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CD Welding Proc

This welding procedure specification provides details for stud welding of stainless steel studs to stainless steel plates using a capacitor discharge welding process. Key details include: - Welding 1/4" and 5/16" diameter stainless steel studs to stainless steel plates - Using a Midwest Fasteners CD100 power supply and CD-2p weld gun - Voltage ranges of 118-125V for 1/4" studs and 115-130V for 5/16" studs - The power supply "Tap" shall be in the Low position for both stud sizes

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54 views

CD Welding Proc

This welding procedure specification provides details for stud welding of stainless steel studs to stainless steel plates using a capacitor discharge welding process. Key details include: - Welding 1/4" and 5/16" diameter stainless steel studs to stainless steel plates - Using a Midwest Fasteners CD100 power supply and CD-2p weld gun - Voltage ranges of 118-125V for 1/4" studs and 115-130V for 5/16" studs - The power supply "Tap" shall be in the Low position for both stud sizes

Uploaded by

Anonymous yCpjZF1rF
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Welding Procedure Specification http://eia-zirkw-p-ws1.lanl.gov/welding/RptWPS.aspx?

ORG=N&ID=104

ELDING ROCEDURE
PECIFICATION

WPS: 9000CD100-8 REV. NO.: 1 DATE: 11/14/2011 **APPLICABILITY**


WELDING PROCESS: STUD- CODE: ASME IX and AWS D1.6 OTHER: Mast. Spec. 11 5311.10 & 12
SUPPORTING PQR: 9000CD100-8-.25 9000cd100-8-.3125

JOINT: This WPS shall be used in conjunction with the General Welding Standards (GWS) and Welding Fabrication Procedure (WFP)
sections and criteria for joint details, repairs, NDE, inspection, etc.
Weld Joint Type: Stud Class: Capacitor Discharge Stud
See GWS 1-06 and WFP's for joint details. Preparation: Grind or wire brush
Root Opening: N/A Backing: N/A
Backgrind Root: N/A Backing Mat.: N/A
Bkgrd Method: N/A GTAW Flux: N/A Backing Retainer: N/A

FILLER METALS: Class: SS 3xx-Stud and SS 3xx-Stud


A No: 8 SFA Class: N/A and N/A F No: N/A and N/A Size: 1/4 5/16
Insert: No Insert Type: N/A Weld Metal Thickness Ranges:
Flux: Type: N/A Size: N/A AWS Root Pass:
Filler Material Note: Male and Female Studs AWS Balance: 0 thru 0
ASME Root Pass:
ASME Balance: 0 thru 0

BASE MATERIAL:
P No: 8 Gr No.: N/A to P No.: 8 Gr No.: N/A
Spec.: SS- 3xx-x Stud Grade: All to Spec.: A-240 SS- Plate sheet & strip Grade: All
Qualified Pipe Dia. Range: >= AWS: ASME:
Qualified Thickness Range: AWS: 0.0625 thru 0.75 ASME: 0.04 thru 0.75

QUALIFIED POSITIONS: AWS: 1S, 2S, 4S ASME: 1S, 2S, 4S Vert. Prog.: N/A

Preheat Min. Temp.: 50 GAS: Shielding: N/A or N/A


Interpass Max. Temp.: 150 °F Gas Composition: N/A / N/A / N/A % //%
Preheat Maintenance: 100 °F Gas Flow Rate cfh: 0 to 0
PWHT: Time @ °F Temp.: N/A Backing Gas/Comp: N/A N/A %
Temperature Range: N/A °F to N/A °F Backing Gas Flow cfh: 0 to 0
Trailing Gas/Comp: N/A N/A %

WELDING CHARACTERISTICS:
Current: DCEN and N/A Tungsten Type: N/A Transfer Mode: Cap. Discharge
Ranges: Amps: Tungsten Dia.: N/A Pulsing Cycle: 0 to 0
Volts: 118 Background Current: 0
Fuel Gas: N/A Flame: N/A Braze Temp °F: N/A to N/A

WELDING TECHNIQUE: For fabrication specific requirements such as fitup, cleaning, grinding, PWHT and inspection criteria, refer to
Volume 2, Welding Fabrication Procedures.
Technique: N/A Cleaning Method: Grind/wire brush/file

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Welding Procedure Specification http://eia-zirkw-p-ws1.lanl.gov/welding/RptWPS.aspx?ORG=N&ID=104

Single or Multi Pass: N/A Stringer or Weave Bead (S/W): N/A Oscillation: N/A
GMAW Gun Angle: Forehand or Backhand for GMAW: N/A
No Pass > 1/2": N/A GMAW/FCAW Tube to Work Distance (in): N/A
Maximum K/J Heat Input: Travel Speed: Gas Cup Size: N/A

PROCEDURE QUALIFIED FOR:


Charpy "V" Notch: N/A Nil-Ductile Transition Temperature: N/A Dynamic Tear: N/A

Comments: This procedure is for Midwest Fasteners CD100 power supply and CD-2p weld gun equipped with a changeable spring for welding
1/4" or 5/16" studs. The power supply "Tap" shall be in the Low position.
There are three (3) adjustments for this equipment. For 1/4" use 1. Spring selection, use black. 2. "Tap" selection use LOW. and
Voltage is per above.
For 5/16" studs the three adjustments are 1. Spring selection, use silver. 2. "Tap" selection use LOW. and Voltage is per above.

Weld Manual Nozzle


Layer Process Filler Metals Size Amp Range Volt Range Travel/ipm Angle Other
1 STUD- SS 3xx-Stud 1/4 118 to 125
2 SS 3xx-Stud 5/16 115 to 130
3 SS 3xx-Stud
4 SS 3xx-Stud
REM. * Weld layers are representative only - actual number pf passes and layer sequence may vary.
ML-1/2 projects or jobs must determine if the supporting documentation for this WPS complies with quality requirements of the project/job.

Use of LANL Welding Procedures and Welder Qualifications for non-LANL work shall be at the sole risk and responsibility of the Subcontractor, and
the Subcontractor shall indemnify and save LANL and the Government harmless from any and all claims, demands, actions or causes of action, and
for any expense or loss by the reason of Subcontractor's and their employees posession and use of LANL procedures and qualifications.

APPROVAL: Signatures on file at ES-DE DATE:

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