Reviewing the growth process of Zhongchao Cable, we are very grateful to the

new and old friends who always support the development of Zhongchao Cable. Thank
you for your care and love. Your support is not only the power source for the growth
and progress of Zhongchao Cable, but also the wing for Zhongchao Cable to fly in the
sky.

Over the years, under the philosophy of value marketing, Zhongchao Cable
developed from small to big and from weak to strong. The management team of
Zhongchao cooperated with each other with absolute sincerity. They stood together
regardless of severe situations and overcame many difficulties during entrepreneurial
journeys. They used wisdom and sweat to complete todays progress and showed the
spirit of Zhongchao staff to all walks of life. Impelled and guided by the team spirit,
Zhongchao staffs cooperated to overcome tough challenges, made Zhongchao speed
one after another, left many admiring glint footprints, and created many outstanding
performances. Thank you to cooperate with us in severe situations and our true
friendship is invaluable

The future five years are important strategic opportunity period for the economic
development of China. Facing the opportunities and challenges of new period, we are
filled with full confidence and will continue to abide by the enterprise spirit of
creation, practicability, integrity, and win-win progress, keeping good momentum
1 / 65

of sustainable and healthy development, to establish newer and higher enterprise

image, and move forward the great goal of annual production value of ten billion
Yuan!

Due to the great human dream, life is wonderful. Your stage is as large as your
heart. We are willing to cooperate with you to transcend dream and create a bright
future together!

2 / 65


Enterprise profile
(

002471)

20
1000 2.536

2005

2010 9 10 A
2012 12
Jiangsu Zhongchao Cable Corporation is the holded and established by Jiangsu
Zhongchao Group, which is called Zhongchao Cable for short with the stock code:
002471.Our Company covers an area of more than 20 thousands square meters and it
has more than 1000 staff, with the total registered capital exceeds 253.6 million Yuan.
Our company specializes in the research and development, production, sales and
service of wire and cable. Our company has many subordinate subsidiaries: Nanjing
Zhongchao new material Co., Ltd., Jiangsu Connect high-voltage cable accessories
Co., Ltd., Jiangsu Chongchao cable Co.Ltd., and Wuxi Yuanzhou metal materials
Co.Ltd. After building the new production base in 2005, our company insists on the
principle of high starting point, high input, high standard, and has successfully
landed A shares in Shenzhen SME board listing through down-to-earth business for
five years, and the company non-public offering of shares successfully listed on again
In December 2012.

500 10,000 500kV

3 / 65

500kV
35kV
Our company always adheres to the principle that quality and service are the
foundation of the enterprise survival and development, and advocates the
management policy to make high-quality goods, win-win business, establishing an
"outstanding quality and superior service" brand image in the industry and customers.
Our company has good production foundation, so we are able to design and
manufacture the satisfying products according with China, Britain, Germany and the
international electrotechnical commission standard, and we can according to the
different environmental requirements of users design and manufacture special cable.
Company's products have three broad categories including Power cables, Electrical
equipment with wire and cable and Bare wire, covering low voltage, medium voltage
and high voltage and Extra-high voltage model with more than 500 kinds of models,
more than 10,000 kinds of specifications. The main products are environmentally
friendly flame retardant Extra-high voltage with 500 kv and below XLPE cable and
energy-saving aluminum alloy overhead lines, and including 35 kv cable, etc.
200

63

50
24 5
66kV1*95

The company has all kinds of nearly 200 pieces (sets) production equipment and
testing equipment, which are domestic and foreign advanced, first-class and mature,
4 / 65

being the market leader. According to the "strict management, keeping improving, and
creating the high-quality goods" requirements, our company adheres to the raw
material inspection, process inspection and delivery inspection system, strengthening
the process inspection, implementing mutual inspection up and down between process,
strictly carrying out higher than the national standards for internal control standards,
and effectively guaranteeing the product quality of production. The company has 63
highly qualified skilled workers, technicians, and engineers and technicians with the
technology and market development capabilities. Our companys major shareholders
and senior management staff have rich experience in wire and cable sales and
production management. Our company adheres to the "science and technology
enterprise" path, attaching great importance to technological innovation, and carry out
product researching and development, establishing the standard, and developing new
materials, etc. through extensively cooperating with Shanghai electric cable research
institute, Harbin University of Science and Technology, China electric institute and
other scientific research colleges and universities. Our company has a registered
trademark of 50 pieces, and 24 independent intellectual property patents, 5 invention
patents is among them, patent "urban rail transit in a metal outer sheath cable" was
listed in national torch plan, designed for the railway production 66 kv1 * 95 cable is
well received by the users.

120
220

5 / 65

With the core members all having more than 10 years sales experience, our
company takes team marketing strategy to win the market, and builds a vibrant
marketing system, raising the overall value of the product, service and brand.
Taking equity as the ligament, we are focusing on Unity the backbone and training
the sales force, and forming the regional marketing block by the operating principle of
key areas and target areas distribution, to extend the marketing networks. At present,
we have more than 120 sales network and more than 220 of sales staff with good
service ability across all over the country. Based on the special service and fine
reputation, they are striving to win customers satisfaction through strengthening the
pre-sale, sale, the after-sales service. Companys products are widely used on the
urban and rural power grid construction and renovation project in Jiangsu, Shanghai,
Shandong, Sichuan, Chongqing, Xinjiang, Gansu, Shanxi and other provinces and
cities, used on all kinds of construction projects of large state-owned enterprises,
including China Datang Group, China Huaneng group, China Guodian Group, China
Power Investment Corporation and Shanghai electrification bureau (group) , and used
on the large-scale key projects of the Qinghai-Tibet railway, Wuhan-Guangzhou
railway , West to East Gas Pipeline, the south-north water diversion, China national
petroleum co., LTD., Dushanzi petrochemical projects. Company's products have
also exported to India, Vietnam, Australia, Oman, Sudan, Tanzania, Nigeria, Kenya,
Sri Lanka, Mauritius, South Africa, Brazil, Cyprus and other countries. Increasingly
strong marketing team and perfect marketing network gradually make the sales of
product incomes rising steadily year by year.

ISO9001 ISO14001
6 / 65

OHSAS18001
3C CE SABS

5
AAA
A
The products of our company have been rated as Jiangsu famous trademark,
brand-name products in Jiangsu province, Jiangsu province high-tech products, and
brand-name products in Wuxi. Our company has passed numerous certifications
including ISO9001 quality management certification, ISO14001 environmental
management certification, OHSAS18001 occupational health and safety management
certification, electricity certification and export product quality permit certification,
3C certification, as well as CE certification, certification of SABS in South Africa.
Our company has been rated as the national consumer satisfaction enterprise, Jiangsu
contracts and keeping promise enterprise, Jiangsu excellent enterprise management
innovation, in Jiangsu wire and cable export base enterprises, Yixing wire and cable
industry base backbone enterprises of national torch plan projects, Wuxi focus on
cultivating and developing export brand enterprises, wire and cable industry in China
has the most potential enterprises, Wuxi elegant enterprise technology center, rated by
the bank customer credit rating standard credit rating clients, according to the
pedestrian level 5 year s customer credit rating standards rated as AAA grade credit
enterprise, for eight consecutive years was awarded the land tax A-class tax payment
enterprise.

7 / 65

530

Yang Fei, chairman of the board of the company, having the senior economist title,
was successively awarded the title of honor "star of entrepreneurship in Jiangsu
province", "Wuxi model worker", "Wuxi city outstanding communist party member",
"Wuxi outstanding private entrepreneurs", "Wuxi outstanding private entrepreneurs",
"Yixing top ten entrepreneurs", "Yixing ten outstanding youth", "Yixing excellent
talents of science and technology" by relevant departments. He was elected to the
12th Party representatives of Wuxi city, the 11th and the 12th Party representatives of
Yixing city, the 15th and 16th Party representatives of Yixing city the vice President
of Jiangsu Province Optical cable Chamber of Commerce, vice chairman of listed
companies in Yixing city, and the "530" enterprise innovation service advisor, and
vice chairman of Jiangsu table tennis association.

Chairman Yang Fei has leaded management team engaging in wire and cable
production and sales, management and large project development work for more than
ten years, having rich experience in cable enterprise management; and he adheres to
the "innovative, pragmatic, integrity, win-win" corporate principles , enterprise spirit
of "People-oriented, brand, honesty, innovation "; business policy of "Based on its
main business, stable operation, making the high-quality goods, win-win" and the
8 / 65

core values of " advocating the morality and people-oriented". He proposed the
management idea of "staff first", building a high quality, fine, strong and relatively
stable excellent staff team; building enterprise culture with characteristics by actively
advocating the coordination management of Party, workers, women and other
organizations; considered the customers, employees, shareholders, government and
society satisfaction as the eternal pursuit of goals, realizing the harmony and. win-win
situation of shareholders, customers, employees, enterprise, society.
Our company formed the following
features in the long-term development:
1

Technology innovation, team and value marketing and establishing the

brand image. Our company established to make high-quality goods, leading
technology and quality services to establish brand marketing strategy, putting
forward the "team marketing + marketing" value of sales and service concept,
for high-end customers market positioning and product positioning of "high
quality cable provider".
2

Our company takes system management, fine processing to ensure

the quality of products. Our company establishes a strict quality control
system. Strengthening process inspection can ensure product quality by
implementing strict requirements, according to the requirement of the next
producure is the customer of the front one, making sure that unqualified
products do not flow into the market factory.
3
9 / 65

Unique service concept and heartfelt service. Our company takes "service"
attitude, active service to provide customers pre-sale, sale and after-sale
services all programs. Formed from brand promotion, product and services
import, sales people communicate directly with customers and sales team,
technology and production department joint service system, formed the
market a good interaction with the company situation. At the same time, Our
company has sports marketing advantage by China table tennis club super
league brand effect.
4

4People-oriented, enterprise culture, and creating stable, harmonious team.

Company management team adheres to the people-centered concept, creates a
thick atmosphere of democratic culture, respects the main body position of
employees in the enterprise culture construction, and gives play to staff's
initiative, forming the harmonious, stable and high quality management team,
marketing team and production team.

10 / 65


Our company is committed to spanning development, strengthening the brand
construction and enhancing the company brand market influence in the next
five years; continuing to enhance the overall quality level together with peers.
Keeping up with market demand, we are to strengthen the company's core
competitiveness with high quality products and perfect service. Combining
project investment, our company will continue to strengthen our company's
new product research and development, and technical equipment, to improve
production efficiency and optimize the product structure, expanding the
company's business coverage. Rational allocation of people, goods, and
content resources can rapidly improve the company market share of high
pressure and ultrahigh pressure cable, environmental protection cable,
becoming the important wire and cable manufacturing enterprises in this
industry.

Chairman Yang Fei, general manager ZHANG Nai-ming, and all the staff warmly
welcomes the investors, guests and friends of the community and customers to
visit the company and give us guidance.

Let us join hands to transcend dreams and create a bright future!

11 / 65

Contents
Enterprise Profile
Quality Management System Certification
Environmental Management System Certificate
Occupational Health and Safety Management System
Certification
Enterprise of Observing Contracts and Keeping Promise
The Famous Trademark in Jiangsu Province
Jiangsu Province Famous Brand Product Certificate
Enterprise Credit Grade AAA Certificate
XLPE Cable Design & Construction
Typical Cable Structure Diagram
The key Process
Key Manufacturing & Testing Capabilities
Continuous Current Ratings and Short Circuit Current
System Design- Metallic sheath Earthing and Bonding
Packaging, Transportation, Installation and Maintenance
50/66KV XLPE Corrugated Aluminum Sheath Power Cable
Datasheet
64/110KV XLPE Corrugated Aluminum Sheath Power Cable
Datasheet
127/220KV XLPE Corrugated Aluminum Sheath Power
Cable Datasheet
290/500KV XLPE Corrugated Aluminum Sheath Power
Cable Datasheet

12 / 65

XLPE &
XLPE Cable Design &Construction

XLPE
()()PVC
PE
Each component of the power cable has its important function, so need carefully
select each component material to ensure the cables reliability in the process, which
are made of these materials. Generally, XLPE power cable consists of conductor
(copper or aluminum), cross linked polyethylene insulated, metallic shield (corrugated
aluminum sheath or metal wire screen), PVC or PE oversheath.

XLPE

Conductor, Conductor screen, XLPE insulation, Insulation screen, Metallic

sheath screen, Non-metallic sheath

Conductor
XLPE

- The conductor of high voltage and extra-high voltage XLPE insulated cable is
stranded by annealing copper or harden aluminum wires. The selection of
conductor material is on the basis of the technical economic, conductor selection
13 / 65

should be based on:

-

Compare the market price of copper and aluminum;

61% 30%

The electrical conductivity of aluminum is 61% of copper, and the density is 30%
of copper;

- Copper has high mechanical performance and can withstand high pulling force.
()
()

When cable is running under the condition of high voltage and alternative current,
the AC current tends to the conductor surface (skin effect) and the magnetic fields
produced by nearby cables interferes with the distribution of electric current within
the conductor (proximity effect), which lead to increase the resistance of conductor
under AC conditions, resulting in cause a larger power loss.

800mm2 800mm2
- 5

Concentric stranded circular compact structure is applied copper conductor upto

800mm2, and the copper conductor with more than 800mm2 is designed in
Milliken-structure which consists of five mutually insulated segements to effectively
reduce the AC resistance of conductor caused by the skin effect and proximity effect.
66kV

All conductors used for 66kV and above XLPE insulated cables are taped with
semi-conductive binder to prevent extruded semi-conductive polymer penetration into
14 / 65

standing and to improve its smoothness, and the later is one of the key factors for high
voltage cable design.

XLPE
In addition to the standard conductors, Zhongchao cable has designed the
conductor of special water-blocking structure in order to improve the reliability of
XLPE cables operating in a complex environment.

Conductor screen

Conductor screen is extruded by super-smoothness semi-conductive polymerto

ensure uniform electric field around conductor and minimize the protrusion and
guarantee as smooth as possible at the interface between conductor screen and
insulation. The semi-conductive materials used for conductor screen shall have no any
harmful effects to conductors.

Insulation
(XLPE)

- Insulation is extruded by the super-clean cross-linked polyethylene (XLPE) with

conductor screen and and insulation screen in one process at the same time in the
clean environment, to ensure that:

15 / 65

Screen bonded to insulation closely

No voids within insulation and at interface between insulation and screen;

-

Impurities as little as possible

-

- The interface between Insulation and screen be smoothest;

In addition to specified in standards or customer specifications, thickness of

insulation is designed in accordance with the maximum electric field stress on
conductor screen surface.

Insulation screen

XLPE

The fully super smooth insulation screen is extruded over insulation concentrici
ty to minimize the possibility of ionization on the outer surface of the dielectric
and ensure the electrical field confined to the insulation and keep insulation sc
reen at the same with ground potential, XLPE insulation outer concentric crow
ded package a super-smooth semi-conductive shielding layer bonding type.
/
Buffer layer/longitudinal water-blocking barrier

The semi-conductive buffer tapes or water blocking swellable tapes is taped with
a certain thickness over insulation screen to accommodate the insulation thermal
expansion during operation and to maintain electrical contact between insulation
screen and metallic screen.
16 / 65


Metallic sheath
,

To prevent moisture penetration into the insulation in the running process , all
HV&EHV cable covered with metallic sheath over insulation core concentrically
which keeps the insulation screen at ground potential , and also provides an effective
path for system fault current, charging current and unbalance current system of
single-core cables in three-phase system.

Corrugated aluminum sheath has good mechanical properties. Although corrosion

resistance is general, but it can carry a large fault current, and with relatively light weight
and not easy to crack or fatigue crack.

In order to adapt to the complex cable route and installation environment, the
spiral shape is recommended for corrugated aluminum sheath.

In order to obtain more outstanding performance of longitudinal watertight it could

be designed in annular shape. But it should be laid by advanced synchronization
motorized devices and with bigger bending radius.

The thickness of the metallic sheath is defined on basis of its structural

characteristics and the system fault current.

17 / 65

Non-metallic Sheath

PVC PE.
To provide a metallic sheath with special protection of electrical, mechanical,
thermal, chemical, and environmental, All corrugated aluminum sheathed HV&EHV
cables are coated with bitumen and extruded with polymer jackets, such as PVC or
PE.

A graphite coating or an extruded semi-conductive layer is applied to the outside of

the sheath to be as a test electrode for factory and on site voltage test to check sheath
integrity.

PVC PEPVC

() PE PE
()
Outer sheath material is PVC or PE generally. PVC has high dielectric properties
and good insulation resistance, and it is flame-retardant and resistant to ozone, acid,
alkali and most organic solvents. When the cable is exposed to strong chemical
conditions, such as gasoline, wood preservatives (wood pomegranate oil), the cable
sheath is recommended to use the linear PE material which has good resistance to
impact (mechanical), environmental stress, scratch grinding and water permeability.

When cable is laid in the environment where is vulnerable to termite attack, the
outer sheath of cable is recommended to use polyolefin materials with high hardness.
The comparison between termite damage and material hardness is as follows:

18 / 65

Termite damagethe number of holes on the

sample
shore DSheath hardness

19 / 65

Typical cable structure diagram and Application

Corrugated aluminum sheathed power cable

5 Semi-conducting water-blocking Tape

6 Corrugated Aluminum Sheath
7 PE or PVC Outer Sheath with Conductive coating

Copper wire shield composite sheathed power cable

8 PE or PVC Outer Sheath with Conductive coating

20 / 65

 Corrugated aluminum sheathed power cable with

distributed optical fiber temperature measuring unit

Attached with the picture

Conductor
Conductor Screen
XLPE XLPE Insulation
Insulation Screen
Distributed of element
Semi-conductive water- blocking/cushion layer
corrugated aluminum sheath
PE PVC PE or PVC sheathed with conductive coating

21 / 65

 Cable application

Type


Copper
Aluminum
core
core

YJLW02

YJLW03

YJLW02Z

YJLW03Z

YJQ02
22 / 65

Cable Description

Applicable Place

YJLLW02 XLPE
insulation
corrugated
aluminum sheath or welding
corrugated aluminum sheath, PVC
oversheath power cable

YJLLW03
XLPE
insulation
corrugated
aluminum sheath or welding
corrugated aluminum sheath, PE
oversheath power cable

The place that the

corrosion is not serious
and can bear certain
mechanical force (such

as directly connected to

the transformer, laying

YJLLW02

on the bridge or in the

-Z
XLPE
insulation
corrugated
shaft ).
aluminum sheath or welding
corrugated aluminum sheath
longitudinal water-blocking PVC
oversheath power cable

YJLLW03
XLPE
insulation
corrugated
-Z
aluminum sheath or welding
corrugated aluminum sheath
longitudinal water-blocking PE
oversheath power cable
YJLQ02

YJQ03

YJQ02-Z

YJQ03-Z

YJA03

XLPE insulation lead sheath, PVC

oversheath power cable

YJLQ03
XLPE insulation lead sheath , PE
oversheath power cable

YJLQ02-Z XLPE insulation lead sheath

longitudinal
water-blocking
PVC overtheath power cable

YJLQ03-Z XLPE insulation lead

sheath
longitudinal
water-blocking
PE oversheath power cable

YJLA03

The XLPE insulated Consolidated

oversheath power cable

YJLV

XLPE insulated PVC oversheath

power cable

YJV

The place that corrosion

is serious but without
nitric acid, acetic acid,
organic matter (such as
peat) and strong alkaline
corrosion, and that bears
mechanical
force
(tension,
pressure,
vibration, etc.) is not big.

The
place
that
mechanical
force
(tension,
pressure,
vibration, etc.) is not big,
and that hasnt corrosion
or has slight corrosion;
the general damp places
which indirectly contact
water.

Not recommended to
apply for high voltage
route.

PVC

NotePolyvinyl chloride (PVC) oversheath cable is mainly suitable for the cable route
which requires to be protected from fire and oversheath provides general insulation
performance.
23 / 65

PE
20
PE
Polyethylene (PE) oversheath cable is mainly suitable for the cable directly buried
which has high demand of insulation for oversheath. For places, such as -20 low
temperature environment , chemical soaking liquid place, and low toxicity when
combusting, the cable should be jacketed with PE.

24 / 65

 The key process

Raw Material
Drawing

Copper/Aluminum

Stranding

Compacted

Milliken

Millien Laidup

Paper/WB tape

Taping

Semi-conductive binder water

Smooth semi-conductive
polymer

Insulation

Degassing
Semi-conductive
water
blocking
tape
/Semi-conductive buffer tape

Taping

Corrugated
sheath

Al

Outer sheath

1060/O
Aluminum

PVC or PE+ Graphite

semi-conductive polymer

Final Testing

Packing&Shipping

25 / 65

Steel drumthin steel

plate, pulling eye

or


Key manufacturing & testing capabilities
XLPE
XLPE
Equipped with international advanced production testing equipment, and the process
of the HV&EHV cable manufacting and testing is finished in a closed environment
from the rod drawing to the finished product testing to ensure the high quality
extra-high voltage XLPE cable products.

LH450/9
LH450/9 large sliding copper Rod breakdown and annealing line

.
The drawing drum wheels are arranged to be a line, and each of the capstan and eight
pulling ring is driven by a motor, which greatly facilitates the operation and changing
drawing dies quickly.

MKD 1+6+12+18+24+30x630
MKD 1+6+12+18+24+30x630 Rigid Cage Strander
SKET
Offered by SKET
91 /

Maximum 91 wires in layers to obtain compacted round or sector-shaped (straight or

pre-spiral) conductors, machine driven by AC motor and braking torque is
automatically controlled..

The conductor stranding and taping are completed in one process to protect the conductor
26 / 65

surface from damage.

The water blocking conductor can be manufactured.

MWR 3600 / 6 OR 2500 + 1OM 1600

MWR 3600 / 6 OR 2500 + 1OM 1600 Drum Twister
SKET
Offered by SKET
MWR

Typical Configuration of MWR-type Drum twister includes rotary pay-off ,designed

for reel acceptance between pintles, automatical sector regulating device, rotaing
caterpillar and rotating take-up.

Driven by AC motor and the braking torque can be controlled automatically.

3000mm
3000 mmMilliken conductor in max can be manufactured.

Triple extrusion
On-line computer control
X-RAY8000NXT X-RAY8000NXT measurement system
XLPE Maillefer 136

XLPE insulation is produced by vertical continous vulcanizingVCVsupplied by

Maillefer which is housed in a 136 m high tower. before and after triple extrusion
crosshead, an inductive preheater and an inductive preheater are equipped to increase
the curing capability of the line.

X-
27 / 65

/
NCC

The line operations and process supervision are controlled centrally from the Line
Control Unit and from its various screens. The combination of advanced line control
system, triple crosshead and X-ray dimensional measurement provides possibility to
minimize start-up scrap and material over-consumption during cable production run.
The proven NCC simulation program, part of the automatic line control, is widely
approved and used as a tool to generate parameters for the dry cure process.
N2
The VCV technology minimizes the eccentricity of extruded insulation and N2 dry
curing method ensures insulation with the best electrical performance.
500KV
The highest voltage manufactured 500 kV,
150mm;
Maximum cable diameter 150 mm;
3000mm
Maximum conductor size 3000 mm2 ;
1000 clean material handling and feeding room
Gravity material feeding system
200+120
200+120 Oversheath Extruder

Single or double co-extrusion sheath combinated with outer conductive layer can be extruded
for HV and EHV power cable.

Degassing room

To ensure that the cable obtains optimum in-service performance, it is necessary to

remove effectively the byproducts remained inside the insulation which generated
during curing process. .
DAG60/180
DAG60/180 Argon arc metal sheath welding machine
28 / 65

The line is equipped with computer control (touch screen), frequency conversion
stepless speed regulation

on and the weld zone continuous monitoring, and also with

welding current and speed synchronous tracking. The sheath of arbitrary length can be
welded..

Eccentric corrugating technology is applied and corrugation can be in annular or

spiral shape.
180mm

Aluminum, copper or stainless steel sheath can be welded, and the maximum
Diameter welded is 180mm. The technology of clamp traction ensures the roundness
and consistence in diameter of welded metal sheath ..

Equipped with Eddy current flaw detector which can detect the sealing properties of
welding line continuously online.

Eddy current flaw detector

The Fully screened Farady testing hall

Haefely 700KV
Fully Screened testing hall and Haefely 700 kV series resonance system.

Six surfaces use corrugated steel plate fully welding structure. Its screen performance
is excellent and the surface is smooth and beautiful.
350KV

The series resonance system is consist of two levels of 350 kV cylindrical resonant
29 / 65

reactor, which can realize the combination of parallel and series, and production test
of large-length cable.
700KV 2pC
The PD background levels is below 2pC at the maximum rated output voltage of
700kV..

Voids and impurity Microscope analyzer

Haefely 700KV
Haefely 700 kV series resonance system

Cable dimension measurement projector

30 / 65


Continuous Current Ratings and Short Circuit Current

Maximum allowable temperature

90
The maximum permissible conductor temperature is 90 when cable runs in
normal operation.

Working temperature in short time

- 5 s 250
The maximum permissible temperature of conductor is 250 during the short
circuit condition. (The longest duration time is no more than 5 s).
- 105
1500h
The maximum permissible temperature of conductor is 105 during emergency
overload condition and the total times shall be less than 1500 h during the whole
running life.
IEC60287
The continuous current rating is calculated according to IEC60287, and the cable
current rating is restricted by the following factors:

Maximum conductor temperature

Cable laying Formation

Cable structure

Grounding method of Cable metal sheath

Environment factors

31 / 65

Laying conditions
1 25
soil temperature: 25
2 1.0m
Laying depth: 1.0m
3 1.2.m/W
Soil Themal resistivity1.2.m/W
4 :40
Ambient temperature40
5 90
Max. Conductor temperature90
6 (S=2D)
Cable arrangementflat (S=2D)
7 50Hz
Frequency: 50Hz
8 100%
load factor: 100%

Rating Correction factor

To determine the ampacity under different laying conditions except for specified
in the datasheet, it could multiply the corresponding correction factor in the following
tables.

Different air environmental temperature

32 / 65


20
Air
temperature

1.2
correction
factor

25

30

35

40

45

50

1.16

1.10

1.05

1.0

0.94

0.88

Different soil temperature correction coefficient

15
soil
temperature

1.08
correction
factor

20

25

30

35

40

45

1.04

1.0

0.96

0.91

0.87

0.83

2.5

3.0

Different soil thermal resistivity

Soil
thermal
resistivity

correction
factor

0.7

1.0

1.2

1.5

2.0

1.14

1.0

0.93

0.84

0.74

Different burial depth

Laying
0.6
0.8
1.0
depth(m)

1.06 1.02 1.0

correction
factor

Maximum permissible short circuit current

1.2

1.4

0.98

0.97

IEC60949

For any current carrying component, its rated short-circuit current can be
33 / 65

calculated in accordance with the adiabatic and non- adiabatic method detailed in
IEC60949. T non-adiabatic method is valid for all short circuit duration and provides
a significant increase in short circuit current for screens and metallic sheaths..

The maximum permissible short-circuit current of the current carrying

component is determined by the initial temperature, the final temperature and duration
of the short-circuit.
0.2~5.0s 1s
For the purpose of design calculation, the short circuit current value of different
duration of 0.2 ~ 5.0s can be calculated by the value of duration of 1 second according
to the following formula.
Is

IS =

I
t

t
short circuit current during time t ;

1S
short circuit current rating duing 1second;

T=

short-circuit duration;

34 / 65

XLPE
1000.0

100.0

(kA)

0.2
0.5
1.0
2.0
3.0
5.0

10.0

1.0
10

100

1000

10000

(mm2)

short-circuit current rating capacity of Aluminum conductor XLPE cable

cross-sectional area of conductor(mm)
XLPE
1000.0

100.0

(kA)

0.2
0.5
1.0
2.0
3.0
5.0

10.0

1.0
10

100

1000

10000

(mm2)

short-circuit current rating capacity of copper conductor XLPE Cable

cross-sectional area of conductor(mm)

35 / 65

-
System design- Metallic sheath Earthing and Bonding

The sheath induced voltage is not only related to current or short-circuit current
through the conductor but also related to the length of cable and the arrangement of
phases.

Earthing at Both ends of metallic sheath

When the AC current passes through the single cable conductor, the magnetic lines of
force will be generated around conductor and that will interlink with the metallic
sheath and a voltage will be induced on the metallic sheath. Where cable sheaths are
bonded and earthed at both ends, the sheath and ground will provide a low impedance
closed loop to generates an induced circulating current. This circulating current will
heat the cable and therefore de-rating the system current carrying capability.

Generally, the cables are installed in touching trefoil formation to make that the sheath
impendence and loss are equivalent in all three-phases to minimize the sheath power
loss for solidly bonded systems. Where the cable loop is short and power transmission
is small, the solidly bonded system should be used. For this bonded method, no SVLs
and no more maintenance are necessary..
36 / 65

 1
Figure 1
Solidly Bonded System schematic diagram
1 - Cable 2 - Termination 3 - Grounding box
4 - bonding lead for metallic sheath 5 -
Bonding lead for gantry

Special Bonded System

The metallic sheath is grounded directly at one end and linked SVL at the other
end and other parts of the metallic sheath are insulated to ground. In such a way,
there is no current path between the metallic sheath and ground and that
circulating currents in the sheath is prevented and the transmission capacity of the
cable is increased.

The advantages of special bonding are:

Sheath losses are reduced, and therefore cable heating due to sheath
losses is reduced.

37 / 65

Smaller conductor size may be used or alternatively a higher current

can be carried by a given conductor size.

Cable can be laid at relatively wide spacing to improve heat dissipating

and hence allowing an increase in current rating or a further reduction
in conductor size;

Reduced conductor size results in smaller charging current.

The disadvantages of special bonding are:

Joints with sheath sectionalizing insulation are required.

There is a standing voltage on the cable sheath and on the majority of

joints. This voltage must be limited to an agreed value by a suitable
correlation between conductor current, phase spacing and cable section
length.;

Transient phenomena (such as switching operation, fault conditions

and lightning induced surge ) can cause high voltages to appear across
the sectionalizing insulation and across the cable oversheath, and
special steps must be taken where necessary to limit these to
acceptable levels. ;

38 / 65

In single point bonded systems, it is usually necessary to install a

parallel earth continuity conductor.

SVLs

Maintenance tests are required on SVLs.

The basic type of special bonded system is single point bonding, mid-point
bonding and cross linked bonding.

Single point bonding system

Single point bonding system is that cable sheath is bonded and earthed at on end
of the route only and the end remote from the earthing point is linked by SVLs.

()

For single point bonding system, a parallel earth continuity conductor (ECC)
shall be installed along the cable loop at a specified notoginseng arrangement
proximity to the power cables and transposed at the mid point of the section..
During single-phase fault, fault current can flow back to the neutral point of
power cable system via the ECC especially when the fault occurred in the ECC
network, most of the fault current will flow past the ECC.
flux induced by the earth current can counterbalance

Due to

the magnetic

part flux induced by power

cables (both current in the opposite direction), it can reduce the sheath voltage
39 / 65

induced by fault current.

ECC should be earthed reliably at both ends, and its cross-sectional area shall be
enough to meet the requirements of thermal stability of fault current.

2
Figure 2 Single point bonding system schematic diagram schematic diagram
1- Power Cable 2 Termination 3 Link box
4 inner conductor of concentric bonding lead ,
linked to

metallic sheath

5 Outer conductor of concentric bonding lead, linked to

grantry; 6 - SVLs 7 - Link bar 8 - ECC 9 - Link
box with SVLs

Mid-point bonded system
40 / 65

3
Cable sheaths are bonded and earthed at the mid point of the route only, with the
sheaths rising in voltage at the terminations. This method would be applied for
example where the overall route length precludes the use of single point bonding for
reasons of excessive standing voltage level, as shown in figure 3.

3
Figure 3 Mid-point Bonded system schematic diagram
1 Power Cable 2 Termination3 Link box 4
Inner conductor of concentric bond lead, linked metallic sheath
5 Outer conductor of concentric bond lead, linked
termination support 6 SVLs 7 Linking bar 8 earthing
conductor 9 Mid-point earthed

4
When cable route length is excessive and consists of two section lengths,
sectionalizing insulated joint could be used to connected the adjacent cables to
41 / 65

insulate the adjacent metallic sheaths each other. Each metallic sheath is earthed at
one end and linked via SVLs at side of insulated joint. As shown in figure 4.

4
Figure 4 Mid-point with disconnected bonded system schematic diagram
1 Power Cable 2 Termination 3 Link box 4
Inner conductor of concentric bonding lead, linking metallic sheath
5 Outer conductor of concentric bonding lead, linking
termination support 6 SVLs 7 Sectionalizing Insulated Joint

Earthing conductor

Cross bonding system

(
5)

For long cable systems, a cross bonded system could be used. In this way, cable
route is divided into several major sections and each major section is divided into
42 / 65

three minor sections of same length in principle. In each minor section, the
adjacent cables are jointed with sectionalizing insulated joint and three phase
cable sheath are cross linked for transpose each other by link box with SVLs.
Both ends of major section are earthed via link box directly.

5
Figure 5 Corss bonded system schematic diagram
1 - Power Cable2 - Termination 3 - Link box 4 -
Iinner conductor of concentric bonding lead 5 - Outer
conductor of concentric bonding lead 6 - SVLs 7 -
Cross-linked

box 8 Sectionalizing Insulated Joint L - Minor

section B - Major section

120,

6
The induced voltages in the three phase cable sheaths are displaced vectorally by
120 . the vector sum of the induced voltages will be zero, then circulating current
through cable sheaths will also be zero. The induced sheath voltage of each minor
section is the highest one of whole cable route, as shown in figure 6.

43 / 65

Sheath induced voltage

6
Figure 6 Sheath voltage of cross bonded section
L - Minor section B - Major section

44 / 65


Packaging, Transportation, Installation and Maintenance

Packaging

The cable is wound on a steel drum for dispatch. Cable drum is covered with
plastic film and steel sheet to protect from UV irradiation and mechanical damage
during transportation.

Cable inner end is sealed in factory using a metal cap to protect from ingress of
moisture. The outer end is fitted with pulling eye, when laying the cable by pulling
eye method, the pulling wire shall be connected to the pulling eye via a twister and
dynamometer.

Transportation

Cable drum are fixed in the transportation tools in accordance with the
professional requirements, in order to avoid sliding in transit. To check and confirm t
whether cable drum is in good condition before unloading.

Cable shall stand on drum flange and not allowed to be placed flatwise. The
drum shall be rolled in controlled manner as per the direction of rolling arrow marked
on drum sides when cable drum needs to be rolled.

Cable loading and unloading

45 / 65

Generally using the crane, forklift or loading dock to load and unload the cable.
During lifting cables, great cares shall be given to prevent cable drum, steel sheet and
cable to be damaged. It shall to avoid cable suffering from violent collision. In order
to avoid any damage, lifting tools shall not touch the cable when lifting. When lifting
cables, it should be lifted by a special steel rope which fixed on the specified positions
on drum or on a shaft which through the centre hole of drum. When using crane or
forklift to lift cable, it shall have adequate lifting capacity.

Cable dragging and dropping

In principle, the cables shall be drag and drop from the upper of cable drum. The
cable tray should be placed to make the direction of dragging and dropping to
opposite to the direction of rolling arrow.

The cable drum should be operated manually when dragging and dropping the
cables to avoid produce unexpected tensile stress. When the cable has been pulled out
longer length, the inner ends of the cable could be moved and the operation of cable
pulling shall be stopped at any time and re-fix the inner ends.

Checking whether the sealing of both ends are in good condition before
installation and after the installation to ensure that no any damages happened during
the installation.
46 / 65


Cable laying methods

Before deciding the method of laying cable, the bending radius, pulling tension
and side wall pressure shall be calculated and validated within in the permissible
requirements.

Minimum Permissible bending radius

When laying the cable, it could be bent several times and bending radius shall be
controlled above the minimum permissible radius , but it is not allow to be bent for
many times. If laying cable at lower temperature, it is suggested to bend with larger
bending radius, which can avoid the damage caused by bending stiffness increased.

20Dc

During laying

After laying

20Dc
15Dc
15Dc

Dc
Note Dc is the cable diameter

Side wall pressure
5000N/m (500kg/m)
When laying, The maximum permissible side wall pressure is 5000N/m
(500kg/m)
SWPF/R
where
SWP N/m kg/m
47 / 65

SWP-- Side wall pressure, in N/mor kg/m

F N kg
F--Pulling force, in Nor kg
R
R -- Bending radius, in meter;.

Maximum allowable pulling force

Pulling force acting on the conductor

Copper Conductor

Aluminum

0.07KN/mm2

Conductor

0.05KN/mm2

Pulling force acting on the metallic sheath

0.02 KN/mm2

Corrugated aluminum sheath 0.02KN/mm

Minimum allowable installation temperature

When laying cable, cable must have a high enough temperature. The minimum
allowable installation temperature depends the outer sheath material of cable. The
following principles should be followed:
PVC
PE

-5 Minimum allowable temperature is -5

-20 Minimum allowable temperature is -20

.
Due to the cable has larger rigidity at low temperature, installation personnel are
at increased risk of accidents.

48 / 65

 Generally cables are pulled into position using caterpillar, pulling eye or bond
pulling.

Pulling the cable with caterpillar

A specific number of caterpillar are provided along the route with controllable electric
drive to bear and drive the cable. The pulling force is applied to the cable sheath
which is distributed with number of points along the cable, therefore, the force on
each point is smaller. This

caterpillar pulling technology is especially suitable for

the cable laying with big cross sectional conductor size or longer length of. it is
important to ensure that controllable electric is provided along the cable route and all
caterpillars run at exactly synchronicity.

Pulling cable with Pulling eye

Using a steel cable attached to the factory fitted pulling eye and cooperating with
rope winch and rollers to pull the cable to its position. During this process, great care
must be taken to ensure that the conductor is not over-stressed and that side pressures
are within the acceptable limits.

49 / 65

During cable pulling, tension should be constantly monitored using a

dynamometer connected between the pulling eye and the pulling winch.

Pulling cable with bond pulling

After surveying all route, calculations show that permissible force will be
exceeded, the bond pulling method shall be used.
Using a steel cable along the route to take all the stress effectively to carry cable,
the steel cable is tied to the cable sheath at regular intervals and the steel cable is then
pulled by a winch to carry the cable into position.

This approach allows long lengths of high voltage cable to be pulled along
difficult routes without applying excessive forces to the conductor risking irreparable
damage to the cable..

Cable system mechanical design

50 / 65

When the power cable is running under cyclic load, conductor expands and
contracts process during heating and cooling. It produces a large force in a fully
restrained system, which is compressive dering expansion and tensile during
contraction.

The force can be adjusted in two ways

Rigid systems - all constraints, cable movement is limited..

Flexiable system controlled inflation allows the cable to move in a horizontal
or vertical plane.

Rigid cable system shall be cleat closely in air or

backfilled with soil to prevent

the cable moving.

()
()
Flexible system designs to grip the cable with large spacing and allows the
sagging cable sagging (vertical movement) or serpentine movement (horizontal
movement). The space between adjacent cleats shall be calculated carefully in order to
ensure fatigue stress produced in sheath be within the limitation.

51 / 65


Cable Commissioning test

After the c installation of cable system is completed, tests on new installed cable
should be carried out to check the quality during the transportation, laying and
installation. The following site tests are recommended.
(U) 5min
(U0) 24
The AC test voltage (U) should be applied between the conductor and the
metallic screen for 5 minutes; Alternatively, a voltage of
52 / 65

U0 may be applied

between the conductor and the metallic screen for 24 hours;

10kV 1min

DC voltage of 10kV shall be applied for 1 minute between the metallic sheath and
the earth.

Cable maintenance test

(XLPE)
5kV

XLPE power cable does not any need special maintenance. A DC voltage at 5kV
or insulation resistance measurement is recommended on the cable oversheath to
ensure that cables are not received any external mechanical damages in operation.

53 / 65

50/66KV XLPE Corrugated Aluminum Sheath Power Cable Datasheet

Product structure parameters
Nonmetal oversheath
Conductor

Insulation

Corrugated Aluminum Sheath

Cable
approximate

Nominal
Area

Nominal
Shape

External
Diameter

mm2

Nominal
thickness

Nominal
External
Diameter

Nominal
thickness

Nominal
External
Diameter

Nominal

Nominal

cross-section

thickness

Approximate

weight

External
Diameter

mm

mm

mm

mm

mm

mm2

mm

mm

kg/m

18.3

14.0

51.1

2.0

68.3

394.0

4.0

76.3

6.8

20.4

14.0

53.2

2.0

70.4

407.0

4.0

78.4

7.5

23.5

14.0

56.3

2.0

74.1

429.0

4.0

82.1

8.6

26.5

14.0

59.3

2.0

77.1

447.0

4.0

85.1

9.8

29.9

14.0

62.7

2.0

81.1

471.0

4.5

90.1

11.5

33.8

14.0

66.6

2.0

85.6

497.0

4.5

94.6

13.6

39.0

14.0

73.2

2.3

93.4

624.0

4.5

102.4

16.6

42.0

14.0

76.2

2.3

97.0

647.0

5.0

107.0

18.7

45.8

14.0

80.0

2.3

100.8

675.0

5.0

110.8

20.9

48.8

14.0

83.0

2.3

104.4

699.0

5.0

114.4

23.0

55.0

14.0

89.2

2.3

111.2

746.0

5.0

121.2

27.3

62.0

14.0

96.2

2.3

119.4

801.0

5.0

129.4

32.5

Circular
240

compacted
Circular

300

compacted
Circular

400

compacted
Circular

500

compacted
Circular

630

compacted

800

compacted

Circular

1000

1200

1400

1600

2000

2500

Milliken

Milliken

Milliken

Milliken

Milliken

Milliken

54 / 65

Mechanical and Electrical Properties

trical properties
Conductor

Maximu
m

minimum

pulling

allowed

The

Met

Conductor

al

Resistance(Maximum)

radius

Zero

Capa

charging

Sequenc

citan

current

ce

(50Hz)

She

bending
Nominal Area

Inductance

ath

impedan

20

90

Trefoil

Flat

DC

DC

AC

Resi

50Hz at

stan

20

ce under

300

21.0

1180

0.0601

0.0777

ce at
W/k
20
m
0.08

06
0.07

400

28.0

1230

0.0470

0.0613

82
0.07

0.4418

0
0.710

j0.0726
0.1219+

1
0.17

2.8

500

35.0

1280

0.0366

0.0485

31
0.07

0.4250

7
0.686

j0.0690
0.1091+

6
0.19

3.0

630

44.1

1350

0.0283

0.0384

03
0.06

0.4112

7
0.662

j0.0621
0.098+j

1
0.20

3.2

0.3975

6
0.638

0.0577
0.082+j

7
0.22

3.5

mm2

kN

mm

W/km

W/km

240

16.8

1140

0.0754

0.0970

mH/km

mh/k

W/km

mF/k

A/km

0.4772

m
0.760

0.1571+

m
0.15

2.4

0.4609

8
0.739

j0.0774
0.1397+

1
0.16

2.5

800

56.0

1420

0.0221

0.0310

69
0.06

1000

70.0

1540

0.0176

0.0232

26
0.05

0.3817

1
0.606

0.0534
0.0691+

5
0.25

4.0

1200

84.0

1610

0.0151

0.0201

06
0.04

0.3757

4
0.591

j0.0499
0.0644+

6
0.27

4.2

1400

98.0

1660

0.0129

0.0174

82
0.04

0.3653

6
0.574

j0.0476
0.0605+

0
0.28

4.5

0.3590

3
0.561

j0.0448
0.0575+

7
0.30

4.7

1600

112.0

1720

0.0113

0.0155

64
0.04

2000

140.0

1820

0.0090

0.0129

48
0.04

0.3467

6
0.537

j0.0430
0.0524+

1
0.33

5.2

2500

175.0

1940

0.0072

0.0107

17
0.03

0.3358

7
0.513

j0.0395
0.0478+

0
0.36

5.7

j0.0365

86

Short circuit current and continuous load carrying capacity

short-circuit current(kA)
Conduct

corrugat

Short

or(1s)

ed

circuit

Alumini

tempe

um

rature

Nominal cross-section of

Sheath(

event

Conductor

1s)

ually

mm2

Continuous load carrying capacityA)

Direct burial

Trefoil

In the Pipelines

Flat

Trefoil

In the Air

Trefoil

Flat

Flat

P
SP
SPB

/CB

SPB

SPB

/CB

/CB

B/C

SPB

/CB

SB

B
C
B

Maximu
m
continuo
us
working
temperat
ure of
conduct
or

240

34.8

39.0

250

481

42

47

497

38

557

524

647

90

300

43.4

40.3

250

540

63

2
45

9
54

49

561

7
41

660

618

743

65

90

400

57.8

42.4

250

610

592

602

7
49

0
61

435

638

9
45

758

694

856

610

90

687

305

807

5
53

3
69

605

726

2
48

991

74

90

770

668

387

4
78

850

114

885

90

718

0
62

3
98

754

101

0
58

117

967

3
136

29

90
90

500

72.2

630

90.9

44.3
46.6

250
250

3
57

823

6
52

869
992

779
865

800

115.3

49.2

250

889

763

1000

144

61.3

250

971

785

101

6
66

1
10

696

2
107

1
61

4
131

104

9
155

126

16

25

32

02

45

55 / 65

3
8

1200

172.7

63.7

250

103

69

11

116

63

141

110

168

90

1400

201.4

66.4

250

5
109

47

21

0
71

37
12

56

5
124

9
66

9
151

1
116

6
182

01

90

2
114

076

31

14
13

768

4
196

81

90

2
122

78

113

20
13

378

3
219

512

90

828

8159

2
236

1130

90

1600

230.1

2000

287.5

2500

359.2

68.7
73.3
78.7

250
250
250

0
127

8
74
0
77
8
90

89
14

745

6
128
2
143
8
151

5
70
4
72
1
82

8
161
5
177
1
190

0
121
2
129
7
140

9
63
627
1
50
81
5
7
1
2
6
:Note:
6
35
0
.
When purchasing, please provide the nominal9 cross section of conductor.
SPB/CB-; SB-
SPB/CB Metallic sheath single point earthed or cross bonded; SB Bonded on both
ends of the metal sheath grounding directly.
:
Laying conditions:
1.2 m/W
Soil thermal resistivity 1.2 m/W
:1000mm
Laying depth: 1000 mm
:40
Air temperature: 40
: 250mm,

Distance between the cable axis: 250mm flat and closed trefoil.

:25
Soil temperature: 25

Single circuit
.(PE):150/170mm ( 630mm2), 180/200mm ( 2500mm2)
Pipe size. (PE): 150/170 mm ( 630mm2), 180/200 mm ( 2500mm2)

56 / 65

405
3
2

64/110KV XLPE Corrugated Aluminum Sheath Power Cable Datasheet

Product structure parameters
Nonmetal oversheath

Conductor

Insulation

Cable

Corrugated Aluminum Sheath

approximate
weight

Nominal
Area

Nominal
Shape

External
Diameter

mm2

Nominal
thickness

Nominal
External
Diameter

Nominal
thickness

Nominal
External
Diameter

Nominal

Nominal

cross-section

thickness

Approximate
External
Diameter

mm

mm

mm

mm

mm

mm2

mm

mm

kg/m

240

Circular
compacted

18.3

19.0

61.1

2.0

79.5

460.6

4.0

87.5

8.1

300

Circular
compacted

20.4

18.5

62.2

2.0

80.6

467.5

4.0

88.6

8.7

400

Circular
compacted

23.5

17.5

63.3

2.0

81.7

474.4

4.0

89.7

9.6

500

Circular
compacted

26.5

17.0

65.3

2.0

83.7

486.9

4.0

91.7

10.7

630

Circular
compacted

29.9

16.5

67.7

2.0

86.7

503.9

4.5

95.7

12.2

800

Circular
compacted

33.8

16.0

70.6

2.0

89.6

522.1

4.5

98.6

14.2

39.0

16.0

77.6

2.3

98.4

657.5

4.5

107.4

17.3

42.0

16.0

80.6

2.3

101.4

679.2

5.0

114.4

19.4

45.8

16.0

84.4

2.3

105.8

708.8

5.0

115.8

21.7

48.8

16.0

87.4

2.3

109.4

732.7

5.0

119.4

23.8

55.0

16.0

93.6

2.3

116.2

779.6

5.0

126.2

28.2

62.0

16.0

100.6

2.3

123.8

832.4

5.0

133.8

33.4

1000

Milliken

Milliken

1200
Milliken

1400
Milliken

1600
Milliken

2000
Milliken

2500

57 / 65

Mechanical and Electrical Properties

and electrical
properties
Maximum
Conductor

pulling

The

Conductor

Metal

minimum

Resistance(Maxim

Sheath DC

um)

Resistance

Mechanical and electrical allowed

properties
bending

Nominal

Area

20
DC

radius

90

AC

at 20

Zero
Inductance

Capacitance

charging

Sequence

current

impedance

(50Hz)

under 50Hz

Tref
oil

at 20

Flat

mm2

kN

mm

W/km

W/km

W/km

mH/km

mh/km

W/km

mF/km

A/km

240

16.8

1310

0.0754

0.0970

0.0682

0.5046

0.7608

0.1448+j0.0

0.124

2.5

0.134

2.7

300

21.0

1330

0.0601

0.0777

0.0673

0.4853

0.7390

872
0.1288+j0.0

400

28.0

1350

0.0470

0.0613

0.0664

0.4595

0.7107

813
0.1152+j0.0

0.151

3.0

500

35.0

1380

0.0366

0.0485

0.0648

0.4399

0.6867

733
0.1037+0.06

0.166

3.3

630

44.1

1440

0.0283

0.0384

0.0618

0.4243

0.6626

74
0.093+j0.06

0.183

3.7

0.203

4.1

800

56.0

1480

0.0221

0.0310

0.0598

0.4058

0.6381

2
0.0854+j0.0

1000

70.0

1610

0.0176

0.0232

0.0475

0.3912

0.6064

565
0.066+j0.05

0.232

4.7

1200

84.0

1670

0.0151

0.0201

0.0461

0.3837

0.5916

32
0.0623+j0.0

0.244

4.9

1400

98.0

1740

0.0129

0.0174

0.0442

0.3741

0.5743

506
0.0584+j0.0

0.260

5.2

0.272

5.5

1600

112.0

1790

0.0113

0.0155

0.0424

0.3676

0.5616

479
0.0551+j0.0

2000

140.0

1890

0.0090

0.0129

0.0400

0.3547

0.5377

46
0.0506+j0.0

0.297

6.0

2500

175.0

2010

0.0072

0.0107

0.0372

0.3425

0.5137

423
0.0465+j0.0

0.326

6.5

389
Short circuit current and continuous load carrying capacity

short-circuit current(kA)
Conducto

corrug

Short

r(1s)

ated

circuit

Alumi

temperat

Nominal
cross-se

num

Continuous load carrying capacityA)

Direct burial

In the Pipelines

um

ure

ction of

Sheath

eventuall

conduct

(1s)

Maxim

In the Air

Trefoil

continu

Trefo

Flat

Flat

il

Trefoil

Flat

ous
workin

or

mm2

tempera
SPB/

SPB/

SPB/

SPB/

SPB/

CB

CB

CB

CB

CB

SB

SPB/
CB

ture of
SB

conduct
or

240

34.8

45.6

250

481

44

525

43

491

40

499

40

578

549

636

560

90

300

43.4

46.2

250

539

3
48

593

0
46

543

7
43

559

2
43

657

616

727

622

90

400

57.8

46.9

250

609

7
53

677

6
50

617

8
47

637

1
46

755

696

843

693

90

8
58 / 65

500

72.2

48.2

250

686

58

770

54

700

51

724

49

865

782

977

768

90

630

90.9

49.8

250

769

9
63

874

3
58

791

4
55

821

9
53

988

869

1128

845

90

800

115.3

51.7

250

888

7
68

1058

1
63

977

3
60

1008

3
58

1170

973

1354

936

90

1000

144

64.7

250

969

5
72

1136

3
68

1051

0
64

1076

9
63

1308

105

1528

106

90

1200

172.7

66.8

250

1032

2
74

1220

2
70

1126

7
66

1155

3
65

1411

8
111

1660

1
110

90

1400

201.4

69.7

250

1091

7
77

1308

1
73

1204

8
69

1238

0
68

1518

3
117

1807

8
118

90

1382

2
75

1283

7
71

1295

0
69

1607

6
125

1932

1
123

90

1600

230.1

72.1

250

1139

4
79

2000

287.5

76.7

250

1218

5
83

1506

6
79

1393

1
74

1408

3
72

1764

6
131

2153

7
133

90

2500

359.2

81.9

250

1289

1
86

1754

3
84

1569

6
79

1664

7
78

1915

3
139

2474

4
143

90

4
5
3
8
9
Note
.
When purchasing, please provide the nominal cross section of conductor.
SPB/CB-; SB-
Spb/CB - Metallic sheath single point earthed or cross bonded; Bonded on both ends
of the metal sheath grounding directly.
:
Installation conditions:
1.2 m/W
Soil thermal resistivity 1.2 m/W
:1000mm
Laying depth: 1000 mm
:40
Air temperature: 40
: 250mm,

Distance between the cable axis: 250mm flat and closed trefoil.

:25
Soil temperature: 25

Single circuit
.(PE):150/170mm ( 630mm2), 180/200mm ( 2500mm2)
Pipe size. (PE): 150/170 mm ( 630mm2), 180/200 mm ( 2500mm2)

59 / 65

127/220KV XLPE Corrugated Aluminum Sheath Power Cable Datasheet

Product structure parameters
Nonmetal
oversheath
Conductor

Insulation

Corrugated Aluminum Sheath

Cable
approximate
weight

Nominal
Area

Nominal
Shape

External
Diameter

mm2

Nominal
thickness

Nominal
External
Diameter

Nominal
thickness

Nominal
External
Diameter

Nominal

Nominal

cross-section

thickness

Approximate
External
Diameter

mm

mm

mm

mm

mm

mm2

mm

mm

kg/m

240

Circular
compacted

18.3

27.0

78.9

2.4

104.5

729.1

5.0

114.5

12.1

300

Circular
compacted

20.4

27.0

81.0

2.4

107.2

747.2

5.0

117.2

12.9

400

Circular
compacted

23.5

27.0

84.1

2.4

110.3

770.6

5.0

120.3

14.2

500

Circular
compacted

26.5

27.0

87.1

2.4

113.9

795.5

5.0

123.9

15.6

29.9

26.0

88.5

2.4

115.3

806.0

5.0

125.3

16.8

33.8

25.0

90.4

2.4

117.2

820.3

5.0

127.2

18.7

39.0

24.0

94.0

2.6

121.8

922.2

5.0

131.8

21.3

42.0

24.0

97.0

2.6

125.4

949.1

5.0

135.4

23.3

45.8

24.0

100.8

2.6

129.8

982.6

5.0

139.8

25.8

630

800

1000

Circular
compacted
Circular
compacted
Milliken

Milliken
1200

1400

Milliken

1600

Milliken

48.8

24.0

103.8

2.6

132.8

1007.1

5.0

142.8

28.0

2000

Milliken

55.0

24.0

110.0

2.8

139.6

1141.8

5.0

149.6

32.9

2500

Milliken

62.0

24.0

116.6

2.8

146.2

1199.8

5.0

156.2

38.3

60 / 65

Mechanical and electrical properties

Maximum

The

pulling

minimum

Conductor

Nominal

Metal

Conductor

Zero Sequence
Inductance

Sheath

Resistance(Maximum)

current
(50Hz)

DC

under 50Hz at

bending

Resistance

20

radius

20DC

at 20

90AC

Trefoil

charging

impedance

allowed

Area

Capacitance

Flat

mm2

kN

mm

/km

/km

/km

mH/km

mh/km

/km

F/km

A/km

240

16.8

1720

0.0754

0.0970

0.0431

0.5584

0.7608

0.1196+j0.1046

0.105

4.2

300

21.0

1760

0.0601

0.0777

0.0416

0.5413

0.7390

0.1031+j0.0993

0.111

4.4

400

28.0

1800

0.0470

0.0613

0.0404

0.5182

0.7107

0.0892+j0.0924

0.119

4.8

500

35.0

1860

0.0366

0.0485

0.0392

0.5001

0.6867

0.078+j0.0868

0.127

5.1

630

44.1

1880

0.0283

0.0384

0.0387

0.4782

0.6626

0.0698+j0.0801

0.139

5.5

800

56.0

1910

0.0221

0.0310

0.0381

0.4567

0.6381

0.0637+j0.0735

0.153

6.1

1000

70.0

1980

0.0176

0.0232

0.0338

0.4322

0.6064

0.0523+j0.0758

0.173

6.9

1200

84.0

2030

0.0151

0.0201

0.0332

0.4227

0.5916

0.0493+j0.0639

0.182

7.2

1400

98.0

2100

0.0129

0.0174

0.0324

0.4118

0.5743

0.0465+j0.0607

0.192

7.7

1600

112.0

2140

0.0113

0.0155

0.0316

0.4034

0.5616

0.0443+j0.0582

0.200

2000

140.0

2240

0.0090

0.0129

0.0282

0.3888

0.5377

0.0389+j0.0540

0.217

8.7

2500

175.0

2340

0.0072

0.0107

0.0269

0.3734

0.5137

0.0361+j0.0495

0.235

9.4

Short circuit current and continuous load carrying capacity

short-circuit current(kA)
Conductor(1s)
Nominal

corrugated

Short circuit

Aluminum

temperature

Sheath(1s)

cross-section

Continuous load carrying capacityA)

eventually

Direct burial

In the Pipelines

Maximum

In the Air

continuous
Trefoil

Flat

Trefoil

Flat

Flat

Trefoil

working

of conductor

temperature

mm2

of
SPB/CB

SB

SPB/CB

SB

SPB/CB

SB

SPB/CB

SB

SPB/CB

SB

SPB/CB

SB

conductor

240

34.8

71.6

250

471

439

504

452

461

409

476

422

558

538

604

563

90

300

43.4

73.4

250

530

483

590

494

536

456

561

465

639

608

695

634

90

400

57.8

75.7

250

597

534

671

543

608

501

639

510

732

688

802

717

90

500

72.2

78.1

250

672

587

764

592

688

546

726

554

837

775

925

807

90

630

90.9

79.1

250

750

639

868

639

776

590

824

597

956

869

1070

902

90

800

115.3

80.5

250

862

687

1124

762

917

645

1025

685

1127

979

1276

1023

90

61 / 65

1000

144

90.3

250

943

734

1138

747

1020

692

1083

701

1265

1077

1459

1137

90

1200

172.7

92.9

250

999

764

1225

777

1091

719

1165

727

1363

1142

1591

1208

90

1400

201.4

96.2

250

1058

794

1319

807

1198

752

1225

757

1470

1213

1739

1287

90

1600

230.1

98.6

250

1104

819

1398

833

1263

775

1329

780

1558

1270

1863

1351

90

2000

287.5

111.5

250

1177

868

1535

893

1372

828

1456

836

1711

1383

2095

1495

90

2500

359.2

117.2

250

1246

910

1667

938

1470

868

1577

878

1863

1486

2332

1620

90

:Note
.
When purchasing, please provide the nominal cross section of conductor.
SPB/CB-; SB-
Spb/CB - Metallic sheath single point earthed or cross bonded; SB Bonded on both
ends of the metal sheath grounding directly.
:
Installation conditions:
1.2 m/W
Soil thermal resistivity 1.2 m/W
:1000mm
Laying depth: 1000 mm
:40
The air temperature: 40
: 250mm,
Distance between the cable axis: 250mm flat and closed trefoil.

:25
Soil temperature: 25

Single circuit
.(PE):150/170mm ( 630mm2), 180/200mm ( 2500mm2)
Pipe size. (PE): 150/170 mm ( 630mm2), 180/200 mm ( 2500mm2)

62 / 65

290/500KV XLPE Corrugated Aluminum Sheath Power Cable Datasheet

Product structure parameters
Nonme
tal
oversh
Conductor

Insulation

Corrugated Aluminum Sheath

eath
Cable
approxima
te weight

Nomin
Nominal
Nominal Area

Shape

External
Diameter

Nomin

Nomin

al

Nomin

al

al

Extern

al

Extern

thickn

al

thickn

al

ess

Diame

ess

Diame

ter
mm2

Nominal
cross-sect
ion

Nomin
al
thickne
ss

ter

Approxi
mate
External
Diamete
r

mm

mm

mm

mm

mm

mm2

mm

mm

kg/m

33.8

34.0

109.6

2.9

140.4

1188.9

6.0

152.4

24.5

39.0

33.0

112.6

3.0

143.6

1259.2

6.0

155.6

26.9

42.0

33.0

115.6

3.0

146.6

1287.4

6.0

158.6

28.9

45.8

32.0

117.4

3.0

148.4

1304.4

6.0

160.4

31.0

48.8

32.0

120.4

3.1

151.6

1378.1

6.0

163.6

33.5

55.0

31.0

124.6

3.2

156.0

1465.7

6.0

168.0

37.8

62.0

31.0

131.6

3.3

163.2

1585.2

6.0

175.2

43.7

Circular
compact

800

ed
Milliken
1000
Milliken
1200
Milliken
1400
Milliken
1600
Milliken
2000
Milliken
2500

63 / 65

Mechanical and electrical properties

Maximum

The

Conductor

Metal

Zero Sequence

Conductor

Capacitance

charging

Inductance
pulling

minimum

Resistance(Maximum)

Sheath

impedance

current

DC

under 50Hz at

(50Hz)

allowed
bending

Nominal Area

radius

20

90

DC

AC

Resistance

Trefoil

20

Flat

at 20

mm2

kN

mm

/km

/km

/km

mH/km

mh/km

/km

F/km

A/km

240

16.8

1720

0.0754

0.0970

0.0431

0.5584

0.7608

0.1196+j0.1046

0.105

4.2

300

21.0

1760

0.0601

0.0777

0.0416

0.5413

0.7390

0.1031+j0.0993

0.111

4.4

400

28.0

1800

0.0470

0.0613

0.0404

0.5182

0.7107

0.0892+j0.0924

0.119

4.8

500

35.0

1860

0.0366

0.0485

0.0392

0.5001

0.6867

0.078+j0.0868

0.127

5.1

630

44.1

1880

0.0283

0.0384

0.0387

0.4782

0.6626

0.0698+j0.0801

0.139

5.5

800

56.0

1910

0.0221

0.0310

0.0381

0.4567

0.6381

0.0637+j0.0735

0.153

6.1

1000

70.0

1980

0.0176

0.0232

0.0338

0.4322

0.6064

0.0523+j0.0758

0.173

6.9

1200

84.0

2030

0.0151

0.0201

0.0332

0.4227

0.5916

0.0493+j0.0639

0.182

7.2

1400

98.0

2100

0.0129

0.0174

0.0324

0.4118

0.5743

0.0465+j0.0607

0.192

7.7

1600

112.0

2140

0.0113

0.0155

0.0316

0.4034

0.5616

0.0443+j0.0582

0.200

2000

140.0

2240

0.0090

0.0129

0.0282

0.3888

0.5377

0.0389+j0.0540

0.217

8.7

2500

175.0

2340

0.0072

0.0107

0.0269

0.3734

0.5137

0.0361+j0.0495

0.235

9.4

Short circuit current and continuous load carrying capacity

short-circuit current(kA)
Conduct
Nomina

or(1s)

l
cross-se
ction of
conduct

corrug

Continuous load carrying capacityA)

Short

Maxim

Direct burial

In the Pipelines

In the Air

ated

circuit

Alumi

tempera

num

ture

Sheat

eventual

workin

h(1s)

ly

Trefoil

contin

Tref

Flat

um

Flat

oil

Trefoil

Flat

uous

temper

or
mm2

SPB/

SPB/

SPB/

SPB/

SPB/

SPB/

ature

CB

CB

CB

CB

CB

CB

of
conduc
tor

240

34.8

71.6

250

471

43

504

45

461

40

476

42

558

53

604

56

90

300

43.4

73.4

250

530

9
48

590

2
49

536

9
45

561

2
46

639

8
60

695

3
63

90

400

57.8

75.7

250

597

3
53

671

4
54

608

6
50

639

5
51

732

8
68

802

4
71

90

764

3
59

688

1
54

726

0
55

837

8
77

925

7
80

90

868

2
63

776

6
59

824

4
59

956

5
86

1070

7
90

90

500

72.2

78.1

250

672

4
58

630

90.9

79.1

250

750

7
63
9

64 / 65

800

115.3

80.5

250

862

68

1124

76

917

64

1025

68

1127

97

1276

10

90

1000

144

90.3

250

943

7
73

1138

2
74

1020

5
69

1083

5
70

1265

9
10

1459

23
11

90

1200

172.7

92.9

250

999

4
76

1225

7
77

1091

2
71

1165

1
72

1363

77
11

1591

37
12

90

1400

201.4

96.2

250

1058

4
79

1319

7
80

1198

9
75

1225

7
75

1470

42
12

1739

08
12

90

1600

230.1

98.6

250

1104

4
81

1398

7
83

1263

2
77

1329

7
78

1558

13
12

1863

87
13

90

2000

287.5

111.5

250

1177

9
86

1535

3
89

1372

5
82

1456

0
83

1711

70
13

2095

51
14

90

2500

359.2

117.2

250

1246

8
91

1667

3
93

1470

8
86

1577

6
87

1863

83
14

2332

95
16

90

86

20

:Note
.
When purchasing, please provide the nominal cross section of conductor.
SPB/CB-; SB-
Spb/CB - Metallic sheath single point earthed or cross bonded; SB Bonded on both
ends of the metal sheath grounding directly.
:
Installation conditions:
1.2 m/W
Soil thermal resistivity 1.2 m/W
:1000mm
Laying depth: 1000 mm
:40
The air temperature: 40
: 250mm,
Distance between the cable axis: 250mm flat and closed trefoil.

:25 : Soil temperature: 25

: Single circuit
.(PE):150/170mm ( 630mm2), 180/200mm ( 2500mm2)
Pipe size. (PE): 150/170 mm ( 630mm2), 180/200 mm ( 2500mm2)

65 / 65