Scribd Logo
Upload

Welcome to Scribd!

  • 79 views

    Pipe Conv Presentation Colour

    Uploaded by

    gunduanil17
    This presentation provides an overview of pipe conveyors, which are tubular belt conveyors that can transport material over long distances while protecting it from environmental factors. Key points discussed include the transition from a flat belt to a tubular shape, design considerations like capacity and curvature, components of pipe conveyor systems, and case studies of installations. Advantages of pipe conveyors are their adaptability to terrain and ability to convey material safely and stably over long horizontal and vertical distances.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Pipe Conv Presentation Colour

    Uploaded by

    gunduanil17
    79 views25 pages
    This presentation provides an overview of pipe conveyors, which are tubular belt conveyors that can transport material over long distances while protecting it from environmental factors. Key points discussed include the transition from a flat belt to a tubular shape, design considerations like capacity and curvature, components of pipe conveyor systems, and case studies of installations. Advantages of pipe conveyors are their adaptability to terrain and ability to convey material safely and stably over long horizontal and vertical distances.

    Original Description:

    basics

    Copyright

    © © All Rights Reserved

    Available Formats

    PPT, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This presentation provides an overview of pipe conveyors, which are tubular belt conveyors that can transport material over long distances while protecting it from environmental factors. Key points discussed include the transition from a flat belt to a tubular shape, design considerations like capacity and curvature, components of pipe conveyor systems, and case studies of installations. Advantages of pipe conveyors are their adaptability to terrain and ability to convey material safely and stably over long horizontal and vertical distances.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    79 views25 pages

    Pipe Conv Presentation Colour

    Uploaded by

    gunduanil17
    This presentation provides an overview of pipe conveyors, which are tubular belt conveyors that can transport material over long distances while protecting it from environmental factors. Key points discussed include the transition from a flat belt to a tubular shape, design considerations like capacity and curvature, components of pipe conveyor systems, and case studies of installations. Advantages of pipe conveyors are their adaptability to terrain and ability to convey material safely and stably over long horizontal and vertical distances.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 25

    A PresentatIon on

    "PIPE CONVEYORS"
    By

    V. J. P a t e l

    A Short IntroductIon to
    PIpe Conveyors (Tubular Belt Conveyors)
    1
    Pipe & trough Conveyors

    Troughed Belt Conveyor


    Tube Belt Conveyor with Horizontal Curves
    2
    Feeding and tube forming
     At the feeding point the belt
    is flat and loaded the usual
    way like a normal belt.
     Special rollers shape the belt

    to a
    tube.

    3
    Tube Forming (transition) Section

    4
    Conceiving of Pipe Conveyors

     Both Sides of Belt carry and Return should be utilized


    for Transportation of Material
     The closed belt transports material over long distances,

    protected from environmental influences such as wind


    and rain.
     This design also

    prevents the release


    of emissions such as
    dust or unpleasant
    smells

    5
    design data for–
    Tubular belt conveyors
    Conveying Capacity
    Max. Angle Of Inclination
    Max. Filling Level
    Max. Grain Sizes
    Length of the Tube Forming
    Section at the Feeding Point
    Length Of The Tube Opening
    Section at the Discharge Point
    Min. Radii of Curves with Textile and Steel Cord Belts
    6
    Pipe conveyor
    capacity chart

    7
    Design of Pipe Conveyors

    8
    transition d istances
    Transition Length (x): Min. Length for Closing/ Opening
    (x)

    9
    curve Angles (Hor.&ver.)
    Central Angle for Horizontal Curves (0 to 90)

    Maximum Inclination in case of Plain Belt (30 for Coarse


    material and 7 for Powdery Material ) and higher in Case of
    Ribbed Belt Conveyor.

    10
    Belt designation

    11
    Feed station and
    take–up station

    Take-up Arrangement
      Bin with a Volume of 350 m³
    Type Take-Up Length
      NN EP
      Ave Max Ave Max
    Horizontal at Tail end 2.5 3 1 1.5
    Vibratory Feeders
    Steel Cord        
    Motorized Winch 0.1 to 0.3 % Avg 0.25

    Take-up Winch with Tractive Take-Up Station Take-Up Cart


    12
    Force Measuring Device
    Drive station and
    transfer station

    Drive Pulley - Double Drive Unit

    Drive Pulley - Single Drive Unit


    Spillage Conveyor

    22,25°
    Storage Silo with 8.600 t
    63 m
    13
    Conveyor route –
    supported on the ground
    Roller Stations "Oval"-Shaped

    Framework of the
    Conveyor
    Scaffolding

    Bases every 12 m 14
    Tubular belt conveyors
     Self-Supporting Construction
     DistanceBetween Supports:
    Up to 24 m
     Walkway for Maintenance
    on One Side
     Width of Walkway 800 mm
     Upper-Strand Cover
     Lateral Cover on One Side
     SafetyFences on the Side
    of the Maintenance Cross-Section of the Conveyor

     Hot-Galvanized Steel Constructions


     Brackets for Supply Lines and the Cable Tray Provided.
    15
    Pipe conveyor
    a case history

    16
    p r o f i l e o f a p i p e c o n v e y o r (1)

    17
    p r o f i l e o f a p i p e c o n v e y o r (2)

    Tube Belt Conveyor with Horizontal and Vertical Curves


    18
    Cerestar - Krefeld/Germany
    p r o f i l e o f a p i p e c o n v e y o r (3)

    Feed at the Quarry

    Conveyor Route 750 m


    Discharge at the
    Storage Silo in the
    Cement Works

    Tube Belt Conveyor With Horizontal And Vertical Curves


    Portlandzementwerk Wittekind - Erwitte/Germany 19
    p r o f i l e o f a p i p e c o n v e y o r (4)

    Lafarge Zement
    Sötenich, Germany

    20
    p r o f i l e o f a p i p e c o n v e y o r (5)

    TADIPATRI CEMENT PLANT


    Pipe Conv.
    head-end /
    discharge
    point into a
    clinker silo

    CKIT Pipe The route of the pipe conveyor shown


    Conveyor tail-end / here, from the clinker hopper (top) to the
    feed point. load-out station silos (bottom of hill). 21
    TadIpatrI cement
    PIpe Conveyor DesIgn Data
    Product conveyed : Clinker
    Product bulk density : 1.4 T/m3
    Capacity : 800 TPH
    Ambient temperature : 5 to 40 Degrees C
    Maximum particle size : 50 mm
    Product temperature : Up to 140 Degrees C
    Power supply : 414 VAC / 3 phase / 50Hz
    Horizontal Distance : 462 m (Pulley-to-Pulley)
    Vertical Decline (Overall) : -90 m
    Pulley-to-Pulley : -52 m
    Installed power : 160 kW
    Pipe diameter : 315 mm
    Belt speed : 3.4 m/s 22
    PIpe Conveyor reference lIst

    23
    PIpe Conveyor reference lIst

    24
    Advantages of
    pipe conveyor
    Adaptabilityto the Topography of the Area
    and Given Installations with:
     Sharp Curves
     Sharp Vetical Radius
     Steep Conveying Angles
    Lower Maintenance Costs
    Lower Space Requirements
    No Spillage in the Lower Strand
    Specially Reinforced Belts guarantee a Stable, Safe Run
    No Misalignment of Belt as we experience in
    Conventional Belt Conveyors since the path is
    constrained 25

    You might also like