TAS 1000 & TF-500 Installation Manual
TAS 1000 & TF-500 Installation Manual
TAS 1000 & TF-500 Installation Manual
INSTALLATION PROCEDURES
DOCUMENT 1000-402 DATE: MARCH 15/05 REV.G
Table of Contents
1. PLANNING THE INSTALLATION ............................................................................. 3-12
5.0 INSTRUCTIONS FOR GARMIN 400/500 SERIES SOFTWARE SET UP ................ 12-12
5.1 FINAL ACCEPTANCE TEST ............................................................................... 12-12
5.2 FLIGHT CHECK ................................................................................................. 12-12
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
The TAS 1000 Air Data System interconnects with several existing aircraft systems.
Full implementation requires connection with: Electrical system, Pitot/Static system, OAT probe, slaved
heading system, fuel flow sensors, altimeter, and GPS.
Note that the TAS 1000 contains an ambient light sensor for automatic brightness control and so requires
no connection to aircraft lighting bus.
Read all installation instructions and examine the aircraft to determine existing aircraft equipment.
A. INSIGHT’S FUEL FLOW SENSOR CONNECT TAS TO INSIGHT TAS WILL PROVIDE FUEL DATA
FUEL FLOW SENSOR
B. AC SINEWAVE FUEL FLOW CONNECT TAS TO EXISTING AC SINEWAVE TAS WILL PROVIDE FUEL DATA AS
SENSOR FUEL FLOW SENSOR AND INSTRUMENT BACK-UP TO EXISTING INSTRUMENT
C. FLOWSCAN 201B AND EXISTING CONNECT TAS TO EXISTING 201B TAS WILL PROVIDE FUEL DATA AS
INSTRUMENT FUEL FLOW SENSOR AND INSTRUMENT BACK-UP TO EXISTING INSTRUMENT
G. TF 500 FUEL SENSOR CONNECT TF500 FUEL INPUTS AS SHOWN TF500 WILL PROVIDE FUEL FUNC-
TIONS TO A GPS
CONNECT TAS FUEL FLOW INPUTS TO NO FUEL FUNCTIONS AVAILABLE
H. NONE
GROUND
COMPASS
A. NO COMPASS SYSTEM IF NO HEADING SOURCE IS AVAILABLE PILOT MUST ENTER HEADING
CONNECT TAS AS SHOWN CHANGES ON TAS
B. SYNCHRO (SLAVED DG/HSI) WIRE TAS SYNCHRO INPUTS TO AIRCRAFT TAS WILL UTILIZE HEADING FROM
X, Y, Z AND 400 HZ REF. COMPASS
C. STEPPER (KING HSI) CONNECT TAS SA, SC INPUTS TO HSI OUT- AS ABOVE, BUT PILOT WILL PERI-
PUTS AS SHOWN. ODICALLY CHECK AND RESET TAS
HEADING.
BARO SETTINGS
A. BARO-OUTPUT ALTIMETER CONNECT ALTIMETER BARO-OUTPUT TO TAS WILL ACQUIRE BARO-SETTING
TAS INPUT PINS. (400 HZ REF. REQUIRED) FROM THE ALTIMETER
B. NONE CONNECT TAS BARO INPUT PINS TO PILOT MUST SET BARO ON TAS
GROUND
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
2. HARDWARE INSTALLATION
Install all wiring in accordance with AC 43.13-1B Chapter 11 Section 8, 11-96, 11-97, 11-98, 11-100, 11-
104, 11-105, 11-106, 11-107.
Select a suitable panel location for the TAS 1000. Avoid locations subject to direct sunlight. Check for ac-
cessibility to the pitot/static and all other required systems.
Use existing or create a panel hole in accordance with Insight Drawing #1000-304 (PANEL CUT-OUT).
The Insight Windicator displays the TAS 1000’s real-time wind aloft data in graphical format. It may be
mounted in any convenient location. Mount the Windicator in accordance with Insight Drawing #1000-305
(WINDICATOR MOUNTING DIAGRAM). Terminate in accordance with Insight Drawing #1000-301 Page
1 (TAS 1000 INSTALLATION SCHEMATIC).
Using Insight supplied connector and installer supplied circuit-breaker connect to aircraft avionics bus in
accordance with Insight Drawing #1000-301 Page 1.
Select a suitable location on the exterior of the aircraft for the OAT sensor. Choose a location on the
belly of the aircraft avoiding vents, exhaust, or any feature that may interfere with sensing ambient air
temperature. Mount the sensor in accordance with Insight Drawing #1000-302 (OAT MOUNTING DIA-
GRAM). Terminate the OAT cable in accordance with Insight Drawing #1000-301 Page 1.
2.5 INSTALLING THE EXPANSION MODULE (Altitude Encoder & Over-speed Inducator)
Select a suitable location for the EXPANSION MODULE. Choose a location inside the aircraft avoiding
radio transmitters, antennas or any feature that may induce RF noise within the EXPANSION MODULE.
Avoid installation in places that may become extremely hot during operation. Mount the sensor in accor-
dance with Insight Drawing #1000-302 (EXPANSION MODULE MOUNTING DIAGRAM). Terminate the
EXPANSION MODULE cable in accordance with Insight Drawing #1000-301 Page 4.
Aircraft without existing FF sensors should have one Insight supplied sensor installed per engine. Exist-
ing compatible FF sensors may be connected directly to the TAS 1000. Install new sensors in accordance
with Insight Drawing #1000-303 (FUEL FLOW / TF500 SENSOR MOUNTING DIAGRAM). Use Insight
Drawing #1000- 301 page 2 to cable and terminate Fuel Flow Sensor #1000-004. Use Insight Drawing
#1000-816 to cable and terminate TF500 Sensor #1000-006. Refer to AC 43.13-1B, Chapter 8 Section 2,
8-30, 8-31, 8-37, 8-38. Fuel flow case must be connected to airframe ground.
NOTE: TF500 Sensor needs to be connected to a GPS and can operate independently from TAS 1000
system.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
TAS 1000 should be connected to either a slaved synchro compass system OR a digital stepper heading
system (KCS-55). Autopilot outputs are usually not compatible. Aircraft not equipped with slaved heading
systems will require the pilot to manually input heading data to the TAS 1000.
Refer to Insight Drawing #1000-301 Page 1 for termination.
TAS 1000 may be connected to an altimeter to automatically receive barometer-correction (altimeter set-
ting). Aircraft not equipped with barometer-setting output altimeters will require the pilot to manually input
altimeter setting to the TAS 1000. Terminate in accordance with Insight Drawing #1000-301 Page 1.
Note that if connection is made to an altimeter, the TAS 1000 barometer setting MUST be calibrated using
the TAS 1000 DEALER MODE.
TAS 1000 should be connected to a GPS. See the DEALER MODE section for compatible GPS models.
Cable and terminate in accordance with Insight Drawing #1000-301 Page 1. Note that the serial protocol
configuration is required using the TAS 1000 DEALER MODE.
Connect the TAS 1000 to a PITOT/STATIC system using the Insight supplied air fitting or equivalent.
Installer must supply approved tubing. Refer to AC 43.13-1B Chapter 12 Section 1, 12-1, 12-2, Section 2,
12-8, 12-9, 12-19, 12-20, Section 4, 12-51.
Make all connections to provide for moisture drainage. Aircraft equipped with Primary-Secondary Pitot/
Static systems should have the TAS 1000 connected to the Secondary system. Perform a leak check prior
to flight tests.
Using Insight TBOX #1000-450, check the harness for correct wiring of reversed power, OAT and synchro
connections.
WARNING: “TBOX ONLY” DO NOT PLUG THE TBOX INTO THE TAS 1000 AT THIS TIME.
3. Apply power (Setting the circuit breaker). The LED for PWR GOOD should be on. If the LED
PWR REVERSED is on, disconnect power and correct power connections.
4. The LED for OAT PROBE and 400 HZ AC signal should also be on . Rotate the aircraft to a 300
degree heading. Note that the 300 degree LED is now on. Slowly rotate the aircraft to a 60
degree heading. While passing the 360 degree heading both 300 and the 60 degree LED’s are
now on. Once at the 60 degree heading, only the 60 degree LED will be on.
5. If any test failed this portion of testing, investigate and correct wiring before plugging harness
into the TAS 1000.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
The TBOX can also be used to test various functions of the TAS 1000 to verify TAS 1000 functionality.
WARNING:
WIRE HARNESS TESTING MUST PASS BEFORE PERFORMING TAS 1000 FUNCTION TESTING
Tests that pass will be annunciated with an “OK”. Test that fail will be annunciated with an “ERR”.
Please Note: The TAS 1000 system tests do not involve the harness wiring with the exception of power.
Any failure of the TAS 1000 system test, please contact Insight technical support.
Single/Twin Engine
Fuel Units - Pounds/Gallons/Liters
Aviation gasoline - yes or no
DC fuel flow – yes or no
Synchro – Synchro or HSI input
Baro 31 - Baro-pot input calibration 31 inches of Hg
Baro 28 - Baro-pot input calibration 28 inches of Hg
M.F.O. - Maximum fuel on board (gallons)
M.F.F. – Maximum fuel flow per engine (gallons/hour)
LOFF – left engine offset voltage (for DC fuel flow only) yes or no
LV – left engine voltage (for DC fuel flow only)
KL - Single or left engine (pulses/gallon AC mode, tens of mV/gallon DC mode)
ROFF – right engine offset voltage (for DC fuel flow only) yes or no
RV – right engine voltage (for DC fuel flow only)
KR - Right engine K factor (pulses/gallon AC mode, tens of mV/gallon DC mode)
A.W.B. - Altitude Alert warning band (feet)
RSOUT - RS - 232 output mode C, D, F, Z or G
EXIT
NOTE: LOFF, LV, ROFF, RV FOR MOD C ONLY
Start the TAS 1000 in DEALER MODE by pushing and holding the selector while applying power.
The TAS 1000 will initially show “CONFIG”, continue holding the selector for approximately 20 sec-
onds or until the TAS 1000 shows “DEALER”, then release selector.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
The TAS 1000 default will show “SINGLE N”. For twin engine aircraft push the selector to accept the
default and advance the display to the next item. For single engine aircraft, turn the selector to show
“SINGLE Y”. Push the selector to accept this selection, and advance the display to the next configu-
ration item.
The TAS 1000 allows you to select between gallons, pounds or liters. To select a measurement unit,
turn the selector to show “FUEL GAL, FUEL LB or FUEL LIT”. Push to accept and proceed to next
item.
default NO
For piston engine(s), select yes.
For turboprop and jet engine(s), select no.
default YES
If connected to a synchro compass select yes.
For all others select no.
default NO
The TAS 1000 Barometer Setting (Altitude Setting) must be calibrated if the TAS 1000 is connected
to an altimeter’s Barometer Setting output.
To calibrate, set altimeter to 31.00 inches Hg and turn the TAS 1000 selector to show “BARO31 Y”.
Push the selector to accept the setting. Failure to obtain a “BARO31Y” display indicates an invalid
barometer signal.
Push the selector twice to omit this feature and proceed to next item.
default NO
Set the altimeter to 28.00 inches Hg. The TAS 1000 shows “BARO28 N”. Turn the TAS 1000 selec-
tor to display “BARO28 Y” and push the selector to accept the setting. Failure to obtain a “BARO28
Y” display indicates an invalid Barometer signal.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
default 50 gallons
Dealer enters the maximum fuel on board available for that model of aircraft (gallons).
default 50 gallons/hour
Dealer enters the maximum fuel flow per engine available for that model of aircraft (gallons/hour).
Turn the TAS 1000 selector to show the correct K value for the installed sensor on engine one, and
push the selector to accept the value and proceed to the next item.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
Turn the TAS 1000 selector to show the correct K value for the installed sensor on this engine, and push
the selector to accept the value and proceed to the next item.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
default C
Turn the selector knob to format C, D, F, G, X or Z as appropriate for the connected GPS.
Bendix/King KLM90B C or D
Apollo GX Series Z
Software Version 3.3 or better
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
DATA TYPE C D F G X Z
Turn the TAS 1000 selector to indicate the required code and push the selector to accept.
GPS must also be set-up to communicate with TAS. (See sec. 4)
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
Push the TAS 1000 selector to switch from DEALER MODE to NORMAL MODE.
INPUT OUTPUT
Channel 1 Shadin - fadc Avtn no alt
All aircraft systems connected to the TAS 1000 must also be checked for correct operation.
Refer to AC 43.13-1B Chapter 12 Section 1, 2, 3, 4 - 12-1, 12-8, 12-9, 12-17, 12-19, 12-20, 12-37.
The Pitot/Static system should be checked for leaks prior to flight test. Refer to the TAS 1000
Operating Instructions and conduct a ground check and a test flight before returning the aircraft to
service.
GROUND CHECK
1. POWER-ON TAS.
2. WINDICATOR ALL-LED CHECK / WALKING DOT MODE.
3. TAS INITIAL DATA ENTRY ( BR / HEADING / FUEL )
4. CHECK TAS AUTO-BRIGHT / DIM FUNCTION.
5. CROSS-CHECK EACH DATA ITEM ON THE TAS CONFIG LIST AGAINST
ANOTHER DATA SOURCE.
NOTE: WINDICATOR DATA ONLY AVAILABLE WITH AIRCRAFT IN FLIGHT.
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TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
TAS 1000
MODIFICATION DRAWING LIST
#1000-403
Rev G
1000-002 C WINDICATOR
The TAS installation must be performed in accordance with Advisory Circular 43.13-1 B Acceptable Methods, Techniques,
and Practices - Aircraft Inspection and Repair.
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6
TAS 1000 INSTALLATION PROCEDURES DOCUMENT 1000-402 REV. G
INSIGHT INSTRUMENT CORPORATION BOX 122, FORT ERIE, ONTARIO L2A 5M6