6 SWR Drainage System

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Underground Drainage and Sewer System

... an underground revolution


The Supreme Industries Ltd., is an acknowledged leader of India's plastic industry. It is credited with pioneering several
path breaking products and has valuable experience in providing innovative and cost effective piping solutions.
Company's objective is to meet the growing needs of its clientele in water, waste management and infrastructure sector
through specially developed high performance range of piping products. The innovative product portfolio offered by
Supreme is extensive in range and application and comprises a variety of pipes and a vast spectrum of fittings totaling
around 7000 diverse products. Together these constitute the most comprehensive range in the industry that caters
almost every conceivable need and application. Company has been a torch bearer in transition from conventional
products to advance plastics piping products in the country and has been termed as the " Trend Setters of Plastic Piping
Products".
Supreme Nu-drain underground drainage system is one among many innovative products of the company which offers
several advantages over conventional underground drainage products. Supreme Nu-drain is not only free from different
problems associated with conventional brick masonry chambers and stoneware or concrete pipes but equipped with
many outstanding features. Looking at its versatile features, this promising product has the potential to change the face
of sanitation, construction and environment in the country and will certainly enhance the quality of life by improving the
quality of sanitation .

Jeevan bhar ka saath...


Underground Drainage and Sewer System

The System Features and Benefits


Supreme underground drainage and sewerage system has been
Great Flexibility - Due to availability of readymade
designed with a view to modern human's inclination towards
inspection chambers and manholes along with long
health, hygiene and his aversion to filth and pollutants. Due to
lengths of lighter weight pipes and different components,
unpleasant nature of human waste, a drainage system should be
installation of this system is very convenient and fast.
“out of sight and out of mind”. Most of the drainage systems are
actually hidden from sight. It is hence important that it should be Perfect Hydraulic Properties - Mirror smooth inside
of superior quality and should be able to function year after year surface of the pipes and streamline design of the chambers
without leakage or defects. It becomes unpleasant and expensive and manholes greatly reduce the possibility of blockage
to address such problems that arise in conventional underground and maximize flow characteristics. As a result, carrying
products. Such problems may happen due to poor product capacity of these pipes can be increased by 40% over
quality or due to faulty construction and outdated technology. concrete pipes.
Supreme Nu-drain is intended to carry soil and waste from Great Strength - Products are sufficiently durable to meet
building drainage system to roadside sewers or drains and from site-loading requirements.
there to treatment plant or disposal point. This system is Watertight System - Connection of pipe, riser or the shaft
advantageous and offers multiple advantages over traditional with the inspection chamber or manhole base is absolutely
drainage products for all sorts of drainage and sewerage watertight. And unique design of pipe joints with click ring
application and installations. Nu-drain is highly recommended for and sealing ring makes the system completely leak proof.
buildings and townships where hygiene is a prerequisite. It is
Hygienic and Safe - Trouble free performance of the joints
considered to be most ideal for buildings such as hospitals, hotels
without blockage and leakage ensures high standards of
etc. and applications where drains run on upper floors in hanging
hygiene.
form, ex. basement drainage. This can also be used as storm water
Minimum Excavation Cost - Because of simple jointing
drainage for rainwater collection and disposal, including
technique, trench width can be kept minimum and
rainwater harvesting. In short Nu-drain provides complete
smoother bore of the pipe allow high flow rates at relatively
solution for underground drainage and sewerage application.
flatter gradients.
Being absolutely watertight it is considered to be most hygienic
and safe. Unlike conventional drainage products, it is free from Different Flow Profile Designs - Inspection chambers and
pollution of underground water, soil and ill effects on building manholes are available in different flow profiles/
foundations. As the installation of this system is quite simple and configurations of inlet(s) and outlet in different sizes to suit
fast there is tremendous saving in time & labour. The choice of the the site requirements. Unwanted inlets if any can be closed
raw material, the structural accuracy and the strict quality control with the help of blanking plugs.
imparts high degree of reliability. As a result Nu-Drain is now Minimal Maintenance - Optimum functional qualities
approved by MCGM. Thus Nu-drain is not just a substitute, but it is and good hydraulic properties plays an important part in
more than alternative to conventional drainage products. In this reducing the need for jetting and other forms of
modern age, this product has emerged as a blessing to housing maintenance, and therefore operational costs are
and construction sector. considerably reduced.
Product Specifications Longer Life and Overall Economy - Nu-drain is free from
Plastic moulded inspection chambers are made as per BS and EN problems like corrosion and susceptibility to chemical
standards. Solid wall uPVC Nu-drain pipes confirms to reactions. It is also strong enough to carry soil and traffic
IS:15328:2003, Hi-tech structured wall pipes viz. Eco-drain, Foam loads. Thus Nu-drain is sufficiently durable, and offers long
Core and Ultra Plus DWC pipes confirms and meet the and trouble free service life.
requirements of IS: 16098 and EN13476 standard.

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Underground Drainage and Sewer System

Product Range 160 and 200 mm size pipes can be connected using eccentric
Supreme Nu-drain Underground Drainage and Sewer System reducers.
comprises the following components In addition to 600 x 250 mm series, recently we introduced
1. Different sizes of Ultra Inspection Chambers and Manholes inspection chamber in 600 x 200 mm size. This robustly design
2. Piping system with different structured wall pipes, complete chamber is made available in four different configurations and
fittings and accessories including traps are offered with and without integral shaft. Availability of this
3. Covers in different sizes and load classes size can eliminate the need of eccentric reducers and further cost
Ultra 250 saving is possible. This strong and sturdy product is superior and
This unique inspection chamber of 250 x 110 mm in uPVC is helpful in many ways.
featured with provision of 75 mm trap and hence one can Simple and reliable "insitu" connections can be easily made in
directly combine soil and waste lines to reduce the cost. This is the shaft to create additional connections.
also available without trap and hence customer has choice to use Inspection Chambers : Invert depths for different combinations
this chamber as per site requirements. This small version of Ultra Combination of Base, Cover / Invert Depth
inspection chamber is recommended for small bungalows/ Chamber/ Frame & Riser/ Shaft
Manhole
houses where maximum invert depth is up to 600 mm.
Base - self invert 220 mm
Ultra 315, Ultra 355 and Ultra 450 Ultra Base with shaft - 320 mm Length 450 mm
Ultra inspection chambers in these sizes comprise chamber 250
Base with shaft - 470 mm Length 600 mm
base, riser(s) or shaft in specially developed Polypropylene / PE Base - self invert 210 - 305 mm
grade. Covers and frames are made in uPVC, PE and GRP. Entire Ultra
Base with 1 riser 335 - 465 mm
assembly provides a completely sealed system up to ground 315
Base with 2 risers 495 - 625 mm
level. It offers a wide variety of flow profiles, giving you an option Base - self invert 268 - 350 mm
for all drainage applications between 110 to 200 mm sizes. A Ultra Base with 1 riser 415 - 650 mm
choice of the different configurations provides a comprehensive, 355 Base with shaft pipe 608 - 690 mm
level invert system with excellent flow characteristics. The invert - 465 mm length
depth can be obtained by using multiple risers or suitable length Base - self invert 365 - 420 mm
of shaft. Base with 1 riser 530 - 600 mm
Ultra 315 inspection chamber is designed to collect 110mm Base with 2 risers 700 - 770 mm
drains whereas Ultra 355 inspection chambers are designed to Base with 3 risers 870 - 940 mm
collect 160/110 mm drains. Base with 4 risers 1040 - 1110 mm
Ultra 450 inspection chamber is designed to provide the method Base with 5 risers 1210 - 1280 mm
of collecting 110/160/200 mm drains at invert depths up to 1280 Ultra Base with shaft pipe - 680 - 735 mm
mm by using risers (maximum 5 risers) and 1295 mm by using 450 460 mm length
shaft. Shallower depths can be achieved by cutting the riser. Base with shaft pipe - 930 - 985 mm
Ultra 600 710 mm length
The Ultra 600 inspection chamber consists of the base, Base with shaft pipe -
1240 - 1295 mm
1020 mm length
corrugated shaft and adjustable telescopic adapter. Use of
Base & shaft with 110 & / or
telescopic adapter is not mandatory. It is required for small 695 - 750 mm
160 mm branch
height adjustments. The Ultra 600 base with 250 mm inlet(s) and
Base - self invert 460 - 600 mm
outlet is available in 6 different flow configurations. This is
Base with shaft length - 600 mm 860 - 1000 mm
provided with specially designed swivel adapters for free
Base with shaft length - 900 mm 1160 - 1300 mm
angular deflection up to 7.5° from the center line in each
Ultra Base with shaft length -1200 mm 1460 - 1600 mm
direction. This flexibility makes it possible to directly adjust the
600 Base with shaft length - 1500 mm 1760 - 1900 mm
pipe connection in the trench without extra accessories. This
Base with shaft length - 1800 mm 2060 - 2200 mm
chamber is suitable for installation depths from 0.8 to 5 m. The
Base with shaft length - 2100 mm 2360 - 2500 mm
shaft provides excellent resistance to ground movement and
Base with shaft length - 2400 mm 2660 - 2800 mm
heavy traffic loads. Ultra 600 is suitable for 250 mm size pipes and

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Underground Drainage and Sewer System

In-situ Adapter Foam core pipes


Besides, inlet(s) of selected flow profile of the inspection Foam core structure wall pipes with central foam layer are made
chamber base or manhole, additional connections are possible available in 110, 160 and 200 mm sizes. These pipes are supplied
through shaft at different heights or angles using specially with socketed ends.
designed in-situ adapters. These adaptors are made available in Ultra Plus DWC Pipes
75, 110, 160 and 200 mm sizes, which can be used for connecting These pipes are not solid wall pipes but have a unique wall
any line even in post installation condition. structure with corrugated construction externally and smooth
Cover Solution internally. This imparts stiffness and flexibility required to sustain
Heavy weight covers for Ultra 315 and Ultra 450 are offered in dead or moving loads from the surface. Lighter than any
uPVC. These covers are designed for 3.5 MT wheel load. These conventional pipe it has the ability to sustain its job for years and
covers tilt and rotates to suit site conditions and are provided years. Wonderful combination of lowest inner friction, smooth
with 4 screw holes which are suitable for self tapping. For internal internal flow characteristics, high flexibility, superior strength to
use, sealed covers are also available. In addition to this, light duty weight ratio and highest ability to support and distribute live
(LW) covers are also made available for Ultra 250, 315 , 355 and and dead loads, makes it performs exceptionally well in high and
450. These light weight covers are suitable for pedestrian areas low cover situations. These pipes are available in 100 to 600 mm
where traffic load is not expected. In addition to the above sizes in SN 4 and SN 8 stiffness class. These pipes are made
mentioned covers, recently we introduced composite covers for available in plain end form as well as with integral sockets along
Ultra 315, 355 and 450 which is suitable for 3.5 MT wheel load. with necessary fittings.
For heavy traffic conditions, GRP and SFRC frame and covers are
Nominal Ring
also available in 450 and 600 mm sizes. Covers with gratings are Type of Pipe Pipe Size (mm)
Stiffness SN (KN/m²)
also available. 110 8
Hi-tech, high performance pipes U-drain Pipes 125 4, 8
160 to 400 2, 4, 8
For underground drainage and sewerage application we offer
110 8
almost all varieties of structured wall pipes in different sizes as Eco-drain Pipes 160 to 250 4, 8
given below. These pipes are noticeably lighter and less 315 to 630 2, 4, 8
expensive than any existing PVC pipe of similar stiffness and 110 8
Foam core Pipes
many times lighter than a concrete pipe with equivalent load 160, 200 2, 4, 8
carrying capacity. These pipes are made as per IS 16098 and Ultraplus DWC Pipes 100 to 600 4, 8
offered in 6 m length. Besides these structured wall pipes, solid
wall PVC pipes conforming to IS 15328 and marked with ISI mark
PE Pipes
and PE pipes as per IS 1433 are available in 3 m and 6 m lengths in
Supreme HDPE pipes are also available in 63 to 800 mm sizes in
different sizes.
PN 2.5 to PN 16 pressure class. These pipes are manufactured as
Eco-drain Hi-tech Structured wall pipes per IS 14333:1996 and are available in 6 meter length. These
These pipes have unique wall structure with number of holes in pipes are joined either by click ring type fittings or by butt
the wall thickness in logitudinal direction and are available in welding, thus joints are absolutely watertight. These pipes are
110 to 630 mm sizes. most advantageous for undulating terrains.

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Underground Drainage and Sewer System

Ultra inspection chamber configurations and accessories


Straight Through Left Hand & Right Left Hand & Right
Hand 90° Bend Hand 90° Junction
315x110x110 mm 250x110x110 mm 250x110x110 mm
355x160x160 mm w/o Trap w/o Trap
450x200x200 mm
# 600x200x200 mm 250x110x110 mm 250x110x110 mm
600x250x250 mm with trap with trap
# 600x315x315 mm
Left or Right Hand Right Hand 90° Left Hand 90°
90° Bend Junction Junction
315x110x110 mm 315x110x110 mm 315x110x110 mm
355x160x160 mm 355x160x160 mm 355x160x160 mm
450x200x200 mm 355x160x110 mm 355x160x110 mm
600x200x200 mm 450x200x160 mm 450x200x160 mm
600x250x250 mm 600x200x200 mm 600x200x200 mm
600x250x250 mm 600x250x250 mm
Right Hand 90° & 45° Left Hand 90° & 45° Left & Right Hand 90°
Junction Junction Junction (Cross)
355x160x160 mm
315x110x110x110 mm 315x110x110x110 mm 355x160x110 mm
450x200x160 mm
600x200x200 mm
600x250x250 mm

Two 90° Inlet Junction Ultra 450 Multiple inlets Right / Left Hand
315x110x110x110 mm 45° Bend
315x110x110 mm 355x160x110x110 mm 600x250x250 mm
450x160x160x110 mm

# Marked products are also available with integral shaft in two different lengths i.e. 700 and 1300mm with 1135 and 1735mm invert depths.

Sizes Items Sizes Items Sizes Items

Ultra 250 - 320 mm 780 mm long


(1-½ ft. Invert depth) 450 mm - 215 mm 1080 mm long
Ultra 250 - 470 mm (with rubber seal) 1380 mm long
(2 ft. Invert depth) 1680 mm long
Riser
1980 mm long
(with rubber seal)
Ultra 355 - 215 mm 600 mm long Shaft pipe with
Ultra 355 - 465 mm 900 mm long socket - Ultra 600
Ultra 450 - 460 mm 1200 mm long
Ultra 450 - 710 mm 1500 mm long
Ultra 450 - 1020 mm 1800 mm long
Shaft pipe
2100 mm long
2400 mm long Ultra 600
315 mm - 200 mm (with rubber seal) (With rubber seal)
355 mm - 335 mm Shaft pipe -
Riser Ultra 600 Telescopic Adaptor

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Underground Drainage and Sewer System

Sizes Items Sizes Socket Type Items Sizes Socket Type Items

250 mm L.W. 110x110 RxRxR


315 mm L.W. 160x160 RxRxR
450 mm L.W. (Short) 110 mm Spg
(uPVC)
160x160 RxRxR
(Long)
355 mm L.W. Master Trap
(PE) Rodding Eye
160x110 mm SpgxR
*160 RxSpg 200x160 mm SpgxCR
315 mm H.W.
250x160 mm SpgxR
355 mm H.W. Backflow 250x200 mm SpgxR
450 mm H.W. Prevention Valve
(Composite Plastic)
315x200 mm SpgxR
110 mm CR x CR Eccentric Reducer
315x250 mm SpgxR
160 mm CR x CR
Frame and Cover 200 mm CR x CR
250 mm 250 mm CR x CR 75 mm Spg
400 mm RxR
315 mm 110 mm Spg
450 mm RxR
450 mm Coupler 160 mm Spg
Frame + Grating Cover 500 mm RxR
450 mm - 2.5 Ton 600 mm RxR Blanking Plug
450 mm - 10 Ton
75 mm RxS
600 mm - 10 Ton
110 mm RxS 4"x110 RxSpg
600 mm - 20 Ton
600 mm - 40 Ton Connecting Coupler 6"x160 RxSpg
Note: Covers with grating are also available GRP Frame and Cover
Stoneware Pipe Adapter
110 mm CRxCR for plain end
75 mm (Short) (rubber ring type)
110 mm
160 mm 110 mm CRxCR
200 mm (Long) CRxSpg 8"x200 RxSpg
Swept Bend 10"x250 RxSpg
In-situ Adaptor Long Radius 12"x315 RxSpg
75 mm 110 mm CR x CR RCC Pipe Adapter
110 mm 110 mm CR x Spg
160 mm 160 mm CR x Spg

}
50 Ltr.
200 mm 250 mm R x Spg 500 Ltr.
Hole Saw 315 mm R x Spg with cover
Bend 45° 750 Ltr.
Socket Type 1000 Ltr.
Sizes Items Grease Trap
6x4" Spg
6x4x4" SpgxSpg 110 CRxCRxCR
8x6" Spg 110 Spg
8x6x6" SpgxSpg Bottle Gully Trap Swept Tee 160 Spg

Yard Gully Trap


160 CRxCRxSpg
110 CRxCRxSpg
110 mm Spg 110x100x1.0m long
160x110 CRxCRxSpg
(4 x 4")
Square Gully Trap Equal Tee, Reducing Tee Surface Drain Channel
* Marked products will be shortly introduced.

6
Underground Drainage and Sewer System

Installation of Ultra 250, 315, 355 and 450


= Place the chamber base on 10 cm deep bed of granular material or compacted stable
soil bed.
= Based on invert depth, select appropriate number of risers or shaft pipe(s).
= Apply rubber lubricant on rubber seal provided on the riser/shaft. The riser/shaft is
designed to fit tightly into Ultra base and should be pushed fully home. Intermediate
depths may be obtained by cutting the riser / shaft to the required depth. Concentric
grooves are provided on the exterior face of the riser which acts as cutting guides.
= Repeat the procedure for more number of risers or shaft pipes.
= Make pipe connections in the same way as per the standard procedure (use rubber
Plastic cover Frame
lubricant for joining)
= Ensure proper positioning of the riser(s) and frame (fitted with cover)/shaft. P.C.C.
= Backfill the pit with granular material (soft grit/stone dust/ sand) of 150 mm width 150mm
Riser thick
with proper compaction. In case backfilling material is murum or soil it needs
watering with slight compaction. Chamber
base
= The frame component should be positioned to meet the site requirements.
= In case of traffic loads, 6” PCC at the top beneath the cover frame is recommended.
= Place the suitable cover (Plastic LW, HW /SFRC / GRP ) as per the load requirements. Ultra 315/450 Installation with plastic cover

Installation procedure for Ultra 600

1. Level the bottom of the trench with a 6. Assemble the sealing ring a r o u n d t h e
suitable bedding material of minimum shaft between top two ribs.
10 cm (4”) depth. Please note the trench
level for the base is lower than that for
the pipe. Place the chamber base on
stable foundation.
7. Check if the sealing ring is assembled
correctly.
2. Apply lubricant and connect it with the
pipe by pushing the base to the pipe
spigot.

8. Apply lubricant on the inside of the base.


3. Ensure the correct position of Ultra 600
base on the bedding material by using
spirit level.

4. Connect the pipes in the required 9. Push the shaft with sealing ring into the
position. The adjustable pipe connector base.
provided with the base e n a b l e s a n
angular deflection of 7.5° from the
centerline in each direction.
10. Backfilling with granular material should
5. Cut the shaft to the required installation be carried out carefully to assure the
depth by using hand saw or electric saw. material is evenly filled and compacted
Cut should be made only on outer rib. around the inspection chamber. The
degree of compaction should be in

7
Underground Drainage and Sewer System

Asphalt Cover accordance with requirements of the 12. Apply lubricant on the t e l e s c o p i c
Gravel
construction project with minimum of adapter. Push the telescopic adapter to
Rubber
Layer Ring 95% proctor density. Avoid large sharp the required depth into the shaft. The
stones in direct contact with the telescopic adapter should be pushed into
Shaft Telescopic
Adapter
inspection chamber. the shaft for minimum of 15 cm.
Backfilling should be carried out
immediately after placing and fixing the
Asphalt Cover
base in position and should continue up 13. In case of heavy traffic the concrete layer
Gravel to the top level. beneath the telescopic adapter is
Rubber
Layer
Concrete Ring recommended and necessary precaution
Note : In case of 600 x 200 mm 90° bend base, shaft is
should be taken to avoid direct contact
socketed and hence while connecting shaft, rubber sealing
Shaft Telescopic
Adapter ring should be placed between top two ribs on exterior face between shaft and concrete.
of the base.

Installation procedure for Telescopic adapter : 14. Place the SFRC or GRP cover of suitable
11. If telescopic adapter is essential then, put load class.
the sealing ring on inside of the shaft 15. Finish off with top layer of asphalt or
between the top two ribs to place the prevailing finish.
telescopic adapter.

Note : The Ultra 600 can also be installed without the telescopic adapter. In this case a concrete ring will be installed directly around the top of the shaft. The SFRC, GRP, cast iron
or ductile iron cover should be placed on top of the concrete ring.

Procedure for in-situ adapter connection

1. Drill a hole in the 3. Apply lubricant on 5. The extra pipe-


shaft to the required the inside of the inlet is now ready.
size using hole saw rubber seal.
at the desired point
of connection.

2. Remove burrs after 4. Insert the ‘in-situ’ 6. Apply lubricant


drilling and place pipe connector into and push the pipe
the rubber seal of the rubber seal. into the in-situ
‘in-situ’ adapter in connection.
the hole.

Supreme team of technical design engineers are able to offer specific project assistance for your drainage installation.
= Any specification can change without prior notice.
= All information contained in this literature is given in good faith and believed to be accurate and reliable. But because of many factors which may be outside our knowledge and control and affect
the use of the product, no warranty is given or is to be implied with respect to such information, nor do we offer any warranty of immunity against patent infringement. No responsibility can be
accepted for any error, omissions or incorrect assumptions.

The Supreme Industries Ltd. (Plastic Piping Division) Branch Offices ' Tel. 7 Fax
Corporate Office :1161/1162, Solitair Corporate Park, Building No. 11,167, Ahmedabad : 079-30028371 27680064
Guru Hargovindji Marg, Chakala, Andheri Ghatkopar Link Road, Andheri (East) Bangalore : 080-30913715 22104697
Mumbai - 400 093. India. Tel: 91-22-67710000, 40430000 Fax: 67710099 /40430099. Chennai : 044-39811181 43850498
Regd. Office : 612 Raheja Chambers, Nariman Point, Mumbai 400 021. India Cochin : 0484-2385346 2385345
Tel.: (022 ) 22851656, 22820072 Fax : (91-22) 22851657 Hyderabad : 040-23261150 23261120
E-mail: [email protected] Website : www.supreme.co.in Indore : 0731-2432684 2432684
Works : D-101/102, MIDC, Jalgaon - 425 003. Jaipur : 09910995853 -
Unit No.3, Gat No.47-48, at post Gadegaon, Tal. Jamner ,Dist., Jalgaon- 425 114 Jalgaon Gadegaon : 0257-3050541, 42 3050611
Export Division : 91-22-6771 0126 / 4043 0126 Fax : 6771 0130 Kanpur : 0512-2332276 2332276
Overseas Office : Sharjah, U.A.E. Tel # + 971 6 557 4484; Fax # + 971 6 557 4485 Kolkata : 033-30070123 24858838
CIN: L35920MH1942PLC003554 Noida (Delhi) : 0120-6660000 - I & T SIL Gadegaon, Dist-Jalgaon=PC/NUD/MKG/54=REV.15-11/2016

www.supreme.co.in

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