RT SVX25G en PDF

Installation, Operation,
and Maintenance
Packaged Rooftop Air Conditioners

Voyager™ –Electric/Electric
12½ – 25 Tons, 60/50Hz
Model Number: TS*150–300

TH*150-300
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-
conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment
by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and
on the tags, stickers, and labels that are attached to the equipment.
January 2014 RT-SVX25G-EN

Warnings, Cautions and Notices
Warnings, Cautions and Notices. Note that warnings,
cautions and notices appear at appropriate intervals WARNING
throughout this manual. Warnings are provide to alert
installing contractors to potential hazards that could result Personal Protective Equipment (PPE)
in personal injury or death. Cautions are designed to alert Required!
personnel to hazardous situations that could result in Installing/servicing this unit could result in exposure to
personal injury, while notices indicate a situation that may electrical, mechanical and chemical hazards.
result in equipment or property-damage-only accidents.
Your personal safety and the proper operation of this • Before installing/servicing this unit, technicians
machine depend upon the strict observance of these MUST put on all Personal Protective Equipment (PPE)
precautions. recommended for the work being undertaken.
ALWAYS refer to appropriate MSDS sheets and OSHA
guidelines for proper PPE.
ATTENTION: Warnings, Cautions and Notices appear at • When working with or around hazardous chemicals,
appropriate sections throughout this literature. Read ALWAYS refer to the appropriate MSDS sheets and
these carefully: OSHA guidelines for information on allowable
personal exposure levels, proper respiratory
Indicates a potentially hazardous protection and handling recommendations.
WARNING situation which, if not avoided, could
• If there is a risk of arc or flash, technicians MUST put
result in death or serious injury.
on all Personal Protective Equipment (PPE) in
Indicates a potentially hazardous
CAUTIONs situation which, if not avoided, could accordance with NFPA 70E or other country-specific
result in minor or moderate injury. It requirements for arc flash protection, PRIOR to
could also be used to alert against servicing the unit.
unsafe practices. Failure to follow instructions could result in death or
Indicates a situation that could result in serious injury.
NOTICE: equipment or property-damage only
Important WARNING
Environmental Concerns!
Proper Field Wiring and Grounding
Scientific research has shown that certain man-made Required!
chemicals can affect the earth’s naturally occurring
stratospheric ozone layer when released to the All field wiring MUST be performed by qualified
personnel. Improperly installed and grounded field
atmosphere. In particular, several of the identified
wiring poses FIRE and ELECTROCUTION hazards. To
chemicals that may affect the ozone layer are refrigerants avoid these hazards, you MUST follow requirements for
that contain Chlorine, Fluorine and Carbon (CFCs) and field wiring installation and grounding as described in
those containing Hydrogen, Chlorine, Fluorine and NEC and your local/state electrical codes. Failure to
Carbon (HCFCs). Not all refrigerants containing these follow code could result in death or serious injury.
compounds have the same potential impact to the
environment. Trane advocates the responsible handling of
all refrigerants-including industry replacements for CFCs NOTICE:
such as HCFCs and HFCs.
Water Damage!
Responsible Refrigerant Practices! Non-factory penetrations through the base of this unit
are not allowed. Any penetration in the base of the unit
Trane believes that responsible refrigerant practices are
may affect the water tight integrity of the unit and lead
important to the environment, our customers, and the air to water leaks into the conditioned space. Failure to
conditioning industry. All technicians who handle follow instructions could result in equipment and
refrigerants must be certified. The Federal Clean Air Act property damage.
(Section 608) sets forth the requirements for handling,
reclaiming, recovering and recycling of certain
refrigerants and the equipment that is used in these
service procedures. In addition, some states or
municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.
© 2014 Trane All rights reserved RT-SVX25G-EN

Warnings, Cautions and Notices
Overview of Manual
Note: One copy of this document ships inside the control
panel of each unit and is customer property. It must
be retained by the unit’s maintenance personnel.
This booklet describes proper installation, operation, and
maintenance procedures for air cooled systems.
By carefully reviewing the information within this manual
and following the instructions, the risk of improper
operation and/or component damage will be minimized.
It is important that periodic maintenance be performed to
help assure trouble free operation. A maintenance
schedule is provided at the end of this manual.
Should equipment failure occur, contact a qualified
service organization with qualified, experienced HVAC
technicians to properly diagnose and repair this
equipment.
Revision Summary
RT-SVX25G-EN (17 January 2014)
• Updated General Information and Model Number
Description sections.
• Deleted Warranty section.
RT-SVX25G-EN 3
Table of Contents
Model Number Description . . . . . . . . . . . . . . . 5 ReliaTel Control . . . . . . . . . . . . . . . . . . . . . . .43
General Information . . . . . . . . . . . . . . . . . . . . . 7 System Status Checkout Procedure . . . . . .43
Unit Description . . . . . . . . . . . . . . . . . . . . . . . 7 Resetting Cooling and Heating Lockouts . .44
System Input Devices & Functions . . . . . . . 7 Zone Temperature Sensor (ZTS) Service Indi-
cator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Zone Temperature Sensor (ZTS) Test . . . .45
Unit Inspection . . . . . . . . . . . . . . . . . . . . . . . 11
Programmable & Digital Zone Sensor Test 46
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unit Clearances . . . . . . . . . . . . . . . . . . . . . . 11 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . .48
Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 12
Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . 19
General Unit Requirements . . . . . . . . . . . . 19
Main Unit Power . . . . . . . . . . . . . . . . . . . . . 21
Smoke Detector . . . . . . . . . . . . . . . . . . . . . . 23
Space Temperature Averaging . . . . . . . . . 26
Factory-Mounted Unit Options . . . . . . . . . . . 30
Circuit Breaker (FIYUCB) & Unit Disconnect
(FIYUDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Powered and Unpowered Convenience . . 31
Return Air Smoke Detector . . . . . . . . . . . . . 32
Pre Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Test Modes . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Verifying Proper Air Flow (Units with Belt
Drive Indoor Fan) . . . . . . . . . . . . . . . . . . . . . 35
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Economizer Start-Up . . . . . . . . . . . . . . . . . . 36
Compressor Start-Up . . . . . . . . . . . . . . . . . 36
Dehumidification Option . . . . . . . . . . . . . . . 37
Heating Start-Up . . . . . . . . . . . . . . . . . . . . . 37
Variable Air Volume Applications (Multi-zone,
Traditional VAV) . . . . . . . . . . . . . . . . . . . . . . 37
Final System Set Up . . . . . . . . . . . . . . . . . . 39
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fan Belt Adjustment—Belt Drive Units . . 40
Monthly Maintenance . . . . . . . . . . . . . . . . . 41
Final Process . . . . . . . . . . . . . . . . . . . . . . . . . 42
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 43
4 RT-SVX25G-EN
Descriptions
Model Number Description
T S D 1 5 0 F 3 R 0 A A
1 2 3 4 5 6 7 8 9 10 11 12
All products are identified by a Digit 11 — Minor Design 4 = CompleteCoat™Condenser Coil

multiple character model number that Sequence 5 = CompleteCoat™Condenser Coil
precisely identifies a particular type of with Hail Guard
Digit 12, 13 — Service Sequence
unit. An explanation of the Digit 18 — Through The Base
00 = None
alphanumeric identification code is 01 = 18mm Microchannel Condenser
Provisions
provided. Its use will enable the Coil 0 = No Through The Base Provisions
owner/operator, installing A = Through The Base Electric12
Note: ‘01’ only available on select
contractors, and service engineers to models. Digit 19 — Disconnect Switch/
define the operation, specific Digit 14 — Fresh Air Selection Circuit Breaker11
components, and other options for 0 = No Fresh Air 0 = No Disconnect/circuit break
any specific unit. D = Econ Dry Bulb w/ Barometric 1 = Unit Mounted Non-Fused
Relief1 Disconnect Switch
When ordering replacement parts or F = Econ Reference Enthaply w/ 2 = Unit Mounted Circuit Breaker
requesting service, be sure to refer to Barometric Relief1 Digit 20 — Convenience Outlet
the specific model number and serial H = Econ Comparative Enthaply w/ Option
number printed on the unit Barometric Relief1
0 = Without Convenience Outlet
nameplate. Digit 15 — Supply Fan/Drive A = Unpowered Convenience Outlet5
Digit 1 — Unit Type Type/Motor B = Powered Convenience Outlet5
T = Packaged Cooling, Electric Heat 0 = Standard Motor Digit 21 — Communications
1 = Oversized Motor6 Options
Digit 2 — Efficiency 3 = High Efficiency Motor6
6 = Single Zone Variable Air Volume 0 = Without Communications Options
S = Standard Efficiency
Standard Motor 3 = Novar 2024 Controls Interface18
H = High Efficiency
7 = Multi-Speed Standard Motor 4 = Novar 3051 Controls Interface18
Digit 3 — Airflow Configuration 8 = Single Zone Variable Air Volume 5 = Novar 3051 Communications
D = Downflow Oversized Motor Interface with Demand Control
H = Horizontal 9 = Multi-Speed Oversized Motor Ventilation18
A = Single Zone Variable Air Volume 6 = Building Automation Control
Digit 4, 5, 6 — Nominal Gross Network Communications
Standard Motor w/ Shaft
Cooling Capacity (MBh) Grounding Ring Interface
150 = 12½ Tons, 60Hz B = Multi-Speed Standard Motor w/ Digit 22 — Refrigeration System
155 = 15 Tons, 50Hz Shaft Grounding Ring
180 = 15 Tons, 60Hz
Option
C = Single Zone Variable Air Volume
175 = 17½ Tons, 50Hz Oversized Motor w/ Shaft 0 = Standard refrigeration system
210 = 17½ Tons, 60Hz Grounding Ring A = Thermal Expansion Valve (TXV)14
200 = 20 Tons, 50Hz D = Multi-Speed Oversized Motor w/ B = Dehumidification (Hot Gas
240 = 20 Tons, 60Hz Shaft Grounding Ring Reheat)4,14
250 = 25 Tons, 50Hz E = VAV Supply Air Temperature Digit 23 — Refrigeration Controls
300 = 25 Tons, 60Hz Control - Standard Motor
0 = Without Refrigeration Controls
F = VAV Supply Air Temperature
Digit 7 — Major Design 1 = Frostat9, 20
Control - Oversized Motor
Sequence G = VAV Supply Air Temperature Digit 24 — Smoke Detector2,10
F = Microchannel Type Condenser Control - Standard Motor w/ Shaft 0 = Without Smoke Detector
Coils Grounding Ring A = Return Air Smoke Detector
Digit 8 — Voltage Selection H = VAV Supply Air Temperature B = Supply Air Smoke Detector
Control - Oversized Motor w/ C = Return/Supply Air Smoke
3 = 208-230/60/3 Shaft Grounding Ring
4 = 460/60/3 Detector
W = 575/60/3 Digit 16 — Hinged Service D = Plenum Smoke Detector21
K = 380/60/3 Access / Filters Digit 25 — System Monitoring
D = 380-415/50/3 0 = Standard Panels/Standard Filters Controls
Digit 9 — Unit Controls A = Hinged Access/Standard Filters 0 = No Monitoring Controls
B = Standard Panels/MERV 8 Filters6 1 = Clogged Filter Switch9
R = Reliatel
C = Hinged Access/MERV 8 Filters6 2 = Fan Failure Switch9
Digit 10 — Heating Capacity D = Standard Panels/MERV 13 Filters6 3 = Discharge Air Sensing9
0 = No Heat E = Hinged Access/MERV 13 Filters6 4 = Clogged Filter Switch and Fan
G = 18 kW Electric Heat Digit 17 — Condenser Coil Failure switch9
K = 27 kW Electric Heat 5 = Clogged Filter Switch and
N = 36 kW Electric Heat
Protection Discharge Air Sensing9
P = 54 kW Electric Heat 0 = Standard Coil
R = 72 kW Electric Heat 1 = Standard Coil With Hail Guard
RT-SVX25G-EN 5
Model Number Description
6 = Fan Failure Switch and Discharge Model Number Notes 13. This option consists of the Novar
Air Sensing9 return air sensor (Novar #WTS-10)
7 = Clogged Filter Switch, Fan Failure 1. Some field set up required. that is wired and shipped in the
Switch and Discharge Air
Sensing9 2. Requires ReliaTel Options Module. return air section of the unit. The
8 = NOVAR Return Air Sensor (Novar sensor ships with approximately
3. Requires Economizer.
2024)13,18 15’ of extra wire for dropping
9 = NOVAR Zone Temp Sensor 4. All 22nd digit model numbers for down the return air duct
(Novar 3051)18 reheat coil (B) require additional
A = Condensate Drain Pan Overflow (downflow only).
Switch factory installed options: Frostat,
14. Available on high efficiency,
B = Clogged Filter Switch and and 2” pleated filters.
downflow units only.
Condensate Drain Pan Overflow
5. Must be ordered with Through-
Switch9 15. All Factory Installed Options are
C = Fan Failure Switch and the-Base Electrical option or
Built-to-Order. Check order
Condensate Drain Pan Overflow Horizontal-Side Access and either
Switch9 services for estimated production
Unit Mounted Disconnect or
D = Discharge Air Sensing and cycle.
Circuit Breaker.
Condensate Drain Pan Overflow
16. The Novar control option includes
Switch9 6. Available factory installed on
E = Clogged Filter Switch, Fan Failure the following factory installed and
downflow AND horizontal units.
Switch and Condensate Drain Pan wired devices: Novar ETM-2024 or
Verify with ordering system.
Overflow Switch9 Novar 3051 rooftop controller, fan
F = Clogged Filter Switch, Discharge 7. Cannot be fused. proving switch, clogged filter or
Air Sensing Tube and Condensate
Drain Pan Overflow Switch9 8. Must be factory installed when unit shutdown switch, Cool 1,
G = Fan Failure Switch, Discharge Air using Through-the-Base Options. Cool 2, Heat switch and discharge
Sensing Tube and Condensate air sensor (Novar 2024 is
Drain Pan Overflow Switch9 9. ReliaTel Options Module is
downflow only).
H = Clogged Filter Switch, Fan Failure required when ordering the
Switch, Discharge Air Sensing following accessories: Clogged Note: Option cannot be ordered in
and Condensate Drain Pan conjunction with a factory
Filter Switch, Fan Fail Switch, installed smoke detector.
Overflow Switch9
Condensate Overflow Switch,
Digit 26 - System Monitoring 17. For use with multi-speed and
Discharge Air Sensing Kit, Frostat,
Controls SZVAV units only.
Ventilation Override, Smoke
0 = No Monitoring Controls Detector, Dehumidification and 18. Novar is not available with SZ VAV
A = Demand Control Ventilation products.
Modulating Gas Heat Furnace.
(CO2)19
Digit 27 - Unit Hardware 10. Option cannot be ordered in 19. Demand Control Ventilation
Enhancements conjunction with field installed Option includes wiring only. The
economizer on downflow units. C02 sensor is a field-installed only
0 = No Enhancements
1 = Stainless Steel Drain Pan Must be factory installed. The option.
Digit 28 - Short Circuit Current return air smoke detector may not 20. Frostat is standard on VAV units.
Rating fit up or work properly on the
Voyager units when used in 21. Supply and/or return smoke
0 = Standard SCCR detector may not be used with the
A = 65kA SCCR Option22, 23 conjunction with 3rd party
accessories (such as bolt on heat plenum smoke detector.
Digit 31 - Advanced Unit
wheels, economizers, and power 22. Only available where MOP is
Controls
exhaust). Do not order the return above 60A.
0 = Standard Unit Controls
1 = Human Interface air smoke detectors when using 23. 575 VAC option is 25kA.
this type of accessory.
11. Unit mounted disconnect and
Note: Most Factory Installed Options circuit breakers are mutually
available for Downflow Air
Discharge units only. Please verify exclusive of each other.
with ordering system for 12. Through-the-base electrical
availability.
option or Horizontal-Side Access
must be ordered with either unit
mounted disconnect or circuit
breaker. When adding heat, you
must order Electric Heat.
6 RT-SVX25G-EN
General Information
Unit Description RLCI—ReliaTel™ LonTalk Communication
Interface (Optional)
Before shipment, each unit is leak tested, dehydrated,
charged with refrigerant and compressor oil, and run This module is used when the application calls for an ICS™
tested for proper control operation. building management type control system that is LonTalk.
It allows the control and monitoring of the system through
For major design sequence F units, the condenser coils are an ICS panel. The module can be ordered from the factory
microchannel type aluminum coils. or ordered as a kit to be field installed. Follow the
Direct-drive, vertical discharge condenser fans are installation instruction that ships with each kit when field
provided with built-in thermal overload protection. installation is necessary.
The ReliaTel™ Control Module is a microelectronic control
RBCI—ReliaTel BACnet™ Communications
system that is referred to as “Refrigeration Module”
(RTRM). The acronym RTRM is used extensively Interface (Optional)
throughout this document when referring to the control This module is used when the application calls for an open
system network. BACnet protocol. It allows the control and monitoring of
This module through Proportional/Integral control the system through an ICS panel. The module can be
algorithms perform specific unit functions that governs ordered from the factory or as a kit to be field installed.
unit operation in response to; zone temperature, supply air Follow the installation instructions that ships with each kit
temperature, and/or humidity conditions depending on when field installation is necessary.
the application.
RTOM—ReliaTel™ Options Module
The stages of capacity control for these units are achieved
(Optional)
by starting the Economizer Control Actuator (ECA).
The RTRM is mounted in the control panel and is factory The RTOM monitors the supply fan proving, clogged filter,
wired to the respective internal components. The RTRM supply air temperature, exhaust fan setpoint, supply air
receives and interprets information from other unit tempering, Frostat™ and smoke detector. Refer to system
modules, sensors, remote panels, and customer binary input devices and functions for operation.
contacts to satisfy the applicable request for cooling.
RTAM—ReliaTel™ Air Handler Module
Economizer Control Actuator ReliaTel™ (Standard with Traditional VAV)
Control RTAM receives information from the supply duct static
The ECA monitors the mixed air temperature, return air pressure transducer. Attached to the module are the
temperature, minimum position setpoint (local or supply air heating potentiometer, supply air cooling
remote), power exhaust setpoint, CO2 setpoint, CO2, and setpoint potentiometer, supply pressure setpoint
ambient dry bulb/ enthalpy sensor or comparative potentiometer, static pressure deadband potentiometer,
humidity (return air humidity against ambient humidity) morning warm-up setpoint potentiometer, reset setpoint
sensors, if selected, to control dampers to an accuracy of potentiometer, and 5 DIP switches.
±5 percent of stroke. The actuator is spring returned to the
closed position any time that power is lost to the unit. It is System Input Devices &
capable of delivering up to 25 in·lb of torque and is
powered by 24 Vac.
Functions
The RTRM must have a zone sensor or thermostat input in
RTCI—ReliaTel™ Trane Communication
order to operate the unit. The flexibility of having several
Interface (Optional) mode capabilities depends upon the type of zone sensor or
This module is used when the application calls for an ICS™ thermostat selected to interface with the RTRM.
building management type control system. It allows the The descriptions of the following basic Input Devices used
control and monitoring of the system through an ICS within the RTRM network are to acquaint the operator with
panel. The module can be ordered from the factory or their function as they interface with the various modules.
ordered as a kit to be field installed. Follow the installation
Refer to the unit’s electrical schematic for the specific
instruction that ships with each kit when field installation
module connections. The following controls are available
is necessary.
from the factory for field installation.
Supply Fan Failure Input (Optional)

The Fan Failure Switch (FFS) can be connected to sense
indoor fan operation. If air flow through the unit is not
RT-SVX25G-EN 7
General Information
proven by the differential pressure switch connected to the If four consecutive open conditions occur during the first
RTOM (factory set point 0.07“ w.c.) within 40 seconds three minutes of operation, the compressor for that circuit
nominally, the RTRM will shut off all mechanical will be locked out, a diagnostic communicated to the
operations, lock the system out, send a diagnostic to ICS, remote panel (if installed), and a manual reset will be
and the SERVICE output will flash. The system will remain required to restart the compressor.
locked out until a reset is initiated either manually or
through ICS. Phase Monitor
The Phase Monitor is a three-phase line monitor module
Drain Pan Condensate Overflow Switch that protects against phase loss, phase reversal and phase
(Optional) unbalance. It is intended to protect compressors from
This input incorporates the Condensate Overflow Switch reverse rotation. It has an operating input voltage range of
(COF) mounted on the drain pan and the ReliaTel Options 190–600 Vac, and LED indicators for ON and FAULT. There
Module (RTOM). When the condensate level reaches the are no field adjustments and the module will automatically
trip point for 6 continuous seconds, the RTOM will shut reset from a fault condition.
down all unit function until the overflow condition has
cleared. The unit will return to normal operation after 6 Low Pressure Control ReliaTel Control
continuous seconds with the COF in a non-tripped When the LPC is opened for 1 continuous second, the
condition. If the condensate level causes the unit to compressor for that circuit is turned off immediately. The
shutdown more than 2 times in a 3 day period, the unit will compressor will not be allowed to restart for a minimum
be locked-out of operation. A manual reset of the of 3 minutes.
diagnostic system through the Zone Sensor or Building
If four consecutive open conditions occur during the first
Automation System (BAS) will be required. Cycling unit
three minutes of operation, the compressor will be locked
power will also clear the fault."
out, a diagnostic communicated to ICS™ if applicable, and
Clogged Filter Switch (Optional) a manual reset will be required to restart the compressor.
The unit mounted clogged filter switch monitors the Discharge Line Thermostat ReliaTel
pressure differential across the return air filters. It is Control
mounted in the filter section and is connected to the
RTOM. A diagnostic SERVICE signal is sent to the remote The high pressure controls and discharge line thermostats
panel if the pressure differential across the filters is at least are wired in series between the compressor outputs on the
0.5” w.c. RTRM and the compressor contactor coils. If the high
pressure control switch or discharge line thermostat open,
The contacts will automatically open when the pressure the RTRM senses a lack of current while calling for cooling
differential across the filters decreases to approximately and locks the compressor out. This is an auto reset lockout.
0.4” w.c. If the circuit is open three consecutive times when the
The clogged filter output is energized when the supply fan contactor coil should be on, the RTRM sets a manual
is operating and the clogged filter switch has been closed lockout for that compressor.
for at least 2 minutes. The system will continue to operate
regardless of the status of the filter switch. Power Exhaust Control (Optional)
Please note that on units equipped with factory installed The power exhaust fan is started whenever the position of
MERV 13 filters, a clogged filter switch with different the economizer dampers meets or exceed the power
pressure settings will be installed. This switch will close exhaust setpoint when the indoor fan is on.
when the differential pressure is approximately 0.8” w.c. The setpoint panel is located in the return air section and
and open when the differential falls to 0.7” w.c. is factory set at 25 percent.
Compressor Disable (CPR1/2) Lead/Lag Control (Dual Circuit Only)
This input incorporates the low pressure control (LPC) of Lead/Lag is a selectable input located on the RTRM. The
each refrigeration circuit and can be activated by opening RTRM is configured from the factory with the Lead/Lag
a field supplied contact installed on the LTB. control disabled. To activate the Lead/Lag function, simply
If this circuit is open before the compressor is started, the cut the wire connected to J3-8 at the RTRM. When it is
compressor will not be allowed to operate. Anytime this activated, each time the designated lead compressor is
circuit is opened for 1 continuous second during shut off due to the load being satisfied, the lead
compressor operation, the compressor for that circuit is compressor or refrigeration circuit switches. When the
immediately turned “Off”. The compressor will not be RTRM is powered up, i.e. after a power failure, the control
allowed to restart for a minimum of 3 minutes should the will default to the number one circuit compressor.
contacts close.
8 RT-SVX25G-EN
General Information
Evaporator Frost Control Trane Integrated Comfort™ building management

system.
This input incorporates the Frostat™ control (FOS)
mounted in the indoor coil and can be activated by closing Remote Zone Sensor (BAYSENS074*)
a field supplied contact installed in parallel with the FOS.
This electronic sensor features single setpoint capability
If this circuit is closed before the compressor is started, the and timed override with override cancellation. It is used
compressor will not be allowed to operate. Anytime this with a Trane Integrated Comfort™ building management
circuit is closed for 1 continuous second during system.
compressor operation, the compressor for that circuit is
immediately turned “Off”. The compressor will not be Remote Zone Sensor (BAYSENS016*)
allowed to restart for a minimum of 3 minutes should the
FOS open. This bullet type temperature sensor can be used for
outside air (ambient) sensing, return air temperature
sensing, supply air temperature sensing, and remote
Sensors temperature sensing (uncovered). Wiring procedures vary
according to the particular application and equipment
Note: Zone sensor required for units configured for
involved. Refer to the unit’s wiring diagrams for proper
Single Zone VAV indoor fan system control to
connections.
enable Single Zone VAV functionality.
Zone Sensor Module (ZSM) Remote Zone Sensor (BAYSENS075*)

(BAYSENS106*) This electronic sensor can be used with BAYSENS119*
Remote Panels. When this sensor is wired to a
This electronic sensor features three system switch BAYSENS119* Remote Panel, wiring must be 18 AWG
settings (Heat, Cool, and Off) and two fan settings (On and Shielded Twisted Pair (Belden 8760 or equivalent). Refer to
Auto). It is a manual changeover control with single the specific Remote Panel for wiring details.
setpoint. (Cooling Setpoint Only.)
Wireless Zone Sensor (BAYSENS050)
Zone Sensor Module (ZSM)
(BAYSENS108*) This electronic sensor features five system settings (Auto,
Off, Cool, Heat, and Emergency Heat) and with On and
This electronic sensor features four system switch settings Auto fan settings. It is a manual or auto changeover control
(Heat, Cool, Auto, and Off) and two fan settings (On and with dual setpoint capability. Other features include a
Auto). It is a manual or auto changeover control with dual timed override function, lockable system settings, and
setpoint capability. It can be used with a remote zone Fahrenheit or Celsius temperature display. Included with
temperature sensor BAYSENS075*. the wireless zone sensor will be a receiver that is to be
mounted inside the unit, a mounting bracket, and a wire
Zone Sensor (BAYSENS110*) harness.
This electronic sensor features four system switch settings
(Heat, Cool, Auto, and Off) and two fan settings (On and High Temperature Sensor (BAYFRST003*)
Auto) with four system status LEDs. It is a manual or auto This sensor connects to the RTRM Emergency Stop Input
changeover control with dual setpoint capability. It can be on the LTB and provides high limit “shutdown” of the unit.
used with a remote zone temperature sensor The sensor is used to detect high temperatures due to fire
BAYSENS075*. in the air conditioning or ventilation ducts. The sensor is
designed to mount directly to the sheet metal duct. Each kit
Programmable Zone Sensor contains two sensors. The return air duct sensor
(BAYSENS119*) (X1310004001) is set to open at 135°F.
Programmable Night Setback: Auto or manual changeover The supply air duct sensor (X1310004002) is set to open at
with seven-day programming. Keyboard selection of Heat, 240°F. The control can be reset after the temperature has
Cool, Fan, Auto, or On. All programmable sensors have been lowered approximately 25°F below the cutout
System On, Heat, Cool, Service LED/indicators as setpoint.
standard. Night Setback Sensors have one (1) Occupied,
one (1) Un-occupied, and one (1) Override program per Thermostat (BAYSTAT150)
day. This thermostat is a multi-stage 3 heat/2 cool, auto-
changeover digital display thermostat. It is a
Remote Zone Sensor (BAYSENS073*)
programmable thermostat, and a 7-day programmable
This electronic sensor features remote zone sensing and stat with night setback shall be available. In addition, it is
timed override with override cancellation. It is used with a wall mounted.
RT-SVX25G-EN 9
General Information
Thermostat (BAYSTAT151) Failure to follow these instructions will prevent the smoke
detector from performing its design function.
This thermostat is a single-stage 1 heat/1 cool, auto-
changeover digital display thermostat. It is a non- Unit Model Minimum Allowable Airflow with
programmable, wall-mounted thermostat. Number Return Air Smoke Detector
THD180 5300 cfm
Thermostat (BAYSTAT155)
This thermostat is a multi-stage 3 heat/2 cool, auto Wall Mounted Relative Humidity Sensor
changeover digital display thermostat. It is a non- (BAYSENS036*)
programmable, wall-mounted thermostat, and it can be
used for Economizer Operation. Field installed, wall mounted humidity sensor is used to
control activation of the hot gas reheat dehumidification
Smoke Detector Sensor (Optional) option.
This sensor is only applicable on units equipped with a Humidity set points can be selected for relative humidity
RTOM. It provides high limit “shutdown” of the unit and levels between 40 percent and 60 percent by adjusting the
requires a manual reset. The sensor is used to detect DEHUMID setting on the ReliaTel Options Module; see
smoke due to fire in the air conditioning or ventilation “RTOM—ReliaTel™ Options Module (Optional),” p. 7.
ducts.
Duct Mounted Relative Humidity Sensor
Notes: (BAYSENS037*)
• The supply and return air smoke detectors are
designed to shut off the unit if smoke is sensed in the Field installed, duct mounted humidity sensor is used to
supply air stream or return air stream. This function is control activation of the hot gas reheat dehumidification
performed by sampling the airflow entering the unit at option.
the return air opening. Follow the instructions Humidity set points can be selected for relative humidity
provided below to assure that the airflow through the levels between 40 percent and 60 percent by adjusting the
unit is sufficient for adequate sampling. Failure to DEHUMID setting on the ReliaTel Options Module; see
follow these instructions will prevent the smoke “RTOM—ReliaTel™ Options Module (Optional),” p. 7.
detectors from performing it's design function.
• Airflow through the unit is affected by the amount of
Human Interface - 5 Inch Color
dirt and debris accumulated on the indoor coil and Touchscreen (Optional)
filters. To insure that airflow through the unit is The 5 inch Color Touchscreen Human Interface provides an
adequate for proper sampling by the return air smoke intuitive user interface to the rooftop unit that speeds up
detector, complete adherence to the maintenance unit commissioning, shortens unit troubleshooting times,
procedures, including recommended intervals and enhances preventative maintenance measures. The
between filter changes, and coil cleaning is required. human interface includes several features including:
• Periodic checks and maintenance procedures must be • Data trending capabilities by means of time series
performed on the smoke detector to insure that it will graphs
function properly. For detailed instructions concerning
these checks and procedures, refer to the appropriate • Historical alarm messages
section(s) of the smoke detector Installation and • Real-time sensor measurements
Maintenance Instructions provided with the literature
• On board system setpoints
package for this unit.
• USB port that enables the downloading of component
In order for the supply air smoke detector or return air
runtime information as well as trended historical
smoke detector to properly sense smoke in the supply air
sensor data
stream or return air stream, the air velocity entering the
smoke detector unit must be between 500 and 4000 feet • Customized reports
per minute.
Equipment covered in this manual will develop an airflow
velocity that falls within these limits over the entire airflow
range specified in the evaporator fan performance tables.
There are certain models, however, if operated at low
airflow, will not develop an airflow velocity that falls within
the required 500 to 4000 feet per minute range. For these
models, the design airflow shall be greater than or equal
to the minimum cfm specified in the table provided below.
10 RT-SVX25G-EN
General Information
Unit Inspection First Aid Measures

• Eye Contact - Flush eyes with water to remove dust. If
As soon as the unit arrives at the job site:
symptoms persist, seek medical attention.
• Verify that the nameplate data matches the data on the
• Skin Contact - Wash affected areas gently with soap
sales order and bill of lading (including electrical data).
and warm water after handling.
• Verify that the power supply complies with the unit
nameplate specifications.
Storage
• Visually inspect the exterior of the unit, including the
roof, for signs of shipping damage. Take precautions to prevent condensate from forming
inside the unit’s electrical compartments and motors if:
• Visually inspect the internal components for shipping
damage as soon as possible after delivery and before • The unit is stored before it is installed; or,
it is stored. Do not walk on the sheet metal base pans. • The unit is set on the roof curb, and temporary heat is
• If concealed damage is discovered, notify the carrier’s provided in the building. Isolate all side panel service
terminal of damage immediately by phone and by entrances and base pan openings (e.g., conduit holes,
mail. Concealed damage must be reported within 15 S/A and R/ A openings, and flue openings) from the
days. ambient air until the unit is ready for start-up.
– Request an immediate joint inspection of the Note: Do not use the unit’s heater for temporary heat
damage by the carrier and the consignee. without first completing the start-up procedure
detailed under “Start Up,” p. 36.
– Do not remove damaged material from the
receiving location. The manufacturer will not assume any responsibility for
equipment damage resulting from condensate
– Take photos of the damage, if possible. The owner
accumulation on the unit’s electrical and/or mechanical
must provide reasonable evidence that the damage
components.
did not occur after delivery.
• Notify the appropriate sales representative before
installing or repairing a damaged unit.
Unit Clearances
Figure 1, p. 12 illustrates the minimum operating and
Precautionary Measures service clearances for either a single or multiple unit
installation. These clearances are the minimum distances
WARNING necessary to assure adequate serviceability, cataloged
unit capacity, and peak operating efficiency.
Fiberglass Wool! Providing less than the recommended clearances may
Product contains fiberglass wool. Disturbing the result in condenser coil starvation, “short-circuiting” of
insulation in this product during installation, exhaust and economizer airflows, or recirculation of hot
maintenance or repair will expose you to airborne
condenser air.
particles of glass wool fibers and ceramic fibers known
to the state of California to cause cancer through
inhalation. You MUST wear all necessary Personal
Protective Equipment (PPE) including gloves, eye
protection, a NIOSH approved dust/mist respirator, long
sleeves and pants when working with products
containing fiberglass wool. Exposition to glass wool
fibers without all necessary PPE equipment could result
in cancer, respiratory, skin or eye irritation, which could
result in death or serious injury.
• Avoid breathing fiberglass dust.

• Use a NIOSH approved dust/mist respirator.
• Avoid contact with the skin or eyes. Wear long-sleeved,
loose-fitting clothing, gloves, and eye protection.
• Wash clothes separately from other clothing: rinse
washer thoroughly.
• Operations such as sawing, blowing, tear-out, and
spraying may generate fiber concentrations requiring
additional respiratory protection. Use the appropriate
NIOSH approved respiration in these situations.
RT-SVX25G-EN 11
Unit Dimensions
Figure 1. Typical installation clearance for single and multiple unit applications
5' 8"
5' 0"
12 RT-SVX25G-EN
Unit Dimensions
Figure 2. Unit dimensional data for 12½ tons standard efficiency units
Note: 51 mm(2“) Electrical Connection: Single Point Power When Heat Installed
Figure 3. Unit dimensional data for 12½ tons standard efficiency units
RT-SVX25G-EN 13
Unit Dimensions
Figure 4. Horizontal duct dimensional data 12½ tons standard efficiency units
Figure 5. Unit dimensional data 15–25 tons standard efficiency units
1372 mm
(54”)
25 mm
(1”)
173 mm
(6 13/16”)
DOWNFLOW CONDENSATE
DRAIN CONN 25 mm (1”) NPT
679 mm
(26 3/4”)
151 mm
1643 mm (5 15/16”)
(64 11/16”)
830 mm
(SEE NOTE) (32 11/16”)
3091 mm 227 mm
(121 11/16”) (8 15/16”)
22 mm (7/8”) DIA. HOLE
2138 mm (UNIT CONTROL WIRE)
(84 3/16”)
68 mm
(2 11/16”)
51 mm (2”) DIA. HOLE

(UNIT POWER WIRE)
14 RT-SVX25G-EN
Unit Dimensions
Figure 6. Unit dimensional data 12½ ton high efficiency units
1372 mm
(54”)
25 mm
(1”)
DOWNFLOW CONDENSATE
679 mm
(26 3/4”)
152 mm
1643 mm (6”)
(64 11/16”)
GAS CONNECTION (SEE NOTE 1)
843 mm
(33 3/16”)
3091 mm 227 mm
(121 11/16”) (8 15/16”) 22 mm (7/8”) DIA. HOLE
(UNIT CONTROL WIRE)
2138 mm
(84 3/16”)
68 mm
(2 11/16”)

(UNIT POWER WIRE)
Figure 7. Unit dimensional data 15–25 tons high efficiency units
1629 mm
(64 1/8”)
25 mm
(1”)
DOWNFLOW CONDENSATE
679 mm
152 mm
(26 3/4”)
(6”)
1643 mm
(64 11/16”)
GAS CONNECTION (SEE NOTE 1) 843 mm
3091 mm (33 3/16”)
227 mm
(121 11/16”)
(8 15/16”) 22 mm (7/8”) DIA. HOLE
(UNIT CONTROL WIRE)
2138 mm
(84 3/16”)
68 mm
(2 11/16”)

(UNIT POWER WIRE)
RT-SVX25G-EN 15
Unit Dimensions
Figure 8. Unit dimensional data 15–25 tons standard efficiency units, 12½–25 tons high efficiency units
Figure 9. Horizontal duct dimensional data 15–25 tons standard efficiency units, 12½–25 tons high efficiency units
16 RT-SVX25G-EN
Unit Weights
Table 1. Typical unit weights and point loading data (lb) Table 2. Typical unit weights and point loading data
(kg)
Net Corner Weights (lb)
Weights Net Corner Weights (kg)
(25mm/ Weights
Unit Models 18mm)(a) A B C D (25mm/
475/ 368/ 263/ 308/ Unit Models 18mm)(a) A B C D
TS*150F 1413/1409
473 368 261 308 216/ 167/ 120/ 140/
TS*150F 643/641
TH*150F 1981 630 517 378 454 215 167 119 140
TH*150F Reheat unit 2000 636 522 382 458 TH*150F 901 286 235 171 206
590/ 498/ 358/ 376/ TH*150F Reheat unit 909 288 237 173 208
TS*155F 1822/1844
597 498 358 391 265/ 226/ 162/ 163/
TS*155F 816/826
618/ 493/ 336/ 378/ 268 226 162 170
TS*180F(b) 1822/1818
618 493 334 378 281/ 224/ 153/ 172/
TS*180F(b) 828/826
TH*180F 1984 631 518 379 454 281 224 152 172
591/ 510/ 372/ 388/ TH*180F Reheat unit 910 289 237 173 208
TS*175F 1863/1887
598 510 374 403 265/ 231/ 168/ 169/
TS*175F 834/845
591/ 510/ 372/ 388/ 268 231 169 176
TS*210F(b) 1863/1887
598 510 374 403 269/ 232/ 169/ 176/
TS*210F(b) 847/845
TH*210F 2051 652 536 392 470 268 231 169 176
TS*200F 1925 614 514 375 422 TH*210F Reheat unit 938 296 245 180 215
TS*240F 1925 614 514 375 422 TS*200F 859 274 233 169 182
TH*240F 2053 653 536 392 470 TS*240F 875 279 234 171 192
TS*250F 1878 595 510 372 402 TH*240F Reheat unit 941 299 245 180 215
TS*300F 1878 595 510 372 402 TS*250F 837 266 231 168 173
TH*300F 2027 640 532 390 465 TS*300F 854 271 232 169 183
(a) 25mm/18mm condenser coil TH*300F 921 290 241 177 211
(b) 18mm condenser coil not used on TSD180F, TSD180F*(A,F), TSD210F, (a) 25mm/18mm condenser coil
TSD210F*(A,F). (b) 18mm condenser coil not used on TSD180F, TSD180F*(A,F), TSD210F,
TSD210F*(A,F).
Figure 10. Corner weights
RT-SVX25G-EN 17
Unit Weights
Rigging Figure 11. Rigging and center of gravity data
WARNING
Heavy Objects!
Ensure that all the lifting equipment used is properly
rated for the weight of the unit being lifted. Each of the
cables (chains or slings), hooks, and shackles used to
lift the unit must be capable of supporting the entire
weight of the unit. Lifting cables (chains or slings) may
not be of the same length. Adjust as necessary for even
unit lift. Other lifting arrangements could cause
equipment or property damage. Failure to follow
instructions above or properly lift unit could result in
unit dropping and possibly crushing operator/
technician which could result in death or serious injury.
WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches to verify proper
center of gravity lift point. To avoid dropping of unit,
reposition lifting point if unit is not level. Failure to
properly lift unit could result in unit dropping and
possibly crushing operator/technician which could
result in death or serious injury and possible equipment
or property-only damage.
Refer to Figure 11, p. 18 and Table 1, p. 17 and Table 2,

p. 17 for typical unit operating weights rigging before
proceeding.
1. Remove the shipping crate from around the unit. Do
not remove the crating from the top of the unit.
2. Rig the unit as shown in Figure 11, p. 18. Attach
adequate strength lifting slings to all four lifting
brackets in the unit base rail. Do not use cables, chains,
or slings except as shown.
3. Install a lifting bar, as shown in Figure 11, p. 18, to
protect the unit and to facilitate a uniform lift. The
minimum distance between the lifting hook and the
top of the unit should be 7 feet.
4. Test-lift the unit to ensure it is properly rigged and
balanced, make any necessary rigging adjustments.
5. Lift the unit and position it into place.
6. Downflow units; align the base rail of the unit with the
curb rail while lowering the unit onto the curb. Make
sure that the gasket on the curb is not damaged while
positioning the unit.
18 RT-SVX25G-EN
Installation
Foundation All outdoor ductwork between the unit and the structure
should be weather proofed after installation is completed.
Note: For sound consideration, cut only the holes in the
WARNING roof deck for the ductwork penetrations. Do not cut
out the entire roof deck within the curb perimeter.
Risk of Roof Collapsing!
If a Curb Accessory Kit is not used:
Confirm with a structural engineer that the roof
structure is strong enough to support the combined a. The ductwork can be attached directly to the
weight of the roofcurb and the unit. Refer to “Unit factory-provided flanges around the unit’s supply
Weights,” p. 17 for typical unit and curb weights. Failure and return air openings. Be sure to use flexible duct
to ensure proper structural roof support could cause the connections at the unit.
roof to collapse, which could result in death or serious
injury and property damage. b. For “built-up” curbs supplied by others, gaskets
must be installed around the curb perimeter flange
and the supply and return air opening flanges.
NOTICE:
Water Damage! General Unit Requirements
Non-factory penetrations through the base of this unit
are not allowed. Any penetration in the base of the unit
may affect the water tight integrity of the unit and lead WARNING
to water leaks into the conditioned space. Failure to Proper Field Wiring and Grounding
follow instructions could result in equipment and
property damage. Required!
All field wiring MUST be performed by qualified
Horizontal Units personnel. Improperly installed and grounded field
Notes: avoid these hazards, you MUST follow requirements for
• For units with optional Condensate Overflow Switch field wiring installation and grounding as described in
NEC and your local/state electrical codes. Failure to
(COF), the switch will not work properly if unit is not
follow code could result in death or serious injury.
level or slightly sloped toward switch.
• To assure proper condensate flow during operation the The checklist listed below is a summary of the steps
unit and the curb must be level. required to successfully install a commercial unit. This
If the unit is installed at ground level, elevate it above the checklist is intended to acquaint the installing personnel
snow line. Provide concrete footings at each support with what is required in the installation process. It does not
location with a “full perimeter” support structure or a slab replace the detailed instructions called out in the
foundation for support. Refer to Table 1, p. 17 and Table 2, applicable sections of this manual.
p. 17 for the unit’s operating and point loading weights • Check the unit for shipping damage and material
when constructing a footing foundation. shortage; file a freight claim and notify appropriate
If anchoring is required, anchor the unit to the slab using sales representative.
hold down bolts or isolators. Isolators should be installed • Verify correct model, options and voltage from
to minimize the transmission of vibrations into the nameplate.
building.
• Verify that the installation location of the unit will
For rooftop applications, if anchoring is required, anchor provide the required clearance for proper operation.
the unit to the roof with hold-down bolts or isolators.
• Assemble and install the roof curb (if applicable). Refer
Check with a roofing contractor for proper waterproofing to the latest edition of the curb installers guide that
procedures. ships with each curb kit.
Ductwork • Fabricate and install ductwork; secure ductwork to

curb.
Elbows with turning vanes or splitters are recommended
• Rigging the unit.
to minimize air noise due to turbulence and to reduce static
pressure. • Set the unit onto the curb; check for levelness.
When attaching the ductwork to the unit, provide a water- • Ensure unit-to-curb seal is tight and without buckles or
tight flexible connector at the unit to prevent operating cracks.
sounds from transmitting through the ductwork. • Install and connect a condensate drain line to the
evaporator drain connection.
RT-SVX25G-EN 19
Installation
Factory Installed Economizer Figure 12. Condensate trap installation

• Ensure the economizer has been pulled out into the
operating position. Refer to the economizer installers
guide for proper position and setup.
• Install all access panels.
Main Electrical Power Requirements

• Verify that the power supply complies with the unit
nameplate specifications.
• Inspect all control panel components; tighten any
loose connections.
• Connect properly sized and protected power supply
wiring to a field-supplied/ installed disconnect switch
and to the main power terminal block (HTB1) in the unit
control panel.
• Install proper grounding wires to an earth ground.
Note: All field-installed wiring must comply with NEC
and applicable local codes.
Filter Installation
Each unit ships with 2-inch filters installed. The quantity of
Electric Heat Requirements filters is determined by unit size. Access to the filters is
• Verify that the power supply complies with the electric obtained by removing the indoor fan access panel. If
heater specifications on the unit and heater nameplate. included, pull on filter removal tool to remove filters.
• Inspect the heater junction box and control panel; Refer to the unit Service Facts (shipped with each unit) for
tighten any loose connections. filter requirements.
• Check electric heat circuits for continuity. Note: Do not operate the unit without filters.
• Low Voltage Wiring (AC and DC) Requirements Field Installed Power Wiring
• Install the zone thermostat, with or without switching An overall dimensional layout for the standard field
subbase. installed wiring entrance into the unit is illustrated in “Unit
• Connect properly sized control wiring to the proper Dimensions,” p. 12. To insure that the unit’s supply power
termination points between the zone thermostat and wiring is properly sized and installed, follow the guidelines
the unit control panel. outlined below.
Note: All field installed wiring must conform to NEC
Condensate Drain Configuration guidelines as well as state and Local codes.
An evaporator condensate drain connection is provided Verify that the power supply available is compatible with
on each unit. Refer to “Unit Dimensions,” p. 12 for the the unit’s nameplate ratings. The available supply power
appropriate drain location. must be within 10 percent of the rated voltage stamped on
A condensate trap must be installed at the unit due to the the nameplate. Use only copper conductors to connect the
drain connection being on the “negative pressure” side of power supply to the unit.
the fan. Install the P-Trap using the guidelines in Figure 12.
A condensate drain line must be connected to the P-Trap. NOTICE:
Pitch the drain lines at least ½-inch for every 10 feet of Use Copper Conductors Only!
horizontal run to assure proper condensate flow. Do not Unit terminals are not designed to accept other types of
allow the horizontal run to sag causing a possible double- conductors. Failure to use copper conductors could
trap condition which could result in condensate backup result in equipment damage.
due to “air lock”.
Note: If the unit is not equipped with an optional factory
installed nonfused disconnect switch or circuit
breaker, a field supplied disconnect switch must be
installed at or near the unit in accordance with the
National Electrical Code (NEC latest edition).
20 RT-SVX25G-EN
Installation
Main Unit Power Figure 13. Through the base electrical option
WARNING
Required!
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
Standard Wiring
The electrical service must be protected from over current
and short circuit conditions in accordance with NEC
requirements.
Protection devices must be sized according to the
electrical data on the nameplate.
• If the unit is not equipped with an optional factory
installed nonfused disconnect switch or circuit breaker,
a field supplied disconnect switch must be installed at
or near the unit in accordance with the National Field Installed Control Wiring
Electrical Code (NEC latest edition).
An overall layout of the various control options available
• Location of the applicable electrical service entrance is
with the required number of conductors for each control
illustrated in “Unit Dimensions,” p. 12. Complete the
device is illustrated in Figure 20, p. 25.
unit’s power wiring connections onto either; the main
terminal block HTB1 inside the unit control panel, the Note: All field wiring must conform to NEC guidelines as
factory mounted nonfused disconnect switch (UCD) or well as state and local codes.
circuit breaker (UCB), or the electric heat terminal
block. Refer to the customer connection diagram that Control Power Transformer
shipped with the unit for specific termination points. The 24-volt control power transformers are to be used only
• Provide proper grounding for the unit in accordance with the accessories called out in this manual.
with local and national codes. Transformers rated greater than 50 Vac are equipped with
internal circuit breakers. If a circuit breaker trips, turn “Off”
Optional TBUE Wiring (Through the Base all power to the unit before attempting to reset it.
Electrical Option) The transformer is located in the control panel. The circuit
• Location of the applicable electrical service is breaker is located on the left side of the transformer and
illustrated below. Refer to the customer connection can be reset by pressing in on the black reset button.
diagram that is shipped with the unit for specific
termination points. The termination points, depending
Controls using 24 Vac
on the customer option selected would be a factory Before installing any connecting wiring, refer to “Unit
mounted nonfused disconnect switch (UDC) or circuit Dimensions,” p. 12 for the electrical access locations
breaker (UCB). provided on the unit and Table 3, p. 22 for AC conductor
• Provide proper grounding for the unit in accordance sizing guidelines.
with local and national codes.
NOTICE:
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of
conductors. Failure to use copper conductors could
result in equipment damage.
1. Use copper conductors unless otherwise specified.
RT-SVX25G-EN 21
Installation
2. Ensure that the AC control wiring between the controls

and the unit’s termination point does not exceed three Figure 14. ReliaTel™ options module
(3) ohms/conductor for the length of the run.
Note: Resistance in excess of 3 ohms per conductor
could cause component failure due to insufficient
AC voltage supply.
3. Be sure to check all loads and conductors for grounds,
shorts, and mis-wiring.
4. Do not run the AC low voltage wiring in the same
conduit with the high voltage power wiring.
5. Route low voltage wiring per illustrations on the next
page.
Table 3. Electromechanical thermostat 24 Vac
conductors with ReliaTel™
Distance from Unit to
Control Recommended Wire Size
000–460 feet 18 gauge
000–140 m 0.75 mm2
461–732 feet 16 gauge
Figure 15. ReliaTel conventional thermostat field wiring
Controls using DC Analog Input/Outputs diagram
(Standard Low Voltage Multiconductor
Wire) RTRM
Before installing any connecting wiring between the unit

and components utilizing a DC analog input\output signal,
refer to “Unit Dimensions,” p. 12 for the electrical access
locations provided on the unit.
1. Table 4 lists the conductor sizing guidelines that must
be followed when interconnecting the DC binary
output devices and the system components utilizing a
DC analog input\output signal to the unit.
Note: Resistance in excess of 2.5 ohms per conductor can
cause deviations in the accuracy of the controls.
2. Ensure that the wiring between controls and the unit’s
termination point does not exceed two and a half (2.5)
ohms/conductor for the length of the run.
3. Do not run the electrical wires transporting DC signals
in or around conduit housing high voltage wires
Table 4. Zone sensor module wiring
Distance from Unit to
Control Recommended Wire Size
0–150 feet (0–45.7 m) 22 gauge (0.33 mm2)
151–240 feet (46–73.1 m) 20 gauge (0.50 mm2)
241–385 feet (73.5–117.3 m) 18 gauge (0.75 mm2)
386–610 feet (117.7–185.9 m) 16 gauge (1.3 mm2)
611–970 feet (186.2–295.7 m) 14 gauge ( 2.0 mm2)
22 RT-SVX25G-EN
Installation
another power supply. Refer to the field wiring example in

Figure 16. ReliaTel relative humidity sensor Figure 19.
(dehumidification option)
Figure 18. Smoke detector connections (up to 5 HVAC
units)
Figure 17. ReliaTel humidistat (dehumidification

option)
Smoke Detector
Customer Low Voltage Wiring
When interlocking System Sensor smoke detectors
together, all of the detectors must be powered from the
same power supply. If multiple smoke detectors are
required, all detectors must be disconnected from the
HVAC unit power supply and connected together from
another single source supply.
Notes:
• Do not interconnect smoke detectors together that
have separate power supplies. Do not exceed ten
smoke detectors on one power supply.
• Multiple System Sensor smoke detectors are
connected together using terminals 1 and 12 on each
detector.
If you have supply and return smoke detectors in all HVAC
units, you can connect a maximum of five HVAC units
(10 detectors) up to one power supply. Refer to the field
wiring example in Figure 18.
If you have more than five HVAC units, you can connect all
the supplies together on one power supply (up to 10 HVAC
units), and all the returns together (up to 10 HVAC units) on
RT-SVX25G-EN 23
Installation
Figure 19. Smoke detector connections (up to 10 HVAC

units)
24 RT-SVX25G-EN
Installation
Figure 20. Typical field wiring diagrams for optional controls (ReliaTel only)
BAYSENS075*
BAYSENS075*
BAYSENS106* BAYSENS108*
BAYSENS110*
BAYSENS119*
BAYSENS073* BAYSENS074*
BAYSENS075*
ASYSTAT669A
OPTIONAL REMOTE SENSOR
RT-SVX25G-EN 25
Installation
Space Temperature Averaging

Space temperature averaging is accomplished by wiring a
number of remote sensors in a series/parallel circuit.
Using the BAYSENS016* or BAYSENS077*, at least four
sensors are required to accomplish space temperature
averaging.
Example #1 illustrates two series circuits with two sensors
in each circuit wired in parallel. The square of any number
of remote sensors required. Example #2 illustrates three
sensors squared in a series/parallel circuit. Example #3
illustrates the circuit required for this senor. Table 5 lists
the temperature versus resistance coefficient for all
sensing.
Table 5. Temperature vs. resistance

Degrees
Nominal Resistance
°F °C (K-Ohms)
-20 -28.9 170.1
-15 -26.1 143.5
-10 -23.3 121.4
-5 -20.6 103.0
0 -17.8 87.56
5 -15.0 74.65
10 -12.2 63.80
15 -9.4 54.66
20 -6.7 46.94
25 -3.8 40.40
30 -1.1 34.85
35 1.7 30.18
40 4.4 26.22
45 7.2 22.85
50 10.0 19.96
55 12.8 17.47
60 15.6 15.33
65 18.3 13.49
70 21.1 11.89
75 23.9 10.50
80 26.7 9.297
85 29.4 8.247
90 32.2 7.330
95 35.0 6.528
100 37.8 5.824
26 RT-SVX25G-EN
Installation
Table 6. Space temperature averaging examples
RT-SVX25G-EN 27
Installation
Use the following checklist in conjunction with the general • VD = Line Voltage reading that deviates the farthest
checklist (“General Unit Requirements,” p. 19) to ensure from the average voltage.
that the unit is properly installed and ready for operation. Example: If the voltage readings of the supply power
measured 221, 230, and 227, the average volts would be:
WARNING
221 + 230 + 227
Hazardous Voltage! = 226 Avg.
3
Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/ • VD (reading farthest from average) = 221
tagout procedures to ensure the power can not be • The percentage of Imbalance equals:
inadvertently energized. Failure to disconnect power
before servicing could result in death or serious injury. 100 X 226 - 221
= 2.2%
226
• Check all electrical connections for tightness and
“point of termination” accuracy. The 2.2 percent imbalance in this example exceeds the
• Verify that the condenser airflow will be unobstructed. maximum allowable imbalance of 2.0 percent. This much
imbalance between phases can equal as much as a
• Verify that the condenser fan and indoor blower turn 20 percent current imbalance with a resulting increase in
freely without rubbing and are properly tightened on motor winding temperatures that will decrease motor life.
the shafts.
If the voltage imbalance is over 2 percent, notify the proper
• Check the supply fan belts for proper tension and the agencies to correct the voltage problem before operating
fan bearings for sufficient lubrication. If the belts this equipment.
require adjustment, or if the bearings need lubricating,
refer to the maintenance section of this manual for Electrical Phasing (Three Phase Motors)
instructions.
The compressor motor(s) and the supply fan motor are
• Verify that a condensate trap is installed and the piping internally connected for the proper rotation when the
is properly sized and pitched. incoming power supply is phased as A, B, C.
• Verify that the correct size and number of filters are in Proper electrical supply phasing can be quickly
place. determined and corrected before starting the unit by using
• Inspect the interior of the unit for tools and debris and an instrument such as an Associated Research Model 45
install all panels in preparation for starting the unit. Phase Sequence Indicator and following the steps below:
Voltage Imbalance WARNING

Three phase electrical power to the unit must meet Hazardous Voltage!
stringent requirements for the unit to operate properly.
Measure each leg (phase-to-phase) of the power supply. Disconnect all electric power, including remote
disconnects before servicing. Follow proper lockout/
Each reading must fall within the utilization range stamped tagout procedures to ensure the power can not be
on the unit nameplate. If any of the readings do not fall inadvertently energized. Failure to disconnect power
within the proper tolerances, notify the power company to before servicing could result in death or serious injury.
correct this situation before operating the unit.
• Turn the field supplied disconnect switch that provides
Excessive three phase voltage imbalance between phases
power to the main power terminal block or to the
will cause motors to overheat and eventually fail.
“Line” side of the optional factory mounted disconnect
The maximum allowable voltage imbalance is 2 percent. switch to the “Off” position.
Measure and record the voltage between phases 1, 2, and
• Connect the phase sequence indicator leads to the
3 and calculate the amount of imbalance as follows:
terminal block or to the “Line” side of the optional
% Voltage Imbalance = factory mounted disconnect switch as follows;
100 X AV - VD Black (phase A) to L1
where;
AV Red (phase B) to L2
AV (Average Voltage) = Yellow (phase C) to L3
• Close the field supplied main power disconnect switch
Volt 1 + Volt 2 + Volt 3
or circuit protector switch that provides the supply
3
power to the unit.
• V1, V2, V3 = Line Voltage Readings
28 RT-SVX25G-EN
Installation
ReliaTel Controls
WARNING Upon power initialization, the RTRM performs self-
Live Electrical Components! diagnostic checks to insure that all internal controls are
During installation, testing, servicing and functional. It also checks the configuration parameters
troubleshooting of this product, it may be necessary to against the components connected to the system.
work with live electrical components. Have a qualified The Liteport LED located on the RTRM module is turned
licensed electrician or other individual who has been “On” within one second of power-up if internal operation
properly trained in handling live electrical components
is okay.
perform these tasks. Failure to follow all electrical
safety precautions when exposed to live electrical Use one of the following “Test” procedure to bypass some
components could result in death or serious injury. time delays and to start the unit at the control panel.
Each step of unit operation can be activated individually by
• Observe the ABC and CBA phase indicator lights on the
temporarily shorting across the “Test” terminals for two to
face of the sequencer. The ABC indicator light will glow
three seconds. The Liteport LED located on the RTRM
if the phase is ABC. If the CBA indicator light glows,
module will blink when the test mode has been initiated.
open the disconnect switch or circuit protection switch
and reverse any two power wires. The unit can be left in any “Test” step for up to one hour
before it will automatically terminate, or it can be
• Restore the main electrical power and recheck the
terminated by opening the main power disconnect switch.
phasing. If the phasing is correct, open the disconnect
Once the test mode has been terminated, the Liteport LED
switch or circuit protection switch and remove the
will glow continuously and the unit will revert to the
phase sequence indicator.
“System” control.
Compressor Crankcase Heaters Three Stage Cooling
T/YH*150, 180, 210, 240, and 300 models have the ability
NOTICE: to utilize three stages of cooling when the unit is controlled
Compressors Failure! by a zone sensor. To enable three stages of cooling,
Unit must be powered and crankcase heaters energized connect wires 36BY and 36BZ.
at least 8 hours BEFORE compressors are started. This Important: This is only intended for HIGH EFFICIENCY,
will protect the compressors from premature failure. SHORT-ORIFICE UNITS. Disconnecting
these wires will disable three-stage cooling.
Each compressor can be equipped with a crankcase
heater. The proper operation of the crankcase heater is
important to maintain an elevated compressor oil
temperature during the “Off” cycle to reduce oil foaming
during compressor starts. Oil foaming occurs when
refrigerant condenses in the compressor and mixes with
the oil. In lower ambient conditions, refrigerant migration
to the compressor could increase.
When the compressor starts, the sudden reduction in
crankcase pressure causes the liquid refrigerant to boil
rapidly causing the oil to foam. This condition could
damage compressor bearings due to reduced lubrication
and could cause compressor mechanical failures.
Before starting the unit in the “Cooling” mode, set the
system switch to the “Off” position and turn the main
power disconnect to the “On” position and allow the
crankcase heater to operate a minimum of 8 hours.
Before closing the main power disconnect switch, insure
that the “System”selection switch is in the “Off” position
and the “Fan” selection switch is in the “Auto” position.
Close the main power disconnect switch and the unit
mounted disconnect switch, if applicable.
RT-SVX25G-EN 29
Factory-Mounted Unit Options
Circuit Breaker (FIYUCB) & Unit power conductors to the lugs provided. Connect the
ground wire to the unit ground lug.
Disconnect (FIYUDC) Note: Wire size for the length of run should be
determined using the circuit ampacity found on
the unit nameplate and the N.E.C.
WARNING
4. Route low voltage (class II), control wiring through
Hazardous Voltage w/Capacitors! hole in base of unit but not through high voltage
Disconnect all electric power, including remote conduit. Feed control wiring through bushing provided
disconnects and discharge all motor start/run on side panel and into the flexible conduit provided in
capacitors before servicing. Follow proper lockout/ the heat section of the unit (Figure 21). Route wires
tagout procedures to ensure the power cannot be through loose wire ties provided in unit as in Figure 21.
inadvertently energized. Verify with an appropriate
voltmeter that all capacitors have discharged. Failure to 5. Tighten the wire ties. Secure the excess wire bundle
disconnect power and discharge capacitors before under the wire ties in the outdoor section. Do not leave
servicing could result in death or serious injury. excess wire in the electrical enclosure. Use the unit
wiring diagram to make the low voltage connections.
For additional information regarding the safe discharge
of capacitors, see PROD-SVB06A-EN Figure 21. Main power entrance for units with factory
mounted disconnect or circuit breaker
WARNING
Required!
Wire Ties
Important: All phases of this installation must comply
with NATIONAL, STATE, and LOCAL
CODES. In addition to local codes, the
installation must comply with National
Electric Code - ANSI/NFPA NO. 70 LATEST
REVISION.
1. Field connections are made by first removing all
access panels on the front of the unit. Unscrew the
assembly around the outside of the disconnect switch
or circuit breaker. This assembly is located between
the evaporator and heat section of the unit (Figure 21,
p. 30).
For downflow configurations, the hole in the base
section is for both high and low voltage power wiring
on down flow units. Horizontal units will route through
the front plate located directly under the circuit breaker
or disconnect panel. The hole is sized for 1 1/2" conduit.
Horizontal units will use the front plate located directly
under the circuit breaker panel.
2. If the conduit required for your application is larger,
remove the termination plate and connect to the larger
hole using field supplied reducing washers.
3. Route the power wires and ground conductor through
conduit and into the bottom of the factory installed
disconnect switch or circuit breaker. Connect the
30 RT-SVX25G-EN
Powered and Unpowered

WARNING
Convenience
Required!
WARNING All field wiring MUST be performed by qualified
Hazardous Voltage w/Capacitors! wiring poses FIRE and ELECTROCUTION hazards. To
Disconnect all electric power, including remote avoid these hazards, you MUST follow requirements for
disconnects and discharge all motor start/run field wiring installation and grounding as described in
capacitors before servicing. Follow proper lockout/ NEC and your local/state electrical codes. Failure to
tagout procedures to ensure the power cannot be follow code could result in death or serious injury.
inadvertently energized. Verify with an appropriate
voltmeter that all capacitors have discharged. Failure to Powered Convenience Outlet Powered
disconnect power and discharge capacitors before
servicing could result in death or serious injury. Option (FIYCOPO)
When the powered convenience outlet option is installed,
For additional information regarding the safe discharge the unit will include a dedicated transformer located in the
of capacitors, see PROD-SVB06A-EN
evaporator section of the unit. Additionally, a service
receptacle disconnect switch will be provided on the side
wall of the evaporator section. The service receptacle
switch is shipped in the OFF position.
The powered outlet comes completely wired from the
factory except for 208 volt applications.
1. For 208 volt applications, disconnect and tape the blue
230 volt wire.
2. Then connect the brown 208 volt wire.
Figure 22. Wiring schematic 12½ through 25 ton options
RT-SVX25G-EN 31
Unpowered Convenience Outlet

Unpowered Option (FIYCOUP) WARNING
1. When the unpowered convenience outlet option is Hazardous Voltage w/Capacitors!
installed, remove the receptacle. Disconnect all electric power, including remote
2. The field wiring should be routed through the hole in disconnects and discharge all motor start/run
capacitors before servicing. Follow proper lockout/
the base for downflow applications or front panel for
tagout procedures to ensure the power cannot be
horizontal applications then through holes provided in inadvertently energized. Verify with an appropriate
the “J” box (bottom for EMT and top for flexible voltmeter that all capacitors have discharged. Failure to
conduit). disconnect power and discharge capacitors before
3. Connect the three (3) wires to terminals inside outlet servicing could result in death or serious injury.
box.
For additional information regarding the safe discharge
Figure 23. Power options of capacitors, see PROD-SVB06A-EN
WARNING
A - Powered Proper Field Wiring and Grounding
Required!
B - Powered follow code could result in death or serious injury.
1. Remove the smoke detector assembly from its

shipping position in the indoor fan compartment. This
Return Air Smoke Detector assembly is attached with three screws to the indoor
fan board near the top of the unit.
Pre-Requisite
2. Remove and discard the shipping bracket from the
Note: The following field installation instructions apply smoke detector assembly. This is the angled piece of
to downflow only. Horizontal return air smoke sheet metal that secured the smoke detector assembly
detectors require no field installation. to the interior parts of the unit during shipment.
When a unit is ordered with a downflow economizer and 3. Place the end of the smoke detector 16 inch metal
a return air smoke detector as factory installed options, the exhaust tube provided into the bottom hole in the back
return air smoke detector cannot be completely installed of the smoke detector. Line up the tab in the exhaust
because the economizer, when it is in the shipping tube with one of the slots in the detector and insert the
position, is occupying the space where the return air tube until the tube can be rotated. Rotate the tube 45
smoke detector is to be installed. degrees to lock it in place.
The partial assembly and set-up required for each factory Figure 24. Brackets
installed economizer must be completed up to the point
where the barometric relief hood is to be installed into the
unit. Prior to this operation, go to Step 5 of this instruction
and perform the operations described there. After this is
completed, the economizer installation is to be completed
in its entirety as outlined in the installation guide.
Smoke Detector Installation

Important: The shipping screw that holds the
barometric relief damper must be removed
before proceeding with the smoke detector
installation.
After completion of the economizer installation as outlined
above, proceed with the installation of the return air
smoke detector as follows:
32 RT-SVX25G-EN
Figure 25. Return air smoke detector for downflow units
TWO PIECE HOOD
PLASTIC ELBOW
METAL INTAKE TUBE
SMOKE DETECTOR
COPPER TUBE
(FACTORY INSTALLED)
VINYL TUBES (7-3/4 INCHES LONG)

VINYL TUBES (2 INCHES LONG)
METAL EXHAUST TUBE

(16.34 INCHES LONG) TUBES INSTALL FROM BOTTOM,
TOP DOES NOT NEED TO BE
REMOVED FROM SMOKE DETECTOR
4. Slide one 2” piece of the vinyl tubing provided onto the filter, open the barometric relief damper, and reach
short smoke detector inlet tube which protrudes out of inside through the barometric relief outlet to
the back side of the smoke detector. Push this piece of access and connect the copper exhaust elbow to
vinyl tubing onto the inlet tube until it contacts the end the smoke detector exhaust tube.
of the plastic extension on the backside of the smoke 8. Connect the leg of the plastic elbow without the vinyl
detector. tubing attached that was installed in Step 5 to the
5. Slide the long piece of vinyl tubing provided onto one smoke detector inlet tube pushing it onto the piece of
leg of the plastic barbed elbow provided. Slide the vinyl tubing attached to the inlet tube.
other end of this piece of vinyl tubing with the elbow 9. Refer to Figure 26, p. 34 for wire connections of return
attached approximately 1” onto the end of the copper air smoke detector to the unit wiring harness.
sampling tube installed in the unit’s return air opening.
Position the leg of elbow without the vinyl tubing such 10. This completes the installation of the return air smoke
that it points toward the front side of the unit (directly detector. If the unit’s air filter(s) and/or barometric relief
out of the unit toward the filter access panel). filter were removed to ease installation of the smoke
detector, they need to be replaced at this time.
6. Mount the smoke detector assembly into the unit.
Align the smoke detector (exhaust tube down) with the Airflow & Sampling
holes in the outer panel of the barometric relief hood
and position the smoke detector flush on the panel. Refer to the instructions provided below regarding unit
airflow to assure that the return air smoke detector will
Note: On all units there is a hole with a plastic snap function properly.
bushing located on the inner vertical side of the
barometric relief hood that the long exhaust tube Important: The return air smoke detector is designed to
must pass through. Be sure that the exhaust tube is shut off the unit if smoke is sensed in the
aligned with this hole before positioning the smoke return air stream. This function is
detector flush on the outer panel of the barometric performed by sampling the airflow entering
relief hood. the unit at the return air opening. Observe
the following instructions to assure the
7. Secure the smoke detector to the hood with two #10-16 airflow through the unit is sufficient for
x 3/4’ sheet metal screws provided. adequate sampling. Failure to follow these
Note: In order to perform the last part of this operation, it instructions will prevent the smoke detector
will be necessary to remove the barometric relief from performing its design function.
RT-SVX25G-EN 33
In order for the return air smoke detector to properly sense

smoke in the return air stream, the air velocity entering the Figure 26. Smoke detector wiring scheme
unit must be between 500 and 4000 feet per minute. Most
models of equipment covered by this instruction will
develop an airflow velocity that falls within these limits
over the entire airflow range specified in the evaporator
fan performance tables.
Certain models, however, if operated at low airflow, will
not develop an air velocity that falls within the required
500 to 4000 feet per minute range. For these models, the
design airflow shall be greater than or equal to the
minimum specified in Table 7.
Table 7. Minimum allowable airflow

Minimum Allowable
Airflow with Return Air
Unit Model Number Smoke Detector
TSD180F, THD180F 5300 CFM
Notes:
• Airflow through the unit is affected by the amount of
dirt and debris accumulated on the indoor coil and
filters. To insure that airflow through the unit is
adequate for proper sampling by the return air smoke
detector, complete adherence to the maintenance
procedures, including recommended intervals
between filter changes and coil cleaning, is required.
• Periodic checks and maintenance procedures must be
performed on the smoke detector to insure that it will
function properly. For detailed instructions concerning
these checks and procedures, refer to the appropriate
section(s) of the smoke detector Installation and
Maintenance Instructions provided with the literature
package for this unit.
Important: Refer to the service literature provided for
testing and other information about the
smoke detector or if problems are
encountered.
34 RT-SVX25G-EN
Pre Start
Test Modes Verifying Proper Air Flow (Units
There are three methods in which the “Test” mode can be with Belt Drive Indoor Fan)
cycled at LTB-Test 1 and LTB-Test 2.
Much of the systems performance and reliability is closely
1. Step Test Mode—This method initiates the different associated with, and dependent upon having the proper
components of the unit, one at a time, by temporarily airflow supplied both to the space that is being
shorting across the two test terminals for two to three conditioned and across the evaporator coil.
seconds. The indoor fan speed is changed by opening or closing the
For the initial start-up of the unit, this method allows adjustable motor sheave.
the technician to cycle a component “On” and have up Before starting the SERVICE TEST, set the minimum
to one hour to complete the check. position setpoint for the economizer to 0% using the
2. Resistance Test Mode—This method can be used for setpoint potentiometer located on the Economizer Control
start-up providing a decade box for variable resistance (ECA), if applicable.
outputs is available. This method initiates the different
components of the unit, one at a time, when a specific ReliaTel Control
resistance value is placed across the two test Using the Service Test Guide in Table 8, momentarily jump
terminals. The unit will remain in the specific test mode across the Test 1 and Test 2 terminals on LTB1 one time to
for approximately one hour even though the start the Minimum Ventilation Test.
resistance is left on the test terminals. Once the supply fan has started, check for proper rotation.
3. Auto Test Mode—This method is not recommended The direction of rotation is indicated by an arrow on the fan
for start-up due to the short timing between individual housing.
component steps. This method initiates the different With the fan operating properly, determine the total
components of the unit, one at a time, when a jumper system airflow (cfm):
is installed across the test terminals. The unit will start 1. Measure the actual rpm.
the first test step and change to the next step every
30 seconds. At the end of the test mode, control of the 2. Measure the amperage at the supply fan contactor and
unit will automatically revert to the applied “System” compare it with the full load amp (FLA) rating stamped
control method. on the motor nameplate.
For unit test steps, test modes, and step resistance values a. Calculate the theoretical bhp:
to cycle the various components, refer to Table 8. Actual Motor Amps
X Motor HP
Motor Nameplate Amps
Table 8. Service test guide for component operation
b. Using the fan performance tables in the unit Service
TEST Comp Comp Heat Heat Facts, plot the actual rpm (Step 1) and the bhp (Step
STEP MODE Fan Econ(a) 1 2 1 2 Ohm 2a) to obtain the operating cfm.
Minimum
Position
3. If the required cfm is too low, (external static pressure
Fan On Off Off Off Off 2.2K is high causing motor horsepower output to be below
Setpoint
1 0% table value):
Minimum Select- a. Relieve supply and/or return duct static.
On Off Off Off Off
Ventilation able
Economizer b. Change indoor fan speed and repeat Step 1 and
2 On Open Off Off Off Off 3.3K
Test Open Step 2.
Cool Stage Minimum 4. To increase fan rpm, loosen the pulley adjustment set
3 On On(b) Off Off Off 4.7K
1 Position
screw and turn sheave clockwise.
Cool Stage Minimum
4(c) On On(b) On(b) Off Off 6.8K 5. To decrease fan rpm, loosen the pulley adjustment set
2 Position
screw and turn sheave counterclockwise.
5(c) Reheat On Minimum On On Off Off 33K
Heat Stage 6. If the required cfm is too high, (external static pressure
6(c) On Minimum Off Off On Off 10K
1 is low causing motor horsepower output to be above
Heat Stage table value), change indoor fan speed and repeat Step
7(c) On Minimum Off Off On On 15K
2 1 and Step 2.
(a) The exhaust fan will turn on anytime the economizer damper position is 7. To stop the SERVICE TEST, turn the main power
equal
(b) The condenser fans will operate any time a compressor is “On.” disconnect switch to the “Off” position or proceed to
(c) Steps for optional accessories and non-applicable modes in unit will be the next component start-up procedure. Remove
skipped.
electro mechanical test mode connections (if
applicable).
RT-SVX25G-EN 35
Start Up
Economizer Start-Up illustration for the compressor terminal/phase
identification. Do not allow the compressor to
Using the Service Test Guide in Table 8, p. 35, momentarily operate backwards for more than 5 seconds.
jump across the Test 1 and Test 2 terminals on LTB1 one- Operation for a period of time longer than this will
time to start the Minimum Ventilation Test. result in compressor damage. Copeland (Alliance)
will experience failure also. If the compressor runs
1. Set the minimum position setpoint for the economizer
backward for an extended period, the motor
to the required percentage of minimum ventilation
winding can overheat and cause the motor winding
using the setpoint potentiometer located on the
thermostat to open.
Economizer Control (ECA).
The economizer will drive to its minimum position Figure 27. Compressor terminal box
setpoint, exhaust fans (if applicable) may start at
random, and the supply fan will start when the
SERVICE TEST is initiated.
The Exhaust Fan will start anytime the economizer
damper position is equal to or greater than the exhaust
fan setpoint.
2. Verify that the dampers stroked to the minimum
position.
3. Momentarily jump across the Test 1 and Test 2
terminals on LTB one additional time if continuing
from previous component start-up or until the desired
start-up component Test is started.
4. Verify that the dampers stroked to the full open
position.
5. To stop the SERVICE TEST, turn the main power Note: The Copeland, SSA and SPA scroll compressors for
disconnect switch to the “Off” position or proceed to R-410A units use Trane OIL00094. The correct Oil
the next component start-up procedure. Remove for Trane CSHD is Trane OIL00079 or OIL00080.
electro mechanical test mode connections (if Compressor types are listed in Table 9, p. 36. The
applicable). appropriate oil charge is listed in Table 10, p. 37.
Compressor Start-Up Table 9. Compressor types

Tonnage C1 C2
1. Attach a set of service gauges onto the suction and
TS*150 SSA067 SSA054
discharge gauge ports for each circuit. Refer to the
refrigerant circuit illustration in the Service Facts. TH*150 SSA076 SPA044
TH*150 Reheat SSA067 SSA067
Using the Service Test Guide in Table 8, p. 35, continue
the Service Test start-up procedure for each SPA050 (SPA054 on 380V/60Hz/3Ph
TS*180/155 CSHD105
units only)
compressor circuit.
TH*180 CSHD089 SSA057
Momentarily jump across the Test 1 and Test 2
TH*180 Reheat SSA083 SSA083
terminals on LTB1 one additional time if continuing
from previous component start-up or until the desired SPA044 (SPA054 on 380V/60Hz/3Ph
TS*210/175 CSHD120
units only)
startup component Test is started.
Scroll Compressors
TH*210 Reheat CSHD089 SSA083
a. Once each compressor has started, verify that the
TS*240/200 CSHD142 SSA083
rotation is correct. If wired correctly the suction
pressure should drop and the discharge pressure
should rise. If a scroll compressor is rotating TH*240 Reheat CSHD120 CSHD120
backwards, it will not pump and a loud rattling TS*300/250 CSHD120 CSHD120
sound can be observed. TH*300 CSHD155 SSA083
b. If the electrical phasing is correct, before
condemning a compressor, interchange any two
leads (at the compressor Terminal block) to check
the internal phasing. Refer to the following
36 RT-SVX25G-EN
Start Up
Momentarily jump across the Test 1 and Test 2

Table 10. POE Oil recharge amount (fl. oz.) terminals on LTB one additional time if continuing
C1 C2 from previous component start-up or until the desired
Model 25mm/18mm 25mm/18mm start-up component test is started.
TS*150 56/105.6 62/99.2 3. Verify that the heater stage is operating properly.
TH*150 56/156.8 38/91.2 4. Clamp an amp meter around one of 2nd stage heater
TH*150 Reheat 56 56 power wires at the heater contactor (if applicable).
TS*180/155 112/182.4 62 (62)/96 5. ReliaTel Control Using the Service Test Guide in
TH*180 102 52 Table 8, p. 35, continue the SERVICE.
TH*180 Reheat 56 56 6. TEST start-up procedure for each compressor circuit.
TSH210, TS*175 112/182.4 38 (62)/96 Momentarily jump across the Test 1 and Test 2
TS*210/175 112 38 (62) terminals on LTB one additional time if continuing
TH*210 114 52
from previous component start-up or until the desired
start-up component test is started.
TH*210 Reheat 102 56
TS*240/200 112 56
7. Verify that the heater stage is operating properly.
TH*240 112 56 8. To stop the SERVICE TEST, turn the main power
TH*240 Reheat 112 112
disconnect switch to the “Off” position or proceed to
the next component start-up procedure. Remove
TS*300/250 112 106
electro mechanical test mode connections (if
TH*300 112 56 applicable).
2. After the compressor and condenser fan have started
and operated for approximately 30 minutes, observe Variable Air Volume Applications
the operating pressures. Compare the operating
pressures to the operating pressure curve in the
(Multi-zone, Traditional VAV)
Service Facts.
Supply Air Temperature Control -
3. Check system subcooling. Follow the instruction listed Occupied Cooling and Heating
on the subcooling charging curve in the Service Facts.
The RTRM is designed to maintain a selectable supply air
4. Repeat Step 1 through Step 3 for each refrigerant
temperature of 40ºF to 80ºF with a +/- 3.5ºF deadband. To
circuit.
reduce the risk of coil freezing, it is not recommended to
5. To stop the SERVICE TEST, turn the main power set the supply air temperature below 50ºF. In cooling
disconnect switch to the “Off” position or proceed to mode, if the supply air temperature is more than 3.5ºF
the next component start-up procedure. Remove warmer than the selected temperature, a stage of cooling
electro mechanical test mode connections (if will be turned ‘on’ (if available). Also, if the supply air
applicable). temperature is more than 3.5ºF cooler than the selected
temperature, a stage of cooling will be turned ‘off’. At very
Dehumidification Option low airflow, the unit may cycle stages ‘on’ and ‘off’ to
maintain an average discharge air temperature outside the
Momentarily jump across the Test 1 and Test 2 terminals of 7 degrees deadband.
the LTB1 until the unit enters test mode 7. (Table 8, p. 35) The RTRM utilizes a proportional and integral control
Once the unit is in the reheat test mode, verify that the scheme with the integration occurring when the supply air
three-way valve has shifted to the reheat position and that temperature is outside the deadband. As long as the
the supply temperature rises 10°F more than when in supply air temperature is within the setpoint deadband,
cooling mode stage 2. Monitor the suction pressure for 15 the system is considered to be satisfied and no staging up
minutes. The suction pressure should remain within 5 psi or down will occur.
of normal cooling operation.
Supply Duct Static Pressure Control
Heating Start-Up The supply duct static pressure is measured by a
transducer with a 0.25 to 2.125 Vdc proportional output
1. Clamp an amp meter around one of 1st stage heater which corresponds to an adjustable supply duct static
power wires at the heater contactor. pressure of 0.3" w.c. to 2.5" w.c. respectively with a
2. ReliaTel Control Using the Service Test Guide in deadband adjustment range from 0.2" w.c. to 1.0" w.c. The
Table 8, p. 35, continue the SERVICE TEST start-up setpoint is adjustable on the RTAM Static Pressure
procedure for each compressor circuit. Setpoint potentiometer or through ICS.
Example:
RT-SVX25G-EN 37
Start Up
Supply Duct Static Setpoint = 2.0" w.c.

Table 11. Variable air volume mode operation
(RTAM) deadband = 0.2" w.c. (RTAM)
System Mode Fan “Auto” Fan “On”
Duct Static Control Range = 1.9" w.c. to 2.1" w.c.
DWU Active DWU2 DWU2
Heat
Figure 28. Supply duct static pressure control DWU Off Off4 VAV Heating4
Cool VAV Cooling1 VAV Cooling1
DWU or
DWU or
DWU Active Cooling1,2,3,4
Auto Cooling1,2,3,4
DWU Off VAV Cooling or
VAV Cooling1
Heating1
Off Off4 Off4
Notes:
1. If Cooling is selected the supply fan will run continuously. If VAV
Heating is activated the supply fan will run continuously.
2. If Daytime Warmup is Activated, the supply fan will run
continuously.
3. Auto changeover between Cooling and Daytime
Warmup depends upon the DWU initiate setpoint.
4. The fan will be Off any time the system selection switch
is “Off”.
To configure the proper potentiometer setpoints, connect

a multi-meter across the customer connection header (J7)
to the pins listed in Table 12 below.
Table 12. VAV setpoints
VHR Relay Output Supply Air Cooling

Setpoint (J7-3,4)
For standalone VAV unit operation, the VHR output should Resistance (Ohms) DC volts Deg F
be wired to drive VAV boxes to maximum position during
240 0.97 50.37
all heating modes and unoccupied periods. The VHR
280 1.09 52.30
contacts are shown in the de-energized position and will
switch (energize) during the above mentioned operating 320 1.21 54.24
modes. 360 1.32 56.09
410 1.45 58.18
Figure 29. VHR relay output
450 1.55 59.80
Supply Air Pressure

Setpoint (J7-1,2)
Resistance (Ohms) DC volts “WC
100 0.45 0.30
350 1.30 0.98
540 1.75 1.49
730 2.11 2.00
>900 >2.38 2.5
Note: To reduce the risk of coil freezing, it is not recommended to set the
supply air temperature setpoint below 50°F.
38 RT-SVX25G-EN
Start Up
Figure 30. RTAM module

1 2
IGV - OFF OFF

VFD - ON OFF
OFF ON
VAV w/o IGV ON ON
3 4 Static Static
No Reset OFF OFF pressure pressure
Return Air OFF ON setpoint deadband For remote deadband cut
Zone Temp ON OFF this jumper
Outdoor Air ON ON
Supply Air Heating R64 R67
Setpoint
5 Reset
DWU Disable OFF
DWU Enable ON
setpoint
Reset Select
IGU Config
DWU Enable
R 75 R66
Supply air Morning
cooling warmup Reset
setpoint setpoint amount
DIP switch
R69 R63 R68 Remote setpoint
terminal strip
ON 12345
SW1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5
SW1
Supply Air (Static) Pressure S.P.
Supply Air Cooling Setpoint
Supply Air Reset Amount
Supply Air (Static) Pressure Deadband
Morning Warmup Setpoint
Supply Air Reset Setpoint
Supply Air Heating Setpoint
Final System Set Up

After completing all of the pre-start and start-up
procedures outlined in the previous sections (i.e.,
operating the unit in each of its modes through all
available stages of cooling and heating), perform these
final checks before leaving the unit:
• Program the Night Setback (NSB) panel (if applicable)
for proper unoccupied operation. Refer to the
programming instructions for the specific panel.
• Verify that the Remote panel “System” selection
switch, “Fan” selection switch, and “Zone
Temperature” settings for automatic operation are
correct.
• Inspect the unit for misplaced tools, hardware, and
debris.
• Verify that all exterior panels including the control
panel doors and condenser grilles are secured in place.
• Close the main disconnect switch or circuit protector
switch that provides the supply power to the unit’s
terminal block or the unit mounted disconnect switch.
RT-SVX25G-EN 39
Maintenance
Make sure all personnel are standing clear of the unit 6. Compare the “force” scale reading (Step 5) with the
before proceeding. The system components will start appropriate “force” value listed in Table 13, p. 40. If the
when the power is applied. “force” reading is outside the range, readjust the belt
tension.
Fan Belt Adjustment—Belt Drive Note: Actual belt deflection “force” must not exceed the
maximum “force” value shown in Table 13, p. 40.
Units
7. Recheck the belt tension at least twice during the first
2 to 3 days of operation. Belt tension may decrease
WARNING until the new belts are “run in”.
Rotating Components! Figure 31. Belt tension gauge

The following procedure involves working with rotating
components. Disconnect all electric power, including
remote disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power can not
be inadvertently energized. Failure to disconnect power
before servicing could result in rotating components
cutting and slashing technician which could result in
death or serious injury.
The fan belts must be inspected periodically to assure

proper unit operation.
Replacement is necessary if the belts appear frayed or
worn. Units with dual belts require a matched set of belts
to ensure equal belt length.
When removing or installing the new belts, do not stretch
them over the sheaves. Loosen the belts using the belt
tension adjustment bolts on the motor mounting base.
Table 13. Belt tension measurement and deflection
Once the new belts are installed, using a Browning or
ranges
Gates tension gauge (or equivalent) illustrated in
Figure 31; adjust the belt tension as follows; Deflection Force (lb)
Super Steel Cable
1. To determine the appropriate belt deflection; Belts Small
Gripbelts Gripnotch Gripbelts
Cross P.D
a. Measure the center-to-center shaft distance (in (in.) (in.) (in.)
Section Range
inches) between the fan and motor sheaves. (in.) Min. Max. Min. Max Min. Max.
b. Divide the distance measured in Step 1a by 64; the 3.0–3.6 3 4 1/2 3 7/8 5 1/2 3 1/4 4
resulting value represents the amount of belt A 3.8–4.8 3 1/2 5 4 1/2 6 1/4 3 3/4 4 3/4
deflection that corresponds to the proper belt
5.0–7.0 4 5 1/2 5 6 7/8 4 1/4 5 1/4
tension.
3.4–4.2 4 5 1/2 5 3/4 8 4 1/2 5 1/2
2. Set the large O-ring on the belt tension gauge at the
4.4–5.6 5 1/8 7 1/8 6 1/2 9 1/8 5 3/4 7 1/4
deflection value determined in Step 1b. B
5.8–8.8 6 3/8 8 3/4 7 3/8 10 1/8 7 8 3/4
3. Set the small O-ring at zero on the force scale of the
gauge plunger.
4. Place the large end of the gauge at the center of the belt Deflection Force (kg)
span; then depress the gauge plunger until the large Super Steel Cable
O-ring is even with the top of the next belt or even with Gripbelts Gripnotch Gripbelts
Belts Small P.D
(mm) (mm) (mm)
a straightedge placed across the fan and motor Cross Range
sheaves. Section (mm) Min. Max. Min. Max. Min. Max
Refer to Table 13, p. 40. 13.3–16.0 13.3 20.0 17.2 24.5 14.5 17.8
16.9–21.4 15.6 22.2 20.0 27.8 16.7 21.1
5. Remove the belt tension gauge. The small O-ring now A
indicates a number other than zero on the plunger’s 22.0–31.1 17.8 24.5 22.2 30.6 18.9 23.4
force scale. This number represents the force (in 15.1–18.7 17.8 24.5 25.6 35.6 20.0 24.5
pounds) required to give the needed deflection. 19.6–24.9 22.8 31.7 28.9 40.6 25.6 32.3
B
25.8–39.1 28.4 38.9 32.8 45.0 31.1 38.9
40 RT-SVX25G-EN
Maintenance
Monthly Maintenance • Check supply fan motor bearings; repair or replace the
motor as necessary.
Before completing the following checks, turn the unit OFF • Check the fan shaft bearings for wear. Replace the
and lock the main power disconnect switch open. bearings as necessary.
• Check the supply fan belt. If the belt is frayed or worn,
WARNING replace it. Refer to “Fan Belt Adjustment—Belt Drive
Hazardous Voltage! Units,” p. 40 for belt replacement and adjustments.
Disconnect all electric power, including remote • Verify that all wire terminal connections are tight.
disconnects before servicing. Follow proper lockout/ • Remove any corrosion present on the exterior surfaces
tagout procedures to ensure the power can not be
of the unit and repaint these areas.
before servicing could result in death or serious injury. • Generally inspect the unit for unusual conditions (e.g.,
loose access panels, leaking piping connections, etc.).
Filters • Make sure that all retaining screws are reinstalled in
Inspect the return air filters. Clean or replace them if the unit access panels once these checks are complete.
necessary. Refer to the unit Service Facts for filter • With the unit running, check and record the: ambient
information. temperature; compressor suction and discharge
pressures (each circuit); superheat (each circuit);
Return Air Smoke Detector Maintenance Record this data on an “operator’s maintenance log”
Airflow through the unit is affected by the amount of dirt like the one shown in Table 14, p. 42. If the operating
and debris accumulated on the indoor coil and filters. pressures indicate a refrigerant shortage, measure the
system superheat. For guidelines, refer to
To insure that airflow through the unit is adequate for “Compressor Start-Up,” p. 36.
proper sampling by the return air smoke detector,
complete adherence to the maintenance procedures, Note: Do NOT release refrigerant to the atmosphere! If
including recommended intervals between filter changes, adding or removing refrigerant is required, the
and coil cleaning is required. service technician must comply with all federal,
state and local laws.
Periodic checks and maintenance procedures must be
performed on the smoke detector to insure that it will Heating Season
function properly.
• Inspect the unit’s air filters. If necessary, clean or
For detailed instructions concerning these checks and replace them.
procedures, refer to the appropriate section(s) of the
smoke detector Installation and Maintenance Instructions • Check supply fan motor bearings; repair or replace the
provided with the literature package for this unit. motor as necessary.
• Inspect both the main unit control panel and heat
Condensate Overflow Switch section control box for loose electrical components
During maintenance, the switch float (black ring) must be and terminal connections, as well as damaged wire
checked to ensure free movement up and down. insulation. Make any necessary repairs.
• Verify that the electric heat system operates properly.
Cooling Season
• Check the unit’s drain pans and condensate piping to
Condenser Coil Cleaning
ensure that there are no blockages. Regular coil maintenance, including annual cleaning,
• Inspect the evaporator and condenser coils for dirt, enhances the unit’s operating efficiency by minimizing:
bent fins, etc. If the coils appear dirty, clean them compressor head pressure and amperage draw;
according to the instructions described in “Condenser evaporator water carryover; fan brake horsepower, due to
Coil Cleaning,” p. 41. increase static pressure losses; airflow reduction.
• Manually rotate the condenser fan(s) to ensure free At least once each year, or more often if the unit is located
movement and check motor bearings for wear. Verify in a “dirty” environment, clean the condenser coils using
that all of the fan mounting hardware is tight. the instructions outlined below. Be sure to follow these
instructions as closely as possible to avoid damaging the
• Inspect the F/A-R/A damper hinges and pins to ensure coils.
that all moving parts are securely mounted. Keep the
blades clean as necessary.
• Verify that all damper linkages move freely; lubricate
with white grease, if necessary.
RT-SVX25G-EN 41
Maintenance
Microchannel (MCHE) Coils Final Process

For future reference, you may find it helpful to record the
NOTICE: unit data requested below in the blanks provided.
Coil Damage! (1) Complete Unit Model Number:
DO NOT use any detergents with microchannel
condenser coils. Use pressurized water or air ONLY, _____________________________________________________
with pressure no greater than 600psi. Failure to do so (2) Unit Serial Number:
could result in coil damage.
_____________________________________________________
For additional information regarding the proper (3) Wiring Diagram Numbers (from unit control panel)
microchannel coil cleaning procedure, refer to RT-
— schematic(s)
SVB83*-EN.
_____________________________________________________
Due to the soft material and thin walls of the MCHE coils, _____________________________________________________
the traditional field maintenance method recommended — connection(s)
for Round Tube Plate Fin (RTPF) coils does not apply to
_____________________________________________________
microchannel coils.
____________________________________________________
Moreover, chemical cleaners are a risk factor to MCHE due
to the material of the coil. The manufacturer does not
recommend the use of chemical cleaners to clean
microchannel coils. Using chemical cleaners could lead to
warranty claims being further evaluated for validity and
failure analysis.
The recommended cleaning method for microchannel
condenser coils is pressurized water or air with a non-
pinpoint nozzle and an ECU of at least 180 with pressure no
greater than 600 psi. To minimize the risk of coil damage,
approach the cleaning of the coil with the pressure washer
aimed perpendicular to the face of the coil during cleaning. _
Optimum clearance between the sprayer nozzle and the
microchannel coil is 1”–3”.
Table 14. Sample maintenance log
Refrigerant Circuit #1 Refrigerant Circuit #2
Current Suct. Disch. Liquid Suct. Disch. Liquid
Ambient Compr. Press. Press Press Super- Sub-cool Compr. Press. Press Press Super- Sub-cool
Date Temp F/C Oil Level Psig/kPa Psig/kPa Psig/kPa heat F/C F/C Oil Level Psig/kPa Psig/kPa Psig/kPa heat F/C F/C
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
- ok - ok
- low - low
42 RT-SVX25G-EN
Troubleshooting
5. If no failures are indicated, use one of the TEST mode
WARNING procedures described in “Start Up,” p. 36 to start the
unit. This procedure will allow you to check all of the
Hazardous Service Procedures! RTRM outputs, and all of the external controls (relays,
The maintenance and troubleshooting procedures contactors, etc.) that the RTRM outputs energize, for
recommended in this section of the manual could result each respective mode. Proceed to Step 6.
in exposure to electrical, mechanical or other potential
safety hazards. Always refer to the safety warnings 6. Step the system through all of the available modes,
provided throughout this manual concerning these and verify operation of all outputs, controls, and
procedures. Unless specified otherwise, disconnect all modes. If a problem in operation is noted in any mode,
electrical power including remote disconnect and you may leave the system in that mode for up to one
discharge all energy storing devices such as capacitors hour while troubleshooting. Refer to the sequence of
before servicing. Follow proper lockout/tagout operations for each mode, to assist in verifying proper
procedures to ensure the power can not be operation. Make the necessary repairs and proceed to
inadvertently energized. When necessary to work with Step 7 and Step 8.
live electrical components, have a qualified licensed
electrician or other individual who has been trained in 7. If no abnormal operating conditions appear in the test
handling live electrical components perform these mode, exit the test mode by turning the power “Off” at
tasks. Failure to follow all of the recommended safety the main power disconnect switch.
warnings provided, could result in death or serious
8. Refer to the individual component test procedures if
injury.
other microelectronic components are suspect.
ReliaTel Control System Status Checkout

The RTRM has the ability to provide the service personnel
with some unit diagnostics and system status information.
Procedure
Before turning the main power disconnect switch “Off”, “System Status” is checked by using one of the following
follow the steps below to check the ReliaTel™ two methods:
Refrigeration Module (RTRM). All diagnostics and system
status information stored in the RTRM will be lost when Method 1
the main power is turned “Off”. If the Zone Sensor Module (ZSM) is equipped with a
To prevent injury or death from electrocution, it is the remote panel with LED status indication, you can check the
responsibility of the technician to recognize this hazard unit within the space. If the ZSM does not have LEDs, use
and use extreme care when performing service “Method 2,” p. 44.
procedures with the electrical power energized. BAYSENS110* and BAYSENS119* have the remote panel
1. Verify that the Liteport LED on the RTRM is burning indication feature.
continuously. If the LED is lit, go to Step 3. The LED descriptions are listed below.
2. If the LED is not lit, verify that 24 Vac is presence • LED 1 (System)
between J1-1 and J1-2. If 24 Vac is present, proceed to
– “On” during normal operation.
Step 3.
– “Off” if a system failure occurs or the LED fails.
If 24 Vac is not present, check the unit main power
supply, check transformer (TNS1). Proceed to Step 3 if – “Flashing” indicates test mode.
necessary. • LED 2 (Heat)
3. Utilizing “Method 1” or “Method 2” in the “System – “On” when the heat cycle is operating.
Status Checkout Procedure, check the following:
– “Off” when the heat cycle terminates or the LED
System status fails.
Heating status – “Flashing” indicates a heating failure.
Cooling status
• LED 3 (Cool)
If a System failure is indicated, proceed to Step 4. If no
– “On” when the cooling cycle is operating.
failures are indicated, proceed to Step 5.
– “Off” when the cooling cycle terminates or the LED
4. If a System failure is indicated, recheck Step 1 and Step
fails.
2. If the LED is not lit in Step 1, and 24 Vac is present in
Step 2, the RTRM has failed. Replace the RTRM. – “Flashing” indicates a cooling failure.
• LED 4 (Service)
RT-SVX25G-EN 43
Troubleshooting
– “On” indicates a clogged filter. • Heat Operating = approximately 32 Vdc

– “Off” during normal operation. • Heat Off = less than 1 Vdc, approximately 0.75 Vdc
– “Flashing” indicates an evaporator fan failure or a • Heating Failure = voltage alternates between 32 Vdc
Condenser Overflow Switch (COF) failure. and 0.75 Vdc
The following is the complete listing of indication causes: Cool Failure
System Failure Measure the voltage between terminals J6-8 and J6-6.
Check the voltage between terminals and 9 on J6, it should • Cool Operating = approximately 32 Vdc
read approximately 32 Vdc. If no voltage is present, a • Cool Off = less than 1 Vdc, approximately 0.75 Vdc
System failure has occurred. Refer to Step 4 in the
previous section for the recommended troubleshooting • Cooling Failure = voltage alternates between 32 Vdc
procedure. and 0.75 Vdc
Cooling Failure Service Failure

1. Cooling and heating set point (slide pot) on the zone Measure the voltage between terminals J6-10 and J6-6.
sensor has failed. Refer to “Zone Temperature Sensor • Clogged Filter = Approximately 32 Vdc.
(ZTS) Test,” p. 45.
• Normal = Less than 1 Vdc, approximately 0.75 Vdc
2. Zone temperature thermistor ZTEMP on ZTS failed.
• Fan Failure = voltage alternates between 32 Vdc and
Refer to “Zone Temperature Sensor (ZTS) Test,” p. 45.
0.75 Vdc.
3. CC1 or CC2 24 Vac control circuit has opened, check
Note: If the Condensate Overflow Switch is closed, the
CC1 and CC2 coils, and any of the controls below that
unit will not operate. Check to make sure the float
apply to the unit (HPC1, HPC2).
position is not in a tripped condition and verify an
4. LPC1 has opened during the three-minute minimum "open" between wires connecting to RTOM J6-1,
“on time” during consecutive compressor starts, check J6-2.
LPC1 or LPC2 by testing voltage between the J1-8 and
To use LEDs for quick status information at the unit,
J3-2 terminals on the RTRM and ground. If Vac is
purchase a BAYSENS110* ZSM and connect wires with
present, the LPCs has not tripped. If no voltage is
alligator clamps to terminals 6 through 10. Connect each
present, LPCs has tripped.
respective terminal wire (6 through 10) from the Zone
Service Failure Sensor to the unit J6 terminals 6 through 10.
1. If the supply fan proving switch has closed, the unit will Note: If the system is equipped with a programmable
not operate (when connected to RTOM), check the fan zone sensor, (BAYSENS119*), the LED indicators
motor, belts, and proving switch. will not function while the BAYSENS110* is
connected.
2. If the clogged filter switch has closed, check the filters.
Simultaneous Heat and Cool Failure Resetting Cooling and Heating

• Emergency Stop is activated. Lockouts
Method 2 Cooling Failures and Heating Lockouts are reset in an
The second method for determining system status is done identical manner.
by checking voltage readings at the RTRM (J6). The system “Method 1,” p. 44 explains resetting the system from the
indication descriptions and the approximate voltages are space; “Method 2,” p. 45 explains resetting the system at
listed below. the unit.
System Failure Note: Before resetting Cooling Failures and Heating

Lockouts check the Failure Status Diagnostics by
Measure the voltage between terminals J6-9 and J6-6. the methods previously explained. Diagnostics will
• Normal Operation = approximately 32 Vdc be lost when the power to the unit is disconnected.
• System Failure = less than 1 Vdc, approximately Method 1
0.75 Vdc
To reset the system from the space, turn the “Mode”
• Test Mode = voltage alternates between 32 Vdc and
selection switch at the zone sensor to the “Off” position.
0.75 Vdc
After approximately 30 seconds, turn the “Mode”
Heat Failure selection switch to the desired mode, i.e. Heat, Cool or
Auto.
Measure the voltage between terminals J6-7 and J6-6.
44 RT-SVX25G-EN
Troubleshooting
Method 2 Test 1
To reset the system at the unit, cycle the unit power by Zone Temperature Thermistor (ZTEMP)
turning the disconnect switch “Off” and then “On”.
This component is tested by measuring the resistance
Lockouts can be cleared through the building between terminals 1 and 2 on the Zone Temperature
management system. Refer to the building management Sensor. Below are some typical indoor temperatures, and
system instructions for more information. corresponding resistive values.
Table 15. Temps and resistance values
Zone Temperature Sensor (ZTS)
Zone
Nominal ZTEMP
Service Indicator Temperature
Resistance (K- Nominal CSP or HSP
(°F) (°C) Ohms) Resistance (Ohms)
The ZSM SERVICE LED is a generic indicator, that will
50 10.0 19.9 889
signal the closing of a Normally Open switch at any time,
providing the Indoor Motor (IDM) is operating. 55 12.8 17.47 812
60 15.6 15.3 695
This indicator is usually used to indicate a clogged filter, or
an air side fan failure. 65 18.3 13.49 597
70 21.1 11.9 500
The RTRM will ignore the closing of this Normally Open
switch for 2 (±1) minutes. This helps prevent nuisance 75 23.9 10.50 403
SERVICE LED indications. The exception is the LED will 80 26.7 9.3 305
flash 40 seconds after the fan is turned “On” if the Fan 85 29.4 8.25 208
Proving Switch is not made. 90 32.2 7.3 110
Clogged Filter Switch

Test 2
This LED will remain lit the entire time that the Normally
Cooling Set Point (CSP) and Heating Set Point (HSP) The
Open switch is closed. The LED will be turned off
resistance of these potentiometers are measured between
immediately after resetting the switch (to the Normally
the following ZSM terminals. Refer to Table 15 for
Open position), or any time that the IDM is turned “Off”.
approximate resistances at the given setpoints.
If the switch remains closed, and the IDM is turned “On”,
the SERVICE LED will be turned “On” again after the 2 (±1) Cool SP = Terminals 2 and 3
minute ignore delay. Range = 100 to 900 Ohms approximate
This LED being turned “On”, will have no other affect on
unit operation. It is an indicator only. Heat SP = Terminals 2 and 5
Range = 100 to 900 Ohms approximate
Fan Failure Switch
When the “Fan Failure” switch is wired to the RTOM, the
Test 3
LED will remain flashing the entire time the fan proving System Mode and Fan Selection
switch is closed, indicating a fan failure, and it will shut the
The combined resistance of the Mode selection switch and
unit operations down.
the Fan selection switch can be measured between
Condensate Overflow Switch terminals 2 and 4 on the Zone Sensor. The possible switch
combinations are listed Table 17, p. 46 with their
When the condensate overflow switch is closed, a drain corresponding resistance values.
pan overflow condition is indicated and it will shut unit
operations down. Test 4
LED Indicator Test, (SYS ON, HEAT, COOL &
Zone Temperature Sensor (ZTS) SERVICE)
Test
Method 1
Note: These procedures are not for programmable or Testing the LED using a meter with diode test function. Test
digital models and are conducted with the Zone both forward and reverse bias. Forward bias should
Sensor Module electrically removed from the measure a voltage drop of 1.5 to 2.5 volts, depending on
system. your meter. Reverse bias will show an Over Load, or open
circuit indication if LED is functional.
RT-SVX25G-EN 45
Troubleshooting
Method 2 Programmable & Digital Zone

Testing the LED with an analog Ohmmeter. Connect
Ohmmeter across LED in one direction, then reverse the
Sensor Test
leads for the opposite direction. The LED should have at
least 100 times more resistance in reverse direction, as
Testing Serial Communication Voltage
compared with the forward direction. If high resistance in 1. Verify 24 Vac is present between terminals J6-14 and
both directions, LED is open. If low in both directions, LED J6-11.
is shorted.
2. Disconnect wires from J6-11 and J6-12. Measure the
Method 3 voltage between J6-11 and J6-12, should be about
32 Vdc.
To test LEDs with ZSM connected to unit, test voltages at
LED terminals on ZSM. A measurement of 32 Vdc, across 3. Reconnect wires to terminals J6-11 and J6-12. Measure
an unlit LED, means the LED has failed. voltage again between J6-11 and J6-12, voltage should
flash high and low every 0.5 seconds. The voltage on
Table 16. Default operation for mechanical ZSM (CV the low end will measure about 19 Vdc, while the
only) voltage on the high end will measure from
approximately 24 to 38 Vdc.
If no input/connection this
J6 Input/Connection happens 4. Verify all modes of operation, by running the unit
J6-7(a) - Heat indication LED will not come on while heating through all of the steps in the “Test Modes” section
LED will not flash during heat fail discussed in “Start Up,” p. 36”.
J6-8(a) - Cool indication LED will not come on while cooling 5. After verifying proper unit operation, exit the test
LED will not flash during cool fail(a) mode. Turn the fan on continuously at the ZSM, by
J6-9(a) - System indication pressing the button with the fan symbol. If the fan
LED will not come on while unit has power
(sys on)
comes on and runs continuously, the ZSM is good. If
J6-10(a) - Service LED will not come on when CFS or FFS you are not able to turn the fan on, the ZSM is
indication trips
defective.
(a)these connections are only on certain model ZSMs
ReliaTel Refrigeration Module (RTRM)
Note: Measurements should be made from LED common
Default Chart
(ZSM terminal 6 to respective LED terminal). Refer
to Table 16, p. 46. If the RTCI loses input from the building management
system, the RTRM will control in the default mode after
Table 17. System mode and fan selection
approximately 15 minutes. If the RTRM loses the Heating
Resistance Zone Sensor and Cooling setpoint input, the RTRM will control in the
Valves Unit/Fan Local Unit Local Fan default mode instantaneously.
(K-Ohms) Mode Mode Mode
The temperature sensing thermistor in the Zone Sensor
2.32 Off/Auto Off Auto
Module is the only component required for the “Default
4.87 Cool/Auto Cool Auto
Mode” to operate.
7.68 Auto/Auto Auto Auto
10.77 Off/On Off On Unit Operation Without a Zone Sensor
13.32 Cool/On Cool On This procedure is for temporary operation only. The
16.13 Auto/On Auto On economizer and condenser fan cycling functions are
19.48 Heat/Auto Heat Auto disabled.
27.93 Heat/On Heat On
Emergency Emergency
WARNING
35.0 Auto
Heat/Auto Heat
Hazardous Voltage!
Emergency Emergency
43.45 On Disconnect all electric power, including remote
Heat/On Heat
disconnects before servicing. Follow proper lockout/
Out of Range Invalid (CV),
INVALID/Short Invalid tagout procedures to ensure the power can not be
(Short) Auto (VAV)
Out of Range Invalid (CV), Off before servicing could result in death or serious injury.
INVALID/Open Invalid
(Open) (VAV)
1. Open and Lock the unit disconnect switch.

2. Remove the Outside Air Sensor (OAS) from the
condenser section of unit.
3. Use two (2) wire nuts, to individually cap the wires.
46 RT-SVX25G-EN
Troubleshooting
4. Locate the RTRM (J6). Connect two (2) wires to

terminals J6-1 and 2.
5. Connect the sensor (OAS) using two wire nuts to the
two (2) field supplied wires that were connected to
terminals 1 and 2 on J6.
Unit Economizer Control (ECA)

Troubleshooting ReliaTel Control
Verify Economizer Status by Economizer Actuator (ECA)
LED indicator:
• OFF: No Power or Failure
• ON: Normal, OK to Economize
• Slow Flash: Normal, Not OK to Economize
• Fast Flash - 1/4 Second On / 2 Seconds Off:
– Error Code: Communications Failure
• Pulse Flash: 1/30 Second On / 1/4 Second Off: (2
Seconds between pulse sequences)
Error Code:
• 1 Flash: Actuator Fault
• 2 Flashes: CO2 Sensor
• 3 Flashes: RA Humidity Sensor
• 4 Flashes: RA Temp Sensor
• 5 Flashes: OA Quality Sensor
• 6 Flashes: OA Humidity Sensor
• 7 Flashes: OA Temp Sensor
• 8 Flashes: MA Temp Sensor
• 9 Flashes: RAM Fault
• 10 Flashes: ROM Fault
• 11 Flashes: EEPROM Fault
RT-SVX25G-EN 47
Wiring Diagrams
Note: Wiring diagrams can be accessed via e-Library by
entering the diagram number in the literature order
number search field or by contacting technical
support.
Table 18. Wiring diagrams
Type of Schematic Diagram
Airflow Type Voltage Number Description
Power 200-575 2313-1478 TS*150-300, TH*150-300, 50/60HZ, Cooling Only with or without Electric Heat
TS*150-300, TH*150-300, Cooling Only with or without Electric Heat, with or without
2313-1487
Control 200-575 Dehumidification
Constant 2313-1495 TS*150-300, TH*150-300, with or without Dehumidification, Option Modules

Volume Raceway
200-575 2313-1514 TS*150-300, TH*150-300,Cooling Only, with or without Dehumidification
Connections
Control Box 200-230 2313-1497 TS*150-300, TH*150-300,50/60HZ, Cooling Only, with or without Dehumidification
Connections 380-575 2313-1498 TS*150-300, TH*150-300,50/60HZ, Cooling Only, with or without Dehumidification
Power 208-575 2313-1482 TS*150-300, TH*150-300, 60HZ, Cooling Only with or without Electric Heat,
TS*150-300, TH*150-300, Cooling Only with or without Electric Heat, with or without
Variable Air 2313-1491
Control 208-575 Dehumidification
Volume/
Multi-speed 2313-1495 TS*150-300, TH*150-300, with or without Dehumidification, Option Modules
Fans/ Single Raceway
Zone Variable 208-575 2313-1518 TS*150-300, TH*150-300, Cooling Only, with or without Dehumidification
Connections
Air Volume
Control Box 208-230 2313-1505 TS*150-300, TH*150-300,50/60HZ, Cooling Only, with or without Dehumidification
Connections 460-575 2313-1506 TS*150-300, TH*150-300,50/60HZ, Cooling Only, with or without Dehumidification
48 RT-SVX25G-EN
Wiring Diagrams
Table 19. Wiring diagrams for units with High Short Circuit Rating (SCCR)
Type of Schematic Diagram

airflow Type Voltage Number Description
208-230,
Power 460, 575 2313-1578 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat
(60 Hz)
208-230,
460, 575 2313-1582 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat
(60 Hz)
Control
208-230,
460, 575 2313-1590 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat, Options Modules
Constant (60 Hz)
Volume 208-230,
Raceway
Connection
(60 Hz)
208-230,
Control Box
Connections
(60 Hz)
208-230,
Module
Connections
(60 Hz)
208-230,
Power 460, 575 2313-1578 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat
(60 Hz)
208-230,
(60 Hz)
Control
Multi-zone 208-230,
Variable Air 460, 575 2313-1590 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat, Options Modules
Volume/ (60 Hz)
Multi-speed
Fans/ Single 208-230,
Raceway
Zone Variable 460, 575 2313-2023 TS*180-300, TH*150-300, Cooling Only with or without Electric Heat
Connection
Air Volume (60 Hz)
208-230,
Control Box
Connections
(60 Hz)
208-230,
Module
Connections
(60 Hz)
RT-SVX25G-EN 49
The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll
Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments,the manufacturer
offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For
more information, visit www.IRCO.com.
The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.
© 2014 Trane All rights reserved

We are committed to using environmentally
RT-SVX25G-EN 17 Jan 2014
conscious print practices that reduce waste.
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Installation, Operation,

Packaged Rooftop Air Conditioners

Model Number: TS*150–300

January 2014 RT-SVX25G-EN

© 2014 Trane All rights reserved RT-SVX25G-EN

All products are identified by a Digit 11 — Minor Design 4 = CompleteCoat™Condenser Coil

Supply Fan Failure Input (Optional)

Evaporator Frost Control Trane Integrated Comfort™ building management

Zone Sensor Module (ZSM) Remote Zone Sensor (BAYSENS075*)

Unit Inspection First Aid Measures

• Avoid breathing fiberglass dust.

Figure 5. Unit dimensional data 15–25 tons standard efficiency units

51 mm (2”) DIA. HOLE

Figure 6. Unit dimensional data 12½ ton high efficiency units

76 mm (3”) DIA. HOLE

Figure 7. Unit dimensional data 15–25 tons high efficiency units

76 mm (3”) DIA. HOLE

Figure 10. Corner weights

Rigging Figure 11. Rigging and center of gravity data

Refer to Figure 11, p. 18 and Table 1, p. 17 and Table 2,

Ductwork • Fabricate and install ductwork; secure ductwork to

Factory Installed Economizer Figure 12. Condensate trap installation

Main Electrical Power Requirements

1. Use copper conductors unless otherwise specified.

2. Ensure that the AC control wiring between the controls

Before installing any connecting wiring between the unit

another power supply. Refer to the field wiring example in

Figure 17. ReliaTel humidistat (dehumidification

Figure 19. Smoke detector connections (up to 10 HVAC

Space Temperature Averaging

Table 5. Temperature vs. resistance

Table 6. Space temperature averaging examples

Voltage Imbalance WARNING

Powered and Unpowered

Unpowered Convenience Outlet

1. Remove the smoke detector assembly from its

Smoke Detector Installation

Figure 25. Return air smoke detector for downflow units

TWO PIECE HOOD

METAL INTAKE TUBE

VINYL TUBES (7-3/4 INCHES LONG)

METAL EXHAUST TUBE

In order for the return air smoke detector to properly sense

Table 7. Minimum allowable airflow

Compressor Start-Up Table 9. Compressor types

Momentarily jump across the Test 1 and Test 2

Supply Duct Static Setpoint = 2.0" w.c.

To configure the proper potentiometer setpoints, connect

Table 12. VAV setpoints

VHR Relay Output Supply Air Cooling

Supply Air Pressure

Figure 30. RTAM module

IGV - OFF OFF

Final System Set Up

Rotating Components! Figure 31. Belt tension gauge

The fan belts must be inspected periodically to assure

Microchannel (MCHE) Coils Final Process

ReliaTel Control System Status Checkout

– “On” indicates a clogged filter. • Heat Operating = approximately 32 Vdc

Constant 2313-1495 TS150-300, TH150-300, with or without Dehumidification, Option Modules