Orifice FlowMeter
Orifice FlowMeter
Orifice FlowMeter
DS/OM
Issue 2
DS/OM
Issue 2
Benefits
OriMaster avoids many of the difficulties involved in the sizing,
selection, procurement, installation and commissioning of
conventional orifice plate installations.
With all the major components in one assembly, OriMaster
eliminates the problems of sourcing multiple components.
Large savings in cost and time due to the simplicity of
design and installation.
Integral transmitter and manifold with compact tapping
connections eliminates the need to run and connect
impulse piping and offers:
Q = k DP
where Q = fluid flow rate
k = a constant for that DP device
DP = the pressure difference across the restriction
The DP generated for a given class of device depends on the
bore of the restriction. Many calculation standards exist but in all
cases the differential pressure produced by the restriction is
larger than would normally be expected. This effect occurs
because a stream is unable to follow the contours of a restriction
perfectly, resulting in a flow stream whose narrowest diameter
(known as the Vena Contracta) is less than the diameter of the
restriction.
Pressure Loss
P
Vena Contracta
DP
DS/OM Issue 2
Versions
OriMaster is available in two versions:
OriMaster V a compact flow meter for general purpose
measurement in volumetric units (actual volume). OriMaster V
uses the ABB 364 transmitter to provide a flow rate and total
display and a 4 to 20 mA output proportional to the actual
volume flowrate. The transmitter case and meter body are all in
stainless steel.
There are 3 DP sensor ranges available. For optimum accuracy
select the sensor so that the full scale DP is in the shaded area
and is as close as possible to the maximum range of the sensor.
Sensor
Code
E
G
Sensor
Code
C
F
20
160
650
1600
mbar
OriMaster V Full Scale DP Application Range
10
60
400
2500
mbar
OriMaster M Full Scale DP Application Range
DS/OM
Issue 2
Specification General
Fluids
Wetted Materials
Orifice assembly,
stem and manifold
Line Sizes
OriMaster V
OriMaster M
Aluminum alloy
(316L stainless steel optional)
Output Signal
Two-wire, 4 to 20 mA, selected for square-root output
PTFE
Fieldbus
or
Modbus
Alarm current
Minimum alarm current
Maximum alarm current
Standard setting
Power Supply
The meter operates from 10.5 to 45 V DC with no load and is
protected against reverse polarity connection (additional load allows
operations over 45 V DC)
For EEx ia and other intrinsically safe approvals, the power supply
must not exceed 30 V DC. Minimum operating voltage is 14 V DC
with backlit display.
Process Connections
Wafer body to fit between the following flange drillings:
ASME B16.5 (ANSI) Class 150, 300 or 600
DIN PN16, PN25, PN40 or PN100
Pipeline centralization assured by centralizing tool(s) supplied with
every unit as standard
Pressure limitations
Temperature limitations
Process
20 to 121 C (4 to 250 F)
20 to 230 C (4 to 446 F) for steam applications
Ambient
20 to 70 C (4 to 158 F)
Load Limitations
Supply voltage min. operating voltage (V DC)
R (k) = ------------------------------------------------------------------------------------------------------------------------22.5
A minimum of 250 is required for HART communication
Optional Indicators
OriMaster V integral display
Wide-screen LCD, 128 x 64 pixel, 52.5 x 27.2 mm (2.06 x 1.07 in.)
dot matrix. Four keys for configuration and management of device.
Easy setup for quick commissioning.
Totalized and instantaneous flow indication.
Display also indicates in/out transfer function, static pressure, sensor
temperature and diagnostic messages and provides configuration
facilities.
OriMaster M integral display
2-line, 6-character, 19-segment alphanumeric display with additional
bar-chart display. Back illumination optional. User-specific display,
percentage of the output current, output current in mA or process
variable. Diagnostic messages, alarms, measuring range
infringements and changes in the configuration are also displayed.
40 mm (1 /2 in.)
50 mm (2 in.)
80 mm (3 in.)
100 mm (4 in.)
150 mm (6 in.)
200 mm (8 in.)
40 mm (11/2 in.)
50 mm (2 in.)
80 mm (3 in.)
100 mm (4 in.)
150 mm (6 in.)
200 mm (8 in.)
DS/OM Issue 2
OriMaster V
OriMaster V
OriMaster M
12 (26.5)
12.5 (27.6)
14.5 (32)
15 (33.1)
50 mm (2 in.)
16.5 (36.4)
17 (37.5)
80 mm (3 in.)
19.5 (43)
20 (44.1)
100 mm (4 in.)
21 (46.3)
21.5 (47.4)
150 mm (6 in.)
24 (53)
24 (53)
200 mm (8 in.)
26 (57.3)
26 (57.3)
25 mm (1 in.)
1
40 mm (1 /2 in.)
DP Span
Sensor Code
= 0.4
= 0.65
5D
12D
12D
28D
Single 90 bend
16D
44D
10D
44D
50D
60D
Minimum Span
16 kPa
0.16 kPa
160 mbar
1.6 mbar
64 in. H2O
65 kPa
0.65 kPa
650 mbar
6.5 mbar
260 in.H2O
160 kPa
1.6 kPa
1600 mbar
16 mbar
Temperature Limits
Ambient
Lower limit:
40 C (40 F)
20 C (4 F) for LCD indicator
Upper limit:
85 C (185 F)
70 C (158 F) for LCD indicator
Lower limit:
40 C (40 F)
Upper limit:
Storage
Performance
System accuracy at reference conditions (for Re >105)
Uncalibrated
% Vol. Flow Rate
Beta
25 to 40
(1 to 11/2)
50 to 200
(2 to 8)
0.4
1.5
0.65 *
1.5
1.5
Lower limit:
50 C (58 F)
40 C (40 F) for LCD indicator
Upper limit:
85 C (185 F)
Size in mm (in.)
Model
25 to 40
(1 to 11/2)
Hazardous Atmospheres
50 to 200
(2 to 8)
OriMaster V
0.4
1.5
0.65 *
1.5
OriMaster M
* For a combination of Re <105 and Beta = 0.65, add 0.5 %
Calibrated
ABB standard water calibration (3 points over a 5:1 flow range)
Repeatability
OriMaster V
0.1 %
OriMaster M
0.1 %
Suitable for
Non-incendive
Intrinsically safe
Turndown
OriMaster V up to 8:1
OriMaster M
up to 8:1
DS/OM
Issue 2
OriMaster M
Range and Span Limits
Sensor Code
Minimum Span
6 kPa
0.2 kPa
60 mbar
2 mbar
24 in. H20
40 kPa
0.4 kPa
400 mbar
4 mbar
250 kPa
2.5 kPa
OR
2500 mbar
25 mbar
Identification
10 in. H2O
Identification
40 to 75 C (40 to 167 F)
Temperature Limits
OR
Ambient
Identification
40 to 85 C (40 to 185 F)
LCD display
20 to 70 C (4 to 158 F)
Upper limit
(Silicone oil)
Degree of protection
Storage
Lower limit
85C (185 F)
Upper limit
50 C (58 F)
40 C (40 F) for LCD indicator
Temperature Element
Ambient Temperature
Integral
100 Platinum RTD, cabled directly to the transmitter
40 to 85 C (40 to 185 F)
40 to 70 C (40 to 158 F)
Element
Cable
Thermowell
3/4
40 to 40 C (40 to 104 F)
Temperature
Class
Imax
T4
200 mA
T5
T6
25 mA
Pi
0.8 W
1W
0.75 W
0.5 W
DS/OM Issue 2
Degree of protection
NEMA Type 4X (indoor or outdoor)
Sensors C, F, L
on zero
up to 100 bar:
0.05 % URL
on span
up to 100 bar:
0.05 % span
for TD
E, G, H
15:1
Supply voltage
Within voltage/load specified limits the total effect is less than
0.001 % of URL per volt.
Load
Within load/voltage specified limits the total effect is negligible.
Electromagnetic field
Total effect: less than 0.05 % of span from 80 to 1000 MHz and for
field strengths up to 10 V/m when tested with unshielded conduit,
with or without meter.
Common mode interference
No effect from 250 V rms @ 50 Hz or 50 V DC
Mounting position
Rotations in plane of diaphragm have negligible effect. A tilt from
vertical causes a zero shift of sin x 0.35 kPa (3.5 mbar, 1.4 in. H2O)
of URL; this can be corrected with the zero adjustment. No span
effect.
Stability
0.15 % of URL over a sixty-month period
DS/OM
Issue 2
154 (6.1)
Over Glands
Cable
Gland
D
H
32
(1.26)
OriMaster V Dimensions
Size
E (J/2)
D (H E)
25 (1)
180 (7.1)
50.8 1 (2 0.04)
40 (1 /2)
203 (8)
50 (2)
221 (8.7)
80 (3)
257 (10.12)
100 (4)
314 (12.36)
150 (6)
372 (14.65)
200 (8)
426 (16.77)
DS/OM Issue 2
194
(7.6)
D
H
32
(1.26)
OriMaster M Dimensions
Size
E (J/2)
D (H E)
25 (1)
180 (7.1)
50.8 1 (2 0.04)
(11
203 (8)
50 (2)
221 (8.7)
80 (3)
257 (10.12)
100 (4)
314 (12.36)
150 (6)
372 (14.65)
200 (8)
426 (16.77)
40
/2)
DS/OM
Issue 2
Ordering Information
Main Code
Compact Orifice Flow Meter FPD500
XX
XX
Optional Code
X
Model
Volume Flow (OriMaster V)
Mass Flow (OriMaster M)
V
M
Size
25 mm. (1 in.)
40 mm (11/2 in.)
50 mm (2 in.)
80 mm (3 in.)
100 mm (4 in.)
150 mm (6 in.)
200 mm (8 in.)
10
15
20
30
40
60
80
Fluid
Liquid
Gas
Saturated steam
L
G
S
Beta Ratio
0.4
0.65
1
2
Pressure Rating
ASME CL 150
ASME CL 300
ASME CL 600
PN 10
PN 16
PN 25
PN 40
PN 63
PN 100
A1
A3
A6
D1
D2
D3
D4
D5
D6
DP Span Limits
0.2 ... 6 kPa / 2 ... 60 mbar / 0.8 ... 24 in. H2O 2
0.27 ... 16 kPa / 2.7 ... 160 mbar / 1.08 ... 64 in. H2O 1
0.4 ... 40 kPa / 4 ... 400 mbar / 1.6 ... 160 in. H2O 2
0.65 ... 65 kPa / 6.5 ... 650 mbar / 2.6 ... 260 in. H2O 1
1.6 ... 160 kPa / 16 ... 1600 mbar / 6.4 ... 642 in. H2O 1
2.5 ... 250 kPa / 25 ... 2500 mbar / 10 ... 1000 in. H2O 2
C
E
F
G
H
L
0
3
4
5
6
Temperature Element
Integral 2
Remote 2
None 1
C
R
Y
0
1
2
Continued on next page
1
2
10
OriMaster V only
OriMaster M only
XX
XX
XX
XX
XX
DS/OM Issue 2
Main Code
Compact Orifice Flow Meter FPD500
XX
XX
Optional Code
X
XX
XX
XX
XX
XX
A
B
H
L
S
T
Output Signal
HART digital communications and 4 20 mA
PROFIBUS PA 2
FOUNDATION Fieldbus 2
Modbus RS485 2
1
2
3
5
EN
EA
EB
EE
EW
Calibration
Standard water calibration at reference conditions
Other
CW
CZ
Certificates
Material monitoring with inspection certificate 3.1 in accordance with EN 10204
Material monitoring NACE MR 01-75 with inspection certificate 3.1 in accordance with EN 10204
C2
CN
Pipeline Orientation
Vertical 3
VE
1
2
3
OriMaster V only
OriMaster M only
Not available for steam applications
11
DS/OM
Issue 2
ABB 2009
ABB Limited
Salterbeck Trading Estate
Workington, Cumbria
CA14 5DS
UK
Tel: +44 (0)1946 830 611
Fax: +44 (0)1946 832 661
ABB Inc.
125 E. County Line Road
Warminster
PA 18974
USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183