Giraffe Ge Manual

Giraffe® Incubator
Service Manual
Important
The information contained in this service manual pertains only to those models of products which are marketed by
Ohmeda Medical as of the effective date of this manual or the latest revision thereof. This service manual was pre-
pared for exclusive use by Ohmeda Medical service personnel in light of their training and experience as well as the
availability to them of parts, proper tools and test equipment. Consequently, Ohmeda Medical provides this service
manual to its customers purely as a business convenience and for the customer’s general information only without
warranty of the results with respect to any application of such information. Furthermore, because of the wide va-
riety of circumstances under which maintenance and repair activities may be performed and the unique nature of
each individual’s own experience, capacity, and qualifications, the fact that a customer has received such informa-
tion from Ohmeda Medical does not imply in anyway that Ohmeda Medical deems said individual to be qualified
to perform any such maintenance or repair service. Moreover, it should not be assumed that every acceptable test
and safety procedure or method, precaution, tool, equipment or device is referred to within, or that abnormal or
unusual circumstances, may not warrant or suggest different or additional procedures or requirements.
This manual is subject to periodic review, update and revision. Customers are cautioned to obtain and consult the
latest revision before undertaking any service of the equipment.
CAUTION w Servicing of this product in accordance with this service manual should never be undertaken in
the absence of proper tools, test equipment and the most recent revision to this service manual
which is clearly and thoroughly understood.
This static control precaution symbol appears throughout this manual. When this symbol appears next
to a procedure in this manual, static control precautions MUST be observed. Use the static control work
station (Stock No. 0175-2311-000) to help ensure that static charges are safely conducted to ground
and not through static sensitive devices.
Technical Competence
The procedures described in this service manual should be performed by trained and authorized personnel only.
Maintenance should only be undertaken by competent individuals who have a general knowledge of and experi-
ence with devices of this nature. No repairs should ever be undertaken or attempted by anyone not having such
qualifications. Genuine replacement parts manufactured or sold by Ohmeda must be used for all
repairs. Read completely through each step in every procedure before starting the procedure; any exceptions may
result in a failure to properly and safely complete the attempted procedure.
Definitions
Note: A note provides additional information to clarify a point in the text.
Important: An Important statement is similar to a note, but is used for greater emphasis.
CAUTION: A CAUTION statement is used when the possibility of damage to the equipment exists.
WARNING: A WARNING statement is used when the possibility of injury to the patient or the operator exists.
m Type B Electrical equipment
x Protective ground
y Functional Ground
~ Alternating Current (AC)
Static Control Precaution
European Union Representative

Table of Contents
Chapter 1 – Functional Description
1.1 Control Board............................................................................................... 1-1
1.2 Relay Board................................................................................................. 1-3
1.3 Display Driver Board/EL Display.................................................................. 1-4
1.4 LED Board................................................................................................... 1-4
1.5 Power Supply............................................................................................... 1-4
1.6 Peripheral Components............................................................................... 1-4
1.7 Datalink option............................................................................................. 1-5
1.8 Servo Controlled Oxygen............................................................................. 1-6
Chapter 2- Service Checkout

2.1 Mechanical checks....................................................................................... 2-1
2.2 Controller checks......................................................................................... 2-2
2.3 Humidity check............................................................................................. 2-3
2.4 Servo controlled oxygen check.................................................................... 2-3
2.5 Accessory checks........................................................................................ 2-4
2.6 Cable Connections and Mechanical Controls.............................................. 2-5
Chapter 3- Calibration and Maintenance

3.1 Maintenance Schedule................................................................................ 3-1
3.2 Special Tools............................................................................................... 3-1
3.3 System Calibration...................................................................................... 3-3
3.4 Line Voltage Calibration............................................................................... 3-3
3.5 Humidifier calibration................................................................................... 3-4
3.6 Servo Controlled Oxygen calibration........................................................... 3-4
3.7 Scale Calibration.......................................................................................... 3-5
3.8 Leakage Current.......................................................................................... 3-5
3.9 Ground Resistance Check........................................................................... 3-5

Chapter 4- Troubleshooting
4.1 Service Screen............................................................................................. 4-1
4.2 Alarm Messages.......................................................................................... 4-5
4.3 Error Codes.................................................................................................. 4-7
4.4 Troubleshooting Table................................................................................. 4-11
4.5 Additional Troubleshooting Tips................................................................... 4-15
4.6 Servo Controlled Oxygen............................................................................. 4-15
4.6.1 Servo Controlled Oxygen Service Screen.......................................... 4-15
4.6.2 Servo Controlled Oxygen Messages.................................................. 4-16
4.6.3 Servo Controlled Oxygen Tips............................................................ 4-18
Chapter 5- Repair Procedures

5.1 Hood removal for replacement..................................................................... 5-1
5.1.1 Porthole door replacement................................................................. 5-1
5.2 Uprights and End caps................................................................................. 5-2
5.3 Compartment Probe repairs......................................................................... 5-3
5.4 Lower Unit Repairs...................................................................................... 5-4
5.4.1 Removing the chassis cover with the storage door in place............... 5-4
5.4.2 Incubator fan/motor/optical sensor..................................................... 5-5
5.4.3 Cartridge heater replacement............................................................. 5-5
5.4.4 Elevating base.................................................................................... 5-6
5.4.5 Chassis replacement.......................................................................... 5-8
5.4.6 Elevating footswitch............................................................................ 5-9
5.4.7 Humidifier Repairs.............................................................................. 5-9
5.5 Bed Tilt Brake Shoe Replacement............................................................... 5-12
5.6 Castor Replacement.................................................................................... 5-12
5.7 Controller and Display Module repairs......................................................... 5-13
5.7.1 Display module................................................................................... 5-13
i
Table of Contents
5.7.2 Probe panel........................................................................................ 5-14
5.7.3 Controller components....................................................................... 5-14
Control Board........................................................................................ 5-14
Relay Board.......................................................................................... 5-15
Solid State Relay.................................................................................. 5-15
Power Supply........................................................................................ 5-15
Battery................................................................................................... 5-16
Toroidal Transformer............................................................................ 5-16
Circuit breakers, power switch and outlets........................................... 5-16
5.8 Servo Controlled Oxygen Service Procedures............................................ 5-16
5.8.1 Installing oxygen sensors................................................................... 5-16
5.8.2 Replacing the vent screen.................................................................. 5-17
5.8.3 Sensor housing repairs....................................................................... 5-17
5.8.4 Valve housing repairs......................................................................... 5-18
5.8.5 Servo O2 board repairs...................................................................... 5-19
Chapter 6- Illustrated Parts

6.1 Exploded Views........................................................................................... 6-1
6.1.1 Probe housing, display module and electrical enclosure.................... 6-1
6.1.2 Bed and side doors............................................................................. 6-8
6.1.3 Hood and Compartment Probe........................................................... 6-13
6.1.4 Chassis............................................................................................... 6-14
6.1.5 Humidifier........................................................................................... 6-18
6.1.6 Elevating base.................................................................................... 6-20
6.1.7 Hood latch, wire covers and uprights................................................. 6-22
6.1.8 Servo controlled oxygen..................................................................... 6-24
6.1.9 Accessory hangers, shelves and drawers.......................................... 6-28
6.2 Accessories.................................................................................................. 6-34
6.3 Labels.......................................................................................................... 6-35
6.4 PCB layouts................................................................................................. 6-38
6.5 Wiring diagrams........................................................................................... 6-42
Appendix
Compartment and Skin Probe Characteristics................................................... A-1
Specifications..................................................................................................... A-2
RS-323 Serial Data...................................................................................... A-4
List of Figures
1-1 Block Diagram............................................................................................. 1-2
2-1 Cable connections and mechanical controls............................................... 2-5
3-1 Control board test points............................................................................. 3-2
4-1 First service screen..................................................................................... 4-1

4-2 Second service screen................................................................................ 4-2
4-3 Status menu................................................................................................. 4-2
4-4 Switch diagnostic diagram........................................................................... 4-3
4-5 First service screen- diagnostics................................................................. 4-4
4-7 Servo Controlled O2 service screen............................................................ 4-15
5-1 Hood............................................................................................................ 5-1

5-2 Uprights and endcaps.................................................................................. 5-2
5-3 Compartment probe..................................................................................... 5-3
5-4 Bed disassembly.......................................................................................... 5-4
5-5 Fan motor.................................................................................................... 5-5
ii
Table of Contents
5-6 Heat sink and fan......................................................................................... 5-6
5-7 Elevating base............................................................................................. 5-7
5-8 Chassis bottom cover.................................................................................. 5-8
5-9 Humidifier parts............................................................................................ 5-10
5-10 Replacing the tilt brake.............................................................................. 5-12
5-11 Display module ......................................................................................... 5-13
5-12 Probe panel............................................................................................... 5-14
5-13 Electronics enclosure................................................................................. 5-15
5-14 Installing sensors....................................................................................... 5-17
5-15 Sensor housing.......................................................................................... 5-18
5-16 Valve housing............................................................................................ 5-19
6-1 Probe Panel Assembly................................................................................ 6-1

6-2 Display Module............................................................................................ 6-3
6-3 Electrical enclosure...................................................................................... 6-5
6-4 Humidifier Transformer ad RS232 option.................................................... 6-7
6-5 Bed .............................................................................................................. 6-9
6-6 Side door (E/W)........................................................................................... 6-11
6-7 Flip door, corner brackets and grommets.................................................... 6-12
6-8 Compartment Probe.................................................................................... 6-13
6-9 Upper chassis and heat sink........................................................................ 6-15
6-10 Lower chassis............................................................................................ 6-17
6-11 Humidifier................................................................................................... 6-19
6-12 Base and elevating column........................................................................ 6-21
6-13 Hood latch and wire covers....................................................................... 6-22
6-14 Uprights and End caps.............................................................................. 6-23
6-15 Servo Control O2 sensor housing assembly............................................. 6-24
6-16 Servo Control O2 valve housing................................................................ 6-25
6-17 Expansion Chamber/heatsink vent............................................................ 6-26
6-18 Servo Control O2 cooling fan..................................................................... 6-26
6-19 Servo Control 02 PC Board....................................................................... 6-27
6-20 Drainage hangers and DIN rail.................................................................. 6-28
6-21 Storage Drawer.......................................................................................... 6-29
6-22 Instrument Shelf......................................................................................... 6-30
6-23 Monitor Shelf.............................................................................................. 6-30
6-24 E-Cylinder holder....................................................................................... 6-31
6-25 Tubing management arm........................................................................... 6-31
6-26 Dovetail mount DIN rail.............................................................................. 6-32
6-27 Silo support assembly................................................................................ 6-32
6-28 Rotating IV Pole assembly......................................................................... 6-33
6-29 Dovetail extension..................................................................................... 6-34
6-30 Control board............................................................................................. 6-38
6-31 Display driver board................................................................................... 6-39
6-32 Relay board (Rev 10 or higher)................................................................. 6-40
6-33 Relay board (Rev 9 or lower)..................................................................... 6-41
6-34 Wiring Diagram Control Board................................................................... 6-42
6-35 Wiring Diagram Elevating Base ................................................................ 6-43
6-36 Wiring Diagram Electrical Enclosure......................................................... 6-44
6-37 Wiring Diagram Graphics Display.............................................................. 6-45
6-38 Wiring Diagram Incubator Heater, Relay Board (Rev 10 or higher).......... 6-46
6-39 Wiring Diagram Incubator Heater, Relay Board (Rev 10 or higher).......... 6-47
6-40 Wiring Diagram Incubator Fan & Sensor................................................... 6-48
6-41 Wiring Diagram Servo Humidifier, Relay Board (Rev 10 or higher)........... 6-49
6-42 Wiring Diagram Servo Humidifier, Relay Board (Rev 9 or lower).............. 6-50
6-43 Wiring Diagram Servo Control Oxygen...................................................... 6-51
iii
Precautions
wWarnings
Before using the Giraffe Incubator, read through the entire operator’s manual. As with all medical equip-
ment, attempting to use this device without a thorough understanding of its operation may result in patient or
user injury. This device should only be operated by personnel trained in its operation under the direction of
qualified medical personnel familiar with the risks and benefits of this type of device. Additional precautions
specific to certain procedures are found in the text of this manual.
Complete the “Pre-operative Checkout Procedures” section of the Operator’s manual before putting the unit
into operation. If the incubator fails any portion of the checkout procedure it must be removed from use and
repaired.
Do not use the incubator in the presence of flammable anesthetics; an explosion hazard exists under these
conditions.
Always disconnect the power before performing service or maintenance procedures detailed in this manual.
Apply power only if you are specifically instructed to do so as part of the procedure.
Thoroughly air dry the incubator after cleaning it with flammable agents. Small amounts of flammable agents,
such as ether, alcohol or similar cleaning solvents left in the incubator can cause a fire.
wCautions
Only competent individuals trained in the repair of this equipment should attempt to service it as detailed in
this manual.
Detailed information for more extensive repairs is included in the service manual solely for the convenience of
users having proper knowledge, tools and test equipment, and for service representatives trained by Ohmeda
Medical.
iv
Chapter1- Functional Description
This functional description is divided into four sections representing each of the four boards. The reader
should also reference the block diagram and wiring diagram when studying this section.
1.1 Control Board

The Intel 80C188EC microcontroller is an enhanced X86 processor with many on-board peripheral features,
such as a interrupt controller, DMA controller, peripheral chip select driver, programmable timers, etc. The two
programmable timers are used to control the two heaters (bed and radiant). The input to these timers is line
frequency. This allows the control signal to be synchronized with the line frequency to better control the zero-
crossing solid state relays. The on-board interrupt controller has several interrupts: analog-to-digital converter
(ADC) conversion ready signal, overtemperature comparator output, watchdog output, power fail signal, and
module interrupt signal from the system data bus. The microcontroller external bus is a multiplexed address
and data bus.
The system memory consists of a programmable read-only memory (PROM) and static random access mem-
ory (SRAM). The EEPROM is used for calibration values and infrequently changing variables. This memory
holds the data even after power is turned off.
The RS-485 integrated circuit converts the RS-232 TTL signals from the microcontroller to RS-485 signals for
the bus. This bus is the main communications bus from the control board to all other boards with processors.
There are two isolation transceivers used to isolate the circuits powered by +5V and the circuits powered by
+5VSTBY (battery backup).
The board contains a 16 channel multiplexer. There are seven temperature measurement channels. These
channels measure the two patient probes with two thermistors each, the two air temperature thermistors used
for display and control, and an additional thermistor used to measure the heat sink temperature.
Additional channels include the humidity sensor (RHIN), LINE COMP & LINE COMP2, 5 Volts, Motor current,
Vthref, VDAC, and 1.2Vind.
Attached to the environmental probe connection is the relative humidity signal conditioning circuitry. The 1V
reference that is used for the analog circuitry is also the maximum input voltage and the offset voltage for the
ADC. This yields a purely ratiometric system.
The overtemperature circuit compares the air temperature to a reference level, generates an interrupt, and
turns off the heat if the air temperature is higher than the reference level. The overtemperature circuit requires
varying its voltage levels to accommodate various thermistor measurements. This is because the calibration
is digital (no potentiometer).
The watchdog circuitry monitors the 80C188 microprocessor, and monitors the +5V and +5VSTBY voltages. It
generates the interrupt signal and power failure signal to the 80C188 microprocessors. The audio circuit
includes a 8752 microcontroller that reads a wavetable located in a PROM and sends the table to a digital
audio circuit and amplifier. The high priority (HP) and other alarm signal lines select an output at the correct
frequencies.
Three OR gates are combined to generate the error signal. The inputs to the circuit are overtemperature,
power failure, and system failure. This circuit generates an error signal that turns off the heater and sounds
the HP alarm. This circuit is independent of the microcontroller.
1-1
Chapter 1- Functional Description

Figure 1-1
Block Diagram
1-2
1.2 Relay Board

The Relay Board includes 2 safety relays, which close to supply mains power to the heater and motor circuits.
Safety relay 1 is wired in series with the primary coil of the isolation transformer for the incubator heater. Safe-
ty relay 2 closes the mains supply to the humidifier isolation transformer and the transformer for the e-base
motor. Control signals for the two relays originate on the Control Board.
The Relay Board interfaces the DC Control signal to the chassis mounted solid-state relay (SSR), which
controls the incubator heater. The Control signals for the heater SSR originates on the Control Board.
The Relay Board includes a SSR for the humidifier. The SSR output is wired in series with the humidifier
heater. The humidifier SSR control signal originates on the Control Board.
There is one current sense circuit for the incubator and an additional one for the humidifier heater. These
circuits consist of a small signal transformer that produces a current proportional to the current through the
heater circuits. The current is rectified and measured. The subsequent comparator then generates a digital
level based on a specified current level. This results in a signal to the Control Board representing the state of
the heater (on or off).
The line compensation circuit consists of a signal transformer connected to the mains voltage. The secondary
of this transformer feeds a full wave rectifier and capacitor. The resulting DC voltage is proportional to mains
voltage, and it is measured on the Control Board.
The line frequency circuit consists of a full wave rectifier and a comparator. This circuit generates a digital
pulse with frequency twice that of the line frequency (50 or 60 Hz). The output signal is provide to the Control
Board.
The Relay Board provides the +5v standby power supply to the entire Giraffe system. A +5V regulator gener-
ates the +5V standby from the diode OR combination of the system +12V power supply or the backup battery.
If there is no mains power, then +12v is not present, and the battery will generate the +5V standby. When
+12V is present, the battery is biased out of the circuit with the diode and is merely being trickle charged
though a resistor.
The motor driver circuit turns the DC motor coils in the incubator airflow fan motor on and off based on feed-
back from the hall effect position sensors. This integrated circuit can also vary the speed and brake the motor
based on input signals from the Control Board.
The airflow sensor consists of an opto-coupler that outputs a clocking pulse proportional to the fan movement.
The signal is AC coupled to eliminate offset voltages and drifts. The resulting pulse is half wave rectified and
stored in a capacitor to yield a DC voltage proportional to the fan speed. If the fan stops or there is no fan, this
DC voltage becomes zero. The output signal is provide to the Control Board to indicate proper airflow motor
operation.
The elevating base circuit consists of a series of relays that apply voltage to the elevating base motor. The
ebase motor is always driven at 30 volts. The motor current sense circuit consists of a small signal transform-
er that produces a current proportional to the motor current. The transformer output current is converted to a
voltage and filtered. An output voltage indicative of the motor current amplitude is provided to the Control
Board. A subsequent comparator then generates a digital level based on a specified current level. This results
in a signal to the Control Board indicating whether or not the e-base motor is stalled.
The Relay Board interfaces the user and system status input switch signals to the Control Board. Switch
signals include, e-base activation, humidifier reservoir, and water level status.
1-3
1.3 Display Driver Board / EL Display

The Display Driver board contains the same Intel microcontroller as the Control board. The processor on the
display board is used to control the EL display contents and monitor user inputs received from the membrane
switch panel and rotary encoder knob.
There are two groups of digital inputs: membrane switch panel and rotary encoder knob. The membrane
switches are pulled high; pressing the switch grounds the input. The encoder also has a switch, and two opti-
cally isolated lines that pulse out of phase with each other. The number of pulses represents the number of
steps the knob rotates. The phase of the pulses represents the direction of the knob rotation.
The display board system memory consists of a programmable read-only memory (PROM) and static random
access memory (SRAM).
The RS-485 integrated circuit converts the RS-232 TTL signals from the microcontroller to RS-485 signals for
the bus.
The timekeeping RAM has a battery integrated into the chip so that the time and date run are kept current
even with the power off. The battery has a minimum life of 10 years.
The graphics controller is an S-MOS VGA controller. The graphics controller interfaces the data from the
video RAM to the EL display. The controller also synchronizes the display using a horizontal pulse (LP) and a
vertical pulse for the whole display frame (YD). The controller handshakes with the 80C188 using the READY
line to eliminate any lost data during display refreshes.
1.4 LED Board

The LED Board contains five display banks and two display drivers. One of the display drivers controls the
patient temperature and air temperature display banks. The other driver controls the patient set temperature,
air set temperature, warmer bar graph, and the mode and override indicators.
This allows the two large displays (patient and air temperature) to be multiplexed at a slower rate than the
other LEDs. This results in brighter large displays. Each driver has a brightness potentiometer that is preset at
the factory and should not be adjusted in the field.
1.5 Power Supply

The universal input switching power supply converts the line voltage to +5V DC and +12V DC. This supply
can source up to 75 watts. The 5 volts powers the electronics and the 12 volts is used by the EL display and
for future boards.
1.6 Peripheral Components

There are several peripheral components. The isolation transformer isolates the overhead heater from the line
voltage.
The toroidal transformer bucks the line voltage to the range of the elevating base and the canopy lift drive
system.
The humidifier isolation transformer isolates the humidifier heater from the line voltage.
The solid state relays mounted to the chassis are used to control the bed heater.
1-4
1.7 DataLink Option

The DataLink option allows direct output of serial data to various remote monitoring systems, such as a
computer or commercial RS-232 monitor. The DataLink option board contains the electronic circuitry neces-
sary to provide a 2500 VRMS isolated serial interface to meet the logic levels specified by EIA RS-232D and
CCITTV.28.
The MAX250 and MAX251 (U1 and U2), together with two 6N136 optocouplers and transformer TR1, form an
isolated RS-232 transmitter and receiver. The MAX250 connects to the non-isolated or “logic” side of the
interface, translating logic signals to and from the optocouplers, while the MAX251 resides on the isolated or
“cable” side, translating data between the optocouplers and RS-232 line drivers and receivers. In addition to
the optocoupler drivers and receivers, the MAX250 also contains isolation transformer drive circuitry which
supplies power to the isolated side of the interface, and the MAX251.
The transmit signal is input to the MAX250 driver (U1 pin 4) whose output (U1 pin 3) drives optocoupler U4.
The optocoupler output (U4 pin 6) is then fed into the MAX251 driver (U2 pin 3). The output of the MAX251
driver (U2 pin 12) is at the logic levels conforming to EIA RS-232D and CCITTV.28. Conversely, the receive
signal enters the MAX251 driver (U2 pin 10) and is stepped down to CMOS/TTL levels at U2 pin 5. This logic
level drives optoisolator input (U3 pin 3) whose output is fed into U1 pin 10. The output (U1 pin 9) signal is
then available to the control printed circuit board.
A slide switch SW1 is used as a “self test” for the RS-232 interface. In the closed position, the J30-1 transmit
signal is sent through the MAX250/MAX251 transmitter and back into the receiver portions. The signal can be
read at J30-2 and verified to be correct. Any external cable connection must be removed for this self test to
function. CR1 and CR2 provide transient protection for MAX251. In normal operation SW1 should be in the
open (OFF) position.
The nurse call signal is input at J30-5 as a TTL logic level. In the “no alarm” state, this signal is a logic high,
which turns on Darlington Q1, energizing relay K1. This results in contact closure between J31-1 and J31-2.
In the “alarm” state, J30-5 is a logic low, which turns off Q1, de-energizes K1 and results in contact closure
between J31-2 and J31-3. K1 provides 2500 VRMS isolation between the relay coil inputs and contact out-
puts.
1-5
1.8 Servo Controlled Oxygen Option

The Giraffe Servo Control Oxygen System consists of an oxygen sensing circuit, Servo Oxygen circuit board,
and an oxygen delivery system.
The sensing circuit is located beneath the bed and consists of a pair of fuel cell oxygen sensors, a three-way
solenoid calibration valve, and a calibration fan. In normal operation the calibration valve is closed and allows
the Giraffe fan to circulate gas from the infant compartment across the sensors.
The unit must be calibrated at least every 24 hours when servo oxygen is in use. After 24 hours have elapsed
the system prompts the user to perform calibration. Once the operator initiates calibration, the calibration
valve opens and the calibration fan is turned on. This draws ambient air across the sensors until a stable
reading is obtained. This 21% oxygen reference value is then used to calibrate the measuring algorithm. After
calibration 100% oxygen is briefly delivered to the system to ensure there are no occlusions. When calibration
is complete the unit will resume controlling oxygen based on the last set point.
The system must have two sensors present to operate. One sensor is always used for control and the other is
used for a redundant check and display. The sensors generate a voltage of about 40 millivolts at 21% oxygen
concentration and about 200 millivolts at 100% oxygen concentration. The voltage is directly proportional to
the concentration of oxygen. Humidity and temperature sensors located in the sensor plug are used for
voltage compensation. A fan mounted to the sensor-housing door is activated when the temperature reaches
50 degrees C. This fan circulates air to keep the sensors below the maximum allowable operating tempera-
ture, about 55 degrees C.
The Servo O2 board is located in the Giraffe controller. The microcontroller and integrated EPROM on the
board perform the following:
Convert sensor output from analog to digital

Activates oxygen alarm conditions.
Two-way communications via 485 bus with the Giraffe control board.
Controls the calibration valve to select calibration mode.
Controls the two supply valves to maintain the desired oxygen set point.
Opens the safety relay, which removes power to the two-way valve and the supply valves in case of a
system failure.
The oxygen delivery system consists of two solenoid supply valves, and a regulator assembly. The preset
regulator regulates the oxygen supply to 50 psi (345 kPa). Two supply valves, controlled by the Servo Oxygen
board, control flow to the infant compartment. Both valves are opened until the measured level gets close to
the desired set point then one valve is closed. One valve is then cycled on and off as needed to maintain the
desired oxygen levels in the infant compartment. The valve selected is alternated so both valves cycle about
the same number of times. There are 2 fuses between the Servo O2 board and the supply valves that prevent
high current from the board entering the valve housing should a short occur in the supply valves.
1-6
WARNINGS w Do not perform the preoperative checkout procedure while the patient occupies
the unit.
w Complete the preoperative checkout procedure section of this manual before

putting the unit into operation. If the equipment fails any portion of the checkout
procedure it must be removed from use and repaired.
2.1 Mechanical checks

1. Disconnect the power cord for the mechanical portion of the preoperative checkout procedure.
2. Examine the power cord for any signs of damage. Replace the cord if damage is evident.
3. Check that both plug retaining brackets are in place.
4. Examine the unit overall for any damaged or missing parts.
5. Check that all the casters are in firm contact with the floor and that the unit is stable. Lock the caster
brakes and check that they hold the unit in place. Release the brakes and check that the unit moves
smoothly.
6. Check the operation of the side doors. Open the doors and check that they swing all the way down and
hang perpendicular to the bed. Check that the doors are securely attached to the unit and that the hinge
pins are properly seated. Check that the inner walls are securely fastened to the doors. Close the doors
and check that the latches hold the doors securely shut. The orange latch open indicators should not be
visible when the latches are engaged. Check that the hood is in the locked position.
7. Check the tubing acces door at the top of the ventilator slot in the back wall. It should flip up easily and
smoothly, and stay in position anywhere on its travel path.
8. Check the portholes. Open the portholes by pressing on the latch. The cover should swing open. Close
the porthole and check that the latch holds the cover securely shut and that the cover seals tightly against
the porthole gasket. Check that all the porthole seals are in place and are in good condition.
9. If the unit is equipped with an iris porthole, check the iris is installed and in good condition. Check that the
iris tightens when it is rotated.
10. Check that the tubing access covers in the four bed corners and the large slot grommet at the head of the
bed are in place and are in good condition.
11. Check the operation of the bed. The bed should rotate easily without binding. If the bed is properly seated
and locked in place, the mattress should be level. With the bed rotated back into the straight position,
check to see that the bed platform extends and stops when it is pulled out on either side. Check the
operation of the bed tilt mechanism. Squeeze the tilt control and push down on the foot of the bed. The
head of the bed should raise easily, and should stay in position at any angle along its tilt path when the tilt
control is released. Push down on the head of the bed. The foot of the bed should raise easily, and should
stay in position at any angle along its tilt path when you the tilt control is released.
12. Check the operation of the hood lock. Release the lock and raise the hood. Make sure it locks in the open
position. Release the lock and lower the hood. Make sure it locks in the closed position.
2-1
2.2 Controller checks

WARNING w Do not use the Incubator in the presence of flammable anesthetics: an explosion hazard
exists under these conditions.
1. Connect the incubator power cord to a properly rated outlet.
2. Connect the patient probe to jack 1 on the probe panel.
3. Switch on the power at the mains switch on the back of the unit, and at the standby switch on the probe
panel, while holding in the override button (>37) on the display during power up until the software revision
screen appears. Release the button and the first service screen will appear.
4. Scroll to “Down” and select it to bring up the second service screen. Select Status to see Status screen.
Check status of the software self tests. These include: heater on (INCHTRON), ) heater off (IHTROFF),
humidifier heater on (RHHTR), remote monitoring data stream (RS232LOOP), incubator fan on (FANON),
and incubator fan off (FANOFF). All test should say PASS except RS232 LOOP. If the RS232 option is not
installed RS232LOOP will display N/A. To test the circuit if the option is installed, short pins 2 & 3 on the 9
pin connector on the back of the electrical enclosure.
5. Using the standby switch turn off the unit, then turn it back on.
Verify the following:

- All the displays and indicators light
- The software revision appears
- The prompt tone begins
Note: If the unit has been used in the last 2 hours, the patient history query appears.
6. Adjust the set temperature to silence the prompt tone.
7. Check the patient probe. If the probe is below 30 C, the display will show -L-. Warm it by placing it be-
tween your fingers, and verify that the baby temperature reading increases.
8. Unplug the patient probe and check that both visual and audio alarms trigger in the Baby control mode.
9. If so equipped, check the operation of the bed elevating system. Raise and lower the bed along its entire
travel range, checking that the mechanism operates smoothly. Check that the pedals on both sides of the
unit raise and lower the bed.
10. Check the power failure alarm and the battery backed up memory. Make note of the current control mode
and temperature settings and wait one minute, then unplug the Incubator from the wall outlet. An alarm
should sound and the power failure indicator should light. Wait one to two minutes and plug the Incubator
back in. Verify that the alarm cancels and that the Incubator returns to the same control mode and tem-
perature settings it displayed before the power interruption.
Note: A fully charged battery should supply the power failure alarm for approximately 10 minutes. If the
alarm is tested for the full 10 minutes the Incubator must be run at least two hours to recharge the battery
before it is used with a patient. Total recharge time is 8 to 10 hours.
12. Perform the Leakage Current and Ground Resistance checks in Chapter 3 of this manual.
2-2
2.3 Humidity check
Turn on the Giraffe unit and verify that the Servo Humidity icon is on the screen. Set the Humidity to 65%.
Wait for 4 minutes. If no alarms are seen (except for a possible “Add Water” message) the humidifier is opera-
tional.
Note: It is not necessary to have water in the reservoir to perform this test.
2.4 Servo Controlled Oxygen check

Leak Check
This test checks for leaks between the O2 sensors and the Heat sink vent fitting.
1. Remove translation deck, tilt platform, upper pan, and fan.
2. Cover the heat sink vent near the fan shaft with adhesive tape. Make sure the tape will not interfere with
fan rotation. Reinstall the fan, upper pan, tilt platform, and translation deck.
Note: If the conical shaped rubber grommet was removed with the fan, when reinstalling fan be sure that
rubber grommet clicks into groove on fan shaft.
3. Power up the unit, hold down the ‘Air curtain’ button and press the ‘Down’ button to force the Giraffe into
low fan speed.
4. Set O2 set point to 21%; the display will show the actual concentration in the larger numerals next to the
set point. Open the doors until the actual concentration reaches 21% (ambient).
5. Run the Servo O2 calibration routine and wait for the calibration complete message. In approximately 20
seconds, the “Check O2 Supply” alarm should sound. If there is no alarm, the tubing between the sensor
housing and the heat sink vent fitting has a leak or is disconnected. Repair the leak and repeat steps 1
through 4 of this procedure.
6. After performing the test, power off the unit. Remove the translation deck, tilt platform, upper pan, and the
fan, and remove the adhesive tape. Be sure to remove any residue on the heat sink left by the tape.
7. Reassemble the system and run the calibration routine one final time.
Pre-use Checkout
This test checks for leaks between the chassis vent fitting and the O2 sensors.
1. Connect an acceptable hose from an oxygen supply to the oxygen inlet fitting on the unit. Supply pressure
should be between 310 kPa (45 PSI) and 586 kPa (85PSI).
2. Select wrench icon on display screen to bring up setup menu. Select Cal Oxygen on the setup menu to
initiate calibration.
3. When calibration is completed, 100% oxygen is delivered for approximately 20 seconds to ensure there
are no occlusions in the system. Do not turn off the unit or disconnect the oxygen supply during this brief
period after the ‘Calibration Complete’ screen appears. Exit calibration screen.
4. Select O2 icon on display screen to bring up Servo Control Oxygen menu. Hold down the ‘Air curtain’
button and press the ‘Down’ button to force the Giraffe into low fan speed.
2-3
5. Set O2 set point to 65%. Start timer and verify that unit reaches 60% in less than 10 minutes. If rise time is
longer than 10 minutes check all tubing between the O2 sensors and the chassis vent fitting.
Note: The chassis vent may be identified by its mushroom cap shaped cover.
Supply Valve Leak Test
1. Connect oxygen supply to Servo Oxygen fitting.
2. Disconnect the 10mm hose from the expansion chamber.
3. Power up unit in Service Mode.
4. Scroll to Servo Oxygen service screen, and open V1 & V2 and verify that gas flows audibly .
5. Close V1 & V2 and place the 10mm hose in a cup of water. Verify that no more than 10 bubbles appear
over a one minute period. If unit fails, replace supply valves.
When test is completed, reattach 10 mm hose to expansion chamber.
2.5 Accessory checks

1. Check that all accessories are securely mounted and out of the path of the hood in the open position.
2. Check the operation of any accessories with reference to their appropriate operation manuals.
3. Setup any required suction or gas supply systems. Check them for leaks as described in their respective
operation manuals.
2-4
2.6 Cable Connections and Mechanical Controls
Numeric Temperature Displays

Graphics Screen
Tubing access door
Temperature Control Knob

Regulation Ventilator
Controls Hood Slot
Compartment Probe Side Door
Latch
Tubing Grommets
Side Door Latch
RS 232
Tubing Grommets Connector
Standby Probe Jacks

Power
Switch
(I/O)
Humidifier Reservoir
(air intake filter located Controller
behind reservoir) Cover
Drainage
Hanger Accessory Mains Power
Caster Power Outlets Switch
Brake
FRONT BACK Power

Cord
Inlet
Figure 2-1
Connections and controls
2-5
Control Panel
Portholes
Hood
Upright
Side Door Latch

Dovetail rail
Hood latch
Drainage
Hanger Pleural Drainage Hanger
Storage Drawer
Elevating Column
SIDE
Bed Height Pedal
2-6
Use Static Control Work Station to help ensure static charges are safely conducted to
ground. The velostat material is conductive; do not place electrically powered boards on it.
Whenever this symbol appears beside a procedure, take static control precautions.
WARNING w After performing any repair or calibration, always perform the Service Checkout Proce-
dure before putting the unit back into service.
3.1 Maintenance schedule

The unit should be maintained in accordance with the procedures detailed in this manual. Service mainte-
nance must be performed by a technically competent individual.
Service maintenance
This schedule lists the minimum frequencies. Always follow hospital and local regulations for required
frequencies.
Annually
Perform the electrical safety and calibration procedure as described in the service manual.
Calibrate the scale.
Every Two Years
Replace the battery.
Note: The battery is used to sound the power failure alarm and to power memory circuits during a
power failure.
Every Three Years
Calibrate the humidifier.
3.2 Special Tools
The following tools (or their functional equivalents) are required to complete the recommended
service procedures:
Digital Multimeter, 4-1/2 digit

PLCC Extractor for removing socketed chips
Leakage Current Tester
Static Control Work Station (recommended)
Light gray touch-up paint (Munsell .16GY8.56-0.44 chroma)-18ml ........6600-0714-200
Servo Humidity Calibration Kit ................................................................6600-0048-850
Scale calibration weight- 5kg .................................................................6600-0209-800
3-1
J1
J4
J2
Calibration jumper
NORMAL
MODE
CAL
MODE
Test Point 1
Test Point 2
Figure 3-1
Control board test points
3-2
3.3 System Calibration

Note: If Only performing line voltage calibration, follow instructions in next section, 3.4.
Important: Be sure to perform System Calibration after replacing a control board.
1. Turn power off.
2. Remove electrical enclosure back panel.
3. Unplug the temperature sensors from J1, J4 and J2 on the control board.
4. Move jumper JP1 to the CAL MODE position on the control board (see Figure 3-1 on next page). Be sure
to orient the jumper correctly so pins 5-6 and 7-8 are shorted.
5. Turn power on. After running the power-up testing INITIALIZING will be displayed and dots will move
across the top of the screen.
6. After about 90 seconds CALIBRATION MODE, Enter “VREF”, and Enter “Mains” will be displayed.
7. Using a 4 ½ digit DVM (capable of measuring to 0.1 millivolt) measure VREF at TP1, pins 1 and 6 (pin 6
is ground) on the control board. Measure to the nearest 0.1 millivolt.
8. Dial in VREF using the control knob. Press the knob to enter the value.
9. Measure the Mains Voltage at the AC connectors at the bottom of the electronics enclosure cover.
10. Dial in the Mains voltage using the control knob. Press the knob to enter the value.
11. After a few seconds the dots will stop moving across the screen and DONE will appear on the top right of
the display. Do not shut off the unit until the DONE message is displayed or the new calibration values will
not be stored.
If the message “Mains voltage calibration failed. Please enter the mains voltage again” appears this indi-
cates the dialed in line voltage is 20% different than the measured value (not the nominal value).
12. Power down the unit and move the calibrate jumper to the NORMAL MODE position. Be sure to orient the
jumper correctly so pins 1-2 and 3-4 are shorted.
3.4 Line Voltage Calibration
Important: Be sure to perform line voltage calibration after replacing a relay board.
1. Hold the overide button (>37) while powering up the unit to enter the service screen.
2. On the second service screen select CAL LV.
3. Measure the line voltage at the AC connectors located at the bottom of the electrical enclosure.
4. On the CAL LV screen, dial in the mains voltage value that you measured and push the knob to enter it.
5. When calibration is completed screen will say Mains Voltage Calibration Complete.
If the message “Mains voltage calibration failed. Please enter the mains voltage again” appears this indi-
cates the dialed in line voltage is 20% different than the measured value (not the nominal value).
3-3
3.5 Humidifier Calibration

Important: Be sure to re-calibrate the humidifier whenever either the sensor or the control board is re-
placed.

Important: In order for the water in the calibration bottle to be completely saturated, most of the salt
should not be dissolved. There should be as little standing water above the salt line as possible to mini-
mize the response time. The salt in the calibration bottle may only be used for a period of one year after
it’s initial mix with water then the kit should be discarded.
1. Take the cap off the humidity calibration bottle and add one half cap full of distilled water to the bottle.
Shake the bottle to thoroughly mix the salt and water solution. Place the elbow on the bottle. The smaller
end goes over the bottle.
2. Slide the elbow over the humidity sensor (mounted on the back wall) until it stops.
3. Hold the override key while powering up to enter the service screen.
4. On the second service screen, select Cal RH. The screen will prompt “Push knob when RH reading is
stable.” Wait for 20 minutes or until the RH display stabilizes (does not change by more than 1% in 5 min-
utes).
5. You have the option to select STABLE, SET TO DEFAULT or EXIT. STABLE initiates calibration. SET TO
DEFAULT resets calibration values back to factory default settings. If you started calibration by mistake
(without the calibration bottle in place, for example) you would select SET TO DEFAULT and then cali-
brate the unit. If you have entered the calibration routine by mistake, select EXIT to leave without initiating
calibration
6. If “RH Sensor Calibration Completed.” is displayed the calibration is complete. Depress the knob to exit
the Cal RH routine.
7. If “RH Sensor Calibration Failed. Try Again.” is displayed verify your setup and press the knob to try the
calibration again.
3.6 Servo Controlled Oxygen Calibration

1. Select Set Up icon (wrench) to bring up Set Up screen.
2. Scroll down and select Cal Oxygen to initiate calibration. Calibration is automatic and takes less than five
minutes. A bar graph indicates progress toward completing calibration. If for any reason you wish to dis-
continue calibration before it is completed, turning the control knob in either direction will cause the word
Cancel to appear on the calibration screen. Pushing in the control knob will discontinue calibration.
When calibration is completed, 100% oxygen is delivered for approximately 20 seconds to ensure there
are no occlusions in the system. Do not turn off the unit or disconnect the oxygen supply during this brief
period after the ‘Calibration Complete’ screen appears.
Note: The servo control oxygen system prompts for calibration every 24 hours, but the system may prompt for
calibration if there is a large leak in the system (for example if a door is open) for half an hour.
CAUTION The servo-control system must be calibrated at the same atmospheric pressure in which it is
to be used. Operation at atmospheric pressures other than that present during calibration may
result in readings outside the stated accuracy for the unit.
3-4
3.7 Scale Calibration

NOTE: The scale is calibrated using a Class F calibration weight between 1 kilogram and 8 kilograms (ac-
curacy of 0.01%).
1. Place the test weight on the center of the bed.
2. Hold the override key (>37) while powering up to enter the service screen.
3. On the second service screen, select Cal Scale.
4. Remove the weight and push the knob at the screen prompt “REMOVE THE WEIGHT AND PUSH
KNOB”. The screen will prompt “INITIALIZING......” for a few seconds.
5. Replace the weight and push the knob at the screen prompt “PLACE TEST WEIGHT AND PUSH KNOB”.
The screen will prompt “MEASURING ....” for a few seconds.
6. When the screen prompts “ENTER TEST WEIGHT” Dial in the test weight to the nearest gram. Press
the knob to enter. The screen will prompt “CALCULATING.” for a few seconds.
7. When the screen prompts:

SAVE AND EXIT
EXIT ONLY
RESTORE DEFAULT
Select and enter “SAVE AND EXIT”
If the screen prompts:

EXIT ONLY
RESTORE DEFAULT
Calibration has failed. Select “EXIT ONLY” and calibrate again. If failure persists, replace scale.
8. Turn off the power to exit the service mode.
3.8 Leakage Current

Use approved equipment and techniques to test the unit’s leakage current and ground continuity. Follow the
directions supplied by the test equipment manufacturer to verify the following:
1. Less than 300 microamperes measured at any exposed metal surface for equipment rated at 120 Vac,
50/60 Hz.
2. Less than 500 microamperes measured at any exposed metal surface for equipment rated at 220 Vac,
50/60 Hz or 240 Vac, 50/60 Hz.
3.9 Ground Resistance Check

Use a electrical safety analyzer to measure the resistance between the ground pin on the line cord plug and
exposed metal of the electronic enclosure. The ground resistance must be less than 0.2 ohms.
3-5
3-6
Chapter 4-Troubleshooting
4.1 Service Screen
To access the service screen, hold in the override button (>37) during power up until the software revision screen
appears. Release the button and the first service screen will appear.
Figure 4-1
First service screen
Default options that may be selected from this screen appear along the left side of the screen
DAC Volt Digital/Analog Converter voltage. This is the over temperature voltage that is used by
the system to verify the computer independent circuitry is working. To manually test this
circuit enter voltages from 0 to .5 V. The DV value at the bottom right corner of the screen
should match this value within 10mV.
Language English is the default language that appears on the EL screen, but you can select French,
Spanish, etc., depending on what software is installed.
Temp U Changes temperature displays to show “Fahrenheit”, “Celsius” or “Celsius Only” so the
Fahrenheit option is not present on the user Set-up screen (Celsius is factory set default).
Volume Select one of four volume settings; 1 is minimum, 4 is maximum.
Pat Alarm Set the default Hot Baby/Cold Baby alarm to activate when either 0.5ºC or 1.0ºC differ-
ence is read between a set temperature and the baby probe temperature.
Elevate Disable or enable the elevating column foot pedal switches.
Pat Ctrl Allows you to disable patient control.
Pat Algo To be used for future software options.
Scale U Select from “Grams”, “Pounds” or “Grams Only” so that the pounds option is not present
on the user Scale screen (grams is the factory default).
Scale R Select from 2 scale resolution settings; 10 grams or 5 grams (10 grams is the factory
default).
Comfort Allows you to remove the Comfort Screen feature.
4-1
Set Time Set real time clock for time, day and date. Choose how date is displayed (North American
or European). Choose a 12 hour (AM/PM) or 24 hour time display.
View Mods Display the current software revision of the options installed on this specific unit (Humidi-
fier, Scale, SPO2, etc.)
Down Go to second service screen.
Up Return to previous screen.
Figure 4-2
Second service screen
Status Check status of all self test the software runs continuously. These include: incubator
heater on (INCHTRON), incubator heater off (I/HTROFF), humidifier heater on (RHHTR),
remote monitoring data stream (RS232LOOP), incubator fan on (FANON), and incubator
fan off (FANOFF).
If the RS232 option is not installed RS232LOOP will display fail. To test the circuit if the
option is installed, short pins 2 & 3 on the 9 pin connector on the back of the electrical
enclosure.
Figure 4-3
Status menu
Switches Select to bring up a diagnostic diagram of the unit that displays the status of all the
switches. If the circle next to the switch is lit, the switch is closed; if it’s not lit, the switch is
open. Also, while the switch status screen is active, you can hold down the alarm silence
button to light the alarm light, system failure light and all LED segments to test them.
4-2
Overide
control
Baby mode

control

Increase
control

Decrease
control
Air mode
control
Boost air
curtain control

Elevating base pedal Humidifier

Figure 4-4
Switch diagnostic diagram
Errors Lists a chronological log of the last 8 system errors that occurred. Shows error number
and date. It is possible to clear the list.
Hours Run Brings up a screen with 2 hour meters; one that is resetable and one that is not. To reset
the resetable hour meter, highlight CLEAR and push the control knob.
Cal LV Use to calibrate line voltage at the factory. To calibrate line voltage follow the procedure in
calibration section (chapter 3) of this manual
Man temp al. Use to enable or disable the patient temperature alarms in the air mode.
Pedals In the event of an elevating base pedal switch failure, selecting pedals allows the bed to
be raised or lowered (revision 1.5 software and higher).
BatLoad Used for manufacturing only, not for service use.
Cal RH Brings up humidifier calibration screen. See calibration section for information on how this
screen is used.
Cal Scale Brings up scale calibration screen. See calibration section for information on how this
screen is used.
4-3
A number of diagnostic readings appear on the right side of the service screens.
Figure 4-6
First service screen
Diagnostics
HFS High fan speed. Should be 1500 + 100 (measured at power up only)
LFS Low fan speed. Should be 1000 + 100 (measured at power up only)
RH Relative Humidity. % humidity read in the patient chamber
SR Scale counts raw
SC Scale counts corrected
ADT Air display temperature. Temperature read by the first thermistor in the compartment probe. Should
be + 0.3ºC of ACT temperature.
ACT Temperature read by second thermistor in the compartment probe. Should be + 0.3ºC of ADT tem-
perature.
P11 Reading from the first thermistor in patient jack 1. Should be + 0.5ºC of P12 temperature.
P12 Reading from the second thermistor in patient jack 1. Should be + 0.5ºC of P11 temperature.
P21 Reading from the first thermistor in patient jack 2. Should be + 0.5ºC of P22 temperature.
P22 Reading from the second thermistor in patient jack 2. Should be + 0.5ºC of P21 temperature.
HSP Heat sink probe resistance. Should be approximately 20000 ohms @ 25ºC. See section 4.5 for resis-
tannce verses temperature values.
LV1 Line voltage in first mains circuit.
LF 60Hz or 50Hz
MC Motor current. Shows current drawn by the e-base motor
TV Thermistor voltage. Voltage of thermistor circuits located on the mother board.
5V Power supply voltage. Should be + 0.25V of 5V
VR Voltage reference. Independent voltage reference. Should be 1.235V + 1%
DV DAC output voltage. It should match the DAC volt value within 10 mV.
BV Used for manufacturing only, not for service use.
Across the bottom of the screen the date of last time the temperature and line voltage calibration was performed appears
plus the current time settings of the unit.
4-4
4.2 Alarm Messages
CAUSE ACTION
FAN FAILURE Fan is missing or not turning. Verify the fan is installed and turning. During powerup it
should spin at low speed for a few seconds, stop for a
second, then start again at high speed. If the fan is not
turning replace the fan motor.
Old design fan. Replace with new design fan. The new fan can be
identified by the grooves molded in the 2 black areas
on the bottom of the fan (side facing the heat sink). The
old fan has smooth surfaced black areas.
Defective optical sensor. If the fan is turning replace the optical sensor.
Defective relay board. If the problem persists replace the relay board.
FAN ALWAYS IN The heat sink temperature Check heat sink temperature sensor thermistor. See
HIGH SPEED sensor thermistor is defec- tips.
tive.
Defective control board. If the thermistor is OK replace the control board.

AIR PROBE Probe thermistors show dif- If problem persists intermittently, replace with version
FAILURE ference > 0.5C (0.3C before 1.50 software of higher.
Rev 1.50 software)
The air sensor is defective. Check ACT and ADT on service screen. Check the air
One of the thermistors is sensor. See tips.
open or shorted.
Defective control board. If the sensor is OK replace the control board.

BAD MEMBRANE Alarm Silence has been on Verify switches. See tips.
SWITCH for more than 20 seconds If these switches are OK replace the graphics driver
or one of the temp control board.
switches has been on for
more than 50 seconds.
POWER FAILURE The 5 volt signal is not pres- Check that power is coming into the unit. Check the
ent. power supplies. See tips.
BED HEATER The t-stat is open (possibly If the unit was shut off when the heater was hot, allow
FAILURE because the unit was shut the fan to run for several minutes to cool below 40 then
down when the heater was power down and back up. If the failure still persists
hot) or the heater or t-stat is check the t-stst and heater resistance. See tips.
defective.
Defective cable between the Check cable pins 37, 38, 39, and 40 for continuity.
relay and control board.
Defective incubator solid Replace the incubator solid state relay.

state relay.
Defective relay board. Replace relay board.
4-5
CAUSE ACTION
HUMIDIFIER Humidifier heater will not turn Wait for the heater to cool. Check safety T-stat and
FAILURE on, because safety T-stat is heater resistance. See tips.
open or heater is defective.
BED UP/DOWN One of the elevating base up/ Check the switches. See tips.
PEDAL FAILURE down switches is shorted.
One of the pedals were Shut off unit and power up again to clear alarm.
touched during power up.
MOTOR DRIVE The elevating base motor Replace the relay board.
FAILURE was running when not
turned on.
BABY PROBE Probe thermistors show dif- Replace patient skin probe.
1 FAILURE and ference > 0.5C (0.3C before
BABY PROBE 2 Rev 1.50 software).
FAILURE
Uncalibrated control board. Calibrate the control board. If failure persists, check
cable from panel to board and check control board. If
Defective cable. problem persists intermittently, replace with version
1.50 software or higher.
Defective control board.
BED HEIGHT Pedals have been diabled on When pedal is released, the alarm deactivates.
PEDAL nurse setup or service screen
DISABLED and pedal is pressed.
UP PEDAL Pedal pressed during power When pedal is released, the alarm deactivates. If alarm
PRESSED or up. silence button is pressed while the pedal is pressed, a
DOWN PEDAL pedal failure alarm activates and the pedals will be dis-
PRESSED abled. Shut down the unit and power up to clear failure.
BABY MODE DIS- Baby mode has been disable Press alarm silence button to deactivate the alarm.
ABLED on service screen and mode
button is pressed.
TEMPERATURE Calibration data is lost. Replace control board with revision 17 or higher. If a
OUT OF rev 17 control board is already installed, calibrate ac-
CALIBRATION cording to procedure in Section 3.
4-6

4.3 Error Codes
ERROR # MEANING CAUSE(S) ACTION(S)
0 Battery failure. Battery cannot hold Turn unit on for at least 10 minutes, ignoring all
charge. alarms and errors to charge battery. Turn unit off
for at least 3 seconds then turn it back on. If the
unit powers up, continue to use unit. If not, discon-
nect the battery, located in the electrical enclosure,
and power up the unit. If the unit powers up cor-
rectly, the battery is bad and should be replaced.
Defective scale. Bad connection to Disconnect scale.

scale or scale failure.
Timing problem Software timing revi- If revision 1.20 error occurs during startup in ser-
sion 1.20 control board vice mode, replace with current revision software
software. (kit 6600-0234-850).
Display driver board Defective control If the error occurs occasionally, may be random
not responding. Com- board, cable, or display causes; e.g., static discharge. If failure persists,
munication error driver board. check or replace the cable between display driver
between the display and control boards. If failure persists, replace the
driver board and the display driver board. If failure persists, replace the
control board. control board.
1 No Timer2 The Timer2 circuit of Replace the control board.
the Microprocessor on
control board is defec-
tive.
2 Scale harness defec- Scale harness defec- Check connection at board and behind probe
tive. tive. panel. Replace scale harness.
Timer2 Too Fast There is no line fre- Power cycle the unit. If it shows “system failure 8”
quency signal to feed see the instruction below for “system failure 8”. If
timer0 & timer1 of the it still shows “system failure 2”, replace the control
micro on control board, board.
or the timer2 of the
micro on control board
is defective.
3 During ADC calibration All of the thermistors Before calibrating make sure J1, J2 and J4 on the
the software detected were not unplugged control board are disconnected. Verify JP1 is cor-
a channel out of range during calibration. rectly positioned. Try calibrating again. If the error
persists, replace the control board.
Defective circuit on
control board.
5 The 1.235 volt refer- ADC out of calibration. Recalibrate the ADC.
ence is out of the
1.171V - 1.259V range. Defective control Replace control board.
board.
6 Bad overtemp DAC ADC out of calibration. If the error occurs occasionally, may be random-
circuit on the control causes; e.g., static discharge. If failure persists,
board. Defective control recalibrate the ADC. If failure still persists, replace
board. the control board.
4-7
7 1.0 V Thermistor refer- ADC out of calibration. Recalibrate the ADC. If the failure still persists,
ence voltage is out of replace control board.
0.951V- 1.049V range. Defective control
board.
8 No Line Frequency Defective cable Measure the signal on the control board between
between the control J9 pin 43, and TP1-6 (Ground). It should be a 120
board and the relay hertz square wave. If the signal is OK replace the
board. control board. If no signal check the 50 pin cable,
pin 43. If bad replace the cable. If cable is OK,
Defective relay board. replace relay board.
Defective control
board.
11 The ADC on the control The humidifier sensor Disconnect J1 on the control board. If the error
board is not operating or cable is shorted. Bad persists replace the control board. If it powers up
to spec. (too slow) control board. OK either the cable or the humidity sensor is bad.
Reconnect J1 and disconnect the humidity sensor
at the compartment probe. If the unit now powers
up OK the humidity sensor is bad, or the cable is
bad.
12 Bad Checksum Defective control board Change socketed IC U42 on the control board. If
PROM. failure persists, replace control board.
13 Bad SRAM Defective SRAM circuit If the error occurs occasionally, may be random
on control board. causes; e.g., static discharge. If failure persists,
replace control board.
14 Bad WDOG Defective control board Replace control board.
Watch Dog
15 Heater Safety Relay Bed in incubator mode, Replace eprom with 1.6 software or higher.
test failure. Unable to but having relay prob-
turn incubator heater lems.
on or off by switching If the unit was shut off when the heater was hot,
the safety relay. Air temperature sen- allow the fan to run for several minutes to cool to
sor is above 40C at below 40 then power down and back up.
powerup.
Check the air sensor. See tips.
Air display sensor is

shorted. If failure persists, replace relay board.
Defective relay board. If failure persists, replace control board.
Defective DAC circuit

on control board. Make sure the J1, J2 and J4 on the control board
are disconnected. Verify JP1 is correctly
If the error occurs positioned, then recalibrate.
during ADC calibration
it could be caused by
failure to unplug the
probes during calibra-
tion.
4-8
16 Unable to turn off incu- The bed Tstat is open If the unit was shut off when the heater was hot,
bator heater by switch- (possibly because the allow the fan to run for several minutes to cool to
ing the solid state relay. unit was shut down below 40 then power down and back up. If the
when the heater was failure still persists check the t-stat and heater
hot) or the heater or resistance. See tips.
t-stat is defective.
Check cable pins 37, 38, 39, and 40 for continuity.
Defective cable be-
tween the relay and
control board. Replace the incubator solid state relay.
Defective incubator
solid state relay. Replace relay board.
Defective relay board.

17 Not used
18 Bad Variables Defective SRAM circuit Replace the control board.

on control board.
19 No Audio Frequency Battery failure Turn unit on for at least 10 minutes ignoring all
alarms and errors to charge battery. Turn unit off
for at least 3 seconds then turn it back on. If the
unit powers up, continue to use unit. If not, discon-
nect the battery, located in the electrical enclosure,
and power up the unit. If the unit powers up cor-
rectly, the battery is bad and should be replaced.
Bad connection to Disconnect scale.

scale or scale failure.
Microprocessor was Replace control board with revision 17 or higher.

not appropriately reset.
Defective audio circuit Replace socketed IC U22 on control board. If failure

on control board. persists, replace the control board.
20 Display WDOG Time Display driver board If the error occurs occasionally, may be random
Out software upset. causes; e.g., static discharge. If failure persists,
replace display board.
22 During operation the See other errors. Power down the unit. During the system tests,
system was unable to after power-up, the unit should detect system fail-
turn ON the incubator ure 15, bed heater failure. Follow the tips for those
heater failures.
Note: If the unit has 1.42 software, replace with

higher revision software.
Distorted line fre- If the relay board is revision 9 or lower (see Chapter
quency. 6 for location of rev level code), replace with revi-
sion 10 or higher relay board.
4-9
23 Relay board trip point Heater duty cycle Replace U42 on control PCB with 1.61 software or
too low problem. higher.
If Relay board is revision 6 or 7 (to locate board

Relay board revision assembly revision label, see Relay board layout
level 6 or 7. in chapter 6) replace board.
During operation the Note: If the unit has 1.42 software, replace with
system was unable Defective solid state higher revision software.
to turn OFF either the relay.
radiant heater or the Replace the SSR.
incubator heater
24 Bad Air Temperature Bad air sensor. This failure is normally caused by a faulty air tem-
Sensor. The system Bad control board. perature sensor. When the error occurs, observe
detected a difference in the difference between the air control and air
the two air thermistors display thermistor readings on the service screen.
of >0.3 degrees C. If the difference exceeds 0.5°C, replace the air
temperature sensor and repeat the test. If the error
persists, replace the control board.
25 Bad Air Flow Fan is missing or not Verify the fan is installed and turning. During power
turning. up it should spin at low speed for a few seconds,
stop for a second, then start again at high speed. If
the fan is not turning replace the fan motor.
Old design fan. Replace with new design fan. The new fan can be
identified by the grooves molded in the 2 black
areas on the bottom of the fan (side facing the heat
sink). The old fan has smooth-surfaced black areas.
Defective optical sen- If the fan is turning, replace the optical sensor.
sor.
If the problem persists, replace the relay board.
Defective relay board.
26 During the power Defective relay board. Replace the relay board.
up tests, the system
was unable to turn off
the RH safety relay.
27 Bad non-volatile Defective circuit on Replace the control board.

memory control board.
28 The display driver Defective cable Verify the cable between control board J8 and
board lost communica- display driver board is installed properly and is pin
tion with control board to pin connected.

Defective control Replace control board.
board.
29 Bad 5VAN signal on Defective cable, control Check the system power supplies. See tips.
control board. board, power supply, or
relay board.
4-10
30 Line voltage reading High or low line volt- Use the service screen to check if “LV1” is within no
LV1 is outside of the age. The unit software alarm range of the unit. If it is, measure the actual
expected range alarms if LV1 is outside line voltage at the power socket. It must be within
the following ranges: the following ranges:
100V: 80-115V 100 volt range 90-110 volts
Line Voltage Comp Calibrate the unit.

Circuit is not calibrated
correctly. (1.4 Software
or higher).
If the failure persists, measure the voltage at the
Defective relay board. relay board, J37 pin 48 to J37 pin 45. 4 volts. Line
voltage 230 = 7-10 volts, difference within 0.8. If
not, replace the relay board.
If the failure persists, measure the same voltages at

Defective cable. the control board, J9 pin 48 to J9 pin 45. If the volt-
ages are bad, the cable is bad.
If the voltages are OK replace the control board.

Defective control
board.
33 Bad RH Solid State Defective RH Solid Replace relay board.
Relay State Relay.
34 Software revision level The software revision of This error may occur after replacing the control
does not match the control board and or display board. Check Software revision on
the display board does power up. Replace the software EPROM.
not match.
35 Wrong dipswitch set up Check the 8 position dipswitch on the control
board. Verify that Switch 1 and Switch 2 is on.
50 Display Bad Checksum Defective PROM on the Replace socketed IC U5 on display driver board. If
display driver board. failure persists, replace display driver board.
51 Display Bad SRAM Defective SRAM circuit If the error occurs occasionally, may be random
on the display driver causes; e.g., static discharge. If failure persists,
board. replace display driver board.
52 Display No Timer2 Defective display driver If the error occurs occasionally, may be random
board micro circuit. causes; e.g., static discharge. If failure persists,
replace display driver board.
53 Display Timer2 Too Fast Defective display driv- Replace the display driver board.
erboard micro circuit.
55 Display board On Line Defective display driver If the error occurs occasionally, may be random
Self Test Failure board SRAM circuit. causes; e.g., static discharge. If failure persists,
replace display driver board.
98 Overflow Software upset. If the error occurs occasionally, may be random
causes; e.g., static discharge. If failure persists
replace the control board.
99 Logic problem on the Software upset. Replace the control board.
control board
4-11
4.4 Troubleshooting Table
SYMPTOM POSSIBLE CAUSE ACTION
No audio alarm Defective speaker. Use an ohmmeter to verify the speaker resistance is
about 8 ohms. (J40, pins 5-6)
Audio driver circuitry is defec- Replace the control board.

tive.
Unit equipped with Unit is functioning as a man- If the sensor is not installed the unit is operating correctly,
servo-humidity but ual humidifier. Look at the air no action is required.
unable to set RH sensor and verify the humidity
setpoint above 10 sensor is installed.
and % indicator is
not displayed.
Defective humidity sensor. Replace the humidity sensor.
Defective control board. If problem persists, replace control board.

ADD WATER mes- Humidifier reservoir switch is Remove reservoir, but take care because surface may be
sage stays on even jammed. hot! Check that the white button on the reservoir
after water has switch moves freely. Listen for switch to click when the
been added button is depressed. (6600-1298-500).
Defective ribbon cable. Check continuity of positions 4 and 6. If bad, replace cable.
Defective relay board. Replace relay board.
Defective control board. Replace control board.

Elevating base will Pedals disabled on Setup Check Setup screen (wrench symbol) or service screen to
not go up or down screen or service screen. see if pedals are disabled.
Open fuse in the toroidal Remove the configuration plug (primary windings). Mea-
transformer. sure the resistance between yellow and blue and between
orange and brown. They should be less than 10 ohms. If
one of these is open, replace the transformer.
Defective switch. Check switches. See tips.
Defective e-base motor. Check voltage to the e-base. See tips. If OK, replace
the e-base motor.
Defective relay board. If bad check the input signals on the relay board. See
tips. If OK, replace the relay board.
Defective cable. If bad check the output signals from the control board. If
OK, then the cable is bad.
Defective control board. If signals are incorrect replace the control board.
Unit will not switch A patient probe is plugged into Disconnect probe from Jack 2 (unit will only allow Baby
to Baby Control Jack 2 on the probe panel. Control operation with a single probe in Jack 1).
Mode
Baby Control is disabled on Select BOTH for Patient Control on service screen to acti-
Service screen. vate Baby Control.
4-12
SYMPTOM POSSIBLE CAUSE ACTION
Unit will not power Defective scale. Disconnect scale. If unit powers up, scale is defective.
up
Defective battery. Remove the electrical enclosure cover and disconnect the
battery. Power down and power up aqain. If the unit pow-
ers up, replace the 9V battery (6600-1024-600).
Defective power supply. Check voltages on power supply. See tips.
Microprocessor was not ap- Replace control board with revision 17 or higher.
propriately reset.
Baby Hot or Baby MANUAL TEMP alarm is se- Select OFF for MANUAL TEMP alarm on Setup screen.
Cold alarms acti- lected on the Setup screen
vated while unit is
in Air Mode
Bed will not reach One of the bed heater car- Feel the heat sink to see if one side is cooler than the
set temp but there tridges is defective. other. Use care, since the heat sink can reach tempera-
is no alarm tures as great as 121C (250F). Replace the cartridge on the
cool side.
Air Temp >38C or Alarm is not designed to au- Push the alarm silence button to clear the alarm.
Air Temp >40C tomatically reset after alarm
alarm activated and condition is resolved.
heater is operat-
ing even though
compartment temp
is < alarm
Screen refreshes Unbiased RS485 bus during Replace control board with revision 17 or higher.
every few seconds idle state.
while scale is at-
tached
Defective scale. Repair scale.
Noise from speaker Microprocessor does not hold If noise is excessive, replace control board with revision 17
on power down reset during power off. or higher.
Higher level of Fan in high speed for 90 min. To check fan speed, power up the unit, hold down the Air
fan noise (approx. after power up. Curtain button and press the Down button to force the
55db), but no FAN unit into low fan speed.
ALWAYS IN HIGH Fan in high speed for mini-
SPEED message mum of 20 min. when bed
heater heatsink is too hot.
Air curtain button pushed.

Bed will not lock in Tilt ball not engaged in finger Tilt the head of the bed platform all the way down while
tilt position pocket latch. holding the latch open, then let the latch close to capture
the tilt ball (see “Disassembly for complete cleaning” in the
O&M manual).
Tilt brake failure. Repair brake according to “Bed tilt brake shoe replace-
ment” in the Repair Procedures chapter of this manual.
Baby Cold or Baby Manual Temp. Alarm is dis- Enable Manual Temp. alarm. Refer to description on pages
Hot Alarm does abled on Service Screen. 4-1 and 4-2.
not trigger at 0.5C
even though Patient
Alarm is set at 1.0 C.
4-13
4.5 Additional Troubleshooting Tips
Following are tips on taking many of the measurements and diagnosing the failures that are referred to in the
troubleshooting charts. For some tips, it may be necessary to determine the revision level of the relay board. The
revision code is located in a triangle printed on the component side of the PCB. See figures 6-32 and 6-33.
INCUBATOR AIR HEATER AND THERMOSTAT
There are two separate incubator heaters. They are connected in parallel for 115 volt operation and in series for
230 volt operation. If the unit has been updated with the bed heater ISO harness, the heaters are connected in par-
allel for 230 operation also. Measure between the black wire on the incubator SSR and J49 pin 2 on the relay boards
revision 9 or lower or J54 pin 4 on revision 10 and higher.
The resistance of each heater is about 48 ohms so it should measure about 24 ohms for 115 units, 96 ohms for 230
units. The heater and t’stat are in series so if the reading is open circuit you must determine which is defective.
POWER SUPPLIES
The 5V and 12V supplies are generated on the power supply. Measure the power supply output at the input to the
relay board.
Signal Location Value
+5V J41 pins 1-5 4.75 to 5.25
+12V J41 pins 8-5 10.8 to 13.2
+5STBY is generated on the relay board. The output of the relay board can be measured on the power supply bus
cable coming off J42 on the relay board.
+5V J42 pins 2-1 4.75 to 5.25
+5VSTBY J42 pins 4-1 4.75 to 5.25
+12V J42 pins 3-1 10.8 To 13.2
+5VAN and -5VAN are generated on the control board and can be measured on the test points on the control board.
+5V TP2 pins 1-4 4.75 to 5.25
+5VSTBY TP2 pins 3-4 4.75 to 5.25
+5AN TP1 pins 5-6 4.75 To 5.25
-5AN TP1 pins 4-6 -4.0 To -5.5
SWITCHES/TSTAT
Use switch status diagram on the second service screen to assist in troubleshooting the switches.
Humidity reservoir Relay bd J32 pins 2-3 Closed when reservoir is closed
Add water t-stat Relay bd J32 pins 1-3 Opens when reservoir needs water
The following switches are membrane switches. When closed the resistance should be less than 200 ohms.
DISPLAY TOUCH PANEL SWITCHES
Alarm Silence Graphics Driver bd J21 pins1-2 Closed when switch is pressed
>37 degrees Graphics Driver bd J21 pins1-3 Closed when switch is pressed
Servo Control Graphics Driver bd J21 pins1-4 Closed when switch is pressed
Up Graphics Driver bd J21 pins1-5 Closed when switch is pressed
Down Graphics Driver bd J21 pins1-6 Closed when switch is pressed
Intervention Graphics Driver bd J21 pins1-8 Closed when switch is pressed
Manual Mode Inc. Graphics Driver bd J21 pins1-9 Closed when switch is pressed
E’base
Left or right up Relay bd J40 pins 2-4 Closed when either switch is pressed
Left or right down Relay bd J40 pins 1-4 Closed when either switch is pressed
4-14
HUMIDIFIER HEATER/SAFETY T-STAT

The humidifier has two separate heaters that are connected in parallel for 115 volt operation and in series for 230
volt operation. The safety t-stat is in series with the heater. Measure at J53.1 to J53.3
The resistance of each heater is about 144 ohms so it should measure about 72 ohms for 115 units, 288 ohms for
230 units.
AIR PROBE and PATIENT PROBE
There are two thermistors in each air probe or patient probe. During stable temperature conditions the thermistors
should read the same resistance within a few ohms.
Patient probe #1 Control bd J4 pins 1-3, 2-3
Patient probe #2 Control bd J2 pins 1-3, 2-3
Air probe Control bd J1 pins 1-2, 3-4

Temperature (C) Resistance (Ohms)
20 12527
25 10000
30 8037
35 6500
INCUBATOR HEAT SINK TEMPERATURE SENSOR THERMISTOR

Thermistor Control bd J3 pins 1-2
Temperature (C) Resistance (Ohms)

20 25000
25 20000
30 16102
35 13048
40 10636
80 2506
90 1827
100 1353
110 1017
120 775
E-BASE MOTOR
If you must replace a footswitch when the bed is all the way down, disconnect the shorted footswitch, then short
switch pins on the relay board. On units with 1.5 software or higher, use pedal screen on service screen to raise or
lower the bed.
The e-base is driven at 24 volts DC (acceptable range 24-32). The following chart shows the control signal values
and the output voltages for each of the motor conditions.
Switch Control Signals, Relay Board E-base

J37 pin 23 J37 pin 26 J37 pin 24 J37 pin 27
24V SELECT E/H ACTIVATE NVERTPOLARITY E/H SELECT J45-1 J45-2
Raise E-base 0 0 1 0
+24V
Gnd
Lower E-base 0 0 0 0 Gnd
+24V
None NA 1 NA NA NA NA
4-15
4.6 Servo Controlled Oxygen
4.6.1 Servo Controlled Oxygen Service Screen
To access the service screens, hold in the override button (>37) during power up until the software revision screen
appears. Release the button and the first service screen will appear. Select DOWN on the first screen to go to the
second service screen. Select Servo O2 to bring up the Servo Controlled Oxygen service screen.
V1 Select to open or close supply valve one in the valve housing located beneath the electrical
enclosure.
V2 Select to open or close supply valve two in the valve housing located beneath the electrical
enclosure.
VC Select to open or close calibration valve in the sensor housing located beneath the bed. Open
is calibration position and closed is the normal operation position. The calibration fan is on
and the cooling fan is off when VC is open.
Note: The cooling fan is on whenever the Servo Controlled Oxygen service screen is selected
and VC is closed.
K1 Select to open or close the relay on Relay PCB that powers the valves.
Cal 02 Initiates calibration routine.
oxygen0 Oxygen reading in percent from first sensor cell (23 - 280 mv = 21 - 100% O2).
oxygen1 Oxygen reading in percent from second sensor cell (23 - 280 mv = 21 - 100% O2).
sensor0 Voltage output in millivolts from first sensor cell.
sensor1 Voltage output in millivolts from second sensor cell.
temp Temperature in degrees Celsius read from a sensor inside the sensor housing located beneath
the bed. See R/T curve in Tips.
humidity Relative humidity in percent read from a sensor inside the sensor housing located beneath the
bed.
4-16
4.6.2 Servo Controlled Oxygen Alarm Messages
Alarm Message Meaning Cause Action
Low Oxygen Sensor1 reading Low O2 supply pressure or flow. Be sure supply is greater than 45psi (310 kPa)
is> 3% below the and flow rate is greater than 45 lpm. If flow
oxygen set point 7 Inlet screen occluded. rate is <45 check that the inlet screen in the
minutes after a set regulator is not occluded. Clean or replace
point change or the screen.
Omnibed canopy
was closed.
Air leaks into infant compart- Be sure all doors and portholes are closed
ment.
Supply Valve not opening. Check supply valves, see tips.
Endcap safety valve not open- Check valve and spring assembly. See tips.
ing.
Calibration valve is not closing. Check the calibration valve. See tips.
Infant compartment vents oc- Check to be sure that the two vents in the
cluded. infant compartment under the bed are not
occluded.
High Oxygen Sensor1 reading- Oxygen set point recently Allow time for oxygen level to drop.
more than 3% lowered.
above set point
Supply valve(s) not closing. Check supply valves and kinked hoses. See tips.
Oxygen Probe One of the sen- Defective Sensor(s) In service mode sensor0 and sensor1 should
Failure sors is reading out be 23-280. If outside this range replace the
of range (23-280 sensors. If in range ensure oxygen0 and oxy-
millivolts) or the gen1 read within 3% of each other or replace
difference between the sensors.
the two O2 sensors
is above 3%. Leak or occlusion in sensor Be sure sensor housing is seated properly and
housing area. the retaining screws are tight. Be sure sensor
gaskets are in place and the tubing is seated
correctly in the connectors. Check to be sure
that the two vents in the infant compartment
under the bed are not occluded.
Defective cable or connection. Measure the voltage at J85.8-J85.7(sensor0)

and J85.6-J85.7(sensor1) and compare them to
displayed sensor0 and sensor1. If the measure-
ment is the same as the displayed, check the
cable and sensor contacts.
Defective Servo O2 board. If the measurement is not the same as the

displayed, replace the Servo O2 board.
O2 Cal Lost-No O2 Servo oxygen unit Perform oxygen calibration. Run calibration.
has never been
calibrated. Unit will
not operate until
initial calibration is
performed.
Cell voltage less Earlier software versions did not Replace display software with 1.62 or higher.
than 33 mV. store voltages this low.
4-17
Oxygen System The sensor plug Unit is cold: <15 degrees C. Allow unit to warm up.
Failure 1 thermistor tem-
perature reading Cooling fan is not running when Test the cooling fan. See tips. Disconnect
is out of the range: the sensor housing temperature the cable and measure the resistance of the
15C-55C. gets above 50 degrees. thermistor between J85.4&J85.5. See R/T chart
in tips. If sensor is shorted, open, or values
Defective sensor plug thermis- don’t agree with the R/T chart, replace the
tor or cable. sensor plug assembly or the cable.
Defective servo O2 board. If resistance is in range replace the servo O2

board.
Oxygen System The RH reading is Defective sensor plug. Measure the humidity sensor voltage between
Failure 2 out of valid range: J85.2 & J85.1. If the voltage is outside the
1-99. When out of range of 0.7V- 4.0V, replace the sensor plug
range it displays 0 assembly.
in service mode.
Defective servo O2 board. If it is in the correct range, replace the servo O2

Board.
Oxygen System The checksum test Defective Microcontroller. Replace microcontroller U6 on the Servo O2
Failure 3 performed during board.
power up testing
failed.
Oxygen System Analog to digital Defective Servo O2 board. Replace servo O2 board.
Failure 4 converter circuit
self test failed. The
reading of Vtest
is out of the valid
range: 1.216V-
1.254V.
Check O2 supply After calibration, O2 supply is not connected. Verify O2 supply, minimum 45psi (310kPa) is
both supply valves connected to the inlet.
are opened and
and after approxi-
mately 20 seconds,
sensor1 reading is
not greater than
23%.
Oxygen System Check O2 Supply O2 supply is not connected. Verify O2 supply, minimum 45psi (310 kPa) and
Failure 5 alarm has been 45 lpm is connected to the inlet.
silenced twice and
the sensor1 reading Calibration valve stuck in cali- Check the calibration valve, see tips.
is still not greater- bration position.
than 23%.
Supply valves not opening. Check supply valves. See tips.
Leak or occlusion in sensor Be sure sensor housing is seated properly and

housing area. the retaining screws are tight. Be sure sensor
gaskets are in place and the tubing is seated
correctly in the connectors. Check to be sure
that the two vents in the infant compartment
under the bed are not occluded.
Oxygen System The Giraffe control Defective Servo O2 board. Replace servo O2 board.
Failure 6 board cannot
communicate with Defective Cable. Check that the cable between the Giraffe
Servo O2 board. control board and the Servo O2 board is seated
properly.
4-18
Oxygen System Power up test Defective Servo O2 board. Replace Servo O2 board.
Failure 7 detected a problem
with the watchdog
circuit.
Calibration failed In calibration mode, Calibration valve is not open- Check the calibration valve and fan. See tips.
after 5 minutes, ing or the calibration fan is not
both sensors turning on.
are not reading
between 23 and 55 Bad sensors. Replace the sensors.
millivolts so the
unit cannot cali-
brate.
FiO2>26% Elevated O2 levels If other sources of oxygen Check for valve leak. See tips.
but Servo O2 is not are not in use, leak in Serv O2
turned on. system.
Use Static Control Work Station to help ensure static charges are safely conducted to ground.
The velostat material is conductive; do not place electrically powered boards on it. Whenever
this symbol appears beside a procedure, take static control precautions.
4.6.3 Servo Controlled Oxygen Troubleshooting Tips
Check Supply Valves

Power up unit in service mode. Select Servo O2 on second page. Be sure O2 is connected. Open V1. You should hear
gas flow. Close V1, open V2. You should hear gas flow. Close V2, gas flow should stop.
If both valves are not opening, test the fuses and supply valves. Disconnect J83 at the Servo O2 board. Measure
the resistance on harness pin 1 to pin 2. It should be the supply valve resistance (50 to 100 ohms). If not, the fuse is
opened or the supply valve is defective. Repeat for the second supply valve with pins 3 to 4. If the valves check OK,
the Servo O2 board is defective.
Note: With one supply valve open the flow rate should me be a minimum of 35 lpm. With both supply valves open,
the minimum flow rate should be 40 lpm. If the flowrate is low, check that the regulator inlet screen is not occluded.
Check Calibration Valve/Calibration Fan

The calibration valve is located beneath the chassis in the sensor housing. The calibration fan is mounted in the
sensor housing next to the calibration valve. Power up unit in service mode. Select Servo O2 on second page. Open
VC. This should open the calibrate valve and turn on the calibration fan. Verify the calibration fan is running. If the
fan is running then the Servo O2 board is OK and the calibration valve may be defective. If the fan is not running
check the control signal from the Servo O2 board to verify voltage is present when VC is opened to determine if the
fan or board is defective.
Check cooling fan
The cooling fan is mounted to the sensor housing door on the chassis cover. Power up unit in service mode. Select
Servo O2 on second page. The cooling fan should be running.
4-19
If fan is not running verify 10.0 - 13.2 Volts at J86-1 to J86-2. If voltage is present the fan is defective. If voltage is
not present the Servo O2 board is defective. Open VC, you should hear a click and the cooling fan should stop. If the
fan does not stop the Servo O2 board is defective.
Sensor housing temperature sensor temperature to resistance curve
Temperature Resistance
15C 15.720 kohm
25C 10.000 kohm
30C 8.056 kohm
35C 6.530 kohm
40C 5.326 kohm
45C 4.369 kohm
50C 3.604 kohm
60C 2.491 kohm
4-20
Use Static Control Work Station to help ensure static charges are safely conducted to ground.
The velostat material is conductive; do not place electrically powered boards on it. Whenever
this symbol appears beside a procedure, take static control precautions.
WARNING w After performing any repair or calibration, always perform the Service Checkout Procedure
before putting the unit back into service.
5.1 Hood Removal for Replacement (Figure 5-1 and 5-3)

1.. Open both side doors.
2. Using a small straight blade screwdriver, remove the 2 snap fasteners from the inside of the hood that secure
the hood to each of its hinges. Each fastener has two halves that snap together and can be pried apart.
3. Remove the compartment probe and cable clip on the hood backwall as descibed in section 5.3.
4. Push the trigger on the hood latch post to disengage the latch and carefully lift the hood off the chassis.
5.1.1 Porthole Door Replacement (Figure6-5)

1. Use a flat edge screwdriver to pry off the hinge cover.
2. Open the door to unload the springs.
3. Slide the hinge pin down, out the hole at the bottom of the hinge.
4. Remove the porthole door. Compartment probe
Hood hinge
Snap fastener
Snap fastener
Figure 5-1
Hood
5-1
5. Now the door springs can be accessed along with screws that secure the inside half of the hinge cover.
6. To replace the porthole door, put the door back in place in the open position, install the springs, then slide the
hinge pin back in place.
7. Close the door and snap the hinge cover back in place, keeping the thin side of cover closest to the porthole.
5.2 Uprights and End Caps (Figure 5-2)

1. Slide the decorative strip up about 1/2” in the groove on the outside of the upright to access hardware that se-
cures the lower end cap. You may wish to use a piece of tape to grip the strip. Use a 2.5mm hex key to remove
the screw, then remove the bottom cap. Slide the decorative strip down to access the two screws that secure
the upper end cap, then remove the top end cap.
2. Using a 2mm hex key, remove the 4 button head socket screws and split ring washers that secure the back
cover to the display module and remove the cover.
3. Remove the 2 screws that secure the hood latch receptacle to the upright and remove the receptacle.
4. Using a 2mm hex key, remove the screw that secures the wire cover to the side of the upright.
5. To remove the wire cover, slide the wire cover up about ½”, and then pull it straight back by grasping its back
edge.
6. Using a 3mm hex key, remove the 2 screws that secure the display module to the nut bar and pull the nut bar
up and out of the upright. Using a 3mm hex key, remove the screw that attaches the ground wire. Be careful
not to drop the star washers down into the upright.
7. Hold on to the upright, and using a 4mm hex key, remove the 2 screws in the holes in the lower side of the
upright . Remove the entire upright.
Top endcap
Upright
Mounting studs
Ground wire
Bracket casting
Decorative strip
Upright
Figure 5-2
Uprights and endcaps Bottom endcap
5-2
Re-installing the upright
1. To assist in reattaching the upright to the unit, there are four mounting studs on the bracket casting that
mate with four holes in the upright. Place the upright on the studs. Be careful not to pinch any wires be-
tween the unit and the upright.
2. Secure the upright to the unit by reinstalling the 2 screws in the holes inside the upright. Apply LOCTITETM
242 to the screws. Be careful not to drop the screws into the upright.
3. Attach ground wire to rail. Fasten the dispaly module to the upright with the two screws and nut bar re-
moved earlier.
4. Reinstall the wire cover. Take care to route the wires in the upright channels and not to pinch them with
the cover when securing with the screw.
5. Reinstall the hood latch receptacle with the two screws removed earlier.
6. Attach ground wire to rail. Fasten the display module to the upright with the two screws and nut bar re-
moved earlier.
7. Fasten the back panel to the display module with its 4 mounting screws.
8. Slide the decorative strip up and install the end caps.
5.3 Compartment Probe Repairs (Figure 5-3)

1. Using a 2.5mm hex key, remove the screw that secures the jack cable clip to the hood back wall.
2. Remove the 2 screws (2mm hex key) that secure the probe housing cover and remove it. The top screw
secures the probe shield, so that it can now be removed from the inside front of the probe housing.
3. Disconnect the electrical connectors for the temperature and humidity sensor (if installed) wires and re-
move the front of the probe housing.
Hood latch post

Probe shield
Probe housing cover
Probe housing
O-ring
Humidity sensor
Cylindrical spacer
Break plate
Jack cable clip

Figure 5-3
Compartment probe
5-3
Note: Some early units have temperature probes with jack connectors at the probe panel and should be
disconnected there.
4. Remove the 4 screws in the break plate and remove the plate.
5. To replace humidity sensor, pull it back out of the probe housing. Slide the wires out of the cylindrical
spacer. Place the O-ring over the tip of the new sensor, and gently push it back into the housing using
the cylindrical spacer until the O-ring seats. The sensor tip should be visible, but not up against its guard.
Check to ensure that the O-ring did not roll over the sensor flange during insertion.
Note: Always perform Humidifier Calibration after replacing the humidifier sensor.
6. To replace the temperature sensor, you must replace the entire probe housing.
7. When reassembling the probe housing make sure the groove in the break plate faces the probe housing
cover. Also check that the temperature sensor is oriented so that it is on top.
5.4 Lower Unit Repairs

5.4.1 Removing the chassis cover with the storage drawer in place (Fig. 5-8)
1. Slide the drawer all the way over in one direction, and use a 2.5 mm hex key to remove the 3 chassis
cover screws on one side.
2. Slide the drawer to the other side and remove the 3 remaining screws from the cover.
3. Remove the humidifier reservoir.
4. Remove the bottom 2 screws (2mm hex key) that secure the right end of the wire raceway cover.
5. Flex the raceway cover and carefully slide the cover panel forward until it drops off the back drawer slide.
6. Rotate the cover slightly and push it out the right side of the unit.
7. Remove the ground wire.
Mattress pad
Clear Plate
X-ray tray
Rotating bed
Translation deck
Tilt platform
Tilt release
Pan
Figure 5-4
Bed disassembly
5-4
5.4.2 Incubator fan/motor/optical sensor (Figure 5-5 and 5-6)
1. Remove the rotating bed, translation deck, tilt platform and pan.
2. Remove the fan, rubber adapter and fan seal from the top of the fan motor shaft.
3. Remove the chassis cover (see section 5.41).
4. Disconnect the motor leads.
5. Remove the 4 screws in the motor bracket and remove the motor assembly.
6. The motor isolators pop out of the holes in the bracket.
7. To replace the optical sensor, disconnect its connector, remove the screw from the boss in the chassis
that holds it in place, and remove the assembly.
Motor
Motor shaft
Motor isolators
Thermostat
Motor bracket
Figure 5-5
Fan motor
5.4.3 Cartridge heater replacement (Figures 5-6 and 6-9)
To remove the heater closest to the foot of the bed:
2. Remove the screw (4mm hex key) in the heatsink directly in front of the heater cartridge.
3. Disconnect the heater’s electrical connector.
4. Remove the retaining clip and slide the cartridge out of the heat sink.
Note: On early units, the heater cartridge screwed into a threaded hole in the heat sink. For these units you
must order kit 6600-0228-850 to replace both the heater cartridges and heat sink.
To remove the heater closest to the head of the bed:
1. Remove the rotating bed, translation deck, tilt platform and pan.
2. Remove the fan, rubber adapter and fan seal from the top of the fan motor shaft.
4. Disconnect the heater’s electrical connector, the thermostat connections and the heat sink probe connector.
5-5
Fan
Heat sink
Rubber adapter
Fan seal
Heater cartridge Heat sink gasket
Motor shaft
Side chassis cover

Chassis
Figure 5-6
Heat sink and fan
5. Remove the upper shroud.
6. Remove the 14 mounting screws that secure the heat sink. Remove the heatsink.
7. Remove the retaining clip and slide the cartridge out of the heat sink.
Note: On early units, the heater cartridge screwed into a threaded hole in the heat sink. For these units you
must order kit 6600-0228-850 to replace both the heater cartridges and heat sink.
8. To reassemble, seat the fan seal in the center bore of the heatsink and use it to align the fan shaft before
fully securing the heat sink with its mounting screws. It may be necessary to wet the motor shaft rubber
adapter to allow it to slide all the way onto the fan shaft and seat properly.
5.4.4 Elevating Base (Figures 5-4 and 5-7)
1. Run the elevating base to its top travel limit then switch off and unplug the unit.
2. Remove the mattress, bed and translation deck.
4. Disconnect the elevating base electrical connector at J-45 on the relay board, and tie a wire to it so you
can fish it back through during reassembly.
5. Connect the replacement elevating column to the relay board, switch the unit back on and using the foot
pedals fully extend the new column. Switch off and unplug the unit.
6. Using a 4mm hex key remove the 4 screws (at the bottom of the base- 2 in back and 2 in front) that se-
cure the lower shroud and slide it up past the speaker.
5-6
Main bracket casting
Lower shroud
Upper shroud
Column power cable

Elevating column
Outer column
Lower mounting plate
Castor
12mm screw
6mm screw
Elevating base
footswitch
Figure 5-7
Elevating base
7. Using 3mm hex key remove the 8 screws that secure the upper shroud and remove it.
8. Pull the base wire harness out from the bracket casting.
9. Lock the back castors and lay the unit down on its back (controller on the floor). Place blocks under the uprights
so the back castors are off the floor.
10. Using a 4mm hex key, remove the four socket head screws in the bottom of the elevating column that secure
the lower mounting plate to the column, and remove the mounting plate/leg assembly.
Note: Should the elevating column fail in the completely retracted position, the outer column will prevent access to
the 4 column mounting nuts. To remove the outer column, you must first remove the lower mounting plate and
slide the outer column out. This requires a T-30 Torx key (service tool number 6600-1204-400).
5-7
Wire raceway cover
Chassis cover
Chassis
Figure 5-8
Chassis bottom cover
11. Using a 13mm socket, remove the 4 nuts that secure the elevating column to the casting and remove the col-
umn.
Note: Should the elevating column fail in the completely retracted position, the outer column will prevent ac-
cess to the 4 column mounting nuts. To remove the outer column, you must first remove the lower mounting
plate and slide the outer column out. This requires a T-30 Torx key (service tool number 6600-1204-400).
12. To replace the column, reverse the assembly steps above. Check that the castors are still locked before lifting
the unit back into its upright position. If you are returning the old elevating column in it’s original packaging,
attach it to the relay board and run it down to it’s fully retracted position. Release the shipping locks.
Note: With the unit on its back, be sure the column power cable is pointing up before you attach the column.
5.4.5 Chassis Replacement (Figure 5-4, 5-5, 5-6, 5-8, and 6-11)
1. Remove the side doors, hood (see section 5.1), rotating bed, translation deck, tilt platform and pan.
2. Remove the bottom chassis cover, (see Section 5.41) and remove the two side chassis covers (3 mm hex key)
3. Disconnect the wiring harnesses.
4. Remove the two screws at the bottom corners that secure the probe panel to the enclosure (see 5.72)
WARNING w Be sure the front of the chassis is supported before removing the screws from the bracket to pre-
vent the chassis from falling.
5. While supporting the chassis, remove the 5 bolts on either side of the bracket casting that secure the chassis to
the bracket and remove the chassis.
6. Remove all the components from the old chassis (bed tilt; fan and motor; heatsink; humidifier; front hinge
covers, side panels, etc.) and install them on the new chassis.
5-8
5.4.6 Elevating Footswitch (Figure 5-7)
1. Run the bed up to the elevating base’s top travel limit. Unplug the unit.
2. Using a 4 mm hex key remove the 4 screws (at the bottom of the base- 2 in back and 2 in front) that se-
cure the lower shroud and slide it up past the speaker.
3. Make note of the switches’ electrical wire routing; the cable from the replacement switch must feed up
through the same slot.
4. Using a 4 mm hex key, remove the button head socket screws on either side of the foot pedal.
5. Disconnect the switch electrical connector and pull the pedal out. Discard old footswitch/pedal assembly.
6. Install new footswitch/pedal assembly. Make sure that you do not pinch the electrical wires.
5.4.7 Humidifier Repairs (Figures 5-8 and 5-9)
A design change was made to the humidifier assembly to make it easier to remove the screws during disassembly.
Units shipped since about March 2002 have this revised design. The earlier design can be identified by the button
head cap screws used in the assembly. The later design uses phillips head screws to make disassembly easier.
When working on the earlier design if you have difficulty with disassembly you may wish to replace the entire hu-
midifier assembly with the later design 6600-0245-850 . When disassembling the older design, we recommend that
you replace the old screws with the new screws listed below. You may also require the other parts listed below if
they are damaged during disassembly (see tips below).
The reservoir switch button was also redesigned to prevent it from jamming in the closed position. You should also
replace this button when working on an old style humidifier.
Qty. per
assy. Description Part Number
3 Screw, M3 X 8, phillips head, Teflon coated....................... 6600-1255-401
4 Screw, M3 X 10, phillips head, Teflon coated..................... 6600-1255-402
4 Screw, M3 X 12, phillips head.................................................... 6600-1255-403
2 Screw, M3 X 16, phillips head.................................................... 6600-1255-404
4 Spacer, .125 ID................................................................................. 6600-1779-500
1 Ramp block....................................................................................... 6600-1777-500
1 Heater mount................................................................................... 6600-1291-500
1 Button, reservoir switch.............................................................. 6600-1298-500
Tips for repairing an old style unit:

Some of the hex head screws may be difficult to remove. To minimize the chances of stripping the heads, be sure
that the 1.5 mm Allen key you are using is not worn, and is not a ball head style. If you strip the heads, you may
need to drill them out. If you drill out the heads, you may need to replace the ramp block and/or the heater mount
if you have difficulty in removing the body of the screw.
Disassembly
1. Remove the humidifier reservoir.
2. Remove the 6 screws that secure the wire raceway cover and remove the cover.
4. Disconnect the 3 electrical connectors.
5. Remove the 2 screws on either side of the heater assembly.
6. Remove the heater assembly.
5-9
7. Use a 2mm hex key to remove the 2 screws from the reservoir switch and remove the switch.
8. Remove the 4 screws that secure the top bracket. Back the bracket off, feeding the wire harnesses through as
you remove it.
9. Remove the top gasket, feeding the wire harnesses through as you remove it. The thermostat wire harness can
slide through the slots in the gasket.
10. Remove the 4 screws in the heater mount and remove the bottom bracket.
11. Remove the socket head cap screw next to the add water thermostat, then remove the bottom gasket, insulat-
ing cylinder, and protective insert.
12. Remove the 3 screws in the heater cartridge sheath.
13. To remove the heater cartridge, unscrew it from it’s threaded hole.
14. The thermostats can be replaced by removing the nuts securing them to the ramp block.
If either thermostat or the heater cartridge is being replaced, check all components (especially the plastic ones)
for signs of heat damage or corrosion. We recommend replacing the sheath when replacing the heater car-
tridge.
M3 x 12 Phillips head screw
(Attaches ground wire with two M3 x 16 Phillips head screw
star washers)
Reservoir switch
M3 x 10 socket Reservoir switch button

head cap screw
Star washer Top bracket
Spacer
M3 x 10 Phillips Top gasket

head coated screw
Add water T-stat

Heater cartridge
Safety T-stat
M3 x 10 Phillips head coated screw
Split ring washer Split ring washer

Heater mount
6-32 Hex nut
Ramp block Heater
cartridge
sheath
Silicone tube
Bottom gasket
Steam outlet Bottom bracket
Reservoir seal
Protective insert
Insulating cylinder
Figure 5-26
Humidifier parts
5-10
Reassembly
1. Screw the steam outlet in the threaded hole on the heater mount.
2. Slide the silicone tube on the steam outlet flush to the hex.
3. Screw the heater cartridge assembly into the heater mount, then back it off so the harness exits between
the two thermostat mounting holes.
4. Attach the heater sheath with the three M3 x 8 Phillips Teflon coated screws and split ring lock washers
to the bottom of the heater mount.
5. Place two M3 x 10 Phillips Teflon coated screws and split ring lock washers into the heater mount counter
bore holes next to the thermostat mounting holes.
6. Attach the two thermostats to the mounting block with the 6-32 hex nuts and split ring lock washers, being
careful not to position the thermostat wires over the mounting holes in the heater mount. The add water
thermostat has the micro-switch attached to the harness.
7. Attach the ramp block to the heater mount with the two screws placed in the counter bore holes above,
and with two additional M3 x 10 Phillips Teflon coated screws and split ring lock washers.
8. Place the protective insert inside the insulating cylinder. Slide the bottom gasket over the insulating cylin-
der then over the ramp block.
9. Align and slide the posts of the bottom bracket through the bottom gasket, then through the ramp block.
10. Install an M3 x 10 socket head cap screw and star washer through the hole in the heater mount next to
the add water thermostat. This screw grounds the bottom bracket so do not use a Teflon coated screw.
11. Route the heater and thermostat wire harnesses through the top gasket.
12. Install the top gasket and place the 4 0.125ID x 0.107L spacers into the gasket holes.
13. Route the heater and thermostat wire harnesses through the holes in the top bracket.
14. Install the reservoir switch button up through the bottom bracket and slide the switch actuator lever
through the button slot.
NOTE: Old style button installs down through the bracket.
15. Attach the reservoir switch to the top bracket using the two M3 x 16 Phillips screws, flat washers, and split
ring lock washers.
16. Align the top bracket with the mounting holes and install the four M3 x 12 Phillips screws and star wash-
ers through the 4 holes in the top bracket. Attach the ground wire to the screw closest to the switch, using
two star washers.
17. Dress the wire harnesses and install a cable tie.
18. Slide the reservoir seal into place.
19. When installing the humidifier, rotate the cylinder so the max line is visible.
5-11
5.5 Bed tilt brake shoe replacement (Figures 5-4 and 5-10)
1. Remove the mattress, clear plate, rotating bed and translation deck.
2. To release the tilt screw ball, squeeze the tilt release and slide open the finger pocket latch until you hear
the ball drop.
3. Release the tilt platform from the chassis by pushing the pivot pin tabs in on both sides, then lifting the tilt
platform out of the chassis.
4. Turn the tilt platform over and remove the 4 screws (2.5mm hex key) that secure the tilt assembly cover.
5. Remove the two plastic inserts. The long insert holds a positioning spring and the smaller ball insert holds
the screw ball in position.
6 Press back the brake lever to provide access to the brake pad, then use pliers or a thin 14mm open end
wrench to remove the nut to which the brake pad is fastened. Replace the brake pad assembly.
Tilt assembly cover
Brake lever
Brake pad Brake pad
Finger pocket latch
Long insert
Positioning spring
Ball insert
Tilt platform
Figure 5-10 Brake lever
Replacing the tilt brake
5.6 Castor Replacement (Figure 5-7)
The castors may be replaced with the unit upright or carefully placed on its back.
1. Lock all the other castors.
2. Lift the castor off the floor and use blocks to support the leg near the castor you are replacing.
3. Remove the screw on the side of the leg that holds the castor in its mounting hole. Remove the castor.
On older castors with a set screw on the side of the leg casting, remove the screw on the side of the leg
that holds the castor in its mounting hole. Remove the castor.
Note: The new style castor with a mounting plate has a different shaft diameter than the older castor and
will not fit on the older set screw style leg casting.
5-12
4. Line up the hole in the castor stem with the set screw hole in the leg and insert the castor. As you tighten
the screw the castor should be drawn into the leg.
On older castors, line up the hole in the castor stem with the set screw hole in the leg and insert the cas-
tor. Apply Loctite #242 to the screw. As you tighten the screw, the castor should be drawn into the leg.
Note: If you are replacing a castor hub cover, you must use a 1/8” drill to remove the old cover stem be-
fore snapping the new hub cover in place.
Back cover
Display driver board
EL display
Digital encoder
Membrane touch panel
LED display board
Module housing
Display bezel
Figure 5-11 Control knob

Display module
5.7 Controller and Display Module Procedures

5.7.1 Display module (Figure 5-11)
1. Using a 2mm hex key, remove the 4 button head socket screws and lock washers that secure the back
cover to the display module and remove the panel.
2. To remove the display driver board, first remove the 4 screws the hold the board to the standoffs, then
disconnect the electrical connectors.
3. To replace the digital encoder for the EL display, pull the control knob off the shaft, disconnect the electri-
cal connector, remove the nut that secures the encoder, and remove the encoder.
4. To remove the LED display board, disconnect the electrical connectors, then remove the 2 standoffs
(6mm wrench) that hold the board in place, and then the 2 nuts with hardware.
5. To remove the EL display, disconnect the electrical connectors, then remove the 2 nuts that hold the dis-
play in place. Be careful not to get finger prints on the display and be sure it is clean before replacing it.
5-13
6. The standoffs that hold the back cover also secure the bezel to the front of the module housing. Remove
the standoffs (6mm wrench) and remove the bezel. To replace the membrane switch panel, first discon-
nect its electrical connector and then peel it off the display module housing. Be careful to remove all
residue adhesive from the module before installing a new membrane panel. The membrane panel cannot
be repositioned once it has been applied without damaging it.
5.7.2 Probe panel (Figure 5-12 and 6-1)
Power switch
Figure 5-12
Probe panel
1. Using a 2.5 mm hex key, loosen the 2 screws in the keyhole slots and remove the 6 remaining screws
that secure the controller cover, then remove the cover. Disconnect the wire harnesses coming from the
probe panel.
2. Remove the 2 screws at the bottom corners that hold the probe panel to the enclosure.
3. Remove the probe panel assembly.
4. While tilting the panel enclosure forward, use a 3mm hex key to remove the 4 screws that hold the panel
frame in place. Add new jacks through the panel frame as appropriate.
Note: The power switch panel must be on the far left. The position of the remaining panels is not critical.
5.7.3 Controller Components (Figure 5-13)
Using a 2.5 mm hex key, loosen the 2 screws in the keyhole slots and remove the 6 remaining screws
that secure the controller cover, then remove the cover. Now you can access the electrical components
listed below.
Control Board
Slide the control board out about an inch and disconnect all the electrical connectors along its outside
edge, then remove the board.
Dipswitch configeration on replacement control boards:

Switch 1 must be ON
Switch 2 must be OFF
Switch 3 must be ON if servo humidifier is installed
Switches 4,5, 6 and 7 are unused and should be OFF
Switch 8 must be OFF
5-14
Battery
Card cage
Control board
Toroidal transformer
Power supply Relay board
Relay board retainer bracket
Solid state relay
Power outlets
Line filter
Power switch
Circuit breakers
Figure 5-13
Connection panel
Electronics enclosure
Note: Always perform System Calibration and Humidifier calibration after replacing the control board.
Relay Board
Remove the two M3 hex nuts that secure the relay board retainer bracket with a 5.5 mm socket, then pull
the board out a little and disconnect the electrical connectors on the outer edge. Then pull it out a little
more and disconnect the connectors at the bottom end of the board. Now the board can be pulled out
the rest of the way so the back connectors can be disconnected. You can now access the 4 fuses on the
board.
Note: Always perform Line Voltage Calibration after replacing the relay board.
Solid State Relay

To replace the solid state relay, disconnect the electrical connections, and using a 7mm wrench remove
the 2 nuts that secure it to the enclosure.
Power Supply
To access the power supply, disconnect the 50 pin ribbon cable that crosses in front of it. To remove the
power supply, use a 5.5mm nutdriver to remove the nuts that secure it.
Note: The fuses on the power supply cannot be replaced. If the fuses are open, there will be component
damage that necessitates replacing the entire power supply.
5-15
After installing the replacement power supply perform the following tests:
To verify the power supply outputs are correct measure the following voltages on one of the unused connec-
tors that feed power to the option boards. The voltages are not adjustable. If they are out of specification the
power supply must be replaced.
Signal Measure at Acceptable Range

5 Volts Pins 2 to 1 4.75 volts to 5.25 volts
12 volts Pins 3 to 1 10.80 volts to 13.20 volt
Battery
The battery snaps into a holder on the side of the card cage. It has two snap connectors at its top. When re-
placing the battery, its easier to first connect the terminals then push the battery into its holder.
Toroidal transformer

To replace the elevating base toroidal transformer:
1. Disconnect the wire harnesses connected to the relay board and remove the board.
2. Using an 1/2” open end wrench loosen transformer retaining bolt.
3. Remove both the toroidal transformer and the retaining bolt. Save the bolt for installing the replacement
transformer.
4. Disconnect the old transformer from it’s wire harness.
5. The replacement toroidal transformer comes with two 4” diameter rubber insulating washers that are
installed on both sides of the transformer like a sandwich, and a 4” diameter metal mounting washer that
is installed on the same side of the transformer as the head of the retaining bolt. To make aligning these
parts easier during installation, you may wish to use electrical tape to attach the 3 large washers to the
transformer.
6. Install the new transformer by passing the retaining bolt through the washers and transformer and into the
threaded hole in the side of the electrical enclosure. Turn the transformer so you can see the label on the
side transformer to orient the wire harness so it exits toward you, then finish tightening the retaining bolt.
7. Connect the transformer wire harness.
8. Reinstall the relay board and reconnect its wire harnesses.
Circuit breakers, Power switches and Power outlets
The circuit breakers, power switches and power outlets can all be more easily accessed by removing the con-
nection panel at the bottom of the enclosure by removing the 3 screws that secure it with a 2.5 mm hex key.
5.8 Servo Controlled Oxygen Service Procedures
5.8.1 Installing oxygen sensors (Figure 5-14)

1. Slide the drawer to one side and using a 3mm hex key, loosen the captive screws in the chassis cover sensor
housing door and swing the door down to access the sensor housing.
2. Using a 3mm hex key, loosen the two M4 socket head screws that secure the sensor housing cover, and re-
move the cover.
3. Remove the old oxygen sensors. Replace with two new sensors (6600-0120-850).
Note: the date on the sensor is a discard date; the sensor should be removed from service on this date. All sen-
sors are shipped from Ohmeda at least 12 months prior to this date; sensors should be installed immediately to
ensure maximum operating life.
5-16
Oxygen
sensor
Sensor housing cover

Captive screw Sensor

housing door
Figure 5-14 Chassis cover
Installing sensors
4. Reinstall the sensor housing cover and close and secure the door in the chassis cover.
5. Perform the Pre-use Checkout.
5.8.2 Replacing the vent screen
1. Remove rotating mattress tray, tilt platform and upper pan.
2. Remove the vent cover by turning it counter clockwise.
3. Remove and discard the ring shaped vent filter screen from the chassis vent.
4. Install a new vent screen and reinstall the vent cover.
5. Perform the Pre-use Checkout.
5.8.3 Sensor housing repairs (Figure 5-15)
Sensor housing boards, calibration fan assembly, and sensor plug assembly.
1. Slide the drawer to one side and using a 3mm hex key, loosen the captive screws in the chassis cover
sensor housing door and swing the door down to access the sensor housing.
2. Using a 3mm hex key, loosen the two M4 socket head screws that secure the sensor housing cover, and
remove the cover.
3. To replace the half of the PC board inside the sensor housing cover, use 2.5mm hex key to remove the 2
M4 button head screws that secure it to the cover.
4. To replace the half of the PC board inside the sensor housing, disconnect from the wire harness and
remove the single M4 button head screw that holds it to the housing. Perform the Pre-use Checkout.
5. To replace the calibration fan, disconnect its electrical connector and remove the 4 self tapping screws
that secure it to the sensor housing. Install replacement fan so flow arrow on side points up into chassis.
Perform the Pre-use Checkout.
6. To replace sensor housing plug assembly, disconnect it from the sensor cable, and use a 7/16” open
wrench to unscrew it from the housing, then disconnect its other electrical connector. In addition to taking
static sensitive precautions, take care not to touch the sensor portion of the assembly with your fingers to
avoid contaminating it. After you replace the plug assembly, perform the Pre-use Checkout.
5-17

Calibration fan
Sensor plug assembly
Black hoses
PC board
White hose
Figure 5-15
Sensor housing

Calibration valve
1. Slide drawer to one side and remove three M4 screws that secure bottom cover to chassis.
2. Remove the humidifier reservoir by pulling forward from bottom. A sheet metal ground strap is located behind
the reservoir. Remove the M3 screw that secures the strap to the bottom cover. Slide drawer to other side and
remove remaining three M4 screws that secure bottom cover to chassis. Remove the cover by sliding out to-
ward the right side of the unit.
3. Disconnect the ground cable from bottom cover. The ground cable is secured to a 4mm stud in the bottom
cover with a nut and two internal tooth lock washers.
4. Disconnect the cooling fan cable.
5. Use a 2.5mm hex key to remove the M3 screw that secures the center of the sensor housing to the chassis. See
figure 5-15.
6. Use a 10mm nut driver to remove the two stand-off fasteners that secure the sensor housing to the chassis.
7. Disconnect tubing from chassis and heat-sink vent fittings.
8. Disconnect all harnesses from sensor housing, and remove sensor housing from unit.
9. Remove the two M4 flat head screws that secure the calibration valve to the sensor housing, and remove
calibration valve assembly.
10. Install new calibration valve assembly. Connect the black wire to the - terminal and the red to the + terminal.
11. Perform the Pre-use Checkout and Leak Check.
5.8.4 Valve housing repairs

Regulator assembly
1. Using a 3mm hex key, remove the 4 screws that secure the valve housing bottom cover and remove the cover.
2. Disconnect the tubing from the straight push-in fitting on the regulator assembly.
5-18
Regulator assembly
Supply valve
Manifold
Figure 5-16
Valve housing
3. Using two adjustable wrenches, turn the 14mm hex nut on the inside of the housing while holding the hex
on the regulator on the outside of the housing to loosen the assembly. Remove the regulator assembly.
4. To replace the regulator inlet filter, use a wrench to remove the elbow fitting, then turn the filter fitting off
the regulator. Before installing a new filter, make sure all old PTFE tape remnants are removed and new
tape is applied.
5. When installing the new regulator assembly, be sure to replace the M14 lock washer under the 14mm
hex nut. Hold the regulator so that when it is installed the oxygen supply fitting points straight down at the
floor. Perform the Pre-use Checkout.
Supply valves
1. Remove the regulator assembly as described in steps 1 through 3 above.
2. Disconnect the supply valves electrical connector.
3. Use a pair of pliers to turn the valve out of the manifold block.
4. When installing a new valve, finger tighten it into the manifold. Perform the Pre-use Checkout Supply
Valve Leak Test.
5.8.5 Servo O2 Board Repairs
1. Use a 2.5 mm hex key to loosen the 2 screws in the keyhole slots and remove the 6 remaining screws
that secure the electrical enclosure cover, then remove the cover.
2. The Servo O2 Board is located in the second slot of the option card cage. The 485 data cable, sensor
housing cable, calibration cable and cooling fan cable are attached to it. The board can be slid part way
out of its guide to access it’s connectors or to replace the U6 EPROM. Perform Pre-use Checkout.
5-19
5-20
6.1 Exploded Views
6.1.1 Probe Housing, Display Module, and Electrical Enclosure
1 4
2 3
6
7
5
5
10
9
11
8
13
12
1. Screw, M4 x 8 Socket Head........................... 6600-0707-408

2. Washer, M4 Split Ring................................... 6600-0713-403
3. Washer, M4 Flat............................................. 6600-0712-403
4. Retaining Frame............................................ 6600-1288-500
5. Patient Probe Connector Plate...................... 6600-1287-502
Patient Probe Label*...................................... 6600-2325-102
6. Compartment Air Probe Connector Plate...... 6600-1287-506
Compartment Air Probe Label*...................... 6600-2325-109
Strain relief nut............................................... 6600-0884-400
7. Scale Wire Harness....................................... 6600-0822-700
Scale connector plate.................................... 6600-1287-504
Scale label..................................................... 6600-2325-104
8. Blank Connector Plate................................... 6600-1287-501
Blank Label.................................................... 6600-2325-101
9. Patient Probe 1 Panel Harness...................... 6600-0716-701
10. Patient Probe 2 Panel Harness...................... 6600-0716-702
11. Probe Panel Housing..................................... 6600-1290-500
12. Rocker Switch................................................ 6600-1216-600
Power Switch Wire Harness.......................... 6600-0707-700
13. Switch Mounting Plate................................... 6600-1844-500
Switch Plate Label*........................................ 6600-2325-108
*See labels near the end of this section.
Figure 6-1
Probe Panel Assembly
6-1
1. Rear Cover..................................................... 6600-1134-500

2. Screw, M3 x 8 Button Head........................... 6600-0706-405
3. Washer, M3 Spit Ring.................................... 6600-0713-402
4. Washer, M3 Flat............................................. 6600-0712-402
5. Standoff, M3 x 2.25”....................................... 6600-1070-400
6. PCA Display Driver........................................ 6600-0213-850
7. Standoff, M3 x 2.0”......................................... 6600-1068-400
8. EL Display Harness....................................... 6600-0725-700
9. Display Cage.................................................. 6600-0222-850
10. Round Spacer................................................ 6600-1191-400
11. Rotary Encoder Switch
(includes cable, lockwasher, and nut)............ 6600-1026-600
12. ESD Cage*..................................................... 6600-1133-500
13. Nut Plate........................................................ 6600-1276-500
14. Plate............................................................... 6600-1771-500
15. Touch Panel Assembly.................................. 6600-1254-600
16. Screw, M2.5 x 8 Socket Head........................ 6600-0715-403
17. Alarm Lens..................................................... 6600-1132-500
18. Right (east) Seal............................................ 6600-1736-501
19. Control knob................................................... 6600-1480-500
20. Power Fail Lens............................................. 6600-1065-400
21. Display Bezel................................................. 6600-1131-500
22. Left (west) Seal.............................................. 6600-1736-502
23. Light Pipe....................................................... 6600-1066-400
24. Washer, M4 Flat............................................. 6600-0712-403
25. Washer, M4 Spilt ring..................................... 6600-0713-403
26. Screw, M4 x 10 Socket Head......................... 6600-0707-409
27. Nut, M3.......................................................... 6600-0711-403
28. PCA LED........................................................ 6600-0215-850
29. LED Display Harness..................................... 6600-0739-700
30. Washer, M3 Internal lock............................... 6600-0713-431
*When replacing, must also order touch panel item 15.
6-2
2
30
5
1
2
30
7
6 3
4
5
3
8
7 10
11
13
29 9 12
28
27 16
10 4 14
4 3 3
15 17 18
26 25
23
24
20 19
22
21
Figure 6-2
Display Module
6-3
1. RS232 blank plate.......................................... 6600-1752-500

2. Cable twist lock.............................................. 6600-1197-600
3. Card cage...................................................... 6600-1347-500
4. Battery*.......................................................... 6600-1024-600
Battery adapter harness@.............................. 6600-0617-700
5. Relay board bracket....................................... 6600-1166-500
6. Relay board.................................................... 6600-0214-850
120 V 2 amp fuse (relay brd. 10 or higher).... 6600-0877-600
230 V 1 amp fuse (relay brd. 10 or higher).... 6600-0882-600
3.5 amp fuse (relay brd. 10 or higher)............ 6600-0878-600
Interface board@ (relay brd. 9 or lower).......... 6600-0260-850
120V 2 amp fuse@....................................... 6600-1324-602
230V 1 amp fuse@....................................... 6600-1324-601
7. E-base toroidal transformer........................... 6600-0746-700
8. Screw, 5/16-18 x 2 ½..................................... 6600-1111-400
9. Solid state relay............................................. 6600-1003-600
10. Screw, M6 x 16.............................................. 6600-0707-421
11. Star washer, M6 internal tooth....................... 6600-0713-434 34
12. Flat washer. M6.............................................. 6600-0712-405 35
13. Star washer, M6 external tooth...................... 6600-0713-445
14. Wire shield@................................................... 6600-1798-500
15. Bed heater isolation transformer@.................. 6600-0815-700
16. Power switch (115V)...................................... 6600-1014-602
Power switch (230V)...................................... 6600-1014-601
17. Line filter........................................................ 6600-1006-600
18. Single plug guard
U.S., U.K., Italian, Swiss, Australian (short)... 6600-1701-500
C.E. cord (long).............................................. 6600-1857-500
19. Accessories plug guard.................................. 6600-1711-500
20. Flat washer, M4.............................................. 6600-0712-403
21. Lock washer, M4 internal tooth...................... 6600-0713-432
22. Screw, M4 x 8................................................ 6600-0706-408
23. Washer, color code........................................ 6600-0338-400
24. Plug ground.................................................... 6600-0337-400
25. Power outlet................................................... 6600-0583-600
26. Connection panel........................................... 6600-1746-500
27. Circuit breaker................................................ 6600-0562-603
28. Nut, M6.......................................................... 6600-0340-400
29. Lock washer................................................... 6600-0339-400
30. Electrical enclosure........................................ 6600-1346-500
31. Card tension rack (bottom)............................ 6600-1064-400
32. Control board................................................. 6600-0212-850
33. Card guide (top)............................................. 6600-1183-400
34. Hex nut, M5.................................................... 6600-0711-408
35. Lock washer, M5............................................ 6600-0713-444
36. Card guide (rear)............................................ 6600-1105-400
37. Board retaining bracket.................................. 6600-1822-500
Parts not shown
Enclosure door............................................... 6600-1349-500
Door hardware-
Screw, SEMS M4 x 10 btn hd skt................... 6600-0908-401
*Battery is a 7 cell, 8.4v Nickel Metal Hydride battery.
@
Not present on all units.

6-4
22
21
1 2
32 5
36 33
7
8
31
36
31
30 37
27 9
28
29
10
11
26
23 12
24
16 13
25
17
15
14
18
20
21 19
22
Figure 6-3
Electrical enclosure
6.1.2 Bed and side doors
6-5
1. Power supply*................................................ 6600-0221-850

Mounting hardware-
Spacer, M3 x 8............................................... 6600-1192-400
Star washer, M3............................................. 6600-0713-442
Nut, M3.......................................................... 6600-0711-403
2. Nut, M3.......................................................... 6600-0711-403
3. Star washer, M3............................................. 6600-0713-442
4. Nut, M4.......................................................... 6600-0711-407
5. Split ring washer, M4...................................... 6600-0713-403
6. Washer, M4.................................................... 6600-0712-403
7. Humidifier isolation transformer..................... 6600-1328-600
8. Spacer, M3 x 18............................................. 6600-1192-400
9. Screw, M6 skt. hd........................................... 6600-0707-420
10. Lockwasher, M6 int. tooth.............................. 6600-0713-434
11. Mounting bracket........................................... 6600-1587-500
12. Washer. M4.................................................... 0402-1133-300
13. Nylon lock nut, M4......................................... 6600-0714-402
14. Lockwasher, M3 ext. tooth............................. 6600-0713-442
15. Nylon lock nut, M3......................................... 6600-0714-401
16. Wire harness. ISO transformer...................... 6600-1526-700
17. Screw, M4 x 6................................................ 6600-0706-407
18. Lockwasher, M4 int. tooth.............................. 6600-0713-432
19. Cable twist lock.............................................. 6600-1197-600
20. RS232 chassis............................................... 6600-1479-500
21. Screw lock, female......................................... 6600-0673-400
22. Retaining clip................................................. 6600-0672-400
23. Wire harness (with 9 pin D connrctor)............ 6600-1531-700
24. RS232 PC board............................................ 6600-0243-702
25. Wire harness (connects to Control PCB)....... 6600-1530-700
*The fuses on the power supply cannot be replaced. If the fuses are open there
will be component damage that necessitates replacing the entire power
supply.
6-6
18
11
8
3
10
9
12
7
6
45
2 3
13 15 14
20
16
17
12 19
20
22
21
23
J31
24
1
J30
1
25
17, 18, & 12
Figure 6-4
Humidifier Transformer and RS232 option
6-7
14
1. Mattress..................................................................................6600-1116-500 1
36
10
11 15
16
2
17
18
2. Plate..........................................................................................6600-1365-500 3
19
3. Mattress Tray Support.....................................................6600-1353-500
4. Translation Deck.................................................................6600-1352-500 20
5. Tape (5.4 in.).........................................................................6600-1758-502
6. Latch Cover...........................................................................6600-1364-500
7. Locking Latch.......................................................................6600-1363-500 13
8. Spring.......................................................................................6600-1079-400
9. Screw M4*..............................................................................6600-0706-409
10. Washer, M4 split ring*......................................................6600-0713-403
11. Washer, M4 flat*.................................................................6600-0712-403
12. Tape (19.3 in.)........................................................................6600-1758-501
13. X-ray Tray .............................................................................6600-1334-500 4
14. Tilt Ball and Screw Assembly........................................6600-0814-700
15. Cover........................................................................................6600-1329-500 37
16. Top Plate.................................................................................6600-1328-500 12
17. Nut.............................................................................................6600-1330-500 5
18. Plate..........................................................................................6600-1457-500 37
19. Stop...........................................................................................6600-1366-500 6
20. O-ring.......................................................................................6600-1080-400 11
21. Tilt platform*.........................................................................6600-1313-500 10 8 7
22. Washer*..................................................................................0202-4520-340 9
23. Spring*.....................................................................................6600-1009-400
24. Brake bracket*.....................................................................6600-1225-500
25. Brake pad assembly*.......................................................6600-0853-700
26. Knob*.......................................................................................6600-1158-500
27. Cover*......................................................................................6600-1327-500
28. Slide*........................................................................................6600-1227-500
29. Spring*.....................................................................................6600-1083-400
30. Ball bearing*.........................................................................6600-1228-500 21
31. Pin*@.........................................................................................6600-2023-500
32. Pin retaining clip*@. ...........................................................6600-0240-400
33. Plunger*..................................................................................6600-1325-500
34. Spring*.....................................................................................6600-1043-400
35. Pan............................................................................................6600-1168-500
36. Screw, M4...............................................................................6600-0706-407
37. Rivet, small............................................................................6600-1078-400
38. Rivet, large.............................................................................6600-1203-400
39. Washer, brake*....................................................................6600-1335-500
Parts not shown
Tilt platform assembly (includes all items with *).........6600-0771-700
@New pin and retaining clip replaces earlier roll pin and fits platform without modifiying the hole.
35
6-8
9
22 23
39
24
25
26
9
10
11
27
28
29
30
12
31
37
34
This label no longer re-

33 quired. 38
32
Figure 6-4
Bed
6-9
17
14
17 14
LEFT DOOR RIGHT DOOR

1. Door with porthole cutouts .......................... 6600-1807-500
@
2. Inner wall........................................................ 6600-1792-500

3. Porthole seal.................................................. 6600-1249-500
4. Wall hinge snap............................................. 6600-1436-500
5. Side wall hinge............................................... 6600-1149-500
6. Side wall hinge mask label............................. 6600-2321-100
7. Side wall inside latch cover............................ 6600-1826-500
8. Porthole hinge bottom.................................... 6600-1239-500
9. Side wall latch................................................ 6600-1403-500
10. Screw, M2.9 x 9.5.......................................... 6600-0709-409
11. Side wall latch spring..................................... 6600-1405-500
12. Side wall latch cover...................................... 6600-1404-500
13. Wall hinge snap post...................................... 6600-1429-500
14. Porthole hinge right (East) spring*................. 6600-1026-400
15. Porthole middle hinge.................................... 6600-1240-500
16. Hinge pin........................................................ 6600-1041-400
17. Porthole hinge left (west) spring*................... 6600-1040-400
18. Flat washer.................................................... 6600-0712-403
19. Spit ring lock washer, M4............................... 6600-0713-403
20. Screw, M4 x 16.............................................. 6600-0706-411
21. Porthole hinge cover...................................... 6600-1242-500
22. Porthole door................................................. 6600-1238-500
23. Porthole latch cover*...................................... 6600-1246-500
24. Porthole latch spring...................................... 6600-1245-500
25. O-ring............................................................. 6600-1049-400
26. Porthole latch base*....................................... 6600-1244-500
27. Delrin washer................................................. 6600-1050-400
28. Screw, M2.9................................................... 6600-0709-407
29. Porthole latch spacer..................................... 6600-1257-500
30. Screw, M4 x 12.............................................. 6600-0706-410
31. Porthole Latch Assembly (Includes 23-28).... 6600-0738-700
32. Ohemeda logo label@(see section 6.3).......... 6600-2384-101
33. Giraffe logo label@(see section 6.3)............... 6600-2382-101
34. Iris frame........................................................ 6600-0696-500
35. Iris ring........................................................... 6600-0464-700
36. Iris gasket....................................................... 6600-0699-500
* Use Vac Kote (6700-0092-200) sparingly on the porthole door springs (items 14 & 16)
and on the surfaces where the door latch pieces (items 23 & 26) slide together.
@ Order items #32 and 33 when ordering item #1.
6-10
11
9
1
18 19 30
10 12
29
31
3
33 4
5
28 6
24 8
23
26 27 17
25
16
22
13
15 32
20
21 19 18
14
34
36
35
Figure 6-5
Side Door (East/west)
1. Ventilator slot grommet.................................. 6600-1231-500

6-11
1
13
15
6
3
4 7
4
3
12
14
11 10
9 8
2. Corner grommet............................................. 6600-1248-500

3. Screw, M4 x 16 Bt. Hd................................... 6600-0706-411
4. Hinged screw cover, small............................. 6600-1206-402
5. Door latch receiver......................................... 6600-1819-500
6. Door latch label.............................................. 6600-2423-100
7. Corner bracket............................................... 6600-1939-500
8. Flip Door kit
(includes items 3,4 and 9).............................. 6600-0119-850
9. Flip door bumper............................................ 6600-1580-500
10. Mask label...................................................... 6600-2424-100
11. Inner wall bumper.......................................... 6600-1485-500
12. Screw, M4.2 x 19 Pn. Hd............................... 6600-0709-404
13. Corner bracket nut......................................... 6600-1940-500
14. Hinged screw cover, medium......................... 6600-1206-401
15. Hinged screw cover, large.............................. 6600-1206-403
Figure 6-7
Flip door, corner brackets and grommets
6.1.3 Hood & Compartment Air Probe
6-12
1. Compartment air probe ......................... 6600-1512-700
@
Probe harness cable@............................. 6600-1513-700

2. O-ring....................................................... 6600-0540-400
1 7 8
2 3 4 9 9 10 11
5 6
17
12
13 14
3. Humidity sensor assembly*..................... 6600-0784-700

Plug (no humidity sensor installed).......... 6600-1476-500 16
4. Retainer................................................... 6600-1475-500
15
5. Break plate.............................................. 6600-1473-500
6. Screw, M3 x 6 button hd.......................... 6600-0706-406
7. Probe shield............................................. 6600-1864-500
8. Back plate................................................ 6600-1474-500
9. Flat washer, M3....................................... 6600-0712-402
10. Split ring lock washer............................... 6600-0713-402
11. Screw, M3 x 25 button hd....................... 6600-0706-450
12. Screw, M4 x 16 button hd........................ 6600-0706-411
13. Cable clamp............................................. 6600-0144-400
14. Lock nut, M4............................................ 6600-0714-402
15. Hinge snap.............................................. 6600-1436-500
16. Hinge post............................................... 6600-1429-500
17. Hood latch kit........................................... 6600-0231-850
Parts not shown
Humidifier Calibration Kit*........................ 6600-0048-850
Hood replacement kit (includes hood,
4 each of items 15 &16, 10 each of
item 14, 2 each of item 4 and 4 each of
item 15 shown on previous page,and labels)
Ventilator slot & porthole......................... 6600-0232-850
Ventilator slot & iris porthole.................... 6600-0270-850
Ventilator slot & ventilator slot................. 6600-0269-850
* Unit must be recalibrated using Humidifier Calibration Kit whenever sensor is replaced.
@ For earlier units with a compartment air probe cable that disconnected at the probe panel, order service kit 6600-0241-850.
Figure 6-8
Compartment Air Probe
6.1.4 Chassis
6-13
1. Fan................................................................. 6600-1738-500
2. Fan hub.......................................................... 6600-1440-500
3. Fan seal......................................................... 6600-1557-500
4. I.V. Pole Filler................................................. 6600-1726-500
5. Hinge cover.................................................... 6600-1802-500
6. Tab washer.................................................... 6600-1801-500
7. Lock washer, split ring M5............................. 6600-0713-404
8. Screw, M5 x 20, Skt. Hd................................ 6600-0707-417
9. Washer, M4.................................................... 6600-0712-403
10. Lock washer, Split ring, M4............................ 6600-0713-403
11. Screw, M4 x 25 Btn. Hd................................. 6600-0706-413
12. Blank label..................................................... 6600-2410-100
13. Screw, M8 x 16 Skt. Hd................................. 6600-0707-427
14. Lock washer, split ring M8............................. 6600-0713-406
15. Tie down cylinder........................................... 6600-1795-500
16. Screw, 8 - 32 x 7/8, Phillips............................ 0140-6527-114
17. Washer, .193ID x .687 OD x .032................. 0402-0739-300
18. Well nut, neoprene......................................... 6600-1218-400
19. Screw, M5 x 25.............................................. 6600-0707-418
20. Spit ring lock washer, M5............................... 6600-0713-404
21. Flat washer, M5............................................. 6600-0712-409
22. Bushing.......................................................... 6600-1434-500
23. Silicon washer................................................ 6600-1778-500
24. Screw, M4 x 8................................................ 6600-0707-408
25. Split ring lock washer, M4.............................. 6600-0713-403
26. Flat washer, M4............................................. 6600-0712-403
27. Wire routing clip............................................. 6600-1197-600
28. Socket plug.................................................... 6600-1214-400
29. Jam nut.......................................................... 6600-1216-400
30. Incubator heater and harness assembly........ 6600-1041-700
31. Retaining clip................................................. 6600-1211-500
32. Heat sink gasket............................................ 6600-0300-300
33. Heat sink........................................................ 6600-1858-500
34. Heat sink probe.............................................. 6600-0226-850
35. Thermostat..................................................... 6600-1019-600
36. Screw, M5 Bt, Hd........................................... 6600-0706-418
37. Star washer, M5............................................. 6600-0713-433
38. Seal washer................................................... 6600-1872-500
39. Chassis (order 2pcs. item 12)........................ 6600-0278-850
Figure 6-8
Upper chassis and heat sink
6-14
1
2 4
3
6 7 8
15
9
12 10
11
24
12 25
19 26
20
21 27
22
16 23
17
14 18
13 29
28 39
32
30
34
36
35
31 37
33
38
28
1. Screw, M4 x 10.............................................. 6600-0706-409
Screw, M4 x6 (for Servo O2 cutout)............... 6600-0707-407
2. Split ring lock washer..................................... 6600-0713-403
3. Washer, M4.................................................... 6600-0712-403
6-15
4. Chassis cover................................................ 6600-1888-500

5. Fan motor....................................................... 6600-1057-600
6. Fan motor bracket.......................................... 6600-1162-500
7.. Screw, M4 shoulder....................................... 6600-1051-400
8. Flat washer, M5............................................. 6600-0712-409
9. Motor mount................................................... 6600-1000-400
10. Star washer, M3, Int....................................... 6600-0713-431
11. Screw, M3 x 6................................................ 6600-0707-401
12. Left door hinge button.................................... 6600-1285-500
13. Left hinge pin................................................. 6600-1284-500
14. Chassis side panel......................................... 6600-0131-850
15. Screw, shoulder............................................. 6600-1033-400
16. Flat washer, M5............................................. 6600-0712-404
17. Spring............................................................. 6600-1299-500
18. Spring clip...................................................... 6600-1300-500
19. Humidifier sound damper............................... 6600-1494-500
20. Wire raceway cover....................................... 6600-1303-500
21. Filter (10 pcs)................................................ 6600-0207-850
22. Filter cover assy. (includes knob & washer)... 6600-1533-700
23. Knob............................................................... 6600-0894-400
Push washer.................................................. 6600-0895-400
24. Screw, M3 x 6 button head............................ 6600-0706-406
25. Flat washer, M3............................................. 6600-0712-402
26. Humidifier spacer........................................... 6600-1814-500
27. Right door hinge button.................................. 6600-1853-500
28. Hood hinge, front (south)............................... 6600-1817-500
Hinge snap..................................................... 6600-1436-500
Hinge post...................................................... 6600-1429-500
Hinge mask label........................................... 6600-2670-100
29. Washer........................................................... 6600-0860-400
30. Right hinge pin............................................... 6600-1803-500
31. Bed pivot block............................................... 6600-1326-500
32. Screw, M4 x 20.............................................. 6600-0707-412
33. Air flow sensor (includes wire harness)......... 6600-0820-700
34. Sensor holder................................................. 6600-1435-500
35. Sensor gasket................................................ 6600-1437-500
36. Screw, M2.9 x 6.5.......................................... 6600-0709-405
38. Screw, M3 x 6................................................ 6600-0707-401
39. E-clip.............................................................. 6600-1045-400
40. Washer........................................................... 6600-1100-400
41. Door spring.................................................... 6600-1044-400
42. Pin stop.......................................................... 6600-1730-500
43. Screw, M5 x 12.............................................. 6600-0706-418
44. Lock washer, splitring M5.............................. 6600-0713-403
45. Hood hinge, rear (north)................................. 6600-1816-500
Figure 6-9
Lower chassis
6-16
1
2
3
4
12
7
6 8
9
10
11 14
13
43 45
44
8
38
37 33
25 32
36
39
3 15
41 31 2 16
42 35 17
40 34 19 18
30
24
25 24
10 20
26 24 25 21
14
28 25
29 22
10
25 23
27
6.1.5 Humidifier
1. Flat washer, M3 x 3.2, ID .5........................... 6600-0712-402
2. Split ring lock washer, M3 x 3.1, ID .8............ 6600-0713-402
3. Screw, M3 x 16 Cheese head Phillips............ 6600-1255-404
6-17
4. Reservoir switch (included in item 21)
5. Button, reservoir switch.................................. 6600-1298-500
6. Top humidifier gasket..................................... 6600-1293-500

7. Heater mount................................................. 6600-1291-500
8. Screw, M3 x 8 Cheese head Phillips,
teflon coated.................................................. 6600-1255-401
9. Ramp block.................................................... 6600-1777-500
10. Humidifier gasket bottom............................... 6600-1294-500
11. Protective insert............................................. 6600-1714-500
12. Reservoir seal................................................ 6600-1495-500
13. Insulating cylinder.......................................... 6600-1182-500
14. Bottom bracket............................................... 6600-1181-500
15. Steam outlet................................................... 6600-1296-500
16. Silicone tube.................................................. 6600-1780-500
17. Heater sheath*............................................... 6600-1292-500
18. Nut, hex 6 -32................................................ 0144-3324-113
19. Split ring lock washer, #6............................... 6600-0345-400
20. Safety thermostat assembly........................... 6600-0225-850
21. Add water thermostat assembly
(includes item 4)............................................. 6600-0803-700
22. Heater cartridge assembly*............................ 6600-0224-850
23. Spacer, .125 ID.............................................. 6600-1779-500
24. Humidifier top bracket.................................... 6600-1295-500
25. Star washer, M3 x 3.2 ID................................ 6600-0713-442
26. Screw, M3 x 12 Cheese head Phillips............ 6600-1255-403
27. Humidifier reservoir........................................ 6600-0216-850
Reservoir bottom............................................ 6600-1493-500
Reservoir lid................................................... 6600-1492-500
28. Screw, M3 x 10 skt. hd................................... 6600-0707-403
29. Screw, M3 x 10 Cheese hd.
Phillips Teflon coated..................................... 6600-1255-402
Parts not shown
Humidifier heater kit
(includes all parts above except reservoir)........... 6600-0245-850
* Always replace item 17 when replacing item 22.
Figure 6-10
6.1.6 Elevating base
6-18
3
26 2
1
4
25
5
24
28
23
22
21 29
20 2
7
19
18
8,2
17 9
16 10
15
14 11
12
NOTE: Due to design changes, see

13 replacing the humidifier heater in
Repair Procedures before ordering parts.
27
1. Main bracket.................................................. 6600-1183-500

2. Flat washer.................................................... 6600-0712-406
6-19
3. Lock nut, M8 x 1.25........................................ 6600-0714-405 32

4. Inner shroud................................................... 6600-1489-500 33
5. Leg (new)....................................................... 6600-1599-500
34
6. Leg (old)......................................................... 6600-1323-500
7. E-base footswitch assembly (new)................ 6600-0285-850
8. E-base footswitch assembly (old)*................. obsolete
9. Lock nut, M4 x .7............................................ 6600-0714-402
10. Speaker.......................................................... 6600-1168-600 31
11. Caster, all (new)............................................. 6600-0890-400
12. Caster, front (old)........................................... 6600-1039-401
13. Screw, M4 socket head.................................. 6600-0706-409
14. Screw, M8 x 16 Btn. Hd. skt. (new)................ 6600-0706-435
15. Lockwasher, M8 (new)................................... 6600-0712-406
16. Speaker bracket............................................. 6600-1462-500
17. Screw, M12 socket head................................ 6600-0706-449
18. Lock washer M12........................................... 6600-0713-408
19. Screw, M6...................................................... 6600-1117-402
21. Star washer.................................................... 6600-0713-445
22. Screw, M6 x 12 button head.......................... 6600-0706-427
23. Cone point set screw, M6 (old)@.................... 6600-0715-405
24. Mounting plate............................................... 6600-1186-500
25. Elevating column............................................ 6600-0753-701
26. Washer........................................................... 6600-0712-405
27. Screw, M6...................................................... 6600-0706-427
28. External star washer...................................... 6600-0713-443
29. Flat washer.................................................... 6600-0712-403
30. Clamp, 5/16.................................................... 0208-0335-300
31. Outer shroud.................................................. 6600-1324-500
32. Screw, M5...................................................... 6600-0706-420
33. Split ring lock washer..................................... 6600-0713-404
34. Flat washer.................................................... 6600-0712-409
35. Caster with shield, rear (old).......................... 6600-1039-402
36. Caster cap...................................................... 6600-1600-500
37. Wire routing clip............................................. 6600-0866-600
Parts not shown
Blue plastic connector clip for footswitch....... 6600-1163-600
* If you unit is still equipped with these parts, contact customer service for new style
footswitch kit.
@
Apply Loctite #242
6.1.7 Hood latch, wire covers and uprights
1. Hood latch kit........................................... 6600-0231-850
2. Hood latch receptacle.............................. 6600-1825-500
3. Screw, M4 x 16L, Fl. Hd. Skt................... 6600-0715-413
6-20
29
28
13 2
3 23
6
35
8
4
27
20 26
12
16
25
9
37
10
18 13
17 16 21
20 20 20
19 27 11
7 14
15
21
22
Figure 6-12 11
Base and elevating column 14
15
6-21
4. Right (east) wire cover............................. 6600-0918-700
SEE
SEE DETAIL A
6
7
4
3
2
DETAIL A
SCALE 1/2
6 3
7
2
5
5. Left (west) wire cover.............................. 6600-0919-700

6. Screw, M3 x 10L, Bt. Hd.......................... 6600-0706-401
7. Star washer............................................. 6600-0713-431
Figure 6-13
Hood latch and wire covers
1. End cap, top left (West) .......................... 6600-1799-500
2. End cap,top right (East)........................... 6600-1800-500
3. Speed nut................................................ 0402-2003-300
4. Screw, M4................................................ 6600-0708-409
6-22
2
3 4
1
3
4
10
11
5
12
9
14
13
5. Decorative strip (teal).............................. 6600-1456-501 8

Decorative strip (gray)............................. 6600-1456-502 4
6. End cap, bottom right (East).................... 6600-1463-500
7. End cap, bottom left (West)..................... 6600-1341-500
6
8. Cord wrap................................................ 6600-1482-500
Dog point set screw................................. 6600-1124-400
9. Routing clips (6)....................................... 6600-0055-851
10. Screw, M4................................................ 6600-0707-408 4 7
11. Star washer............................................. 6600-0713-432
12. Ground wire............................................. 6600-0883-700
13 Upright, left (West)*................................. 6600-0280-500
14. Upright, right (East)@............................... 6600-0280-501
* When replacing this upright you must also order labels 6600-2347-107,
see section 6.3 Labels later in this chapter.
@ When replacing this upright you must also order labels 6600-2347-101
and 6600-2341-1XX: see section 6.3 Labels later in this chapter.
Figure 6-14
Uprights and End caps
6.1.9 Accessory hangers
1. Front pluerevac hanger (south)...................................6600-1202-500
2. Side pluerevac hanger (E/W).........................................6600-1703-500
6-23
6.1.8 Servo Control Oxygen
1
14
15
17 2
16 23
3
16 8
18 4
5
22 6
7
13
21 9
10 11
20
19
12
1. Screw, M4 Skt Hd........................ 6600-0868-402 16. Washer (thin)................................ 6600-1236-400

2. Sensor housing cover.................. 6600-1876-500 17. Panel hex nut............................... 6600-1275-400
3. Oxygen sensor kit (2 pcs.)@......... 6600-0120-850 18. M12 Split ring washer.................. 6600-0713-408
4. Sensor gasket.............................. 6600-1887-500 19. Sensor housing............................ 6600-1875-500
5. Screw, M3x10L Skt Hd................. 6600-0707-403 20. Push fitting, straight..................... 6600-0877-400
6. Split ring washer, M3.................... 6600-0713-402 21. Screw, M4x6L Button Hd.............. 6600-0706-407
7. Flat washer, M3............................ 6600-0712-402 22. Sensor housing board (also
8. Screw, M2.9x16L, self tap.............6600-0709-411 includes the board inside the
9. Calibration fan with harness*....... 6600-1510-700 sensor housing cover)...................6600-1511-700
10. Calibration valve assembly 23. Sensor plug assembly.................. 6600-0604-700
(includes gasket).......................... 6600-1539-700 Sensor housing assembly
Calibration valve mounting screws (includes all parts above
(2)- M4x12L Fl Hd Skt.................. 6600-0708-409 except item 3).............................. 6600-1506-700
11. Male/female shoulder screw........ 6600-0862-400 Tubing (order by inch)
12. Push fitting, 90 degree elbow ...... 6600-0865-400 6mm black, from
13. Chassis Vent................................ 6600-2017-500 sensors to manifold, 3.9”.............. 6600-0129-300
14. Vent cover.................................... 6600-2018-500 6mm black, from
15. Vent screen.................................. 6600-2020-500 chassis vent to manifold, 3.9”...... 6600-0129-300
Vent screens (5)........................... 6600-0271-850 6mm white, from
*Install fan so flow arrow on side points up into chassis.
@
cal fan to manifold, 4.7”................ 6600-0866-400
The date on the sensor is a discard date; the sensor 6mm white, from
should be removed from service on that date.
manifold to heatsink vent, 4.7”..... 6600-0866-400
Figure 6-15
Servo Control Oxygen Sensor housing assembly
6-24
1
19
20
4
21
22 6
18
5
7
8
17
9
16
12
1. Screw, M4x12L Skt Hd................. 6600-0707-410 10

2. Split ring washer, M4.................... 6600-0713-403 15 14
3. Valve housing top cover............... 6600-1838-500 13
4. Valve housing wire harness......... 6600-1069-700 11
5. Adapter 1/8NPTFx1/8NPTM........ 6700-0616-800
6. Elbow fitting 10 OD x1/8NPT....... 6600-0873-400
7. Screw, M4 Skt Hd........................ 6600-1051-400
23
8. Flat washer, M5............................ 6600-0712-409
9. Damper manifold mount............... 6600-1248-400 2
10. Valve housing............................... 6600-1836-500 1
11. Valve housing bottom cover......... 6600-1837-500
12. Jam nut, M14................................6600-0711-450
13. Label Max kPa............................. 6600-2448-101
Label Max PSI.............................. 6600-2448-102
14. Lock washer, M14 Int tooth.......... 6600-0713-438
15. Push-in fitting, 90° Elbow............. 6600-0865-400
16. Supply valve................................. 6600-0602-700 Parts not shown
17. Manifold....................................... 6600-1839-500 Oxygen inlet label (green)...................6600-2611-101
plug.............................................. 0413-3510-335 Oxygen inlet label (white)....................6600-2611-102
gasket.......................................... 6600-1950-500
18. Regulator assembly..................... 6600-0254-850 Valve housing assembly (includes
In-line screen fitting...................... 6600-1249-400 all parts above except items 11, 13
and mounting hardware).............. 6600-1507-700
19. O2 adapter, Air Liquide................ 6600-0725-400
6mm Tubing (order by inch)......... 6600-0866-400
20. O2 adapter, DIN........................... 6700-0050-700 From regulator to manifold, 3.9”
21. O2 adapter, NIST......................... 6600-0100-400 Tubing/sleeve assembly............... 6600-0262-850
22. O2 adapter, DISS......................... 6700-0522-800 10mm tube from valve housing
23. Washer, M4.................................. 6600-0712-403 to expansion chamber, 27”
Figure 6-16
Servo Control Oxygen Valve housing
6-25
1
2
9
3
9
4
5
8 7
1. Screw, M4 Skt Hd............................... 6600-0706-409

2. Split ring washer, M4.......................... 6600-0713-403 6
3. Flat washer, M4.................................. 6600-0712-403
4. Expansion chamber cover.................. 6600-1878-500
5. Cover gasket...................................... 6600-1883-500
6. Elbow fitting........................................ 6600-0873-400
7. Expansion chamber assembly
(includes items 1-6)............................ 6600-0256-850
8. Vent.................................................... 6600-1881-500
9. Washer (thick).................................... 6600-1219-400
Parts not shown
P-clamp (under Pluerevac holder)................... 0690-1240-331
Washer, M6 (under Pluerevac holder)............. 6600-0712-405
Expansion chamber inlet gasket..................... 6600-1884-500
1
Figure 6-17
Expansion Chamber/heatsink vent 2
1. Nylock nut, M4.................................... 6600-0714-402

2. Cooling fan assembly*........................ 6600-1523-700
3. Flat washer, M4.................................. 6600-0712-403
4. Screw, M4x20L Button Hd.................. 6600-0706-412
5. Screw, captive 8mm long.................... 6600-0868-401
6. Screw, SEMS M4 x 6 Button Hd......... 6600-0908-402 4
Parts not shown
Cable tie............................................. 6600-0384-400
*Install fan so flow arrow on side points down, away from chassis. 6
Figure 6-18
Servo Control Oxygen Cooling Fan
6-26
2
1
455
1. Servo Oxygen PCB............................ 6600-0233-850

2. Card guide, black................................ 6600-1064-400
3. Card guide, white.................................6600-1183-400
4. Nut, M3................................................6600-0711-403
5. Lock washer, int. tooth........................ 6600-0713-431
Parts not shown
EPROM (U3)...................................... 6600-0255-850
In-line fuse cable*............................... 6600-0618-700
Fuse is not replaceable; you must order cable to replace fuse.
Figure 6-19
Servo Control Oxygen PC board
6-27
3. Screw, M4 x 10.....................................................................6600-0707-409
4. Split ring lock washer, M4...............................................6600-0713-403
12
13
13
2
3
4
8
1
7
4
8
5
11
10
9 6
5. DIN rail bracket....................................................................6600-1820-500

6. DIN rail.....................................................................................6600-1854-500
7. Screw, M4 x 16L,Skt. Hd..................................................6600-0707-411
8. Washer, M4............................................................................6600-0712-403
9. Screw, M5 x 16L, Btn. Hd.................................................6600-0706-419
10. Split ring lock washer, M5 ..............................................6600-0713-404
11. Label weight limit...............................................................6600-2426-100
12. Screw, M6 x 12, Btn. Hd...................................................6600-0706-427
13. Star Washer..........................................................................6600-0713-445
DIN rail kit (includes items 5-11 and hex key).......6600-0855-800
Figure 6-20
Drainage hangers and DIN rail
1. Drawer slide............................................. 6600-1717-500

2. Drawer mounting bracket*, front (south).. 6600-1781-500
6-28
1
10 4 1
3
9
2
8 4 5 6
11
3. Screw, M4 x 12 Button HD...................... 6600-0706-410

4. Screw, M4 x 8 Button HD........................ 6600-0706-408
5. Split ring lock washer, M4 ....................... 6600-0713-403
6. Flat washer, M4....................................... 6600-0712-446
7. Storage drawer........................................ 6600-1279-500
8. Screw, M5 x 12 Button HD nylock........... 6600-0715-410
9. Star washer, M5 internal tooth................. 6600-0713-433
10. Drawer mounting bracket*,
rear (north)............................................... 6600-1716-500
11. Tray......................................................... 6600-1718-500
*Note: In order to remove the drawer, you must disassemble the drawer from the drawer slides.
Figure 6-21
Storage Drawer
1. Weight limit label..................................... 6600-1839-101

2. Knob........................................................ 0217-5335-300
3. Washer.................................................... 0202-0095-300
6-29
1
4
2
4. Shelf (order item 1 when replacing shelf).6600-1733-500
Figure 6-22
Instrument shelf (6600-0865-700)
1. Shelf (order item 2 when replacing shelf).6600-0481-501

2. Weight limit label..................................... 6600-1941-101
1 2
6
3. Shelf support........................................... 6600-0811-501
5
4. Mounting block assembly........................ 6600-0290-800
5. Washer.................................................... 0202-0095-300
6. Knob........................................................ 0217-5335-300
7. Screw, 1/4 - 20 x 5/8................................ 6600-0394-400
Figure 6-23
Monitor shelf (6600-0824-800)
1. Tank strap (includes both sides).............. 6600-1869-500

2. Washer, M8 x 8.4.................................... 6600-0712-406
6-30
1
Older design
parts no longer 9
available 10
8 1
11
3. Split ring lock washer, M8........................ 6600-0713-406

4. Cap nut, M8............................................. 6600-1215-400
5. Rubber pad.............................................. 6600-1867-500 2
6. Holder frame............................................ 6600-1623-500 3
6 4
7. Rail lug assembly.................................... 6600-0621-700
8. Cap nut, M4............................................. 6600-1217-400
9. Split ring lock washer, M4........................ 6600-0713-403 5
10. Washer, M4 x 12mm............................... 6600-0712-446
11. Label........................................................ 6600-2550-100
Figure 6-24
E-Cylinder holder (6600-0836-800)
1. Goose neck............................................. 6600-1866-500

2. Tubing plate............................................. 6600-1862-500
3. Screw cover............................................. 6600-1206-403

4. Screw, pan hd.......................................... 6600-1213-400
5. Mount....................................................... 6600-1845-500
5
Figure 6-25
Tubing management arm (6600-0837-800)
1. Mounting bracket housing....................... 6600-1451-500

2. Mounting bracket lock.............................. 6600-1542-500
6-31
2
1
3
3. Screw, M4 x12......................................... 6600-0853-400

4. DIN rail..................................................... 6600-1540-501
5. Spacer .................................................... 6600-1538-500
6. Screw, M8 x 35 Skt Hd............................ 6600-0852-400
6
Figure 6-26
Dovetail mount DIN rail (6600-0659-803)
1. Dovetail rail.............................................. 6600-1946-500
2. Bottom end cap....................................... 6600-0366-500
3. Screw, 4-40 x 1/2, Skt. Hd....................... 0144-2117-208
Figure 6-27
Silo Support Assembly (6600-0853-800)
6-32
2
1
7
4
6
5
7
1. Screw, 10-32 Button Hd.......................... 6600-1258-400

2. Knob........................................................ 6600-0020-400
3. Teflon washer.......................................... 6600-1238-400
4. Bracket Assembly (includes items 5&6).. 6700-0080-800
5. Knob, block.............................................. 0217-5335-300
6. Washer.................................................... 0202-0095-300
7. Bushing.................................................... 6700-0030-400
8. Label........................................................ 6600-2497-101

Figure 6-28
Rotating I.V. Pole Assembly (6600-0851-800)
6-33
6 4
7
10
9
8
10
1
11
4. Top end cap............................................. 6600-1946-500 13

12
5. Swing arm assembly............................... 6600-1516-700
6. Knob........................................................ 6600-0020-400 8
5
7. Teflon washer.......................................... 6600-1238-400
8. Knob, block.............................................. 0217-5335-300 10
9. Washer.................................................... 0202-0095-300
9
10. Bushing.................................................... 6700-0030-400
11. Lock washer, int. tooth............................. 0202-3418-300 11
12. Screw, 5/16 - 18 Skt. Hd.......................... 6600-0787-400 10
13. Label........................................................ 6600-2497-102 13 7 12
6
Figure 6-29
Dovetail extension (6600-0852-800)
6.2 Accessories 2
Power cord, North America......................................................6600-0775-603 3

Power cord, Europe..................................................................6600-0574-612
Touch-up paint, light gray (Munsell .16GY8.56-0.44 chroma).. 6600-0714-200
Patient probe, disposable (10 pcs.)..........................................6600-0873-700
Patient probe, disposable (50 pcs.)..........................................6600-0874-700
Patient probe, reusable............................................................6600-0875-700
Porthole wristlets (8 pcs.).........................................................6600-0211-850
Air intake filter (10 pcs.)............................................................6600-0207-850
Fabric hood cover.....................................................................6600-0846-800
Internal shelf-
front right(SE) and rear left (NW)............................................6600-1793-500
rear left (NE) and front right (SW)...........................................6600-1794-500
Scale.........................................................................................M1125056
Oscillator port cover..................................................................6600-0838-800

6-34
6.3 Labels
6600-2325-101 6600-2325-102 6600-2325-109
6600-2325-107 6600-2325-104
6600-2325-108
6-35
6600-2343-101
6600-2426-100
6600-2347-101
Clear 6600-2382-102
Opaque 6600-2402-102
6-36
English 6600-2341-101
French 6600-2341-102
Spanish 6600-2341-103
German 6600-2341-104
Italian 6600-2341-105
Dutch 6600-2341-110

Rating label 115V 6600-2345-101

Rating label 220V 6600-2345-102
Rating label 100V 6600-2345-103
6-37
6.4 PCB Layouts
Calibration Jumper
6600-1226-600
Main control board software (U42)

6600-0234-850*
Audio software (U22)

6600-0243-850
Audio wave form (U18)

6600-0244-850
REV:
Control board
revision level #
*Kit includes display driver software.
Figure 6-30
Control Board (6600-0212-850)
6-38
Display Driver software (U5)

6600-0234-850*
Real Time Clock (U7)

6600-1228-600
*Kit includes main control board software.
Figure 6-31
Display Driver Board (6600-0215-850)
6-39
#
Board assembly revision
number
AIR CIRCULATION MOTOR
J30
AIR FLOW SENSOR

DC OUTPUT
1
J33
1
D 1
J38
WARMER HEATER CONTROL
D
1
J39
INC HEATER CONTROL
1
50 49
J44
4 2
3 1
MOTOR TRANS SEC
J45 1
EBASE MOTOR
J46 1
HOOD MOTOR
2 1
FOOT SWITCHES
HOOD POSITION SENSORS
1
1 4
J36
HOOD HAND CONTROL
1
2 5 1
3 6 J35
HEATER
DOOR SENSORS
RH ADD
WATER SENSOR
1
J31
Fuse 3.15 amp

6600-0878-600
Fuse 120V 2 amp

6600-0877-600
Fuse 230V 1 amp
6600-0882-600
J50
1
ISO TRANS SECONDARY
J54
1
J55
1 F3 F4 F1 F2
INC / WARMER HEATERS
HUMIDIFIER ISO TRANS HUMIDIFIER FUSES SUPPLY FUSES
Figure 6-32
J53 J52 J47 J48 J49 J51
1 1 1 1 1
1
Relay Board (6600-0214-851) HUMIDIFIER HEATER MOTOR TRANS PRIMARY STBY SW HV DC SUPPLY
ISO TRANS PRIMARY AC INPUT
Revision level 10 or higher
6-40
# Board assembly revision

number
Humidifier Fuse
Time Lag 3.15A/250V
6600-0517-602
(Interface board plugs
into these clips)
Fuse 120V 2 amp

6600-1324-602
Fuse 230V 1 amp
6600-1324-601
Humidifier Interface Board

6600-0260-850
Figure 6-33 Supply Fuse

Time Lag 3.15A/250V
Relay Board (6600-0214-851) 6600-0517-602
Revision level 9 or lower
6-41
6.5 Wiring Diagrams
T J20
t t t t
T
R t t 1 t t
8 2
t t
R
6600 0241 850 7 3
t RT1
R
R
6 4
T
5 1 2
1
2 1 1
t
3 2 2 RT2
4 3 3
1 2
5 4 4
6
7
5
6
5
6
t
J8.1
J8.2
J8.3
J8.4
J8.5
J8.6
J8.7
J8.8
J8.10
J8.11
J8.12
J8.13
J8.14
J8.
7 7
5
8 8 1
R
2 t t
3 t
4
t t t t t
6600 0783 700
t 6600 1513 700 RT1 RT2
1 2 1 2
6600 0704 700

1
2
1
2
t t
3 3
J1.1 4 4
J1.2 5 5
J1.3
J1.4
J1.5 1 1
3 5
J .1 J1.6 2 2
2 6
T R R J .2 J1.7 3 3
1 7
T R J .3 4 4
R T R J .4
J .5 t
R TT J .6 tt
J .7
J .8 J3.1
R J . J3.2 6600 0784 700
J .10
J .11 6600 0716 702
1 2
J .12
J
J
.13
.14 J4.1 1 1
RT7 t 6600 0742 700
J .15 T2 J4.2 2 2
1 2
J
J
.16
.17
J4.3
J4.4
3 3
RT6 t 1 1
1 2
J .18 2 2 RT3
J
J
.1
.20 J2.1 1 1
RT4 t 1 2
J .21 T1 J2.2 2 2
1 2
t
24 T T
J
J
.22
.23
J2.3 3 3
RT5 t t T t
RT R T J .24
R
J .25 6600 0716 701

T T J .26 J 1.1 6600 0226 850
T J .27 J 1.2
J .28 J 1.3 6600 1226 600
J .2 J 1.4
J37
J .30 J 1.5 J
t
J .31 J 1.6
T J .32 J 1.7
R 1
T
R T J .33 J 1.8
T R J .34
J .35 J 1.1 1
t
R J .36 J 1.2 2
J .37 J10.1
T 1
J 2.1 J 1.3 3 R
T J .38 J10.2
R 1
J 2.2 J 1.4 4 T
R RR T J .3 J10.3 J 2.3 J 1.5 5 T t 1
J .40 J10.4 J 2.4 J 1.6 6 T t 2
T R R J .41 J10.5
t
J 2.5 J 1.7 7 T
5
R RR T J .42 J10.6 J 2.6 J 1.8 8
R J .43 J 1.
J .44
8 1
J .45
R J .46 6600 071 700 6600 0530 700 7 2 t
R J .47
6600 0822 700 3
t t
J .48 6
J .4 t
5 4
T R RR T J .50 J7.1
J7.2 1 1 1
T
J7.3 2 2 2
J5.1 J7.4 3 3 3
5 J5.2 J7.5 4 4 4
R T
12 J5.3 J7.6 5 5 5
5 T J5.4 J7.7 6 6 6
J42
T
7 7 7
12
R
T
8 8 8
J6.1
T
R
5
5
T
t
1.2
1.2
J6.2
t
J6.3
6600 0701 700 J6.4
1.1
1.2
1.3
1.4
1.5
1.6
2.1
2.2
2.3
2.4
R T
J6.5
T
T
T
T
T
T
T
T
T
T
J6.6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
6600 0702 700

t
Figure 6-34
Wiring Diagram Control Board
6-42
B P
E R E
66 5 66 13
66 2 5 5
DOWN
1 1 11 11
EBASEDOWN
EBASEUP
4
4
1
2
T 4
2 2 22 22
UP OODPEDA 4 3
3 3 33 33
4 4 44
GND
SPKR
4
4
4
5
R
5 5 55
66
SPKR 4 6 B
E W
66 15
66 2 5 5 SPEAKER
DOWN
1 1 66 116 6
2 2
UP
3 3
4 4
5 5
45 1
T 45
M 45 2
R B
EBASE MOTOR
66 53 1
N 1
2
G W
66
66 3 2
G E P
66 63 2 W R G
B G
E R G
G
M O
1 2 3 1
P P
G G
1 2 4 2
N N
66 1 6 6
66 562 6 3 2
P
G B 3 5A P S
N
B
P 66 1 14 6 1 A 23
G 51 1
N 66 1 14 6 2 12 A 115
51 3
T 51
O
R B 66 31
66 5 3 6 3
Figure 6-35
Wiring Diagram Elevating Base
6-43
Figure 6-36
Wiring Diagram
Electrical Enclosure
6-44
Alpha N eri Pa
6600 0725 700
12V
J27.1 1
J25.1
J25.2
J25.3
J25.4
12V
J27.2 2
GND
J27.3 3
GND
J27.4 4
5V
J27.5 5
GND
J27.6 6
VYD
J27.7 7
GRAPHICS DRIVER J27.8
J27.9
GND
VLP
8
9
EL DISPLAY
GND
J27.10 10
SCL
J27.11 11
GND
J27.12 12
VUD0
J27.13 13
GND
J27.14 14
VUD1
J27.15 15
GND
J27.16 16
VUD2
J27.17 17
GND
J27.18 18
VUD3
J27.19 19
GND
J27.20 20
J24.1
GND 1
1 6600 1026 600
GND 2
J24.2 2
S ITC H 3
J24.3 3
OUTPUT B 4 ROTARY ENCODER
J24.4 4
OUTPUT A 5
J24.5 5
5V 6
J24.6 6
6600 1007 600
GND
J21.1 1
ALAR SILENCE
J21.2 2
37
J21.3 3
4 TOUCH PANEL
SERVO CONTROL
J21.4
UP
J21.5 5
DO N
J21.6 6
ANUAL ODE RAD. HTR .
J21.7 7
INTERVENTION
J21.8 8
ANUAL ODE INC.
J21.9 9
SHIELD
J21.10 10
re 5V
J26.1 J60.1
J26.2
yello
orange
LED1DAT
LED2DAT
J60.2 LED DISPLAY
J26.3 J60.3
hite LEDCL
J26.4 J60.4
ro n LED RESET
J26.5 J60.5
la GND
J26.6 J60.6
J20.10
J20.11
J20.12
J20.13
J20.14
TP3.1 Display Brightness A

J22.1
J22.2
J23.1
J23.2
J23.3
J23.4
J20.1
J20.2
J20.3
J20.4
J20.5
J20.6
J20.7
J20.8
J20.9
TP3.2 LED Voltage

TP3.3 Diplay Brightness B
6600 0739 700

orange
green
l e
re
6600 0703 700
6600 0706 700

ODULE RESET
SYS AIL
5VSTBY
AL LED
SP R
SP R
5V
12V
GND
GND
GND
GND
GND
GND
GND
INT
B
A
To J42 on
Relay Boar
To J8 on
Control Boar
Figure 6-37
Wiring Diagram
Graphics Display
6-45
Incubator Heater ith Isolation Transformer
Re ision 10 and abo e Relay Boards

Exiting Isolation Transformer
design unchanged from exiting
iraffe Omnibed.
6600-0815-700
6600-0622-700
Configuration Isolation Transformer
1
Plug rou 1
5 white J50.2 To J50 on
1 1
1
2
3
4
5
6
2 J50.1
4
Relay Board
To J49 on J49.1
J49.2
black
red
Phase
Neutral
Brown
Orange 6 black
1 1
Relay Board Yellow
Blue 3
6600-0816-700
6600-0623-700
6600-1041-700 x2
To J54 on J54.2 brown
1 1
brown
red
2 2
red Configuration
Relay Board J54.4
Plug
2 1
6600-0748-701
yellow white
1 1
Only blue
2 2
white
1
2
3
4
5
6
orange white 2 1
1 1
6600-1003-600 2 2
white
Solid State Relay white Heater (X2)
To J39 on J39.1
J39.2
red
black
+12V
Htr sig
+
U2
AC
blue
- AC
Relay Board black
2 1 Tstat
6600-0864-700 6600-1019-600
6600-0709-700
Figure 6-38
Wiring Diagram
Incubator Heater
Relay Board rev. level 10 or higher
6-46
ri i al Co i ratio o ator eater

66 -1 41- 2
Co i ratio l 2 1
yellow white
1 1
ro 1 le white
2 2
To 5 o 5 1
5 3
red
row
hase
e tral
1
2
3
4
5
6
Relay Board
ora e white 2 1
1 1
66 -1 3-6 white
2 2
white
Solid State Relay
eater 2
To 3 o 3 1
3 2
red
la
+12
tr si
+
U2
AC
le
- AC
Relay Board la
2 1 Tstat
66 - 64- 66 -1 1 -6
66 - -
ator eater ith solatio Tra s or er

iti solatio Tra s or er
desi ha ed ro e iti Co e tor
ira e i ed Ada ter ar ess
66 - 15- sed to
66 -1534- o e t to
Co i ratio solatio Tra s or er
1 5 o relay
l ro 1
oard
5 white red
1 1 1 1
1
2
3
4
5
6
2 row
2 2
4
To 4 o 4 1
4 2
la
red
hase
e tral
Brow
ra e 6 la
1 1
Relay Board ellow
Bl e 3
66 - 16-
66 -1 41- 2
Co i ratio
l
2 1
66 - 4 - 1
yellow white
1 1
ly le
2 2
white
1
2
3
4
5
6
ora e white 2 1
1 1
66 -1 3-6 2 2
white
Solid State Relay white eater 2
To 3 o 3 1
3 2
red
la
+12
tr si
+
U2
AC
le
- AC
Relay Board la
2 1 Tstat
66 - 64- 66 -1 1 -6
66 - -
Figure 6-39
Wiring Diagram
Incubator Heater
Relay Board rev. level 9 or lower
6-47
ncubator Optical Fan

Sensor
6600-0748-702 6600-0748-701
331 red
5 5
332 black
4 4
To 33 on 333
334
brown
orange Air flow signal
3 3
2 2
Relay Board 335 shield +5V
1 1
1
2
3
4
5
6
1
2
3
4
5
6
230V
6600-0729-700 115V
Optical Fan Sensor Configuration lug roup 1
6600-0820-700
ncubator Air Circulation Motor

6600-0711-700
A 6600-1057-600
301
302
black
brown
1 1
B
C
M
2 2
303 red
+vhall
-vhall
3 3
S1
S2
S3
4 4
To 30 on 305
306
orange
yellow
5 5 nc
6 6 Brushless
Relay Board 307 green
7 7
308 blue
8 8 Motor
309 violet
9 9
Humidifier Add Water and Over Temperature Thermostats

6600-0730-700 6600-0803-700
1 2 Add Water Tstat
To 32 on 32 1 red RHA WATER

1 1
red
32 2 brown RHBOTTLE
2 2
brown Rh Bottle Open Sw
Relay Board 32 3 black
shield
3 3
black
shield
4 4
Figure 6-40
Wiring Diagram
Incubator Fan and Sensor
6-48
u i ifie eate it solation

T ansfo e
Re ision 10 an a o e Relay Boa s

u i ifie solation T ansfo e
Relay Boa 6600 1328 600
4 F4
115 VAC 230 VAC
NEUTRAL
1
3 FUSE Confi1 u e7 Confi1 u e7
T1 T1
2
2 8 2 8
Safety Relay 5 11 5 11
P ASE
6 12 6 12
6600 1526 700
F3
FUSE
55 1 on
55 2 la
55 5 e
55 6 o an e
an e olo i es ello olo i es

1
2
3
4
5
6
1
2
3
4
5
6
6600 0224 850
115V 230V
PCB SSR 6600 074 701 6600 074 702
in
eate Bo y
out
Confi u ation Plu

1
2
3
4
5
6
1 2
n yel een
44
la
33
e eate
on ite
22
on ite 1 2
11
53 1 o n
11
o n
1 2 Tstat
53 3
22
la
6600 0225 850
6600 0714 700
Figure 6-41
Wiring Diagram Servo Humidifier
Relay Board rev. level 10 or higher
6-49
u i ifie eate it out

olation T anfo e
an e olo i e ello olo i e
Relay Boa
4
EUTR
3
1 F4
1
2
3
4
5
6
1
2
3
4
5
6
2 FUSE 6600 0224 850
115V 230V
Safety Relay 6600 074 701 6600 074 702
P SE
F3
FUSE eate Bo y
1
2
3
4
5
6
1 2
n yel een
44
PCB SSR la
33
e eate
on ite
in
22
on ite 1 2
11
out
53 1 on
11
o n
1 2 T tat
53 3 la o n
22
la
6600 0225 850
6600 0714 700
u i ifie eate it
olation T an fo e u i ifie olation T an fo e
Relay Boa it u i ifie olation a te Boa 6600 1328 600
4
115 V C 230 V C
EUTR
1
3
Confi1 u e7 Confi1 u e7
F4 T1 T1
2 FUSE
2 8 2 8
Safety Relay 5 11 5 11
P SE
F3 6 12 6 12
FUSE 6600 1526 700
56 1 on
56 2 la
56 5 e
56 6 o an e
an e olo i e ello olo i e
PCB SSR
in
1
2
3
4
5
6
1
2
3
4
5
6
6600 0224 850

115V 230V
out
6600 074 701 6600 074 702
eate Bo y
Confi u ation Plu
1
2
3
4
5
6
1 2
n yel een
44
la
33
e eate
on ite
22
on ite 1 2
11
53 1 o n
11
o n
1 2 T tat
53 3
22
la
6600 0225 850
6600 0714 700
Figure 6-42
Wiring Diagram Servo Humidifier
Relay Board rev. level 9 or lower
6-50
6600-0604-700
green RH-
J85.1 1 1
orange RH SIGNAL
J85.2 2 2 Sensor Plug
red RH+
J85.3 3 3
yellow THERMISTOR2
J85.4 4 4
black THERMISTOR1
J85.5 5 5
violet +
J85.6
brown O2
J85.7
blue Sensor Boards
J85.8
- Oxygen
6600-1511-700
Sensors
P92.1 CONNECTS TO PAD 3
P92.2 CONNECTS TO PAD 2
P92.3 CONNECTS TO PAD 1 -
6600-0233-850 6600-0120-850
J91.1 PAD 1
P93.1
O2
P92.1
PAD 2
P92.2
PAD 3
J91.2 P93.2
Servo Oxygen Board
P92.3
J91.3 P93.3 +
P93.4
6600-1502-700
brown red 1
J84.1 1 1 Calibration Fan
black black 2
J84.2 2 2
6600-1510-700
red +
black -
Calibration Valve
6600-1501-700
6600-0876-400
brown red 1
J86.1 1 1 Cooling Fan
black black 2
J86.2 2 2
3 3 6600-1523-700
6600-1524-700
Supply Valve Assembly 1

red 1
J83.1 1 1
black 6600-0602-700
J83.2 2 2
orange 2
J83.3
brown
J83.4
J81.1
J81.2
J81.3
J81.4
J82.1
J82.2
J82.3
J82.4
J82.5
J82.6
A
B
/INT
+12V
GND
GND
+5V
+5VSTBY
Supply Valve Assembly 2

/SYSFAIL
1
1 1
MODULE RESET
2 2 6600-0602-700
2
6600-0702-700
Expansion
Slots 6600-1069-700
Connection
Expansion Slots
To J42 on Connection
Relay Board
To J6 on
Control Board
6600-0701-700
Figure 6-43
Wiring Diagram Servo Control Oxygen
6-51
6-52
Appendix
Compartment and Skin Probe Characteristics
Temp Res. Temp Res. Temp Res. Temp Res.

°C Ohms °C Ohms °C Ohms °C Ohms
29.9 8071.2 34.0 6778.2 38.1 5716.0 42.2 4839.5
30.0 8036.5 34.1 6749.8 38.2 5692.5 42.3 4820.1
30.1 8002.0 34.2 6721.5 38.3 5669.2 42.4 4800.8
30.2 7967.6 34.3 6693.3 38.4 5646.0 42.5 4781.6
30.3 7933.4 34.4 6665.3 38.5 5622.9 42.6 4762.5
30.4 7899.4 34.5 6637.3 38.6 5599.9 42.7 4743.5
30.5 7865.6 34.6 6609.6 38.7 5577.0 42.8 4724.5
30.6 7831.9 34.7 6581.9 38.8 5554.3 42.9 4705.7
30.7 7798.3 34.8 6554.4 38.9 5531.6 43.0 4686.9
30.8 7765.0 34.9 6527.0 39.0 5509.0 43.1 4668.3
30.9 7731.7 35.0 6499.8 39.1 5486.6 43.2 4649.7
31.0 7698.7 35.1 6472.6 39.2 5464.2 43.3 4631.2
31.1 7665.8 35.2 6445.7 39.3 5441.9 43.4 4612.7
31.2 7633.1 35.3 6418.8 39.4 5419.8 43.5 4594.4
31.3 7600.5 35.4 6392.1 39.5 5397.7 43.6 4576.1
31.4 7568.1 35.5 6365.4 39.6 5375.8 43.7 4558.0
31.5 7535.9 35.6 6339.0 39.7 5354.0 43.8 4539.9
31.6 7503.8 35.7 6312.6 39.8 5332.2 43.9 4521.9
31.7 7471.8 35.8 6286.4 39.9 5310.6 44.0 4503.9
31.8 7440.0 35.9 6260.3 40.0 5289.0 44.1 4486.1
31.9 7408.4 36.0 6234.3 40.1 5267.6 44.2 4468.3
32.0 7376.9 36.1 6208.4 40.2 5246.2 44.3 4450.6
32.1 7345.6 32.2 6182.7 40.3 5225.0 44.4 4433.0
32.2 7314.4 36.3 6157.0 40.4 5203.9 44.5 4415.5
32.3 7283.4 36.4 6131.5 40.5 5182.8 44.6 4398.1
32.4 7252.5 36.5 6106.2 40.6 5161.9 44.7 4380.7
32.5 7221.8 36.6 6080.9 40.7 5141.0 44.8 4363.4
32.6 7191.2 36.7 6055.8 40.8 5120.2 44.9 4346.2
32.7 7160.8 36.8 6030.7 40.9 5099.6 45.0 4329.1
32.8 7130.5 36.9 6005.8 41.0 5079.0
32.9 7100.4 37.0 5981.1 41.1 5058.5
33.0 7070.4 37.1 5956.4 41.2 5038.2
33.1 7040.5 37.2 5931.8 41.3 5017.9
33.2 7010.8 37.3 5907.4 41.4 4997.7
33.3 6981.3 37.4 5883.1 41.5 4977.6
33.4 6951.8 37.5 5858.9 41.6 4957.6
33.5 6922.6 37.6 5834.8 41.7 4937.7
33.6 6893.4 37.7 5810.8 41.8 4917.9
33.7 6864.4 37.8 5786.9 41.9 4898.1
33.8 6835.5 37.9 5763.1 42.0 4878.5
33.9 6806.8 38.0 5739.5 42.1 4858.9
A-1
Appendix
Specifications
Power Requirements
10.5 A @100v ~, 50/60 Hz
9 A @115v ~, 50/60 Hz
4.5 A @ 220v ~, 50/60 Hz
4.5 A @ 230v ~, 50/60 Hz
4.5 A @ 240v ~, 50/60 Hz
Inrush for 1/2 cycle current < 80 A
Accessory outlets
2 A @100v ~, 50/60 Hz
2 A @115v ~, 50/60 Hz
1 A @ 220v ~, 50/60 Hz
1 A @ 230v ~, 50/60 Hz
1 A @ 240v ~, 50/60 Hz
Standards
Designed to meet requirements of
IEC 601-2-19 (Amendment 1) 1991
IEC 601-1
IEC 601-1-2
21 CFR CH-1, section 1020.30 (n)
Operating Environment
Temperature 20 to 30ºC
Humidity 10 to 95% Non-condensing relative humidity
Pressure 50 to 106 kPa
Storage Conditions
Temperature -25 to 60ºC
Humidity 5 to 95% Non-condensing relative humidity
Pressure 50 to 106 kPa
User Control Settings

Patient control temperature 35-37.5ºC in 0.1ºC increments
Air control temperature 20-39ºC in 0.1 increments
Radiant heat power 0-100% in 5% increments
Humidity
Servo- % relative humidity 30-95% in 5% increments
Alarms
High Air Temp 1.5ºC over AST (air set temperature)
Low Air Temp 3.0ºC under AST
Baby Hot 1.0ºC* over BST (baby set temperature)
Baby Cold 1.0ºC* under BST
Fan Failure Failure of blower system
Air Temp >38ºC >38ºC for AST <37ºC
Air Temp >40ºC >40ºC air temperature for AST >37ºC
Air Probe Failure Compartment air probe failure
Air Probe Disconnect Disconnection of compartment air probe
Power failure Power switch on but no power
System failure Non-recoverable system failure
Add Water Humidifier water level low
Scale
Weight Exceeds Maximum Greater than 8kg load (visual only)
Scale Failure Detectable system failure (visual only)
* Can be re-set on the Service screen to 0.5ºC
A-2
Appendix
Performance
System
Control accuracy +/- 1.0ºC Control Temp vs. Avg. Incubator Temp with level bed in
manual mode.
Variability +/- 0.5ºC Incubator Temp vs. Avg. Incubator Temp
Warm-up time < 50 min. Time to reach 38.5ºC control temp from cold start in 25ºC
50% RH room ambient
Patient measurement +/- 0.3ºC @ 30ºC to Accuracy of patient temperature measurement system within
42ºC accuracy range of temperature measurement
Air Velocity < 10 cm/sec In Whisper QuietTM mode, velocity measured 10 cm above the
center of the mattress, closed bed
CO2 level 0.3% Maximum CO2 level measured per IEC 601-2-19, clause 105.1
Sound level < 50 dbA In Whisper QuietTM mode, sound level measured 10 cm
above the center of the matress
Humidity
Servo control accuracy +/- 10 % of full range Humidity control setting vs. average humidity at 10 cm
for settings up to 85%; above center of bed
minimum 75%
for settings >85%
Ramp-up time <50 minutes Time to reach 75% RH with a 39ºC control temp from cold
start in 25ºC 50% RH room ambient
Operating time >12 hours Operational time at 65% RH control setting

without refill with one filling of reservoir in 25ºC 50% RH
room ambient
Servo Control Oxygen
Control range 21 to 65% in 1% increments
Resolution 1%
Accuracy 5%*
Rise time 10 minutes from 21% to 5% below set point
Recovery from 5 minutes from closing porthole to 5% below set point

opening porthole
*Over the life of the sensor
A-3
Appendix
Mechanical Specifications

Height 147 cm
Width: 66 cm
Depth: 114 cm
Weight: 138 kg
Accessories
Maximim load
Storage drawer 7 kg
Monitor shelf 23 kg
Instrument shelf 9 kg
Total each accesssory rail 23 kg
DIN rail 15 kg
RS-232 Serial data
WARNING w The computer or RS-232 monitor’s user program must continuously check the data
link. The program should constantly verify connection to the incubator controller and
check for updated data.
Note: In the event of a power failure, all serial communication will cease until power is restored.
RS-232 Connector
The Nurse Call and the serial data output share the same female, nine pin, d-type connector.
Pin 2: Receive Data (incubator input)
Pin 3: Transmit Data (incubator output)
Pin 5: Gnd (Signal Ground)
Cable requirements
The user interface cable must have capacitance less than 1500 pF. It should be a shielded cable such as
Belden 9611 with AMP shielding kit 748046-1 and ferrule 747579-8.
Data Stream
The data stream from the Giraffe products is repeated every two seconds. The RS-232 parameters are
19200bps baud rate, no parity, 8 data bits, and one stop bit. The data is in ASCII format; the string is de-
scribed below.
HYB_1.40,36.1,OPEN,28.3,33.0,36.5,100,N,N,C,00,063,D,L,02043,0000,00,43,000,000,03,00
HYB This is the product code. A “HYB” represents an OmniBed; a “INC” represents an incubator.
1.40 This is the control board software revision (thermoregulation in the startup screen).
36.1 Temperature from Patient Probe #1.
A-4
Appendix
OPEN Temperature from Patient Probe #2. “OPEN” represents no probe connected.
28.3 Air display temperature from the compartment probe.
33.0 Desired Environmental Temperature (DET). In air mode, this is also the air control tempera-
ture.
36.5 Patient control temperature.
100 Heater power.
N Patient mode. This is either a “P” or “N.”
N Open bed mode. This is either an “O” or “N.”
C Closed bed mode. This is either an “C” or “N.”
00 Set point for humidity. The “00” means the humidifier is not on.
063 Relative humidity in the infant compartment as measured by the compartment probe.
D Boost air curtain button LED status. This is either a “D”, “A” or “L”. ( “D” means the air cur-
tain button LED is off. “A” means the LED is on. “L” means the fan speed is forced to low
speed by the user using the air curtain button and the down arrow. )
L Fan speed. This is either an “L” or “H.”
02043 Heat sink sensor resistance. The resistance-temperature curve is located in the service
manual.
0000 Last scale weight in grams. The zeros mean that no weight was taken in this patient session.
00 Oxygen set point. If the software revision is lower than 1.42, this parameter is not shown.
43 Oxygen measurement. If the software revision is lower than 1.42, this parameter is not
shown. If both “Oxygen set point” and “oxygen measurement” are 0, the GSOCS module is
not installed.
000 SpO2 measurement. If the software revision is lower than 1.42, this parameter is not shown.
000 Pulse rate measurement. If the software revision is lower than 1.42, this parameter is not
shown.
03 Alarms. This is the alarm code 03. If there are multiple alarms, then all of the codes will be
listed here.
00 The string ends with “00”.
Nurse Call
Contact ratings
Maximum resistive load: 4 VA
Maximum DC switching voltage: 100 Vdc
Maximum switching current: 0.25 A
Maximum carrying current: 0.50 A.
A-5
Appendix
Connector
The Nurse Call contacts and the serial data output share the same female, nine pin,
d-type connector.
Pin 6: Closed contact under normal conditions, i.e. power on, no alarm
(recommended configuration)
Pin 1: Common contact
Pin 9: Open contact under normal conditions, power on, no alarm
These contacts are not powered. They only provide closure.
Nurse Call signals

Incubator Nurse Call Signal
Status Pins 1&6 Pins 1&9
Normal Closed Open
Alarm Open Closed
Pwr switch off or pwr fails Open Closed
Nurse Call cable Open Open
disconnected
A-6
World Headquarters EU Authorized Representative
GE Healthcare GE Medical systems SCS

9900 West Innovation Drive 283 Rue de la Minière,
Wauwatosa, WI 53226-4856 78530 BUC, FRANCE
USA
Tel 1 800 345 2700
Europe, Middle East, Africa Germany
GE Healthcare GE Medical Systems Information Technologies GmbH

P.O. Box 900 Munzinger Str. 3-5
FIN-00031 GE 79111 Freiburg
Finland Tel. 49 761 4543 570
Tel +358 10 39411 Fax 49 761 4543 571
Fax +358 9 146 3310 Service 0800 4343258
Latin America Representatives Asia Representative
GE Healthcare GE Healthcare
3350 SW 148 Avenue Shanghai GE (China) Hi-tech Park
Suite 301 No1 Huatuo Road, Zhangjiang Hi-tech Park Pudong, Shanghai,
Miramar, Florida, 33027 P.R.China 201203
USA 上海GE中国科技园
Tel + 1 954 744 5600 地址：中国上海市浦东张江高科技园华佗路1号, 201203
Tel + (8621) 38777888
Brazil Only Fax + (8621) 38777402
GE Healthcare Clinical Systems Equipamentos Médicos Ltda Australia 1300 722 229
Av. Paulista, 37 - 13º andar China 800 810 8188
CEP: 01311-902 - Cerqueira César
São Paulo, SP - Brasil India 1 800 425 7255
Tel +55 11 3053 2500 Korea (02) 1544 4564
Fax +55 11 3053 2573 South Eastern Asia (65) 6277 3444
Türkiye’ye İthalatçı Giraffe Incubator 6600-0356-000

Revision ZAA
GE Medical Systems Türkiye Ltd. Şti.
Esentepe Mah. Harman Sok. No: 8
Service Manual
34394 Sisli-Istanbul Printed in USA
Türkiye © Copyright 2003-2014 by
Ohmeda Medical,
General Electric Company
a Division of Datex-Ohmeda, Inc., All rights reserved. Printing instructions:
Black on white
a General Electric Company 8.5” x 11” paper size
8880 Gorman Road Two (2) sides print
Laurel MD 20723 Three (3) hole punch
Shrink-wrapped
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Giraffe® Incubator

m Type B Electrical equipment

~ Alternating Current (AC)

Static Control Precaution

European Union Representative

Chapter 2- Service Checkout

Chapter 3- Calibration and Maintenance

Chapter 5- Repair Procedures

Chapter 6- Illustrated Parts

2-1 Cable connections and mechanical controls............................................... 2-5

3-1 Control board test points............................................................................. 3-2

4-1 First service screen..................................................................................... 4-1

5-1 Hood............................................................................................................ 5-1

6-1 Probe Panel Assembly................................................................................ 6-1

1.1 Control Board

   

1.2 Relay Board

1.3 Display Driver Board / EL Display

1.4 LED Board

1.5 Power Supply

1.6 Peripheral Components

1.7 DataLink Option

1.8 Servo Controlled Oxygen Option

Convert sensor output from analog to digital

w Complete the preoperative checkout procedure section of this manual before

2.1 Mechanical checks

3. Check that both plug retaining brackets are in place.

4. Examine the unit overall for any damaged or missing parts.

2.2 Controller checks

1. Connect the incubator power cord to a properly rated outlet.

2. Connect the patient probe to jack 1 on the probe panel.

Verify the following:

6. Adjust the set temperature to silence the prompt tone.

2.4 Servo Controlled Oxygen check

1. Remove translation deck, tilt platform, upper pan, and fan.

Supply Valve Leak Test

1. Connect oxygen supply to Servo Oxygen fitting.

2. Disconnect the 10mm hose from the expansion chamber.

3. Power up unit in Service Mode.

When test is completed, reattach 10 mm hose to expansion chamber.

2.5 Accessory checks

2.6 Cable Connections and Mechanical Controls

Numeric Temperature Displays

Tubing access door

Temperature Control Knob

Side Door Latch

Standby Probe Jacks

FRONT BACK Power

Side Door Latch

3.1 Maintenance schedule

Calibrate the scale.

Every Two Years

Replace the battery.

Every Three Years

Calibrate the humidifier.

3.2 Special Tools

Digital Multimeter, 4-1/2 digit

3.3 System Calibration

Important: Be sure to perform System Calibration after replacing a control board.

1. Turn power off.