Tool Engineering

Solapur University, Solapur
T.E. (Mechanical Engineering) Semester-I

Tool Engineering (ME325-3)
Teaching Scheme Examination Scheme
Lectures – 3 Hours/week, 3 Credits ESE– 70 Marks
Tutorial – 2 Hour/week, 1 Credit ISE –30 Marks
ICA- 25 Marks
 Course Introduction:
This course seeks to provide an introduction to tool engineering and discusses various procedures,
requirements, tooling methods. It introduces engineering materials and describes the different kinds of
tools, jig & fixture used in industries. A further content explains in detail the design of press tool draw
tool jig & fixture as well as tool nomenclature and geometry.
 Course Prerequisite:
Student shall have knowledge of function of press tool and draw tool, cutting tools and theory of
metal cutting etc.
 Course Objectives:
1. To enlighten the students about the basics in mechanics of cutting & non cutting operations.
2. To explain the concepts, principles & practices in designing various tools.
3. To explain the students about the basics in economics of cutting & non cutting operations.
4. To explain the concepts, principles & practices in designing various tooling.
 Course Outcomes:
1. Students are able to do the calculations involved in the mechanics & economics of operations.
2. Students are able to design & draw the tools & tooling for the given situation & operation.
3. Students are able to conceive & develop solutions, devices, contrivances to overcome present
problems of the real world.
Section I
Unit 1–Theory of metal cutting. No of lectures – 03
 Prerequisite: Knowledge of trigonometric as well as subject like mathematics and applied mechanics
and strength of material.
 Objectives:
1. To work on theory of metal cutting to decide the power requirement.
2. To study of cutting fluid tool material and tool dynometer.
 Outcomes: After completing this unit, student will be able to
1. Explain/ the power requirement in the metal cutting
2. Select the proper tool material and cutting fluid in the metal cutting.
 Unit Content:
a) Orthogonal cutting & oblique cutting, Force analysis for orthogonal cutting
b) Chip formation, types of chips, wedge action, shear plane angle, cutting ratio, shear stress & strain,
velocity relationship, Merchants theory, Merchants circle & force relationship
c) Tool dynamometers- types, applications.
d) Machinability Index, factors affecting machinability
e) Tool life- Flank & crater wear, effect of variables on tool life, Taylor’s equation of tool life
f) Coolants- Heat generation, types of coolants.
g) Tool Materials
 Content Delivery Methods: Board, Chalk and talk
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Unit 2- Press Tools No of lectures – 06
 Prerequisite: Knowledge of press tool and draw tool forming process
 Objectives:
To carry out design of press tool & draw tool.
 Outcomes: After completing this unit, student will be able to design.
Design of press tool & draw tool.
 Unit Content:
a) Elements of press tools, types of dies, types of operations.
b) Design of die for cutting operation, mechanics of shearing, cutting force estimation, punch & die
clearance, stock strip lay out, design of punches & die block functioning & place of other elements.
Centre of pressure, selection of die set & press
c) Design of drawing dies, determination of blank size, no. of draws, stage wise component drawing,
drawing radii, clearance, estimation of drawing force, time & power
d) Types of Bending dies, related estimates.
Unit 3– Geometry & Nomenclature of cutting tools No of lectures – 06

 Prerequisite: Design of cutting tool and material for cutting tool
 Objectives:
1.To know about Geometry of cutting tool
2.To know about use of various angle and its applications
1.Decide the cutting tool for particulars material
2.Decide the importance of various angle on cutting tool
 Unit Content:
a) Single point cutting tools- Geometry & Tool signature as per ASA system &
ORS system, effect of geometry on tool life, cutting force, surface finish.
b) Types of Multipoint cutting tools like Milling cutters, Drills, Broaches, Reamers
Unit 4– Design of Jigs & Fixtures. No of lectures – 05

 Prerequisite: Concepts of engineering drawing, machine drawing and machine design.
 Objectives:
1. To decide the locating devices.
2. To decide clamping devices.
 Outcomes: After completing this unit, student -
1. Should design jog & fixture.
2. Should design jig and fixture fool proffer.
 Unit Content:
Introduction, necessity & applications, basic concepts
b) Location & clamping systems- Principle, types, applications
c) Design of Jigs- Principles of Jig design, types &applications, types of bushes &selection, use of
standard parts, design procedure & drawing.
d) Design of Fixtures- Principles of Fixture design, standard elements & types of fixtures, design of
milling fixtures.
Section II
Unit 5– Economics of Tooling No of lectures – 03
 Prerequisite: Knowledge of engineering management and industrial engineering
83
 Objectives:
To learn about cost profit EOQ and tool replacement policy
To calculate cost and after adding profit decide the sales prize.
 Unit Content:
a) Elements of cost: methods of depreciation
b) Estimation of total cost & sales price
c) Break- even analysis for equipment selection
d) Economics of small tool selection, equipment replacement
e) Economic Order Quantity for Batch production
Term Work:
(Minimum Six of the following)
1. Study of cutting tools: Classification, Nomenclature, and Geometry
2. Exercise on Theory of metal cutting.
3. Demonstration of Lathe tool & Drill tool dynamometer & calculation of cutting forces.
4. Exercises on Mechanics & Economics of Machining & Tooling
5. Sheet on Press tool design- Cutting & drawing operation, necessary calculation
6. Sheet on Jig design- Exercise & drawing
7. Sheet on Fixture design- Exercise & drawing
8. Industrial visit
• Text Books:
1. Text Book of Production Engineering – P.C.Sharma (S.Chand Publication)
2. Machine Tool Engineering – G.R. Nagpal (khanna Publication)
3. Press Tools – P.H.Joshi (S.Chand Publication)
4. Jigs & Fixtures - P.H.Joshi (S.Chand Publication)
• Reference Books:
1. Metal cutting Theory & tool design- Mr. Arshinnov (MIR Publication)
2. Fundamentals of Tool design- ASTME Publication
3. Tool design – Donaldson (TMH Publication)
4. Jig & Fixture Design – Kempster (ELBS Publication)
5. Die Design Fundamentals-J.R.Paquin
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Solapur University, Solapur

T.E. (Mechanical Engineering) Semester-I

Unit 3– Geometry & Nomenclature of cutting tools No of lectures – 06

Unit 4– Design of Jigs & Fixtures. No of lectures – 05

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