Manholes

...a real breakthrough in sewer technology

Design
Registered

The Supreme is the acknowledged leader of India’s plastic industry. With

a portfolio of over 7500 diverse products, the most comprehensive
range in the industry, we cater to almost every conceivable need and
Unique features application of the customer in piping. While helping the country transit
from conventional to modern piping, we have several path breaking
Readymade-Complete in itself products to our credit making us a trend setter in the industry.
and a practical solution
After successfully introducing “Nu-drain Underground Drainage
90% Lighter than concrete System” with Ultra readymade inspection chambers in sizes up to
manhole 600mm, we are proud to present yet another innovative ready to use
Robust design to withstand plastic “Ultra Manhole”. Ultra Manhole with provision of a ladder is a real
heavy traffic loads breakthrough in sewer technology. A combination of strength and
elasticity, it is a result of our extensive R & D which offers several
100% watertight advantages over conventional concrete manholes. Its versatile features
Minimum 50 years of service life have the potential to change the face of sanitation, construction and
environment in the country that will enhance the quality of life. Nu-drain
Extensive saving in time and
Underground Drainage System with readymade Ultra inspection
labour
chambers and manholes provides complete solution for underground
Safe against floatation drainage and sewerage which will help enhance the Government's
initiative of providing sanitation for all.
Maintenance free

Jeevan bhar ka saath...

 Manholes
Ultra manhole underground sewer chamber Unique features
Access to a sewer system for inspection, cleaning or maintenance is
• Completely made of plastic - ready to use, spacious
obtained either through an inspection chamber or a manhole.
However unlike in conventional drainage systems, the requirement (1.0 and 1.2m diameter) with 600/640mm dia
of entry of man in advanced plastic drainage/sewer system entrance
comprising readymade chamber or manhole is almost eliminated. In • 90% lighter than concrete manholes - makes them
most cases, modern technology CCTV inspection cameras for easy to handle and allows simple and quick
inspection and jet cleaners for cleaning are available. installation
Most of the sewer maintenance requirements are fulfilled through • Robust design - which can withstand heavy traffic
Ultra600, however where man entry is a must, Supreme has now loads up to 40 tons wheel load.
introduced Ultra1000 and Ultra1200 manholes. These readymade, • 100% water tight structure - free from infiltration
ready to use manholes offered by the Company consists of a base, a and exfiltration
shaft and a cone with suitable cover. In addition to this three piece • Smooth internal surface, less slime build-up,
design, a single piece design is also offered. This robust manhole is minimizing the risk of blockage
designed, manufactured and tested as per EN:13598 standards. It is • Suitable for installation depths up to 6m
now approved by MCGM. • Safe against floatation
Fields of applications • Flat bottom for easy and levelled installation
Ultra1000 and Ultra1200 manholes are • Provided with inbuilt ladder to facilitate easy
designed to provide easy access for maintenance and cleaning
inspection, cleaning and maintenance of • Adjustable height to suit site requirement during
private and public sewers up to 6m invert installation
depth. Complete solution with a robust • Simple and reliable pipe connections at different
design, durability and flexibility makes it levels are possible using 'in-situ' adapters
suitable for any situation and is an excellent • Strong and durable - can last for more than 50 years
substitute for conventional concrete and
• Eco- friendly and cost effective
masonry manholes.
Product range
Ultra Manhole is designed in three components, viz., base, shaft and cone. Ultra1000 and Ultra1200 Manholes (1.0m and 1.2m inside
diameter respectively) are available in straight through and three inlet flow profiles. These configurations are offered in 7 different
flow profiles by closing unwanted inlets using blanking plugs in case of 1.0m size and in closed end form in 1.2m size as shown
below. Ultra1000 manhole base is provided with 315mm and 250mm inlet(s) and outlet whereas Ultra1200 is offered with 315mm
size inlet(s)/outlet. Smaller size of pipes can be connected using eccentric reducers to the manhole. Ultra1200 Straight through
profile with 400mm and 450mm inlet and outlet is offered to meet large sized sewer requirements. Different flow profiles with
inlet(s) and outlet sizes are given in the following tables: -

Straight Through LH and RH 45° Junction LH 45° Bend RH 45° Bend

LH 45° Junction RH 45° Junction Two 45° Junction

Base OD

H
D1 D2

L
Straight Through Ultra1200
LH and RH 45° Junction Ultra1000 LH and RH 45° Junction

Dimensions of Ultra1000 Base Dimensions of Ultra1200 Base

Configurations D D1 OD I H L Configurations D OD I H L In built
Straight Through 250 - 1106 520 575 1240 slope
Straight Through 315 - 1106 555 600 1376 Straight Through 315 1272 585 640 1508 Nil
LH and RH 45° Junction 315 250 1106 555 600 1376 LH and RH 45° Junction 315 1272 565 640 1548 1 in 50
Two 45° Inlet Junction 315 250 1106 555 600 1250 Two 45° Inlet Junction 315 1272 565 640 1450 1 in 50
LH 45° Junction 315 250 1106 555 600 1376 LH 45° Junction 315 1272 565 640 1548 1 in 50
RH 45° Junction 315 250 1106 555 600 1376 RH 45° Junction 315 1272 565 640 1548 1 in 50
LH or RH 45° Bend 315 250 LH 45° Bend 315 1272 565 640 1450 1 in 50
RH 45° Bend 315 1272 565 640 1450 1 in 50

Shaft OD
OD ID
ID
H1
H1

I
H
H
I

S
S ID1
ID1 OD1
OD1

Dimensions of Ultra1000 Shaft Dimensions of Ultra1200 Shaft

OD ID OD1 ID1 S H1 OD ID OD1 ID1 S H1
1102 1001 1170 1111 200 100 1272 1182 1329 1282 200 100
Length (H) 600 800 1000 1100 1300 Length (H) 500 600 700 800 900 1000 1100 1200
Invert depth (I) 360 560 780 880 1080 Invert depth (I) 300 400 500 600 700 800 900 1000

Cone ID OD

S1

I H

ID1 OD1

Dimensions of Ultra Cone

Size OD OD1 ID ID1 S S1 H I
1000 x 600 708 1170 641 1111 200 205 835 630
1200 x 600 708 1340 641 1282 200 200 935 735
Single piece manhole
In most of the projects, the invert depth of manhole is normally below 3m. For such applications
the use of a three piece manhole may not be cost effective. Considering this fact our design
team has come out with the light weight yet strong manhole in single piece design in 1m and
1.2m size. Like our existing 3 piece design manholes, this uniquely designed cost effective
product is strong enough to withstand all sorts of loads. This new design offers following
additional benefits: -
Single piece cost effective design – This uniquely designed product is made available in
single piece and hence the need for rubber ring used for connections of base, shaft and cone is
eliminated resulting in substantial saving in total product weight.
Smaller size cover - In three piece design, size of the opening is 640mm which is now reduced
to 600mm in Ultra 1000 single piece design and hence additional saving on account of cover
cost makes this single piece manhole further cost effective.
Easy and quick installation - Being single piece and light in weight, it is amenable to easy and
quick installation. This single piece manhole in 1m size is made available in different depths
ranging from 1.2 to 3.3m invert depths with a difference of 0.3m and hence it can be selected as
per the site requirement. Similarly 1.2m size manhole is offered in 1.3 to 3.52m invert depth.
Light weight yet strong and sturdy – In spite of being light in weight, this uniquely designed
product is strong and sturdy enough to handle all sorts of soil and traffic loads that it may
encounter during and after installation.

Dimensions of single piece manhole - Ultra1000x315x315 Invert depths (mm) for Ultra1000
ID
Configurations D D1 OD ID L Straight through LH & RH 45° Junction
Straight Through 315 315 1172 600 1377 1200 1300
LH and RH 45° Junction 315 250 1172 600 1377 1500 1600
D2- Dimension of branch inlets in case of LH and RH 45° Junction configuration
1800 1900
2100 2200 I
2400 2500
2700 2800
OD
3000 3100
3300 3400 H

Dimensions of single piece manhole - Ultra1200x315x315 Invert depths (mm) for Ultra1200
Configurations D D1 OD ID L Straight through LH & RH 45° Junction
Straight Through 315 315 1272 640 1666 1300 1300 D
LH and RH 45° Junction 315 315 1272 640 1666 1750 1750
D2- Dimension of branch inlets in case of LH and RH 45° Junction configuration
L

Cover
We offer a variety of manhole covers in different materials and load Size Material Load class ID OD OD1 H
classes. Details of these covers offered in different materials are (MT)
given in the following table: - Plastic - 625 - 720 80
OD 600, 1000 10 720 900 797 75
H
and GRP 20 720 900 797 75
ID
1200 40 720 950 808 90
OD1
SFRC 20 720 1020 820 150
GRP frame and cover
 Manholes

Accessories

Cone extension piece: This specially designed extension piece can be used for extension of cone or manhole depth
up to 300mm. This is normally required when surface level of road/ground increases after installation.

RCC adapters: Specially designed adapters in 200x8”, 250x10”, 315x12” are also manufactured to connect RCC pipes
with Ultra1000 and Ultra1200 manhole base.

In-situ adapter: Besides inlet(s) of selected flow profile of the base, additional connections are possible through shaft
or cone at different heights or angle by using specially designed in-situ adapters. These adaptors are available in 75,
110, 160 and 200mm sizes which can be used for assessing any line even in post installation condition.

Fittings: Different fittings are made available to facilitate easy and fast installation. These include 45° bends in 250
and 315mm and couplers in 400 and 450mm sizes..

Installation procedure
Installation of Supreme Ultra Manhole is very simple and quick using specially designed rubber seal
joints. Connections between different components of manhole, viz., base, shaft and cone (three piece
design) as well as pipe connection with the manhole base is very simple using push fit type rubber seal
joints.
Backfilling and compaction is very important for achieving desired strength. Use of sand or non
cohesive material like stone dust or small grained gravel is
recommended for backfilling. It is advised to consult our
team of engineers where water table is too high. Following
simple steps are recommended for an easy, quick and safe
installation: - Cone
Excavation and bedding
• Excavate a hole 60cm wider and 50cm deeper than the
size of manhole base and height of the manhole
respectively.
• Prepare a 15cm thick bed of suitable material and
compact it to 95%. The bedding material should be
sand/sand dust or small grained gravel.
Pipe connections
• Place the manhole base in position on a Shaft
stable/compacted bed, adjust and align to the correct
level using spirit level.
• Apply lubricant on sealing ring of inlet(s)/outlet and
make the connection with pipes (or accessories) by
pushing the base to the spigot of pipe.
Backfilling and Compaction
Backfill the surrounding with suitable material in 30cm
layers with proper compaction. (This should be repeated for Base
all the manhole components up to ground level for entire
depth of installation.)
 Manholes

Connection of shaft (s)

• Clean and place the rubber sealing ring on the external face of the manhole base (between top two
ribs). Check the sealing ring for proper placement and damages, if any.
• Apply lubricant evenly on the rubber seal around the base and on the socket of the shaft.
• Bring the shaft to the correct position and see that the ladder aligns well with the benching. Push
and place the shaft on the base uniformly to full insertion depth.
• Repeat the procedure in case of more than one shaft. Shafts can be cut on site as per requirements.
Connection of cone
Bring the cone in the right position and install the cone by pushing it evenly on the shaft fitted with
rubber seal. Ensure proper alignment of ladder while placing the cone.
Installation of cover
• Provide 150mm PCC (M20) at the top and embed frame considering finish level.
• Place the cover of suitable load class and finish off with road top.
Note: For single piece manhole, the installation procedure remains the same except for step by step installation of three
different components, single piece manhole of pre-selected invert depth have to be installed.

Specifications
Diameter : DN 1000/1200 Chemical resistance : Sewer environment
Material : Polyethylene (PE) Load bearing capacity : Heavy traffic up to 40mt
Colour : Black Covers : Light to heavy traffic
Standard : EN 13598 -2 * 1-6mtrs with standard installation conditions
Installation depth : 1-6m*, with a maximum ground water
level of 5m

Testing
Performance of Ultra manhole components is ensured by carrying out vigorous tests as per EN 13598.
Some of the important tests are shown in a visual form .

Load test Stiffness of the shaft Vacuum test Pullout Test Impact strength Anti-floatation test
Supreme team of technical design engineers are able to offer specific project assistance for installation.
• All the dimensions unless otherwise are in mm • Any specification may change without prior notice. • All information contained in this literature is given in good faith and believed to be
accurate and reliable. Because of many factors which may be outside our knowledge or control and affect the use of the product, no warranty is given or implied with respect to such
information, nor do we offer any warranty of immunity against patent infringement. No responsibility can be accepted for any error, omissions or incorrect assumptions.

The Supreme Industries Ltd. (Plastic Piping Division) Branch Offices ' Tel.
Corporate Office: 1161/1162, Solitair Corporate Park, Ahmedabad : 079-30028371
Building No. 11,167, Guru Hargovindji Marg, Chakala, Bangalore : 080-30913715
Andheri Ghatkopar Link Road, Andheri (East) Mumbai - 400 093. India. Chennai : 044-39811182
Tel: 91-22-67710000, 40430000 Cochin : 0484-2385346
Hyderabad : 040-23221130
Regd. Office: 612 Raheja Chambers, Nariman Point, Indore : 0731-2432684
Mumbai 400 021. India. Tel.: (022) 22851656, 22820072 Jaipur : 09910995853
E-mail: [email protected] Website: www.supreme.co.in Jalgaon Gadegaon : 0257-3050541,42
Export Division: Tel: 91-22-6771 0126 / 4043 0126; Fax: 6771 0130 Kanpur : 0512-2332280
Overseas Office: Sharjah, UAE. Tel# +971 6 557 4484; Fax# +971 6 557 4485 Kolkata : 033-30070123
Noida (Delhi) : 0120-6660000 I & T SIL Gadegaon, Dist-Jalgaon=PC/NUM/MKG/67=REV.05-10/2017
CIN: L35920MH1942PLC003554

www.supreme.co.in