Interzone 485

Ultra High Build Epoxy

PRODUCT
DESCRIPTION

An ultra high build, high volume solids, two component catalyzed epoxy, capable of being applied up to 120 mils (3000
microns) dry film thickness, and providing excellent impact resistance, abrasion resistance and adhesion properties.
Suitable for application using standard airless spray equipment, economical to apply.
Excellent resistance to alkalis, chemicals and petroleum products.

INTENDED USES

As a coating for the protection of steelwork in severe environments where high abrasion and corrosion resistance are
required including splashzone areas on offshore oil and gas platforms, wharf piles, ship loading facilities, jetties, decks,
bridges, chemical plants, pulp and paper mills, and water treatment plants.
Particularly suitable when used in conjunction with appropriate aggregate to provide a tough, durable non-slip deck system.
Interzone 485 is ideally suited for use on heliports, work areas and walkways on offshore structures.
Excellent resistance to cathodic disbondment, gives good compatibility with both sacrificial anode and impressed current
systems. Interzone 485 is particularly suitable for the long term protection of sub-sea structures, or as a shop or field applied
coating for hot, cathodically protected oil or gas pipelines. As a tank lining for abrasive slurry e.g. CIL/CIP tanks in the gold
mining industry.

PRACTICAL
INFORMATION FOR
INTERZONE 485

Color

Gray

Gloss Level

Semi Gloss

Volume Solids

99%

Typical Thickness

40-120 mils (1000-3000 microns) dry equivalent to 40.4-121.2 mils (1010-3030

microns) wet

Theoretical Coverage

40 sq.ft/US gallon at 40 mils d.f.t and stated volume solids

1 m/liter at 1000 microns d.f.t and stated volume solids

Practical Coverage

Allow appropriate loss factors

Method of Application

Airless Spray

Drying Time
Overcoating Interval with
recommended topcoats
Temperature

Touch Dry

Hard Dry

Minimum

Maximum

50F (10C)

14 hours

72 hours

72 hours

4 days

59F (15C)

8 hours

36 hours

36 hours

3 days

77F (25C)

4 hours

24 hours

24 hours

3 days

104F (40C)

2 hours

12 hours

12 hours

1 day

Overcoating intervals are longer when overcoating Interzone 485 with self. Please contact International Protective Coatings for
further details

REGULATORY DATA Flash Point

Part A 90F (32C); Part B 149F (65C); Mixed 145F (63C)

Product Weight

9.2 Ib/gal (1.10 kg/l)

VOC

0.25 lb/gal (30 g/lt)

38 g/kg

EPA Method 24
EU Solvent Emissions Directive
(Council Directive 1999/13/EC)

See Product Characteristics section for further details

Ecotech is an initiative by International Protective Coatings, a world leader in coating technology, to promote the use of
environmentally sensitive products across the globe.

Protective Coatings
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Issue Date:6/7/2010
Ref:2581

Worldwide Product

Interzone 485
Ultra High Build Epoxy
SURFACE
PREPARATION

All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces
should be assessed and treated in accordance with ISO 8504:2000.
For immersion service, Interzone 485 must be applied to surface blast cleaned to a minimum of SSPC SP10 or
Sa2 (ISO 8501-1:2007). However, for atmospheric exposure Interzone 485 may be applied to surfaces prepared to
a minimum of SSPC SP6 or Sa2 (ISO 8501- 1:1988).
Surface defects revealed by the blast cleaning process, should be ground, filled, or treated in the appropriate
manner.
Surface profile must be a minimum of 2 mils (50 microns).
Interzone 485 can be applied over Interline 982. The primer surface should be dry and free from all contamination,
and Interzone 485 must be applied within the overcoating intervals specified (consult the relevant product data
sheet).

APPLICATION

Mixing

Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed, it must be used within the working
pot life specified.
(1)
Agitate Base (Part A) with a power agitator.
(2)
Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.

Mix Ratio

4 part(s) : 1 part(s) by volume

Working Pot Life

50F (10C)
1 hour

Airless Spray

Recommended

Air Spray
(Pressure Pot)

Not suitable

Brush

Not suitable

Roller

Not suitable

Thinner

International GTA203
(Thin up to 3%)

Cleaner

International GTA853 or International GTA203

Work Stoppages

Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all
equipment with International GTA203. Once units of paint have been mixed they should
not be resealed and it is advised that after prolonged stoppages work recommences with
freshly mixed units.

Clean Up

Clean all equipment immediately after use with International GTA203. It is good working
practice to periodically flush out spray equipment during the course of the working day.
Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time,
including any delays.

59F (15C)
1 hour

77F (25C)
45 minutes

104F (40C)
30 minutes

Tip Range 30 thou (0.76 mm)

Total output fluid pressure at spray tip not less than 4010
p.s.i. (282 kg/cm)

Do not thin more than allowed by local environmental

legislation

All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.

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Interzone 485
Ultra High Build Epoxy
PRODUCT
CHARACTERISTICS

Interzone 485 is suitable for use with cathodic protection with or without the recommended primer.
For specific chemical resistance contact International Protective Coatings.
This product will not cure adequately below 41F (5C). For maximum performance ambient curing temperatures
should be above 50F (10C).
In high impact and abrasion applications do not use primer and apply over a minimum surface profile height of 3 mils
(75 microns).
At high film thickness, 80 mils (>2000 microns) apply in two coats to minimize rough surface texture and
indentations.
Care should be taken to avoid over application of any priming system used under Interzone 485. Excessive primer
film thickness could lead to splitting of the film when overcoated with Interzone 485.
At temperatures below 68F (20C) larger pumps and tip sizes may be required to achieve atomization. Care must
be taken not to over atomize the product as this will result in a rough surface texture and indentations.
Optimum application conditions are as follows;
Apply using a minimum airless spray pump of 45:1 ratio, for best results a 64:1 ratio is preferred.
Storage must be between 68-86F (20-30C) to ensure suitable application viscosity.
Remove all line filters.
Thoroughly blend both components together as specified and thin up to 3% with
International thinner GTA203.
Do not use excessive air pressure. Adjust fluid pressure and tip size to achieve suitable atomization.
Fluid line should have a diameter no less than (13 mm) with a 3/8 (9 mm) diameter whip end no longer than 16.4
ft (5 meters).
Interzone 485 can be utilized as a non-skid deck system by modification with suitable aggregate. Consult
International Protective Coatings for further details.

Note: VOC values quoted are based on maximum possible for the product taking into account variations due to color
differences and normal manufacturing tolerances.

SYSTEMS
COMPATIBILITY

The following primers are recommended for Interzone 485:

Interline 982
For other suitable primers consult International Protective Coatings.
The following topcoats are recommended for Interzone 485:
Interfine 629HS
Intergard 740
Interthane 870
Interthane 990
Interthane 990HS
Interzone 485
For other suitable topcoats, consult International Protective Coatings.

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Interzone 485
Ultra High Build Epoxy
D ADDITIONAL
et INFORMATION
ai
l
T
o
p

Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
Definitions & Abbreviations
Surface Preparation
Paint Application
Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.

SAFETY
PRECAUTIONS

This product is intended for use only by professional applicators in industrial situations in accordance with the advice
given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.
All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.
In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.
If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.

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PACK SIZE

Unit Size

Part A
Vol

Part B
Pack

Vol

Pack

20 liter

16 liter

20 liter

4 liter

4 liter

5 US gal

3 US gal

5 US gal

0.75 US gal

1 US gal

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT

STORAGE

Unit Size

Part A

Part B

20 liter

19.5 kg

4.5 kg

5 US gal

31.5 lb

9 lb

Shelf Life

24 months minimum at 25C (77F). Subject to re-inspection thereafter. Store in

dry, shaded conditions away from sources of heat and ignition.

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Disclaimer
The information in this data sheet is not intended to be exhaustive: any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. THEREFORE, UNLESS WE SPECIFICALLY AGREE IN WRITING TO DO SO, WE DO NOT ACCEPT ANY LIABILITY AT ALL FOR THE PERFORMANCE OF THE
PRODUCT OR FOR (SUBJECT TO THE MAXIMUM EXTENT PERMITTED BY LAW) ANY LOSS OR DAMAGE ARISING OUT OF THE USE OF THE PRODUCT. WE HEREBY DISCLAIM
ANY WARRANTIES OR REPRESENTATIONS, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.All products supplied and technical advice given are subject to our Conditions of Sale. You should request a copy of
this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development.
It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to using the product.
Issue date: 6/7/2010
Copyright AkzoNobel, 6/7/2010.
Copyright AkzoNobel, 6/7/2010.

www.international-pc.com

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