it. Whenever the load current is continuous, the controller
will not have any influence on the circuit conditions at all.
Control is achieved by distortion of the voltage waveforms and by the reduction of the current
flow periods. Significant amounts of stator and rotor harmonic currents will flow and eddy
currents will be induced in the iron core. These will cause additional motor heating and alter the
motor performance compared with sinusoidal operation.
The practical results of these limitations are:
The motor performance can be predicted only after a full understanding of the motor, thyristor
converter and the load.
A closed loop speed control based on a tachogenerator speed feedback is essential to ensure
stable performance.
The system gains most practical application when the load is predictable and the load torque
required at low speeds is relatively low.
Important formulae and equations:
Synchronous speed of rotating magnetic field : nS = 120.fS/P
Voltage induced in the rotor : eind = (v x B) l
Torque induced in the rotor : T ind = k.BR X BS