GROB UM Broschuere G350 G550 G750 EN Lowres 2015 09 25
GROB UM Broschuere G350 G550 G750 EN Lowres 2015 09 25
GROB UM Broschuere G350 G550 G750 EN Lowres 2015 09 25
G550
Benefit from the process reliability, efficiency and durability of our machine concept.
AEROSPACE INDUSTRY
The 5-axis universal machine series from GROB Ideal for complex components where high
cutting volumes have to be achieved
The G350, G550 and G750 5-axis universal machining centers offer all customers in the machining sector almost
limitless possibilities for milling parts made of the most diverse materials. MECHANICAL ENGINEERING
This universal machine series is set apart by PRODUCTIVITY, AVAILABILITY and MAINTENANCE ACCESS. INDUSTRY
Individual machine configuration for
A compact design, maximum milling performance, a high visibility and optimized accessibility to the work area are optimized flexibility
just some of the outstanding machine features that make GROB a dependable partner for your production facility.
Thanks to extensive configuration options, our machining centers can be ideally matched to your requirements.
"TUNNEL" CONCEPT
The "tunnel" concept provides the basis, even with extremely long tools, for being able to swivel and machine the MEDICAL INDUSTRY
largest possible component within the work area without collision.
Best guarantee for high surface
GREATEST POSSIBLE DEGREES OF FREEDOM qualities
Three linear and two rotary axes permit 5-sided machining, as well as 5-axis simultaneous interpolation. With a swivel
range of 225° in the A'-axis and 360° in the B'-axis, the GROB machines offer the greatest possible degrees of freedom.
3
MACHINE CONCEPT
Machine concept
Optimized availability Compact design Flexible applications Round-the-clock service
P. 4 – 7
Machine components
P. 8 – 18
HORIZONTAL 5-AXIS CONCEPT CHIP DISPOSAL
Three linear and two rotary axes permit Uninterrupted part machining with optimized
5-axis simultaneous machining chip disposal by a scraper-type conveyor
Accessories
P. 19 – 21
MACHINE BED INTEGRATED CUTTING
Expansion options
Intrinsically-stiff welded design for
optimum machine stiffness
FLUID SYSTEM
Including 23 bar of high-pressure cutting fluid
P. 22 – 25
through spindle and paper band filter
Software options
Limitless machining potentials due to the FLUID CABINET
great degrees of freedom of the tilting Optimized accessibility and maintenance access
P. 26 – 28
rotary table without machine down-time
Machining operations
OVERHEAD MACHINING
ABSOLUTE POSITION ENCODERS
P. 29 – 33
GROB's unique tilting rotary table concept
Including air barrier seal in all linear and rotary axes allows free fall of chips
Machine characteristics
HORIZONTAL MOTORIZED SPINDLE MAINTENANCE ACCESS
P. 34 – 39
For meeting the toughest cutting requirements Large maintenance door for optimum access
to the machine components
Technical data
DISC-TYPE TOOL MAGAZINE CONTROL UNITS
P. 40 – 41
Faster tool change through the intelligent Latest machine controls from SIEMENS,
arrangement of magazine to motorized spindle HEIDENHAIN, FANUC or BOSCH available
4 5
MACHINE CONCEPT
Machine concept
possibilities for part machining. Thanks to the special axis concept, the full tool length can be employed in any axis position, even with maximum part size.
The "tunnel" concept allows the entire work area to be used, since the motorized spindle and tool can fully retract into
P. 4 – 7
the spindle shaft.
Even in special cases where the part is larger than the maximum part contours shown here, a machining operation is often
made possible through re-clamping and a special axis arrangement.
Machine components
Axis arrangement and drive concept
P. 8 – 18
Three linear and two rotary axes permit 5-sided machining, as well as 5-axis simultaneous interpolation.
G350 Max. tool length
Single-disc tool magazine HSK-A63
The drive concept is based on: [mm] 365
• two symmetrically-arranged ball screws and
a weight compensation function on G550 / G750
Accessories
P. 19 – 21
in the Y'-axis
• dynamic, wear-free torque motors in the A'- and B'-axis
Expansion options
Optimally designed operating point (TCP) for extreme
P. 22 – 25
stiffness
Longest Z-travel path in its machine class
Extremely large swivel range of 225° in the A'-axis G550 Max. tool length
Largest possible part in the work area can be machined
with maximum tool length Single-disc tool magazine HSK-A63
Software options
[mm] 465
P. 26 – 28
Double-disc tool magazine HSK-A63
(front / rear) [mm] 400 / 465
Overhead machining
HSK-A100
Machining operations
400 / 500
P. 29 – 33
Machine characteristics
G750 Max. tool length
P. 34 – 39
Single-disc tool magazine HSK-A63
[mm] 650* (525)
THE BENEFITS TO YOU Double-disc tool magazine HSK-A63
(front / rear) [mm] 650* (525) / 500
Optimum chip fall, preventing malfunction through chip remnants
Technical data
HSK-A100
No heat influx into the machine from chips left on part and clamping equipment
P. 40 – 41
650* (590) / 500
Simple cleaning of components ahead of the part change
No cutting fluid residues in the part * With restrictions in the work area
6 7
MACHINE COMPONENTS
Machine concept
Designs optimally matched to the machine sizes can be individually combined to suit customer requirements. The central, ergonomic arrangement of the machine components guarantees optimum accessibility to fluid cabinet and
electrical cabinet as well as easy access for preventive maintenance and inspection.
P. 4 – 7
Machine components
Motorized spindle Tool magazine Electrical cabinet Fluid cabinet
P. 8 – 18
Accessories
P. 19 – 21
Expansion options
P. 22 – 25
Software options
P. 26 – 28
Work area flushing and lighting Internal cutting fluid supply (23 bar) Chip disposal and integrated cutting fluid system Machine cooling unit
Machining operations
P. 29 – 33
Machine characteristics
P. 34 – 39
Technical data
P. 40 – 41
8 9
MACHINE COMPONENTS
Machine concept
General technical data on tilting rotary table A'/B'-axis
The powerful rotary tables are based on the latest torque motor technology and offer optimized dynamics.
G350 G550 G750
P. 4 – 7
Swiveling angle of A'-axis [°] -180 / +45 -180 / +45 -180 / +45
Machine components
Max. speed A'-axis [rpm] 30 25 20
P. 8 – 18
Axis arrangement of tilting rotary table versions
Angle of rotation B'-axis [°] n x 360 n x 360 n x 360
Accessories
P. 19 – 21
G350 G550 G750
Aligning slot (number /width /quality) 1 x 14 H7 1 x 14 H7 1 x 18 H12
Clamping slot (number/width/quality) 4 x 14 H12 6 x 14 H12 8 x 18 H7
Expansion options
Table diameter [mm] 570 770 950
P. 22 – 25
Interference diameter [mm]* 600 900 1,280
Tilting rotary table with tailstock
A'/B'-axis* A'-axis (option) B'-axis (option)
(option) Max. permissible loading weight
400 800 1,500
incl. clamping fixture [kg]
* Also available as T-option with higher speed (G550T / G750T)
Software options
Rotary table surface with pallet clamping system (option)
P. 26 – 28
G350 G550 G750
Pallet size [mm] 400 x 400 630 x 630 800 x 800
Machining operations
Tilting rotary table with traversing and swiveling tailstock (option)** Max. pallet load [kg] 340 700 1,000
* Maximum part size with restrictions on machines with pallet changers
For machining long components, such as turbine blades or tools that need to be stabilized with tip or steady
P. 29 – 33
rest during machining, a HSK-T100 interface is installed.
G350 G550
Machine characteristics
ROTARY TABLE
MACHINE • AVAILABILITY AT A GLANCE !
Table diameter [mm] 280 400
Interference diameter [mm] 330 450 Tilting A'/B'-axis A'-axis B'-axis with tailstock with tailstock
P. 34 – 39
rotary table 280 mm 400 mm
Angle of rotation B'-axis [°] n x 360 n x 360
Technical data
P. 40 – 41
Max. permissible loading weight [kg] 250 700
G750 • • • — —
** When using the standard tailstock with tip and steady rest
10 11
MACHINE COMPONENTS
Machine concept
• Shortest ramp-up times • Good accessibility and maintenance • Suitable for all standard cutting fluids Tool interface HSK-A63
• Universal applicability • Best mechanical characteristics • Durability
Spindle bearing
P. 4 – 7
70
Torque in Nm
Power in kW
Diameter at front bearing [mm]
18,000
Speed nmax [rpm]
Machine components
21,000
P. 8 – 18
Motorized spindle 47 Nm, 12,000 rpm, (standard) Speed in rpm
Spindle torque max.
Tool interface HSK-A63 34.6 / 46.6
at 100% / 40% duty cycle [Nm]
nmax = 18,000 nmax = 21,000
Spindle bearing
70
Torque in Nm
Power in kW
Accessories
P. 19 – 21
Speed nmax [rpm] 12,000
65 60 Motorized spindle 63 Nm, 30,000 rpm
Drive power max. 60
29 / 39 55
Expansion options
40
34.6 / 46.6 65
Torque in Nm
Power in kW
40
Speed in rpm at 100% / 40% duty cycle [Nm] 35
35
Diameter at front bearing [mm]
30
P. 22 – 25
30
25
25
Speed nmax [rpm] 30,000
20
20
Software options
0 0
Spindle bearing
0 3000 6000 9000 12000 15000 18000 21000 24000 27000 30000 Spindle torque max.
70 48 / 63
Torque in Nm
Speed in rpm
Diameter at front bearing [mm]
P. 26 – 28
Speed nmax [rpm] 12,000
Machining operations
at 100% / 40% duty cycle [kW] Motorized spindle 575 Nm, 9,000 rpm
Spindle torque max. Tool interface HSK-A100
63.7 / 82.8
at 100% / 40% duty cycle [Nm]
P. 29 – 33
Speed in rpm
Spindle bearing
110
Torque in Nm
Power in kW
Diameter at front bearing [mm]
Motorized spindle 206 Nm, 16,000 rpm
Machine characteristics
Speed nmax [rpm] 9,000
Tool interface HSK-A63 Drive power max.
54 / 65
Spindle bearing at 100% / 40% duty cycle [kW]
P. 34 – 39
80
Torque in Nm
Power in kW
Technical data
P. 40 – 41
Spindle torque max.
159 / 206
Speed in rpm at 100% / 40% duty cycle [Nm] ––
motor power S1: 100 % duty cycle –– motor power S6: 40 % duty cycle – – torque S1: 100 % duty cycle – – torque S6: 40 % duty cycle
12 13
MACHINE COMPONENTS
Machine concept
Tool interface HSK-A100 The GROB spindle diagnostic is a system that automatically monitors
Spindle bearing the condition of the motorized spindle.
100
Torque in Nm
Power in kW
P. 4 – 7
Diameter at front bearing [mm]
Machine components
Drive power max. at Service life of the motorized spindles extended through
20 / 26
100% / 40% duty cycle [kW] identification of critical operating states
Spindle torque max. at Condition monitoring
P. 8 – 18
262 / 340 Process optimization / reducing tool wear
Speed in rpm 100% / 40% duty cycle [Nm]
Machine down-times avoided through scheduled maintenance
Accessories
P. 19 – 21
Stator with
radio receiver
GROB Chip-in-Spindle
GROB motorized spindles with cross-feed unit allow complex
Detection System (SiS)*
internal and external contours to be manufactured with Rotor with
controllable tools. integrated
This system is able to detect at an early stage tool clamping faults
sensor techno-
Expansion options
logy and radio caused by chips between the plain surface and the spindle nose
transmitter
from 10 μm.
P. 22 – 25
THE BENEFITS TO YOU
THE BENEFITS TO YOU
High system stiffness
No additional interference Reject components and radial runout avoided
contour on the motorized spindle Motorized spindle 344 Nm, 6,000 rpm Damage caused by machining faults prevented
Software options
No referencing required Optimized machining process
Higher cutting speeds during Tool interface HSK-A100 Tool and motorized spindle protected
P. 26 – 28
contour machining * Further information on request Higher degree of process stability
Spindle bearing
Low tool costs 100
Diameter at front bearing [mm]
Machining operations
Speed nmax [rpm] 6,000
350 60
Drive power max. at SPINDLE TYPE
MACHINE • AVAILABILITY AT A GLANCE !
325 55 31.5 / 36
100% / 40% duty cycle [kW]
P. 29 – 33
300
50
275
45 Tool interface** for hollow taper HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK-
250 Spindle torque max. at
40 301 / 344 tools acc. to ISO 12164-1 A63 A63 A63 A63 A63 A63 A100 A100 A100
225
100% / 40% duty cycle [Nm]
Torque in Nm
Power in kW
200 35
Spindle bearing
Machine characteristics
175 30
Synchronous Diameter at front bearing 70 70 80 70 70 65 110 100 100
150 25 Spindle drive [mm]
125
20 motor
100 Speed nmax [rpm] 12,000 12,000 16,000 18,000 21,000 30,000 9,000 10,000 6,000
15
Control bar stroke (axial) [mm] 40
P. 34 – 39
75 Drive power max.
10 29 / 39 40 / 52 25 / 32 29 / 39 29 / 39 40 / 53 54 / 65 20 / 26 31.5 / 36
50
at 100% / 40% duty cycle [kW]
5
25
Control bar lock Bayonet Spindle torque max.
0 0 34.6 / 46.6 63.7 / 82.8 159 / 206 34.6 / 46.6 34.6 / 46.6 48 / 63 470 / 575 262 / 340 301 / 344
0 1000 2000 3000 4000 5000 6000 at 100% / 40% duty cycle [Nm]
Speed in rpm Tool release unit hydraulic-free Availability with oil / air-
lubrication
— — • — • • — — —
* Further information on request
G350 • • • • • • — — —
Technical data
• • • • • • • • •
P. 40 – 41
G550
–– –– motor power S6: 40 % duty cycle – – torque S1: 100 % duty cycle – – torque S6: 40 % duty cycle
motor power S1: 100 % duty cycle G750 • • • • • • • • •
** Optional tool interfaces on request
14 15
MACHINE COMPONENTS
Machine concept
The additional tool magazine increases the tool capacity of the basic machine
P. 4 – 7
• Additional magazine equipped with tools during the machining operation
• Multiple tools can be loaded and unloaded at the same time
• If the tool intended for the next machining operation is already in the disc-type tool
Machine components
magazine of the basic machine, the machining time is not impaired
• Tools provisioned and managed via operating software and operating unit
Single-disc tool magazine
P. 8 – 18
• Tool change to suit size by means of pick-up process
or via fast tool changer arm with swiveling double gripper
• Loading / unloading during the machining operation
NUMBER OF TOOL POCKETS G350
• Tool magazine disc can be accessed at any time
• An imminent tool change starts as soon as the magazine door
Accessories
Additional tool magazine TM
P. 19 – 21
is closed Basic machine
(Total number of tools of the basic machine and TM)
Number
Tool With SIEMENS control With HEIDENHAIN or
Motorized spindle of tool
interface unit FANUC control unit
pockets
Expansion options
Single-disc tool magazine TM99 TM171 TM99 TM171
Double-disc tool magazine
P. 22 – 25
12,000 / 18,000 / 30,000 rpm HSK-A63 40 133 205 130 202
• Based on two independent disc-type tool magazines arranged
16,000 rpm HSK-A63 34 127 199 124 196
in series
• Tool change process via fast tool changer arm with swiveling NUMBER OF TOOL POCKETS G550 | G750
Software options
double gripper
Single-disc tool magazine TM167 TM218 TM145 TM167 TM218 TM145
• Loading / unloading during the machining operation
P. 26 – 28
• Tool magazine discs can be accessed at any time 12,000 / 18,000 / 30,000 rpm HSK-A63 60 221 272 — 218 269 —
• An imminent tool change starts as soon as the magazine door
16,000 rpm HSK-A63 50 211 262 — 208 259 —
is closed
Machining operations
Double-disc tool magazine TM167 TM218 TM145 TM167 TM218 TM145
P. 29 – 33
16,000 rpm HSK-A63 2 x 60 281 332 — 278 329 —
Machine characteristics
Single-/double-disc tool magazine (SD / DD) SD SD SD DD DD
Tool interface* HSK-A63 HSK-A63 HSK-A63 HSK-A63 HSK-A100
P. 34 – 39
Number of tool pockets 40 60 60 2 x 60 2 x 30 ADDITIONAL TOOL MAGAZINE
MACHINE • AVAILABILITY AT A GLANCE !
Tool change process
Additional tool magazine (TM) TM99 TM171 TM167 TM218 TM145
Pick-up • • — — —
Tool interface* HSK-A63 HSK-A63 HSK-A63 HSK-A63 HSK-A100
Tool changer arm — — • • •
G350 • — — — —
G350 • • — — —
Technical data
G550 — • — • • G550 — — • • •
P. 40 – 41
G750 — — • • • G750 — — • • •
* Optional tool interfaces on request * Optional tool interfaces on request
16 17
MACHINE COMPONENTS ACCESSORIES
Machine concept
A 23 bar cutting fluid high-pressure pump with On / Off
functionality is fitted as standard for generating the cutting fluid
P. 4 – 7
high pressure.
To meet higher pressure requirements, the following infinitely
variable cutting fluid high-pressure pumps can be selected:
Machine components
• 5 – 38 bar (optionally with cooling unit)
• 10 – 80 bar (optionally with cooling unit)
SIEMENS 840D sl
P. 8 – 18
Cooling unit for cutting fluid
External continuous cooler for cooling the cutting fluid
• New SINUMERIK Operate user interface Available for all three cutting fluid high-pressure systems
• Simplest interactive programming with identical "Look & Feel"
for turning and milling Mounted to the cutting fluid tank
• Look-ahead function for up to 150 NC blocks (parameterizable)
Accessories
P. 19 – 21
• Graphic simulation of the machining cycle with plan view,
Depiction in three levels and in 3D;
Synchronization graphic during machining Decentralized work area mist collecting system
• 3D machining, optional 3D tool correction via surface
An emulsion mist separator with the following components is
Expansion options
normal vector
available for keeping the work area clean:
• Integrated pre-separator stage (G350 and G550 only)
P. 22 – 25
• Regenerative filtration stage
• Integrated post-filter stage (G350 and G550 only)
HEIDENHAIN iTNC 530 The adjustable suction power is optimally modified to the particular
Software options
machine status (cutting, tool/part change).
• Established motion control for short machining times,
P. 26 – 28
and for perfect workpiece surfaces and accuracies Adjustable suction power
• Simple programming via plain text, DXF import or data import G350800 m3 / h
from CAM systems Mounted in an easily accessible place in the machine maintenance area
Machining operations
• Special function package for mold industry G550 800 m3 / h
• Extensive functions for a broad range of milling tasks Mounted in an easily accessible place at the rear of the machine roof
• Solution packages "Dynamic Efficiency" and "Dynamic Precision" G7502,000 m3 / h
P. 29 – 33
Mounted in an easily accessible place at the rear of the machine roof
Machine characteristics
Oil skimmer
FANUC 30i-B The oil skimmer is used to remove hydraulic and/or lubricating oil
P. 34 – 39
from the cutting fluid surface. This keeps the cutting fluid as clean
• DIN / ISO programming on the machine or offline via CAD / CAM as possible.
system (e.g. mold industry applications) Included components:
• New and optimized motion control (nano smoothing) • Belt drive
• Improved surface with high-speed smooth TCP • Wiper
Technical data
• Optimized technology cycles, automated measuring cycles and • Collecting vessel with level switch
P. 40 – 41
efficient high-speed cutting functions
• Innovative tool and program management system Mounted to the cutting fluid tank
Machine concept
• Brushing and air cleaning of the conical and flat surfaces of the tool General equipment:
interface during the machining operation Keys for selecting the axis directions, feed, rapid travel, emergency stop and for acknowledging axis movements
P. 4 – 7
• Combined, GROB-patented brushing/blasting device
Machine components
Hand-held controller HT8 Electronic handwheel HR 520 Hand-held controller HMO
Panel
P. 8 – 18
Tool coding
• Allows data to flow between the tool and the machine control
Accessories
P. 19 – 21
• Shorter tooling times
• Write-read unit for tools with tool coding
• Errors when inputting the tool data avoided Additional option for Compact controller for a Compact controller for a
tool data input by connecting high degree of flexibility during high degree of flexibility during
Mounted at the tool loading position
Expansion options
the controller to the tool setting up and tooling work setting up and tooling work
loading station (incl. electronic handwheel) (incl. electronic handwheel)
P. 22 – 25
Machine status lamp
Laser measurement system for milling tools
Software options
A three-color status light is used to visually indicate machine status.
• Contactless, optical tool monitoring / measurement of rotating tools
P. 26 – 28
A distinction is drawn between automatic mode (green),
(e.g. milling cutters, drills)
warning (yellow) and malfunction (red).
• Monitoring of the following tool parameters:
Tool length, tool diameter, tool breakage, tool wear,
Machining operations
tool cutting edge status
P. 29 – 33
Touch probe
Machine characteristics
Electromechanical tool breakage
detection device • Broad range of applications:
Aligning and measuring parts or clamping fixtures;
P. 34 – 39
• Tool length or break checked via a tactile tool length checking system setting zero and reference points for downstream machining;
• Detects tool breaks machine kinematic measurements (optional)
• Tool length check from a length of 100 mm possible • Touch probe including data transmission with infrared or radio
• Non-machining time for tooling and measuring reduced
• Achievable part accuracy increased
Technical data
ounted in the tool magazine at the tool transfer point, between motorized
M
spindle and tool magazine disc
P. 40 – 41
Possible touch probe versions:
• R
ENISHAW OMP 60 / RMP 600; M&H IRP 25.41; HEIDENHAIN TS 640
20 21
EXPANSION OPTIONS
Machine concept
partner of part storage systems through to highly-flexible production systems.
P. 4 – 7
Machine components
NEW
Functional principle of a GROB Rotary pallet storage system (PSS-R)
P. 8 – 18
double pallet changer system
The GROB rotary pallet storage system expands the G-module to a flexible production cell to offer optimum entry to
automated, highly-efficient production.
• Pallets are interchanged between setup station and work area of
the machine by means of the pallet changer.
• The pallets are clamped on the rotary table and setup station of
Accessories
P. 19 – 21
the machine by a pallet clamping system built into the
machine table.
• A high degree of process reliability is guaranteed by an integrated
seat check system and by flushing the zero point clamping system
Expansion options
during the pallet change sequence.
P. 22 – 25
Pallet design
The standard pallet has a grid hole pattern on the top.
A pallet surface with T-slots is also available as an option.
Software options
THE BENEFITS TO YOU
P. 26 – 28
Loading and unloading of the workpieces to the machine setup
station during the machining operation General equipment features:
Machining operations
Double pallet changer system compactly integrated into the machine • Design versions with pallet storage positions on 1 to 3 levels
Optimized access for manually rotating and lockable setup station • A manually rotating and lockable setup station with optimized access, arranged next to the machine control panel
Fast exchange of pallets between work area and setup station • Fast 180° pallet change when using two pallets thanks to an innovative pallet changing device
P. 29 – 33
Seat check system for the pallets already located in the pallet • Visualization and organization of production orders with flexible production control software
change system
Wide-opening setup station doors with crane loading capability
Machine characteristics
THE BENEFITS TO YOU
Cost-effective production through increased machine utilization
Capability to machine in unmanned/lightly-manned shifts
P. 34 – 39
PALLET CHANGE SYSTEM
MACHINE • AVAILABILITY AT A GLANCE !
7,800
High storage capacity with small footprint
Pallet size [mm]
Pallet surface with Pallet surface with Maximum
Pallet change time [s]* Simple retrofit on existing machines
grid hole pattern [mm] T-slots [mm] pallet load [kg] machine
Technical data
G550 630 x 630 Thread M16; grid 100 Width 18; spacing 100 700 13 Pallet magazine solutions for small initial investment
P. 40 – 41
Machine retooling during the machining operation
G750 800 x 800 Thread M16; grid 100 Width 18; spacing 100 1,000 16
9,040
Available for machines with or without double pallet changer system
* Time value without seat check system
22 23
EXPANSION OPTIONS
Machine concept
The linear pallet storage system is a modular system for a stand-alone machine or for the linking of identical machines. In the full version, both the tool flow and the part flow can be automated. The figure shows a version of a flexible
Depending on the customer requirement, two or more magazine levels and the number of required setup stations can be production system with a tool buffer storage rack. The robot can interchange tools in the magazines of multiple machines.
P. 4 – 7
freely selected for pallets of this type. The part flow is managed by a pallet changing device for pallet handling, to which three setup stations, one high-rack
storage system with 90 pallet storage positions and the machining units are connected.
Machine components
Equipment features of the
P. 8 – 18
illustrated design:
• Universal machining center G550
• 10 pallet storage positions for pallets on
2 levels (pallet size: 630 x 630 mm)
• 1 pallet changing device
for pallet handling
Accessories
P. 19 – 21
• 1 setup station
Expansion options
P. 22 – 25
Customer-specific automation solution
The tougher requirements in the automation sector require an individual solution for optimized flexibility and efficiency
that is tailored to the customer's specific needs.
Software options
GROB offers solutions – from small compact pallet magazines to individual part handling through to flexible production
systems with multiple machines and a centralized supply of tools.
P. 26 – 28
Equipment features of the
Compact pallet storage system illustrated design:
Machining operations
• 3 interlinked GROB machining centers
The compact pallet storage system offers even greater flexibility in the configuration of pallet storage positions, • Pallet storage system with 90 pallet storage positions
permits a mixed operation of differently sized pallets and considers the length of the parts. • 3 setup stations
P. 29 – 33
• Automatic tool supply with 1,000 tools
• Pallet handling via a pallet changing device
• Space requirement approx. 240 m2
Machine characteristics
Equipment features of the
illustrated design:
• Universal machining center G550
P. 34 – 39
• 40 pallet storage positions AUTOMATION
MACHINE • AVAILABILITY AT A GLANCE !
for compact pallets / parts with
HSK interface at 4 levels GROB Rotary pallet storage system (PSS-R) Linear pallet storage system (PSS-L) Workpiece handling
• 1 gripper arm for pallets / part handling
G350 Upon request 12 pallets Upon request
• 1 setup station
Technical data
G550 5 / 10 / 13 storage locations + 1 setup station 10 pallets Upon request
P. 40 – 41
G750 Upon request 6 pallets Upon request
24 25
SOFTWARE OPTIONS
Machine concept
these deviations. In addition to the kinematic measurement cycles of the GROB swivel axis calibration (GSC),
all required measuring instruments are supplied in an inspection equipment set.
P. 4 – 7
Included components
• Carbon magnetic base with high-precision gauge ball for screwing in
Machine components
• Parallel gauge block
• Magnetic foot with switchable permanent magnets
• Lever-type dial indicator, scale division value: 0.001 mm
P. 8 – 18
• Test mandrel with high-precision gauge ball and a tool interface
(depending on the machine tool interface: HSK-A63 or HSK-A100)
• High-precision measuring ring and other accessories
Accessories
P. 19 – 21
Interpolation turning PLUS
In the form of a pure software solution, it enables any turning operations on a GROB universal machining center,
including turning operations that are not coaxial to the B'-axis. The option of using both new, fast delivery tools as well
Expansion options
as existing standard tools makes this a cost-effective application. Consequently, interpolation turning PLUS is the ideal
solution for producing prototypes and small series.
P. 22 – 25
Mode of operation
Interpolation turning PLUS simulates a diameter axis (transverse slide) through the simultaneous interpolation of X-, Y'- and
motorized spindle axes (Z). The programming and handling correspond to that of a CNC lathe or a machine with cross-feed
Software options
unit or an actuator tool.
P. 26 – 28
Energy efficiency package
Machining operations
For efficient use of energy by reducing the power consumption of the universal machining centers with SIEMENS control.
P. 29 – 33
Package contents
• Shut-down strategies for machine cooling units, chip conveyor and various fans
• Optimized control strategy for motorized spindle and axis drive
• Timed shut-down for the machine
Machine characteristics
GROB swivel axis calibration (GSC)
Mode of operation
P. 34 – 39
• Determination of the current kinematics of A'- and B'-axis via a 3D touch probe and a highly-precise gauge ball
• Display of measured values for analyzing the geometric deviation OPTION PACKAGE
MACHINE • AVAILABILITY AT A GLANCE !
• Optimization of swivel accuracy based on the measurement results GROB swivel axis GROB inspection Interpolation Energy efficiency
calibration (GSC) equipment set turning PLUS package
Technical data
• GSC delivers a much higher level of accuracy than a standard 5-axis check
• • • •
P. 40 – 41
G550
• Improved accuracy without using swivel cycles
• Only in conjunction with the RMP 600 touch probe from RENISHAW
G750 •* • • •
* G750 available only in conjunction with GROB swivel axis calibration (GSC)
26 27
SOFTWARE OPTIONS MACHINING OPERATIONS
GROB-NET4Industry
Your application for global transparency throughout the production process
FRAME
Machine concept
Machining unit: G550 | Dimensions of raw material [mm]: 307 x 221 x 90
MACHINE STATUS MONITORING Industry Aerospace Motorized spindle 30,000 rpm
P. 4 – 7
GROB4Line The machine in sight via smartphone Material F7050 Power / torque 53 kW / 63 Nm
Machining time 39 minutes Cutting volume 87%
• Connecting the GROB machine to the Internet Challenges:
Machine components
• Machines can be controlled by smartphones or computers via an Internet connection Wall thicknesses of 1.5 mm • Complete machining in one setup
• Notification function (e.g. end of job, machine down-time) High cutting volume with optimized machine dynamics
• Down-times m inimized thanks to immediate technician response
P. 8 – 18
CIP
GROB4Analyze Feedback from the machine for the CIP OUTPUT CARRIER
Machining unit: G350 | Dimensions of raw material [mm]: Ø 174 x 36
Accessories
• Display of current machine status and historical values
P. 19 – 21
Mechanical
• Mathematical determination with visualization of precise performance indicators Industry Motorized spindle 12,000 rpm
engineering
• Causes determined and non-productive phases highlighted
Material C45 Power / torque 52 kW / 83 Nm
Machining time 8 minutes Cutting volume –
JOB PREPARATION
Expansion options
Challenges:
GROB4Connect Connection from the real world to the ERP system Low hole positioning tolerances of 0.012 mm
P. 22 – 25
• Coupling the machine to the ERP system
• Transmission of all production-relevant data to machine operators via web technology
• Information can be entered into the ERP system via the machine control
• Job feedback and tool requirements can be managed from the machine itself
BIT HOLDER
Software options
Machining unit: G350 | Dimensions of raw material [mm]: Ø 80 x 250
P. 26 – 28
MAINTENANCE Industry Medical Motorized spindle 16,000 rpm
GROB4Care The service and maintenance portal Material X5CrNiCuNb16-4 Power / torque 32 kW / 206 Nm
Machining time 90 minutes Cutting volume –
Machining operations
• Monitoring and controlling maintenance activities and intervals with the logbook Challenges:
• Direct contact with GROB Service in case of machine problems The outstanding machine stability significantly reduces machining time through
• Timely prevention of machine failures through permanent monitoring faster feed rates
P. 29 – 33
TRAINING
Machine characteristics
• Convenient programming of part programs SEGMENT OF A TIRE MOLD
P. 34 – 39
• Effective, PC-supported training software for CNC novices and experts Machining unit: G350 | Dimensions of raw material [mm]: 300 x 300 x 100
Industry Mold Motorized spindle 30,000 rpm
NC PROGRAMMING
Material F7050 Power / torque 53 kW / 63 Nm
GROB4Simulate Complex processes and parts simply simulated Machining time 6 hours Cutting volume –
Technical data
Challenges:
• Virtual machine depicting a component, tools and clamping systems
P. 40 – 41
Small compensation motions due to horizontal A'-/B'-kinematics
• Test of the NC-program for 100% collision-free part machining
Fastest machining times with high machine dynamics • High surface quality
• CAM system and control independence
28 29
MACHINING OPERATIONS
Machine concept
GROB universal machining centers. Machining mode / Aluminum – F7050
tool
P. 4 – 7
Milling with end mill vc = 1,131 n = 18,000
Ø 20 mm
fz = 0.25 vf = 13,500
z=3
Machine components
ap = 13 ae = 20
Q = 3,510
Motorized spindle 12,000 rpm (83 Nm) / HSK-A63
P. 8 – 18
Machining on a G350 Milling with cutting head vc = 1,809 n = 17,994
Ø 32 mm fz = 0.18 vf = 9,717
Machining mode / Steel – 16MnCrS5 z=3
tool ap = 10 ae = 32
Drilling vc = 160 n = 1,019 Q = 3,109
Ø 50 mm
Accessories
fu = 0.13 vf = 132
P. 19 – 21
ap / ae = 50 / 50 Q = 330 Motorized spindle 30,000 rpm (63 Nm) / HSK-A63
Machining on a G550
Tapping vc = 15 n = 199
Machining mode / Aluminum – F7050
M24 tool
fu = 3 vf = 597
Expansion options
Milling with cutting head vc = 300 n = 1,516 Milling with end mill vc = 2,120 n = 26,993
Ø 25 mm
P. 22 – 25
Ø 63 mm fz = 0.09 vf = 7,288
fz = 0.24 vf = 1,743
z=5 z=3
ap / ae = 3 / 55 Q = 288 ap = 19 ae = 25
Q = 3,462
Software options
Milling with cutting head vc = 2,042 n = 13,000
Ø 50 mm fz = 0.24 vf = 12,480
Motorized spindle 16,000 rpm (206 Nm) / HSK-A63
P. 26 – 28
z =4
Machining on a G350 ap = 6 ae = 50
Machining mode / Steel – 16MnCrS5 Q = 3,744
tool
Machining operations
Drilling vc = 160 n = 849
Ø 60 mm Motorized spindle 9,000 rpm (575 Nm) / HSK-A100
fu = 0.18 vf = 153 Machining on a G550
P. 29 – 33
ap / ae = 50 / 60 Q = 459 Machining mode / Steel – 16MnCrS5
tool
Tapping vc = 13 n = 115
Drilling vc = 150 n = 682
Machine characteristics
M36
fu = 4 vf = 460 Ø 70 mm
fu = 0.40 vf = 273
Milling with cutting head vc = 330 n = 1,050
ap = 50 Q = 955
P. 34 – 39
Ø 100 mm
fz = 0.18 vf = 2,268
z = 12 Milling with milling cutter vc = 80 n = 509
ap / ae = 3 / 95 Q = 646 Ø 50 fz = 0.12 vf = 244
Example illustrations. z=4
ap / ae = 40 / 50 Q = 488
Milling with cutting head vc = 250 n = 637
Technical data
Ø 50 mm
P. 40 – 41
Cutting speed: vc [m / min] Spindle speed: n [rpm] Feed rate per revolution: fu [mm / rev] Feed rate per tooth: fz [mm /tooth] fz = 0.3 vf = 2,675
Feed rate: vf [mm / min] Cutting depth: ap [mm] Cutting width: ae [mm] Metal removal rate: Q [cm3 / min] Number of tool edges: z z =4
ap / ae = 5 / 90 Q = 1,204
Example illustrations.
30 31
MACHINING OPERATIONS
Machine concept
P. 4 – 7
Machine components
Turbine blade Frame Drill bit Valve manifold
P. 8 – 18
Accessories
P. 19 – 21
Expansion options
Integral component Structural housing Oscillating crank Pillow block
P. 22 – 25
TOOL AND MOLD INDUSTRIES
AUTOMOTIVE INDUSTRY
Software options
P. 26 – 28
machining
Machining ope-
operations
P. 29 – 33
P. 29 – 33
Segment of a tire mold Mold of a PET bottle
rations
Typical
Knuckle Steering housing
MEDICAL INDUSTRY
Machine characteristics
P. 34 – 39
Technical data
P. 40 – 41
Turbine housing Crankcase Endoscope holder Scalpel holder
32 33
MACHINE CHARACTERISTICS
G350
G350 Basic machine
Machine concept
P. 4 – 7
G350
2,450
2,950
Machine components
G350
P. 8 – 18
G350
ca. 2800
90°
0°
5,130
91
270°
Accessories
P. 19 – 21
G350 Maximum part size Basic machine G350 With pallet changer
Expansion options
G351_o_Paw_2014-05-16
*
P. 22 – 25
Ball
*
R415
580 (max.)
gelieferte Datei:
2,950
2,800
418.3
Center
A'-axis
2014-07-15_G350_Marketing.dwg
290
3.5
0Ā
1,100
Software options
Top edge
rotary table
Ø 600 Ø 600 Ø 600
P. 26 – 28
Part size A'/B'-axis Part size B'-axis Part size plan view
(max.) [mm] (max.) [mm] (max.) [mm] 5,570
Machining operations
G350 Maximum part size With pallet changer * G350 With additional tool magazine TM99 and cooling unit
P. 29 – 33
G351_m_Paw_2014-05-16
Machine characteristics
gelieferte Datei:
*
*
Ball
4,160
2,950
P. 34 – 39
2014-07-15_G350_PW_Marketing.dw
R415 R710
500 (max.)
400
365.3
Center
A'-axis 0Ā
237
45Ā
1,100
12Ā
50
400
Top edge 475
pallet
Technical data
Ø 600 Ø 600 Ø 600
G351_o_Paw_2014-05-16
P. 40 – 41
Part size A'/B'-axis Part size B'-axis Part size plan view
(max.) [mm] (max.) [mm] (max.) [mm] 5,570
34
* Maximum part size with restrictions
gelieferte Datei: Dimension values, not taking into account maintenance and operating areas.
35
2014-07-15_G350_Marketing.dwg
MACHINE CHARACTERISTICS
*
G550 Basic machine
Machine concept
P. 4 – 7
*
3,230
3,320
Machine components
*
P. 8 – 18
*
ca. 3250
6,350
91
Accessories
P. 19 – 21
G550 Maximum part size Basic machine G550 With pallet changer
G551_o_Paw_2013-07-17
gelieferte Datei:
2014-07-16_G550_Marketing.dwg
Ø 850
Expansion options
P. 22 – 25
*
Ball
R525
*
3,770
3,320
785
Center
A'-axis
610
530
85
355.4
1,300
Software options
Top edge
rotary table
Ø 900 Ø 900 Ø 900
P. 26 – 28
Part size A'/B'-axis Part size B'-axis Part size plan view
(max.) [mm] (max.) [mm] (max.) [mm] 6,750
Machining operations
G550 Maximum part size With pallet changer * G550 With additional tool magazine TM145 and cooling unit
G551_m_Paw_2014-05-19
gelieferte Datei:
P. 29 – 33
Ø 850
2014-07-16_G550_PW_Marketing.d
Machine characteristics
R 9
52
.5
12°
*
Ball
R525
6,390
*
3,560
P. 34 – 39
G551_o_Paw_2013-07-17
785
Center
530
430
A'-axis
275.4
gelieferte Datei:
1,300
620 630
Top edge
pallet
Ø 900 Ø 900 Ø 900
2014-07-16_G550_Marketing.dwg
Technical data
Part size A'/B'-axis Part size B'-axis Part size plan view
P. 40 – 41
(max.) [mm] (max.) [mm] (max.) [mm]
6,750
* Maximum part size with restrictions G550 and G750 also available as mill-turn machining centers. Dimension values, not taking into account maintenance and operating areas.
36 37
MACHINE CHARACTERISTICS
Machine concept
P. 4 – 7
*
*
3,780
*
*
3,750
Machine components
P. 8 – 18
7,070
Accessories
P. 19 – 21
G750 Maximum part size Basic machine G750 With pallet changer
Expansion options
Ball
R725
P. 22 – 25
*
ca. 3700
*
4,550
1,005
3,750
835
Center
A'-axis
450.6
110
91
1,500
Top edge 50
Software options
rotary table
Ø 1,280 Ø 1,280 Ø 1,280
P. 26 – 28
Part size A'/B'-axis Part size B'-axis Part size plan view
(max.) [mm] (max.) [mm] (max.) [mm] 7,660
Machining operations
G750 Maximum part size With pallet changer * G750 With additional tool magazine TM145 and cooling unit
P. 29 – 33
Machine characteristics
R 1
23
7.5
Ball
*
7,170
9°
*
R675
P. 34 – 39
3,750
930
675
Center
A'-axis
309.2
129Ā
1,500
790.5 800
Top edge
Ø 1,200 pallet Ø 1,200 Ø 1,200
Technical data
Part size A'/B'-axis Part size B'-axis Part size plan view
P. 40 – 41
(max.) [mm] (max.) [mm] (max.) [mm] 7,660
* Maximum part size with restrictions G550 and G750 also available as mill-turn machining centers. Dimension values, not taking into account maintenance and operating areas.
38 39
TECHNICAL DATA
Machine concept
SLIDE
Working travels in X- / Y- / Z-axis [mm] 600 / 855 / 805 800 / 1,020 / 1,020 1,000 / 1,100 / 1,170
Speeds in X- / Y- / Z-axis [m/min] 65 / 42 / 90 65 / 50 / 80 60 / 50 / 75
P. 4 – 7
Acceleration max. in X- / Y- / Z-axis [m/s2] 7 8* 9.5*
Feed force max. in X- / Y- / Z-axis [kN] 8 12* 12*
Accuracy (ISO 230-2:2006)
0.006 0.006 0.006
Machine components
Positioning accuracy in X- / Y- / Z-axis [mm]
Repeat precision of positioning in X- / Y- / Z-axis [mm] < 0.0025 < 0.0025 < 0.003
MAIN SPINDLE
P. 8 – 18
Tool interface for short hollow taper tools acc. to ISO 12164-1 HSK-A63 HSK-A63 HSK-A63
Drive unit: standard
Accessories
Tool change: pick-up / tool changer arm (SIEMENS 840D sl)
P. 19 – 21
HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK- HSK-
Tool interface for short hollow taper tools acc. to ISO 12164-1 HSK-A63 HSK-A63 HSK-A63 HSK-A63
A63 A63 A63 A63 A100 A100 A100** A63 A63 A63 A63 A100 A100 A100**
Diameter at front bearing of spindle bearing [mm] 70 70 80 65 70 70 80 65 100 110 100 70 70 80 65 100 110 100
Drive unit: options
Expansion options
21,000 21,000
Drive power max. at 100% / 40% duty cycle [kW] 40 / 52 29 / 39 25 / 32 40 / 53 40 / 52 29 / 39 25 / 32 40 / 53 20 / 26 54 / 65 31.5 / 36 40 / 52 29 / 39 25 / 32 40 / 53 20 / 26 54 / 65 31.5 / 36
Spindle torque max. at 100% / 40% duty cycle [Nm] 63.7 / 82.8 34.6 / 46.6 159 / 206 48 / 63 63.7 / 82.8 34.6 / 46.6 159 / 206 48 / 63 262 / 340 470 / 575 301 / 344 63.7 / 82.8 34.6 / 46.6 159 / 206 48 / 63 262 / 340 470 / 575 301 / 344
P. 22 – 25
4.1 to 4.1 to ***** *****
Chip to chip time t2 according to VDI 2852 [s] referred to speed (rpm) 4.0 to 4.0 to 4.0 to 4.0 to 4.1 / 4.1 / –/ –/ –/ –/ –/ –/ –/ –/
n = 9,000 / n = 17,000 / –/ –/
Tool change: n = max / n = 18,000 / n = 8,000 / n = 16,000 / 3.0 to 3.0 to 3.6 to 3.6 to 3.4 to 3.4 to 3.4 to 3.4 to 4.0 to 4.0 to
3.0 to 3.0 to 4.0 to 4.4 to
pick-up / tool changer arm (SIEMENS 840D sl) – – – – n = max n = 18,000 n = 5,000 n = 4,500 n = max n = 18,000 n = 7,000 n = 16,000 n = 5,000 n = 5,000
n = 7,000 n = 16,000 n = 6,000 n = 6,000
Software options
Single-disc Single-disc
TOOL MAGAZINE Single-disc tool magazine Double-disc tool magazine Double-disc tool magazine
tool magazine tool magazine
DISC-TYPE TOOL MAGAZINE HSK-A63 HSK-A63 HSK-A63 HSK-A100 HSK-A63 HSK-A63 HSK-A100
P. 26 – 28
Number of positions, standard 40 60 2 x 60 2 x 30 60 2 x 60 2 x 30
Tool length max. [mm] (front / rear) 365 465 400 / 465 400 / 500 650***(525) 650***(525) / 500 650***(590) / 500
Tool diameter max. [mm]
72 72 68 130 68 68 130
Machining operations
no diameter restrictions for neighboring pockets
diameter restrictions for neighboring pockets 160 160 160 250 160 160 250
Tool weight max. [kg] 8 8 8 22 8 8 22
P. 29 – 33
Tool tilting moment in gripper max. [Nm] 12 12 12 40 12 12 40
WORKPIECE
Table diameter [mm] 570 770 950
Table load [kg] (with / without pallet) 340 / 400 700 / 800 1,000 / 1,500****
Machine characteristics
Interference diameter [mm] 600 900 1,280
CONNECTION RATINGS
Power requirements at 3 AC 400V / 50 Hz [kVA] at least 42 at least 42 at least 42
P. 34 – 39
Compressed air [bar] 5 5 5
WEIGHT (approx.)
Total weight [kg] (without / with pallet changer) 13,000 / 15,000 20,000 / 24,000 33,000 / 36,000
EXPANSION STEPS
Automatic pallet changer 2-fold 2-fold 2-fold
Pallet size [mm] 400 x 400 630 x 630 800 x 800
Technical data
Pallet change time [s] 12 13 16
P. 40 – 41
Tool magazine expansion TM99 / TM171 (HSK-A63) TM167 / TM218 (HSK-A63) TM145 (HSK-A100) TM167 / TM218 (HSK-A63) TM145 (HSK-A100)
* Depending on motorized spindle type ** Available in combination with a SIEMENS machine control and a tool changer arm G550 and G750 also available as mill-turn machining centers, optional tool interfaces on request.
*** With restriction in the work area **** Higher values of up to 2,000 kg without pallet and up to 1,500 kg with pallet on request
***** During a facing slide tool change, the chip-to-chip time is extended by + 0.8 seconds Subject to technical change without notice.
40 41
AFTER SALES SERVICE
At GROB, service starts with the planning and coordination of PRODUCTION UNIVERSAL ASSEMBLY LINES
machine installation and therefore with support for start of production. SYSTEM SOLUTIONS MACHINING CENTERS
It ranges from coordinated training services, advice on spare and
• G-Modules • 5-axis universal machining • Customer-specific assembly
wear parts, special equipment, optimized use and system reconditio-
centers systems
ning, through to prompt assistance with machine malfunctions in the • Modular special-purpose
production process. machines • Machining centers for large and • Individual assembly units
• Automation heavy components
Together with our service and sales branches, as well as the inter- • Transport systems
national GROB agents, we guarantee top quality and the best service • Turn-key systems
throughout the global GROB service network. (turn-key projects)
• GROB thermal spraying system
24/7
SERVICE
42
GROB RUSSLAND Moscow, Russia
GROB MACHINE TOOLS Birmingham, Great Britain
GROB-WERKE GmbH & Co. KG B. GROB DO BRASIL S.A. GROB SYSTEMS, Inc. GROB MACHINE TOOLS
Mindelheim, GERMANY São Paulo, BRAZIL Bluffton, Ohio, USA (DALIAN) Co. Ltd.
Tel.: +49 8261 996-0 Tel.: +55 11 4367-9100 Tel.: +1 419 358-9015 Dalian, P.R. CHINA
Fax: +49 8261 996-268 Fax: +55 11 4367-9101 Fax: +1 419 369-3330 Tel.: +86 411 3926-6488
e-mail: [email protected] e-mail: [email protected] e-mail: [email protected] Fax: +86 411 3926-6589
e-mail: [email protected]
GROB KOREA Co. Ltd. GROB MACHINE TOOLS GROB MACHINE TOOLS GROB MACHINE TOOLS
Seoul, SOUTH KOREA (BEIJING) Co. Ltd. (BEIJING) Co. Ltd. INDIA Pvt. Ltd.
Tel.: +82 31 8041-3130 Beijing, P.R. CHINA Shanghai, P.R. CHINA Hyderabad, INDIA
e-mail: [email protected] Tel.: +86 10 6480-3711 Tel.: +86 21 3763-3018 Tel.: +91 40 4202-3336
e-mail: [email protected] e-mail: [email protected] e-mail: [email protected]
GROB RUSSLAND GmbH GROB MACHINE TOOLS U.K. Ltd. GROB MEXICO S.A. de C.V. GROB HUNGARIA Kft.
Moscow, RUSSIA Birmingham, GREAT BRITAIN Querétaro, MEXICO Györ, HUNGARY
Tel.: +7 495 624-0586 Tel.: +44 121 366-9848 Tel.: +52 442 713-6600 e-mail: [email protected]
e-mail: [email protected] e-mail: [email protected] e-mail: [email protected]