LiftMaster Gate Operator
LiftMaster Gate Operator
LiftMaster Gate Operator
NT
RO
LL
ER
GL
BO
AR
D
MODEL SL585
HEAVY DUTY SLIDE GATE OPERATOR
MODEL SL595
HEAVY DUTY, HARSH ENVIRONMENT
SLIDE GATE OPERATOR
2 YEAR WARRANTY
Serial # ________________________
(located on electrical box cover)
Installation Date__________________
TABLE OF CONTENTS
OPERATOR SPECIFICATIONS
IMPORTANT NOTES
Carton Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operator Dimensions and Horsepower Chart . . . . . . . . . . . . . . . 3
UL325 Model Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
OPERATOR WARNINGS
Safety Installation Information . . . . . . . . . . . . . . . . . . . . . . . . . .
Suggested Entrapment Protection Device Locations . . . . . . . . .
Safety Precautions for Open Roller Gates. . . . . . . . . . . . . . . . . .
Warning Sign Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
7
7
WARNING
WIRING
Mechanical
CAUTION
WARNING
WARNING
Electrical
WARNING
CAUTION
INSTALLATION
WARNING
Pad Mounting (SL585 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Post Mounting (SL585 & SL595) . . . . . . . . . . . . . . . . . . . . . . . 10
Install Gate Bracket and Drive Chain. . . . . . . . . . . . . . . . . . . . . 11
Available Conduit Access for the Electrical Box . . . . . . . . . . . . 12
On/Off Switch Power Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Manual Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CAUTION
When you see these Safety Symbols and Signal Words on the
following pages, they will alert you to the possibility of SERIOUS
INJURY or DEATH if you do not comply with the warnings that
accompany them. The hazard may come from something
mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will
alert you to the possibility of damage to your gate and/or the gate
operator if you do not comply with the cautionary statements that
accompany it. Read them carefully.
ADJUSTMENT
AVERT
AVERT
AVERT
ATTEN
AVERTISSEMENT
AVERT
CARTON INVENTORY
Before beginning your installation check that all components AVER
ATTENTIONwere provided and received undamaged. Refer to list below
for factory provided parts.
ATTE
AVERTISSEMENT
Operator Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Solenoid Actuated Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Friction Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Control Board Programming and Features . . . . . . . . . . . . . .24-25
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27
Self-Regulating Heater Accessory. . . . . . . . . . . . . . . . . . . . . . . 28
Single Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Single Phase Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Three Phase Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Three Phase Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
HARDWARE KIT
AVERTISSEMENT
SL585/SL595 (K77-34846)
DESCRIPTION
Safety Gate Brochure
Gate Bracket
Take-Up Bolt
Nickel Plated Chain #50
U-Bolt 2" 5/16-18
U-Bolt 3" 3/8-16
Square Head Set Screw 7/16"-14
Hex Nut 1/2-13
Flange Nut 5/16"-18
Flange Nut 3/8"-16
Flat Washer 3/8"
Flat Washer 1/2"
Lock Washer 1/2"
Antenna
REPAIR PARTS
Repair Parts - Model SL585 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrated Parts - Model SL585 . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts - Model SL595 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrated Parts - Model SL595 . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Accessories for Secondary Entrapment Protection . . . .
ADVERTENCIA
ADVERTENCIA
33
34
35
36
37
38
AVER
QTY.
1
2
2
1
4
4
4
4
8
8
8
4
4
1
PRECAUCIN
ADVERTENCIA
ADVERTENCIA
ADVERTENCIA
PRECAUCIN
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
RECAUCIN
WARRANTY POLICY AND SERVICE . . . . . . . . . . . . . . . . 40
2
28.9"
(73.4 cm)
17.2"
(43.7 cm)
27.5"
(69.9 cm)
1 HP Motor
Maximum Gate Speed 11"/sec. (27.9 cm/sec.)
Maximum Gate Weight 1600 lbs. (725.8 kg)
Maximum Cantilever Gate Width 35 ft. (10.7 m)
Maximum Overhead Roller Gate Width 70 ft. (21.3 m)
Maximum V-Track Gate Width 50 ft. (15.2 m)
37.7"
(95.8 cm)
14.1"
(35.8 cm)
1 1/2 HP Motor
Maximum Gate Speed 11"/sec. (27.9 cm/sec.)
Maximum Gate Weight 1900 lbs. (861.8 kg)
Maximum Cantilever Gate Width 40 ft. (12.2 m)
Maximum Overhead Roller Gate Width 75 ft. (22.9 m)
Maximum V-Track Gate Width 55 ft. (16.8 m)
12.9"
(32.8 cm)
14.9"
(37.9 cm)
MODEL SL595
1/2 HP Motor
Maximum Gate Speed 12"/sec. (30.5 cm/sec)
Maximum Gate Weight 1100 lbs. (499 kg)
Maximum Cantilever Gate Width 25 ft. (7.6 m)
Maximum Overhead Roller Gate Width 45 ft. (13.7 m)
Maximum V-Track Gate Width 35 ft. (10.7 m)
16.5"
(41.9 cm)
13.5"
(34.3 cm)
24"
(61 cm)
1 HP Motor
Maximum Gate Speed 12"/sec. (30.5 cm/sec)
Maximum Gate Weight 1700 lbs. (771.1 kg)
Maximum Cantilever Gate Width 35 ft. (10.7 m)
Maximum Overhead Roller Gate Width 70 ft. (21.3 m)
Maximum V-Track Gate Width 50 ft. (15.2 m)
30"
(76.2 cm)
1 1/2 HP Motor
Maximum Gate Speed 12"/sec. (30.5 cm/sec)
Maximum Gate Weight 2100 lbs. (953 kg)
Maximum Cantilever Gate Width 40 ft. (12.2 m)
Maximum Overhead Roller Gate Width 80 ft. (24.4 m)
Maximum V-Track Gate Width 55 ft. (16.8 m)
12" Min.
(30.5 cm)
Gate Side
2 HP Motor
Maximum Gate Speed 12"/sec. (30.5 cm/sec)
Maximum Gate Weight 2500 lbs. (1134 kg)
Maximum Cantilever Gate Width 45 ft. (13.7 m)
Maximum Overhead Roller Gate Width 90 ft. (27.4 m)
Maximum V-Track Gate Width 60 ft. (18.3 m)
22.5"
(57.2 cm)
Allow For
Door Opening
Primary
Type
Secondary
Type
Primary
Type
Secondary
Type
Class
I & II
B1, B2
or D
A or C
A, B1, B2,
or C
Class III
A, B1 or
B2
A, B1, B2,
D or E
A, B1, B2
or C
A, B1, B2,
C, D or E
Class IV
A, B1, B2
or D
A, B1, B2,
D or E
A, B1, B2,
C or D
A, B1, B2,
C, D or E
STREET
Seal loops
Interrupt
(Safety)
Loop
Gate 2
2m
(1.
4' pical
Ty
Open
Edge
Interrupt
(Safety)
Loop
)
2m
(1. l
4' pica
Ty
6' (1.8 m)
COMPLEX
OR
PARKING LOT
12' (3.7 m)
4'
(1.2 m)
Typical
Photo eyes for
close cycle
Open
Edge
Photo eye for
open cycle
Close
Edge
STREET
8'
(2.
)
4m
t
up )
err
Int afety
(S oop
L
4' (1.2 m)
Typical
Seal loops
m)
1.2 l
4' ( ypica
T
4'
(1.2 m)
Typical
COMPLEX
OR
PARKING LOT
6
Gate Edge on
Rear of Gate for
Open Direction
WARNING
Injuries occur when people get their hands or feet caught
between the top or bottom of the gate and the gate roller.
These potential pinch-points should be guarded against at
ALL times. Enclosed style gate tracks are available for
refitting of these rollers from many fence suppliers. Also,
roller guards are available for installing over the rollers.
UL325 requires that, when used, contact sensors shall be
located at the leading edge, trailing edge, and be post
mounted both inside and outside of a vehicular horizontal
slide gate. Non-contact sensors such as photo eyes MUST
protect during both open and close gate cycles.
Injuries occur when people put their hands and arms
through openings in the grill while the gate is operating.
They cannot retract their arm and it gets caught between the
moving gate grill and the stationary fence post or fence. This
potential hazard can be averted by placing a 4' (1.2 m)
screen mesh on the gate to prevent access through
openings anywhere the gate may travel. See Safety Brochure
for details.
To prevent entrapment injuries, mount controls at least
6' (1.8 m) from the gate or ANY moving parts of the gate.
CAUTION
Photo Beam
for Open
Direction
Gate Edge on
Leading Edge of Gate
for Close Direction
WARNING
WARNING
Photo Beam for
Close Direction
UNIT
Additional Post Mounted Gate
Edge for Close Direction
Pinch-Point
Hazard
AVERTISSEMENT
AVERTISSEMENT
Pinch-Point
Hazard
Gate Edge
ATTENTION
AVERTISSEMENT
Gate Edge for
Close Direction
ADVERTENCIA
WARNING
ToPRECAUCIN
prevent SERIOUS INJURY or DEATH from a moving gate:
Install Warning signs
on EACH side of gate in PLAIN VIEW.
CAUTION
ADVERTENCIA
WARNING
ADVERTENCIA
WARNING
AVERTISSEMENT
AVERTISSEMENT
7
ATTENTION
WARNING
W
IRING
NG
WARNING
To reduce the risk of SEVERE INJURY or DEATH:
ANY maintenance to the operator or in the area near the
operator MUST NOT be performed until disconnecting the
electrical power and locking-out the power via the operator
power switch. Upon completion of maintenance the area
MUST be cleared and secured, at that time the unit may be
returned to service.
Disconnect power at the fuse box BEFORE proceeding.
Operator MUST be properly grounded and connected in
accordance with local electrical codes. NOTE: The operator
should be on a separate fused line of adequate capacity.
ALL electrical connections MUST be made by a qualified
individual.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
POWER WIRING
INSTALLATION
Wiring Specifications (STRANDED COPPER WIRE)
On a Dual Gate System, each unit must be installed on ITS OWN separate circuits.
AVERTISSEMENT
SINGLE PHASE
WIRE GAUGE 6
1/2 HP Motor ------ 1 HP Motor -------- 2 HP Motor ---------
115 Vac
THREE PHASE
460 Vac
230 Vac
230 Vac
575 Vac
WIRE GAUGE 8
1/2 HP Motor ------ 1 HP Motor -------- 2 HP Motor ---------
ADVERTENCIA
WIRE GAUGE 10
1/2 HP Motor ------ 1 HP Motor -------- 2 HP Motor ---------
WIRE GAUGE 12
1/2 HP Motor ------ 1 HP Motor -------- 2 HP Motor ---------
NOTE: Calculated using NEC guidelines. Local codes and conditions must be reviewed for suitability of wire installation. All power
wiring should be dedicated and protected. Location of primary power disconnect should be labeled.
INSTALLATION
Figure 1
Angle Out
Angle In
Figure 2
NEW INSTALLATION
Concrete Pad Preparation
1. Lay out concrete pad (Figure 2).
2. Locate electrical conduit, as required, prior to pouring
concrete.
3. Pour concrete pad.
4. Secure operator (Figure 3) to the concrete pad using four
1/2" concrete anchors (not provided).
Rear of Gate
or Back Frame
Fence Line
1" (2.5 cm)
4" (10.2 cm)
10-7/8"
(27.6 cm)
7"
(17.8 cm)
Concrete
Anchor Holes
Figure 3
Concrete Pad
1/2" Concrete
Anchors
(4 Required)
2" to 4"
(5.1 to 10.2 cm)
Above Grade
Depth Required
By Local Codes or
Below Frost Line
Figure 1
Figure 2
Fence Line
Gate
8.5" (21.6 cm)
6" (15.2 cm)
Ground Level
Depth As Required
By Local Codes or
Below Frost Line
SL585 ONLY
Figure 3
End Post
Figure 3
Fence Line
Gate
24"
(61 cm)
Depth As Required
By Local Codes or
Below Frost Line
SL595 ONLY
SL595 ONLY
10
WARNING
WARNING
CAUTION
Figure 1
Outside
WARNING
Gate
Inside
1. Mount gate brackets to the vertical front and rear posts of the
gate (Figure 1).
2. Remove the operator cover or open access door.
3. Locate and engage the manual disconnect and lock it in place
(refer to page 12).
4. Connect chain take-up bolt to the end of the chain and attach
to the rear gate bracket (Figure 2).
5. Ensure that the drive and idler sprockets are in line with each
other. Thread the chain through the plastic chain guide, around
drive and idler sprockets, and then through the second plastic
chain guide toward front gate bracket (Figure 3).
6. Adjust the chain to proper length and attach second take-up
bolt to chain end. Secure the take-up bolt to the front gate
bracket as shown.
AVERTISSEMENT
Anti-Rotation
Set Screw
Gate Bracket
AVERTISSEMENT
Figure 2
ATTENTION
AVERTISSEMENT
*
* Gate Brackets Must Be Level and Centered
With Bottom of Idler Sprocket.
ADVERTENCIA
Figure 3
ADVERTENCIA
Gate Bracket
Drive Sprocket
PRECAUCIN
Gate Post
Idler Sprocket
Idler Sprocket
Safety Bracket
11
ADVERTENCIA
US
115
EC
OP
VO
L
RC T 1
O
PE
ND
UC
PH
TO
RO
NLY
THREE PHASE
All three phase operators will have the following:
L1 BLACK
L2 BLACK
L3 BLACK
GROUND, GREEN
115
US
EC
VO
LT
1
OP
PE
RC
ON
DU
CT
OR
PH
.
ON
LY
IMPORTANT NOTE: This operator is shipped from the factory as a right hand mounted unit, the unit MUST be phased correctly.
On three phase operators, power connections must be properly phased. If phased incorrectly, the gate operator will run reversed.
To correct this situation, shut off power at main power source and at the operators electrical disconnect switch. Then reverse any two
of the three power leads.
MANUAL DISCONNECT
MODEL SL585
DISENGAGEMENT:
RE-ENGAGEMENT:
MODEL SL595
DISENGAGEMENT:
RE-ENGAGEMENT:
12
ADJUSTMENT
LIMIT SWITCH ADJUSTMENT
WARNING
NOTE: Make sure the limit nuts are positioned between the limit
switch actuators before proceeding with adjustments.
1. Remove control panel cover and locate the limit switch
assembly.
2. Disengage the units manual disconnect (page 12), then
manually open the gate to its full open position (note direction
of limit nut travel).
3. Adjust the open limit nut by depressing the retaining bracket
to allow nut to spin freely. Adjust open limit nut so that it trips
the open limit switch. After adjustment, release plate and
ensure it seats fully in slots of both nuts.
4. Manually close the gate to its full closed position.
5. Disengage the retaining bracket and rotate the close limit nut
until it trips the close limit switch.
6. Re-engage the retaining bracket into both limit nuts and also
re-engage the manual disconnect.
CAUTION
AVERT
AVERT
LIMIT DIRECTION
DIRECTION OF
GATE TO OPEN
OPEN
LIMIT
CLOSE
LIMIT
RIGHT
(Factory Default)
LEFT
ATTEN
AVER
Limit Switch
Limit Nut A
Limit Switch
Limit Nut B
Retaining
Bracket
Depressed Plate
ADVERTENCIA
PRECAUCIN
Make sure that the gates path is clear from any obstructions and that all associated gate hardware is properly mounted and
secured.
1. With the power off, manually move the gate to the fully closed position.
2. At the closed position, turn the power on and observe the GL controller boards diagnostic and limit LEDs. When power is turned
on, these LEDs should flash simultaneously for a few seconds.
3. Locate the 3-button control that is built into the electrical box.
4. Push the open button and observe the operators behavior. The gate should begin opening. If the operator fails to open or has
difficulty opening, refer to the troubleshooting section.
5. Once at the open limit, the gate will stop. Push the close button and observe the operators behavior. If the operator fails to close or
has difficulty closing, refer to the troubleshooting section.
6. While the gate is closing, push the stop button. The gate should now stop.
7. Push the close button to return the gate to the fully closed position.
13
MODEL SL585
Pin
Pin
GL Board
Force Control
Max.
Min.
5 6 7 8 9 10
N.O.
Transformer
Electrical Box
5 6 7 8 9 10
14
N.O.
EDGE/PHOTO CLOSE
This switch (S2-3) selects edge or photo sensor for the gate
opening protection input.
This switch (S2-4) selects edge or photo sensor for the gate
closing protection input.
PHOTO OPEN
4
PH
PH
Main Terminal
Wiring
Dip Switch #4
Master/Second
Potentiometer
Timer-to-Close
Potentiometer
Force Adjustment
Dip Switch #2
Dip Switch #1
Diagnostic LED
Limit LEDs
J2 Connector
Programming Port
(factory use only)
J5 Connector
SAMS
Motor Learn
Button
Relay Drive
Troubleshooting LEDs
J3 Connector
Aux. Relay Drive
(not used)
J1 Terminal
Troubleshooting LEDs
15
ON
ON
1
4
PH
J4 Connector
Master/Second
S2
PH
EDGE CLOSE
OPED
CLED
PH
ON
MAG
ON
ON
WARN
OPED
CLED
MAG
S2
WARN
ON
PH
PH
PH
EDGE OPEN
OPED
ON
S2
CLED
ON
MAG
WARN
OPED
PHOTO CLOSE
CLED
MAG
S2
WARN
TIMER-TO-CLOSE ENABLE
This switch enables the auto close timer. The Timer-to-Close
feature works in conjunction with the potentiometer located on
the board.
TIMER-TO-CLOSE
ENABLED
TIMER-TO-CLOSE
DISABLED
RT
SL
LT
SAVE
SW
TTC
SAVE
RT
SW
TTC
S1
ON
S1
Min. = 0 sec
ON
ON
2
SL
LT
ON
1
(Factory Default)
SLIDE/SWING
SWING GATE
SW
RT
SAVE
SL
LT
ON
TTC
SAVE
RT
SW
TTC
SLIDE GATE
S1
S1
ON
ON
2
SL
LT
ON
1
(Factory Default)
RIGHT/LEFT OPERATION
LEFT HAND
SW
RT
SAVE
SL
LT
TTC
SAVE
RT
SW
TTC
RIGHT HAND
S1
S1
ON
ON
ON
ON
2
SL
LT
(Factory Default)
SAVE SWITCH
LOCKED
SW
RT
SAVE
SL
LT
S1
S1
ON
APEMs
ON
TTC
RT
SAVE
SW
TTC
This switch stores all settings into memory and locks out changes.
NOTE: For any programming changes to take effect this switch
must be in OFF position. When switch is ON, no settings can be
changed.
UNLOCKED
ON
ON
2
SL
LT
(Factory Default)
MAGLOCK ENABLED
OPED
CLED
WARN
S2
MAG
OPED
CLED
MAG
WARN
S2
MAGLOCK DISABLED
ON
ON
ON
ON
1
4
PH
PH
PH
PH
(Factory Default)
WARNING ENABLE
WARNING ENABLED
OPED
CLED
MAG
S2
WARN
OPED
CLED
MAG
S2
WARN
WARNING DISABLED
ON
ON
ON
ON
1
4
PH
PH
PH
PH
(Factory Default)
16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
R2
R3
R4
24 Vac
Soft Open
Input (N.O.)
1 2 3
5 6
7 8 9
Control Board
0 #
OPEN
CLOS
ST
OP
OPEN
CLOS
Stop/Reset
Control Input (N.C.)
ST
OP
OPEN
Interrupt (Safety)
Loop Input (N.O.)
CLOS
ST
OP
NOTE: All controls that are to be used to operate the gate system,
must be installed where the user cannot come into contact with
the gate while operating the controls where the user has full view
of gate operation.
Shadow Loop
Input (N.O.)
RF
QE
RF
QE
17
Operator
Terminal
Receiver
R4
R3
R2
R1
Connector
WARNING
R1 R2
RADIO RCVR.
All inputs are normally open and momentary, except the stop
(N.C.). The following instructions are based upon UL325, and
include recommendations for significant increase in safety.
We strongly recommend that you follow the UL guidelines
presented throughout the manual. Refer to instructions shipped
with optional control devices for mounting, wiring, programming
and adjustment.
When using a remote control or Single Button Control Station in
lieu of the Soft Open feature, perform the following
modifications to the operator:
1. Remove the green wire from R4 of the radio block and mount
the wire to terminal block TB1 position 6.
2. Move the brown wire on Terminal Block TB1 position 6
(from radio block R4) to Terminal Block TB1 position 1.
R3 R4
RADIO RECEIVER
Relay Control
24 Vac Power
Antenna
WARNING
Accessory Tray
CAUTION
WARNING
To prevent possible SERIOUS INJURY or DEATH from
electrocution:
Be sure power is not connected BEFORE installing the
receiver.
To prevent possible SERIOUS INJURY or DEATH from a
moving gate or garage door:
ALWAYS keep remote controls out of reach of children.
NEVER permit children to operate or play with remote
controls.
Activate gate or door ONLY when it can be seen clearly, is
properly adjusted and there are no obstructions to door
travel.
ALWAYS keep gate or garage door in sight until completely
closed. NEVER permit anyone to cross path of moving gate or
door.
AVERTISSEMENT
AVERTISSEMENT
ATTENTION
WARNING
Figure 1
Security Mode
Terminals
Security Mode
Terminals
Jumper
AVERT
ADVERTENCIA
RECAUCIN
Jumper
ADVERTENCIA
HIGH
SECURITY MODE
AVERT
NORMAL
SECURITY MODE
18
ADVERTENCIA
Figure 2
Figure 3
CONSTANT Jumper
OPERATION
MOMENTARY Jumper
OPERATION
Output
Duration
Terminals
Output
Duration
Terminals
OPENING RECEIVER
OPEN RECEIVER
Connect
Antenna
Indicator Light
Learn Button
Output Duration
Terminals
Security Mode
C
P2
HIGH
24V
NORM
Power Supply
Jumper
12V
NOTICE: To comply with FCC and or Industry Canada (IC) rules, adjustment or modifications of
this receiver and/or remote control are prohibited, except for changing the code setting or
replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to the
following two conditions: (1) this device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired operation.
ACCESSORY WIRING
REMOTELY MOUNTED STOP/RESET CONTROL WIRING
This control will function as a Stop/Reset command and is to be
wired within line of sight of the gate.
Wire Stop/Reset control station to terminals 3 and 5 on the
control box on the operator. Make sure that all Stop/Reset
controls are wired in series.
1 2 3 4 5 6 7
Control
Conduit
Control
Conduit
Stop/Reset
Button
Stop/Reset
Button
1
2 3 4
8 9 10 11 12 13 14
1 2 3
5 6
7 8 9
0 #
Soft Open
19
Com
N.O.
Close Override
Control Input
1 234 567
1
Com
N.O.
2 3 4 5 6 7 8 9
2 3 4 5 6
Shadow Loop
Input
Interrupt (Safety)
Loop Input
MASTER/SECOND SYSTEMS
Dual Gate Communications
The control board is capable of running the operator in a master
or second mode depending on (S4) switch setting.
Before initiating any command the master unit queries for the
presence of a second unit for a time period of one second. If
the master gets no response the operator will operate in a stand
alone mode.
NOTE: For single unit applications, a jumper must be placed
between 11 and 12 of the field wiring terminal block. In this mode
no further communications will take place during travel. If the
master detects the presence of a second unit the master will
continue to query the second unit during travel. The second unit
will send a response to the master for every query. The second
operator will stop if there is a period of one second or more of no
communications.
When two operators are connected in dual gate configuration
accessories may be connected to either the master or second.
NOTE: Do not run Master/Second communication wiring in the
same conduit as the power and control wiring. The Second unit
will require a normally close stop circuit for proper system
operation. After Master/Second wiring has been completed and
the S4 switch programmed, both units must have their power
cycled to initiate proper Master/Second communication. The
motor learn function must be completed in stand alone mode
prior to Master/Second wiring.
Second
Gate
Setting
Master or
Standalone
Gate Setting
Master
Unit
Master
Unit
ON
ON
S4
S4
Second
Unit
Second
Unit
Interrupt
Safety Loop
STREET
Master
t
up p
err oo
Int ty L COMPLEX
fe
Sa
OR
PARKING LOT
Second
20
WARNING
CAUTION
AVERT
Single piece of 12
gauge copper wire
attached to the
operators chassis
ground.
Check local
codes for
proper depth.
AVERT
ATTEN
AVER
ADVERTENCIA
PRECAUCIN
21
SAMS WIRING
1. Install conduit between the BG770 and the SL585/595 for
SAMS control wiring.
2. Run a 4-conductor cable in the conduit between the BG770
SL585/595.
3. Locate the SAMS relay terminals (J5) on the control board in
the SL585/595 and locate the auxiliary limit switch in the
BG770.
4. Attach a wire from the SAMS relay terminal (J5) on the control
board to terminal 1 on the BG770 terminal strip.
5. Attach a wire from the SAMS relay terminal (J5) on the control
board to terminal 3 on the BG770 barrier gates terminal strip.
6. Attach a wire from terminal 5 of the SL585/595 accessory
wiring terminal block to the common (COM) on the auxiliary
limit switch in the barrier gate.
7. Attach a wire from terminal 8 of the SL585/595 accessory
wiring terminal block to the normally open (N/O) on the
auxiliary limit switch.
8. Test for correct functionality of the SAM system.
TERMINAL BLOCK
TB5
N/O
TB8
COM
SAMS RELAY AT J5
1 (OPEN)
COM
3 (COMMON)
TRAFFIC
en
Op
ld o p
o
H Lo
STREET
SAMS
Conduit
t
up op
err
Int ty Lo
fe
COMPLEX
Sa
OR
PARKING LOT
22
TERMINAL STRIP
N/O
NG
WARNING
WARNING
AVERTISSEMENT
AVERTISSEMENT
10.
ATTENTION
AVERTISSEMENT
DESCRIPTION
TASK
RPM Sensor (Hall Effect)
External Entrapment
Protection Systems
Gate Caution Signs
Clutch System
Brake System
Manual Disconnect
Drive Chain
Sprockets and Pulleys
Gate
Accessories
Electrical
Frame Bolts
Total Unit
3 MONTHS
6 MONTHS
12 MONTHS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
ADVERTENCIA
ADVERTENCIA
NOTES
1. Severe or high cycle usage will require more frequent
maintenance checks.
2. Inspection and service should always be performed anytime a
malfunction is observed or suspected.
3. Limit switches may have to be reset after any major drive chain
adjustments.
4 If lubricating chain, use only a proper chain lube spray or a
lightweight motor oil. Never use grease or silicone spray.
X
X
X
X
X
X
X
X
X
23
WARNING
CAUTION
Solenoid
FRICTION CLUTCH
Friction
Pads
Release
Lever
AVERT
Brake Plate
Assembly
AVERT
ATTEN
AVER
Friction Clutch
ADVERTENCIA
PRECAUCIN
Motor
Learn
Button (S3)
24
LED Code
Flashed
Diagnostic Meaning
Cleared By
Normal operation
N/A
Control Input
Double entrapment
Hard Input*
Failed or no hall
effect sensor
Removal of
problem
Hard Input*
Limit fault
Control Input
Loss of communications
between master and
second during run mode
Removal of
problem
Completion
of Motor
Learn Routine
OFF
Force Control
Max.
Min.
On No
Flash
LED NAME
DESCRIPTION
D6
D5
D4
D3
D2
Contactor A
Contactor B
SAM
Lock
Alarm
TROUBLESHOOTING LEDS
There are 9 troubleshooting LEDs.
LED
D11
D13
D15
D17 (Green)
D19
D21
D24
D29
D31
LED NAME
DESCRIPTION
Radio
Shadow
Hard Close
Stop
Soft Open
Hard Open
Interrupt (Safety) Loop
Obstruction Open
Obstruction Close
25
TROUBLESHOOTING
FAULT
OPERATOR FAILS TO RUN
POSSIBLE CAUSE
1) Improper wired stop control
2) Fault in the operator check the yellow
diagnostic LED at the top right of the
control board next to the programming
dip switches.
3) An accessory is active or
malfunctioning check the red input
status LEDs, D11-D31
FIX
Check the green LED (D17) on control board. If the green LED is off,
check to make sure a stop control has been installed across terminals
TB1-3 and TB1-5 of the terminal strip.
If the yellow LED blinks six times, there is a master/second unit
communication failure. If operator is a single unit, make sure there is
a jumper across terminals TB1-11 and TB1-12. If operator is in a dual
gate configuration, make sure that the communication wiring between
the two units is undamaged and complete.
If the yellow light is solid, the board needs to learn the motor. Follow
the directions on page 24.
If any red LEDs are on, check the corresponding input. An installed
accessory may be wired incorrectly or malfunctioning. Remove the
accessory and test the operator.
If the open or interrupt (safety) loop LED is on, make sure factory
plug-in loop detectors are working properly and appropriate loops are
installed on the loop input terminals.
Stand-Alone Operators: Make sure there is a jumper installed across
the J4 connector.
Master/Second Operation: Make sure that the master/second wiring is
installed correctly and is intact (not damaged).
Verify power supply to operator. It should be within 5% of the
operators rating when running. Make sure that the proper wire gauge
was used for the distance between breaker and operator by consulting
the wiring specifications section on page 8 of this manual.
Measure the voltage at terminals R1 and R2 in the operator. This
voltage should be within 5% of 24 Vac. If the high voltage power is
good and the low voltage power is bad, check to make sure the circuit
fuse is not tripped and that the correct primary tap is used on the
transformer. If fuse and tap are correct, replace the transformer.
If both primary and secondary power is good, check to make sure
that the J2 connector is making good contact with the pins on the
control board. If all is good, replace the control board.
Remove all accessory devices and test the operator. If the contactor
as the meter base or sub panel. Make sure there is not a major
change in voltage. The voltage at the operator should be within 5% of
the operators rating when running.
Check the number of amps currently being drawn from the panel.
Make sure that the total power being drawn does not exceed the
panels rating.
Make sure that the proper wire gauge was used for the distance
between breaker and operator by consulting the wiring specifications
section on page 8 of this manual.
Perform a visual inspection of the motor. Examine the motors labels
for any distortion or signs of overheating. Replace the motor if it is
humming, grinding or making excessive noise. NOTE: Repeated
motor problems indicate poor primary power.
Examine the contactor for sparking, smoke or burn marks. Remove
the wires from one side of the contactor, then measure the contact
points for high resistance (above 1 ohm). Replace the contactor.
Make sure that the brake is disengaging when the contactor pulls in
and engaging when the contactor releases. Replace solenoid.
26
TROUBLESHOOTING
FAULT
MASTER OR SECOND
OPERATOR IS NOT
FUNCTIONING PROPERLY
POSSIBLE CAUSE
1) Failure to cycle power after setup
2) Communication wiring may be
damaged or improperly wired for dual
gate operation
3) Master or second unit is not
programmed correctly
FIX
The power to each unit must be cycled in order to initiate proper
OPERATOR RUNS IN
WRONG DIRECTION
Turn off the units main power at the breaker and swap any two
This pot must be set so that the gate will run smoothly normally and
Disengage the manual release and roll gate open and close by hand at
power leads at the operators main power switch. Apply power and
retest the operator. See important note on page 12.
OPERATOR OPENS
1) Active or malfunctioning accessory
IMMEDIATELY UPON
check the red input status LEDs,
POWER UP AND DOES NOT
D11-D13
CLOSE
normal operating speed. Make sure that the gate runs smoothly and
does not bind. If the gate is hard to move or binds, repair the gate.
Adjust the clutch so that the operator can move the gate throughout
its travel without slipping but will slip when the gate hits an
obstruction.
Make sure that the brake operates correctly. The brake should
disengage when the contactor activates and engage when the
contactor releases.
Both LEDs will indicate the activation of entrapment protection
devices on terminals TB1-9 and TB1-10 on the control board.
Remove the devices and retest. If the operator now runs without fault,
check those accessories as well as their wiring.
Make sure that the sensor is adjusted so that it is centered over the
limit shafts magnet and is 10-15 thousandths of and inch (business
card thickness) from the magnet.
Replace the sensor if it is adjusted correctly but continues to fail.
Adjust the clutch so that the operator can move the gate throughout
its travel without slipping but will slip when the gate hits an
obstruction.
Make sure that the manual release is not engaged. The operators
manual release, when engaged, will set off the entrapment if the gate
is given a command to move.
If any red LEDs are on, check the corresponding input. An installed
Make sure the manual release is not engaged. The operators manual
PROGRAMMING CHANGES
DO NOT EFFECT THE GATE
gate edges, not photo eyes. Refer to page 15 and reprogram the
obstruction inputs to match the accessories that are installed on
operator.
27
White
White
Black
1 PHASE
115 VOLT
POWER IN
L1
L2
ON
Black
OFF
Black (N)
Black (T1)
Green
Ground
Fuse de
3.2A
Fusible
3.2A Blue
Yellow
White
(Common)
Black (N)
Black (T1)
Black (120V)
White (Common)
Terminate
unused
transfer
input wires
Green
Ground
DESCRIPTION
QTY.
Transformer 100VA with 3.2A fuse 1
(208V, 230V and 460V models only)
Heater
1
28
L2
(BK)
(B)
(W)
(BK)
(SEE NOTE 2)
(W)
(W)
(W)
PRIMARY
(BL/BK)
(BK)
(BL/BK)
8
5
(BL)
(YE) (SL595 WH)
3
2
115V BRAKE
SOLENOID
(BK)
208V/230V MOTOR
CONNECTION
4
MOTOR OVERLOAD
(SEE NOTE 3)
BLACK (SL595 ORANGE)
(B)
(SEE NOTE 3)
8
5
208/230V
ONLY
(S)
(S)
(BK)
4
4
(BK)
(BK)
O/L
(BK)
(W)
115V ONLY
(BK)
ON/OFF
SWITCH
1 PHASE
POWER IN
(W)
GROUNDED
DUPLEX
OUTLET
(115V ONLY)
L1
115V MOTOR
CONNECTION
(W)
(SEE NOTE 3)
(BL/BK)
(BK)
230V BRAKE
SOLENOID
(BK)
(BL/BK)
115V ONLY
(BL)
(GN)
(NOTE 4)
24VAC
R1
R2
RADIO
SIGNAL
R3
R4
24V Sec.
(SEE NOTE 1)
FUSE
3.2A
(BL)
(TB 2)
(100 db)
(BL)
(BL)
(BK)
(BK)
(SEE NOTE 5)
(BL)
(RD)
(Y/BK)
(BK)
(BRN)
(BRN)
(BK)
(RD)
(GY)
(GN)
(BL)
(WH)
(YE)
(GN)
(PU) 2
(PU)
(BRN)
NC COM
J2-9
J2-10
J2-11
RADIO COMMAND
J1 PLUG
J1-1
NC COM
(OR)
(GY)
A2
FREE EXIT
LOOP HARNESS
8
9
10 PIN - 1,2,3,5
CAPPED
10
4
6
7
INTERRUPT (SAFETY)
LOOP HARNESS
8
9
10 PIN - 1,2,3,5
CAPPED
10
A2
(WH)
(RD)
RPM
SENSOR
(BK)
CLOSE
OPEN
FIELD CONNECTIONS
(Y/BK)
(PU)
SHADOW
J1-2
(PU/WH)
+24VDC
J1-3
(Y/BK)
CLOSE
J1-4
(GN)
STOP
J1-5
(Y/BK)
SOFT OPEN
J1-6
(BRN)
HARD OPEN
J1-7
INT. LOOP
J1-8
OBS. OPEN
J1-9
OBS. CLOSE
J1-10
24 VAC-COMMON
A1
(PU)
(WH)
(P/W)
(Y/BK)
(Y/BK)
(GN)
(GN)
RPM - IN
RPM - SUPPLY
RPM GND
(OR) 1
A1
(OR)
J2-8
J2-2
(BK)
L/S B
L/S A
"A" LIMIT
CONTACTOR A
(RD)
4
6
7
(Y/BK)
(Y/BK)
STOP
(WH)
RESET
TB 1
1
2
RADIO
SHADOW
VDC COM
CLOSE
STOP/COM
(BRN)
SOFT OPEN
(OR)
(OR)
HARD OPEN
(GN)
(GN)
INTERRUPT (SAFETY)
(GY)
(GY)
OPEN
(OR/BK)
(OR/BK)
10
CLOSE
J1-11
(WH)
11
DC-GND
J1-12
(RD)
12
LOCK 1
J1-13
(BK)
(BK)
13
LOCK 1
J1-14
(BK)
14
ALARM 1
(BK)
(BL)
J1-15
(BL)
ALARM 1
J1-16
(RD)
(YE)
16
J4 PLUG
1
2
(GY)
17
(WH)
(BRN)
18
(GY)
19
(BRN)
20
DUAL
GATE
INTERNAL MOTOR
WIRING
1 - BLUE
2 - WHITE
3 - ORANGE
4 - YELLOW
5 - BLACK
8 - RED
O/L - BROWN
(YE)
J2-3
J2-4
J2-5
J2-6
J2-7
J2-1
(Y/BK)
24VAC-IN
24VAC-COMMON
SOFT OPEN
NC
"B" LIMIT
CONTACTOR B
(GN)
(WH)
(BL)
(YE)
SAFETY ALARM
TO REVERSE MOTOR
DIRECTION INTERCHANGE
PURPLE & GRAY WIRES
ON MODEL SL585
OR THE RED & GREEN WIRES
ON MODEL SL595
(YE)
CD
(YE)
(YE)
AB
RADIO
BLOCK
FACTORY
INSTALLED
RADIO
(GN)
(YE)
(YE)
(RD)
(RD)
GROUND
EDGE/PHOTOEYE (SAFETY)
MASTER / SECOND
MAGLOCK
15
(RD)
24 VAC
EXIT LOOP
NOTES:
1. Transformer primary voltage same as operator line voltage 24V secondary 60VA.
2. Wire color: 115V black, 208V red, 230V orange.
3. Single phase units are equipped with an external line break device and may be equipped with an additional internal pilot duty thermal o/l device.
4. Outlet wiring: Black wire to brass screw, white wire to silver screw and green wire to green screw.
5. When using a remote control or Single Button Control Station in lieu of the Soft Open feature, perform the following modifications to the operator:
1. Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
2. Move the brown wire on Terminal Block TB1 position 6 (from radio block R4) to Terminal Block TB1 position 1.
29
A1
13
5
3
1
(TB2)
L1
L2
A2
14
6
4
2
A1
13
5
3
1
BL
Y
8
5
OL
PU
BK
J2 PLUG
ON PCB
BLACK
RED
WHITE
RPM
BOARD
ORANGE
PURPLE
1
GROUND
L/S ANC
C
CONTACTOR B A1
BL-BK
11
10
9
8
7
6
5
4
3
2
1
GREEN
CONTACTOR A A1
OR
BL-BK
BK
G
OVERLOAD
CONTACTOR A & B
208/230V SHOWN
SEE NOTE 6
115V. BRAKE
SOLENOID
GY
POWER IN
SEE NOTE 1
ORANGE
RADIO
TERMINAL
BLOCK
PURPLE
115V. CONNECTION
R1
8
5 2
BL
Y
OL
3
BK
PU
TB1-15
24 VAC
BLACK
ALARM
R3
L/S BNC
C
TB1-3
Y/BK
BL-BK
CLOSE
SOFT OPEN
HARD OPEN
INTERRUPT
10 11
BROWN
ORANGE
GREEN
GRAY
OR/BLK
GREEN
RESET
Y/BK
SHADOW
VDC COM
RADIO
PURPLE
PUR/WHT
STOP
FIELD CONNECTIONS
OPEN CLOSE
EDGE/PHOTO
EYE
MASTER
SECOND
RADIO
SIGNAL
R4
TB1-6
Y/BK
Y/BK
208/230V. CONNECTION
LOOP WIRING
BLUE
R2
GY
BL-BK
BK
230V. BRAKE
SOLENOID
YEL/BLK
1
24 VAC ACCESSORY
POWER
INTERRUPT
MAGLOCK
LOOP
BROWN
GREEN
(SEE NOTE 7)
FACTORY
INSTALLED
RADIO
EXIT LOOP
10
TB1-8
TB1-3
TB2-CD
TB2-AB
TB1-18
TB1-17
17 18 19
20
BLUE
TB1-19
16
R1
TB1-20
BLUE
TB2-AB
12 13 14 15
BLACK
TB2-CD
FREE EXIT
LOOP
HARNESS
(10 PIN)
RED
BLACK
WHITE
R4
TB1-5
STOP
(See NOTE 7)
INTERRUPT
LOOP
HARNESS
(10 PIN)
R2
BK
RD
10
J1
1 2
4 5 6
8 9 10 11 12 13 14 15 16
J4
1 2
OPEN
Y/BK
J2
OR
CLOSE
NOTES:
1. Voltage: 115, 208 & 230 volt - 1 phase.
2. Horsepower 1/2 & 1 HP.
3. Transformer primary voltage is
The same as the operator
voltage. Secondary 24v/60va.
For reference primary wire
colors: 120v black, 208v red, 230v
orange, 460v purple, 575v grey.
4. Terminal designations shown for 115v.
5.
Terminal block in limit switch enclosure (SL595 only).
(GL CONTROL BOARD)
6. For single phase 115v operation, there is an additional white wire from contactor
A2 to contactor B4 and the black wire from the transformer to contactor B4 goes to B6.
7. When using a remote control or single button control station in lieu of the soft open feature, perform the following modific ations to the operator:
Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
Move the brown wire on terminal block TB1 position 6 (from radio block R4) to terminal block TB1 position 1.
30
GRN
Y/BK
STOP
Y/BK
Y/BK
Y/BK
RESET
L2
3 PHASE
POWER IN
230V CONNECTION
(SEE NOTE 3)
OVERLOAD
L1
(BK)
(BK)
(BK)
L3
(BK)
(BK)
(BK)
GROUND
PRIMARY
WARNING
(SEE
NOTE 2)
RADIO
SIGNAL
R3
R4
575V CONNECTION
1
(YE)
(BK)
CD
(YE)
(YE)
(YE)
(YE)
(RD)
(RD)
(BL)
(BL)
(BK)
(BK)
(SEE NOTE 4)
(WH )
(RD)
(Y/BK)
(BK)
(BRN)
(BK)
(RD)
(GY)
(GN)
(BL)
(WH )
(YE)
(GN)
(RD)
(BK)
L/S B
(PU) 2
(BRN)
J2-8
J2-2
(OR) 1
RPM - IN
RPM - SUPPLY
RPM GND
J2-9
J2-10
J2-11
(WH)
A1
NC COM
(OR)
(RD)
(GY)
A2
4
6
7
FREE EXIT
LOOP HARNESS
8
9
10 PIN - 1,2,3,5
CAPPED
10
4
6
7
8
9
INTERRUPT (SAFETY)
LOOP HARNESS
10 PIN - 1,2,3,5
CAPPED
10
(YE)
NC COM
(Y/BK)
(PU)
A1
A2
RPM
SENSOR
(BK)
CLOSE
OPEN
FIELD CONNECTIONS
(Y/BK)
(PU)
(WH)
(P/W)
(Y/BK)
(Y/BK)
(GN)
(GN)
(OR)
(PU)
TB1
1
RADIO
SHADOW
J1-2
(PU/WH)
+24VDC
J1-3
(Y/BK)
CLOSE
J1-4
(GN)
STOP
J1-5
(Y/BK)
SOFT OPEN
J1-6
(BRN)
(BRN)
SOFT OPEN
HARD OPEN
J1-7
(OR)
(OR)
HARD OPEN
INT. LOOP
J1-8
(GN)
(GN)
INTERRUPT (SAFETY)
OBS. OPEN
J1-9
(GY)
(GY)
OPEN
OBS. CLOSE
J1-10
(OR/BK)
(OR/BK)
10
CLOSE
(Y/BK)
(Y/BK)
STOP
(WH)
RESET
2
3
SHADOW
VDC COM
CLOSE
STOP/COM
J1-11
(WH)
11
DC-GND
J1-12
(RD)
12
LOCK 1
J1-13
(BK)
(BK)
13
LOCK 1
J1-14
(BK)
(BK)
(BL)
14
ALARM 1
J1-15
(BL)
ALARM 1
J1-16
(RD)
(YE)
16
J4 PLUG
1
2
(GY)
17
(WH)
(BRN)
18
(GY)
19
(BRN)
20
DUAL
GATE
230V
BRAKE
SOLENOID
(SEE NOTE 3)
(BL)
"A" LIMIT
CONTACTOR A
24 VAC-COMMON
230V
BRAKE
SOLENOID
460V CONNECTION
(GN)
L/S A
RADIO COMMAND
(BK)
(BRN)
J1 PLUG
J1-1
(SEE NOTE 3)
(YE)
J2-3
J2-4
J2-5
J2-6
J2-7
J2-1
(BK)
(BL)
(100 db)
(WH)
24V Sec.
(SEE NOTE 1)
FUSE
3.2A
(BL)
(TB 2)
AB
SAFETY ALARM
(BL)
RADIO
BLOCK
FACTORY
INSTALLED
RADIO
R1
R2
A
B
SEE NOTE 3
BLACK (SL595 ORANGE)
(GN)
24VAC
2
6
EDGE/PHOTOEYE (SAFETY)
MASTER / SECOND
MAGLOCK
15
(RD)
24 VAC
EXIT LOOP
NOTES:
1. Transformer primary voltage is the same as the operator line voltage. Secondary 24V 60VA.
2. Wire color: 208V red, 230V orange, 460V purple, 575V gray.
3. Three phase units are equipped with an internal pilot duty thermal overload device or an external line monitoring device.
4. When using a remote control or Single Button Control Station in lieu of the Soft Open feature, perform the following modifications to the operator:
1. Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
2. Move the brown wire on Terminal Block TB1 position 6 (from radio block R4) to Terminal Block TB1 position 1.
31
575V
BRAKE
SOLENOID
CONTACTOR
YELLOW
LOAD
24VAC/60VA
FUSE 3.2A
BLUE
BK
TB2-CD
LINE
BLACK
XFMR
ON/OFF
SWITCH
TO J2-2
ORANGE
TO MOTOR
A1
13
5
3
1
A2
14
6
4
2
PU
BK
Y
SEE NOTE 5
BL-BK
PU
BK
Y
SEE NOTE 5
A1
CONTACTOR B
A1
4
3
ORANGE
2
1
RADIO
TERMINAL
BLOCK
PURPLE
R1
YEL/BLK
TB1-15
230V
BRAKE
SOLENOID
L/S BNC
C
R3
TB1-3
Y/BK
TB1-6
BROWN
GREEN
(SEE NOTE 6)
Y/BK
Y/BK
SOFT OPEN
HARD OPEN
STOP
CLOSE
GREEN
RESET
STOP
YEL/BLK
BL-BK
SHADOW
575V
BRAKE
SOLENOID
VDC COM
GY
BK
PU
BK
Y
SEE NOTE 5
BL-BK
RADIO
10 11
RADIO
SIGNAL
R4
4
FIELD CONNECTIONS
OPEN CLOSE MASTER
EDGE/PHOTO SECOND
EYE
24 VAC
BLACK
ALARM
BL-BK
575V CONNECTION
BLUE
R2
PU
CONTACTOR A
BL-BK
GY
11
10
9
8
7
6
5
GREEN
GROUND
L/S ANC
C
460V CONNECTION
BK
230V
BRAKE
SOLENOID
OR
BK
J2 PLUG
ON PCB
BLACK
RED
WHITE
ORANGE
PURPLE
BL-BK
1
RPM
BOARD
230V CONNECTION
GY
POWER IN
SEE NOTE 1
L3
OFF
SEE NOTE 5
EXTERNAL
OVERLOAD
BK
BK
BK
CD
L2
BK
BK
AB
YELLOW
WHITE
(TB2)
L1
ON
YELLOW
BK
BLUE
WHITE
YELLOW
A2
14
6
4
2
SEE NOTE 3
BLUE
Y (SL595 WHT)
GY (SL595 GN)
PU (SL595 RD)
A1
13
5
3
1
YELLOW
PURPLE
TO J2-1
AUXILIARY RELAY
EXTERNAL OVERLOAD
SEE NOTE 5
MOTOR
OVERLOAD
24 VAC ACCESSORY
POWER
INTERRUPT
MAGLOCK
LOOP
12 13 14 15
16
FACTORY
INSTALLED RADIO
EXIT LOOP
17 18 19
20
4
6
TB2-CD
TB2-AB
7
8
TB2-20
TB2-19
10
TB1-8
TB1-3
TB2-CD
TB2-AB
TB2-18
TB2-17
10
YELLOW
BLUE
BLUE
BLACK
RED
BLACK
WHITE
OR/BLK
GRAY
GREEN
(TB1)
R1
R4
TB1-5
BROWN
(See NOTE 6)
ORANGE
LOOP WIRING
PUR/WHT
PURPLE
FREE EXIT
LOOP
HARNESS
(10 PIN)
R2
BK
RD
(100db)
SAFETY
ALARM
J1
1 2
INTERRUPT
LOOP
HARNESS
(10 PIN)
4 5 6
8 9 10 11 12 13 14 15 16
J4
1 2
OPEN
Y/BK
J2
TB1-5
OR
CLOSE
Y/BK
GRN
TB1-7
TB1-4
STOP
J1-5
Y/BK
Y/BK
Y/BK
TB1-5
RESET
NOTES:
1. Voltage: 208/230/460/575 volt 3 phase.
2. Horsepower: 1/2, 1 & 2 HP.
(GL CONTROL BOARD)
3. Transformer primary voltage is the same as the operator line voltage. Secondary 24v/60va.
For reference primary wire colors: 120v black, 208v red, 230v orange, 460v purple, 575v grey
4.
Terminal block in limit switch enclosure (SL595 only).
5. Three phase units are equipped with an internal pilot duty thermal overload device or an external line monitoring system.
6. When using a remote control or single button control station in lieu of the soft open feature, perform the following modifications to the operator:
Remove the green wire from R4 of the radio block and mount the wire to terminal block TB1 position 6.
Move the brown wire on terminal block TB1 position 6 (from radio block R4) to terminal block TB1 position 1.
32
40-32357J
INDIVIDUAL PARTS
ITEM PART #
1
22-120
22-240
22-575-1
2
80-14414
3
12-4164
4
15-50B12LGH
5
10-30678
6
23-34815
7
32-34792
8
39-34786
9
K20-1050C-2P
K20-3050C-4P
K20-3050M-5
K20-1100C-2P
K20-3100C-4P
K20-3100M-5
K20-1150C-2P
10
DESCRIPTION
Brake solenoid, 115V
Brake solenoid, 230/460V
Brake solenoid, 575V
Feather key
Bearing
Sprocket, 50B12 x 1"
Lock bar
Stop/Reset button
Gear reducer (30:1)
Clutch disk
Motor - models SL585-50-11,
SL585-50-21, SL585-50-81
Motor - models SL585-50-23,
SL585-50-43, SL585-50-83
Motor - model SL585-50-53
Motor - models SL585-100-11,
SL585-100-21, SL585-100-81
Motor - models SL585-100-23,
SL585-100-43, SL585-100-83
Motor - model SL585-100-53
Motor - models SL585-150-11,
SL585-150-21
23-3005
VARIABLE PARTS
On/off switch - 1 phase 115 208/230V
On/off switch - 3 phase
01-34850
01-34850SP
01-34850FR
NOT SHOWN
Gate bracket
Take up bolt
Chain
Bolt - 14"
Owners manual - English
Owners manual - Spanish
Owners manual - French
23-3001
ITEM PART #
K1 71-B120G
71-B208G
71-B240G
71-B575G
K2
K75-10177
K3
K75-34828
K4
K75-34824
K5
K75-34842
K6
K75-34790
K7
K75-34791
K8
K29-32410
K9 K75-18493
K10 653509
71-6532449
71-6532448
K50-18423
33
DESCRIPTION
Brake kit - 115 Volt models
Brake kit - 208 Volt models
Brake kit - 230/460 Volt models
Brake kit - 575 Volt models
Complete with: Brake hub kit, brake
release lever, brake disk, spring cup,
studs, compression springs, brake
solenoid, solenoid cover, spacers,
mounting plate, pressure plate, feather
key and conduit.
Brake hub kit
Complete with: Brake hub, set screw,
push on fastener and feather key.
Idler shaft kit
Complete with: Bearings, sprocket
50B12x1" and idler shaft
Chain guard kit
Complete with: Chain guard, chain
guides and retainers.
Cover kit
Complete with: Cover, lock bar and
label.
Disconnect kit
Complete with: Release lever, bracket,
cable, compression spring, washer,
screws, clevis pin, bushings, roll pins,
bolts, nuts, and handle.
Clutch kit
Complete with: Clutch disk, clutch
plate, hub, torque limiter, e-rings,
washers, sprocket, bearing, nut and
compression spring.
Alarm kit
Complete with: Alarm, spacer and
faston.
Chain guide kit
Optional diagonal brace kit
NOT SHOWN
Heater kits (optional) 115/575V Operators
Heater kits (optional) 208/230/460V Operators
Replacement heater with
thermostat only
K5 ( K75-34842)
K7 (K75-34791)
K6 ( K75-34790)
K8 (K29-32410)
K3 (K75-34828)
3
10
K9 (K75-18493)
4
K3 (K75-34828)
6
3
K4 (K75-34824)
4
K10 (653509)
K1 (71-B120G, 71-B208G, 71-B240G, 71-B575G)
K2 (K75-10177)
34
INDIVIDUAL PARTS
ITEM PART #
DESCRIPTION
1
K20-1050C-2P Motor - models SL595-50-11,
SL595-50-21, SL595-50-81
K20-3050C-4P Motor - models SL595-50-23,
SL595-50-43, SL595-50-83
K20-3050M-5 Motor - model SL595-50-53
K20-1100C-2P Motor - models SL595-100-11,
SL595-100-21, SL595-100-81
K20-3100C-4P Motor - models SL595-100-23,
SL595-100-43, SL595-100-83
K20-3100M-5 Motor - model SL595-100-53
K20-3200C-5 Motor - model SL595-200-53
K20-1150C-2P Motor - models SL595-150-21,
SL595-150-11
2
32-10540
Gear reducer (20:1)
3
10-30702
Chain guard
4
11-3602
Idler shaft
5
305-153613
Idler sprocket
6
10-3209
Gate bracket
7
11-3503
Take-up bolt
8
19-3025
Chain #50, nickel plated - 25' (7.6 m)
9
44-18491
Enclosure
10 82-QN43-12
Sq hd ss 7/16-14" X 3/4"
11 91-G0149
Idler bolt w/zirc fitting
12 10-30699
Bracket mounting
13 K1C3196-3
Antenna
14 23-2016
Limit switch
15 13-10024
Limit nut
16 K74-G0589
RPM sensor (Hall Effect) kit
17 12-3601
Pillowblock bearing
18 39-10541
Clutch disk
23-34815
ITEM PART #
K1 71-B120G
71-B208G
71-B240G
71-B575G
NOT SHOWN
Stop/Reset button - located on
enclosure door
K2
K75-18618
K3
K75-12858
K4
K75-18620
K5
K72-35306
K6
K29-32410
K7
K75-18493
71-6532449
71-6532448
K50-18423
35
DESCRIPTION
Brake kit - 115 Volt models
Brake kit - 208 Volt models
Brake kit - 230/460 Volt models
Brake kit - 575 Volt models
Complete with: Brake hub kit, brake
release lever, brake disk, spring cup,
studs, compression springs, brake
solenoid, solenoid cover, spacers,
mounting plate and pressure plate.
Disconnect kit
Complete with: Disconnect support
bracket, detent plate, disconnect lever,
release yoke bevel and disconnect
shaft.
Clutch kit
Complete with: Clutch, pressure plate,
torque limiter sprocket assembly, bell
washer 3" ODX 1-1/2", nut 1-1/2" hex
jam, clutch disc and 1/4 X 1-1/2 key.
Limit box kit
Complete with: Limit switch box, lid
for cover, panel, adjustment plate,
mounting bracket, limit shaft bearing,
compression spring, spacer, nut,
terminal block, RPM sensor
(Hall Effect) kit, Tinnerman nut double
and e-ring.
Drive shaft kit
Complete with: Disconnect bushing,
drive shaft, pillow block bearing,
sprocket, disconnect spring, chain,
disconnect key and e-ring.
Alarm kit
Complete with: Alarm, spacer
and faston.
Chain guide kit
NOT SHOWN
Heater kits (optional) 115/575V Operators
Heater kits (optional) 208/230/460V Operators
Replacement heater with
thermostat only
3
11
6
8
7
5
K1 (71-B120G)
(71-B208G)
(71-B240G)
(71-B575G)
18
K3 (K75-12858)
17
K2 (K75-18618)
12
6)
18
30
-35
(K7
K5
13
14
15
16
K6 (K29-32410)
K4 (K75-18620)
36
ELECTRICAL BOX
1
4
10
K1 (K72-34818)
9
5
6
INDIVIDUAL PARTS
ITEM
1
2
3
4
5
6
7
8
9
PART #
13-10024
23-10041
03-8024-K
K001A5566
23-30716
23-34815
312HM
21-3260-1
21-10298-1
K1C3196-3
10
25-2006
25-2008
25-2010
25-2015
25-2025
SL585 Only
INDIVIDUAL PARTS
DESCRIPTION
Limit nut
Limit switch (SL585 only)
Contactor
Control board
Stop switch
Open/close switch
Radio - 315 MHz
Transformer - 120/208/230/460/60VA
Transformer - 575 Vac/100VA
Antenna
ITEM
PART #
25-4002-5K
25-4003-K
K74-18379
DESCRIPTION
Overload - 1.8 to 2.6 AMP SL585-100-53, SL595-100-53
Overload - 2.6 to 3.7 AMP SL595-200-53
NOT SHOWN
RPM Sensor (Hall Effect)
SERVICE KITS
VARIABLE PARTS
Overload - 6 AMP - SL585-50-21,
SL585-50-81, SL595-50-21, &
SL595-50-81
Overload - 8 AMP - SL585-100-21,
SL585-100-81, SL595-100-21, &
SL595-100-81
Overload - 10 AMP - SL585-50-11,
SL595-50-11, SL585-150-21 &
SL595-150-21
Overload - 15 AMP - SL585-100-11,
SL595-100-11
Overload - 25 AMP - SL585-150-11,
SL595-150-11
ITEM
K1
PART #
DESCRIPTION
K72-34818
37
PHOTO-ELECTRIC CONTROLS
MODEL
AOMRON
DESCRIPTION
Photocell/Electric Eye - 30' (9 m) Maximum Range
VOLTAGE
+24V ac/dc
SENSING EDGES
MODEL
G65MG0204
G65MG0205
G65ME12C5
G65MGR205
G65MGS205
DESCRIPTION
Miller MG020 2-wire electric edge for gates. Sensitized on three sides.
Requires mounting channel (4' [1.2 m] long).
Miller MG020 2-wire electric edge for gates. Sensitized on three sides.
Requires mounting channel (5' [1.5 m] long).
Mounting Channel - 5' (1.5 m) long.
Miller MGR20 2-wire electric edge in 5' (1.5 m) lengths for 2" (5 cm) round post.
Miller MGR20 2-wire electric edge in 5' (1.5 m) lengths for 2" (5 cm) square post.
38
VOLTAGE
+24V ac/dc
+24V ac/dc
+24V ac/dc
+24V ac/dc
NOTES
39
01-34850K