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CHAPTER 3
Mechanic al propertie s of materials
Prepared by: Eng. Rawan Aleghnimat Mechanical properties of materials CONTENTS
3.1 The tension and compression test
3.2 Strain 3.3 stress–strain behavior of ductile and brittle materials 3.1 THE TENSION AND COMPRESSIONTEST The strength of a material depends on its ability to sustain a load without undue deformation or failure. This strength is inherent in the material itself and must be determined by experiment. One of the most important tests to perform in this regard is the tension or compression test. Once this test is performed, we can then determine the relationship between the average normal stress and average normal strain in many engineering materials such as metals, ceramics, polymers, and composites. To perform a tension or compression test: • A specimen of the material is made into a “standard” shape and size (a constant circular cross section with enlarged ends). • Before testing, two small punch marks are sometimes placed along the specimen’s uniform length.
• A testing machine is designed to read
the load required to maintain uniform stretching at a very slow, constant rate until it fails. • Measurements are taken of both the specimen’s initial cross-sectional area, A., and the gage-length distance L. between the punch marks. • At frequent intervals, data is recorded of the applied load P. Also, the elongation d = L – L. between the punch marks on the specimen may be measured, using either a caliper or a mechanical or optical device called an extensometer
• it is also possible to read the normal
strain directly on the specimen by using an electrical-resistance strain gage. 3
3.2 THE STRESS–STRAIN DIAGRAM
Once the stress and strain data from the test are known, then the results can be plotted to produce a curve called the stress–strain diagram. This diagram is very useful since it applies to a specimen of the material made of any size. There are two ways in which the stress– strain diagram is normally described. Conventional Stress–Strain Diagram. The nominal or engineering stress is determined by dividing the applied load P by the specimen’s original cross-sectional area A0.
Likewise, the nominal or engineering strain is found
directly from the strain gage reading, or by dividing the change in the specimen’s gage length, d, by the specimen’s original gage length L0. conventional stress–strain diagram. Hooke’s law Because the curve is a straight line up to spl, any increase in stress will cause a proportional increase in strain. This fact was discovered in 1676 by Robert Hooke, using springs, and is known as Hooke’s law. It is expressed mathematically as
Here E represents the constant of
proportionality, which is called the modulus of elasticity or Young’s modulus, named after Thomas Young, who published an account of it in 1807. True Stress–Strain Diagram.
Instead of always using the original cross-
sectional area A0 and specimen length L0 to calculate the (engineering) stress and strain, we could have used the actual cross-sectional area A and specimen length L at the instant the load is measured.
The values of stress and strain found from
these measurements are called true stress and true strain, and a plot of their values is called the true stress–strain diagram. Steel. A typical conventional stress–strain diagram for a mild steel specimen is shown in Fig. 3–6. Steel alloys have different carbon contents
Most grades of steel, from the softest rolled
steel to the hardest tool steel, have about this same modulus of elasticity, as shown in Fig. 3– 7. 3.3 STRESS–STRAIN BEHAVIOR OF DUCTILE AND BRITTLE MATERIALS Materials can be classified as either being ductile or brittle, depending on their stress– strain characteristics.
Ductile Materials. Any material that can be
subjected to large strains before it fractures is called a ductile material. Mild steel is a typical example. One way to specify the ductility of a material is to report its percent elongation or percent reduction in area at the time of fracture.
The percent elongation is the specimen’s
fracture strain expressed as a percent. Thus, if the specimen’s original gage length is L0 and its length at fracture is Lf , then
The percent reduction in area is another way to
specify ductility. It is defined within the region of necking as follows: In most metals and some plastics, however, constant yielding will not occur beyond the elastic range. One metal where this is the case is aluminum, Fig. 3–8. Actually, this metal often does not have a well - defined yield point, and consequently it is standard practice to define a yield strength using a graphical procedure called the offset method. Normally for structural Brittle Materials. Materials that exhibit little or no yielding before failure are referred to as brittle materials. Gray cast iron is an example, having a stress–strain diagram in tension as shown by the curve AB in Fig. 3– 10. Concrete is classified as a brittle material, and it also has a low strength capacity in tension Fig. 3–12. concrete is almost always reinforced with steel bars or rods whenever it is designed to support tensile loads. It can generally be stated that most materials exhibit both ductile and brittle behavior. For example, steel has brittle behavior when it contains a high carbon content, and it is ductile when the carbon content is reduced. Also, at low temperatures materials become harder and more brittle, whereas when the temperature rises they become softer and more ductile. This effect is shown in Fig. 3–13 for a methacrylate plastic. Stiffness. The modulus of elasticity is a mechanical property that indicates the stiffness of a material. Materials that are very stiff, such as steel, have large values of E [Est = 29(103) ksi or 200 GPa], whereas spongy materials such as vulcanized rubber have low values [Er = 0.10 ksi or 0.69 MPa]. if the stress in the material is greater than the proportional limit, the stress–strain diagram ceases to be a straight line, and so Hooke’s law is no longer valid. Strain Hardening. If a specimen of ductile material, such as steel, is loaded into the plastic region and then unloaded, elastic strain is recovered as the material returns to its equilibrium state. The plastic strain remains, however, and as a result the material will be subjected to a permanent set. 3.4 STRAIN ENERGY As a material is deformed by an external load, the load will do external work, which in turn will be stored in the material as internal energy. This energy is related to the strains in the material, and so it is referred to as strain energy.
The Vertical Displacement =
The work done on the element
by the force is equal to the average force magnitude (ΔF/2) times the displacement (ℇΔz). By definition, work is determined by the product of a force and displacement in the direction of the force.
and so during the displacement the work done
on the element by the force is equal to the average force magnitude (ΔF/2) times the The conservation displacement of energy requires this (ℇΔz). “external work” on the element to be equivalent to the “internal work” or strain energy stored in the element, assuming that no energy is lost in the form of heat. The strain energy is: For engineering applications, it is often convenient to specify the strain energy per unit volume of material. This is called the strain energy density, and it can be expressed as:
Finally, if the material behavior is linear
elastic, then Hooke’s law applies, s = Ee, and therefore we can express the elastic strain energy density in terms of the uniaxial stress s as: Modulus of Resilience. When the stress in a material reaches the proportional limit, the strain energy density, as calculated by Eq. 3–6 or 3–7, is referred to as the modulus of resilience. It is
Physically the modulus of resilience
represents the largest amount of strain energy per unit volume the material can absorb without causing any permanent damage to the material. Certainly this property becomes important when designing bumpers or shock absorbers. Modulus of Toughness. Another important property of a material is its modulus of toughness, ut. This quantity represents the entire area under the stress– strain diagram. and therefore it indicates the maximum amount of strain energy per unit volume the material can absorb just before it fractures. Certainly this becomes important when designing members that may be accidentally overloaded. By alloying metals, engineers can change their resilience and toughness. For example, by changing the percentage of carbon in steel, the resulting stress–strain diagrams in Fig. 3–17 show how its resilience and toughness can be changed. 3.5 POISSON’S RATIO Poisson’s ratio is a dimensionless quantity, that its maximum possible value is 0.5, so that 0 < v < 0.5.
For most nonporous solids it has a value that is
generally between 0.25 and 0.355. 3.6 THE SHEAR STRESS–STRAIN DIAGRAM
For most engineering materials, like the one
just described, the Elastic behavior is linear, and so Hooke’s law for shear can be written as Here G is called the shear modulus of elasticity or the modulus of rigidity. صفحة النهاية