Boll Filters

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BOLLFILTER Automatic Type 6.

64

The Compact Design Multichamber Filter


TA S K A N D A P P L I CAT I O N S
Uninterrupted Filtration without
Pressure Loss
When it comes to guaranteeing long-term trouble-free op-
eration of internal combustion engines or processing
plants, consistent operating conditions are an important
factor in both cases. By protecting moving parts against
wear and tear you maximize their service life. At the same
time it is also important to keep wastage of operational
fluids to an absolute minimum. Two aspects that play a key
role here are the cleanliness of the liquid fuels, lubricants,
alkalines or coolants used and maintenance of a constant
operating pressure. Automatic high performance filters
are used in industry today to guarantee both these factors.
Key requirements that such filters have to meet are:
• Adequate filtering capacity
• Guarantee of purity for the filtrate
• Guaranteed integrity of system pressure
• Unsupervised 24/7 operation
• Minimum waste maximum efficiency
• Minimal maintenance and low running costs

The BOLLFILTER
Automatic Type 6.64
can be used for a wide
range of purposes,
e.g. for filtering diesel
engine lubricants,

... for filtering caustic


soda in bottle washing
machines

... for filtering fuels or

... for filtering coolants in


tooling machines
THE CONCEPT T H E S O LU T I O N THE SUPPLEMENT
Several filters in one Backflushing in tandem with filtration Filtration of the backflushing liquid

The BOLLFILTER Automatic Type 6.64 is conceived to fill all filter chambers are sub- In filtration mode the fluid to be filtered enters the lower tor mechanism to the next contaminated chamber and An optional backflushing liquid recovery unit is available as a
these criteria to the full. The key to solving the task is in the jected to the filtering inlet connection 1 of the filter housing, then flows into the isolates it from flow simultaneously opening the freshly pre-fitted flanged-on option. The supplementary unit con-
concept, the filter is designed to enable simultaneous filter- and backflushing pro- individual filter chambers 2 from the open under­side of the clean, at pressure chamber waiting in reserve. The back- sists of a depth type cartridge filter, a backflushing
ing and backflushing independently of one another and with- cess one after the oth- chamber before passing from the outside of the suspended flush process is fast and efficient, the pneumatic drive unit liquid sump and differential pressure indicator/switch.
out interrupting operation. The compact filter body houses er in sequence. As a cylindrical filter elements 3 through to the inside. All con- activates the backflush discharge 10 and air release 11 The size of the sump varies in accordance with the quantity
a number of individual filter chambers. Each chamber is fit- result, filters never taminants larger than the specified filtration level are re- valves, this releases a blast of compressed air from the air of fluid discharged from a particular size of filter.
ted with its own filter element assembly providing a large reach critical contami- moved from the liquid and retained on the external surface reservoir 12 into the isolated filter chamber via the selec- After being backflushed, the fluid in the sump is forced through
filtration surface area and high free cross-sections nation levels. of the elements. The cleaned liquid 4 emerges from the clean tor mechanism. The backflush air drives a small volume of the cartridge filter by means of compressed air. The con-
giving a very low clean pressure drop. Due to their robust Backflushing can be side 5 of the filter through the upper outlet connection 6. clean liquid through the filter element in reverse direction taminants are filtered out by the cartridge and
construction the filter elements will withstand high operat- actuated in accord- One filter chamber is always isolated from this process, held and blasts the entrained contaminants from the surface of fully removed for the system by disposing of the maintenance-
ing differential pressure and the individual filter chambers ance with differential in reserve and sealed by the central selector mechanism 7. the filter elements and out of the filter chamber via the friendly filter cartridges. A differential pressure indicator in-
with different filter elements work together as an integrat- pressure and/or time. After being backflushed the chamber, now with clean ele- backflush discharge valve. dicates when the filter cartridge needs replacing.
ed unit providing consistent quality and security. The con- The cleaning (back­flush­ ment is returned to system pressure and waits to be inte- Once this process has been completed the air and The recovery and return of the cleaned fluid to the fluid cir-
cept of the multi-chamber filter resulted in a cyclic mode of ing) process is extremely grated into the operating system again. discharge valves close once again. The empty chamber is cuit prevents production of large quantities of backflush
operation during the filtration process - one chamber con- fast, thorough and When the differential pressure between the dirty and refilled with fluid via a borehole on the clean side 13 of the discharge or sludge and removes the need to install a sludge BOLLFILTER Automatic Type
6.64.07 DN 400 with flushing liq-
taining a dirt loaded filter is isolated from the process and places less pressure on the clean sides of the filter increases due to the amount of dirt selector mechanism and automatically ventilated. Now this tank. uid treatment unit.
backflushed whilst simultaneously a filter chamber with fabric used for the mesh by utilizing compressed air. System particles that have collected on the filter elements, the chamber takes on the role of reserve chamber waiting to be
clean elements (earlier backflushed and held in standby) pressure remains almost constant throughout and the unit differential pressure indicator 8 relays a signal to the con- switched into the filtering process again. Control and Monitoring
takes over the task of the isolated chamber. The individual only requires a minimal amount of cleaning fluid. trol unit, which in turn automatically actuates the back- The fully automatic filter complies with, amongst other
flushing process. An electric gear motor 9 turns the selec- things, the regulations of the following Marine Standards
Authorities (ABS, BV, CCS, KR, DNV-GL, KR, RMRS, NKK,
and RINA) for unsupervised operation onboard ship.
9 As standard, the backflushing filter is provided with the
THE SERIES Electronic Control Box Type 2300 which comprises the fol-
The right size for all needs 8
lowing features and functions:
• Membrane keypad with three keys
13 • 2-line display
Nominal specifications and technical data 4 • Impact-resistant display cover • CPU board with non-volatile EPROM
Series BOLLFILTER Automatic Type 6.64 5 6 • Display of backflushing operation, and program memory
number of backflushes and error messages • I.O. board in the control box
12
• Adjustable over current release • Main switch with interlocking system

1 T H E D E TA I L S
7
3 11
Data and facts at a glance
Inlet/outlet DN 100 DN 125 DN 150 DN 200 DN 250 DN 350 DN 400 BOLL Automatic Filter TYPE 6.64 Multichamber automatic filter with compressed-air backflushing

Pressure stage PN 16 PN 16 PN 16 PN 16 PN 16 PN 16 PN 10 Range of application Lubricating oil, diesel oil, heavy fuel oil, coolants, emulsions, industrial wash liquids

Total 4 6 8 4 6 8 10 2 Differential pressure resistance Up to operating pressure


Number of
chambers Operating temperature Up to 150 °C
In operation 3 5 7 3 5 7 9
Housing material Nodular cast iron / Nickel liningon request
Total no. of filter candles 32 48 64 124 186 248 310
Grade of filtration Up to 10 µm abs.
Filtration area in use in cm 2 8832 14720 20608 34224 57040 79856 102672
Filter candle type/ mesh type Cylindrical screw-in candles or star pleated candles with woven mesh or fibre felt
Weight, empty (kg) 298 391 464 784 1035 1400 1763 10
Cleaning method Sequential reverse-flow backflushing, assisted by compressed air
Internal volume (liter) 44 64 113 192 318 500 664 Filtration Backflushing Backflushing control Differential pressure-dependent or time-dependent
THE BENEFITS
A persuasive tick list

A whole host of new innovative developments enable the


BOLLFILTER Automatic Type 6.64 to deliver superior per-
formance, reliability and economy. Key among these is:
1 Space savings due to the one-piece cast housing
2 More durable thanks to the reduced number of assem-
blies, moving parts and piping
3 Perfect synchronization of the backflushing process due
to component integration
4 Easy access to the filter elements thanks to the quick-
release covers
5 Less upkeep due to the use of virtually maintenance-free
ball valves for the backflushing system.

Gear Motor
Central Vent

4 Cover
Junction Differential
Box Pressure
Indicator

Filter Element

Air
Supply 1 Housing

3 Valve Actuator
3
2 Air Reservoir
with Air Valve 5

5 Backflush
Discharge Valve 5

Bottom Fastening
S E RV I C E N E T WO R K
Maximum customer orientation for maximum satisfaction

BOLL & KIRCH continues to prove its strengths as a manu- ideal logistical basis for providing perfect customer support.
facturer and supplier of filters long after the product has Naturally, users of the BOLLFILTER Automatic Type 6.64
been delivered. As a leading international supplier of marine also benefit from the advantages this worldwide network
and industrial filters for filtering fuels, lubricants, coolants provides – swift delivery, faster availability of technical sup-
and water with a global network of sales and service centers port and a trouble-free supply of replacement parts.
in five continents, BOLL & KIRCH has at its fingertips the

Contact

BOLL & KIRCH Filterbau GmbH


Siemensstraße 10 – 14
50170 Kerpen

Telefon: +49 2273 562 0


E-Mail: [email protected]
www.bollfilter.com
11/2019

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