Wilroy Brochure 30952

WILROY
ATEX Approved
H Y D R AU L I C A L LY A C T U A T E D D I A P H R A G M P U M P
Williams and Milton Roy have combined technologies to design a pump blending the proven mRoy hydraulic by-pass diaphragm design with the Williams V Series pump. The result is the low volume, high turndown characteristics of a pneumatic drive coupled with the chemical containment and high pressure capabilities of a hydraulically actuated diaphragm. The WILROY is a hydraulically actuated diaphragm pump which delivers chemical containment, low maintenance, overpressurization protection with unsurpassed accuracy and repeatability. We invite you to look at how we can meet your chemical injection needs with proven solutions from Williams Milton Roy.
316 SS exposure Integral relief valve Maintenance-free hydraulic system Five sizes in two housing Field reconfigurable Compact size for ease of installation Centralized design for ease of maintenance & operation Gylon diaphragm for diverse compatibility Optimum chemical containment
Operation
The WILROY Pump is available in four differrent plunger sizes from 1/4" (WILROY 2M) up to a 1.000 (WILROY 106). Operated by controller or solenoid, the pump is manufactured with a totally sealed hydraulic chamber, removable bore cartridge and integral air bleed mechanism. Along with a serviceable diaphragm, the pump's design assures relatively simple maintenance and operation. The WILROYs amplification ratio allows the pump to inject chemical against process fluids much greater than the air/gas supply pressure. The plunger displaces the hydraulic fluid in the intermediate chamber that in turn displaces the diaphragm. The diaphragm displaces the chemical and injects a precise amount of chemical into the process.
Optional Diaphragm Rupture Detection

The WILROY diaphragm liquid ends are, by design, leakproof and durable. In some applications however, added assurance is desired to protect the pump internals from extremely hostile chemicals, or protect the process from potential contamination by hydraulic fluids, or to provide additional containment of the chemicals from being released to the environment.
FlowTracking Controller Configuration
Standard Pneumatic Controller Configuration
Wilroy A & B Performance Characteristics

Model Maximum Volume @500PSI GPH / LPH Volume Per Stroke CC Stroke Length INCH Strokes Per Minute (Range) Max Discharge Pressure PSIG / BARG Max Air Consumption @100 PSIG SCF Per Day @6.9 BAR SCM Per Day Weight lbs/Kg
WILROY 2M WILROY 5M WILROY 754 WILROY 104 WILROY 106
.54/2.04 2.25/8.51 5.0/18.9 8.2/31.0 7.8/29.5
.8 3.2 7.3 11.5 11.0
1 1 1 1 1
1-45 1-45 1-45 1-45 1-45
3000/207 3000/207 2500/172 1600/207 3000/207
2068 2068 3548 3548 7190
59 59 101 101 203
27/12.2 27/12.2 121.5/55.1 121.5/55.1 137/62.1
0 0 1500
PERFORMANCE CHARTS
Flow Performance Graph for Wilroy 2M
STROKE ADJUSTER 100% PLUNGER SPEED: 45 SPM
3000 DISCHARGE PRESSURE - PSIG
Wilroy 2M
Flow Performance Graph for Wilroy 5M
STROKE ADJUSTER 100% PLUNGER SPEED: 45 SPM
0.60 0.50
FLOW - GPH
2.50
MA
100
2.25
XF LO W
2.00
FLOW - GPH
80 70 60 50 40 35 30 20 10 0
0.40 0.30 0.20 0.10 0 0
@A IR/ GA S 35
1.75 1.50 1.25 1.00 0.75 0.50 0.25

PS IG
500 1000 1500 2000 2500 DISCHARGE PRESSURE - PSIG
3000
0.00 0 500 1000 1500 2000 2500 DISCHARGE PRESSURE - PSIG 3000
Wilroy 2M
PNEUMATIC RELAYS
PILOT PULSES FROM CONTROLLER
CONTROLLER
CONTROLLER
Wilroy 5M
PILOT PULSES FROM CONTROLLER
FIGURE 5 FLOW PERFORMANCE GRAPH FOR WILRON 5M
2.50 2.25
SUPPLY 2.00 PRESSURE (REAR) PUMP 1.75
STROKE ADJUSTER 100% PLUNGER SPEED: SPM PO3-6S45 RELAY

100
P04-6S RELAY
MAX
80 70 60
AIR/GAS PRESSURE PSIG
FLOW @ AIR /GAS = 100 PSIG

EXHAUST
90
EXHAUST NO. 1 PUMP POWER STROKE NO. 1
SUPPLY PRESSURE
FLOW - GPH
1.50 1.25 1.00 0.75

SINGLE ACTING PO3-6S
PUMP INSTALLATION WRB754, WRB104
50 40 35 30
PUMP RETURN STROKE NO. 2 EXHAUST NO. 2
PUMP INSTALLATION WRB106

DOUBLE ACTING PO4-6S
20 0.50 The PNEUMATIC RELAY is a pilot operated valve designed to provide the higher air or gas flow rates necessary for PNEUMATIC DRIVE CYLINDER 10 0.25 greater than 3 inches. The PNEUMATIC RELAY is actuated by the pulses produced by the CONTROLLER. A single acting PNEUMATIC diameters 0 RELAY 0.00 is used with pumps that have return springs as illustrated to the upper left. The air or gas pressure is required to return the PISTON0 500 1000 1500 2000 2500 3000 PLUNGER ASSEMBLY on the CRP1000V800. Therefore a double acting PNEUMATIC RELAY is required, illustrated to upper right. DISCHARGE PRESSURE - PSIG
Wilroy 5M Oscillamatic
FIGURE 5 FLOW PERFORMANCE GRAPH FOR WILRON 5M
PNEUMATIC CONTROLLERS
Featuring our latest addition to the Williams line - the MK XIIA controller which combines the corrosion resistance of 316 SS with the diaphragm-style spool design for ease of maintenance. The Williams Oscillamatic controllers are unique and precise pneumatic instruments. These units are designed to operate any pneumatic metering pumps or instrument requiring pilot pulses. The controllers accept a constant supply of air or gas pressure which produces pneumatic output pulses. The output signal is manually adjusted by a control rate valve. The controller, installed on the metering pump, provides the most accurate and reliable pneumatic control available today.
MODELS SUPPLY RANGE PSI BAR BODY MATERIAL STROKE SPM ELASTOMERS AVAILABLE SPOOL STYLE
MK XIIA MK VII MK II
30-100 50-90 25-65
2.0-6.9 3.4-6.2 1.7-4.5
316 SS ANODIZED ALUMINUM ANODIZED ALUMINUM
1-45 1-45 1-45
NEOPRENE NEOPRENE VITON NEOPRENE VITON
DIAPHRAGM DIAPHRAGM DIAPHRAGM
AIR/GAS PRESSURE PSIG
MAX FLOW @ AIR /GAS = 100 PSIG
90
Flow Performance Graph for Wilroy 104
PART MODEL NUMBER
WRB 1 - 11 104M NN SE BB
WRA 1: 316 SS Model WRB 1: 316 SS Construction NN: None 11: MK XIIA Control Method Base NN: None Selection BB: Base SE: NPT 2M: 5M: 754: 104: 106: Diaphragm Rupture Detection 1/4" NPT (F) Discharge, 1/4" NPT (M) Suction 1/4" NPT (F) Discharge, 1/2" NPT (M) Suction 1/2 NPT (F) Discharge, 3/4 NPT (M) Suction 1/2 NPT (F) Discharge, 3/4 NPT (M) Suction 1/2 NPT (F) Discharge, 3/4 NPT (M) Suction
Connections
2M: .250" Plunger with 316 SS Micrometer Knob 5M: .500" Plunger with 316 SS Micrometer Knob 754: .750" Plunger, 4 Air Cylinder w/ 316 SS Micrometer 104: 1.000" Plunger, 4 Air Cylinder w/ 316 SS Micrometer 106: 1.000" Plunger, 6 Air Cylinder w/ 316 SS Micrometer
Plunger Configuration
NN: None C5: Rupture Detection Bracket & Gauge SN: Rupture Detection Gauge & Nema 4 Switch S7: Rupture Detection Gauge & Nema 7 Switch
PUMP ACCESSORIES
WFS6704
Explosion Proof Class I, Division 1&2, Groups A, B, C, D Class II, Division 1&2, Groups E, F, G Fully Field Adjustable Operates in Any Orientation Miniature Compact Size
MICRO FLOW SWITCH

For Detecting Increases & Decreases in Flow Rates
Operating Temperature -40 F to +300 F (-40 C to +150 C) Operating Pressure 3000 PSIG (207 bar) Corrosion Resistant 316 Stainless Steel Shock & Vibration Resistant 1/4 NPT Connections
DRUM GAUGES Liquid Level/Injection Rate Gauge MODELS C779WS C779WS-V C779WS-SS C779WS-SS-V 30216-CS-V-GPD-S 30216-S6-V-GPD-S MATERIALS Carbon Steel Carbon Steel - Vented Stainless Steel Stainless Steel - Vented Carbon Steel Stainless Steel SENSITIVITY 0.1 PSI 0.689kPa
PCV125 AL Pressure Regulator FLOW RATES 20SCFM .566m3/min MAX. PRESSURE 250 PSI 1724 kPa
AIR OR GAS DRYER-FILTERS Complete with Manual Drain Valve MODELS J-150 J-500 LIQUID CHEMICAL FILTERS 316 Stainless Steel MODELS LCF-10-25 LCF-15-25 CONNECTION FILTER ELEMENT 1/4 NPT 25 micron, Std 1/2 NPT 25 micron, Std OPTIONAL FILTER ELEMENT 1, 2, 8 microns or 100 mesh stainless steel screen AUTOMATIC DUMP VALVES Used with the Air or Gas Dryer-Filters MODELS ADV-150-A ADV-250-A BOWL Plastic Steel MAX. PRESSURE 150 PSI 250 PSI FLOW RATES 40SCFM 40SCFM MAX. PRESSURE 150 PSI 500 PSI
Distributed by:
201 Ivyland Road Ivyland, PA 18974 USA (800) 235-3421 (215) 293-0415 Fax: (215) 293-0498 E-mail: [email protected] www.williamspumps.com www.miltonroy-americas.com
2006 Williams Milton Roy. All Rights Reserved.
WILROY BROCHURE Doc. # 30952 Revised 10/06 Printed in U.S.A.

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WILROY

Optional Diaphragm Rupture Detection

FlowTracking Controller Configuration

Standard Pneumatic Controller Configuration

Wilroy A & B Performance Characteristics

WILROY 2M WILROY 5M WILROY 754 WILROY 104 WILROY 106

.54/2.04 2.25/8.51 5.0/18.9 8.2/31.0 7.8/29.5

.8 3.2 7.3 11.5 11.0

1-45 1-45 1-45 1-45 1-45

3000/207 3000/207 2500/172 1600/207 3000/207

2068 2068 3548 3548 7190

59 59 101 101 203

27/12.2 27/12.2 121.5/55.1 121.5/55.1 137/62.1

3000 DISCHARGE PRESSURE - PSIG

0.40 0.30 0.20 0.10 0 0

1.75 1.50 1.25 1.00 0.75 0.50 0.25

500 1000 1500 2000 2500 DISCHARGE PRESSURE - PSIG

PILOT PULSES FROM CONTROLLER

FIGURE 5 FLOW PERFORMANCE GRAPH FOR WILRON 5M

STROKE ADJUSTER 100% PLUNGER SPEED: SPM PO3-6S45 RELAY

AIR/GAS PRESSURE PSIG

FLOW @ AIR /GAS = 100 PSIG

EXHAUST NO. 1 PUMP POWER STROKE NO. 1

1.50 1.25 1.00 0.75

PUMP INSTALLATION WRB754, WRB104

PUMP RETURN STROKE NO. 2 EXHAUST NO. 2

PUMP INSTALLATION WRB106

FIGURE 5 FLOW PERFORMANCE GRAPH FOR WILRON 5M

30-100 50-90 25-65

2.0-6.9 3.4-6.2 1.7-4.5

316 SS ANODIZED ALUMINUM ANODIZED ALUMINUM

1-45 1-45 1-45

NEOPRENE NEOPRENE VITON NEOPRENE VITON

DIAPHRAGM DIAPHRAGM DIAPHRAGM

AIR/GAS PRESSURE PSIG

MAX FLOW @ AIR /GAS = 100 PSIG

Flow Performance Graph for Wilroy 104

Flow Performance Graph for Wilroy 106

Flow Performance Graph for Wilroy 754

PART MODEL NUMBER

MICRO FLOW SWITCH

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