IOM RTAG+50Hz 572517440002 K
IOM RTAG+50Hz 572517440002 K
IOM RTAG+50Hz 572517440002 K
Models: RTAG
085-440 ton units (50Hz)
572517440002
! SAFTY WARNING 7
Only qualified personal should install and service the equipment. The installation, starting up, and servicing of heat-
ing, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed,adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
NOTICE
Using towing hook for container trans-
port
RTAG unit is shipped with container, there are towing
hooks on base at nameplate side.Must using these tow
hooks to pull the unit out of the container.Dragging the
unit from somewhere else caused the breakdown of the
unit. Trane is not responsible.
Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right to
revise this publication at any time, and to make changes to
its content without obligation to notify any person of such
revision or change.
Trademarks
All trademarks referenced in this document are the trade-
marks of their respective owners.
Notice
Uncharging refrigerant before welding, filled with nitrogen for
protection, and use cooling method to protect the electron
component. TRANE is not responsible for the equipment
damage due to improper welding.
Revison History
• RTAG-SVX001A-EN (September 2017), new manual.
• Change to Symbio800 platform
• Add copper fin data information
RTAG-SVX001K-EN 3
Contents
Model Number Descriptions..................................... 9
Figure 6. Dimension - RTAG 225/230 Extra/
Unit Model Number............................................... 9 Premium efficiency unit.............................. 26
CHHP Compressor Model Number......................11 Figure 7. Dimension - RTAG 255/285 High/
Premium efficiency unit.............................. 27
CHHW Compressor Model Number.....................11
Figure 8. Dimension - RTAG 255 Extra,
Overview.................................................................. 13 310/340 High/Premium efficiency unit........ 28
Preface................................................................ 13 Figure 9. Dimension - RTAG 285/310 Extra
Warranty.............................................................. 13 efficiency unit............................................. 29
Table 14. Target slice length...................... 47 Figure 26. Wiring Examples for ECLS and
ECWS........................................................ 58
Figure 23. Water flow pressure drop curve...
47 Chilled Water Reset (CWR).......................... 58
Water Treatment.................................................. 48 Communications Interface options...................... 59
Table 15. Water quality requirements........ 48 Table 25. Wire size.................................... 59
Freeze Protection................................................ 48 LonTalk Communications Interface for Chillers
(LCI-C).......................................................... 59
Low Refrigerant Temperature Cutout and Gly-
col Requirements.......................................... 49 BACnet Communications Interface for Chillers
(BCI-C).......................................................... 59
Table 16. Ethylene glycol — low refrigerant
temperature cutout (LRTC) and low water Table 26. LonTalk Points List..................... 60
temperature cutout(LWTC)......................... 49 Table 27. Descriptions and configurations.61
Table 17. Propylene glycol — low refrigerant Controls.................................................................... 65
temperature cutout (LRTC) and low water
temperature cutout(LWTC)......................... 50 Symbio800 Overview.......................................... 65
Installation - Electrical............................................ 51 Figure 27. Front View of Symbio800........ 65
General Recommendations................................. 51 Figure 28. Wiring locations and connection
ports........................................................... 65
Installer-Supplied Components........................... 51
Tracer AdaptiView TD7 Display........................... 65
Power Supply Wiring..................................... 51
Operator Interface......................................... 65
Table 18. Electrical data - High Efficiency at
all ambient operation.................................. 52 Figure 29. TD7 screens............................ 66
RTAG-SVX001K-EN 5
Contents
starting....................................................... 82
Table 33. Report condenser screen items.71
Figure 59. Sequence of operation: running
Figure 37. Report compressor screen...... 71
(lead compressor/circuit start and run)....... 83
Table 34. Report compressor screen items...
Figure 60. Sequence of operation: running
72
(lag compressor/circuit start and run)......... 84
Figure 38. Report motor screen ............... 72
Figure 61. Sequence of events: satisfied
Table 35. Report motor screen items........ 72 setpoint....................................................... 85
Equipment Settings....................................... 72 Figure 62. Sequence of events: Unloading
Figure 39. Setting screen......................... 72 unstaging.................................................... 86
Figure 40. Equipment setting screen (Chiller Figure 63. Sequence of events: normal
setting shown)............................................ 73 shutdown to stopped or run inhibit............. 87
Figure 41. Chilled water reset type screen... Figure 64. Sequence of events: immediate
73 shutdown to stopped or run inhibit............. 88
Figure 42. Changed chilled water setpoint Diagnostics.......................................................... 89
screen........................................................ 73 Diagnostic Name (Text) and Source............. 89
Table 36. Settings screen items................ 74 AFD Diagnostics........................................... 90
Service Settings............................................ 74 Table 37. AFD diagnostics......................... 90
Figure 43. Warning message.................... 74 Starter Diagnostics........................................ 90
Figure 44. Service settings screen........... 74 Table 38. Starter diagnostics..................... 90
Display Settings............................................ 74 Main Processor Diagnostics.......................... 92
Figure 45. Display preference screen....... 75 Table 39. Main processor diagnostics....... 92
Figure 46. Date format page..................... 75 Communication Diagnostics........................ 100
Laungage Settings........................................ 75
Table 40. Communications diagnostics... 100
Figure 47. Language page....................... 75 Operating Principles............................................. 104
Date and Time Settings................................. 76
Refrigerant Circuit............................................. 104
Figure 48. Date and time screen.............. 76
Figure 65. System schematic................. 104
Figure 49. Countdown screen.................. 76
Refrigerant Cycle............................................... 104
Security Settings........................................... 76
Figure 66. Pressure Enthalpy (P-h) diagram
Figure 50. Security screen - disable......... 77 of RTAG.................................................... 104
Figure 51. Security settings screen.......... 77 Figure 67. Pressure Enthalpy (P-h) diagram
Figure 52. Log in screen........................... 77 of RTAG with Economizer........................ 105
Figure 53. Log out confirmation screen.... 77 R134a/R513A Refrigerant................................. 105
Tracer TU...................................................... 78 Compressor....................................................... 105
Figure 54. Tracer TU................................ 78 Figure 68. Compressor inner configuration..
106
Sequence of Operation....................................... 78
Figure 69. Compressor with Auxiliary Inlet
Software Operation Overview....................... 78
Port........................................................... 106
Figure 55. Software operation overview... 79 Condenser Fan.................................................. 106
Timelines....................................................... 80
Evaporator......................................................... 106
Figure 56. Sequence of operation: power up
Expansion Valve................................................ 107
diagram...................................................... 80
Oil Separator..................................................... 107
Figure 57. Sequence of events: power up to
starting....................................................... 81 Oil system.......................................................... 107
Figure 58. Sequence of events: stopped to
6 RTAG-SVX001K-EN
Contents
Pre-Start Checkout................................................ 108 Oil Loss Troubleshooting............................. 121
Installation Checklist.......................................... 108 Internal Oil Filter Replacement.................... 121
Check precedure............................................... 108 Evaporator Oil Return Pipe Filter Re-
place-ment.................................................. 122
Figure 70. Ball Valve Open/Close status.108
Unit Voltage Imbalance..................................... 109 Coil Cleaning..................................................... 122
Water System Flow Rates..................................110 Figure 74. Oil Filter Replacement........... 122
Chemical Cleaning of Water-side Heat Ex-
Water System Pressure Drop.............................110
changer....................................................... 123
Unit Start Up and Shut Off Procedures................111
Figure 73. Chemical Cleaning................ 123
Start Up..............................................................111 Mechanical Cleaning of Water-side Heat Ex-
Table 41. Unit Running Status..................111 changer....................................................... 123
Seasonal Unit Startup Procedure.......................111 Tubes Replacement of Water-side Heat Ex-
changer....................................................... 123
System Restart after Extended Shutdown.........112
Compressor Replacement................................. 123
Temporary Shutdown and Restart......................112
Fan Replacement.............................................. 124
Extended Shutdown Procedure..........................112
Coil Assembly or Single Coil Replacement....... 124
Seasonal Unit Startup Procedure.......................112
Water side heat exchanger replacement........... 125
Periodic Maintenance........................................... 113
Drive....................................................................... 126
Weekly Maintenance .........................................113
TL390 Series Drive Overview............................ 126
Monthly Maintenance.........................................113
Product Information..................................... 126
Annual Maintenance...........................................113
Figure 75. Designation Rules and
Table 42. RTAG Start-up Test Log............114
Nameplate example................................. 126
Table 43. RTAG Unit Configuration..........115
Figure 76. Drive Outline Sizing............... 126
Table 44. RTAG Chiller Log......................116
Figure 77. Components Layout for 90KW–
Maintenance Procedures...................................... 118 160KW .................................................... 127
Refrigerant and Oil Charge Management..........118 Mechanical and Electrical Installation......... 128
R134a/R513A Field Charging Procedure...........118 Figure 78. Clearance around of 90–160kW.
Vacuum Procedure.......................................118 128
Figure 79. Lifting Locations for 90–160kW
Factory (initial) Refrigerant Charging Proce-
Drive......................................................... 128
dure .............................................................118
Table 45. Power Terminals of Drive Main
Adding charge .............................................119 Loop......................................................... 128
Refrigerant Recovery...................................119 Figure 80. Power terminals for 90-160kW....
Refrigerant Filter Replacement Procedure...119 129
Compressor Oil................................................. 120 Operation and Display................................. 129
Oil Separator Oil Level Check..................... 120 Figure 81. Diagram of the operation panel...
129
Figure 71. Oil Level Measure of Oil
Function Codes........................................... 129
Separator................................................. 120
Compressor Oil Charging............................ 120 Table 46. function codes description....... 129
Figure 82. Function code operation........ 130
Figure 72. Oil Charge of Compressor..... 121
Maintenance................................................ 130
Draining Compressor oil.............................. 121
RTAG-SVX001K-EN 7
Contents
Figure 83. Remove air duct cover plate of Table 56. Direct Free cooling- Variable
fans.......................................................... 130 Speed Compressor Units......................... 154
Figure 84. Remove Power Wires and Fans.. Table 57. Glycol-Free Free cooling- Fixed
130 Speed Compressor Units......................... 154
Safety Information and Precautions............ 131 Table 58. Glycol-Free cooling- Variable
Speed Compressor Units......................... 155
Common Faults and Solutions.................... 132
Installation and Operating Announcement ....... 155
Table 47. Solution to the faults of the TL390.
132 Figure 93. Free Cooling – Direct System
drain valve................................................ 156
Table 48. Common Faults and Solutions.134
Figure 94. Free Cooling – Glycol Free drain
CA300 Series Overview.................................... 135
valve......................................................... 156
Product Information..................................... 135 Figure 92. Free Cooling Coil Box Drain
Figure 85. AC drive components (75 to Valve........................................................ 156
160kW)..................................................... 136 Table 59. Freezing point temperature of
Figure 86. AC drive components (200 to antifreeze liquid........................................ 157
220kW)..................................................... 136 Lifting ................................................................ 157
Table 49. Product models and electrical Figure 95. Unit Lifting Schematic............ 157
parameters............................................... 137
Table 60. Free Cooling Unit Lifting Weights
Table 50. Technical specifications........... 137 and CG Dimensions................................. 158
Figure 87. Outline dimensions (75 to Isolator installation............................................. 159
160kW)..................................................... 139
Figure 96. Isolator location..................... 159
Figure 88. Outline dimensions (200 to
220kW)..................................................... 139 Figure 97. Isolator dimension................. 159
Wiring.......................................................... 140 Table 61. Free Cooling Unit Isolators
Location.................................................... 159
Panel Operation ......................................... 142
Table 62. Free Cooling Unit Isolators Part
Figure 89. Details of the operating panel.142 Extension Color........................................ 160
Table 51. Indicators on the operating panel.. Operation Mode................................................. 162
143
Free Cooling Working Condition....................... 162
Trouble Shooting......................................... 144
Figure 98. Free Cooling Active/Inactive.. 162
Table 52. Symptoms and diagnostics...... 145
User Interface.................................................... 163
Table 53. Faults and diagnostics............. 146
Table 63. Free cooing parameters and range.
Maintenance................................................ 150
163
Function Code............................................. 151 Diagnsotics of Free Cooling.............................. 163
Table 54. Function code.......................... 151 Table 64. Diagnsotics.............................. 163
Free Cooling........................................................... 152 Schematic Diagram List........................................ 164
Overview........................................................... 152
System Schematic of Two Types Free Cooling .152
Figure 90. Direct Free Cooling System
Schematic................................................ 152
Figure 91. Glycol-free Free Cooling System
Schematic................................................ 153
General Data of Free Cooling........................... 153
Table 55. Direct-Free cooling - Fixed Speed
Compressor Units.................................... 153
8 RTAG-SVX001K-EN
Model Number Descriptions
Unit Model Number
An example of a typical unit model number is:
RTAG 190 E C A 0 X 0 A L W S F F N L 1 S B X X X E M 0 X G R Y 0 C 1 A N I X N X X
1~4 5~7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Model number digits are selected and assigned in accordance with the following definitions using the model number example
shown above.
RTAG-SVX001K-EN 11
Unit Model Number
6 = GP2.5 Large capacity (major)
Digit 8 Motor Voltage
T = 400/460-50/60-3 used for 380-50-3
K = 460-60-3 (N6 only)
D = 380-60-3
Digit 9 Internal Relief
K = 450 pisd
Digit 10~11 Design Sequence
** = Factory assigned
Digit 12 Capacity Limit
N = Standard capacity
Digit 13~15 Motor KW Rating
093 = N5 50Hz
112 = N5 60Hz
112 = N6 50Hz
134 = N6 60Hz
Digit 16 Volume Ratio
A = High Volume Ratio
12 RTAG-SVX001K-EN
Overview
be smaller than 95%RH, no water condenses, the detail
Preface measurement for the application of exceed these limitation
This manual includes RTAG air cooled screw chiller instal- and other information please refer to the drive section. And
lation, operation and maintenance.Related services shall be variable speed unit Total Harmonic Distortion of Current at
done by a qualified professional and technical personnel. rating point full load < 40%.
The shell-and-tube type evaporator is manufactured in accor-
Warranty dance with ASME standards. Each evaporator is fully insu-
lated and is equipped with water drain and vent connections.
Warranty scope is suitable for the TRANE company's general Packaged units have heat tape and plug-in heater protection
terms and conditions.If without Trane’s written authorization, to -20°C as standard.
any equipment repair, modification, or operation beyond the
operating limits of equipment, or modification of the equip-
ment control system, and electrical wiring, the consequences Inspection Checklist
are out of place in the warranty.User’s wrong operation, lack In order to avoid the unnecessary losses in the transport
of maintenance and the guidance of the TRANE company process of goods, please complete the following check when
breach will lose the warranty rights. the arrival of the Unit:
● W
hen the unit arrival, please make sure the unit name-
Unit Description plate is consistent with order.
RTAG-SVX001K-EN 13
Overview
● A
t least every three months (quarterly), check the pres-
sure in the refrigerant circuits to verify that the refrigerant
charge is intact. If it is not, contact a qualified service
organization and the appropriate Trane sales office.
14 RTAG-SVX001K-EN
Overview
General Data
Table 1. General data - 100 - 205 Ton 50Hz Unit - High efficiency (fixed speed fan)
Model RTAG 100 125 145 155 170 190 205
Refrigerant R134a
Compressor
CHHW CHHP CHHP CHHW(N5) CHHW CHHW CHHW
Model
(N6) (M2+L2) (M2+M2) +CHHP(M2) (N5+N5) (N6+N5) (N6+N6)
Type Horizontal semienclosed screw compressor
Starter YDEL
Circuits 1 2 2 2 2 2 2
Min load % 30% 15% 15% 15% 15% 15% 15%
Must hold current(1A/1B) A 240 166 166 201 201 240 240
Must hold current(2A/2B) A - 116 166 166 201 201 240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 257.7 323.7 374.7 403.2 436.6 479.5 517.1
Rating WPD psid 6.2 5.6 7.5 7.3 5.7 6.8 6.2
Min flow gpm 130 174 174 200 230 230 265
Max flow gpm 476 625 625 731 835 835 956
Water storage lb 119 157 157 183 207 207 238
tube size inch 4 5 5 5 6 6 6
Air side heat exchanger
Fan type Axial flow
Quantity 6 8 8 8 8 10 10
power kW/per 1.5
Fan speed RPM 950
Single fan Airflow CFM 10,584
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 269 319 369 405 441 489 528
Unit start up amps
Control panel 1 A 406 371 413 513 543 576 609
Refrigerant charge
ckt 1 lb 207 176 168 168 168 179 181
ckt 2 lb - 137 168 168 168 179 181
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 1.8 1.8 1.8 2.1 2.1 2.1
ckt 2 gal - 1.8 1.8 1.8 2.1 2.1 2.1
Dimension
Length inch 151 198 198 198 198 244 244
Width inch 88.4
Height inch 98.5
Weight - Non Copper Fin
Shipping weight lb 6,184 8,426 9,105 9,202 9,570 10,360 10,578
Operation weight lb 6,526 8,920 9,621 9,747 10,146 10,959 11,211
Weight - Copper Fin
Shipping weight lb 6,885 9,687 10,692 10,789 11,158 11,936 12,154
Operation weight lb 7,227 10,181 11,208 11,334 11,733 12,535 12,787
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
RTAG-SVX001K-EN 15
Overview
Table 2. General data - 085 - 205 Ton 50Hz Unit - Extra efficiency (fixed speed fan)
Model RTAG 085 100 125 145 155 170 190 205
Refrigerant R134a
Compressor
CHHW CHHW CHHP CHHP CHHW(N5) CHHW CHHW CHHW
Model
(N5) (N6) (M2+L2) (M2+M2) +CHHP(M2) (N5+N5) (N6+N5) (N6+N6)
Type Horizontal semienclosed screw compressor
Starter YDEL
Circuits 1 1 2 2 2 2 2 2
Min load % 30% 30% 15% 15% 15% 15% 15% 15%
Must hold current(1A/1B) A 201 240 166 166 201 201 240 240
Must hold current(2A/2B) A - - 116 166 166 201 201 240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 222 267 335.3 388.1 418.1 452.7 492.4 535.2
Rating WPD psid 5.3 6.3 4.3 6.5 6.7 5.8 6.8 5.3
Min flow gpm 120 130 190 190 200 230 230 290
Max flow gpm 430 476 685 685 731 835 835 1049
Water storage lb 108 119 170 170 183 207 207 262
tube size inch 4 4 5 5 5 6 6 6
Air side heat exchanger
Fan type Axial flow
Quantity 6 6 10 10 10 10 12 12
power kW/per 1.5
Fan speed RPM 950
Single fan Airflow CFM 10,584
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 230 269 327 377 413 449 496 536
Unit start up amps
Control panel 1 A 373 406 371 413 513 543 576 609
Refrigerant charge
ckt 1 lb 207 220 196 187 187 187 198 201
ckt 2 lb - - 157 187 187 187 198 201
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 2.1 1.8 1.8 1.8 2.1 2.1 2.1
ckt 2 gal - - 1.8 1.8 1.8 2.1 2.1 2.1
Dimension
Length inch 151 151 244 248 248 248 291 291
Width inch 88.4
Height inch 98.5
Weight - Non Copper Fin
Shipping weight lb 6,041 6,415 9,405 10,161 10,245 10,613 11,114 11,354
Operation weight lb 6,367 6,766 9,954 10,732 10,829 11,228 11,753 12,050
Weight - Copper Fin
Shipping weight lb 6,742 7,361 10,981 12,145 12,229 12,597 13,005 13,245
Operation weight lb 7,068 7,712 11,530 12,716 12,813 13,212 13,644 13,942
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
16 RTAG-SVX001K-EN
Overview
Table 3. General data - 085 - 205 Ton 50Hz Unit - Premium seasonal efficiency (variable speed fan)
Model RTAG 085 100 125 145 155 170 190 205
Refrigerant R134a
Compressor
CHHW CHHW CHHP CHHP CHHW(N5) CHHW CHHW CHHW
Model
(N5) (N6) (M2+L2) (M2+M2) +CHHP(M2) (N5+N5) (N6+N5) (N6+N6)
Type Horizontal semienclosed screw compressor
Starter VFD
Circuits 1 1 2 2 2 2 2 2
Min load % 36% 36% 18% 18% 18% 18% 18% 18%
Must hold current(1A/1B) A 201 240 166 166 201 201 240 240
Must hold current(2A/2B) A - 116 166 166 201 201 240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 218 261 335.3 388.3 413.9 443.6 483.3 524.4
Rating WPD psid 5.3 6.3 5.1 6.8 6.9 5.9 6.9 5.3
Min flow gpm 120 130 190 190 200 230 230 290
Max flow gpm 430 475 685 685 730 835 835 1050
Water storage lb 108 118 171 171 182 208 208 263
tube size inch 4 4 5 5 5 6 6 6
Air side heat exchanger
Fan type Axial flow
Quantity 6 6 10 10 10 10 12 12
power kW/per 1.5
Fan speed RPM Max. 910/Min. 200
Single fan Airflow CFM 10,036
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 230 269 326 377 413 449 496 535
Unit start up amps
Control panel 1 A 195 269 326 377 413 449 496 535
Refrigerant charge
ckt 1 lb 207 220 196 187 187 187 198 201
ckt 2 lb - 157 187 187 187 198 201
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 2.1 1.8 1.8 1.8 2.1 2.1 2.1
ckt 2 gal - - 1.8 1.8 1.8 2.1 2.1 2.1
Dimension
Length inch 156 156 249 249 249 249 296 296
Width inch 88.4
Height inch 98.5
Weight - Non Copper Fin
Shipping weight lb 6,658 7,033 10,243 10,999 11,083 11,451 11,951 12,192
Operation weight lb 6,989 7,388 10,792 11,570 11,667 12,066 12,591 12,888
Weight - Copper Fin
Shipping weight lb 7,359 7,979 11,819 12,983 13,067 13,435 13,843 14,083
Operation weight lb 7,703 8,333 12,368 13,554 13,651 14,050 14,482 14,780
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
RTAG-SVX001K-EN 17
Overview
Table 4. General data - 225 - 440 Ton 50Hz Unit - High efficiency (fixed speed fan)
Model RTAG 225 255 285 310 340 375 400 440
Refrigerant R134a R134a/R513A R134a R134a R134a/R513A R134a
Compressor
CHHW CHHW
CHHW (N5, CHHW (N5, CHHW (N6, N6 CHHW (N6E2, CHHW (N5, N6 CHHW (N6,N6
Model (N6E2 + (N6E2,N6E2 +
N5 + N5 ) N6 + N6 ) + N6E2) N6E2 + N6E2) + N5, N6 ) + N6,N6)
N6E2) N6E2,N6E2)
Type Horizontal semienclosed screw compressor
Starter YDEL
Circuits 2 2 2 2 2 2 2 2
Min load % 15% 10% 10% 10% 10% 7.5% 7.5% 7.5%
Must hold current(1A/1B) A 240/- 201/201 201/240 240/240 240/240 201/240 240/240 240/240
Must hold current(2A/2B) A 240/- 201/- 240/- 240/- 240/- 201/240 240/240 240/240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 584 663 750 829 872 973 1,045 1,163
Rating WPD psid 6.45 7.12 7.25 7.06 7.78 7.56 7.17 5.86
Min flow gpm 292 332 375 415 436 487 522 581
Max flow gpm 877 995 1,125 1,244 1,308 1,460 1,567 1,744
Water storage lb 263 234 265 301 301 332 369 455
tube size inch 6 8
Air side heat exchanger
Fan type Axial flow
Quantity 12 14 14 16 16 18 18 20
power kW/per 1.5 1.65
Fan speed RPM 950 970
Single fan Airflow CFM 10,584 11,772
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 536 445 493 542 542 493 533 537
Control panel 2 A - 226 270 270 270 493 533 537
Unit start up amps
Control panel 1 A 753 631 714 753 753 714 747 747
Control panel 2 A - 441 524 524 524 708 741 747
Refrigerant charge
ckt 1 lb 216 309 309 348 384 326 326 403
ckt 2 lb 216 152 152 165 165 326 326 403
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2
ckt 2 gal 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2
Dimension
Length inch 291 354 354 399 399 445 445 465
Width inch 88.4
Height inch 98.5 97.6
Weight - Non Copper Fin
Shipping weight lb 11,804 15,699 16,184 17,699 17,734 20,309 20,640 22,481
Operation weight lb 12,066 15,933 16,449 18,001 18,036 20,642 21,008 22,935
Weight - Copper Fin
Shipping weight lb 13,695 17,904 18,389 20,219 20,254 23,144 23,475 26,447
Operation weight lb 13,957 18,137 18,653 20,521 20,556 23,477 23,843 26,901
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
18 RTAG-SVX001K-EN
Overview
Table 5. General data - 225 - 440 Ton 50Hz Unit - Extra efficiency (fixed speed fan)
Model RTAG 225 255 285 310 340 375 400 410 440
Refrigerant R134a R134a/R513A R134a R134a R134a/R513A R134a
Compressor
CHHW CHHW CHHW (N5, CHHW CHHW CHHW
CHHW (N5, CHHW (N5, CHHW (N6,
Model (N6E2 + (N6E2, N6E2 N6 + N5, (N6,N6 + (N6,N6 + (N6E2,N6E2 +
N5 + N5 ) N6 + N6 ) N6 + N6E2)
N6E2) + N6E2) N6 ) N6,N6) N6,N6) N6E2,N6E2)
Type Horizontal semienclosed screw compressor
Starter YDEL
Circuits 2 2 2 2 2 2 2 2 2
Min load % 15% 10% 10% 10% 10% 7.5% 7.5% 7.5% 7.5%
Must hold current(1A/1B) A 240/- 201/201 201/240 240/240 240/240 201/240 240/240 240/240 240/240
Must hold current(2A/2B) A 240/- 201/- 240/- 240/- 240/- 201/240 240/240 240/240 240/240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 597 677 777 842 892 992 1,066 1,098 11,90
Rating WPD psid 5.68 7.42 7.76 7.27 8.14 6.48 6.35 6.73 6.14
Min flow gpm 298 339 388 421 446 496 533 549 595
Max flow gpm 895 1,016 1,165 1,263 1,338 1,488 1,598 1,647 1,785
Water storage lb 289 234 265 301 301 369 403 403 455
tube size inch 6 8
Air side heat exchanger
Fan type Axial flow
Quantity 14 16 18 18 20 20 20 24 24
power kW/per 1.5 1.65
Fan speed RPM 950 970
Single fan Airflow CFM 10,584 11,772
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 543 453 507 547 556 498 537 547 547
Control panel 2 A - 226 275 275 275 498 537 547 547
Unit start up amps
Control panel 1 A 759 637 720 753 759 717 747 753 753
Control panel 2 A - 441 530 530 530 717 747 753 753
Refrigerant charge
ckt 1 lb 229 344 364 366 437 368 368 384 445
ckt 2 lb 229 152 170 183 181 368 368 384 445
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2
ckt 2 gal 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2 4.2
Dimension
Length inch 339 399 445 445 465 465 465 585 585
Width inch 88.4
Height inch 98.5 97.6
Weight - Non Copper Fin
Shipping weight lb 13,076 16,965 18,250 18,439 19,121 22,007 22,291 23,808 24,943
Operation weight lb 13,364 17,198 18,514 18,742 19,423 22,375 22,694 24,211 25,397
Weight - Copper Fin
Shipping weight lb 15,280 19,484 21,085 21,275 22,271 25,973 26,257 27,589 29,703
Operation weight lb 15,569 19,718 21,350 21,577 22,573 26,341 26,661 27,992 30,157
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
RTAG-SVX001K-EN 19
Overview
Table 6. General data - 225 - 440 Ton 50Hz Unit - Premium seasonal efficiency (variable speed fan)
Model RTAG 225 230 255 285 310 340 375 400 420 440
Refrigerant R134a R134a R134a/R513A R134a R134a R134a/R513A R134a
Compressor
CHHW
CHHW CHHW CHHW CHHW CHHW CHHW CHHW CHHW CHHW
(N6E2,
Model (N6E2 + (N6E2 + (N5, N5 + (N5, N6 + (N6, N6 + (N5, N6 + (N6,N6 + (N6,N6 + (N6E2,N6E2 +
N6E2 +
N6E2) N6E2) N5 ) N6 ) N6E2) N5, N6 ) N6,N6) N6,N6) N6E2,N6E2)
N6E2)
Type Horizontal semienclosed screw compressor
Starter VFD
Circuits 2 2 2 2 2 2 2 2 2 2
Min load % 18% 18% 12% 12% 12% 12% 9% 9% 9% 9%
Must hold current(1A/1B) A 240/- 240/- 201/201 201/240 240/240 240/240 201/240 240/240 240/240 240/240
Must hold current(2A/2B) A 240/- 240/- 201/- 240/- 240/- 240/- 201/240 240/240 240/240 240/240
Evaporator
Type Shell & Tube (CHIL)
Rating flow gpm 584 597 652 743 822 865 967 1037 999.8 1155
Rating WPD psid 6.45 5.7 6.89 7.12 6.94 7.66 7.46 7.06 5.6 5.78
Min flow gpm 292 298 326 372 411 432 483 518 548.5 577
Max flow gpm 877 895 978 1115 1233 1297 1450 1555 1647 1732
Water storage lb 263 289 234 265 301 301 332 369 455 455
tube size inch 6 8
Air side heat exchanger
Fan type Axial flow
Quantity 12 14 14 14 16 16 18 18 24 20
power kW/per 1.5 1.65 2.8 1.65
Fan speed RPM 910/200 970 / 200 970 / 200 970 / 200
Single fan Airflow CFM 10,036 11,772 13,529 11,772
Unit Max RLA(Max Compr+Fan+Control)
Control panel 1 A 536 543 445 493 542 542 493 533 570 537
Control panel 2 A - - 226 270 270 270 493 533 570 537
Unit start up amps
Control panel 1 A 546 462 631 670 753 753 631 747 764 747
Control panel 2 A - - 226 226 226 226 631 747 764 747
Refrigerant charge
ckt 1 lb 216 229 309 309 348 384 326 326 445 403
ckt 2 lb 216 229 152 152 165 165 326 326 445 403
Oil charge (the oil type show on unit nameplate)
ckt 1 gal 2.1 2.1 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2
ckt 2 gal 2.1 2.1 2.1 2.1 2.1 2.1 4.2 4.2 4.2 4.2
Dimension
Length inch 296 343 362 362 408 408 455 455 465 465
Width inch 88.4
Height inch 98.5 97.6
Weight - Non Copper Fin
Shipping weight lb 12,641 14,134 16,471 16,956 18,470 18,506 21,081 21,411 24,866 22,921
Operation weight lb 12,904 14,423 16,705 17,220 18,772 18,808 21,414 21,779 25,269 23,376
Weight - Copper Fin
Shipping weight lb 14,533 16,338 18,675 19,160 20,990 21,026 23,916 24,246 29,626 26,888
Operation weight lb 14,795 16,627 18,909 19,425 21,292 21,328 24,249 24,615 30,029 27,342
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
20 RTAG-SVX001K-EN
Overview
Table 7. General data - 125 - 205 Ton 50Hz Unit - Standard seasonal efficiency (variable speed fan)
Note:
1. Data Containing : Temperature of Inlet/outlet : 54/44 oF, Ambient Temperature: 95oF, Scaling factor: 0.001 ft2⋅oF⋅h/Btu.
2. Minimum start-up / operating ambient based on a 5 mph wind across the condenser.
3. Detail components structure / location please see Dimension sector.
4. Electric type could be selected according to unit voltage, but the current value in table is based on 380V/50Hz/3Ph.
RTAG-SVX001K-EN 21
Dimension
L L
H1 H2 W1 W2 L1 L2 Water (High and (Premium
Water box
(mm) (mm) (mm) (mm) (mm) (mm) pipe Extra eff) seasonal eff)
(mm) (mm)
RTAG 085 X 150PSI 468 478 1252 992 3619 3619 4” 3840 3970
RTAG 085 P 300PSI 443 508 1233 1013 3813 3713 4” 3840 3970
150PSI 468 478 1252 992 3619 3619 4" 3840 ---
RTAG 100 H
300PSI 443 508 1233 1013 3813 3713 4" 3840 ---
RTAG 100 X 150PSI 468 478 1252 992 3619 3619 4" 3840 3970
RTAG 100 P 300PSI 443 508 1233 1013 3813 3713 4" 3840 3970
22 RTAG-SVX001K-EN
Dimension
L
L
H1 H2 W1 W2 L1 L2 Water (Standard
Water box (High eff)
(mm) (mm) (mm) (mm) (mm) (mm) pipe Seasonal eff)
(mm)
(mm)
RTAG 125 H
RTAG 145 H 150PSI 492 500 1260 985 3905 3905 5" 5020 5150
RTAG 155 H
RTAG 125 S
RTAG 145 S 300PSI 492 500 1260 985 4249 4099 5" 5020 5150
RTAG 155 S
RTAG 170 H 150PSI 450 465 1275 970 3938 3938 5" 5020 5150
RTAG 170 S 300PSI 450 465 1275 970 4250 4100 5" 5020 5150
RTAG-SVX001K-EN 23
Dimension
L L
H1 H2 W1 W2 L1 L2 Water (High and (Premium
Water box
(mm) (mm) (mm) (mm) (mm) (mm) pipe Extra eff) seasonal eff)
(mm) (mm)
RTAG 125 X 150PSI 492 500 1260 985 3905 3905 5" 6200 6330
RTAG 125 P 300PSI 492 500 1260 985 4249 4099 5" 6200 6330
RTAG 145 X 150PSI 492 500 1260 985 3905 3905 5" 6200 6330
RTAG 145 P 300PSI 492 500 1260 985 4249 4099 5" 6200 6330
RTAG 155 X 150PSI 492 500 1260 985 3905 3905 5" 6200 6330
RTAG 155 P 300PSI 492 500 1260 985 4249 4099 5" 6200 6330
RTAG 170 X 150PSI 450 465 1275 970 3938 3938 6" 6200 6330
RTAG 170 P 300PSI 450 465 1275 970 4250 4100 6" 6200 6330
RTAG 190 H 150PSI 450 465 1275 970 3938 3938 6" 6200 6330
RTAG 190 S 300PSI 450 465 1275 970 4250 4100 6" 6200 6330
RTAG 205 H 150PSI 450 465 1275 970 3938 3938 6" 6200 6330
RTAG 205 S 300PSI 450 465 1275 970 4250 4100 6" 6200 6330
24 RTAG-SVX001K-EN
Dimension
L L
H1 H2 W1 W2 L1 L2 Water (High and (Premium
Water box
(mm) (mm) (mm) (mm) (mm) (mm) pipe Extra eff) seasonal eff)
(mm) (mm)
RTAG 190 X 150PSI 450 465 1275 970 3938 3938 6" 7380 7510
RTAG 190 P 300PSI 450 465 1275 970 4250 4100 6" 7380 7510
RTAG 205 X 150PSI 450 465 1275 970 3938 3938 6" 7380 7510
RTAG 205 P 300PSI 450 465 1275 970 4250 4100 6" 7380 7510
RTAG 225 H 150PSI 450 465 1275 970 3938 3938 6" 7380 7510
RTAG 225 P 300PSI 450 465 1275 970 4250 4100 6" 7380 7510
RTAG-SVX001K-EN 25
Dimension
H1 H2 W1 W2 L1 L2 L
Water box Water pipe
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
RTAG 225 X 150PSI 450 465 1275 970 5118 5118 6" 8600
RTAG 230 P 300PSI 450 465 1275 970 5430 5280 6" 8730
26 RTAG-SVX001K-EN
Dimension
L L
H1 W1 L1 L2 (High and (Premium
Water box Water pipe
(mm) (mm) (mm) (mm) Extra eff) seasonal eff)
(mm) (mm)
150PSI 450 1120 2698 1593 6" 8995 ---
RTAG 255H
300PSI 450 1120 2447 1343 6" 8995 ---
150PSI 450 1120 2698 1593 6" 8995 ---
RTAG 285 H
300PSI 450 1120 2447 1343 6" 8995 ---
150PSI 450 1120 2698 1593 6" --- 9210
RTAG 255 P
300PSI 450 1120 2447 1343 6" --- 9210
150PSI 450 1120 2698 1593 6" --- 9210
RTAG 285 P
300PSI 450 1120 2447 1343 6" --- 9210
RTAG-SVX001K-EN 27
Dimension
L L
H1 W1 L1 L2 (High and (Premium
Water box Water pipe
(mm) (mm) (mm) (mm) Extra eff) seasonal eff)
(mm) (mm)
150PSI 450 1120 3877 1593 6" 10130 ---
RTAG 255 X
300PSI 450 1120 3627 1343 6" 10130 ---
RTAG 310 H 150PSI 450 1120 3877 1593 6" 10130 10390
RTAG 310 P 300PSI 450 1120 3627 1343 6" 10130 10390
RTAG 340 H 150PSI 450 1120 3877 1593 6" 10130 10390
RTAG 340 P 300PSI 450 1120 3627 1343 6" 10130 10390
28 RTAG-SVX001K-EN
Dimension
H1 W1 L1 L2 L
Water box Water pipe
(mm) (mm) (mm) (mm) (mm)
RTAG-SVX001K-EN 29
Dimension
H1 W1 L1 L2
Water box Water pipe
(mm) (mm) (mm) (mm)
150PSI 450 1120 4758 2473 6"
RTAG 340 X
300PSI 450 1120 4508 2222 6"
30 RTAG-SVX001K-EN
Dimension
L L
H1 W1 L1 L2 (High and (Premium
Water box Water pipe
(mm) (mm) (mm) (mm) Extra eff) seasonal eff)
(mm) (mm)
RTAG 375 H 150PSI 453 1120 3882 2703 8" 11310 11560
RTAG 375 P 300PSI 453 1120 3647 2469 8" 11310 11560
RTAG 400 H 150PSI 453 1120 3882 2703 8" 11310 11560
RTAG 400 P 300PSI 453 1120 3647 2469 8" 11310 11560
RTAG-SVX001K-EN 31
Dimension
L L
H1 W1 L1 L2 (High and (Premium
Water box Water pipe
(mm) (mm) (mm) (mm) Extra eff) seasonal eff)
(mm) (mm)
150PSI 453 1120 3582 3582 8" 11810 ---
RTAG 375 X
300PSI 453 1120 3348 3348 8" 11810 ---
RTAG 440 H 150PSI 453 1120 3582 3582 8" 11810 11810
RTAG 440 P 300PSI 453 1120 3348 3348 8" 11810 11810
Figure 12. Dimension - RTAG 375/400 Extra, 440 High/Premium efficiency unit
32 RTAG-SVX001K-EN
Dimension
H1 W1 L1 L2
Water box Water pipe
(mm) (mm) (mm) (mm)
150PSI 453 1120 5062 5062 8"
RTAG 410 X
300PSI 453 1120 4828 4828 8"
150PSI 453 1120 5062 5062 8"
RTAG 420 P
300PSI 453 1120 4828 4828 8"
150PSI 453 1120 5062 5062 8"
RTAG 440 X
300PSI 453 1120 4828 4828 8"
Figure 13. Dimension - RTAG 410/440 Extra, 420 Premium efficiency unit
RTAG-SVX001K-EN 33
Installation - Mechanical
Installation Responsibilities
Table 8. Installation Resposibilities
34 RTAG-SVX001K-EN
Installation - Mechanical
● Close the discharge and liquid line isolation valves.
Clearance
Provide enough space around the outdoor unit to allow the
installation and maintenance personnel unrestricted access
to all service points. Refer to submittal drawings for the unit
dimensions. A minimum of 4 feet (1.2 m) is recommended
for compressor service. Provide sufficient clearance for the
opening of control panel doors. Refer to Figure 15 for min-
imum clearances. In all cases, local codes which require
additional clearances will take precedence over these rec-
ommendations.
Unobstructed flow of condenser air is essential to maintain
chiller capacity and operating efficiency. When determin-
ing unit placement, give careful consideration to assuring
Unit Tonnage Efficiency L (mm)
High 3880 a sufficient flow of air across the condenser heat transfer
085; 100 Extra 3880 surface. Two detrimental conditions are possible and must
Premium 4010 be avoided if optimum performance is to be achieved: warm
125; 145; 155; 170 High 5060
air recirculation and coil starvation.
High 6240
190; 205
Standard 6370 Warm air recirculation occurs when discharge air from the
Extra 6240
125; 145; 155; 170 condenser fans is recycled back to the condenser coil inlet.
Premium 6370
Extra 7420
Coil starvation occurs when free airflow to (or from) the con-
190; 205 denser is restricted.
Premium 7550
High 7420
225
Premium 7550
Both warm air recirculation and coil starvation cause re-
225 Extra 8640 duction in unit efficiency and capacity due to the in-creased
230 Premium 8770 head pressures.
High 9035
255; 285
Premium 9250 Debris, trash, supplies etc. should not be allowed to ac-cu-
255 Extra 10170 mulate in the vicinity of the unit. Supply air movement may
High 10170 draw debris into the condenser coil, blocking spaces be-
310; 340
Premium 10430
tween coil fins and causing coil starvation. Special consid-
285; 310 Extra 11350
340 Extra 11850 eration should be given to low ambient units. Condenser
High 11350 coils and fan discharge must be kept free of snow or other
375; 400
Premium 11600 obstructions to permit adequate airflow for satisfactory unit
375; 400 Extra 11850
operation.
High 11850
440
Premium 11850 In situations where equipment must be installed with less
410; 440 Extra 14860
clearance than recommended, such as frequently occurs in
420 Premium 11860
retrofit and rooftop applications, restricted air flow is com-
Figure 14. Installation platform mon. The Main Processor will direct the unit to make as
much chilled water as possible given the actual installed con-
ditions. Consult your Trane sales engineer for more details.
Storage Requirement
If unit will be stored before installation,please follow require-
ment below:
● Store the outdoor unit in a secure area.
● At least every three months (quarterly), check the pres-
sure in the refrigerant circuits to verify that the refrigerant
charge is intact. If it is not, contact a qualified service
organization and the appropriate Trane sales office.
RTAG-SVX001K-EN 35
Installation - Mechanical
TD7 side
2250 mm
1100 mm
Note:
1.Tube removal clearance area (recommend the side far from operation interface), please keep enough space for tube removal:
NTON<=225ton tech tube length is 2200mm, NTON> 225ton tech tube length is 4000mm, and need remove the control panel at this side.
2.if coil box need hoisted out from the side for maintenance, please leave a space of 2250mm for maintenance.
Drainage 3.Make sure each cord and lifting plug capability is bigger
than unit shipping weight.
Provide a large capacity drain for water vessel drain-down
during shutdown or repair. The evaporator is provided with a 4.Protect the coil surface to avoid fin damage during lifting
drain connection. All local and national codes apply. The vent 5.Lifting carefully, raising unit slowly and stable, no vibration
on the top of the evaporator water-box is provided to prevent and tilt.
a vacuum by allowing air into the evaporator for complete
drainage 6.Remove the lifting instrument after unit take its the place
CAUTION !
Electrical Dangrous !
No ponding in installation field, make sure the drain
pipe is unobstructed to avoid water entering the control
panel, and damage the unit or lead to electric leack-
age,and people injury or death.
In heavy snowflow region or long-term ambient tem-
perature below 0oC region, must raise the unit to avoid
the snows..
36 RTAG-SVX001K-EN
Installation - Mechanical
G,H (H at opposite)
C,D (D at opposite)
E,F (F at opposite)
Y
C,D (D at opposite)
A,B (B at opposite) Y
X
A,B (B at opposite)
X
Z
Z
Figure 16. Unit lifting schematic (4 points) Figure 18. Unit lifting schematic (8 points)
E,F (F at opposite)
C,D (D at opposite)
Y
A,B (B at opposite)
X
RTAG-SVX001K-EN 37
Installation - Mechanical
38 RTAG-SVX001K-EN
Installation - Mechanical
RTAG-SVX001K-EN 39
Installation - Mechanical
Isolator Installation
The most effective form of isolation is to locate the unit away
from any sound sensitive area. Structurally transmitted
sound can be reduced by elastomeric vibration eliminators.
Spring isolators are not recommended. Consult an acous-
tical engineer in critical sound applications.For maximum
isolation effect, isolate water lines and electrical conduit.Wall
sleeves and rubber isolated piping hangers can be used to
reduce the sound transmitted through water piping.To reduce
the sound transmitted through electrical conduit, use flexible
electrical conduit. State and local codes on sound emissions
should always be considered. Since the environment in
which a sound source is located affects sound pressure, unit
placement must be carefully evaluated.
The optional isolator is rubber isolator,follow following instal-
lation steps:
1. Install the isolators according to Figure 19 & Table 11
location, and Table 12 & Table 13 isolator selections.
2. Secure the isolators to the mounting surface using the
mounting slots in the isolator base plate according to
Figure 20. Do not fully tighten the isolator mounting
bolts at this time.
3. Align the mounting holes in the base of the unit with the
threaded positioning pins on the top of the isolators.
4. Lower the unit onto the isolators and secure the isola-
tor to the unit with a nut. Maximum isolator deflection
should be 1/4 inch (6 mm).
5. Level the unit carefully. Fully tighten the isolator mount-
ing bolts.
40 RTAG-SVX001K-EN
Installation - Mechanical
Control panel
W1 W3 W5 W1 W3 W5 W7
W2 W4 W6 W8 W10
Control panel
W1 W3 W5 W7 W9
W2 W4 W6 W8 W10 W12
Control panel 1
Control panel 2
W1 W5 W7 W9 W11
Control panel 2
W1 W5 W7 W9 W11 W13
Control panel 2
RTAG-SVX001K-EN 41
Installation - Mechanical
Detail dimension of rubber isolator:
A B C D E H L M W
Part number Color
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
X10140305640 76.2 12.7 127 14.2 9.7 69.9 158.8 40.6±6.35 117.6 Charcoal
X10140305630 76.2 12.7 127 14.2 9.7 69.9 158.8 40.6±6.35 117.6 Lime
X10140305620 76.2 12.7 127 14.2 9.7 69.9 158.8 40.6±6.35 117.6 Brick Red
X10140305610 76.2 12.7 127 14.2 9.7 69.9 158.8 40.6±6.35 117.6 Brown
42 RTAG-SVX001K-EN
Installation - Mechanical
125X; 145X
Brick Brick Brick Brick
155X; 170X Brown Brown Brown Brown -- -- -- -- -- -- -- -- 8
Red Red Red Red
190H; 205H
310P; 340P
Brick Brick Brick Brick Brick Brick Brick Brick
310P-H* Brown -- Brown Brown -- -- -- -- 11
Red Red Red Red Red Red Red Red
340P-H*
Brick Brick Brick Brick Brick Brick Brick Brick Brick Brick
375P; 400P Brown -- Brown Brown -- -- 13
Red Red Red Red Red Red Red Red Red Red
375X; 400X Brick Brick Brick Brick Brick Brick Brick Brick
Brown Brown -- Brown Brown -- Brown Brown 14
440H; 440P Red Red Red Red Red Red Red Red
Brick Brick Brick Brick Brick Brick Brick Brick Brick Brick
440P-H* Brown -- Brown Brown -- Brown 14
Red Red Red Red Red Red Red Red Red Red
410X; 440X
Brown Brown Brown Brown Lime Lime Brown Brown Brown Brown Lime Lime Brown Brown Brown Brown 16
420P
RTAG-SVX001K-EN 43
Installation - Mechanical
125X; 145X
155X; 170X
190H; 205H Lime Lime Lime Lime Lime Lime Brown Brown -- -- -- -- -- -- -- -- 8
125P; 145P
155P; 170P
190S; 205S Lime Lime Lime Lime Lime Lime Brown Brown -- -- -- -- -- -- -- -- 8
190P; 205P Lime Lime Lime Brown Brown Lime Brown Brown Brown Brown -- -- -- -- -- -- 10
225X; 230P Brown Brown Lime Lime Lime Lime Lime Lime Brown Brown -- -- -- -- -- -- 10
255X;310H
340H;310P Brick Brick Brick Brick Brick Brick
-- Lime Lime Lime Lime Lime -- -- -- -- 11
340P;285X Red Red Red Red Red Red
310X
340X Lime Lime -- Lime Lime Lime Lime Lime Lime Lime Lime Lime -- -- -- -- 11
410X; 440X Brick Brick Brick Brick Char- Char- Brick Brick Brick Brick Char- Char- Brick Brick Brick Brick
16
420P Red Red Red Red coal coal Red Red Red Red coal coal Red Red Red Red
44 RTAG-SVX001K-EN
Installation - Mechanical
Thoroughly flush all water piping to the unit before making Note: For multiple units installation, please install pres-
the final piping connections to the unit. sure gauge for each units inlet/outlet pipe.
The chilled water connections to the evaporator are to 3. Install temperature sensor on inlet/outlet water pipe to
be”Flange”type connections. Do not attempt to weld monitor filed inlet /outlet water temperature.
these connections, as the heat generated from welding
4. Inlet water pipe must install filter to avoid impurity enter-
can cause microscopic and macroscopic fractures on
ing into system. Filters screen shall not be less than 20
the cast iron waterboxes that can lead to premature
failure of the waterbox meshs.
5. Install balance valve on outlet water pipe to adjust water
NOTICE flow rate, and install service valve to switch off water
flow during maintainence.
Use Piping Strainers!
6. Intall flow switch on inlet water pipe to avoid low flow
To prevent evaporator damage, pipe strainers must be
rate.
installed in the water supplies to protect components
from water born debris. Trane is not responsible for 7. Install vent valve on water box top to discharge air in
equipment-only-damage caused by water born debris. water loop; intall purge valve on bottom of water box, the
purge piping arraged in site. Drain valve on evaporator
NOTICE is open when it leaves the factory. Please make sure
to close the drain valve before starting at first time.
Unit Damage!
Before complete the external water pipe leak detection, 8. Install automatical vent valve on the highest point of
cleaning, do not connect to unit water side heat ex- water loop.
changer, so as to avoid impurities into the unit interior 9. All external water pipe should complete leakage detec-
and cause damage.
tion, cleaning, insulating and fixed support.
Water side heat exchanger tipical piping connection sche-
matic is shown in Figure 21 :
NOTICE
1. Pressure gauges should be installed on both inlet and
outlet water pipe to monitor water inlet/outlet pressure;
Unit Damage!
which should located on straight line and keep away To avoid the damage of equipment, water side leak-
from elbow, keep at same level as possible as could, to age detecting pressure must not exceed the tube side
reduce the error due to installation height; Or bridge joint design pressure which is indicated on heat exchanger
single guage, through the valve opening and closing to nameplate.
Outlet Temperature
Inlet Temperature
Vent
Bypass valve * - for initial water loop cleaning
Waterbox Vent* - must be installed at the high point of the line
Drain* - must be installed at the low point of the line
Strainer
Bypass Valve*
Gate Valve
Pressure Gauge
Figure 21. Water side heat exchanger typical piping connection schematic
RTAG-SVX001K-EN 45
Installation - Mechanical
Entering Chilled Water Piping Water Flow Switch
● Air vents (to bleed air from system).
To protect the unit, water loop must be installed flow switch
● Water pressure gauges with shutoff valves. and interlocked with water pump. once the the water flow of
heat exchanger was below Table 1 ~ Table 7 required mini-
● Vibration eliminators.
mum flow, water flow switch can stop the compressor opera-
● Shutoff (isolation) valves. Thermometers (if desired). tion.Water flow switch is accessories, its general installation
requirements outlined below, see Figure 22:
● Clean-out tees.
● Shall be vertically installed in horizontal pipelines or
● Pipe strainer.
installed on the vertical tube upward flow direction.
Leaving Chilled Water Piping ● Please keep away from the elbow, orifice or valve ,
before and after the switch keep at least 5 times the pipe
● Air vents (to bleed air from system).
diameter of straight pipe.
● Water pressure gauges with shutoff valves. Vibration
● Flow switch target slice should be selected and cut ac-
eliminators.
cording to Table 14 before uasage.
● Shutoff (isolation) valves.
● Control the screw-in depth of the water flow switch, make
● Thermometers. sure the arrow on the switch is consistent with the direc-
tion of flow.
● Clean-out tees.
● To prevent switch vibrate, no air in water loop.
● Balancing valve.
● To make sure the flow switch could cutoff at flow smaller
● Flow Switch
than minimum water flow, according to Figure 23.
● Water flow switch should be interlocked with water pump
System Minimum Water Volume control, specific electrical wiring way see Schematic Dia-
gram.
Water loop systems minimum volume, include chiller, water
piping and indoor unit, all these water flow should not lesss For the other type flow switch, the specific installation and
than 9L/kW,in order to keep the unit steady operation and maintenance requirements can be found in the flow switch
accurate controlled water temperature. If the volume is lower instructions, which is attached with the unit.
than this minimum value, should install a water tank with
similar volume,which have build-in baffer to get well mixed
NOTICE
wate.
Water flow protection!
TRANE chiller Symbio800 controller with has 6 seconds
delay responds to water flow switch cutout before unit
turn off. If unit has abnormal downtime, please contact
the TRANE air conditioning maintenance organization.
46 RTAG-SVX001K-EN
Installation - Mechanical
16
14
water pressure drop (psi)
12
10
085X, 085P
8
100H,100X,100P
125H,145H,125S,145S
6
125X,125P,145X,145P
155H,155S,155X,155P
4
170H, 170S,170X, 170P,
190H,190S,190X, 190P
205H,205S
2
205X,205P,225H,225P
225X,230P
0
100 200 300 400 500 600 700 800 900 1000
18
16
water pressure drop (psi)
14
12
10
8
255H,255X,255P
6 285X,285H,285P
310H,310X,310P,340H, 340X,340P
4 375H,375P
440H,440P,440X
0
300 500 700 900 1100 1300 1500 1700
RTAG-SVX001K-EN 47
Installation - Mechanical
SO4 2-
< 70 ppm NOTICE
CO2† <5 ppm
Water side heater demage!
Fe2+/Fe3+ <0.2 ppm
Electric heater could only be engaged after water heat
O2 < 5 ppm
exchanger is filled with water, if heat exchanger is
NO3 <100 ppm drained away water, must switch off the electric heater,
Si < 0.1 ppm to avoid demage of heater.
Al <0.2 ppm ● If unit need be operating at low temperature condition for
Mn <0.1 ppm long term, using antifreeze in water loop is necessary to
hardness 71.2<…<151.3mg/l CaCO3 prevent the evaporator tube from being frozen and bro-
ken. The type and concentration of antifreeze will affect
resistance >3000ohm.cm
the unit performance. Below chart give the performance
conductivity 200<…<600µS/cm
deviation percentage of two kinds of antifreeze compar-
pH 7.5<…<9 ing to standard unit performance.
NOTICE
Unit demage!
Antifreeze Concentration Influence to Capacity & COP
Using improper handling or untreated water may cause 4.0%
unit on fouling, wear, corrosion, moss and damage. 3.5% ethylene glycol_Capacity
TRANE company is not responsible for the equipement Propylene glycol_Capacity
Propylene glycol_COP
salt water. 2.5%
2.0%
1.0%
If the unit will remain operational at subfreezing ambient tem-
peratures, the chilled water system must be protected from 0.5%
freezing. 0.0%
0% 5% 10% 15% 20% 25% 30% 35%
● Water box and shell surface are factory-installed heaters Concentration (kg/kg)
48 RTAG-SVX001K-EN
Installation - Mechanical
Low Refrigerant Temperature Cutout and Note: Tables below should not be interpreted as sug-
Glycol Requirements gesting operating ability or performance character-
istics at all tabulated glycol percentages. Full unit
The tables below show the low evaporator temperature simulation is required for proper prediction of unit
cutout for different glycol levels. Additional glycol beyond performance for specific operating conditions. For
what is required for freeze protection will adversely effect information on specific conditions, contact Trane
unit performance. The unit efficiency will be reduced and the product support.
saturated evaporator temperature will be reduced. For some
operating conditions this effect can be significant.
Always use the applied actual percent glycol to establish
the low refrigerant cutout and low water temperature cutout
setpoints.
Table 16. Ethylene glycol — low refrigerant temperature cutout (LRTC) and low water temperature cutout(LWTC)
Unit Sizes 125 to 230 ton Unit Sizes 255 to 440 ton
Minimum Minimum Minimum Minimum
Glycol Solution Freeze Glycol Solution Freeze
Recommended Recommended Recommended Recommended
Percentage(%) Point(°F) Percentage(%) Point(°F)
LRTC (°F) LWTC (°F) LRTC (°F) LWTC (°F)
0 32.0 28.6 35.0 0 32.0 32.0 37.0
2 31.0 27.6 34.0 2 31.0 29.5 36.0
4 29.7 26.3 32.7 4 29.7 28.2 34.7
5 29.0 25.6 32.0 5 29.0 27.5 34.0
6 28.3 24.9 31.3 6 28.3 26.8 33.3
8 26.9 23.5 29.9 8 26.9 25.4 31.9
10 25.5 22.1 28.5 10 25.5 24.0 30.5
12 23.9 20.5 26.9 12 23.9 22.4 28.9
14 22.3 18.9 25.3 14 22.3 20.8 27.3
15 21.5 18.1 24.5 15 21.5 20.0 26.5
16 20.6 17.2 23.6 16 20.6 19.1 25.6
18 18.7 15.3 21.7 18 18.7 17.2 23.7
20 16.8 13.4 19.8 20 16.8 15.3 21.8
22 14.7 11.3 17.7 22 14.7 13.2 19.7
24 12.5 9.1 15.5 24 12.5 11.0 17.5
25 11.4 8.0 14.4 25 11.4 9.9 16.4
26 10.2 6.8 13.2 26 10.2 8.7 15.2
28 7.7 4.3 10.7 28 7.7 6.2 12.7
30 5.1 1.7 8.1 30 5.1 3.6 10.1
32 2.3 -1.1 5.3 32 2.3 0.8 7.3
34 -0.7 -4.1 5.0 34 -0.7 -2.2 5.0
35 -2.3 -5.0 5.0 35 -2.3 -3.8 5.0
36 -3.9 -5.0 5.0 36 -3.9 -5.0 5.0
38 -7.3 -5.0 5.0 38 -7.3 -5.0 5.0
40 -10.8 -5.0 5.0 40 -10.8 -5.0 5.0
42 -14.6 -5.0 5.0 42 -14.6 -5.0 5.0
44 -18.6 -5.0 5.0 44 -18.6 -5.0 5.0
45 -20.7 -5.0 5.0 45 -20.7 -5.0 5.0
46 -22.9 -5.0 5.0 46 -22.9 -5.0 5.0
48 -27.3 -5.0 5.0 48 -27.3 -5.0 5.0
50 -32.1 -5.0 5.0 50 -32.1 -5.0 5.0
RTAG-SVX001K-EN 49
Installation - Mechanical
Table 17. Propylene glycol — low refrigerant temperature cutout (LRTC) and low water temperature cutout(LWTC)
Unit Sizes 125 to 230 ton Unit Sizes 255 to 500 ton
Minimum Minimum Minimum Minimum
Glycol Solution Freeze Glycol Solution Freeze
Recommended Recommended Recommended Recommended
Percentage(%) Point(°F) Percentage(%) Point(°F)
LRTC (°F) LWTC (°F) LRTC (°F) LWTC (°F)
0 32.0 28.6 35.0 0 32.0 32.0 37.0
2 31.0 27.6 34.0 2 31.0 29.5 36.0
4 29.9 26.5 32.9 4 29.9 28.4 34.9
5 29.3 25.9 32.3 5 29.3 27.8 34.3
6 28.7 25.3 31.7 6 28.7 27.2 33.7
8 27.6 24.2 30.6 8 27.6 26.1 32.6
10 26.4 23.0 29.4 10 26.4 24.9 31.4
12 25.1 21.7 28.1 12 25.1 23.6 30.1
14 23.8 20.4 26.8 14 23.8 22.3 28.8
15 23.1 19.7 26.1 15 23.1 21.6 28.1
16 22.4 19.0 25.4 16 22.4 20.9 27.4
18 20.9 17.5 23.9 18 20.9 19.4 25.9
20 19.3 15.9 22.3 20 19.3 17.8 24.3
22 17.6 14.2 20.6 22 17.6 16.1 22.6
24 15.7 12.3 18.7 24 15.7 14.2 20.7
25 14.8 11.4 17.8 25 14.8 13.3 19.8
26 13.8 10.4 16.8 26 13.8 12.3 18.8
28 11.6 8.2 14.6 28 11.6 10.1 16.6
30 9.3 5.9 12.3 30 9.3 7.8 14.3
32 6.8 3.4 9.8 32 6.8 5.3 11.8
34 4.1 0.7 7.1 34 4.1 2.6 9.1
35 2.7 -0.7 5.7 35 2.7 1.2 7.7
36 1.3 -2.1 5.0 36 1.3 -0.2 6.3
38 -1.8 -5.0 5.0 38 -1.8 -3.3 5.0
40 -5.2 -5.0 5.0 40 -5.2 -5.0 5.0
42 -8.8 -5.0 5.0 42 -8.8 -5.0 5.0
44 -12.6 -5.0 5.0 44 -12.6 -5.0 5.0
45 -14.6 -5.0 5.0 45 -14.6 -5.0 5.0
46 -16.7 -5.0 5.0 46 -16.7 -5.0 5.0
48 -21.1 -5.0 5.0 48 -21.1 -5.0 5.0
50 -25.8 -5.0 5.0 50 -25.8 -5.0 5.0
50 RTAG-SVX001K-EN
Installation - Electrical
General Recommendations Power Supply Wiring
All wiring must comply with local codes. Typical field wiring
diagrams can be referred in other separated manual. Min-
! WARNING
imum circuit ampacities and other unit electrical data are on Ground Wire !
the unit nameplate and Table 18 & Table 19&Table 20. See
All field-installed wiring must be completed by quali-
the unit order specifications for actual electrical data. Specif- fied personnel. All field-installed wiring must comply
ic electrical schematic diagram is shipped with the unit. with local codes. Failure to follow this instruction could
result in death or serious injuries.
WARNING !
All power supply wiring must be sized and selected accord-
Hazardous Voltage ! ingly by the project engineer in accordance with local codes.
Disconnect all electric power, including remote discon- All wiring must comply with local codes. The installing (or
nects before servicing. Follow proper lockout / tagout electrical) contractor must provide and install the system
(LOTO) procedures to ensure the power can’t be inad- interconnecting wiring, as well as the power supply wiring.
vertently energized. Failure to disconnect power before
It must be properly sized and equipped with the appropriate
servicing could result in death or serious injury.
fused disconnect switches.
Installer-Supplied Components
Customer wiring interface connections are shown in the elec-
trical schematics and connection diagrams that are shipped
with the unit. The installer must provide the following compo-
nents if not ordered with the unit:
● Power supply wiring (in conduit) for all field-wired con-
nections.
● All control (interconnecting) wiring (in conduit) for field
supplied devices.
● Fused-disconnect switches or circuit breakers.
RTAG-SVX001K-EN 51
Installation - Electrical
Motor Data
Compressor (Each) Fan (Each)
Unit RLA XLRA YLRA
Unit Rated Qty
Power Qty Comp1A, Comp1B/ Comp1A,Comp1B/ Comp1A,Comp1B/ kW FLA
Size Voltage Ckt1/Ckt2
Conns Comp2A,Comp2B Comp2A, Comp2B Comp2A, Comp2B
100 380/50/3 1 1 203 1222 385 6 1.5 3.8
125 380/50/3 1 2 140/98 838/620 259/180 5/3 1.5 3.8
145 380/50/3 1 2 140/140 838/838 259/259 4/4 1.5 3.8
155 380/50/3 1 2 170/140 1146/838 354/259 4/4 1.5 3.8
170 380/50/3 1 2 170/170 1146/1146 354/354 4/4 1.5 3.8
190 380/50/3 1 2 203/170 1222/1146 385/354 5/5 1.5 3.8
205 380/50/3 1 2 203/203 1222/1222 385/385 5/5 1.5 3.8
225 380/50/3 1 2 203/203 1222/1222 385/385 6/6 1.5 3.8
255 380/50/3 2 3 170,170/170 1146,1146/1146 354,354/354 9/5 1.5 3.8
285 380/50/3 2 3 170,203/203 1146,1222/1222 354,385/385 9/5 1.65 4.7
310 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 11/5 1.65 4.7
340 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 11/5 1.65 4.7
375 380/50/3 2 4 170,203/170,203 1146,1222/1146,1222 354,385/354,385 9/9 1.65 4.7
400 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 9/9 1.65 4.7
440 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 10/10 1.65 4.7
Motor Data
Compressor (Each) Fan (Each)
Unit RLA XLRA YLRA
Unit Rated Qty
Power Qty Comp1A, Comp1B/ Comp1A,Comp1B/ Comp1A,Comp1B/ kW FLA
Size Voltage Ckt1/Ckt2
Conns Comp2A,Comp2B Comp2A, Comp2B Comp2A, Comp2B
85 380/50/3 1 1 170 1146 354 6 1.5 3.8
100 380/50/3 1 1 203 1222 385 6 1.5 3.8
125 380/50/3 1 2 140/98 838/620 259/180 6/4 1.5 3.8
145 380/50/3 1 2 140/140 838/838 259/259 5/5 1.5 3.8
155 380/50/3 1 2 170/140 1146/838 354/259 5/5 1.5 3.8
170 380/50/3 1 2 170/170 1146/1146 354/354 5/5 1.5 3.8
190 380/50/3 1 2 203/170 1222/1146 385/354 6/6 1.5 3.8
205 380/50/3 1 2 203/203 1222/1222 385/385 6/6 1.5 3.8
225 380/50/3 1 2 203/203 1222/1222 385/385 7/7 1.5 3.8
255 380/50/3 2 3 170,170/170 1146,1146/1146 354,354/354 11/5 1.5 3.8
285 380/50/3 2 3 170,203/203 1146,1222/1222 354,385/385 12/6 1.65 4.7
310 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 12/6 1.65 4.7
340 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 14/6 1.65 4.7
375 380/50/3 2 4 170,203/170,203 1146,1222/1146,1222 354,385/354,385 10/10 1.65 4.7
400 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 10/10 1.65 4.7
410 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 12/12 1.65 4.7
440 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 12/12 1.65 4.7
Note:
1. RLA-Rated load amps.
2. XLRA-Locked rotor amps are based on full winding starts.
3. YLRA-Locked rotor amps in Wye configuration.
4. Voltage range : 380V/50Hz/3Ph, application range : 342~418V/50Hz/3Ph
4. Customer need to provide an isolated power 220V/50Hz/1Ph to heat the Evaporator. For single circuit chiller, there are three heaters and heaters total power is 1200W; For dual circuit
chiller, there are four heaters and heaters total power is 1600W.
52 RTAG-SVX001K-EN
Installation - Electrical
Motor Data
Compressor (Each) Fan (Each)
Unit RLA XLRA YLRA
Unit Rated Qty
Power Qty Comp1A, Comp1B/ Comp1A,Comp1B/ Comp1A,Comp1B/ kW FLA
Size Voltage Ckt1/Ckt2
Conns Comp2A,Comp2B Comp2A, Comp2B Comp2A, Comp2B
85 380/50/3 1 1 170 1146 354 6 1.5 3.8
100 380/50/3 1 1 203 1222 385 6 1.5 3.8
125 380/50/3 1 2 140/98 838/620 259/180 6/4 1.5 3.8
145 380/50/3 1 2 140/140 838/838 259/259 5/5 1.5 3.8
155 380/50/3 1 2 170/140 1146/838 354/259 5/5 1.5 3.8
170 380/50/3 1 2 170/170 1146/1146 354/354 5/5 1.5 3.8
190 380/50/3 1 2 203/170 1222/1146 385/354 6/6 1.5 3.8
205 380/50/3 1 2 203/203 1222/1222 385/385 6/6 1.5 3.8
225 380/50/3 1 2 203/203 1222/1222 385/385 6/6 1.5 3.8
230 380/50/3 1 2 203/203 1222/1222 385/385 7/7 1.5 3.8
255 380/50/3 2 3 170,170/170 1146,1146/1146 354,354/354 9/5 1.5 3.8
285 380/50/3 2 3 170,203/203 1146,1222/1222 354,385/385 9/5 1.65 4.7
310 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 11/5 1.65 4.7
340 380/50/3 2 3 203,203/203 1222,1222/1222 385,385/385 11/5 1.65 4.7
375 380/50/3 2 4 170,203/170,203 1146,1222/1146,1222 354,385/354,385 9/9 1.65 4.7
400 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 9/9 1.65 4.7
420 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 12/12 2.8 6.6
440 380/50/3 2 4 203,203/203,203 1222,1222/1222,1222 385,385/385,385 10/10 1.65 4.7
Motor Data
Compressor (Each) Fan (Each)
Unit RLA XLRA YLRA
Unit Rated Qty
Power Qty Comp1A, Comp1B/ Comp1A,Comp1B/ Comp1A,Comp1B/ kW FLA
Size Voltage Ckt1/Ckt2
Conns Comp2A,Comp2B Comp2A, Comp2B Comp2A, Comp2B
125 380/50/3 1 2 140/98 838/620 259/180 5/3 1.5 3.8
145 380/50/3 1 2 140/140 838/838 259/259 4/4 1.5 3.8
155 380/50/3 1 2 170/140 1146/838 354/259 4/4 1.5 3.8
170 380/50/3 1 2 170/170 1146/1146 354/354 4/4 1.5 3.8
190 380/50/3 1 2 203/170 1222/1146 385/354 5/5 1.5 3.8
205 380/50/3 1 2 203/203 1222/1222 385/385 5/5 1.5 3.8
Note:
1. RLA-Rated load amps.
2. XLRA-Locked rotor amps are based on full winding starts.
3. YLRA-Locked rotor amps in Wye configuration.
4. Voltage range : 380V/50Hz/3Ph, application range : 342~418V/50Hz/3Ph
4. Customer need to provide an isolated power 220V/50Hz/1Ph to heat the Evaporator. For single circuit chiller, there are three heaters and heaters total power is 1200W; For dual circuit
chiller, there are four heaters and heaters total power is 1600W.
RTAG-SVX001K-EN 53
Installation - Electrical
Power
Wiring
115V/220 VAC
Field Wiring
115V/220 VAC
Field Wiring
Power
Wiring
54 RTAG-SVX001K-EN
Installation - Electrical
Control Power Supply regardless of where the auto command is coming from, the
normally open relay is energized. When the chiller exits the
The unit is equipped with a control power transformer, it is AUTO mode, the relay is timed open for an adjustable (using
not necessary to provide additional control power voltage to Tracer TU) 0 to 30 minutes. The non-AUTO modes in which
the unit. the pump is stopped, include Reset (88), Stop (00), External
All units are factory-connected for appropriate labeled volt- Stop (100), Remote Display Stop (600), Stopped by Tracer
ages. (300), Low Ambient Run Inhibit (200).
When unit stops, if the evaporator inlet and outlet water
Interconnecting Wiring temperature is lower than a certain protection set value, the
controller of RTAG will command the water pump to start to
Heat Power Supply prevent the evaporator from freezing. If customer does not
The evaporator shell is insulated from ambient air and allow RTAG unit to control the pump, the evaporator is at risk
protected from freezing temperatures by two thermo-stat- of freezing. It is the responsibility of the installation contrac-
ically-controlled immersion heaters and two strip heaters tor or customer to ensure that the water pump is started on
.Whenever the water temperatures drops to approximately when is required by the chiller.
37ºF(2.8ºC) ,the thermostat energized the heaters .The heat-
Table 22. Pump Realy Operation
ers will provide protection from ambient temperatures down
to -4ºF(-20ºC). Chiller Mode Relay Operation
Auto Instant close
It is required to provide an independent power source (230V Tracer Override Close
50Hz -15amp) ,with a fused-disconnect. Stop Timed Open
Diagnostics Instant Open
! CAUTION When going from Stop to Auto, the EWP relay is energized
Heater Tape! immediately. If evaporator water flow is not established in 4
minutes and 15 sec., the Symbio800 de-energizes the EWP
Control panel main controller Symbio800 does not
relay and generates a non-latching diagnostic. If flow returns
check for loss of power to the heat tape nor does it
(e.g. someone else is controlling the pump), the diagnostic is
verify thermostat operation .A qualified technician must
verify power to the heat tape and confirm operation of cleared, the EWP is re-energized, and normal control re-
the heat tape thermostat to avoid catastrophic damage sumed.
to the evaporator. If evaporator water flow is lost once it had been established,
the EWP relay remains energized and a non-latching diag-
nostic is generated. If flow returns, the diagnostic is cleared
Chilled Water Flow (Pump) Interlock and the chiller returns to normal operation.
The Model RTAG Series chiller requires a field-supplied In general, when there is either a non-latching or latching
control voltage contact input through a flow proving switch diagnostic, the EWP relay is turned off as though there was
5B5 and an auxiliary contact 5K9 AUX. Connect the proving a zero time delay. Exceptions (see above table) whereby the
switch and auxiliary contact to 1K14 J2-1 and 1X5-27. Refer relay continues to be energized occur with:
to the field wiring for details.
A Low Chilled Water Temp. diagnostic (non-latching) (unless
The auxiliary contact can be BAS signal, starter contactor also accompanied by an evaporator Leaving Water Tempera-
auxiliary or any signal which indicates the pump is running. A ture Sensor Diagnostic) or
flow switch is still required and cannot be omitted.
A starter contactor interrupts failure diagnostic, in which a
Chilled Water Pump Control compressor continues to draw current even after command-
ed to have shutdown or
An evaporator water pump output relay closes when the
chiller is given a signal to go into the Auto mode of operation A Loss of Evaporator Water Flow diagnostic (non-latching)
from any source. The contact is opened to turn off the pump and the unit is in the AUTO mode, after initially having prov-
in the event of most machine level diagnostics to prevent the en evaporator water flow.
build up of pump heat.
The relay output from 1K16 is required to operate the Evap- Alarm and Status Relay Outputs
orator Water Pump (EWP) contactor. Contacts should be
compatible with 115/240 VAC control circuit. The EWP relay (Programmable Relays)
operates in different modes depending on Symbio800 or A programmable relay concept provides for enunciation of
Tracer commands, if available. Normally the AUTO mode, certain events or states of the chiller, selected from a list of
RTAG-SVX001K-EN 55
Installation - Electrical
likely needs, while only using four physical output relays, as referred to by the relay’s terminal numbers on the LLID board
shown in the field wiring diagram. The four relays are provid- 1K17.
ed (generally with a Quad Relay Output The relay’s contacts
The default assignments for the four available relays of the
are isolated Form C (SPDT), suitable for use with 120 VAC
RTAG Alarm and Status Package Option are:
circuits drawing up to 2.8 amps inductive, 7.2 amps resistive,
or 1/3 HP and for 240 VAC circuits drawing up to 0.5 amp Table 24. Default Assignments
resistive.
Relay
The list of events/states that can be assigned to the Relay 1 Terminals J2 -12,11,10: Alarm
Relay 2 Terminals J2 - 9,8,7: Chiller Running
pro-grammable relays can be found in Table 23. The relay
Relay 3 Terminals J2-6,5,4: Maximum Capacity
will be energized when the event/state occurs. Relay 4 Terminals J2-3,2,1: Chiller Limit
Table 23. Alarm and Status Relay Output Configuration If any of the Alarm/Status relays are used, provide electrical
Table power, 115 VAC with fused disconnect to the panel and wire
through the appropriate relays (terminals on 1K17). Provide
Description
wiring (switched hot, neutral, and ground connections) to the
Alarm - Latching This output is true whenever there is any active
diagnostic that requires a manual reset to clear, that
remote annunciation devices. Do not use power from the
affects the Chiller, or the Circuit. This classification chiller’s control panel transformer to power these remote
does not include informational diagnostics. devices. Refer to the field diagrams which are shipped with
Alarm - Auto Reset This output is true whenever there is any active the unit.
diagnostic that could automatically clear, that affects
the Chiller, or the Circuit. This classification does not
include informational diagnostics.
Alarm This output is true whenever there is any diagnostic
Low Voltage Wiring
affecting any component, whether latching or
automatically clearing. This classification does not
include informational diagnostics ! WARNING
Alarm Ckt 1 This output is true whenever there is any diagnostic
effecting Refrigerant Circuit 1, whether latching or
Ground Wire !
automatically clearing, including diagnostics affecting All field-installed wiring must be completed by quali-
the entire chiller. This classification does not include
informational diagnostics.
fied personnel. All field-installed wiring must comply
Chiller Limit Mode This output is true whenever the chiller has been
with local codes. Failure to follow this instruction could
(with a 20 minute running in one of the Unloading types of limit modes result in death or serious injuries.
filter) (Condenser, Evaporator, Current Limit or Phase
Imbalance Limit) continuously for the last 20 minutes. The remote devices described below require low voltage
wiring. All wiring to and from these remote input devices to
Circuit 1 Running This output is true whenever compressor is running
(or commanded to be running) on Refrigerant Circuit the Control Panel must be made with shielded, twisted pair
1, and false when no compressor is commanded to be conductors. Be sure to ground the shielding wire only at the
running on that circuit. panel.
Chiller Running This output is true whenever compressor is running
(or commanded to be running) on the chiller and false Note: To prevent control malfunctions, do not run low
when no compressor is commanded to be running on voltage wiring (<30 V) in conduit with conductors carrying
the chiller.
more than 30 volts.
Maximum Capacity This output is true whenever the chiller has reached
maximum capacity or had reached its maximum
capacity and since that time has not fallen below 70%
average current relative to the rated ARI current for the Emergency Stop
chiller. The output is false when the chiller falls below
70% average current and, since that time, had not Symbio800 provides auxiliary control for a customer speci-
reestablished maximum capacity. fied/installed latching trip out .When this customer-furnished
remote contact 5K24 is provided ,the chiller will run normally
when the contact is closed .When the contact opens ,the unit
will trip on a manually resettable diagnostic .This condition
requires manual reset at the chiller switch on the front of the
control panel.
Relay Assignments Using Tracer
Connect low voltage leads to terminal strip locations on 1K18
TU J2-3 and 4. Refer to the field diagrams that are shipped with
Symbio800 Service Tool (Tracer TU) is used to install the the unit.
Alarm and Status Relay Option package and assign any of Sliver or gold-plated contacts are recommended .These cus-
the above list of events or status to each of the four relays tomer-furnished contacts must be compatible with 24VDC.
provided with the option. The relays to be programmed are 12 mA resistive load.
56 RTAG-SVX001K-EN
Installation - Electrical
External Auto/Stop a 2-10 VDC (default) or a 4-20 mA signal. The Current Limit
Setting can also be set via the Tracer TU or through digital
If the unit requires the external Auto/Stop function, the in- communication with Tracer (Comm 3). The arbitration of the
staller must provide leads from the remote contacts 5K23 to various sources of current limit is described in the flow charts
the proper terminals on 1K18 J2-1 and 2. The chiller will run at the end of this section. The External Current Limit Setpoint
normally when the contacts are closed. When either contact may be changed from a remote location by hooking up the
opens, the compressor(s), if operating, will go to the RUN: analog input signal to the 1K19, J2-2 and 3. Refer to the fol-
UNLOAD operating mode and cycle off. Unit operation will be lowing paragraph on Analog Input Signal Wiring Details.The
inhibited. Closure of the contacts will permit the unit to return following equations apply for ECLS:
to normal operation.
Voltage Signal Current Signal
Field-supplied contacts for all low voltage connections must As generated
be compatible with dry circuit 24 VDC for a 12 mA resistive from external VDC+0.133*(%)-6.0 mA=0.266*(%)-12.0
load. Refer to the field diagrams that are shipped with the source
unit. As processed
%=7.5*(VDC)+45.0 %=3.75*(mA)+45.0
by Symbio800
External Chilled Water Setpoint (ECWS) If the ECLS input develops an open or short, the LLID will
Option report either a very high or very low value back to the man
processor. This will generate an informational diagnostic and
The Symbio800 provides inputs that accept either 4-20 mA
the unit will default to using the Front Panel (TD7) Current
or 2-10 VDC signals to set the external chilled water setpoint
Limit Setpoint.
(ECWS). This is not a reset function. The input defines the
set point. This input is primarily used with generic BAS (build- The Tracer TU Service Tool must be used to set the input
ing automation systems).The chilled water setpoint set via signal type from the factory default of 2-10 VDC to that of
the Symbio800 or through digital communication with Tracer. 4-20 mA current. Tracer TU must also be used to install or
The arbitration of the various chilled water setpoint sources is remove the External Current Limit Setpoint Option for field
described in the flow charts at the end of the section. installation, or can be used to enable or disable the feature (
if installed).
The chilled water setpoint may be changed from a remote lo-
cation by sending either a 2-10 VDC or 4-20 mA signal to the ECLS and ECWS Analog Input Signal Wiring Details:
1K19, J2-5 and 6. The 2 VDC(4 mA)and 10VDC(20mA)each
Both the ECWS and ECLS can be connected and setup as
correspond to a-12 and 18°C (10 and 65°F) external chilled
either a 2-10 VDC (factory default), 4-20 mA, or resistance
water setpoint.
input (also a form of 4-20mA) as indicated below. Depending
The following equations apply: on the type to be used, the Tracer TU Service Tool must be
used to configure the LLID and Symbio800 for the proper in-
Voltage Signal Current Signal
put type that is being used. This is accomplished by a setting
As generated
from external VDC=0.1455*(ECWS)+0.5454 mA=0.2909(ECWS)+1.0909 change on the Custom Tab of the Configuration View within
source Tracer TU.
As processed Important: F
or proper unit operation, BOTH the ECLS
ECWS=6.875*(VDC)-3.75 ECWS=3.4375(mA)-3.75
by Symbio800
and ECWS settings MUST be the same (2-10
VDC or 4-20mA), even if only one input is to
If the ECWS input develops an open or short, the LLID will
report either a very high or very low value back to the main be used.
processor. This will generate an informational diagnostic and
the unit will default to using the Front Panel (TD7) Chilled The J2-3 and J2-6 terminal is chassis grounded and terminal
Water Setpoint. J2-1 and J2-4 can be used to source 12 VDC. The ECLS
uses terminals J2-2 and J2-3. ECWS uses terminals J2-5
Tracer TU Service Tool is used to set the input signal type and J2-6. Both inputs are only compatible with high-side
from the factory default of 2-10 VDC to that of 4-20 mA. Trac- current sources.
er TU is also used to install or remove the External Chilled
Water Setpoint option as well as a means to enable and
disable ECWS.
The values for "START RESET" for each of the reset types
are:
58 RTAG-SVX001K-EN
Installation - Electrical
tions ● Installations
● LCI-C link limits: 4500 feet, 60 devices
This option allows the Tracer Symbio800 controller to ex-
change information (e.g. operating setpoints and Auto/Stand- ● Termination resistors are required
by commands) with a higher-level control device, such as a
● 105 ohms at each end for Level 4 wire
Tracer Summit or a multiple-machine controller. A shielded,
twisted pair connection establishes the bi-directional commu- ● 82 ohms at each end for Trane "purple" wire
nications link between the Tracer Symbio800 and the build- ● LCI-C topology should be daisy chain
ing automation system.
● Zone sensor communication stubs limited to 8 per link,
Note: To prevent control malfunctions, do not run low 50 feet each (maximum)
voltage wiring (<30 V) in conduit with conductors
carrying more than 30 volts. ● One repeater can be used for an additional 4500 feet, 60
devices, 8 communication stubs
! WARNING
Ground Wire ! BACnet Communications Interface for
Chillers (BCI-C)
All field-installed wiring must be completed by quali-
fied personnel. All field-installed wiring must comply The RTAG controller Symbio800 has an BACnet Commu-
with local codes. Failure to follow this instruction could nication Interface for Chillers (BCI-C), It is a non-program-
result in death or serious injuries. mable communications module that allows the RTAG unit to
communicate on a BACnet communications network.
Field wiring for the communication link must meet the follow-
ing requirements:
BACnet Data Points and Configuration
● All wiring must be in accordance with the NEC and local Property Definitions
codes.
The BCI-C device allows certain models of Trane chillers
● Communication link wiring must be shielded, twisted pair with Symbio800 controls to communicate with BACnet
wiring (Belden 8760 or equivalent). See the table below systems and devices using BACnet MS/TP. This section
for wire size selection: includes information about:
Table 25. Wire size ● BACnet protocol implementation conformance statement
Maximum Length of (PICS)
Wire Size
Communication Wire
14 AWG (2.5 mm2) 5,000 FT (1525 m) ● Object types: descriptions and configuration (refer to
2
16 AWG (1.5 mm ) 2,000 FT (610 m) Table 27)
18 AWG (1.0 mm2) 1,000 FT (305 m)
● BACnet protocol: data link layers, device address bind-
ing, networking options, and character sets
● The communication link cannot pass between buildings.
● Object data points and configurations
● All units on the communication link can be connected in
a “daisy chain” configuration. BACnet Protocol Implementation Confor-
mance Statement (PICS)
LonTalk Communications Interface for Standardized Device Profile (Annex L)
Chillers (LCI-C)
Profile Description Supported Profile
Symbio800 provides an optional LonTalk Communication BACnet Advanced Application Controller (B-AAC)
Interface (LCI-C) between the chiller and a Building Automa- BACnet Application Specific Controller (B-ASC) √
tion System (BAS). An LCI-C LLID shall be used to provide BACnet Building Controller (B-BC)
BACnet Operator Workstation (B-OWS)
"gateway" functionality between a LonTalk compatible device
BACnet Smart Actuator (B-SA)
and the Chiller. The inputs/outputs include both mandatory BACnet Smart Sensor (B-SS)
and optional network variables as established by the Lon-
Mark Functional Chiller Profile 8040.
Note: For more information, see RTAG-SVP00*-EN
Installation Recommendations
● 22 AWG Level 4 unshielded communication wire recom-
RTAG-SVX001K-EN 59
Installation - Electrical
Segmentation Capability
Segmentation Description Supported Segment
Segmented Requests/ Window Size: 1 √
Segmented Responses/ Window Size: 1 √
60 RTAG-SVX001K-EN
Installation - Electrical
Object Type
Table 27. Descriptions and configurations
Object Type Required Properties Read Properties Written(a) Optional Properties Read Ability to Ability to
Create Delete
Analog • Object_Identifier • Object_Name • Description Yes Yes, only user
Input • Object_Name • Description • Reliability created objects
• Object_Type • Out_Of_Service • Min_Pres_Value
• Present_Value • Present_Value • Max_Pres_Value
• Status_Flags • Reliability • COV_Increment
• Event_State • Min_Pres_Value • Time_Delay
• Out_Of_Service • Max_Pres_Value • Notification _Class
• Units • COV_Increment • High_Limit
• Time_Delay • Low_Limit
• Notification_Class • Deadband
• High_Limit • Limit_Enable
• Low_Limit • Event_Enable
• Deadband • Acked_Transitions
• Limit_Enable • Notify_Type
• Event_Enable • Event_Time_Stamps
• Notify_Type
Analog • Object_Identifier • Object_Name • Description Yes Yes, only user
Output • Object_Name • Description • Reliability created objects
• Object_Type • Out_Of_Service • Min_Pres-Value
• Present_Value • Present_Value • Max_Pres_Value
• Status_Flags • Reliability • COV_Increment
• Event_State • Min_Pres_Value • Time_Delay
• Out_Of_Service • Max_Pres_Value • Notification _Class
• Units • Relinquish_Default • High_Limit
• Priority_Array • COV_Increment • Low_Limit
• Relinquish_Default • Time_Delay • Deadband
• Notification_Class • Limit_Enable
• High_Limit • Event_Enable
• Low_Limit • Acked_Transitions
• Deadband • Notify_Type
• Limit_Enable • Event_Time_Stamps
• Event_Enable
• Notify_Type
Analog • Object_Identifier • Object_Name • Description Yes Yes, only user
Value • Object_Name • Description • Reliability created objects
• Object_Type • Out_Of_Service • Priority_Array
• Present_Value • Present_Value • Relinquish_Default
• Status_Flags • Reliability • COV_Increment
• Event_State • Relinquish_Default • Time_Delay
• Out_Of_Service • COV_Increment • Notification_Class
• Units • Time_Delay • High_Limit
• Notification_Class • Low_Limit
• High_Limit • Deadband
• Low_Limit • Limit_Enable
• Deadband • Event_Enable
• Limit_Enable • Acked_Transitions
• Event_Enable • Notify_Type
• Notify_Type • Event_Time_Stamps
Binary • Object_Identifier • Object_Name • Description Yes Yes, only user
Input • Object_Name • Description • Inactive_Text created objects
• Object_Type • Out_Of_Service • Active_Text
• Present_Value • Inactive_Text • Change_Of_State_Time
• Status_Flags • Active_Text • Change_Of_State_Count
• Event_State • Present_Value • Time_Of_State_Count_Reset
• Out_Of_Service • Reliability • Elapsed_Active_Time
• Polarity • Change_Of_State_Count • Time_Of_Active_Time_Reset
• Elapsed_Active_Time • Time_Delay
• Time_Delay • Notification_Class
• Notification_Class • Alarm_Value
• Alarm_Value • Event_Enable
• Event_Enable • Acked_Transitions
• Acked_Transitions • Notify_Type
• Notify_Type • Event_Time_Stamps
• Reliability
RTAG-SVX001K-EN 61
Installation - Electrical
Object Type Required Properties Read Properties Written(a) Optional Properties Read Ability to Ability to
Create Delete
Binary • Object_Identifier • Object_Name • Description Yes Yes, only user
Output • Object_Name • Description • Inactive_Text created objects
• Object_Type • Out_Of_Service • Active_Text
• Present_Value • Inactive_Text • Change_Of_State_Time
• Status_Flags • Active_Text • Change_Of_State_Count
• Event_State • Present_Value • Time_Of_State_Count_Reset
• Out_Of_Service • Reliability • Elapsed_Active_Time
• Polarity • Change_Of_State_Count • Time_Of_Active_Time_Reset
• Priority_Array • Elapsed_Active_Time • Minimum_On_Time
• Relinquish_Default • Minimum_On_Time • Minimum_Off_Time
• Minimum_Off_Time • Time_Delay
• Relinquish_Default • Notification_Class
• Time_Delay • Feedback_Value
• Notification_Class • Event_Enable
• Event_Enable • Acked_Transitions
• Acked_Transitions • Notify_Type
• Notify_Type • Event_Time_Stamps
• Reliability
Binary • Object_Identifier • Object_Name • Description Yes Yes, only user
Value • Object_Name • Description • Inactive_Text created objects
• Object_Type • Out_Of_Service • Active_Text
• Present_Value • Inactive_Text • Change_Of_State_Time
• Status_Flags • Active_Text • Change_Of_State_Count
• Event_State • Present_Value • Time_Of_State_Count_Reset
• Out_Of_Service • Reliability • Elapsed_Active_Time
• Polarity • Change_Of_State_Count • Time_Of_Active_Time_Reset
• Elapsed_Active_Time • Priority_Array
• Minimum_On_Time • Relinquish_Default
• Minimum_Off_Time • Minimum_On_Time
• Relinquish_Default • Minimum_Off_Time
• Time_Delay • Time_Delay
• Notification_Class • Notification_Class
• Alarm_Value • Alarm_Value
• Event_Enable • Event_Enable
• Acked_Transitions • Acked_Transitions
• Notify_Type • Notify_Type
• Event_Time_Stamps
• Reliability
Device • Object_Identifier • Object_Name • Location None None
• Object_Name • Location • Description
• Object_Type • Description • Max_Segments_Accepted
• System_Status • APDU_Segment_Timeout • APDU_Segment_Timeout
• Vendor_Name • APDU_Timeout • Max_Master
• Vendor_Identifier • Number_Of_APDU_Retries • Max_Info_Frames
• Model_Name • Backup_Failure_Timeout • Local_Time
• Firmware_Revision • Local_Date
• Application_Software_Version • Configuration_Files
• Protocol_Version • Last_Restore_Time
• Protocol_Revision • Backup_Failure_Timeout
• Protocol_Services_Supported • Active_COV_Subscriptions
• Protocol_Object_Types_Supported
• Object_List
• Max_APDU_Length_Accepted
• Segmentation_Supported
• APDU_Timeout
• Number_Of_APDU_Retries
• Device_Address_Binding
• Database_Revision
Event Enroll- • Object_Identifier • Object_Name • None Yes Yes, only user
ment Object • Object_Name • Notify_Type created objects
• Object_Type • Event_Parameters
• Event_Type • Object_Property_Reference
• Notify_Type • Event_Enable
• Event_Parameters • Notification_Class
• Object_Property_Reference
• Event_State
• Event_Enable
• Acked_Transitions
• Notification_Class
• Event_Time_Stamps
62 RTAG-SVX001K-EN
Installation - Electrical
(a)
Object Type Required Properties Read Properties Written Optional Properties Read Ability to Ability to
Create Delete
Multistate • Object_Identifier • Object_Name • State_Text Yes Yes, only user
Input • Object_Name • Description • Reliability created objects
• Object_Type • State_Text • Time_Delay
• Present_Value • Out_Of_Service • Notification_Class
• Status_Flags • Present_Value • Alarm_Values
• Event_State • Reliability • Fault_Values
• Out_Of_Service • Time_Delay • Event_Enable
• Number_Of_States • Notification_Class • Acked_Transitions
• Alarm_Values • Notify_Type
• Fault_Values • Event_Time_Stamps
• Event_Enable
• Notify_Type
Multistate • Object_Identifier • Object_Name • State_Text Yes Yes, only user
Output • Object_Name • Description • Reliability created objects
• Object_Type • State_Text • Relinquish_Default
• Present_Value • Out_Of_Service • Time_Delay
• Status_Flags • Present_Value • Notification_Class
• Event_State • Reliability • Feedback_Values
• Out_Of_Service • Time_Delay • Event_Enable
• Number_Of_States • Notification_Class • Acked_Transitions
• Priority_Array • Event_Enable • Notify_Type
• Relinquish Default • Notify_Type • Event_Time_Stamps
Multistate • Object_Identifier • Object_Name • State_Text Yes Yes, only user
Value • Object_Name • Description • Reliability created objects
• Object_Type • State_Text • Relinquish_Default
• Present_Value • Out_Of_Service • Time_Delay
• Status_Flags • Present_Value • Notification_Class
• Event_State • Reliability • Alarm_Values
• Out_Of_Service • Priority_Array • Fault_Values
• Number_Of_States • Relinquish_Default • Event_Enable
• Time_Delay • Acked_Transitions
• Notification_Class • Notify_Type
• Alarm_Values • Event_Time_Stamps
• Fault_Values
• Event_Enable
• Notify_Type
Notification • Object_Identifier • Object_Name None Yes Yes, only user
Class • Object_Name • Priority created objects
• Object_Type • Ack_Required
• Notification_Class • Recipient_List
• Priority
• Ack_Required
• Recipient_List
Trend • Object_Identifier • Object_Name • Start_Time Yes Yes, only user
• Object_Name • Log_Enable • Stop_Time created objects
• Object_Type • Start_Time • Log_DeviceObjectProperty
• Log_Enable • Stop_Time • Log_Interval
• Stop_When_Full • Log_DeviceObjectProperty • Stop_When_Full
• Buffer_Size • Log_Interval • Buffer_Size
• Log_Buffer • Stop_When_Full • Notification_Threshold
• Record_Count • Buffer_Size • Records_Since_Notification
• Total_Record_Count • Log_Buffer • Last_Notify_Record
• Event_State • Record_Count • Notification_Class
• Notification_Threshold • Event_Enable
• Notification_Class • Acked_Transitions
• Event_Enable • Event_Time_Stamps
• Notify_Type
(a) Properties written for Present_Value and Reliability only if Out_of_Service is TRUE
RTAG-SVX001K-EN 63
Installation - Electrical
BACnet Protocol
Networking Options
Networking Descriptions Supported Option
Annex H, BACnet Tunneling √
BACnet/IP Broadcast Management Device (BBMD) √
Does the BBMD Support Registrations by Foreign Devices? √
Router √
Character Sets
Indicates support for multiple characters sets, but does not imply that all character sets are supported simultaneously.Maxi-
mum supported string length is 64 bytes (any character set).
Character Set Descriptions Supported
ANSI X3.4 √
IBM/Microsoft DBCS
ISO 10646 (UCS-4)
ISO 10646 (UCS2) √
ISO 8859-1 √
JIS C 6226
64 RTAG-SVX001K-EN
Controls
Symbio800 Overview
Power LED
This section covers information pertaining to the Sym-bioTM
800 controller hardware. Service
button
TM
The Symbio 800 controller is a factory-installed, application
specific and programmable controller designed to control USB-B Port
RTAG-SVX001K-EN 65
Control
Operator Display Screen Display Loading Data Home Screen, Auto Mode
66 RTAG-SVX001K-EN
Control
Table 29. Operating modes - chiller
RTAG-SVX001K-EN 67
Control
Chiller Modes Description
The chiller is still running but shutdown is imminent. The chiller is going through a compressor run-unload
Shutting Down
or extended operational pumpdown of the lag circuit/compressor (or all circuits simultaneously).
The evaporator water pump is continuing to run past the shutdown of the compressors, executing the pump off
Evaporator Water Pump Off Delay min:sec
delay timer.
Local Stop, Maximum Capacity Chiller is in the process of being stopped by TD7 Stop button command
Misc These sub-modes may be displayed in most of the top level circuit modes.
Manual Evaporator Pump Override The evaporator water pump relay is on due to a manual command.
Diagnostic Evaporator Water Pump
The evaporator water pump relay is on due to a diagnostic.
Override
Manual Compressor Control Signal Chiller capacity control is being controlled by Operator Display or Service Tool.
Noise Reduction Request The Noise Reduction Request feature has been activated. If the unit is running, fans will be running at lower speed.
Evaporator Water Pump X Locked Out Evaporator Water Pump X has been locked out by manual override from TD7 or TU.
The chiller has not detected communication with the BAS. This mode is only supported by LonTalk systems.
Waiting for BAS Communications Depending on configurations and Setpoint source setting, lack of communication may cause the chiller to shut
down and or become inhibited from starting, but if so, the "Starting is Inhibited by BAS" mode will also occur.
68 RTAG-SVX001K-EN
Control
Circuit Level Modes Description
Misc. These sub modes may be displayed in most of the top level circuit modes.
Diagnostic Shutdown - Manual Reset The circuit has been shut down on a latching diagnostic that requires manual intervention to reset.
RTAG-SVX001K-EN 69
Control
Alarms to view the Reports screen. The Reports screen contains the
following buttons:
You can use the display to view alarms and to reset them.
Alarms are communicated to the display immediately upon ● Custom Report 1
detection. ● Custom Report 2
Touch the Alarms button in the home screen menu to view ● Evaporator
the Alarms screen. A table of active alarms appears that is ● Condenser
organized chronologically with the most recent at the top of
the list, as shown in Figure 32. This example shows the de- ● Compressor
fault view, which appears each time you return to the screen. ● Motor About
List can be sorted by any of the other columns if desired.
● Operating Modes
Note: A page number appears in the lower right corner
of the screen. If a screen contains more than one ● Log Sheet
page, up/down arrows also appear for viewing the ● ASHRAE Chiller Log
other pages.
Each button links to the report named on the button.
● Alarm Shutdown (immediate) has occurred: Flash red 1. On the Custom Report screen, touch Edit. The Edit Cus-
tom Report screen appears.
● Alarm Shutdown (normal) has occurred: Flash yellow
2. Add, remove, or re-order as follows:
● Informational warning is present: Flash blue
a. T
o add an item to the custom report, touch it. It re-
● No alarms present: Default button color, not flashing sponds by changing to blue. You can use the arrows
to scroll through the rest of the items that can be
Reports added to the custom report. Then touch Add to move
the selected item to the box on the right side of the
You can use the Tracer display to view a variety of reports
screen.
and to create and edit a custom report. All reports contain
live data that refreshes every 2-5 seconds. b. T
o remove an item from the custom report, touch it.
It responds by changing to blue. You can use the ar-
Viewing the Reports Screen rows to scroll through the rest of the items that can be
removed from the custom report. Then touch Remove
Touch the Reports button in the main menu area (Figure 30)
70 RTAG-SVX001K-EN
Control
to move the selected item to the box on the left side
of the screen.
c. T
o re-order items in the custom report, touch it. It
responds by changing to blue. Use the arrows to
change the order of a highlighted item.
3. To save and view your edited custom report, touch
Save.
RTAG-SVX001K-EN 71
Control
Table 34. Report compressor screen items Equipment Settings
Description Resolution Units You can use the TD7 display to monitor and change a variety
Running Status On/Off of equipment settings.
Average Line Current % RLA Starter XX XXX.X %
Average Motor Current % RLA AFD XX XXX.X % Viewing the Settings Screen
Frequency Command CprsrXX XX.X Hz
Starts CprsrXX XXXX
Touch the Settings button in the main menu area to view the
Running Time CprsrXX XXXX.XX Hr:Min Settings screen. Equipment Settings identifies a column of
Chiller Running Time XXXX.XX Hr:Min buttons located on the screen (see the outlined column in
Suction Refrigerant Pressure CpsrXX XXX.X PSI/kPa Figure 39). The buttons are:
Condenser Refrigerant Pressure CktX XXX.X PSI/kPa
● Chiller Settings
Differential Rfgt Pressure Cprsr XX XXX.XX PSI/kPa
Oil Loss Level Sensor Wet/Dry ● Feature Settings
Discharge Temperature CprsrXX XXX.X °F /°C
● Chiller Water Reset
Discharge Superheat CprsrXX XXX.X °F/°C
Oil Pressure CprsrXX XXX.X PSI/kPa ● Manual Control Settings
Oil Temperature CprsrXX XXX.X °F/°C
Economizer Valve Percent Open CprsrXX XXX.X %
● Service Settings
Economizer Discharge Pressure CprsrXX XX.X PSI/kPa Each of these buttons provide access to a screen that con-
Economizer Discharge Temperature o
tains additional buttons related to each topic. This section
XXX.X F/°C
CprsrXX
Economizer Superheat CprsrXX XXX.X o
F/°C
provides detailed information about these screens.
72 RTAG-SVX001K-EN
Control
Figure 40. Equipment setting screen (Chiller setting Figure 41. Chilled water reset type screen
shown)
To change an equipment setting, follow this procedure:
1. Touch one of the button in the Equipment Settings
column on the Settings screen, such as Chiller Settings.
The corresponding screen appears (in this case, the
Chiller Settings screen).
2. Touch the button that shows the equipment setting you
want to change. A screen that allows you to change the
equipment setting appears. There are two types of these
screens:
a. F
or screens with button selections (Figure 41), touch
the button that represents the setting you want. The
button becomes shaded, and a Save button appears Figure 42. Changed chilled water setpoint screen
at the bottom of the screen.
Keypad features
b. F
or screens with numerical keypads (Figure 42),
touch the appropriate numbers to change the current ● When you enter a new number, the value in the New
value. The new value appears above the keypad. value field is deleted and replaced with the new entry.
3. Touch Save to complete the change. The current value ● The backspace (arrow) key deletes the characters you
is updated in the upper left side of the screen, demon- previously entered.
strating that the change has been communicated to
● If the keypad is used to enter a setpoint that is out of
the Tracer Symbio800 controller. The screen you were
range, an error dialog will appear when you touch the
previously viewing appears.
Save button.
● Keypads that allow negative numbers have positive and
negative number (+/-) keys.
RTAG-SVX001K-EN 73
Control
74 RTAG-SVX001K-EN
Control
Viewing and Changing Display Preferences date formats:
Units System
Use the Display Units screen to choose from the following
display units:
● SI
● Inch-Pounds (default)
Number Format
● 1000000.0
● 1000000,0
Laungage Settings
Use the Date Format screen to choose from the following The language that is currently in use on the display is ex-
RTAG-SVX001K-EN 75
Control
pressed as the current value on the Language screen. The On the Settings screen, touch Clean Display to disable the
button that displays the current value is shaded (see the Tracer AdaptiView display screen for 5 seconds after finger
"English" button in Figure 47 as an example). is removed. This process allows screen cleaning without it
responding to touch. During this time, the screen is black
To change the language:
with a number in the center that counts down the seconds.
1. Touch the button that identifies the language you prefer. After 5 seconds, the Settings screen re-appears.
2. Touch Save to confirm your selection and to return to
the Settings screen.
Security Settings
If security is enabled, the Tracer AdaptiView display requires
Figure 48. Date and time screen that you log in with a four-digit security PIN to make setting
changes that are protected by security. This feature prevents
The current date and time for the display is expressed as the
unauthorized personnel from doing so. There are two levels
current value. The current value appears below the center
of security, each allowing specific changes to be made.
line on the screen.
You can view all data without logging in. The log-in screen
Above the center line, the following date and time attributes
appears only when you try to change a setting that is pro-
appear:
tected by security, or when you touch the Log in button from
● Month the Settings screen.
● Day
Disabling/Enabling Security
● Year
The Tracer AdaptiView display gives you the ability to disable
● Hour or enable the security feature that allows a user to log in and
● Minute log out.
To change the date or time: 1. From the Settings screen, touch the Security button.
The Security screen appears (Figure 50).
1. Touch the square presenting the attribute you want to
change. The square becomes highlighted. Note: If you are logged out, the Log in screen appears.
2. Touch the up or down arrow key on the screen until the 2. Touch the Disable button. The button becomes shaded.
your desired selection appears. Repeat the process for
any other attributes you want to change. 3. Touch Save. The Settings screen appears with only
the Security button visible. The Log in/Logout button is
3. Touch Save to confirm your selection and return to the gone.
Settings screen.
To enable security:
Note: Alternately, fields can be edited by touching the
highlighted square a second time to access a key- 1. From the Settings screen, touch the Security button.
pad. The Security screen appears (Figure 50).
2. Touch the Enable button. The button becomes shaded.
Cleaning the Display 3. Touch Save. The Settings screen appears with a Log
76 RTAG-SVX001K-EN
Control
out button, in addition to the Security button.
Note: If you enter an invalid PIN, an error message ap-
pears on the Log in screen.
3. Touch Save.
a. If you viewed the Log in screen from touching Log in
on the Settings screen, the Settings screen appears
with a Log out button on it.
b. If the Log in screen appeared when you tried to
change a setting, you return to that setting screen.
Logging Out
Figure 51. Security settings screen
To log out:
Logging In 1. Touch the Log out button. A confirmation screen appears
There are two levels of security: (Figure 53).
● Security Level 1 allows users to change a limited group 2. Touch Yes to confirm that you want to log out. The Set-
of secure settings. The default security PIN is 1111. tings screen appears with a Log in button on it.
RTAG-SVX001K-EN 77
Control
Tracer TU
The AdaptiView™ TD7 operator interface allows for daily op-
erational tasks and setpoint changes. However, to adequate-
ly service Sintesis chillers, Tracer® TU service tool is re-
quired. (Non-Trane personnel, contact your local Trane office
for software purchase information.) Tracer TU adds a level of
sophistication that improves service technician effectiveness
and minimizes chiller downtime. This portable PC-based ser-
vice-tool software supports service and maintenance tasks,
and is required for software upgrades, configuration changes
and major service tasks.
Figure 54. Tracer TU
Tracer TU serves as a common interface to all Trane®
chillers, and will customize itself based on the properties of
the chiller with which it is communicating. Thus, the service Sequence of Operation
technician learns only one service interface.
The panel bus is easy to troubleshoot using LED sensor veri- NOTICE
fication. Only the defective device is replaced. Tracer TU can Equipment Damage !
communicate with individual devices or groups of devices.
Ensure that the compressor and oil sump heaters have
All chiller status, machine configuration settings, customiz- been operating properly for a minimum of 24 hours be-
able limits, and up to 100 active or historic diagnostics are fore starting. Failure to do so could result in equipment
displayed through the service-tool software interface. damage.
LEDs and their respective Tracer TU indicators visually This section will provide basic information on chiller opera-
confirm the availability of each connected sensor, relay, and tion for common events. With microelectronic controls, ladder
actuator. diagrams cannot show today's complex logic, as the control
Tracer TU is designed to run on a customer's laptop, con- functions are much more involved than older pneumatic or
nected to the Tracer AdaptiView control panel with a USB solid state controls.
cable. Your laptop must meet the following hardware and Adaptive control algorithms can also complicate the exact
software requirements: sequence of operations. This section illustrates common
● 1 GB RAM (minimum) control sequences.
78 RTAG-SVX001K-EN
Control
Power Up
Boot and
Stopped Self Test
or
Run Inhibit
ed Co Auto
n firm wn mm
Co utdo an
d
Sh
Re
o f le a s
Inh e
ib i
t
Auto
Shutting Down or
Stop Command or Diagnostic Waiting to Start
St
op
Co
m ma art
Di n d d St
ag e
no rm Check for
s nfi Differential
t ic Co
to Start
Running
or
Running Limit
Check for
Differential
to Stop
RTAG-SVX001K-EN 79
Control
The time line indicates the upper level operating mode, as it ● Dashed double arrows indicate variable timers.
would be viewed on the Tracer AdaptiView. Important: S
equence of events timelines include options
● The shading color of the cylinder indicates the software that may not be available on specific unit con-
state. figurations.
Last Mode
Auto
External Symbio800 Boot Up Display Finishes Booting
Power IF Display Finished Loading Data
Applied Display Starts Loading Data
Last Mode
Booting UC800 Stop
(25 Seconds)
*Display will show either Auto or Stop button active once it is fully loaded
80 RTAG-SVX001K-EN
Control
Power Up to Starting
Figure 57 diagram shows the timing from a power up event to energizing the first compressor. The shortest allowable time
would be under the following conditions:
● No motor restart inhibit time left from subsequent starts
● Evaporator Water flow occurs quickly with pump on command
● Power up Start Delay set to 0 minutes
● Need to cool (differential to start) already exists
● Oil level is detected immediately
The above conditions would allow for a minimum power up to starting the first compressor time of about 45 seconds (variations
may exist due to options installed). Note that it is not advisable to start a chiller "cold" the oil heaters should be in operation for
a sufficient length of time prior to first start. Consult the chiller's IOM for specifics.
Confirm Presence
Energize Evaporator of Oil Within
Oil Heaters Water Pump Relay 90 Seconds
Always Energized
when Compressor
is De-energized Pre-Position EXV of
Confirm Evaporator Water Lead Circuit
Flow Within 20 minutes
(6 Second Filter)
RTAG-SVX001K-EN 81
Control
Stopped to Starting
Figure 58 shows the timing from a stopped mode to energizing the first compressor. The shortest allowable time would be
under the following conditions:
● No motor restart inhibit time left from subsequent starts
● Evaporator Water flow occurs quickly with pump on command
● Need to cool (differential to start) already exists
The above conditions would allow a compressor to start in about 20 seconds.
Pre-Position EXV of
6/14/2012
6/12/2012 - 12/11/2012 Lead Circuit
Confirm Presence
6/15/2012
Energize Evaporator of Oil Within
6/14/2012
Water Pump Relay 90 Seconds 6/13/2012 - 12/10/2012
Check Evap Pressure for
6/12/2012 - 12/11/2012 Low Pressure Cutout
Confirm Evaporator Water
Flow Within 20 minutes
(6 Second Filter)
Oil Heaters
Always Energized when
Compressor is De-energized
82 RTAG-SVX001K-EN
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6/12/2012 - 12/11/2012
6/13/2012 Enforce All Running Mode Diagnostics for Chiller, Lead Compressor and its Circuit
Milestone Description
Figure 59. Sequence of operation: running (lead compressor/circuit start and run)
RTAG-SVX001K-EN 83
Control
6/12/2012 - 12/11/2012
6/13/2012 Enforce All Running Mode Diagnostics for Chiller, Lead Compressor and its Circuit
Milestone Description
Figure 60. Sequence of operation: running (lag compressor/circuit start and run)
84 RTAG-SVX001K-EN
Control
Satisfied Setpoint
Figure 61 shows the normal transition from Running to shutting down due to the Evap Leaving water temp falling below the
differential to stop setpoint.
*Operational Pumpdown is required if the Outdoor Air Temperature is less than 50F, or the Entering
Evaporator Water Temperature is greater than (outdoor air temperature – 10°F). With AFD, compressors
will be at max speed for operational pumpdown.
The maximum allowed time for Operational Pumpdown is Max Pumpdown Time setting (default to 120
sec.) * number of compressors configured on the circuit.
***Automatic evaporator isolation valve control will close valve if Outdoor Ambient Air Temperature at
circuit shutdown is less than evaporator leaving water cutout setpoint plus 3°C.
RTAG-SVX001K-EN 85
Control
Unloading Unstaging
Figure 62 shows the normal transition from full load to minimum load while the chiller is running
*** Note: The decision to stage off another compressor is determined by the
* Operational Pumpdown is required if the Outdoor Air Temperature is less Average Running Compressor Load Command, Water Temperature Error,
than 50F, or the Entering Evaporator Water Temperature is greater than and Time since Last Stage. Compressors will stage off in the reverse order
(outdoor air temperature – 10F). With AFD, compressors will be at max they staged on. All fixed speed compressors will stage off before variable
speed for operational pumpdown. speed compressors stage off.
**** If Condenser Refrigerant Tank is installed.
86 RTAG-SVX001K-EN
Control
Local Stop
Chiller Level Diagnostic – Normal Shutdown Latched
Chiller Level Diagnostic – Normal Shutdown Nonlatched
Building Automation System Stop
External Auto-Stop
Normal Pumpdown Termination**
6/12/2012 - 8/15/2012 Criteria is Met- for
8/15/2012 All Circuits
10/17/2012 10/16/2012 - 12/11/2012
Shutting Down Shutting Down Stopped or Run Inhibit Stopped
Running Circuit Modes: Shutting Down Circuit Modes: Circuit Modes: or
One or
SubMode: Operational Pumpdown* Auto Stopped or Auto Run Inhibit
More
Circuits Operational Pumpdown Evaporator Pump Off Delay
(See max allowed time below) (Adjustable 1 to 30 Minutes) De-Energize Evaporator
Running Water Pump Relay
Close EXV
(0 to 25 Seconds)
6/13/2012 8/15/2012 10/17/2012 12/11/2012
RTAG-SVX001K-EN 87
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88 RTAG-SVX001K-EN
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AFD Diagnostics
Table 37. AFD diagnostics
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
and Source Target [Inactive Modes]
AFD Fault - xA Cprsr Immediate NonLatch All AFD Fault. Numerous drive faults can cause this Local
general fault including High Pressure Cutout for
AFD compressors. See Service Literature xxxx
for a list of fault codes and description.
AFD Motor Current Circuit Immediate Latch All Compressor current exceeded overload time vs. Local
Overload - xA trip characteristic. Must trip = 132% RLA, Must
hold=125%
AFD Interrupt Failure - Chiller Immediate Latch AFD Intended to be Respective AFD is reporting that it is still running Local
xA Shutdown and OFF the compressor when the MP has commanded
Special Action the drive/compressor to be Off. Detection time
shall be 10 seconds minimum and 15 seconds
maximum.
Starter Diagnostics
Table 38. Starter diagnostics
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
and Source Target [Inactive Modes]
Starter Did Not Cprsr Immediate Latch On the first check The Starter Module did not receive a transition Local
Transition - xy after transition. complete signal in the designated time from
its command to transition. The Must Hold time
from the Starter Module transition command is
1 second. The Must Trip time from the transition
command is 6 seconds. Actual design is 2.5
seconds. This diagnostic is active only for Y-Delta,
Auto-Transformer, Primary Reactor, and X-Line
Starters.
Phase Reversal - xy Cprsr Immediate Latch Compressor A phase reversal was detected on the incoming Local
energized to current. On a compressor startup, the phase
transition command reversal logic must detect and trip in a maximum
[All Other Times] of .3 second from compressor start.
Starter Dry Run Test - Cprsr Immediate Latch Starter Dry Run While in the Starter Dry Run Mode either 50 Local
xy Mode % Line Voltage was sensed at the Potential
Transformers or 10% RLA Current was sensed at
the Current Transformers.
Phase Loss - xy Cprsr Immediate Latch Start Sequence and a) No current was sensed on one or two of Local
Run modes the current transformer inputs while running or
starting (See Non-latching Power Loss Diagnostic
for all three phases lost while running). Must hold
= 20% RLA. Must trip = 5% RLA. Time to trip
shall be longer than guaranteed reset on Starter
Module at a minimum, 3 seconds maximum.
Actual design trip point is 10%. The actual design
trip time is 2.64 seconds. b) If Phase reversal
protection is enabled and current is not sensed
on one or more current transformer inputs. Logic
will detect and trip in a maximum of 0.3 seconds
from compressor start.
90 RTAG-SVX001K-EN
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Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
and Source Target [Inactive Modes]
Power Loss - xy Cprsr Immediate NonLatch All compressor The compressor had previously established Remote
running modes currents while running and then all three phases
of current were lost. Design: Less than 10% RLA,
[all compressor trip in 2.64 seconds. This diagnostic will preclude
starting and non- the Phase Loss Diagnostic and the Transition
running modes] Complete Input Opened Diagnostic from being
called out. To prevent this diagnostic from
occurring with the intended disconnect of main
power, the minimum time to trip must be greater
than the guaranteed reset time of the Starter
module. Note: This diagnostic prevents nuisance
latching diagnostics due to a momentary power
loss – It does not protect motor/compressor
from uncontrolled power reapplication. See
Momentary Power Loss Diagnostic for this
protection. This diagnostic is not active during the
start mode before the transition complete input is
proven. Thus a random power loss during a start
would result in either a “Starter Fault Type 3” or a
“Starter Did Not Transition” latching diagnostic.
Severe Current Circuit Immediate Latch All Running Modes A 30% Current Imbalance has been detected on Local
Imbalance - xy one phase relative to the average of all 3 phases
for 90 continuous seconds.
Starter Failed to Arm/ Cprsr Immediate Latch All Starter failed to arm or start within the allotted Local
Start - xy time (15 seconds).
Starter Fault Type I - Cprsr Immediate Latch Starting - Y Delta This is a specific starter test where 1M(1K1) is Local
xy Starters Only closed first and a check is made to ensure that
there are no currents detected by the CT's. If
currents are detected when only 1M is closed
first at start, then one of the other contactors is
shorted.
Starter Fault Type II - Cprsr Immediate Latch Starting All types of a. This is a specific starter test where the Local
xy starters Shorting Contactor (1K3) is individually energized
and a check is made to ensure that there are
no currents detected by the CT's. If current is
detected when only S is energized at Start, then
1M is shorted. b. This test in a. above applies
to all forms of starters (Note: It is understood
that many starters do not connect to the Shorting
Contactor.).
Starter Fault Type III - Cprsr Immediate Latch Starting As part of the normal start sequence to apply Local
xy power to the compressor, the Shorting Contactor
[Adaptive Frequency (1K3) and then the Main Contactor (1K1) were
Starter Type] energized. 1.6 seconds later there were no
currents detected by the CT's for the last 1.2
Seconds on all three phases. The test above
applies to all forms of starters except Adaptive
Frequency Drives.
Transition Complete Cprsr Immediate Latch Pre-Start The Transition Complete input was found to be Local
Input Shorted - xy shorted before the compressor was started. This
is active for all electromechanical starters.
Transition Complete Cprsr Immediate Latch All running modes The Transition Complete input was found to be Local
Input Opened - xy opened with the compressor motor running after
a successful completion of transition. This is
active only for Y-Delta, Auto-Transformer, Primary
Reactor, and X-Line Starters. To prevent this
diagnostic from occurring as the result of a power
loss to the contactors, the minimum time to trip
must be greater than the trip time for the power
loss diagnostic.
Motor Current Circuit Immediate Latch Cprsr Energized Compressor current exceeded overload time vs. Local
Overload - xy trip characteristic. Must trip = 140% RLA, Must
hold=125%, nominal trip 132.5% in 30 seconds
RTAG-SVX001K-EN 91
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
and Source Target [Inactive Modes]
Starter Contactor Chiller Immediate and Latch Starter Contactor Detected compressor currents greater than 10% Local
Interrupt Failure - xy Special Action not Energized RLA on any or all phases when the compressor
[Starter Contactor was commanded off. Detection time shall be
Energized] 5 second minimum and 10 seconds maximum.
On detection and until the controller is manually
reset: generate diagnostic, energize the
appropriate alarm relay, continue to energize the
Evap Pump Output, and continue to command
the affected compressor off, fully unload the
effected compressor and command a normal stop
to all other compressors. For as long as current
continues, perform liquid level, oil return, and fan
control on the circuit effected. During contactor
interrupt failure, circuit will not be confirmed off,
so THR unit sequence should continue running.
If THR turns off due to a diagnostic or lockout
during contactor interrupt failure, the circuit
reverts to air-cooled condenser fan control within
1 second.
Over Voltage Chiller Normal NonLatch Pre-Start and Any Nom. trip: 60 seconds at greater than 112.5%, Remote
Ckt(s) Energzd ± 2.5%, Auto Reset at 110% or less for 10
continuous seconds.
Under Voltage Chiller Normal NonLatch Pre-Start and Any Nom. trip: 60 seconds at less than 87.5%, ± 2.8% Remote
Ckt(s) Energzd at 200V ± 1.8% at 575V, Auto Reset at 90% or
greater for 10 continuous seconds.
Starter Comm Loss: Cprsr Immediate Latch All The Starter module detected a continual loss Local
Main Processor - xy of communication with the main processor for
greater than the Communications Loss Time
bound setpoint.
Starter Module Cprsr Warning Latch All Checksum on RAM copy of the Starter LLID Local
Memory Error Type 1 - configuration failed. Configuration recalled from
xy EEPROM.
Starter Module Cprsr Immediate Latch All Checksum on EEPROM copy of the Starter LLID Local
Memory Error Type 2 - configuration failed. Default configuration loaded
xy into RAM and EEPROM.
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
MP: Reset Has Platform Warning NonLatch All The main processor has successfully come out of Remote
Occurred a reset and built its application. A reset may have
been due to a power up, installing new software
or configuration. This diagnostic is immediately
and automatically cleared and thus can only be
seen in the Historic Diagnostic List in Tracer TU.
Unexpected Starter Cprsr Normal NonLatch All Cprsr Running The Starter module status reported back that it is Local
Shutdown - xy modes, Starting, stopped when the MP thinks it should be running
Running and and no Starter diagnostic exist. This diagnostic
Preparing to will be logged in the active buffer and then
Shutdown automatically cleared. This diagnostic could be
caused by intermittent communication problems
from the Starter to the MP, or due to mis-binding
High Motor Winding Cprsr Immediate Latch All The respective compressor’s motor winding Local
Temperature – xA thermostat is detected to be open. The
compressor shall stop within 5 seconds of this
diagnostic.
AFD %RLA Feedback Cprsr Normal Latch All Out-Of-Range Low or Hi or bad LLID Remote
- xA
92 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Low Refrigerant Circuit Immediate Latch All Ckt Running The warmer of either Evaporator Refrigerant Remote
Temperature Modes Pool Temperature or Active Rfgt Sat Temp for
the respective circuit dropped below the Low
Refrigerant Temperature Cutout Setpoint for
2250oF-sec (12oF-sec max rate for early circuit
startup period) while the circuit was running.
The minimum LRTC setpoint is -5oF the point
at which oil separates from the refrigerant. The
integral is held nonvolatile though power down, is
continuously calculated, and can decay or build
during the circuit off cycle as conditions warrant.
Low Oil Flow - xy Cprsr Immediate Latch Cprsr Energized and The intermediate oil pressure sensor for Local
Delta P above 15 this compressor was out of the acceptable
Psid pressure range for 15 seconds, while the Delta
Pressure was greater than 15 Psid (172.4 kPa).:
Acceptable range is 0.50 > (PC-PI) / (PC-PE)
for the first 2.5 minutes of operation, and 0.28 >
(PC-PI) / (PC-PE) thereafter.
Loss of Oil for Circuit Immediate Latch Starter Contactor In running modes, Oil Loss Level Sensor detects Local
Compressor (Running) Energized lack of oil in the oil sump feeding the compressor
(distinguishing a liquid flow from a vapor flow).
Loss of Oil for Circuit Immediate and Latch Compressor Pre-start Oil Loss Level Sensor detects a lack of oil in the Local
Compressor (Stopped) Special Action [all other modes] oil sump feeding the compressor for 90 seconds
after EXV preposition is completed (and before
EXV equalization, if applicable) on an attempted
circuit start. Note: Compressor start is delayed
pending oil detection during that time, but not
allowed once the diagnostic occurs.
No Differential Cprsr Immediate NonLatch Compressor running The system differential pressure was below 7.7 Remote
Refrigerant Pressure - on Circuit Psid (53 kPa) for 6 seconds after the 11 seconds
xy ignore time relative to cprsr/circuit startup had
expired. In a two compressor circuit, the lower of
the two suction pressure is used for circuit DP.
Note: This diagnostic will be cleared automatically
within 10s.
No Differential Cprsr Immediate Latch Compressor running Diagnostic No Differential Refrigerant Pressure is Remote
Refrigerant Pressure on Circuit triggered 3 times with one hour.
Lockout - xy
Low Differential Cprsr Immediate Latch Cprsr Energized For startup, please refer to oil flow protection Remote
Refrigerant Pressure - spec. For running, the system differential
xy pressure for the respective circuit was below the
greater of 25 psid (240.5 kPa) or the pressure
ratio listed in the table in GP2 Compressor Type
FSpec while the compressor is running for a
period of time dependent on the deficit (15 sec
ignore time from circuit start) – refer to the Oil
Flow Protection specification for the time to trip
function.
High Differential Cprsr Normal Latch Cprsr Energized GP2 Cprsr: The differential pressure for the Remote
Refrigerant Pressure - respective circuit was above 275 Psid (1890 kPa)
xy for 2 consecutive samples 5 seconds apart.
High Refrigerant Cprsr Immediate Latch Cprsr Energized The pressure ratio for the respective circuit Remote
Pressure Ratio - xy exceeded 12.3 for 1 contiguous minute while any
compressor is running or in service pumpdown.
This pressure ratio is a fundamental limitation
of the HiVi compressor. The pressure ratio is
defined as Pcond (abs)/Pevap(abs).
High Oil Temperature - Cprsr Immediate Latch All [compressor run The oil temperature entering the compressor Remote
xy unload or compressor exceeded 199.4°F.
not running]
Oil Temperature Cprsr Normal Latch All Bad Sensor or LLID Remote
Sensor - xy
RTAG-SVX001K-EN 93
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
High Compressor Cprsr Immediate Latch All [compressor run The compressor discharge temperature Remote
Refrigerant Discharge unload or compressor exceeded 199.4oF (without oil cooler) or
Temp - xy not running] 230ºF (with oil cooler). This diagnostic will be
suppressed during Stopping mode or after the
compressor has stopped. Note: As part of
the Compressor High Temperature Limit Mode
(aka Minimum Capacity Limit), the compressor
shall be forced loaded as the filtered discharge
temperature reaches 190ºF (without oil coolers),
or 220ºF (with oil coolers).
Low Discharge Cprsr Normal Latch Any Running Mode While Running Normally, the Discharge Remote
Superheat - xy Superheat was less than the Low Discharge
Superheat Setpoint for more than 7800 degree
F seconds. At circuit startup, the Discharge
Superheat will be ignored for 5 minutes.
Compressor Cprsr Immediate Latch All Bad Sensor or LLID Remote
Discharge Refrigerant
Temperature Sensor -
xy
Very Low Discharge Ckt Normal Latch Any Running Mode See Compressor Minimum Superheat Protection
Superheat - xy section in the Oil Flow Protection spec for specific
criteria. Generally, this diagnostic indicates a
likelihood of an evaporator carryover (flooded
evap)condition.
Cprsr Warning NonLatch Remote When restart inhibit warning is enabled, the Remote
warning exists when unit has been inhibited
from starting and is cleared when a start of a
compressor is possible (Start-to-Start Timer
expires)
Ckt Normal Latch Any Running Mode See Compressor Minimum Superheat Protection
section in the Oil Flow Protection spec for specific
criteria. Generally, this diagnostic indicates a
likelihood of an evaporator carryover (flooded
evap)condition.
Remote Chiller Warning and NonLatch All The BAS was setup as "installed" at the MP Remote
Special Action and the Lontalk LCIC lost communications with
the BAS for 15 contiguous minutes after it had
been established. Refer to Section on Setpoint
Arbitration to determine how setpoints and
operating modes may be affected by the comm
loss. The chiller follows the value of the Tracer
Default Run Command which can be previously
written by Tracer and stored nonvolatile by
the MP (either use local or shutdown). Note
that this diagnostic is never operational for
BacNet Communication interface (BCIC) and
only operational with a LonTalk Communication
interface (LCIC) if so configured by the BAS or
Tracer system.
External Chilled Water Chiller Warning Latch All a. Function Not "Enabled": no diagnostics. b. Remote
Setpoint "Enabled ": Out-Of-Range Low or Hi or bad
LLID, set diagnostic, default CWS to next level of
priority (e.g. Front Panel SetPoint).
External Demand Limit Chiller Warning Latch All a. Not "Enabled": no diagnostics. b. "Enabled Remote
Setpoint ": Out-Of-Range Low or Hi or bad LLID, set
diagnostic, default CLS to next level of priority
(e.g. Front Panel SetPoint.)
Inverted Evaporator Chiller Warning NonLatch Any Ckt Energized [ The entering evaporator water temp fell below the Remote
Water Temperature No Ckts Energized] leaving evaporator water temp by more than 2°F
for 180 °F-sec, minimum trip time 30 seconds.
Diagnostic will auto clear if the leaving water
temp – entering water temp < 2oF. It can warn of
improper flow direction through the evaporator,
misbound water temperature sensors, improper
sensor installation, partially failed sensors, or
other system problems. Note that either entering
or leaving water temp sensor or the water system
could be at fault.
94 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Evaporator Entering Chiller Normal Latch All Bad Sensor or LLID. Note: Entering Water Temp Remote
Water Temperature Sensor is used in EXV pressure control as well
Sensor as ice making so it must cause a unit shutdown
even if ice or CHW reset is not installed.
Evaporator Leaving Chiller Normal Latch All Bad Sensor or LLID Remote
Water Temperature
Sensor
Condenser Refrigerant Circuit Immediate Latch All Bad Sensor or LLID Remote
Pressure Sensor
Suction Refrigerant Cprsr Immediate Latch All Bad Sensor or LLID Remote
Pressure Sensor - xy
Evaporator Refrigerant Circuit Warning and Latch All Bad Sensor or LLID. Note: The Evap Pool Temp Remote
Pool Temperature Special Action Sensors are used for evaporator freeze protection
Sensor (running and non-running). Invalidate evaporator
pool temperature sensor measurement if this
diagnostic is active. If evaporator isolation
valves are installed, revert to Evaporator Shell
Refrigerant Saturated Temperature for freeze
protection functions. If evaporator isolation
valves are not installed, revert to Evaporator
Saturated Temperature for freeze protection
functions.
Evaporator Refrigerant Circuit Warning and Latch Ckt Energized [Ckt The evaporator refrigerant pool temperature Local
Pool Temperature Special Action Not Energized] measurement is larger than the evaporator
Sensor Error entering water temperature by more than 4°C
(7.2°F) for 5 continuous minutes. There is an
ignore time of 2 minutes following circuit startup.
The trip criteria is not evaluated (and time above
the threshold is not counted) until the ignore time
passes. Invalidate evaporator pool temperature
sensor measurement if this diagnostic is active.
If evaporator isolation valves are installed,
revert to Evaporator Shell Refrigerant Saturated
Temperature for freeze protection functions. If
evaporator isolation valves are not installed,
revert to Evaporator Saturated Temperature for
freeze protection functions.
Liquid Line Circuit Normal Latch All Bad Sensor or LLID. Note: This is the subcooled Remote
Temperature Sensor liquid line temp sensor.
Liquid Line Pressure Circuit Normal Latch All Bad Sensor or LLID. Note: This is the subcooled Remote
Sensor liquid line pressure sensor.
Evaporator Approach Circuit Immediate Latch Respective circuit The Evaporator approach temperature for the Remote
Error running respective circuit (ELWT – Evap Sat Temp Ckt
x) is negative by more than 10°F for 1 minute
continuously while the circuit / compressor is
operating. Either the Evap Leaving Water Temp
sensor or Evap Suction Rfgt Pressure Sensor
Ckt x is in error.
Oil Pressure Sensor - Cprsr Immediate Latch All Bad Sensor or LLID Remote
xy
Oil Flow Protection Cprsr Immediate Latch Starter Contactor The Intermediate Oil Pressure Sensor for this Local
Fault - xy Energized [all Stop cprsr is reading a pressure either above its
modes] respective circuit’s Condenser Pressure by 15
Psid or more, or below its respective compressor
Suction Pressure 10 Psid or more for 30 seconds
continuously.
Low Suction Circuit Immediate Latch Cprsr Prestart and a. The Suction Pressure dropped below 10 Local
Refrigerant Pressure Cprsr Energized Psia just prior to compressor start (after EXV
preposition). b. During Early Startup Period:
the Suction Pressure fell below a pressure equal
to Condenser Pressure ÷ 8 but as limited to not
less than 6 or greater than10 psia. c. After Early
Startup Period expires: The Suction Pressure fell
below 16 Psia.
RTAG-SVX001K-EN 95
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Very Low Evaporator Chiller Immediate Latch All The respective circuit’s evaporator pressure Local
Rfgt Pressure - xy dropped below 80% of the current Low Evap
Refrigerant Press Cutout setting (see above) or 8
psia, whichever is less, regardless of the running
state of the circuit’s compressor. Note: Unlike
previous products, even if the circuit associated
with the suction pressure sensor is locked out,
it will not defeat the protection afforded by this
diagnostic.
Low Evaporator Water Chiller Immediate and NonLatch Any Ckt[s] Energzd The evaporator entering or leaving water Remote
Temp (Unit On) Special Action [No Ckt(s) Energzd] temperature fell below the cutout setpoint for 30
degree F Seconds while the compressor was
running. Automatic reset occurs when both of the
temperature rises 2 oF (1.1oC) above the cutout
setting for 2 minutes. This diagnostic shall not de-
energize the Evaporator Water Pump Output.
Low Evaporator Water Chiller Special Action NonLatch Unit in Stop Mode, or Either the entering or leaving evaporator water Remote
Temp (Unit Off) in Auto Mode and No temp. fell below the leaving water temp cutout
Ckt(s) Energzd [Any setting for 30 degree F seconds while the Chiller
Ckt Energzd] is in the Stop mode, or in Auto mode with no
compressors running. Energize Freeze Avoidance
Request Relay and Evap Water Pump Relay
until diagnostic auto resets, then de-energize
the Freeze Avoidance Request Relay and return
to normal evap pump control. Automatic reset
occurs when both temps rise 2oF (1.1oC) above
the cutout setting for 5 minutes, or either circuit
starts. This diagnostic even while active, does not
prevent operation of either circuit.
Low Evaporator Rfgt Chiller Special Action NonLatch Unit in Stop Mode, or The respective circuit’s LERTC Integral was seen Remote
Temp Circuit 1: Unit in Auto Mode and No to be > 0 while the chiller is in the Stop mode,
Off Ckt's Energzd [Any or in Auto mode with no compressors running
Ckt Energzd] for at least one minute. The LERTC integral is
increased if the Evap Refrigerant Pool Temp
is below the value of the Low Evap Rfgt Temp
Cutout + 2°F. Energize Evap Water Pump and
Off-Cycle Freeze Avoidance Request Relay until
diagnostic auto resets, then return to normal
evap pump control and de-energize the Freeze
Avoidance Request. Automatic reset occurs
when the respective Evap Rfgt Pool Temp rises
4oF (1.1oC) above the LERTC cutout setting for
1 minute and the Chiller Off LERTC Integral =
0.. This diagnostic even while active, does not
prevent operation of either circuit.
Low Evaporator Rfgt Chiller Special Action NonLatch Unit in Stop Mode, or The respective circuit’s LERTC Integral was seen Remote
Temp Circuit 2: Unit in Auto Mode and No to be > 0 while the chiller is in the Stop mode,
Off Ckt's Energzd [Any or in Auto mode with no compressors running
Ckt Energzd] for at least one minute. The LERTC integral is
increased if the Evap Refrigerant Pool Temp
is below the value of the Low Evap Rfgt Temp
Cutout + 2°F. Energize Evap Water Pump and
Off-Cycle Freeze Avoidance Request Relay until
diagnostic auto resets, then return to normal
evap pump control and de-energize the Freeze
Avoidance Request. Automatic reset occurs
when the respective Evap Rfgt Pool Temp rises
4oF (1.1oC) above the LERTC cutout setting for
1 minute and the Chiller Off LERTC Integral =
0.. This diagnostic even while active, does not
prevent operation of either circuit.
Evaporator Water Flow Chiller Normal NonLatch Estab. Evap. Water Evaporator water flow was not proven within Local
Overdue Flow on going from 20 minutes of the Evaporator water pump relay
STOP to AUTO or being energized in normal “Stop” to “Auto”
Evap Pump Override. transition. If the pump is overridden to “On”
for certain diagnostics, the delay on diagnostic
callout shall be only 255 seconds. The pump
command status will not be effected by this
diagnostic in either case.
96 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Evaporator Water Flow Chiller Warning and NonLatch All After the pump request was activated, the Local
Overdue – Pump 1 Special Action evaporator water flow overdue wait time elapsed
before water flow was established. Special
action is to keep the evap pump request active
in a diagnostic override mode. See Evaporator_
Water_Pump_Control.doc
Evaporator Water Flow Chiller Warning and NonLatch All After the pump request was activated, the Local
Overdue – Pump 2 Special Action evaporator water flow overdue wait time elapsed
before water flow was established. Special
action is to keep the evap pump request active
in a diagnostic override mode. See Evaporator_
Water_Pump_Control.doc
Evaporator Water Flow Chiller Immediate NonLatch [All Stop modes] A. The Evaporator water flow switch input was Local
Lost open for more than 6 contiguous seconds (or 20
seconds for thermal dispersion type flow switch).
B. This diagnostic does not de-energize the
evap pump output. C. 6 seconds of contiguous
flow shall clear this diagnostic. (further review
needed when implementing thermal dispersion
for Pueblo)
Evaporator Water Flow Chiller Warning and NonLatch All For dual evaporator pump configurations Local
Lost – Pump 1 Special Action only. Evaporator Water Flow Lost diagnostic
occurred while Pump 1 was the selected pump.
Specific details of special action are described in
Evaporator_Water_Pump_Control.doc
Evaporator Water Flow Chiller Warning and NonLatch All For dual evaporator pump configurations Local
Lost – Pump 2 Special Action only. Evaporator Water Flow Lost diagnostic
occurred while Pump 2 was the selected pump.
Specific details of special action are described in
Evaporator_Water_Pump_Control.doc
Evaporator Pump 1 Chiller Immediate or NonLatch All For systems with no evaporator pump, a single Local
Fault Warning and evaporator pump, or a single inverter driving
Special Action dual evaporator pumps, an immediate shutdown
shall be performed. For multiple pump systems,
detection of a pump fault will generally cause
pump control to switch to the redundant pump.
For single inverter, dual pump configuration,
switching to the redundant pump can only
happen after the fault is cleared. Specific details
of special action are described in Evaporator_
Water_Pump_Control.doc
Evaporator Pump 2 Chiller Immediate or NonLatch All For systems with no evaporator pump, a single Local
Fault Warning and evaporator pump, or a single inverter driving
Special Action dual evaporator pumps, an immediate shutdown
shall be performed. For multiple pump systems,
detection of a pump fault will generally cause
pump control to switch to the redundant pump.
For single inverter, dual pump configuration,
switching to the redundant pump can only
happen after the fault is cleared. Specific details
of special action are described in Evaporator_
Water_Pump_Control.doc
Evap Pump 1 Starts Chiller Warning NonLatch All Diagnostic is triggered when the Evap Local
Run Time Written Pump 1 Starts Run Time is manually over
written. Diagnostic automatically clears and is
immediately placed into the Historic Diagnostic
Log.
Evap Pump 2 Starts Chiller Warning NonLatch All Diagnostic is triggered when the Evap Local
Run Time Written Pump 2 Starts Run Time is manually over
written. Diagnostic automatically clears and is
immediately placed into the Historic Diagnostic
Log.
RTAG-SVX001K-EN 97
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
High Evaporator Chiller Immediate NonLatch All The evaporator refrigerant pressure of either Remote
Refrigerant Pressure circuit has risen above 190 psig. The evaporator
water pump relay will be de-energized to
stop the pump regardless of why the pump is
running. The diagnostic will auto reset and the
pump will return to normal control when all of
the evaporator pressures fall below 185 psig.
The primary purpose is to stop the evaporator
water pump and its associated pump heat from
causing refrigerant side pressures, close to the
evaporator relief valve setting, when the chiller is
not running, such as could occur with Evap Water
Flow Overdue or Evaporator Water Flow Loss
Diagnostics.
High Evaporator Water Chiller Warning and NonLatch Only effective if either Either the leaving or the entering water Remote
Temperature Special Action temperature exceeded the high evap water temp
1) Evap Wtr Flow limit (TU service menu settable –default 105oF
Overdue, (65.55oC), range 80oF (26.67oC)-150F(65.55oC)
2) Evap Wtr Flow for 15 continuous seconds. The evaporator water
Loss, or 3) Low Evap pump relay will be de-energized to stop the pump
Rfgt Temp,-Unit Off, but only if it is running due one of the diagnostics
diagnostic is active. listed on the left. The diagnostic will auto reset
and the pump will return to normal control when
both the entering and leaving temperatures fall
5oF below the trip setting. The primary purpose
is to stop the evaporator water pump and its
associated pump heat from causing excessive
waterside temperatures and waterside pressures
when the chiller is not running but the evap pump
is on due to either Evap Water Flow Overdue,
Evaporator Water Flow Loss , or Low Evap
Temp – Unit Off Diagnostics. This diagnostic will
not auto clear solely due to the clearing of the
enabling diagnostic.
High Pressure Cutout Cprsr Immediate Latch All A high pressure cutout was detected; trip at 315 Local
- xy ± 5 PSIG. For AFD compressor configurations,
the HPC is connected directly to the AFD and the
Symbio800 will get an AFD Fault – xA diagnostic
when the HPC is tripped.
Excessive Condenser Circuit Immediate Latch All The condenser pressure sensor of this circuit Remote
Pressure has detected a condensing pressure in excess
of the design high side pressure as limited by the
particular compressor type.
Emergency Stop Chiller Immediate Latch All a. Emergency stop feedback input is open. An Local
Feedback Input external interlock has tripped. Time to trip from
input opening to unit stop shall be 0.1 to 1.0
seconds.
Outdoor Air Chiller Normal Latch All Bad Sensor or LLID. Remote
Temperature Sensor
Pumpdown Terminated Circuit Warning Latch Service Pumpdown Service Pumpdown cycle for this circuit was Local
By Time terminated abnormally due to excessive time.
Reference Service Pumpdown spec for maximum
time allowed.
Chiller Service Chiller Warning Latch Service Messages Chiller service interval time has elapsed. Chiller Remote
Recommended service is recommended.
Enabled
Evap Water Pump 1 Chiller Warning Latch Service Messages Pump service recommended as service interval Remote
Svc Recommended hours have elapsed.
Enabled
Evap Water Pump 2 Chiller Warning Latch Service Messages Pump service recommended as service interval Remote
Svc Recommended hours have elapsed.
Enabled
Mfr Maintenance Cprsr Warning Latch Service Messages Compressor service recommended as service Remote
Recommended - xy interval hours have elapsed.
Enabled
Water System Chiller Warning Latch All Bad Sensor or LLID Remote
Differential Pressure
Evaporator Differential Chiller Warning Latch All While the water pumps are running, the difference Remote
Water Pressure between the Evaporator Entering Water Pressure
and Evaporator Leaving Water Pressure reading
is a negative number. A negative number will
trigger this diagnostic.
98 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Evaporator Entering Chiller Warning Latch All Bad Sensor or LLID Remote
Water Pressure
Evaporator Leaving Chiller Warning Latch All Bad Sensor or LLID Remote
Water Pressure
MP: Invalid N/A N/A Latch All MP has an invalid configuration based on the Remote
Configuration current software installed.
LCI-C Software Chiller Warning NonLatch All The neuron software in the LCI-C module does Remote
Mismatch: Use BAS not match the chiller type. Download the proper
Tool software into the LCI-C neuron. To do this, use
the Rover service tool, or a LonTalk® tool capable
of downloading software to a Neuron 3150®.
Starts/Hours Modified Cprsr Warning NonLatch All The current value for the cumulative starts and Remote
- xy or hours for the given compressor have been
modified by a write override from TU.
Software Error 1001: Chiller Immediate Latch All A high level software watchdog has detected Local
Call Trane Service a condition in which there was a continuous 1
minute period of compressor operation, with
neither Evaporator water flow nor a” contactor
interrupt failure” diagnostic active. The presence
of this software error message suggests an
internal software problem has been detected.
The events that led up to this failure, if known,
should be recorded and transmitted to Trane
Controls Engineering.
Software Error 1002: Chiller Immediate Latch All Reported if state chart misalignment in stopped Local
Call Trane Service or inactive state occurred while a compressor
was seen to be operating and this condition
lasted for at least 1 minute (cprsr operation due
to Service Pumpdown or with Contactor Interrupt
Failure diagnostic is excluded). The presence of
this software error message suggests an internal
software problem has been detected. The
events that led up to this failure, if known, should
be recorded and transmitted to Trane Controls
Engineering.
Software Error 1003: Chiller Immediate Latch All Reported if state chart misalignment occurred Local
Call Trane Service inferred from the Capacity Control, Circuit,
or Compressor State Machines remaining in
the Stopping state for more than 3 minutes.
The presence of this software error message
suggests an internal software problem has been
detected. The events that led up to this failure,
if known, should be recorded and transmitted to
Trane Controls Engineering.
RTAG-SVX001K-EN 99
Control
Communication Diagnostics
Notes:
● The following communication loss diagnostics will not occur unless that input or output is required to be present by the par-
ticular configuration and installed options for the chiller.
● Communication diagnostics (with the exception of “Excessive Loss of Comm” are named by the Functional name of the
input or output that is no longer being heard from by the Main Processor. Many LLIDs, such as the Quad Relay LLID, have
more than one functional output associated with it. A comm loss with such a multiple function board, will generate multiple
diagnostics. Refer to the Chiller’s wiring diagrams to relate the occurrence of multiple communication diagnostics back to
the physical LLID boards that they have been assigned to (bound).
● Communication loss diagnostics shall be timed based on action (target status) and not annunciation on the operator dis-
play.
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Comm Loss: External Chiller Normal Latch All Continual loss of communication between the Remote
Auto/Stop MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Emergency Stop MP and the Functional ID has occurred for a 30
Feedback Input second period.
Comm Loss: External Circuit Special Latch All Continual loss of communication between the Remote
Ckt Lockout Action MP and the Functional ID has occurred for a
30 second period. MP will nonvolatile hold the
lockout state (enabled or disabled) that was in
effect at the time of comm loss.
Comm Loss: Outdoor Chiller Normal Latch All Continual loss of communication between the Remote
Air Temperature MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Leaving MP and the Functional ID has occurred for a 30
Water Temperature second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Entering MP and the Functional ID has occurred for a
Water Temperature 30 second period. Note: Entering Water Temp
Sensor is used in EXV pressure control as well
as ice making & CHW reset, so it must cause a
unit shutdown even if Ice or CHW reset is not
installed.
Comm Loss: External Chiller Special Latch All Continual loss of communication between the Remote
Chilled Water Setpoint Action MP and the Functional ID has occurred for a
30 second period. Chiller shall discontinue use
of the External Chilled Water Setpoint source
and revert to the next higher priority for setpoint
arbitration
Comm Loss: External Chiller Special Latch All Continual loss of communication between the Remote
Demand Limit Setpoint Action MP and the Functional ID has occurred for a 30
second period. Chiller shall discontinue use of
the External Demand limit setpoint and revert to
the next higher priority for Demand Limit setpoint
arbitration.
Comm Loss: Motor Circuit Normal Latch All Continual loss of communication between the Remote
Winding Thermostat MP and the Functional ID has occurred for a 30
Compressor xA second period.
Comm Loss: Chiller Immediate Latch All Continual loss of communication between the Remote
Evaporator Water Flow MP and the Functional ID has occurred for a 30
Switch second period.
Comm Loss: Suction Cprsr Immediate Latch All [Ckt/Cprsr lock Continual loss of communication between the Remote
Refrigerant Pressure - out] MP and the Functional ID has occurred for a 30
xy second period.
Comm Loss: Circuit Immediate Latch All Continual loss of communication between the Remote
Condenser Refrigerant MP and the Functional ID has occurred for a 30
Pressure second period.
100 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Comm Loss: Oil Cprsr Immediate Latch All Continual loss of communication between the Remote
Pressure - xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Oil Cprsr Normal Latch All Continual loss of communication between the Remote
Temperature - xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Oil Circuit Normal Latch All Continual loss of communication between the Remote
Supply Temperature MP and the Functional ID has occurred for a 30
Sensor second period.
Comm Loss: Oil Loss Circuit Normal Latch All Continual loss of communication between the Remote
Level Sensor Input MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Oil Cprsr Normal Latch All Continual loss of communication between the Remote
Return Line Solenoid MP and the Functional ID has occurred for a 30
Valve -xy second period.
Comm Loss: Oil Circuit Warning Latch All Continual loss of communication between the Remote
Return Purge Valve –x MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Circuit Warning Latch All Continual loss of communication between the Remote
Thermosiphon Heating MP and the Functional ID has occurred for a 30
Valve –x second period.
Comm Loss: Cprsr Normal Latch All Continual loss of communication between the Remote
Compressor Discharge MP and the Functional ID has occurred for a 30
Rfgt Temperature - xy second period.
Comm Loss: Slide Cprsr Normal Latch All Continual loss of communication between the Remote
Valve Load - xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Slide Cprsr Normal Latch All Continual loss of communication between the Remote
Valve Unload - xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Step Cprsr Normal Latch All Continual loss of communication between the Remote
Load - xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Variable Cprsr Normal Latch All Continual loss of communication between the Remote
Vi Valve – CprsrXY MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Cprsr Normal Latch All Continual loss of communication between the Remote
Economizer Valve – xy MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Cprsr Normal Latch All Continual loss of communication between the Remote
Economizer Discharge MP and the Functional ID has occurred for a 30
Pressure – xy second period.
Comm Loss: Cprsr Normal Latch All Continual loss of communication between the Remote
Economizer Discharge MP and the Functional ID has occurred for a 30
Temp – xy second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Water MP and the Functional ID has occurred for a 30
Pump 1 Relay second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Water MP and the Functional ID has occurred for a 30
Pump 2 Relay second period.
Comm Loss: Starter xy Cprsr Immediate Latch All Continual loss of communication between the Local
MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Speed Cprsr Normal NonLatch All Continual loss of communication between the MP Remote
Command - xA and the Functional ID has occurred for a 15-30
second period.
Comm Loss: %RLA Chiller Warning Latch All Continual loss of communication between the MP Remote
Indication Output(Vdc) and the Functional ID has occurred for a 15-30
second period.
Comm Loss: Local Chiller Warning NonLatch All Continual loss of communication between the Remote
BAS Interface MP and the Functional ID has occurred for a 30
second period.
Use last valid BAS setpoints.
Diagnostic is cleared when successful
communication is established with the LonTalk
LLID (LCIC) or BacNet LLID (BCIC).
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Programmable Relay MP and the Functional ID has occurred for a 30
Board 1 second period.
RTAG-SVX001K-EN 101
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Programmable Relay MP and the Functional ID has occurred for a 30
Board 2 second period.
Comm Loss: High Cprsr Normal Latch All Continual loss of communication between the Remote
Pressure Cutout MP and the Functional ID has occurred for a 30
Switch - xy second period.
Comm Loss: Auxiliary Chiller Warning Latch All Continual loss of communication between the MP Remote
Setpoint Command and the Functional ID has occurred for a 15-30
second period.
Comm Loss: Energy Chiller Warning Latch All Continual loss of communication between the Remote
Meter Pulse Input MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Ext Noise Chiller Warning Latch All Continual loss of communication between the Remote
Reduction Request MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Fan Circuit Normal Latch All Continual loss of communication between the MP Remote
Inverter Speed and the Functional ID has occurred for a 15-30
Command second period.
Comm Loss: Fan Circuit Warning Latch All Continual loss of communication between the Remote
Inverter Speed MP and the Functional ID has occurred for a
Command, Shared 15-30 second period. This is a warning, as it is
Circuit 1 & 2 conceivable that the circuit may run without the
center shared fan deck working if there are many
other coils/fans on the circuits.
Comm Loss: Circuit Normal Latch All Continual loss of communication between the Remote
Condenser Fan MP and the Functional ID has occurred for a 30
Enable second period.
Comm Loss: Fan Circuit Normal Latch All Continual loss of communication between the Remote
Board 1 Relay X MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Fan Circuit Normal Latch All Continual loss of communication between the Remote
Board 2 Relay X MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Circuit Warning Latch All Continual loss of communication between the Remote
Condenser Fan MP and the Functional ID has occurred for a
Enable, Shared Circuit 30 second period. This is a warning, as it is
1&2 conceivable that the circuit may run without the
center shared fan deck working if there are many
other coils/fans on the circuits.
Comm Loss: Circuit Warning Latch All Continual loss of communication between the Remote
Condenser Refrigerant MP and the Functional ID has occurred for a 30
Tank Valve second period.
Comm Loss: Circuit Special Latch All Continual loss of communication between the Remote
Evaporator Refrigerant Action MP and the Functional ID has occurred for
Pool Temperature and Warning a 30 second period. Invalidate evaporator
pool temperature sensor measurement if this
diagnostic is active. If evaporator isolation
valves are installed, revert to Evaporator Shell
Refrigerant Saturated Temperature for freeze
protection functions. If evaporator isolation
valves are not installed, revert to Evaporator
Saturated Temperature for freeze protection
functions.
Comm Loss: Liquid Circuit Normal Latch All Continual loss of communication between the Remote
Line Temperature MP and the Functional ID has occurred for a 30
second period Note: The Subcooled Liquid Line
Temperature Sensors are used for determination
of charge and accurate tonnage predictions
Comm Loss: Liquid Circuit Normal Latch All Continual loss of communication between the Remote
Line Pressure MP and the Functional ID has occurred for a 30
second period.
Comm Loss: Electronic Circuit Normal Latch All Continual loss of communication between the Remote
Expansion Valve MP and the EXV Step Status has occurred for
a 30 second period, OR EXV Steps Maximum
Position has not been received. If EXV Steps
Maximum Position has not been received, MP
will periodically request EXV Steps Maximum
Position, since it is only transmitted upon request.
102 RTAG-SVX001K-EN
Control
Diagnostic Name Affects Severity Persistence Active Modes Criteria Reset Level
Target [Inactive Modes]
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Pump 1 MP and the Functional ID has occurred for a 30
Fault Input second period.
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Pump 2 MP and the Functional ID has occurred for a 30
Fault Input second period.
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Water MP and the Functional ID has occurred for a 30
Pump Inverter 1 Fault second period.
Input
Comm Loss: Water Chiller Warning Latch All Continual loss of communication between the Remote
System Differential MP and the Functional ID has occurred for a 30
Pressure second period.
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Differential MP and the Functional ID has occurred for a 30
Water Pressure second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Pump MP and the Functional ID has occurred for a 30
Inverter 1 Run second period.
Command
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Water MP and the Functional ID has occurred for a 30
Pump Inverter Speed second period.
Comm Loss: Chiller Normal Latch All Continual loss of communication between the Remote
Evaporator Water MP and the Functional ID has occurred for a 30
Pump Inverter second period.
Frequency Input
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Entering MP and the Functional ID has occurred for a 30
Water Pressure second period.
Comm Loss: Chiller Warning Latch All Continual loss of communication between the Remote
Evaporator Leaving MP and the Functional ID has occurred for a 30
Water Pressure second period.
RTAG-SVX001K-EN 103
Operating Principles
This charpter describes the overall operating principles of the other Trane air cooled screw chillers. Which includes single
RTAG design. The detail information of a specific unit see circuit , two circuits system and two circuits duplex system.
the attached documents of unit. RTAG100 is single circuit, with one rotary screw compressor;
while others are two circuits, with a rotart screw compressor
per circuit, and one chilled water loop . The sytem schematic
Refrigerant Circuit of two circuits is shown in Figure 65.
The refrigerant cycle of the RTAG chiller is similar to that of
Cond. Cond.
Sensor P&T
Sensor HP Sensor HP
Relief V. Filter & Drier Relief V.
Sensor T Sensor T
OS OS
HPC HPC
Comp. Comp.
Oil P Oil P
Oil T TXV TXV Oil T
Economizer
Evap.
Oil cooler Oil cooler
Solenoid Solenoid
EXV EXV Valve
Valve
Figure 67. Pressure Enthalpy (P-h) diagram of RTAG RTAG high efficiency units and extra efficiency units apply
with Economizer fixed speed compressor, which capacity control is accom-
plished by means of a female step load-control valve and a
male control valve. The female step valve is the first stage
R134a/R513A Refrigerant of loading after the compressor starts and the last stage of
unloading before the compressor shuts down. The male con-
Trane believes that responsible refrigerant practices are trol valve is positioned by a piston cylinder along the length
important to the environment, our customers, and the air of the male rotor. Compressor capacity is dictated by the
conditioning industry. All technicians who handle refrigerants position of the loading valve relative to the rotors. When the
must be properly qualified. All local and International regula- valve slides toward the discharge end of the rotors compres-
tions in what handling, reclaiming, recovering and recycling, sor capacity is reduced.
must be followed.
For premium seasonal efficiency unit apply varied speed
R134a/R513A is a medium pressure refrigerant. It may not compressor, capacity control is combined action of slide
be used in any condition that would cause the chiller to valve and variable frequency driver.
operate in a vacuum without a purge system. RTAG is not
equipped with a purge system. Therefore, the RTAG chiller Figure 68, each compressor has an interior replaceable
may not be operated in a condition that would result in a core oil filter. It can remove the impurity which may block the
saturated condition in the chiller of -26°C or lower. check valve or oil channel of oil, to avoid the excessive wear
of rotors and bearing.
NOTICE Some RTAG unit has economizer, its compressor has a gas
R134a/R513A require the use of specific POE oils as inlet at female rotor compression chamber , where refriger-
designated on the unit nameplate. To avoid compressor ant gas from economizer is inhaled. Compressor with econo-
damage and insure the performance requirement, use
mizer inlet is shown below (Figure 69).
the listed oil as designated on nameplate
RTAG-SVX001K-EN 105
Operating Principles
Condenser Fan fans are shut off. Fan staging depends on the chiller load,
evaporator pressure, condenser effectiveness, ambient
The condenser and subcooler consist of 7mm inner-grooved temperature, and numbers and sizes of fans installed on the
copper tube which contain the refrigerant, large fins are in circuit.
the air flow side and fans that draw air through the fins and
tubes. Heat is transferred from the refrigerant through the
tubes and fins to the air. High pressure gas from the com- Evaporator
pressor enters the tubes of the condenser through a distribu-
RTAG evaporator is CHIL evaporator which is patented by
tion header (state 2b). As refrigerant flows through the tubes,
Trane. It is divided into two area: high efficiency boil area and
the heat of compression and cooling load are rejected to the
high oil concentration area. A distributor is installed in bottom
air. In this process the refrigerant is de-superheated, con-
of high efficiency boil area. Two phase refrigerant (state 4)
densed (states 2b to 3) and finally subcooled (states 3 to 3b)
inject towards to heat exchange through the distributor. The
to a temperature slightly above the ambient air temperature.
uplifted bubbles enforce the disturb of refrigerant, so the
The subcooled liquid refrigerant is collected in the leaving
heat exchange efficiency is high. The liquid refrigerant-oil
header where it is transferred to the liquid line (state 3b).
mixture continune flow to high oil concentration area and go
The air flow rate of fan is controlled according to principle on evaporating, oil concentration further increase, and finally
of getting maximum efficiency, meanwhile considering the go back to compressor.for R134a system.Refrigerant vapor
system pressure differential. If a warm enough ambient is exits the evaporator through the suction line (state 1).
sensed, all the fans will run. If the ambient is cooler, some
The material of evaporator shell is carbon steel, and tube
106 RTAG-SVX001K-EN
Operating Principles
is internally and externally finned seamless copper tubes, back to the oil separator. Very little amount of oil pasts the oil
mechanically expanded into the tube sheets. Tubes are separator, and flows through the condenser, subcooler and
cleanable with dismountable water boxes. Tubes diameter expansion valve into the evaporator. This part of oil is collect-
exterior is 19mm. Each tube is individually replaceable. The ed with refrigerant at rich oil range of CHIL evaporator. For
evaporator is designed, tested and stamped in accordance R134a system, it is returned through a line that is connected
with ASME Pressure regulation for a refrigerant side working to the compressor.
pressure of 1.38MPa. Water side working pressure has two
An internal, pilot operated shutoff valve is provided to pre-
kinds: 1.03MPa (150psig) and 2.06MPa (300psig) . Standard
vent oil flow from oil separator into the compressor when the
water connections are Flange.
compressor is not running.
Expansion Valve
RTAG adopt EXV to control refrigerant flow. As refrigerant
passes through the valve the pressure is dropped substan-
tially, which results in vaporization of some of the refrigerant.
So two phase refrigerant enter the distribution of evaporator
(state 4), then spray on tube of evaporator evenly.
A TXV ( Thermal Expansion Valve) is applied in oil cooler
circuits.
Oil Separator
To enhance the performance of the heat exchanger surfaces
an oil separator is placed in the discharge line between the
compressor and the condenser. RTAG oil separator is cen-
trifuge type. The refrigerant gas is discharged by the com-
pressor, entering oil separator cylinder from the tangential
direction of the upper part of it. Oil drop will be thrown out
from the refrigerant gas due to the centrifugal force produced
by the rotating in the cylinder. Oil that is removed from the
refrigerant falls along the cylinder wall by gravity into the oil
sump, and then returned to the compressor. The refrigerant
vapor, get rid of the oil, is discharged from the top of the oil
separator, flow into the condenser. Approximately 99.5% of
the oil is removed from the refrigerant in the separator.
Oil system
See Figure 65 System Schematic. Screw compressors
require large quantities of oil for lubricating and sealing the
rotors and lubricating the bearings, pushing slide valve. The
oil mixed with refrigerant at the discharge of the compressor,
majority of it is separated and flow to bottom of oil separa-
tor, minority enters system circuits with refrigerant. Oil in
the oil sump of separator is discharge from oil separator by
high pressure when compressor is working. It flows through
oil cooler, angle valve, compressor inner filter and shut off
valve, then is divided into two ways: one injects to rotors
from the top shell of compressor, to lubricate rotors, and
seal the gaps between rotors and compressor shell. Another
way inject to the bearing chamber to lubricate bearing, then
go back to suction port of rotor through oil circuits in the
compressor shell. Once oil is injected into the compressor
rotors, it mixes with the refrigerant again and is delivered
RTAG-SVX001K-EN 107
Pre-Start Checkout
sequence.
Installation Checklist
5. Check and confirm all the fans can rotate freely.
Complete this checklist as the unit is installed, and verify that
all recommended procedures are accomplished before the 6. Fill the evaporator chilled-water circuit. Vent the system
unit is started. Fill out “Table 42. RTAG Start-up Test Log”. while it is being filled. Open the vents on the top of the
This checklist does not replace the detailed instructions giv- evaporator water box while filling and close when filling
en in the “Installation Mechanical” and “Installation Electrical” is completed.
sections of this manual. Read both sections completely, to 7. Start the chilled-water pump to begin circulation of the
be familiar with the installation procedures, prior beginning water. Inspect all piping for leakage and make any nec-
the work. essary repairs.
8. With water circulating through the system, adjust the
Check precedure water flow to meet the range of Table 1 through Table 7
and check the water pressure drop through the evapo-
When installation is complete, before starting the unit, the
rator according to “Figure 23. Water flow pressure drop
following prestart procedures must be reviewed and verified:
curve”
1. Inspect all wiring connections in the compressor power
9. Adjust the chilled-water flow switch for proper operation
circuits (disconnects, terminal block, contactors, com-
pressor junction box terminals and so forth) to ensure 10. Stop the chilled-water pump
they are clean and tight. 11. Electric evaporator heater with separated single-phase 230V.
2. Open all refrigerant valves in the discharge, liquid, and 12. Maintain power supply, so that compressor and oil elec-
oil return lines, open and inlet/outlet valve in water loop; tric heater could work. Switch button on control touch
Operation of angle valve in liquid line: In the face of screen should be in stop state.
valve stem, rotate stem clockwise is close and counter-
clockwise is open) ; Operation of ball valve in oil return 13. Check oil level in oil separator.
line: ball valve open/close status see Figure 70. 14. Check and set, as required, all symbio800 TD7 menu
items
15. Energize the compressor and oil separator heaters 24
hours, prior to unit start up.
16. For variable frequency drives or other energy storing
components provided by Trane or others, refer to the ap-
propriate manufacturer’s literature for allowable waiting
Open
periods for discharge of capacitors. Verify with an appro-
priate voltmeter that all capacitors have discharged.
Failure to disconnect power and discharge capacitors
before servicing could result in death or serious injury.
NOTICE
Equipment Damage!
Confirm the terminal blocks and the compressor power
Close line has tightened (including circuit breaker, contactor,
compressor connector terminals, etc.). Loose connec-
Figure 70. Ball Valve Open/Close status tions can cause overheating and under-voltage condi-
3. Check the power-supply voltage to the unit at the tions at the compressor motor.
main-power fused-disconnect switch. Voltage must be
within the voltage use range which is stamped on the
unit nameplate. Voltage fluctuation must not exceed
10%.Voltage imbalance must not exceed 2%.
4. Check the unit power phasing L1-L2-L3 in the starter
to ensure that it has been installed in a “A-B-C” phase
108 RTAG-SVX001K-EN
Pre-Start Checkout
Vx = phase with greatest difference from Vave (without
NOTICE
regard to the sign)
Compressor Damage!
For example, if the three measured voltages are 221, 230,
Catastrophic damage to the compressor will occur if and 227 volts, the average would be:
the refrigerant circuit or water circuit are closed on unit
start-up. (221+230+227)/3 =226
The percentage of the imbalance is then:
NOTICE
100*(221-226)/226 =2.2%
Compressor Damage!
This exceeds the maximum allowable (2%) by 0.2 percent.
It is imperative that L1, L2, L3 in the starter be connect-
ed in the A-B-C phase sequence to prevent equipment
damage due to reverse rotation. Unit Voltage Phasing
It is important that proper rotation of the compressors be
NOTICE
established before the unit is started. Proper motor rotation
Equipment Damage! requires confirmation of the electrical phase sequence of the
Low ambient temperatures, ensure the power supply of power supply. The motor is internally connected for clock-
evaporator heater so as to avoid the evaporator freez- wise rotation with the incoming power supply phases A-B-C.
ing damage. When rotation is clockwise, the phase sequence is usually
called “ABC”, when counterclockwise “CBA”
NOTICE This direction may be reversed by interchanging any two of
Compressor Damage! the line wires . It is this possible interchange of wiring that
makes a phase sequence indicator necessary if the operator
Ensure that the compressor and oil separator heaters
is to quickly determine the phase rotation of the motor.
have been operating for a minimum of 24 hours before
first starting after a long down time. Failure to do so Proper compressor motor electrical phasing can be quickly
may result in equipment damage. determined and corrected before starting the unit. Use a
quality instrument, such as the Associated Research Model
45 Phase Sequence Indicator, and follow this procedure:
Unit Voltage Power Supply 1. Stop the unit from TD7/Symbio800.
Unit voltage must meet the criteria given in the installation
2. Open the electrical disconnect or circuit protection
Electrical Section. Measure each lead of the supply voltage
switch that provides line power to the line power termi-
at the main power fused-disconnect switch for the unit. If
nal block(s) in the starter panel (or to the unit mounted
the measured voltage on any lead is not within the specified
disconnect).
range, notify the supplier of the power and correct the situa-
tion before operating the unit. 3. Connect the phase-sequence indicator leads to the line
power terminal block (L1-L2-L3).
NOTICE Phase Seq. Lead Terminal
Equipment Damage! Black (Phase A) L1
Red (Phase B) L2
Provide adequate voltage to the unit. Failure to do so can Yellow (Phase C) L3
cause control components to malfunction and shorten the
4. Turn power on by closing the unit supply-power
life of relay contact, compressor motors and contactors.
fused-disconnect switch.
Unit Voltage Imbalance 5. Read the phase sequence on the indicator. The “ABC”
LED on the face of the phase indicator will glow if phase
Excessive voltage imbalance between the phases of a three-
is “ABC”. After service compressor terminal conncetion
phase system can cause motors to overheat and eventu-
should be same as Schematic Diagram to make sure
ally fail. The maximum allowable unbalance is 2%. Voltage
the compressor turn in right direction.
imbalance is determined using the following calculations:
6. If the “CBA” indicator glows instead, open the unit main
power disconnect and switch two line leads on the line
power terminal block(s) (or the unit mounted discon-
nect). Re-close the main power disconnect and recheck
the phasing.
RTAG-SVX001K-EN 109
Pre-Start Checkout
7. Reopen the unit disconnect and disconnect the phase
indicator
NOTICE
It is imperative that L1, L2, and L3 in the starter be con-
nected in the A-B-C phase sequence to prevent equip-
ment damage due to reverse rotation.
NOTICE
To prevent injury or death due to electrocution, take ex-
treme care when performing service procedures with elec-
trical power energized.
CAUTION !
Equipment Damage!
Do not interchange any load leads that are from the unit
contactors or the motor terminals. Doing so may dam-
age the equipment.
110 RTAG-SVX001K-EN
Unit Start Up and Shut Off Procedures
Start Up NOTICE
If the present checkout, as discussed above charpter, has Equipment Damage!
been completed, the unit is ready to start. Use only refrigerants specified on the unit nameplate (HFC
1. Make sure the STOP key display on the TD7 134a) and Trane oil specified on the unit nameplate. Failure
to do so may cause compressor damage and improper unit
2. Adjust the set point values as necessary on the TD7 operation.
menus using Tracer TU, and fill in Table 44
3. Close the fused-disconnect switch for the chilledwater ! CAUTION
pump. Energize the pump(s) to start water circulation Avoid direct touch of refrigerant, otherwise skin may be
frostbitten.
4. Check all the service valves are open fro each circuit,
for example, valve on liquid line, oil line etc
NOTICE
5. Make sure evaporator heater is energized right. Efficiency Decrease!
6. Ensure that the compressor and oil separator heaters According to the filling option, if whole charge option,Trane
have been operating for a minimum of 24 hours before factory finish debugging operation, don’t need be charged
starting. Failure to do so may result in equipment dam- before first start, else for nitrogen charging options or 12 kg
age filling options, filling unit must strictly follow Table 1 ~ Table
7. Press the AUTO key. If the chiller control calls for cool- 7 charge amount before starting.For later adding refriger-
ing and all safety interlocks are closed, the unit will start. ant, please find the leak point and complete the repair, do
The compressor(s) will load and unload in response to not add refrigerant randomly which may led to overcharge
the leaving chilled water temperature. or lesscharge
RTAG-SVX001K-EN 111
Unit Start Up and Shug Off Procedures
To shut the unit down for a short time, use the following pro-
cedure:
1. Press the STOP key on the TD7. The compressors will
Seasonal Unit Startup Procedure
continue to operate and, after unloading for 20 seconds, Follow the Start Up to start the unit, Only after pass through
will stop when the compressor contactors de-energize. the procedure of Check Procedure, steps 1 to 15.
2. Stop the water circulation by turning off the chilled water
pump at least one minute after the stop of the compres-
sors.
NOTICE
Equipment Damage!
After unit shut down, should maintain unit power supply to
ensure the power of the compressor, oil heater.During win-
ter, the evaporator antifreeze heater must be power supply,
electric heaters so as to avoid frost crack under low ambi-
ent temperature evaporator.
The unit will start normally, provided the following conditions
exist:
1. The controller receives a call for cooling and the differ-
ential-to-start is above the setpoint.
2. All system operating interlocks and safety circuits are
satisfied.
112 RTAG-SVX001K-EN
Periodic Maintenance
Perform all maintenance procedures and inspections at the 5. Inspect all piping components for leakage and damage.
recommended intervals. This will prolong the life of the chiller Clean out any inline strainers.
and minimize the possibility of costly failures. 6. Clean and repaint any areas that show signs of corro-
Use an “Operator’s Log”, such as that shown at the end of sion.
the section, to record an operating history for the unit. The 7. Clean the condenser coils.
log serves as a valuable diagnostic tool for service person-
nel. By observing trends in operating conditions, an operator CAUTION !
can anticipate and prevent problem situations before they oc-
Use cleaning agent correctly!
cur. If the unit does not operate properly during maintenance
inspections, refer to “Diagnostics and Troubleshooting”. Follow the cleaning agent manufacturer’s instructions,
to avoid coil damage, personal injury or environmental
After the unit has been operating for approximately 30 pollution.
minutes and the system has stabilized, check the operating
conditions and complete the procedures below: WARNING !
Hazardous Voltage w/Capacitors!
Weekly Maintenance Disconnect all electric power, including remote dis-
While unit is running in stable conditions. con-nects before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be in-
1. Check MP pressure for evaporator, condenser and inter- advertently energized. For variable frequency drives or
mediate oil. other en-ergy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature
2. Observe liquid line sight glass on EXV. for allowable waiting periods for discharge of capaci-
3. If liquid line sight glass has bubbles or approach tem- tors. Verify with an appropriate voltmeter that all capac-
perature of evaporator is greater than 8oF,the unit may itors have discharged. Failure to disconnect power and
discharge capacitors before servicing could result in
has leakage. Please check the leakage source and
death or serious injury.
repair it.
4. Inspect the entire system for unusual conditions and in- 8. Check and tighten all electrical connections as neces-
spect the condenser coils for dirt and debris. If the coils sary.
are dirty, refer to coil cleaning.
Monthly Maintenance
1. Perform all weekly maintenance procedures.
2. Record the system subcooling.
3. Make any repairs necessary.
Annual Maintenance
1. Perform all weekly and monthly procedures.
2. Check oil sump oil level while unit is off.
NOTE: R
outine changing of the oil is not required. Use an
oil analysis to determine the condition of the oil.
RTAG-SVX001K-EN 113
Periodic Maintenance
114 RTAG-SVX001K-EN
Periodic Maintenance
RTAG-SVX001K-EN 115
Periodic Maintenance
Purge Valve open / closed open / closed open / closed open / closed open / closed open / closed
High Pressure Cutout switch Good / Tripped Good / Tripped Good / Tripped Good / Tripped Good / Tripped Good / Tripped
Comments:
116 RTAG-SVX001K-EN
Periodic Maintenance
High Pressure Cutout switch Good / Tripped Good / Tripped Good / Tripped Good / Tripped Good / Tripped Good / Tripped
Comments:
RTAG-SVX001K-EN 117
Maintenance Procedures
Refrigerant and Oil Charge Man- R134a/R513A Field Charging Pro-
agement cedure
Proper oil and refrigerant charge is essential for proper unit Be certain that the electrical power to the unit is disconnect-
operation, unit performance, and environmental protection. ed before performing this procedure.
Only trained and licensed service personnal should service
the chiller. WARNING !
Hazardous Voltage with Capacitors!
Some symptoms of a refrigerant under-
Disconnect all electric power, including remote discon-
charged unit: nects before servicing. Follow proper lockout/tagout
● Low subcooling procedures to ensure the power cannot be inadvertently
● Higher than normal discharge superheat energized. For variable frequency drives or other en-
● Bubbles in EXV sight glass ergy storing components provided by Trane or others,
● Low liquid level diagnostic refer to the appropriate manufacturer’s literature for
allowable waiting periods for discharge of capacitors.
● Larger than normal evaporator approach temperatures
Verify with an appropriate voltmeter that all capacitors
(leaving water temperature - saturated evaporator tem-
have discharged. Failure to disconnect power and dis-
perature) charge capacitors before servicing could result in death
● Low evaporator refrigerant temperature limit or serious injury.
● Low refrigerant temperature cutout diagnostic
● Fully open expansion valve
● Possible whistling sound coming from liquid line (due to Vacuum Procedure
high vapor velocity) If there is no refrigerant in the unit, it is necessary to pump
● High condenser + subcooler pressure drop the vacuum first and then refill it. The steps are as follows:
Some symptoms of a refrigerant over-charged 1. The electronic expansion valve should be in the open
unit: position.
● Lower discharge superheat 2. Confirm that all power supply of the unit is disconnected
● Larger than normal condenser approach temperatures and locked.
(entering condenser saturated temperature – entering air
temperature) 3. The unit shall complete leak detection first, no leakage
● Condenser pressure limit is confirmed.
● High pressure cutout diagnostic 4. Connecting the vacuum hose to service valve on the
● Higher than normal compressor power evaporator and/or liquid line, open the service valve.
Some symptoms of an oil over-charged unit: 5. Start the vacuum pump. Close the service valve and
Stop vacuum pump successively when the vacuum
● Larger than normal evaporator approach temperatures
gauge is lower than 67Pa.
(leaving water temperature - saturated evaporator tem-
perature) 6. The unit should be left to rest for at least 1 hour after
● Low evaporator refrigerant temperature limit vacuuming, and the pressure rise should not exceed
● Low unit capacity 20 Pa. If the pressure rise exceeds 20Pa, there is still a
● Low discharge superheat (especially at high loads) leak or some moisture in the system, repeat steps 3 to 6
● High oil sump level after normal shut down above.
1. Attach charging hose to evaporator service valve. 4. Evacuate refrigerant from liquid line and store, then
remove hose.
2. Open the valve of charge bottle, discharge the air in
charge hose. 5. Depress schrader valve to equalize pressure in liquid
line with atmospheric pressure.
3. Open the service valve, charge 10 pounds refrigerant
gas. ! CAUTION
4. Run unit at least 30 minutes, measure the evaporator If the electronic expansion valve cannot be closed,
approach. please carry out “refrigerant recovery”, then continue
the following steps.
5. If the evaporator approach is higher than value in Table
41, return to step 3 6. Remove bolts that retain filter flange.
6. Close the service valve and disconnect the charging 7. Remove old filter element.
hose.
8. Inspect replacement filter element and lubricate o-ring
Note: Proper evaporator approach can be determined with Trane OIL.
from run log history, service experience, or by con-
tacting Trane technical service. ! CAUTION
Do not use mineral oil, otherwise it will contaminate the
system.
Refrigerant Recovery
If refrigerant recover is needed, it should use special re-cov- 9. Install new filter element in filter housing.
ery equipment to recover refrigerant, and store in a special
10. Inspect flange gasket and replace if damaged.
container. It is forbidden to discharge the refrigerant into the
atmosphere directly, or collect the refrigerant into the con- 11. nstall flange and torque bolts to 14-16 lb-ft (19-22 n-m).
tainer by using the compressor of the unit to pump.
12. 1Attach vacuum hose and evacuate liquid line.
The recovery of refrigerant can be carried out through the
13. Remove vacuum hose from liquid line and attach
service valve on the liquid line tube or evaporator. Attention
charging hose.
notes are as follows:
14. Replace stored charge in liquid line.
● Operations must be performed by qualified operator with
personal protective equipment. 15. Remove charging hose.
RTAG-SVX001K-EN 119
Maintenance Procedures
16. Open liquid line isolation valve. On units with remote 3. Attach a charging hose with an integrated sight glass
evaporators or oil cooler to the service valve (1/4” port) and oil drain valve (1/4”
port) of the oil separator.
R134a/R513A requires the use of specific POE oils as 5. If the oil level is too high, the additional oil may reside in
designated on the unit nameplate and listed on below table. other parts of the system and result in lower efficiency.
Refrigerant Trane OIL
Some oil can be removed till the level falls within rea-
R134a/R513A TRANE OIL 00317 sonable range.
R1234ze TRANE OIL 0067E
6. If the oil level is too low, it possibly indicates oil migra-
And the general conditions of the oil should meet the require- tion to evaporator or a system leak.
ments of following table.
Note: If the oil accumulates in the evaporator, it need to
Index Acceptable Level check whether the oil return solenoid valve is open,
Moisture Content Moisture content less than 300ppm and whether the filter on oil return pipeline requires
Acidity Acidity less than 0.5TAN (mg KOH/g) replacement. If a system leak is detected, repair
the leakage before replenishing the oil.
Oil Separator Oil Level Check
7. Close the service valves and remove the hose (with
sight glass) after measurement.
! CAUTION
Oil Loss!
Compressor Oil Charging
Never allow the compressor to operate with opened ser-
vice valves connecting the sight glass during oil level NOTICE
check, or severe oil loss will occur. Close the valves
after the check. Oil Loss Alarm!
See Figure 72. Oil Level Measure of Oil Separator, follow The diagnostic of “low oil flow” will appear if oil lines
these procedures: are not fully charged during compressor start-up.
1. Run the unit under full load for more than 30 minutes. The diagnostic of “oil loss” will appear if the oil level
sensor at the bottom of oil separator does not detect oil
2. Shut off the compressor. during compressor start-up.
120 RTAG-SVX001K-EN
Maintenance Procedures
stopped.
● Pump the oil into oil pipeline with an oil pump after the
unit has stopped with unchanged pressure. 2. Once low oil level is confirmed, 2kg of oil need be added
into the oil separator in unit stopped mode. Then, start
Note: oil pump and hose need to have enough pressure
the unit and keep running for 2 hours. After stopping the
resistance
unit again, drain 2kg of oil mixture from the oil separator
Compressor oil charging procedure (after unit stops) by following “Draining Compressor Oil”.
1. Loosely connect the oil hose to the 1/4” angle valve of 3. If oil level is normal, check whether the oil level sensor
compressor oil line as Figure 72. and its wiring are correct.
2. Pour with the oil tank or run the oil pump. Once the oil 4. If oil level is normal and the oil level sensor and its
has emptied the air in the hose, tighten the connector of connection are right, the issue is possibly caused by
hose. too much liquid refrigerant in the oil separator. Then,
the unit should be prohibited to run and the heaters of
3. Open the angle valve of compressor oil line to charge compressor and oil separator should be powered on for
the required amount of oil. more than 12 hours, then conduct “Oil Separator Level
Note: adding the oil at the oil charging port of compres- Check” again.
sor angle valve can ensure the oil filter cavity and
oil pipe following the oil separator are filled with oil, NOTICE
and an internal check valve can prevent oil from Bypassing the protection of oil level sen-
entering compressor rotors cavity. sor is prohibited!
When Oil Loss diagnostic appears, check the oil level
of oil separator first. In order to avoid compressor dam-
age, DO NOT bypass the protection of oil level sensor.
Angle valve
in oil line
Internal Oil Filter Replacement
Under normal operating conditions, compressor internal filter
element should be replaced after the first year of operation
and as needed thereafter. The filter must be replaced if the
operating pressure meets the replacement condition shown
in “Figure 74. Oil Filter Replacement“ , or “Low Oil Flow”
Figure 72. Oil Charge of Compressor diagnostic frequently occurs, or the oil quality cannot meet
requirements. Follow these procedures:
Draining Compressor oil 1. With the unit off, disconnect and lock all power supplies.
2. Recover the refrigerant in unit and release the system
NOTICE
pressure.
POE Oil!
3. Close the maintenance valves on compressor oil return
Due to high hygroscopic properties of POE oil, all oil pipeline.
must be stored in metal containers, not a plastic con-
tainer. 4. Open the release plug on the cover plate of oil filter to
ensure the pressure in internal filter has been released
Compressor oil draining can only begin after the compressor
has run 30 min and stopped 10 mins. Procedure as follow- before next step.
ing: 5. Prepare container to collect and weight the leaked oil
1. Attach the pipe to the bottom drain valve of oil separator. from replacing the filter.
2. Open the valve to discharge and weight the oil. 6. Unscrew the bolts on the cover plate of oil filter, and
remove the plate to take out the filter.
3. Close the valve after draining a certain amount of oil.
7. Replace with a new filter.
Oil Loss Troubleshooting 8. Replace the seal ring and lubricate it with a small
amount of compressor oil.
When the unit has an Oil Loss diagnostic, follow these pro-
cedures: 9. Install the cover plate, screw and tighten the bolts, then
open the maintenance valves of compressor oil lines.
1. Conduct “Oil Separator Level Check” after the unit has
RTAG-SVX001K-EN 121
Maintenance Procedures
122 RTAG-SVX001K-EN
Maintenance Procedures
quire cleaning. Generally, chemical cleaning is performed 4. Water box reinstallation. Before installation, check
first, followed by mechanical cleaning. whether sealing rings and gaskets of water box connec-
tions are intact; if damaged, it should be replaced with a
new one after thorough washing of the sealing surface.
Chemical Cleaning of Water-side Heat Ex-
Then tighten the bolts of water box.
changer
Note: Tighten bolts in a star pattern.
Consult qualified experts in water treatment to confirm the
appropriate chemical cleaning method to avoid unit dam-
5. Reinstall and reconnect the outside water pipes.
age. Figure 73 shows a typical case of chemical cleaning of
reverse external circulation. All of the materials used in the 6. Perform water pipes leak test and repair the damaged
external circulation system, the quantity of the solution, the insulation.
duration of the cleaning period, and any required safety pre- Note: the pressure of leak test should refer to the name-
cautions should be approved by the company furnishing the plate of heat exchanger.
materials or performing the cleaning. Mechanical cleaning
shall be performed after completing the chemical cleaning.
Tubes Replacement of Water-side Heat Ex-
changer
If the tubes of water-side heat exchanger requires re-
place-ment, following these steps:
1. With the unit off, disconnect and lock unit power sup-
plies.
2. Recover the refrigerant and confirm the pressure inside
heat exchanger has already been released before next
step.
3. Remove the side water boxes of heat exchanger.
4. Refer to Figure 15, pull and replace the heat exchange
Figure 73. Chemical Cleaning tubes in the correct pulling direction.
5. Leak Test of refrigerant side.
Mechanical Cleaning of Water-side Heat 6. Reinstall the water box, connect external water pipes,
Exchanger and perform leak test of water side
The method of mechanical cleaning is adopted for cleaning
sludge or fouling of tubes. The cleaning steps are shown as NOTICE
following: Heat Exchanger Tubes Damage!
1. Disconnect and uninstall the water pipes connecting to The heat exchanger tubes have protections at both
water box (may be supported with lifts). ends and in the center. When replacing tubes, pay
attention to ensure that the tubes are at the right loca-
Note: Avoid damaging the temperature sensors and insu- tions, in order to prevent damage to the tubes or affect-
lation. ing system performance.
RTAG-SVX001K-EN 123
Maintenance Procedures
Disconnect all electric power sources, including re- 1. Disconnect and lock power supplies.
mote breakers connecting the unit before maintenance.
2. Disconnect wiring in the terminal box of malfunctioned
Follow proper lockout / tag out (LOTO) procedures to
ensure the power cannot be accidentally connected. fan.
Failure to do so can result in death or serious injury. 3. Remove the fixing bolts of the guard and orifice of mal-
functioned fan.
2. Recover the refrigent
4. Dismantle the components of the malfunction fan and
3. Disassemble the vertical pillar and slanted channel on
replace with a new set, tighten the surrounding fixing
the compressor side, and use vertical pillar as tempo-
bolts of the guard.
rary supporting if necessary.
5. Reconnect the electrical wirings. Ensure the line marks
4. After confirming the internal pressure of compressor
are correct and the seal ring should cover on the electri-
has been released, disassemble all parts connecting
cal wirings without wrinkle. The wirings should be fixed
the compressor, including suction and discharge flang-
on the guard with cable ties.
es, angle valves of main oil pipes. Prepare container to
collect and weight the oil drained from the compressor Note: The water-proof nuts of fan terminal box should be
before unscrewing the return oil pipe connector on the tightened to prevent short circuit from moisture.
bottom.
6. Confirm the fan blades can freely rotate before power
5. Dismantle the terminal box on top of compressor. Re- on for trial running.
move the 3 fixing bolts at the bottom of compressor,
steadily remove the compressor from the base frame 7. Confirm the correct fan rotation after running
with a forklift which should support the weight of the
compressor
Coil Assembly or Single Coil Re-
6. Take samples of the collected oil for analyses. If the oil
has deteriorated, completely drain and weight the oil placement
inside the oil separator and oil pipes. Coil replacement should follow the procedures:
7. Install the new compressor. Reinstall all pipelines, con- 1. Disconnect and lock power supplies.
nections, wires, and screws/bolts. Open the main-ten-
ance (service) valves. 2. Recover the refrigerant.
8. Reassemble the vertical pillar. 3. After the pressure in system has been completely re-
leased, disconnect the gas and liquid connection pipe of
9. Vacuum and recharge the oil and refrigerant after per- the coil.
forming the leak tests.
4. Open the control panel, disconnect the fan power cable
Note: the weight of oil charged = the weight of oil have from the contactor, and remove the fan assembly on the
drained + 0.8kg. coil to be replaced.
10. Power on for trial running. Check the suction and dis- Note 1: For single coil replacement, may not need this
charge pressure of compressor whether within the step.
range of Table 41 after the compressor has stabilized its
operation. Note 2: Record the connection position before discon-
nect.
WARNING !
5. Fix the coil to the lift through lifting holes on the top
Compressor Damage! metal plate of coil. The lifting capacity of each rope must
Incorrect wiring will result in the compressor rotating in exceed the published weight of coil.
reverse and damaging the compressor.
6. Remove the malfunction coil stably and replace with a
new one.
124 RTAG-SVX001K-EN
Maintenance Procedures
and fix it.
! WARNING
Heavy Objects! 7. Connect all the pipes to refrigeration system (may need
welding), related connection fittings. And connect all the
Be aware to use proper lifting methods. Incorrect han- electrical or sensor cable.
dling may result in equipment damage, personal injury
or death from failing heavy objects. 8. Check or replace the filter element of the drying filter
according to the method of “Refrigerant Filter Replace-
7. Weld the connecting pipes of new coil, and implement ment Procedure”.
pressure leakage test, then reinstall the metal plates.
9. Leak detection, vacuum extraction and filling of the
WARNING !
refrigerant side.
Brazing Required! 10. Connect water loop pipes and check leaks.
• Only qualified personnel is allowed to undertake 11. After passing steps 1~15 of “Pre-Start Checkout”, the
the work. unit can be started by follow the Unit Start UP Proce-
dure.
• Maintain good ventilation in the jobsite.
• Do not perform electric or flame welding to weld
re-frigerant pipelines and cooling components,
unless the unit is free of any gaseous or liquid re-
frigerant/mixture. The refrigerant will product toxic
fume once contact with flame.
• Must prepare proper protection measures corre-
sponding to the unit. Ensure fire extinguishers are
available if a fire has started.
• Nitrogen purge is required during the brazing.
RTAG-SVX001K-EN 125
Drive
Drive
TL390 Series Drive Overview
Originally, TL390 series drive were used for all premium and standard seasonal efficiency units except 440 premium unit and
TL390 series drive overview
all VFD -high temperature units. Now, they have been replaced with CA300 series.
Product
TL390 seriesInformation
drive used for all premium and standard seasonal efficiency units except 440 premium unit and all VFD
-high temperature units.
Designation Rules and Nameplate
Designation Rules and Nameplate
TL390 T 90 G
TL390
Drives series
ID Voltage
T
,' Motor Types
3P 380V
G General
-5T 3P 460V
5DWLQJ1DPHSODWH
Drive Model MODEL˖ TL390T90G
Rang Input INPUT˖ 3PH AC380V 184A 50/60Hz
Rang Output OUTPUT˖ 3PH AC0-380V 176A 0-300Hz 90kW
Serial Number S/N:
Figure
Figure76.
75.Designation
DesignationRules
Rulesand
andNameplate
Nameplate example
example
Drive
Drive Outline Sizing
Outline Sizing
Outline Sizingfor
Outline Sizing forDrives
Drives90KW-160KW
90KW-160KW
126 RTAG-SVX001K-EN
RTAG-SVX001K-EN 127
Drive
128 RTAG-SVX001K-EN
Drive
LOCAL/REMOT: OFF Operation panel control
LOCAL/REMOT: ON Terminal control
LOCAL/REMOT: blinking Communication control
● FWD/REV
ON indicates reverse rotation, and OFF indicates forward
rotation.
● TUNE/TC
When the indicator is ON, it indicates torque control
mode. When the indicator is blinking slowly, it indicates
the auto-tuning state. When the indicator is blinking
quickly, it indicates the fault state.
● Unit Indicators
means that the indicator is ON, and means that the
indicator is OFF.
Description of Indicators
● RUN
ON indicates that the AC drive is in the running state, and
OFF indicates that the AC drive is in the stop state.
● LOCAL/REMOT
It indicates whether the AC drive is operated by means of
operation panel, terminals or communication.
RTAG-SVX001K-EN 129
Drive
Fans Replacement
Possible Failure Cause: Bearing Wear or Leaf Aging,
Diagnosis Criteria: Crack on Fan Leaf or Abnormal sound
when drive starts up.
130 RTAG-SVX001K-EN
Drive
Electrolytic Capacitors Replacement Middle loop of TRANE drive utilizes multiple electrolytic
capacitors whose life depends on drive load and ambi¬ent
Possible failure cause: temperature. Capacitors’ life could be prolonged by decreas-
ing ambient temperature.
● Bad input power supply quality
Capacitor failure could be predicted. In general, capacitor
● High ambient temperature
failure comes from main circuit fuse blows or breakdown trip-
● Frequent load changes ping. Don’t replace capacitors by yourself and please contact
TRANE service if capacitors have to be replaced
● Electrolyte aging
RTAG-SVX001K-EN 131
Drive
132 RTAG-SVX001K-EN
Drive
Fault Name Display Possible Causes Solutions
Motor overload Err11 1. F9-01 is set improperly. 1. Set F9-01 correctly.
2. The load is too heavy or motor standstill occurs. 2. Reduce the load and check the motor and mechanical conditions.
3. The AC drive size is small. 3. Replace a large drive.
Power input phase Err12 1. The three-phase power input is abnormal. 1. Eliminate external faults.
loss 2. The drive board is faulty. 2. Contact the agent or Inovance for technical support.
3. The lightening protection board is faulty.
4. The main control board is faulty.
Power output Err13 1. The cable connecting the AC drive and the motor is 1. Eliminate external faults.
phase loss faulty. 2. Check whether the motor three-phase winding is normal.
2. The AC drive’s three-phase outputs are unbalanced 3. Contact the agent or Inovance.
when the motor is running.
3. The drive board is faulty
4. The module is faulty.
Module overheat Err14 1. The ambient temperature is too high. 1. Lower the ambient temperature.
2. The air filter is blocked. 2. Clean the air filter.
3. The fan is damaged. 3. Replace the damaged fan.
4. The thermally sensitive resistor of the module is dam- 4. Replace the damaged thermally sensitive resistor.
aged. 5. Replace the inverter module.
5. The inverter module is damaged.
External equipment Err15 1. External fault signal is input via DI. Reset the operation.
fault 2. External fault signal is input via virtual I/O.
Communication Err16 1. The host computer is in abnormal state. 1. Check the cabling of host computer.
fault 2. The communication cable is faulty. 2. Check the communication cabling.
3. F0-28 is set improperly. 3. Set F0-28 correctly.
4. The communication parameters in group FD are set 4. Set the communication parameters properly.
improperly.
Contactor fault Err17 1. The drive board and power supply are faulty. 1. Replace the faulty drive board or power supply board.
2. The contactor is faulty. 2. Replace the faulty contactor.
Current detection Err18 1. The HALL device is faulty. 1. Replace the faulty HALL device.
fault 2. The drive board is faulty. 2. Replace the faulty drive board.
Motor auto-tuning Err19 1. The motor parameters are not set according to the 1. Set the motor parameters according to the nameplate properly.
fault nameplate. 2. Check the cable connecting the AC drive and the motor.
2. The motor auto-tuning times out.
Encoder fault Err20 1. The encoder type is incorrect. 1. Set the encoder type correctly based on the actual situation.
2. The cable connection of the encoder is incorrect. 2. Eliminate external faults.
3. The encoder is damaged. 3. Replace the damaged encoder.
4. The PG card is faulty. 4. Replace the faulty PG card.
EEPROM read- Err21 1. The EEPROM chip is damaged. 1. Replace the main control board.
write fault
AC drive hardware Err22 1. Overvoltage exists. 1. Handle based on overvoltage.
fault 2. Overcurrent exists. 2. Handle based on overcurrent.
Short circuit to Err23 The motor is short circuited to the ground. Replace the cable or motor.
ground
Accumulative Err26 The accumulative running time reaches the setting value. Clear the record through the parameter initialization function.
running time
reached
User-defined fault Err27 1. The user-defined fault 1 signal is input via DI. Reset the operation.
1 2. User-defined fault 1 signal is input via virtual I/O.
User-defined fault Err28 1. The user-defined fault 2 signal is input via DI. Reset the operation.
2 2. The user-defined fault 2 signal is input via virtual I/O.
Accumulative Err29 The accumulative power-on time reaches the setting Clear the record through the parameter initialization function.
power-on time value.
reached
Load lost Err30 The AC drive running current is lower than F9-64. Check that the load is disconnected or the setting of F9-64 and F9-
65 is correct.
PID feedback lost Err31 The PID feedback is lower than the setting of FA-26. Check the PID feedback signal or set FA-26 to a proper value.
during running
Pulse-by-pulse Err40 1. The load is too heavy or motor standstill occurs. 1. Reduce the load and check the motor and the machine.
current limit fault 2. The AC drive size is small. 2. Replace a large drive.
Motor switchover Err41 Change the selection of the motor via terminal during Perform motor switchover after the AC drive stops.
fault during running running of the AC drive.
Speed feedback Err42 1. The encoder parameters are set incorrectly. 1. Set the encoder parameters properly.
error too large 2. The motor auto-tuning is not performed. 2. Perform the motor auto-tuning.
3. F9-69 and F9-70 are set incorrectly. 3. Set F9-69 and F9-70 correctly based on the actual situation.
Motor over-speed Err43 1. The encoder parameters are set incorrectly. 1. Set the encoder parameters properly.
2. The motor auto-tuning is not performed. 2. Perform the motor auto-tuning.
3. F9-69 and F9-70 are set incorrectly. 3. Set F9-69 and F9-70 correctly based on the actual situation.
Motor overheat Err45 1. The cabling of the temperature sensor becomes loose. 1. C
heck the temperature sensor cabling and eliminate the cabling
2. The motor temperature is too high. fault.
2. L
ower the carrier frequency or adopt other heat radiation mea-
sures.
RTAG-SVX001K-EN 133
Drive
Fault Name Display Possible Causes Solutions
Initial position fault Err51 The motor parameters are not set based on the actual Check whether the motor parameters are set correctly and whether
situation. the setting of rated current is too small.
Filter Over Err61 1. Bad contact from Filter output terminals to Drive Input 1. Check wiring and terminals from Filter output to drive input;
Temperature Terminals (DI1 & COM) 2. Check root cause of over load;
2. Filter over load 3. Trane to contact Filter vendor to check reason why over tempera-
3. Filter over temperature function abnormal ture function abnormal.
4. Filter Fan can’t provide enough air volume 4. Clean Fans to keep enough air volume.
HPC Err62 1. Bad contact from emergency switch to STO Terminals; 1.Check wiring and terminals from ST;
2. STO board abnormal. 2.Check STO board.
DC BUS Hall Err63 1. Bad contact from BUS current sensor to Drive Input 1. C heck wiring and terminals from BUS current sensor to Drive
sensor fault Terminals(AI2 & GND); Input Terminals(AI2 & GND);
2. BUS current sensor abnormal. 2. Check BUS current sensor.
134 RTAG-SVX001K-EN
Drive
CA300 Series Overview
Product Information
CA300 - 4T 160 - TL
TL Trane
- Default
Mark 75 90 … 220
Application Motor (kW) 75 90 … 220
AC Drive Series
RTAG-SVX001K-EN 135
Drive
Description of Parts
136 RTAG-SVX001K-EN
Drive
Technical Specifications
Table 49. Product models and electrical parameters
Item Description
Output frequency 0 Hz to 500 Hz
Carrier frequency 2 kHz to 8 kHz, automatically adjusted with the load
• Digital setting: 0.01 Hz
Input frequency resolution
• Analog setting: Maximum frequency x 0.025%
• SVC
Control mode
• V/F
Overload capability 110% of rated current for 60s
• Auto boost
Torque boost
• Customized boost 0.1 % to 30.0 %
• Straight-line V/F curve
• Multi-point V/F curve
V/F curve • Square V/F curve
• Complete V/F separation
• Half V/F separation
• Straight-line ramp
Ramp mode • S-curve ramp
Standard functions • Four separate acceleration/deceleration time settings in the range of 0.0s to 6500.0s
Frequency range of jog running: 0.00 Hz to 50.00 Hz
Jog running
Acceleration/Deceleration time of jog running: 0.0s to 6500.0s
Onboard multiple preset speeds The system implements up to eight speeds by using controlterminals.
The system implements the proportional-integral-derivative (PID) function in the closed-loop
Onboard PID
control.
The system maintains a constant output voltage automatically when the grid voltage changes
Automatic voltage regulation (AVR)
through the permissible range.
The system limits the output current and voltage automatically during operation to prevent
Overvoltage and overcurrent stall control
frequent or excessive trips.
Overcurrent fast prevention The system minimizes overcurrent faults to ensure normal drive operation.
Load feedback energy compensates for any voltage reduction, allowing the drive to continue
Power dip ride-through to operate for a short time during power dips. The RUN indicator on the operating panel blinks
after power dip ride-through is enabled.
Overcurrent fast prevention This function helps to avoid frequent overcurrent faults.
Timing control Time range: 0.0 minutes to 6500.0 minutes
Communication bus Modbus is supported.
LED display ws parameters.
Keys on the control panel can be locked or partially locked electronically to prevent
Keypad &
accidental operation.
display(format) Key locking and function selection
The range of some functions can be limited to a permitted range to prevent incorrect
settings.
Motor short-circuit detection upon power-on, input/output phase loss protection, overcurrent
Protection - protection, overvoltage protection, undervoltage protection, overheat protection, and overload
protection.
RTAG-SVX001K-EN 137
Drive
Item Description
Allows different methods of switching between command sources:
• Operating panel (keypad & display)
Command source
• Terminal I/O control
• Serial communication
Supports up to 10 frequency reference setting channels and allows different methods of
switching between frequency reference setting channels:
Main frequency reference setting • Digital setting
• Analog voltage reference
channel • Analog current reference
• Pulse reference
• Communication reference
Running
Supports up to 10 auxiliary frequency sources, and allows fine tuning of the auxiliary frequency
Auxiliary frequency reference
and main & auxiliary calculation.
• Seven DI terminals with 100 Hz maximum input frequency
Input terminals • Three AI terminals that support 0 V to 10 V/0 mA to 20 mA
• input and PT100 input
• Four DO terminals
• Three relay output terminals, one of which has NO and NC
Output terminals • contacts and the other two have NO terminals
• Three AO terminals that support 0 mA to 20 mA current
• output or 0 V to 10 V voltage output
Communication terminal One RS485 communication terminal
• Below 1500 m
• The AC drive runs properly when the altitude is below 1500 m. If the altitude exceeds 1500 m,
Altitude
de-rate the AC drive by 1% with increase of every 100 m.
• Max. 3000 m for LVD directive requirement.
• -20°C to +55°C
Environment Operation temperature
• If the ambient temperature exceeds 40°C, de-rate the drive by 1% with increase of every 1°C.
Humidity Less than 95% RH non-condensing.
Vibration 2 g for boards, conformance to transport standards.
Storage temperature -25°C to +70°C
IP rating IP20/IP22
Mains Applicable mains TN or TT
138 RTAG-SVX001K-EN
Drive
Outline Dimensions
RTAG-SVX001K-EN 139
Chapter 2 Installation and Wiring
Drive
Wiring
2.2 Wiring
Standard Wiring
2.2.1 Standard Wiring
DC reactor
R (+)1 (+)2
U
Three-phase
S
AC current V M
T CA300
W
J9 J10
OP OP +24V COM
OP CME External keypad
+24V J7
COM interface
DI 1 DI1 J3
I V AO1
DI 2 DI2 J4 AO2
I V AO
J5 AO3 0 to 10 V/0 to 20 mA
DI 3 DI3 I V
GND
DI 4 DI4 COM
DI 5 DI5 CME
DO1
DI 6 DI6
DI 7 DI7 DO2
Multifunctional open
COM
collector output
DO3 0 to 24 V/0 to 50 mA
COM T/A1
● To avoid accidental operation resulting from noise interference, separate the signal cable
Caution and power cable by more than 10 cm, and configure the input and output of the main circuit
separately.
! CAUTION
• To avoid accidental operation
● Doresulting
not drop anyfrom
cablenoise
cuttingsinterference,
into the AC driveseparate
during the the signal
wiring cable
process. and
Failure power cable by
to comply
may result in errors, faults, and accidental operation.
more than 10 cm, and configure the input and output of the main circuit separately.
• ● Keepinto
Do not drop any cable cuttings the AC
thedrive
ACclean.
drivePrevent
during cuttings and dust
the wiring from entering
process. the AC
Failure todrive when drilling
comply may result in er-
mounting holes
rors, faults, and accidental operation. on the control cabinet and other devices.
- 10 -
• Keep the AC drive clean. Prevent cuttings and dust from entering the AC drive when drilling mounting holes on
the control cabinet and other devices.
140 RTAG-SVX001K-EN
Drive
Main Circuit Terminals
STO1+ and STO2+ are connected by NC contacts to the positive pole of the 24 V power supply. STO1- and STO2- are direct-
ly connected to the negative pole. When contacts are closed, the AC drive runs properly with 24 V input. When contacts are
open, the AC drive executes an emergency stop.
RTAG-SVX001K-EN 141
Chapter 3 Display and Commissioning
Chapter
Drive
3 Display and Commissioning
Panel Operation
Introduction
3.1 Operating Panel
Using the operating panel, you can set and modify parameters, monitor working status, and perform running control (start/stop)
of the AC drive. You can also equip an external panel using the option LED operating panel (MD32NKE1) or LCD operating
The LED operating
panel panel allows you to monitor system operation, modify parameters and start or stop the AC drive.
(MDKE9).
Figure 3-1 Details of the operating panel
Tuning/
Running status Torque control/
indicator RUN LOCAL/ REMOT FED/ REV TUNE/TC Fault indicator
Increment key
Program key
PRG ENTER Confirm key
Multi-function
selection key
Figure
--ON; 89. Details
--OFF;of the operating panel
--FLASHING
RUN LOCAL/ REMOT
LED status onRUN
Keysindicators
LED operating Panel
at the top of the operating panel.
Function of keys on the LED operating panel
Indicator Status Description Indicator Status Description
Key Key Name Function
RUN
Programming Used to enter or exit the level-1 menu. OFF : forward
OFF: STOP status FWD/REV
RUN
Confirm FED/REV
Used to enter the menu interfaces level by level, and confirm the parameter setting.
motor rotation
Running
Running direction
status Increment Used to increase the displayed data or parameter number. ON : reverse
ON : RUNNING status indicator
indicator RUN motor rotation
Decrement Used to decrease the displayed data or parameter number. FED/REV
Used to select the displayed parameters
Hz in turn in the stop or running
A state and select the
V digit to be modified
Shift OFF: under operating panel Frequency unit
during parameter modification.
RPM % Hz
LOCAL/ LOCAL/ REMOT control
RUN Used to start the AC drive in the operating panel control mode.
REMOT Hz A V
Stop/Reset Used to stop the AC drive when it is in the running status or reset the AC drive when it is in the faulty status.
ON : under terminal control RPM % Current unit A
Command LOCAL/ REMOT
Multifunction Used to switch over between functions.
source
Used to switch over between menu Hz modes as defined by the
A setting of FP-03 (Selection of individualized
indicator FLASHING
Menu mode selection : under serial V
parameter display). By default, one menu mode is set. Voltage unit V
RPM %
LOCAL/ REMOT communication control
Hz A V Speed unit
142 OFF: normal running RPM % RTAG-SVX001K-EN
TUNE/TC RMP
TUNE/TC Hz A V
ON: torque control mode RPM % Percentage %
Tuning/ TUNE/TC
Torque
FLASHING SLOWLY:
Drive
Function Indicators
Indicates the light turns on, indicate the light turns off, and indicate the lignt flashes.
Frequency unit : Hz
Current unit : A
Voltage unit : V
Percentage %
RTAG-SVX001K-EN 143
Drive
Trouble Shooting
Check operating panel for detailed information of recent three faults, View this information via F9-14 to F9-46.
After the fault such as fault type and frequency, current, bus voltage, DI/DO state,
occurs accumulative power-on time and accumulative running time, IGBT
temperature, and fault subcode at occurrence of the faults.
Before the fault is Find and remove cause of the fault. Then follow steps below to reset Troubleshoot the fault according to section "Symptoms and
reset the fault. Diagnostics".
Fault resetting
method
Automatic resetting
Disconnect the power supply. Until the fault code disappears, connect
the power supply again.
144 RTAG-SVX001K-EN
Drive
Symptoms And Diagnostics
You may come across the following symptoms during the use of the AC drive. Refer to the following table for simple analysis.
The display is normal while The cooling fan is damaged or locked-rotor occurs. Replace the fan.
power-on. But after running,
“HC” is displayed and the drive
4 stops immediately.
Short circuit exists in wiring of control terminals. Eliminate short circuit fault in control circuit wiring.
E14.00 (IGBT overheat) is The setting of carrier frequency is too high. Reduce carrier frequency (F0-15).
detected frequently. The cooling fan is damaged, or ventilation is clogged. Replace the fan or clean the ventilation.
5
Components inside the AC drive are damaged (thermistor or
Contact us or the agent
others).
Check that wiring between AC drive and motor is
It is motor or motor cable problem.
normal.
Restore the factory parameters and re-set the
following parameters properly:
Motor ratings, such as rated motor frequency and
The motor does not rotate after
6 rated motor speed
the AC drive runs. Related AC drive and motor parameters are set improperly.
Motor 1 control mode (F0-01) and command source
selection (F0-02)
F3-01 (torque boost) in V/F control under heavy-
load start.
The drive board is faulty. Contact us or the agent
Related parameters are set incorrectly. Check and set parameters in group F4 again.
External signals are incorrect. Re-connect external signal cables.
7 DI terminals are disabled.
Jumper across OP and +24 V becomes loose. Re-confirm the jumper bar across OP and +24 V.
The control board is faulty. Contact us or the agent
Set motor parameters or perform motor auto-tuning
The AC drive detects Motor parameters are set improperly.
again.
8 overcurrent and overvoltage
Acceleration/Deceleration time is improper. Set proper acceleration/deceleration time.
frequently.
Load fluctuates. Contact us or the agent
The motor coasts to stop or
braking is disabled during If braking resistance is configured, disable voltage
9 Voltage limit is enabled.
deceleration or deceleration to limit (F3-23 = 0).
stop.
RTAG-SVX001K-EN 145
Drive
Faults And Diagnostics
Table 53. Faults and diagnostics
Operating Panel
Fault Name Cause Possible Solution
Display
Check whether the main circuit is powered on.
The AC drive has abnormal current sampling.
Check whether the hall sensor or current sampling circuit is damaged.
Hardware fault If yes, contact us or the agent.
The contactor is faulty. Check the contactor.
Check that the braking resistor is normal and its model matches the
The braking resistor is short- circuited.
AC drive model.
Check whether short circuit occurs on the motor, motor cable or
Ground fault or short circuit exists in the output circuit.
contactor.
Control mode is SVC but motor auto-tuning is not Set motor parameters according to motor nameplate and perform
performed. motor auto-tuning.
Acceleration time is too short. Increase acceleration time.
Ensure that current limit is enabled (F3-19 = 1).
The setting of current limit level (F3-18) is too large. Adjust it between
Overcurrent The overcurrent stall prevention parameters are set
110% and 140%.
during improperly.
The setting of current limit gain (F3-20) is too small. Adjust it between
acceleration 5 and 20.
Customized torque boost or V/F curve is not
Adjust the customized torque boost or V/F curve.
appropriate.
Enable the catching a spinning motor function or start the motor after it
The spinning motor is started.
stops.
View historical fault records. If the current value is far from the
The AC drive suffers external interference. overcurrent level, find interference source. If external interference
does not exist, it is the drive board or hall device problem.
Check whether short circuit occurs on the motor, motor cable or
Ground fault or short circuit exists in the output circuit.
contactor.
Control mode is SVC but motor auto-tuning is not Set motor parameters according to motor nameplate and perform
performed. motor auto-tuning.
Deceleration time is too short. Increase deceleration time.
Ensure that current limit is enabled (F3-19 = 1).
Overcurrent
The setting of current limit level (F3-18) is too large. Adjust it between
during The overcurrent stall prevention parameters are set
110% and 140%.
deceleration improperly.
The setting of current limit gain (F3-20) is too small. Adjust it between
5 and 20.
Braking unit and braking resistor are not installed. Install braking unit and braking resistor.
View historical fault records. If the current value is far from the
The AC drive suffers external interference. overcurrent level, find interference source. If external interference
does not exist, it is the drive board or hall device problem.
Check whether short circuit occurs on the motor, motor cable or
Ground fault or short circuit exists in the output circuit.
contactor.
Control mode is SVC but motor auto-tuning is not Set motor parameters according to motor nameplate and perform
performed. motor auto-tuning.
Ensure that current limit is enabled (F3-19 = 1).
The setting of current limit level (F3-18) is too large. Adjust it between
The overcurrent stall prevention parameters are set
110% and 140%.
Overcurrent at improperly.
The setting of current limit gain (F3-20) is too small. Adjust it between
constant speed
5 and 20.
If output current exceeds rated motor current or rated output current
The AC drive power class is small. of the AC drive during stable running, replace a drive of larger power
class.
View historical fault records. If the current value is far from the
The AC drive suffers external interference. overcurrent level, find interference source. If external interference
does not exist, it is the drive board or hall device problem.
146 RTAG-SVX001K-EN
Drive
Operating Panel
Fault Name Cause Possible Solution
Display
Input voltage is too high. Adjust input voltage to normal range.
Cancel the external force or install a braking resistor.
An external force drives motor during acceleration. The setting of frequency rise threshold during voltage limit (F3-26) is
too small. Adjust it between 5 Hz and 15 Hz.
Overvoltage Ensure that the voltage limit function is enabled (F3-23 = 1).
during The setting of voltage limit (F3-22) is too large. Adjust it between 700
The overvoltage stall prevention parameters are set
acceleration V and 770 V.
improperly.
The setting of frequency gain for voltage limit (F324) is too small.
Adjust it between 30 and 50.
Braking unit and braking resistor are not installed. Install braking unit and braking resistor.
Braking unit and braking resistor are not installed. Install braking unit and braking resistor.
Ensure that the voltage limit function is enabled (F3-23 = 1).
The setting of voltage limit (F3-22) is too large. Adjust it between 700
The overvoltage stall prevention parameters are set
V and 770 V.
improperly.
Overvoltage at The setting of frequency gain for voltage limit (F3-24) is too small.
constant speed Adjust it between 30 and 50.
Cancel the external force or install a braking resistor.
An external force drives motor during running. The setting of frequency rise threshold during voltage limit (F3-26) is
too small. Adjust it between 5 Hz and 15 Hz.
Pre-charge Input voltage is not within the permissible range, Adjust the voltage to normal range to ensure that bus voltage
resistor overload causing frequent ON/OFF of contactor. fluctuation does not cause frequent contactor ON/OFF.
Instantaneous power failure occurs. Enable the power dip ride through function (F9-59 ≠ 0).
The AC drive’s input voltage is not within the
Adjust the voltage to normal range.
permissible range.
Undervoltage
The bus voltage is abnormal. Contact us or the agent.
The rectifier bridge, the inverter drive board or the
Contact us or the agent.
inverter control board is abnormal.
Load is too heavy or locked-rotor occurs on motor. Reduce load or check motor and mechanical conditions.
The AC drive power class is small. Replace a drive of larger power class.
AC drive
Control mode is SVC but motor auto-tuning is not Set motor parameters according to motor nameplate and perform
overload
performed. motor auto-tuning.
Reduce the setting of F3-01 (torque boost) by 1.0% gradually, or set it
The control mode is V/F.
to 0 (auto torque boost).
Pulse-by-pulse Load is too heavy or locked-rotor occurs on motor. Reduce load or check motor and mechanical conditions.
current limit fault The AC drive power class is small. Replace a drive of larger power class.
RTAG-SVX001K-EN 147
Drive
Operating Panel
Fault Name Cause Possible Solution
Display
Check resistance between motor wires. Replace motor if winding is
Motor winding is damaged.
damaged.
Check for wiring errors and ensure the output cable is connected
The cable connecting the AC drive and the motor is
Output phase properly.
abnormal.
loss Correct wiring.
The AC drive’s three-phase outputs are unbalanced
Check whether the motor three-phase winding is normal.
when the motor is running.
The drive board or the IGBT is abnormal. Contact us or the agent.
The ambient temperature is too high. Lower the ambient temperature.
The ventilation is clogged. Clean the ventilation.
IGBT overheat The cooling fan is damaged. Replace the fan.
Thermally sensitive resistor of IGBT is damaged.
Contact us or the agent.
IGBT is damaged.
Confirm that the mechanical condition allows restart (F8-18) and reset
External fault signal is input via NO DI.
the operation.
External fault
Confirm that the mechanical condition allows restart (F8-18) and reset
External fault signal is input via NC DI.
the operation.
Check whether the RS485 cable is correctly connected.
Communication
Modbus communication timeout Check whether the setting of Fd-04 and PLC communication cycle are
fault
proper.
Auto-tuning of initial pole position angle of Increase the setting of F2-29 (initial position angle test current of
synchronous motor is faulty. synchronous motor).
Motor auto-
tuning fault
148 RTAG-SVX001K-EN
Drive
Operating Panel
Fault Name Cause Possible Solution
Display
Stator resistance is not within the permissible range. Check whether rated motor voltage and current are incorrectly set,
Asynchronous motor rotor resistance is not within the and set F1-02 and F1-03 according to motor nameplate.
permissible range. Check that auto-tuning is performed after the motor stops.
No-load current and mutual inductive reactance of
asynchronous motor are not within the permissible
range. If such an alarm is generated, the AC drive
Set motor parameters in group F1 according to motor nameplate.
Abnormal motor calculates no-load current and mutual inductive
Before auto-tuning, ensure that the motor has no load.
auto-tuning result reactance based on known parameters. The
calculated values may be different from optimal
values.
Ensure that rated motor voltage (F1-02) is set according to motor
Synchronous motor back EMF is not within the
nameplate.
permissible range.
Before auto-tuning, ensure that the motor has no load.
Ensure that rated motor current (F1-03) is set according to motor
Inertia auto-tuning is faulty.
nameplate.
Short circuit to
Motor is short circuited to the ground. Replace cable or motor.
ground
Motor phase-
Check whether two-phase short circuit occurs in three-phase (U, V, W)
to-phase short Phase-to-phase short circuit occurs on motor.
output.
circuit
Accumulative
running time Accumulative running time reaches the setting value. Clear the record through parameter initialization.
reached
Accumulative
Accumulative power-on time reaches the setting
power-on time Clear the record through parameter initialization.
value.
reached
The output current of AC drive is smaller than F9-64 Check whether load is disconnected or the setting of F9-64 and F9-65
Load loss
(load loss detection level). (load lost detection time) satisfies actual running condition.
PID feedback lost PID feedback is smaller than the setting value of FA-
Check PID feedback or set FA-26 properly.
during running 26 (detection level of PID feedback loss).
Motor auto-tuning is not performed. Perform motor auto-tuning.
Speed feedback
lost error F9-69 (detection level of speed error) and F9-70
Set F9-69 and F9-70 correctly based on actual condition.
(detection time of speed error) are set incorrectly.
Encoder parameters are set improperly. Set encoder parameters properly.
Motor over- Motor auto-tuning is not performed. Perform motor auto-tuning.
speed
F9-67 (Over-speed detection level) and F9-68 (Over-
Set F9-67 and F9-68 correctly based on actual condition.
speed detection time) are set incorrectly.
Cable connection of temperature sensor becomes
Check cable connection of temperature sensor.
loose.
Motor overheat The motor temperature is too high. Decrease carrier frequency or take other measures to cool the motor.
The setting of F9-57 (motor overheat protection
Increase the setting of F9-57 (90° C to 100° C for common motor).
threshold) is too small.
Synchronous
control Check whether the slave option is selected for A8-10, A8-50, and A8-
More than two slave types are set.
parameter setting 70.
fault
STO fault The STO card is faulty. Check STO wiring.
RTAG-SVX001K-EN 149
Drive
Maintenance
Rountine Maintenance
Check the following items daily to ensure normal running and prevent damage to the AC drive. Copy this checklist and sign the
“Checked” column after each inspection.
[1] You can determine when to replace these parts according to the actual operating time.
• Ambient temperature : 40 oC
• Load rate : 80%
150 RTAG-SVX001K-EN
Drive
Function Code
Table 54. Function code
Cir 1 Cir 2
Para. No. Para. Value Description Para. No. Para. Value Description
F0-01 2 V/F control F0-01 2 V/F control
F0-02 2 Serial comms. F0-02 2 Serial comms.
F0-03 9 Communication setting F0-03 9 Communication setting
F0-10 50 Max. frequency F0-10 50 Max. frequency
F0-12 50 Frequency upper limit F0-12 50 Frequency upper limit
F0-14 30 Frequency lower limit F0-14 30 Frequency lower limit
F0-15 2 Carrier frequency F0-15 2 Carrier frequency
F0-17 6 Acceleration time F0-17 6 Acceleration time
F0-18 20 Deceleration time F0-18 20 Deceleration time
F1-01 Power F1-01 Power
F1-02 Voltage F1-02 Voltage
F1-03 Current Parameters on the motor nameplate F1-03 Current Parameters on the motor nameplate
F1-04 Frequency F1-04 Frequency
F1-05 Speed F1-05 Speed
A4-00 1 DC power calculation enabled A4-00 1 DC power calculation enabled
A4-01 97.3 Power correction coefficient A4-01 97.3 Power correction coefficient
DI2 filter overtemperature protection. DI2 filter overtemperature protection.
1) If the overtemperature protection 1) If the overtemperature protection
contact of the filter is connected between contact of the filter is connected between
F4-01 0 DI2 and COM, set F4-01 to 52. In this F4-01 0 DI2 and COM, set F4-01 to 52. In this
case, Err62 is reported when no signal is case, Err62 is reported when no signal is
connected. connected.
2) Set to 0 by default. 2) Set to 0 by default.
F5-02 1 TA/TC running status output F5-02 1 TA/TC running status output
PA/PC filter control signal. 1) Control filter PA/PC filter control signal. 1) Control filter
capacitance; set to 52; PA/PC connected capacitance; set to 52; PA/PC connected
F5-03 0 F5-03 0
for filter control in serial 2) Set to 0 by for filter control in serial 2) Set to 0 by
default. default.
Fd-00 9 Baud rate: 115200 bps Fd-00 9 Baud rate: 115200 bps
FD-01 1 Modbus data format: 8-E-1 FD-01 1 Modbus data format: 8-E-1
FD-02 1 Local address FD-02 2 Local address
Set to 1 by default to enable the STO Set to 1 by default to enable the STO
F8-54 1 F8-54 1
function. function.
RTAG-SVX001K-EN 151
Free Cooling
Overview the air, and then flows to the evaporator. The blue arrow in
Figure 90 indicates the direction of fluid flow. When unit is
Free cooling is a supplement to the RTAG standard unit. operating at pure mechanical cooling mode, the black arrow
Please refer to the unit standard IOM for the unit operation represents the direction of fluid flow. Valve A and valve B are
except for the free cooling part. electric butterfly valves designed to switch fluid flow direc-
tions, to reduce fluid pressure drop during pure mechanical
TRANE RTAG chiller adopts copper tube aluminum fin type
refrigeration.
coil as free cooling heat exchanger, which has slightly small-
er size than the cooling system coil and is mounted on the Glycol-free free cooling has a separate internal circulation
outside of the cooling system coil. loop build by plate heat exchanger, water pump, water coil
and pipe. Antifreeze fluid (glycol or propylene glycol, etc.)
reciprocated in this loop driven by the pump, releases heat at
System Schematic of Two Types the free cooling coil to the air, absorb heat from brazed plate
Free Cooling heat exchanger from coolant. The user can use water as a
circulating coolant if ambient temperature is suitable, which
RTAG free cooling options has two categories: direct free first flows through the brazed plate heat exchanger and
cooling and glycol-free free cooling. Direct free cooling releases heat, and then flows to the evaporator. The electric
as shown in Figure 90. Glycol-free free cooling system is butterfly valve A and B in the glycol-free free cooling system
shown in Figure 91. are optional. With valve A can reduce user side coolant pres-
Direct free cooling option, users must use antifreeze fluid sure drop during the mechanical refrigeration mode. Valve B
(ethylene glycol or propylene glycol, etc.) as the coolant. can improve the reliability of unit starting and stopping in free
When the unit is running at free cooling mode, the coolant cooling mode and improve the anti-freezing ability when unit
first flows through the free cooling coil and releases heat into is off.
152 RTAG-SVX001K-EN
Free Cooling
RTAG-SVX001K-EN 153
Free Cooling
Table 56. Direct Free cooling- Variable Speed Compressor Units
154 RTAG-SVX001K-EN
Free Cooling
Table 58. Glycol-Free cooling- Variable Speed Compressor Units
It is necessary to check the sight glasses on the top of the In winter when the machine is shut down for a long time, to
coil regularly to confirm whether there is air in the coil and drain the coolant in the evaporator, besides the drainage
drain it in time. For Glycol-free free cooling unit, there is a valve on the evaporator water box, it must open the drainage
sight glass before pump, which can be used to check air in valve on the water coil main pipe and drain valve at each
system also. Air in system can decrease unit capability and water coil. see Figure 92 and Figure 93. The glycol-free free
damage water pump. cooling system must open the drain valve at inlet pipe bot-
tom of the user side brazed plate heat changer. If glycol-free
NOTICE free cooling system needs to release the antifreeze in the
Equipment Damage! closed loop, there are multi¬ple outlets in the loop, please
make sure that each outlet is open to prevent the accumula-
For the glycol-free free cooling system, user must tion of liquid in loop See Figure 92 and Figure 94.
install a filter ≥ 40 mesh at the inlet of the unit in order
toprevent the brazed plate heat exchanger blocking. When the ambient temperature is <0oC during long-term
operation or shutdown, always ensure that the coolant in the
user side is above its freezing point temperature, and make
good pipe insulation. Besides, the evaporator shell and wa-
ter box are equipped with anti-freeze electric heater as the
standard unit. For the glycol-free cooling system, the user
RTAG-SVX001K-EN 155
Free Cooling
side water pipe and brazed plate heat exchanger are also
equipped with anti-freeze electric heater. Its power supply is
220V individual city electricity, which should supplies pow-
er alone.Customer or technician must monthly inspect
heater function.
The concentration of antifreeze should be tested regularly for
free cooling unit, and it is strongly recommended to test once
every two weeks. When it is found that the concentration is
different from the original concentration, timely supplement is
needed. The corresponding freezing points of ethylene glycol Drain valve
Drain valve
Drain valve
Drain valve
Units NTON>340 have dual brazed plate heat exchanger , and 1 more drain valve at glycol side.
156 RTAG-SVX001K-EN
Free Cooling
Table 59. Freezing point temperature of antifreeze liquid
Ethylene glycol Propylene glycol
Concentration
Freezing point °C Density @20°C kg/m3 Freezing point °C Density @20°C kg/m3
15 -5.5 1026 -5.1 1021
20 -7.9 1034 -7.1 1026
22 -8.9 1037 -8.1 1029
24 -10.0 1040 -9.1 1031
26 -11.3 1043 -10.2 1033
28 -12.6 1046 -11.4 1035
30 -13.9 1049 -12.7 1037
32 -15.4 1052 -14.1 1039
34 -17.0 1055 -15.6 1041
36 -18.7 1058 -17.3 1042
38 -20.4 1061 -19.1 1044
40 -22.3 1064 -21.1 1046
45 -27.6 1072 -26.7 1050
50 -33.8 1079 -33.5 1054
Lifting
The lifting operation shall be carried out according to the lifting instruction Figure 95, all others shall refer to the unit standard
IOM. The weight of each lifting point and the unit center of gravity are shown in Table 60.
G,H (H at opposite)
E,F (F at opposite)
C,D (D at opposite)
Y
A,B (B at opposite)
X
RTAG-SVX001K-EN 157
Free Cooling
Table 60. Free Cooling Unit Lifting Weights and CG Dimensions
Shipping
Unit Free Cooling A B C D E F G H Xcg Ycg Zcg
(kg) (kg) (kg) (kg) (kg) (kg) (kg) (kg) weight
Type Type (mm) (mm) (mm)
(kg)
Glycol Free 1540 1435 1518 1559 1312 1403 982 1160 10909 4750 944 -1140
255X
Direct 1212 1281 1457 1516 1229 1331 1008 1217 10250 4965 965 -1175
Glycol Free 1705 1553 1589 1654 1467 1503 1081 1389 11941 5501 968 -1135
285X
Direct 1243 1303 1620 1705 1343 1416 1124 1433 11187 5780 990 -1169
Glycol Free 1595 1479 1558 1597 1341 1437 985 1178 11171 4755 936 -1143
310H
Direct 1224 1299 1492 1550 1249 1356 1017 1242 10430 4965 957 -1177
Glycol Free 1693 1576 1547 1587 1340 1437 1075 1266 11521 4762 930 -1142
310P
Direct 1322 1397 1481 1541 1248 1356 1105 1330 10780 4966 950 -1175
Glycol Free 1595 1479 1558 1597 1341 1437 985 1178 11171 4755 936 -1143
340H
Direct 1224 1299 1492 1550 1249 1356 1017 1242 10430 4965 957 -1177
Glycol Free 1693 1576 1547 1587 1340 1437 1075 1266 11521 4762 930 -1142
340P
Direct 1322 1397 1481 1541 1248 1356 1105 1330 10780 4966 950 -1175
Glycol Free 1762 1559 1702 1685 1932 1834 1209 1128 12812 5336 921 -1071
375H
Direct 1096 1256 1773 1791 1623 1651 1422 1211 11822 5684 946 -1110
Glycol Free 1857 1717 1813 1752 1692 1730 1500 1300 13362 5347 910 -1073
375P
Direct 1250 1409 1758 1772 1616 1648 1564 1355 12372 5680 933 -1110
Glycol Free 1714 1572 1840 1793 1723 1766 1372 1177 12958 5346 918 -1072
400H
Direct 1110 1259 1805 1810 1644 1680 1433 1228 11968 5689 942 -1110
Glycol Free 1845 1724 1849 1775 1717 1763 1514 1320 13508 5355 908 -1073
400P
Direct 1255 1413 1790 1791 1637 1677 1575 1380 12518 5685 930 -1110
125X Direct 925 819 861 845 909 865 630 525 6379 3061 999 -1015
145X Direct 934 825 877 914 928 950 641 535 6604 3084 983 -1020
155X Direct 961 824 910 922 966 961 672 546 6762 3084 983 -1020
170X Direct 978 855 928 962 984 1000 677 546 6930 3072 972 -1030
190X Direct 1013 840 1024 1045 1097 1071 914 819 7823 3393 994 -1026
205X Direct 1029 872 1050 1088 1120 1121 912 830 8022 3379 983 -1034
225H Direct 1029 872 1050 1088 1120 1121 912 830 8022 3379 983 -1034
125P Direct 1100 1123 861 761 940 905 604 483 6777 2892 980 -1022
145P Direct 1110 1129 878 830 962 989 620 485 7003 2909 971 -1042
155P Direct 1134 1129 913 840 1003 998 651 494 7161 2922 965 -1026
170P Direct 1153 1159 932 877 1018 1041 656 494 7329 2915 956 -1035
190P Direct 1176 1155 1029 956 1134 1108 893 772 8222 3231 978 -1031
205P Direct 1194 1178 1050 1008 1158 1158 903 772 8421 3222 968 -1038
225P Direct 1194 1178 1050 1008 1158 1158 903 772 8421 3222 968 -1038
125X Glycol Free 898 751 902 919 945 815 756 924 6909 3279 962 -1051
145X Glycol Free 908 757 919 987 966 903 767 935 7141 3283 955 -1070
155X Glycol Free 924 735 967 1019 1013 893 842 1051 7444 3344 938 -1059
170X Glycol Free 938 772 985 1059 1031 935 847 1047 7613 3328 930 -1066
190X Glycol Free 992 798 1040 1103 1166 1092 1003 1160 8353 3563 963 -1059
205X Glycol Free 1019 830 1055 1152 1190 1144 1008 1155 8552 3546 953 -1066
225H Glycol Free 1019 830 1055 1152 1190 1144 1008 1155 8552 3546 953 -1066
125P Glycol Free 1070 1055 905 835 982 861 730 872 7308 3110 946 -1055
145P Glycol Free 1080 1061 924 903 997 945 746 883 7539 3119 939 -1073
155P Glycol Free 1094 1040 971 935 1046 936 825 998 7843 3184 925 -1062
170P Glycol Free 1113 1069 989 975 1065 982 825 994 8012 3171 917 -1069
190P Glycol Free 1155 1124 1040 1008 1208 1124 982 1113 8752 3404 949 -1062
205P Glycol Free 1168 1138 1066 1061 1239 1180 998 1103 8951 3391 940 -1068
225P Glycol Free 1168 1138 1066 1061 1239 1180 998 1103 8951 3391 940 -1068
158 RTAG-SVX001K-EN
Free Cooling
Isolator installation
The layout of the isolator and the specific horizontal position are shown in Figure 96 and Table 61, and Table 62.
Control panel 2
W1 W5 W7 W9 W11 W13
RTAG-SVX001K-EN 159
Free Cooling
Free Cooling Isolator location at X axis (mm)
Unit Type Quantity
Type W1, 2 W3, 4 W5, 6 W7, 8 W9, 10 W11, 12 W13, 14
170X Direct 700 2400 4100 5800 / -- -- 8
190X Direct 700 2150 3000 4550 6800 -- -- 10
205X Direct 700 2150 3000 4550 6800 -- -- 10
225H Direct 700 2150 3000 4550 6800 -- -- 10
125P Direct 700 2400 4100 5800 -- -- -- 8
145P Direct 700 2400 4100 5800 -- -- -- 8
155P Direct 700 2400 4100 5800 -- -- -- 8
170P Direct 700 2400 4100 5800 -- -- -- 8
190P Direct 700 2150 3000 4550 6800 -- -- 10
205P Direct 700 2150 3000 4550 6800 -- -- 10
225P Direct 700 2150 3000 4550 6800 -- -- 10
125X Glycol Free 700 2400 4100 5800 -- -- -- 8
145X Glycol Free 700 2400 4100 5800 -- -- -- 8
155X Glycol Free 700 2400 4100 5800 -- -- -- 8
170X Glycol Free 700 2400 4100 5800 -- -- -- 8
190X Glycol Free 700 2150 3000 4550 6800 -- -- 10
205X Glycol Free 700 2150 3000 4550 6800 -- -- 10
225H Glycol Free 700 2150 3000 4550 6800 -- -- 10
125P Glycol Free 700 2400 4100 5800 -- -- -- 8
145P Glycol Free 700 2400 4100 5800 -- -- -- 8
155P Glycol Free 700 2400 4100 5800 -- -- -- 8
170P Glycol Free 700 2400 4100 5800 -- -- -- 8
190P Glycol Free 700 2150 3000 4550 6800 -- -- 10
205P Glycol Free 700 2150 3000 4550 6800 -- -- 10
225P Glycol Free 700 2150 3000 4550 6800 -- -- 10
160 RTAG-SVX001K-EN
Free Cooling
Free Cooling Isolator Color at Each Location
Unit Type Quantity
Type W1 W2 W3 W4 W5 W6 W7 W8 W9 W10 W11 W12 W13 W14
Char- Char- Brick Brick Char- Char- Char- Char- Char- Char- Char-
Glycol Free Lime Lime Lime 14
coal coal Red Red coal coal coal coal coal coal coal
400P
Char- Brick Char- Char- Char- Char- Char- Char- Char-
Direct Lime - Lime Lime Lime 13
coal Red coal coal coal coal coal coal coal
Brick Char- Brick Brick
125X Direct Lime Lime Lime Lime - - - - - - 8
Red coal Red Red
Brick Char- Char- Brick Brick
145X Direct Lime Lime Lime - - - - - - 8
Red coal coal Red Red
Brick Char- Char- Brick Brick
155X Direct Lime Lime Lime - - - - - - 8
Red coal coal Red Red
Brick Char- Char- Brick Brick
170X Direct Lime Lime Lime - - - - - - 8
Red coal coal Red Red
Brick Char- Brick Brick
190X Direct Lime Lime Lime Lime Lime Lime - - - - 10
Red coal Red Red
Brick Char- Brick Brick Char-
205X Direct Lime Lime Lime Lime Lime - - - - 10
Red coal Red Red coal
Brick Char- Brick Brick Char-
225H Direct Lime Lime Lime Lime Lime - - - - 10
Red coal Red Red coal
Char- Char- Brick Brick
125P Direct Lime Lime Lime Lime - - - - - - 8
coal coal Red Red
Char- Char- Char- Brick Brick
145P Direct Lime Lime Lime - - - - - - 8
coal coal coal Red Red
Char- Char- Char- Brick Brick
155P Direct Lime Lime Lime - - - - - - 8
coal coal coal Red Red
Char- Char- Char- Brick Brick
170P Direct Lime Lime Lime - - - - - - 8
coal coal coal Red Red
Char- Char- Brick Brick
190P Direct Lime Lime Lime Lime Lime Lime - - - - 10
coal coal Red Red
Char- Char- Brick Brick Char-
205P Direct Lime Lime Lime Lime Lime - - - - 10
coal coal Red Red coal
Char- Char- Brick Brick Char-
225P Direct Lime Lime Lime Lime Lime - - - - 10
coal coal Red Red coal
Brick Char-
125X Glycol Free Lime Lime Lime Lime Lime Lime - - - - - - 8
Red coal
Brick Char- Char-
145X Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
Red coal coal
Brick Char- Char-
155X Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
Red coal coal
Brick Char- Char-
170X Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
Red coal coal
Brick Char- Brick Brick
190X Glycol Free Lime Lime Lime Lime Lime Lime - - - - 10
Red coal Red Red
Brick Char- Brick Brick Char- Char- Char- Char-
205X Glycol Free Lime Lime - - - - 10
Red coal Red Red coal coal coal coal
Brick Char- Brick Brick Char- Char- Char- Char-
225H Glycol Free Lime Lime - - - - 10
Red coal Red Red coal coal coal coal
Char- Char-
125P Glycol Free Lime Lime Lime Lime Lime Lime - - - - - - 8
coal coal
Char- Char- Char-
145P Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
coal coal coal
Char- Char- Char-
155P Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
coal coal coal
Char- Char- Char-
170P Glycol Free Lime Lime Lime Lime Lime - - - - - - 8
coal coal coal
Char- Char- Brick Brick
190P Glycol Free Lime Lime Lime Lime Lime Lime - - - - 10
coal coal Red Red
Char- Char- Brick Brick Char- Char- Char- Char-
205P Glycol Free Lime Lime - - - - 10
coal coal Red Red coal coal coal coal
Char- Char- Brick Brick Char- Char- Char- Char-
225P Glycol Free Lime Lime - - - - 10
coal coal Red Red coal coal coal coal
RTAG-SVX001K-EN 161
Free Cooling
Operation Mode perature, which depends on the chiller set temperature. The
whole chiller cooling capacity can be provided by the free
There are 3 types operation mode of RTAG free cooling cooling system. At this point, the compressor does not have
units: to run because the free cooled coil provides the required
coolant temperature. Cooling control logic is described in the
1. Compressor mechanical refrigeration mode
following section. In this mode, only the fan runs.
In this operating mode, the ambient temperature is higher
than (temperature of evaporator inlet water - free cooling tar-
get offset), free cooling is not enabled, and the compressor Free Cooling Working Condition
is running. The fan/compressor control logic is the same as
Free Cooing can be enabled/disabled from user interface
the base unit control logic
TD7 or Trane service tool TU.
2. Mechanical refrigeration + free cooling mode
After Free Cooling is enabled, unit will monitor the active wa-
In this operating mode, free cooling will be enabled when ter temperature setpoint, ambient temperature and entering/
the ambient temperature is below value of the evaporator leaving water temperature to select compressor mechanical
entering water temperature - the free cooling target offset. cooling or free cooling automatically.
The control logic is described later. The free cooling system
Below conditions need to be meet for Free Cooling, see
operates in conjunction with the compressor. Most of the
below Figure 98.
time, free cooling provides only part of the required capacity.
In other words, the chilled water flowing from the free cooling 1. Unit is in cooling mode
system will continue to be cooled in the mechanical cooling
2. Outdoor air temperature is less than Free Cooling Enter-
system.
ing Water Temperature - Free Cooling Target Offset.
3. Full free cooling mode
When the ambient temperature is lower than a certain tem-
1 deg. C
To avoid free cooling cycle, a temperature deadband (1 deg. Note: When unit is running in free cooling mode, control-
C) is applied in the free cooling active/inactive control logic, ler Symbio800 will not lock compressors, but when
this deadband is a fixed value. ambient temperature is lower than “Cooling Low
Ambient Lockout”, which default is -10 ºC, then
If free cooling is enabled, free cooling becomes the first controller Symbio800 will lock compressors. In oth-
stage of cooling. Free cooling is the first stage to engage for er words, when ambient temperature is lower than
cooling capacity loading and the last stage to consid¬er in “Cooling Low Ambient Lockout”, free cooling is the
capacity unloading. only way to provide cooling capacity.
162 RTAG-SVX001K-EN
Free Cooling
User Interface
Table 63. Free cooing parameters and range
Description Description Default Range
Reports->Evaporator Free Cooling Capacity / /
Reports->Evaporator Free Cooling Entering Water Temperature / /
Reports->Evaporator Free Cooling Entering Glycol Temperature / /
Reports->Evaporator Free Cooling Glycol Flow Status / /
Reports->Evaporator Free Cooling Glycol Pressure / /
Settings->Chiller Settings Front Panel Free Cooling Command Auto Auto/Off
Settings->Chiller Settings Free Cooling Offset Target 3°C 1 ~ 15°C
Settings->Service Settings Free Cooling Rated Capacity 100% 20 ~ 1000%
Settings->Service Settings Free Cooling Valve Control Fan Speed 10% 100%
Settings->Service Settings Free Cooling Cycle Time - Pump On 10 Min 1 ~ 60 Min
Settings->Service Settings Free Cooling Cycle Time - Pump Off 720 Hr 1~2000 Hr
Settings->Service Settings Free Cooling Low Glycol Pressure Setpoint 110 Kpa 10 ~ 400 Kpa
Settings->Service Settings Free Cooling Glycol Pressure Hysteresis 160 Kpad 50 ~ 400 Kpad
Settings->Service Settings Low Glycol Temperature Cutout -15 °C -18 ~ 2.78 °C
Settings->Service Settings Low Glycol Temp Limit Fan Prop Gain 2.0 0.1 ~ 10.0
Settings->Service Settings Low Glycol Temp Limit Fan Reset Time 60 s 1 ~ 300 s
Settings->Manual Control Settings Free Cooling Valve Override Auto Auto/Manual
Settings->Manual Control Settings Free Cooling Bypass Valve Override Auto Auto/Manual
Settings->Manual Control Settings Free Cooling Pump Override Auto Auto/Manual
RTAG-SVX001K-EN 163
Schematic Diagram List
Typical field connection diagram, electrical schematics drawing list for the RTAG units are shown in this section.
Unit Nominal Tonnage Unit Type Schematic EC Fan Schematic AC Fan Field Wiring Diagram
PSE/SSE 23114568 --
RTAG 085-230
H/X 23114594 23114594
23114578
PSE/SSE 23115015 / 23115927* --
RTAG 255-440
H/X 23115031 / 23115978* 23115016
164 RTAG-SVX001K-EN
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy efficient
indoor environments for commercial and residential applications. For more information, please visit trane.com
or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without
notice. We are committed to using environmentally conscious print practices.