Scribd Logo
Upload

Welcome to Scribd!

  • 562 views

    500MW Boiler Fans and Protections

    Uploaded by

    shashank
    This document provides technical specifications for various fans and their motors used in a 500MW power plant, including: 1. A 500MW I.D. fan that is a radial fan handling flue gas at 1500C, with a capacity of 533.8 m3/sec and total head of 409 MMWC, driven by a 3400 kW Siemens motor. 2. A 500MW F.D. fan that is an axial reaction fan handling fresh air, with a capacity of 268.5 m3/sec and head of 378 MMWC, driven by a 1400 kW Siemens motor. 3. A 500MW P.A. fan that is an axial

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    500MW Boiler Fans and Protections

    Uploaded by

    shashank
    562 views5 pages
    This document provides technical specifications for various fans and their motors used in a 500MW power plant, including: 1. A 500MW I.D. fan that is a radial fan handling flue gas at 1500C, with a capacity of 533.8 m3/sec and total head of 409 MMWC, driven by a 3400 kW Siemens motor. 2. A 500MW F.D. fan that is an axial reaction fan handling fresh air, with a capacity of 268.5 m3/sec and head of 378 MMWC, driven by a 1400 kW Siemens motor. 3. A 500MW P.A. fan that is an axial

    Original Description:

    500 MW bhel boiler

    Copyright

    © © All Rights Reserved

    Available Formats

    DOC, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides technical specifications for various fans and their motors used in a 500MW power plant, including: 1. A 500MW I.D. fan that is a radial fan handling flue gas at 1500C, with a capacity of 533.8 m3/sec and total head of 409 MMWC, driven by a 3400 kW Siemens motor. 2. A 500MW F.D. fan that is an axial reaction fan handling fresh air, with a capacity of 268.5 m3/sec and head of 378 MMWC, driven by a 1400 kW Siemens motor. 3. A 500MW P.A. fan that is an axial

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    562 views5 pages

    500MW Boiler Fans and Protections

    Uploaded by

    shashank
    This document provides technical specifications for various fans and their motors used in a 500MW power plant, including: 1. A 500MW I.D. fan that is a radial fan handling flue gas at 1500C, with a capacity of 533.8 m3/sec and total head of 409 MMWC, driven by a 3400 kW Siemens motor. 2. A 500MW F.D. fan that is an axial reaction fan handling fresh air, with a capacity of 268.5 m3/sec and head of 378 MMWC, driven by a 1400 kW Siemens motor. 3. A 500MW P.A. fan that is an axial

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    You are on page 1of 5

    500MW I.D.

    FAN Type : Radial fan double


    suction NDZV 45
    SIDOR
    Make : BHEL
    Orientation : Suction at 450 Delivery at Bottom
    Horizontal
    Medium handled : Flue Gas
    Location : Ground level
    No. per Boiler : 2+1 standby
    Fan Design Rating
    Capacity : 533.8 M3/sec
    Total head developed : 409 MMWC
    Temp. of medium : 1500C
    Sp. wt. of medium : 0.796 kg/m3
    Speed : 550 rpm
    Margin
    Fan flow : 20%
    Fan pressure : 44%
    Fan drive coupling
    Type of fan coupling : Hydraulic
    Make : M/s Voith, West Germany
    Fan Weight : 100 tonnes
    Lubrication
    Fan lubrication : Stand oil lubrication
    Motor lubrication : Stand oil lubrication
    Type of fan regulation : Variable speed through Hydraulic
    coupling plus damper control.
    Bearings
    Fixed bearing : Dodge sleeve oil RT - 20 size - 9''
    Expansion bearing : Dodge sleeve oil RT-20 size-9''
    I.D FAN MOTOR
    Manufacturer : SIEMENS/BHEL
    Type : SQ-motor
    Rated voltage : 6600 volts
    Direction of rotation as viewed
    from driving end : Clockwise
    Derated rating for specified : 3400 kw
    Water inlet temp. of 380C
    Permissible variation of
    a) Voltage (volts) : +/-10%
    b) Frequency (Hz) : 50 Hz +/- 5%
    c) Combined voltage and frequency : +/-10%
    Minimum permissible starting
    Voltage : 80% Rated
    Rated speed : 596 rpm
    At rated voltage and frequency
    a) Full load current : 379 A
    b) No. load current : 139 A
    Starting time with minimum premissible voltage of 80% of rated
    a) Without fan : 1.7 second
    b) with fan : 2.5 second
    Bearings
    Type : I) Drive end : Sleeve air cooled
    II) Non drive end : Sleeve ring
    Recommended Lubricant : IOC Gr. servo prime-46 or equivalent
    Quantity of Oil flow : 52 lit/min. per motor
    Cooling water requirement for CACW motor

    a) Quantity required M3/hr : 20.6 per motor


    b) Max. permissible inlet water
    temp : 380C
    c) Pressure of water at inlet
    to coolers : Upto 7.5 bars
    d) Outlet temp. of water at
    full load (anticipated) : 430C
    Combined wt. of motor of stator and rotor : 100800 kgs.

    500MW. F.D. FAN


    Type : Axial reaction API-26/16
    No. per Boiler : Two
    Fan design rating
    Capacity : 268.5 M3/sec
    Medium Handled : Fresh air
    Location : Ground level
    Total Head Developed : 378 MMWC
    Temp. of medium : 500C
    Specific wt. of medium : 1.046 kg/m3
    Fan speed : 980 rpm
    Type of coupling : Flexible
    Fan wt. : 25.84 tonnes
    Fan efficiency at 100% MCR : 81%
    Lubrication equipment
    Fan lubrication : Forced oil circulation
    Motor lubrication : Grease lubricated
    Type of fan regulation : Blade pitch control
    Bearings
    Fixed bearings : Cyl. Roller Brg NU 248 C3, Ang.
    contact Ball Bearing 7248 B
    Expansion bearings : Cyl-Roller Brg. NU 248C3
    Design Margin
    Fan Flow : 20%
    Fan Pressure : 44%
    F. D. FAN MOTOR
    Manufacturer : M/s SIEMENS/BHEL
    Motor type : SQ motor
    Direction of rotation as viewed
    from Non driving end : CCW
    Standard conditions rating at
    400C ambient temp : 1670 kw
    Derated Rating for specified
    normal condition i.e. 500C : 1400 kw
    Rated voltage : 6600 V
    Permissible variation of
    a) Voltage (volts) : +\- 10%
    b) Frequency (Hz) : 50 Hz +/- 5%
    c) Combined voltage and frequency : +/- 10%
    Minimum permissible starting
    Voltage : 80%
    Rated speed : 994 rpm
    At rated voltage and frequency
    a) Full load current : 147 A
    b) No load current : 42.5 A
    Starting time with Minimum permissible
    voltage of 80% of rated
    a) Without driven equipment

    coupled : 2 Second
    b) With driven equipment : 18 second
    coupled Bearings
    Drive end Non Drive end
    Type : Ny 232 6232-C4 Nu 228
    Recommended lubricant - Grease-Servo gem 3 of IOC
    Wt. of Stator : 6800 Kg. (approx.)
    Wt. of rotor : 2200 kg.

    500MW P.A : FAN


    Type : Axial reaction AP-2-20/12
    Orientation : Horizontal
    Medium Handled : Fresh Air
    Location : Ground level
    No. per Boiler : 2
    Fan design rating
    Capacity : 151.7 M3/sec
    Total head developed : 1158 mmwc
    Temp. of medium : 500c
    Speed at design point : 1480 rpm
    Fan Margin
    Fan flow : 35.5%
    Fan pressure : 30%
    Fan drive coupling
    Type of fan coupling : Thyssen form 13 size 2501
    Fan weight : 17.5 tonnes
    Lubricating equipment
    Fan Lubrication : Forced Oil circulation
    Motor Lubrication : Gresse
    Type of Fan Regulation : Blade Pitch Control
    Bearings
    Fixed Bearing : Cyl roller Brg.Nu 236 C3 Ang
    contact Ball bearing 7040
    Expansion bearing : Cyl roller Brg Nu 236 E
    P.A. FAN MOTOR
    Manufacturer : M/s SIEMENS/BHEL
    Motor type : SQ motor
    Direction of rotation as viewed
    from non driving end : CCW
    Standard Continuous rating at
    400C ambient temp. : 2500 KW
    Rated voltage : 6600
    Derated rating for specified normal
    condition i.e., 500c Ambient temp. : 2100 KW
    Permissible variation of
    a) Voltage : +\-10%
    b) Frequency : 50 Hz +/- 5%
    Minimum permissible starting
    Voltage : 80%
    Rated speed : 1494 rpm
    At rated voltage and frequency
    a) Full load current : 212 A
    b) No load current : 15.5 A
    Starting time with minimum

    Permissible volatage or 80% or rated


    value :
    a) Without fan : 1.5 sec
    b) With fan : 13 sec
    For Bearings Drive end Non-drive end
    Type : NU-232 NU 228
    6232 C4
    Weight of
    Motor stator (kg) : 7500 kg
    Motor rotor (kg) : 2100 kg
    recommended lubricant-Grease-Servogem 3 of IOC
    Lub oil circulation system of P. A. fan
    Tank capacity : 400 litres
    Type of motor : A - 112-MA-4F
    Output rating (motor) : 5.5 kw
    Supply (motor) : 415 V+/- 10% 3 Ph, Delta-connection
    Full load speed : 1425 rpm
    Frequency : 50 Hz +/- 5%

    Pump

    Make : BORNEMANN
    TYPE AND CAPACITY : E4V 045 KIF 215/1 363 dm3/s
    Speed : 1450 rpm
    Discharge pressure : 16 bar
    MAKE
    Main tube heat exchanger : HALBERG
    Double Switch filter : INTERNORMEN
    Pressure relief valve : KRACHT
    Oil level Gauge : FLUTEC
    Oil Tank Level Switch : Magnet Rol
    Oil Header : SCHNIEWINDT
    Hydraulic Accumulator : Integral Hydraulic
    Flow Switch : ER HARD - Flotect
    Fine throttle : Rexroth
    Lube Oil properties
    Quality : L - TD 68
    Pour point : 60C or lower
    Flash point : min 2050C
    Water content : Less than 0.lg/100 lit. of oil
    Contents/solid foreign matter : Less than 0.05 gm/100 lit.of oil
    Viscosity at +400C : 61.2-74.8 mm2/s

    500MW SCANNER AIR FAN Nos. : 2


    One is A.C driven
    Other is D.C.driven 100% standby
    Boosting pressure : 254 mmwc
    Design capacity of each : 3600 m3/hr
    Design temp. : 500C
    Motor rating : 7.5 HP - 2 Pole
    Speed : 2900 rpm
    Type : Radial Back ward Curved
    Blade Single Suction
    Medium to be handled : Dust laden air
    Max. Dust concentration : 300 mg/M3
    Air Qty. : 1.30 m3/s
    Air density considered at 200C : 1.2 kg/M3

    Air density at operating : 1.09 kg/M3


    condition
    Static pressure developed at
    air density of 1.2 kg/M3 and
    at 200C. : 285 MMWC.
    Static pressure developed at air : 280 MMWC
    density of 1.09 Kg/m3 and at
    200C
    Power Consumption at fan shaft
    at air density of 1.2 kg/M3
    and at 200C : 6.4 HP.
    Power Consumption at fan shaft at
    air density of 1. 09kg/M2 & at 200C : 5.78 HP.
    Direction of rotation of
    impeller when viewed from drive end : Clockwise.
    Discharge Angle : Vertically upward.

    500MW SEAL AIR FAN


    Manufacturer : BHEL
    Type : Centrifugal fan NDM-11 motor
    mounted.
    No. of Fans per Boiler : 2
    Location : Ground Level
    Arrangement : Horizontal Shaft
    Fan Weight : 1365 kgs.
    Capacity : 6.38 M3/Sec.
    Density of Medium : 1.09 Kg/M3
    total head developed : 508 MMWC
    Speed : 1475 RPM
    Drive Motor :
    Make : HBB or Equivalent
    Frame : 280
    Rating : 55 kw
    Type : Squirrel cage Induction.
    Motor TEFC.

    You might also like