Amazing filtering rate prevents oil deterioration 99.

9o/o
High-Performance
1111 tndustrial Oil Filtration Device I 1111111111

•
"Miracle Boy" prevent~deterioratio
Eliminating contaminating particles, oxides and moisture (ppm) all together
While we have been taking it for granted that we replace oil before it reaches the usable
limit, development of additives and various filtration devices has extended oil life.
Our company developed "Miracle Boy", the high-performance filtration device, whose
greatest feature is to keep oil fresh, preventing oil deterioration.

"Miracle Boy" has changed the idea of oil filtration.

d&MJ,:M,iM&i,1lit•1,,1,1,1iJ,&MJ1,iiihMSi@Ji,i••l•ffi,mittt!l~d -.
To cause cracks on the internal parts
► of the machine and clogging of the circuit
Dust in oil To cause rust, viscosity change Oil Ti
and clogging due to emulsification
Moisture in oil To cause rupture of oil film resulting in wear,
~ rust and viscosity change
--~• Oil oxidation

Gt•i'•Gffiffiilitiiti§fi:fflWt,ilil,th§fihtJiJ1iittlii¥iit•lu1,tfhJM,Ei,taJ,t•11N•Bifili11•1M~N1tfa,ii
► To keep oil fresh
Dust removal
► Down to the level of ppm (0.0001 %)
The oxide level hardly changes after
► more than ten years' use of oil.
Oxide removal
I

''Miracle Boy'' corresponds to almost all machines

"Miracle Boy" works offline with the machine oil tank. Installation is easy.
You can replace a filter element without stopping the production line.

·•111 Machinery

1111.

Miracle Boy
n of lubricating/hydraulic oil
The multifunctional filter element eliminates
deterioration factors all together.
The filter element is divided into adsorption layers to remove contaminating particles, oxidized
sludge and moisture in dew condensation and coolant. The innovative and ideal inner structure
prevents clogging and ensures trapping of contaminating particles (µm).

• Each adsorption layer collects contaminants. oxides or moisture (Max. 1,000 ccllayer), trapping and removing
the deterioration factor until ii becomes full (Maximum trap mass: Approx. 5,700 kg/layer).
The standard element corresponds 10 low-viscosity (VG2 •) to high-viscosity (VG260) hydraulic oil.
• You can incinerate used elements and cases. which are made of inflammable materials.
• Soluble additives (equivalent to oil molecule) contained in new oil are nol eliminated.

"Miracle Boy" contributes . . _[2005 Waste Oil Consumption]

to global green house gas reduction. Lubncatingollsrues~~::~~e~- - - - - - - - - -,,,~,..-,._.__
The current situation survey of waste oil disposal (2005) disposal amount:
by Japan Lubricating Oil Society shows that: 1,1~ 000'fl.lyear
The annual lubricating oil sales totaled 2,070,000 KL ,' ' ,, / Carryover oil Fuel,
and the annual waste oil disposal amount, 1,180,000 for !he next year:
"' , , incineration:
' , , 890,000 KUyear (43%) 1,140,000
KL. Only 40,000 KL of the waste oil was recycled as KL/year (54%)
lubricating oil. Most of the waste oil was used as fuel or '
was incinerated. ''
Burning of 500 L waste oil produces 1.2 t of greenhouse '
Recycled lubricating oil: ""'.::.)
gas emissions; burning of 1,000 L waste oil produces 40,000 KL/year (3%)
approx. 2.5 t of greenhouse~ as. ,--

; Conventional oil maintenance ~ Oil maintenance with "Miracle Boy"

Purchase of oil No need to purchase oil.
The operator stops the machine ~ ~~ • No need to replace oil; high performance of the machine
.. •,_,,;!! f~
00~
for oil replacement. "'- No .wa_
ste oil ispo~I; r1 uction of greenhouse gas
Waste oil disposal ~ ._.. 6 em1ss1ons ~ <:.:;'
Burning of waste -:;,""
~
/ J /"',.''-' (i (i
'I d
01 pro uces
greenhouse gas emissions.
~
. . fl"'\
.
r~
I_ Cl
"
fJ.J ..
v
r;)~
y
~...
1 C:..,
'o'
___J
•
I:

2
Maintaining the new oil safety standard for 16 years!
"Miracle Boy" (SRC-814-15V) installed at the dryer bearing lubrication
oil (turbine oil) tank of the paper machine at the paper factory
The graph below shows the analysis results of the oil contamination levels and the moisture
levels for 16 years from May 1990.

rNew oil for Car "N" (Contamination level: 1.9 mg/100 ml; Moisture: 375 ppm)

,r-New Oil Standard (Contamination level: 1.0 mg/100 ml; Moisture: 200 ppm)

0.1 mg
1990 1990 Early replacement 1991 1991 1992 1992
5/23 6/11 of the element 5/1 6 5/22 3/10 3/16
Filtration started i#ttiflii• l#M•IIUIU

Cleanliness levels according to applications before/after filtration

■ Hydraulic oil for the hydraulic Injection molding machine (850 I) ■ Lubricating oil (1,000 L) for the reducer
SRC-811-BV SRC-812-6V
[The automotive large parts molding plant] [Plate manufacturing department in the metal processing factory]

Unit Before filtration After filtration Unit Before filtration After filtration

Kilema!ic Yisto5i!y (40"C) mm2/s 44.78 44.87 Kr.err.a:t\'ISC0Slly (40"C) mm2/s 137 136.7
Before filtration Before filtration
Moisture (Kf Melhod) ppm 1225 67 Moisture (KF Method) ppm 163 146

~l!-,,j~-
Total acid value mgKOH/ g 0.29 0.22 Total acid value mgKOH/g 0.98 0.89

C.,,:,,,,,.:.o!Mjlla$$~ mg/100ml 6.9 0.1 mg/100ml 51.84 0.56

• Malfunctions of hydraulic control valves are eliminated and • Oil used to be replaced every six months due to significant contamination.
molding accuracy is increased. ~ At present there is no need to replace oil; metallic wear has dramatically
• There is no need to replace oil; oil costs. the number of times dec,eased. thus increasing the operation rate.
of replacing solenoid valves and hydraulic pumps and personnel After filtration • No oil replacement leads to drastic reduction ol oil costs. machinery After filtration
costs are significantly reduced: there is no waste oil emission. maintenance costs and personnel costs: there is no waste oil emission.

■ Hydraulic oil for the hydraulic equipment (800 Ltank) ■ Lubricating oil (12,000 L) for the paper-making machine bearing

SRC-811-SV SRC-8124-224V
[The hydraulic equipment in the electric wire plant] [Lubricating oil for the dryer bearing/gear in the paper factoryj

Unit Before filtration Alter filtration Unit Before fittration After filtration

Kilemr.ic \Wily (40'C) 2 224.9 222.1

Kilema!biscoo:ty (40'C) mm2/s 30.71 30.73 mm /s
Before filtration Before filtration
Moisture (KF Melllod) ppm 11254 33 Moisture (KF Method) ppm 3000 59

Total acid value mgKOH/g 0.39 0.30 Total acid value mgKOH/g 0.35 0.34

0:llar.rm>M(Mm~ mg/100ml 122 0.1 ~ ... ~~ mg/100ml 12.2 0.3

• Oil used to be replaced lrequenlly due to significant contamination. • Metallic abrasion powder collected in the tank was eliminated wr!h ~me.
At present. however, there is no need to replace oil. Machinery failures There is no need to replace oil.
have decreased drastically. thus reducing maintenance personnel costs. • There is no failure occurring. Personnel costs are reduced and waste oil
• No oil replacement leads to drastic reduction of oil costs, the number ol r After filtration emissions are eliminated. After filtration
eplaoement ol solenoid valves and hydraulic parts and personnel costs:
there is no waste oil emission.

3
 [No need to replace oil]
Contamination and moisture are said to be two major causes of machine failures. "Miracle
Boy" continuously removes contaminants and moisture, ensuring the oil condition
exceeding the new oil standard. "Miracle Boy" also removes oxidized sludge, a cause of oil
deterioration, at the same time to reduce contamination.

{Intermediate measurement) 13'.;.. u~uttffi6:~:..u:~ul

0.6mg 0.6mg

25 ppm
1993
12/2 P!II--·
liffiZ6¥ii
1994
4/21
iffii,CWil
1995
5/20
1997
3/12
um,11¥11

''Miracle Boy'' Installation/Operation

The followings are several installation/operation examples out of more than 2,000 cases:

Lubricating oil for the sheet offset press (SRC-411-12V) Lubricating oil for the oil-free compressor (SRC-411-12V) Refinery turbine lubricating oil (SRC-814-15V; explosion prooQ

Turbine engine oil for the natural gas carrier (SRC-8112-70V) Geothermal plant turbine oil (SRC-8110-162V/-816-22V) Paper machine lubricating hydraulic oil (SRC-816-22V)

Lubricating oil tor tt,eauto parts manufacturing process (SRC-814-15V) Lubricating oil for the 75 kw screw compressor (SRC-813-C) Lubricating oil for the 150 kw screw compressor (SRC-814-C)

4
Specifications for SRC Ser_ie_s__
Main Specifications for Filtration Devices (SRC-V Series)
Model SRC-411-12V SRC-811-SV SRC-812-6V SRC-813-10V
Filtration flow rate (VG46) 180L/Hr 300L/Hr 600L/Hr 700L/Hr
Filtration pressure 0.35MPa 0.35MPa 0.35MPa 0.35MPa
Moisture removal rate (Max.) 2L 4L BL 12L
Number of elements attached GE-21 (2 pcs)/GE-41 (1 pc) GE-21 (4 pcs)/GE-41 (2 pc) GE-21 (8 pcs)/GE-41 (4 pc) GE-21 (1 2 pcs)/GE-41 (6 pc)
Pre-filter Y-type, 60 meshes Y-type, 60 meshes Y-type, 60 meshes Y-type, 60 meshes
Pump relief valve Pump relief valve Pump relief valve Pump relief valve
Motor protection breaker Motor protection breaker Motor protection breaker Motor protection breaker
Pressure sensor Pressure sensor
Saf ety device

Mounted motor 75w 0.2Kw 0.25Kw 0.25Kw

Power supply Silg!e-phase 100 Voc ~ 200 V Slngle-phase 100 Vor three-phase 200 V Single-phase 100 Voc thsee-ph2se 200 V Single-phase 100 Voc thr~ 200 V
Operation time meter Operation time meter
Time counter Operation time meter Operation time meter
Operation time integrator Operation time integrator
Pressure gauge IN side IN side IN side and the suction side IN side and the suction side
Connection diameter (IN/OUT/DRAIN) PT1/4,PT1/4, no drain PT3/8.PT3/8.PT3/8 PT3/8.PT3/8.PT3/8 PT3/8.PT3/8.PT3/8
Outside dimension (mm) W300 x L265 x H423 W270 x L435 x H768 W600 x L305 x H801 waoo x L3os x Hao1
Weight 16 kg 31 kg 55 kg 70 kg
Working viscosity range Within 150 mm2/S Within 150 mm2/S Within 220 mm2/ S Within 220 mm2/S
Target liquid oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oil/synthetic oil
Tank capacity Hydlaufic oil 5001Mbric3ting <i 300 l H)llraulio al 100l 1Mlsica~;g <i 600 L Hydrauli: ()] 2COO Wiricalirg oi 1200 L H)'dralk oil 3rol lJlwricating oi 1600 l
Installation Stationary Stationary Stationary Stationary

Main Specifications for Filtration Devices SRC-V Series

(corresponding to screw compressors, scroll compressors, tooth compressors, etc)
Model SRC-811-C SRC-812-C SRC-813-C
Filtration flew rate (Ohtialpressure: 0.15 11Pa) 200L/Hr 400L/Hr 600L/Hr 800L/Hr
Filtration pressure Oepmlg oo the main 1Ji1 {Max. 0.9 II.Pa) Oepencii)g oo lhe main unit (Max. 0,9 MPa) Oejiending on !hemain11\l(Max. 0.9 MPa) ~ oo !he main~ (Max. 0.9 MPa)

Moisture removal rate (Max.) 4L SL 12L 16L

Number of elements attached GE-21 (4 pcs) GE-21 {8 pcs) GE-21 (12 pcs) GE-21 (16 pcs)
Pre-filter Y-type, 60 meshes Y-type, 60 meshes Y·type, 60 meshes Y-type, 60 meshes
Applicable compressor Output: 37kw or less Output: 55kw or less Output: 75•90kw or less Output: 11 0-160kw or less
Mounted motor None None None None
Power supply Not required Not required Not required Not required
Replenish 8 L when Replenish 16 L when Replenish 24 L when Replenish 32 L when
Lubricating oil supply quantity
replacing the element replacing the element replacing the element replacing the element
Pressure gauge IN and OUT sides IN and OUT sides IN and OUT sides IN and OUT sides
Connection diameter (IN/OUT/ DRAIN) PT3/8, PT3/8, PT3/8 PT3/8, PT3/8, PT3/8 PT3/8, PT3/8, PT3/8 PT3/8, PT3/8, PT3/8
Outside dimension (mm) W255 x L350 x H725 W565xl310xH725 W565xl31 OXH725 W460xL725xHTT0
Weight 15 kg 30kg 40 kg 105 kg
Working viscosity range W~hin 68 mm2/S Within 68 mm2/S Within 68 mm2/S Within 68 mm2/S
Target liquid oil Mineral oiVsynthetic lubricating oil Mineral oiVsynthetic lubricating oil Mineral oiVsynlhetic lubricating oil Mineral oiVsynthetic lubricating oil
Installation Stationary Stationary Stationary Stationary

SRC-411-12V SRC-811-SV SRC-812-SV SRC-814-15V SRC-816-22V

5
 •To enhance or Improve the product, the specifications are subject 10 change without notice.
• The followings are the standard models; if you need a high-capacity model or a special model
(explosion-proof, outdoor. transportable, etc.), please consult us.
•Since we also offer the filtration devices for the diesel engines "SAC-VG Series·. please contact us.
•These specifications are for Japan only. If you need specifications for overseas, please contact us.

SRC-814-1 SV SRC-816-22V SRC-8110-162V SRC-8112-70V SRC-8118-223V SRC-81 24-224V

900L/Hr 1,800L/Hr 3,000L/Hr 3,600L/Hr 5,400L/Hr 7,200L/Hr
0.35MPa 0.35MPa 0.35MPa 0.35MPa 0.35MPa
0.35MPa
16L 24L 40L 48L 72L 96L
GE-21 (16 pcs)IGE-41 (8 pc) GE-21 (24 pcs)/GE-41 (12 pc) GE-21 (40 pcs)IGE-41 (20 pc) GE-21 (48 pcs)IGE-41 (24 pc) GE-21 (72 pcs)/GE-41 (36 pc) GE-21 (96pcs)IGE-41 (48pc)
Y-type. 60 meshes Y-type, 60 meshes Y-type, 60 meshes Y-type, 60 meshes Y-type, 60 meshes Y-type, 60 meshes
Pump relief valve Pump relief valve Pump relief valve Pump relief valve Pump relief valve Pump relief valve
Motor protection breaker Motor protection breaker Motor protection breaker Motor protection breaker Motor protection breaker Motor protection breaker
Pressure sensor Pressure sensor Pressure sensor Pressure sensor Pressure sensor Pressure sensor
Overtoad current sensor Phase adjusting circuit Phase adjusting circuit Phase adjusting circuit Phase adjusting circuit Phase adjusting circuit
Emergency buzzer Overload protection circuit Overload protection circuit Over1oad protection circuit Overload protection circuit Overload protection circuit
Emergency buzzer Emergency buzzer Emergency buzzer Emergency buzzer Emergency buzzer
0.4Kw 0.75Kw 0.75Kw x 2 motors 2.2Kw 0.75Kw x 3 motors 0. 75Kw x 4 motors
~ 100 Vor lhree-iilase 200 V Slrge-p/1ase 100 Vor lhree-phase 200 V three-phase 200 V three-phase 200 V three-phase 200 V three-phase 200 V
Operation time meter Operation time meter Operation time meter Operation time meter Operation time meter Operation time meter
Operation time integrator Operation time integrator Operation time integrator Operation time integrator Operation time integrator Operation time integrator
IN side and the suction side IN, OUT and the suction sides IN, OUT and the suction sides IN, OUT and the suction sides IN, OUT and the suction sides IN, OUT and the suction sides
PT112.PT3/8.PT3/8 PT3/4.PT3/4.PT3/4 PT3/4.PT3/4.PT3/4 PT1.PT1 .PT1 PT1 .PT1 .PT1 PT1 .PT1 .PT1
W440 x L700 x H789 W530 x L888 x H1070 W530 x L1238 x H1070 W1050 x L1038 x H1170 W530x L888 x H1070(3) W530 x L888 x H1070(4)
110 kg 125 kg 160kg 250kg 375kg 500 kg
Within 220 mm2/S Within 260 mm2/S Within 260 mm2/S Within 260 mm2/S Within 260 mm2/S Within 260 mm2/S
Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil Mineral oiVsynthetic oil
Hydraulic oi 4000 ~ oi! 2400 L ~ ol 0000!Nmtngol 3&,IO L ttydralic oi IOOJO w«.aing ol 600ll tljdrati; oil 120'.Xl ~ oi 7rol l Hyaralk (j 1600:)~ ij 1100)l Hydratil (112400) IAM::alilg ij1500)l
Stationary Stationary Stationary Stationary Stationary Stationary

•SRC-V Series correspond to reciprocating oil-free turbo compressors.

°'
•To enllance improve the product, the specifications are subject to cllange without notice.
• The lollotM;sare ~ s:udard rrodels; i )QJ r..ed ahigh<apaalymooel or aSl)edal fflOdEj, pleaseCOOStJl!us.

-
1
.__..,;;.
SR ...;.C
....-8
..._
15-C
;;._;;___.,~S
....R
_C_-8
__1__6-
_C.........., ''Miracle Boy'' has been highly received
1,000L/Hr 1,200L/Hr
by our worldwide customers (in the US,

aI
~ O i l illem311 unit(Max. 0.9 Mi'a) ~ O i l lhemailuM {Max. 0.9MPa)
20L
GE-21 (20 pcs)
24L
GE-21 (24 pcs)
Korea, Thailand, Malaysia, etc.)
Y-type, 60 meshes Y-type, 60 meshes
Output: 170-210kw or fess Output: 220-250kw or less
◄Auto parts factory in the us
None None
Not required Not required
Replenish 40 L when
replacing the element
Replenish 48 L when
replacing the element
~ ·
A/'.r/tMn1tlon
IN and OUT sides IN and OUT sides
PT3/4.PT3/4.PT3/4 PT3/4.PT3/4.PT3/4
W460xL725xHno W460xL725xHno
115 kg 125 kg
Within 68 mm2/S Within 68 mm2/S
Mineral oiVsynthetic lubricating oil Mineral oiVsynthelic lubricating oif
Stationary Stationary

"Miracle Boyt' is widely applied both at home and abroad!

•Hydraulic equipment, injection molding machines, extruding machines,
granulators, kneading machines, rubber/tire vulcanizers
•Rolling machines, forging machines, die-casting machines, automatic welding
machines, forging/hydraulic press machines
• Machine tools, metal processing facilities, wire processing/wiredrawing machines,
diesel engines (generators/small boats)
• Private turbine generators, power plant equipment
•Boats and ships (turbines, steering gears, winches, hatches)
•Paper-making machines (pulpers, pulping vessels, presses, dryers, coaters,
calendars, winders), fiber manufacturing machines
• Chemical plant equipment, farm machines, port cargo handling machines,
construction machinery
SRC-811-C • Food processing machines, packaging machinery, printing machines (offset
printing, web presses, gravure printing)

6
 High-Performance Industrial MI•
Oil Filtration Device

Specifications for MB Filter Element •These specifications are for Japan only. If you need specifications for overseas, please contact us.

• • •
Model

GE-21-SHG GE-21-N GE-21-NR GE-41-DC

High-precision oily tluld filtration Medium-precision oily fluid filtration Heavily contaminated ofly flukl filtration High-precision oily fluid filtration
Standard type for hydraulic oil For heavily contaminated hydraulic For degreaser and cutting/grinding fiuid Olide removal and decoloraoon petformance ~
and lubricating oil oil, lubricating oil, vacuum pump oil reqLiring high precision more exceHent than !hose of Ille ~andaro r,;,es.
For hydraulic/lubrication circuits and press lubricating oil For vacuum pump oil, press lubricating Fol ilering and ~ low·lisctJsily oi sucll
Application For private power generator oil
oil and wash oil with frequent
requiring high precision such as inooporatioo of foreign matters as hydr21i:oa and ~ oi
servo valves and automotive engine oil For private power generator oil and AppbllOOfort.efields-.mdlreq-.jrelhe
For reciprocating oil-free turbo For heavynight oil and rolling mill aU1omotive engine oil lighes1 level oonlrol standaro su::h as test
compressor oil and refrigerant oil lubricant to finish nonferrous metal For IOw•viscosity quenciling oil ~
Pulp fiber resin (Filter media) Pulp fiber resin (Filter media) Pulp fiber resin (Filter media) Pulp fiber resin (Filter media)
PP (Case/pipe) PP (Case/pipe) PP (Case/pipe) Special adsorbent
Main material
NBR (Seated packing) NBR (Sealed packing) NBR (Sealed packing) (pigment/oxide removal)
NBR (Sealed packing)
Moisture removal rate (Max.) 1L 1L 1L 1L
Center of filtrationaccuracy distribution 3 µm 30µm 50-100 µm 1 µm
Recyclability Unre,cyciable (lncineraliOndisposal possible) Unrecyclable (Incineration disposal possible) Unrecydable Oncineration disposal possible) Depending on the conditions (Consult us.)
Outer dimension (mm) ¢ 145 x H1 1s ¢ 145 X H115 9 145XH115 ¢ 145 X H240
Weight (One unit/DRY) 550g 550g 550g 1Kg
Date of delivery Within 2business daysafteryourorder Within 2business days after your order Wrthin 7 business days after yOUI oofe1 Within 14 business days after your order

Model
• - •
Please visit our website
for the latest data,

'
,
the applications
GE-21-W4 GE-21-W1 GE-41-MR1 and the reference cases.
High-precisloo waler-soluble fluid filtration Heavllycootam_inated walel-sdublelluidfiltralion High-precision oily fluid filtration
For water-glycol fluid used for For water-glycol fluid and To remove moisture and slight oxide

Application
die-casting machines, etc.
For fluid requiring
water-soluble fluid used for
die-casting machines. etc.
trom refrigeration compressor oil and
high-precision hydraulic oil. etc. www.roka.co.jp
transparency such as teak For insulation oil of iran.sformers and
test fluid tap changers
For oily fluid not requiring For EHC oil, etc. used in
moisture removal thermaVnudear power plants You may request )
Waterproof nonwoven fabric Waterproof nonwoven fabric Pulp fiber resin (Filter media) reference
(Filter material) (Filter material) Special adsorbent materials by fax .
Main material (Moisture/oxide removal) (
PP (Case/pipe) PP (Case/pipe) PP (Case/pipe) FAX.0545-51-1401
NBR (Sealed packing) NBR (Sealed packing) NBR (Sealed packing)
Moisture removal rate (Max.) None None 1 L + Dissolving moisture 0.4 L
Center of filtration ~ uracy dislribution 5 µm 100µm , µm
Recyclability Unracyclable Qncineration disposal possible) Unrecydable (Incineration disposal possi!)le) Deperdlg on the tOO<i'tioos (Consult us.)
Outer dimension (mm) ¢ 145 x H115 ¢ 145XH115 ¢ 145 X H240
Weight (One unit/DRY) 550g 380g 1Kg
Date of delivery Within 14businessdaysaJteryourorder Wrthin 2business days after your order Within 21 business days aheryourorder

e Read the instruction manual before using "Miracle Boy".

&CAUTION • Do not install 'Miracle Boy' at locations subjected to water, vapor and dust; fire, malfunction or electric shock may occur.

(I 8 *jJl~I-t*it~i±
*U·I~
'r 417-0061 ~~ !.lit : ±m~;:i2364
TEL.0545-55-0055 FAX.0545- 51 - 1401
E-mail [email protected]
URL http://www.roka.co.jp

■ F01 imp10Vet00nl the prod~ shown in lhls catalog may be subjeci 10 cllange withou1 notice.
■Any part of this catalog shall not be reproduced in any form.