filtration & drying solutions

made in germany

Innovative product and system solutions

for the purification of compressed air
and technical gases
made in germany
 03 EVERAIR – Passion for Progress

04 Compressed air filtration: microfilters with threaded and flanged connections

05 Compressed air filtration: sterile, process and steam filtration

06 Heatless adsorption dryers

08 Heat regenerated adsorption dryers

09 Heat of Compression dryers

10 Engineered solutions – Special systems

2
Frank Mueller
Managing Director
EVERAIR GmbH
Passion
for Progress

When the attention to the detail

reaches its limits, then it is time to improve
the proven with technical expertise
in order to make the best even better.

EVERAIR GmbH has his roots in Dortmund newly developed series of adsorption dryers use a
(Germany) and is well known in the compressed modular design and are characterized by supreme
air industry as an innovative company for several operating efficiency and unbeatable reliability.
years. After being established in 2009 EVERAIR They can be easily adapted to any specific
GmbH focused on the technical support for its customer requirements. The core business of
Asian distribution network at first. With innovative EVERAIR GmbH also includes systems requiring
and highly efficient solutions EVERAIR was able to individual design and project management due to
quickly establish a dominant position in the Asian their size or special layout. The engineering team
market. At the start of the fiscal year 2016 and the has a lot of experience with the technology of large
completion of the related move into new offices and special systems. The company is managed by
in Willich, near Duesseldorf, EVERAIR GmbH Frank Mueller, worldwide well known as an expert
has resumed business activities in Germany. in adsorption drying technology. The product and
At its new location EVERAIR GmbH develops, service portfolio is completed by an already long
plans, and manufactures systems and filtration lasting strategic partnership with KSI Filtertechnik
solutions to purify compressed air and technical GmbH.
gases. The main business is in adsorption drying,
particularly in application-specific solutions. The

3
 EVERAIR industrial filters reliably remove
rust and dust particles, water and oil
droplets, and even oil aerosols, which are
accumulated in large quantities after the
Even the simplest things in process of compression.

life need attention.

Play safe!
High-performance filters
from EVERAIR

A wide range of filtration efficiencies and flow

capacities covers customized solutions for every
application.

Why EVERAIR compressed air filters? Industrial Filter product range

EVERAIR industrial filters have been specially » Filter housings in aluminum, carbon steel and
developed to protect processes and production stainless steel versions
equipment from contaminants and the damage » High pressure filter housings (up to 400 bar)
they cause. They feature high efficiency and long » Cyclone separators
lifetime maintaining at low differential pressure. » Industrial filters: industrial-grade depth and
The easy-to-service design is clearly visible. surface filters
» High quality replacement filters for other
brands

4
EVERAIR sterile and process filters meet the
highest standards

Free of bacteria, viruses and microorganisms Steam filter for sterilisation

Sterile and process filters from EVERAIR meet and exceed the high standards Steam is often used for the required regularly
of the food and pharmaceutical industries. The unique filter housing system recurring sterilization process. The purity of
with various DIN and ANSI connection types meets all the specifications of the steam is ensured by means of steam filters.
global markets. The steam filters are made from a regenerative
While a certain particle-free level is sufficient for normal compressed air sintered stainless steel filter tube with generally
applications, the food and beverage industry, and the pharmaceutical welded filter endcaps. Here again, steam filters
industry in particular, have special requirements for the compressed air from EVERAIR set the standard for reliability and
quality. Just the remove of particles is not sufficient. The compressed air must efficiency.
be free of bacteria, viruses and mircoorganisms. Sterile and process filters
form EVERAIR must be used. Sterile and process filters from EVERAIR have
an excellent resistance to steam and aggressive media, which guarantees a
distinctively longer life time.

Sterile and Process Filter product range

» Process filter housing made of electropolished stainless steel (various connection types)
» Process-quality industrial filters: stainless-steel depth filters for particle filtration in process
» Sterile filter: sterilizable process-quality depth filters for compressed air and technical gases
» Steam filter: Sintered stainless steel filters for particle filtration in steam applications, up to generating culinary steam quality

Everair High-performance filters

Do the special requirements of your compressed air system
require a special solution?

We will be happy to provide advice and work with you to develop a

customized solution for your application.

5
 The best thing about it
is not just the dryness afterwards.
Adsorptions dryers from a good family,
an enrichment to any purification solution.

6
After compressed air is cooled and condensate is removed, it
leaves the compressor in a moisture-saturated condition. As the
compressed air cools down further in the downstream pipework,
additional condensate is usually formed. This leads to negative
side effects such as corrosion, icing, and high maintenance costs
for the compressed air system. Drying compressed air is therefore
a mandatory requirement of any compressed air purification
system. If lower pressure dew points are required, adsorption
dryers are applied.

Product range

» Heatless adsorption dryers in compact

aluminum design up to 110 m³/h 1)
» Heatless adsorption dryers in open frame Functionality
design with welded vessels up to
10.000 m³/h 1)2) In an adsorption dryer, the compressed air
» Activated carbon tower up to 10.000 m³/h 1)2)
to be dried flows through a layer of desiccant
» Breathing air units for technical and medical removing the moisture by adsorption. The
breathing air adsorption capacity of the desiccant is limited.
» Heatless high pressure adsorption dryers and Therefore a changeover to the second alternating
activated carbon towers up to 400 bar adsorption vessel takes place before the critical
operating pressure load limit is reached. The adsorption vessel that
» Heat regenerative adsorption dryers with is fully loaded with moisture is entering then the
blower regeneration, up to 10.000 m³/h 1) 2)
regeneration process. The regeneration time is
» Heat of compression adsorption dryers up to always shorter than the adsorption time of the
1) based on 1 bar abs., 20 °C 10.000 m³/h 1) 2) operating vessel, so that the continuous supply
compressor intake conditions,
at 7 bar g operating pressure » Adsorption dryers - large and special systems of dried compressed air to the point of use is
2) higher flow rates available
upon request up to more than 100.000 m³/h 1)
guaranteed all the time.

7
 Premium quality „Made in Germany“

The heat regenerative adsorption dryers in the EVERAIR

SERVODRY series are uniquely innovative, unbeatably
efficient, and remarkably reliable. They can also be indi-
vidually adapted to any requirements and conditions.

Added value due to

operating efficiency and reliability

The composition and continuous further

development of existing, proven drying
technologies are the foundation of the new
EVERAIR SERVODRY series of adsorption dryers.
Using the state-of-the-art control systems
and continuously optimized drying processes
guarantee the technical advantage for these novel
system solutions, which will once again define
the market for adsorption dryers. When selecting
components, reliability and durability are been
given the highest priority. Products from leading
German and European manufacturers that

EVERAIR SERVODRY
demonstrably meet high quality standards are
used exclusively. The result is an extremely high

Adsorption dryers with

operational safety, unique reliability, and very low
energy costs: an added value for any compressed

blower regeneration, the

air station.

measure of all things.

Customized Drying Solutions based on

a modular system design

With the modular design concept, standardized individual needs. An elaborated concept and
systems can be individually adapted to customer- optimized production procedures sustainably
LOOP version for low specific requirements or local conditions, such as reduce the production complexity and associated
dew points and/or environmental factors. This is where the strength manufacturing costs, so that a customized system
tropical conditions can of EVERAIR GmbH is really evident, with a team solution from EVERAIR regularly has lower
be easily retrofitted that can provide a customized solution based investment costs than a comparable off-the-shelf
due to the modular on an outstanding experience with compressed adsorption dryer available in the market.
design. air purification systems to meet customers‘

8
Low dew points without energy demand

Adsorption dryers in the EVERAIR RECODRY series are

unbeatable in energy savings, as they use the heat of
compression from the compressor for regeneration.

EVERAIR RECODRY
Heat of Compression
adsorption dryers
Wherever compressed air generated by a non-lubricated compressor is
applied and a stable, low pressure dew point is required, the use of an
EVERAIR RECODRY adsorption dryer should be considered. In addition to
tremendous energy savings, these systems have particularly high reliability
and an extremely long life time for all components, because every part of the
system works under operating pressure in all process phases, so they are not
subjected to alternating pressure loads.

Perfectly designed system concept

In contrast to the typical adsorption dryers in

the market that use the heat of compression,
EVERAIR RECODRY adsorption dryers do not
need complicated adjustment of the regeneration
volume flow rate. Due to the system concept,
several compressors can also be connected to one
single dryer; the system works reliably even if only
one compressor is in use, so it is suitable for partial
flows without limitation.

These systems can also be modified with devices

such as booster heater, so that the regeneration
conditions defined by the compressor and the
environment can be improved such that lower
pressure dew points, down to -70°C, can be
achieved.

9
 Give us a challenge,
we are looking forward to your assignment!

10
 12 11 10 9 8 7 6 5 4 3 2 1

3410
H H
3326
2026
223
1013
O.

E1
G G
Pneumatikbox
pneumatic panel

Schaltschrank
AD1 control panel AD2 WT

2952

2782
2511

2126
F F

1487
1341
286

286
J.
2920
490 1013 Ro.

E E

D D
Rj. Wj. Wo.
760

1343
1145

935
C C

2100
2188
Stutzentabelle / Nozzle

223
Kurzzeichen Beschreibung Nennweite Nenndruck DIN
symbol description size rating standard
J. Feuchtlufteintritt DN150 PN16 EN 1092-1 / Typ 11

807
wet air inlet
Trockenluftaustritt
O. dry air outlet DN150 PN16 EN 1092-1 / Typ 11
Wj. Kühlwassereintritt
cooling water inlet G 1 1/2 DIN 2968
Kühlwasseraustritt
B Wo. cooling water outlet G 1 1/2 DIN 2968 B
Rj. Regenerationslufteintritt
desorption air inlet DN150
Regenerationsluftaustritt
Ro. desorption air outlet DN150 PN16 EN 1092-1 / Typ 11
Druckentlastung
Po. pressure release
Werkstoff: Maßstab: Gewicht: 7.200 kg

1 : 20 Projekt: 16020032 Art.no.: ST-L7000M-001

Werkstückkanten nach DIN ISO 13715 Datum Name Benennung:
+0,2

+0,2 Gezeichnet 03.11.2016 CW
L
L Adsorption dryer XL 7000

Kontrolliert 03.11.2016 FM
Norm

A Maße ohne Toleranzangebe nach

A
DIN ISO 2768-1 mK
DIN ISO 8015 EVERAIR GmbH
Siemensring 56
Zeichnungsnummer:
1
Oberflächenangaben nach
D-47877 Willich
Tel.: +49 2154 89146 0 - Fax: +49 2154 89146 280
[email protected] - www.everair,com
ATW-XL7000-001-R00 A1
DIN ISO 1302 Schutzwerk nach DIN ISO 16016

12 11 10 9 8 7 6 5 4 3 2 1

0 1 2 3 4 5 6 7 8 9

-U1
3x380/50Hz

1/L1 3/L2 5/L3 13 21 1/L1 3/L2 5/L3 13 21 1/L1 3/L2 5/L3 13 21

-Q1M -Q2M -Q3M

35...45A, N: 650A, 14 22 35...45A, N: 650A, 14 22 17...22A, N: 286A, 14 22
41A 41A 21A

/9.3

/9.3

/9.3
I> I> I> I> I> I> I> I> I>
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3

BK 70² BK 10² BK 10² BK 4²

15.0
PE/SHLD
L1 L2 L3
1 3 5 6.0 1 3 5 1 3 5 1 3 5 230V / 6.0
-Q0 PE/T1 -K1M -K2M -K3M
160 A 2 4 6 /11.4 2 4 6 /11.5 2 4 6 /11.6 2 4 6

GND2
mountig plate PE GND3
ground
control box PE
door ground

BK 70² BK 10² BK 10² BK 4²

5.1
PE/G1

PE / 6.0

-X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

-W1.1 BN BK GY GNYE -W1.2 BN BK GY GNYE -W1.3 BN BK GY GNYE -W4 1 2 GNYE

H07 RN-F 4G10 mm² H07 RN-F 4G10 mm² H07 RN-F 4G4 mm² Ölflex Classic 110 3G1 mm²

L1 L2 L3 N PE
PE

Contact us − we will find a solution.

GND1
control box
main supply ground -KA01
380V/3~/PE/50Hz L1 L2 L3 L1 L2 L3 L1 L2 L3
/9.5 1 2 PE
230V
ca. 88kW/138A PE PE PE
-E1.1 -E1.2 -E1.3
26,0kW/~40A 26,0kW/~40A 13,0kW/~20A
prefuse : 160A heater group 1 U1 U2 U3 heater group 2 U1 U2 U3 heater group 3 U1 U2 U3

Date 27.01.2017
0217VB00108 EVERAIR GmbH main supply 16020032 =
Editor cgraf
Siemensring 56
+
XL 7000 D-47877 Willich
Page 4

Edit Date Name Refer to protection notice ISO 16016 Page 4 / 46

No matter how large, no matter

how special, EVERAIR develops the
best solution for any application and
requirement.

Maximum flexibility

9 8 7 6 5 4 3 2 1

Due the experience of EVERAIR’s engineering

JH.
Large units The standard adsorption dryer series are
O. H

Special units design to fundamentally meet all international team in design and project handling of large
Special design technical specifications. This makes the local and special systems EVERAIR GmbH is also first
G

required approvals and authorization easy to address to contact for improvement of already
F

complete. EVERAIR works together with vessels installed systems. The engineering team is
manufactures who have extensive approvals and specialized particularly in what are known as
E

certifications. This makes it easy to implement heat-of-compression dryers, recovering the heat
special vessel approvals such as ASME u-stamp D
generated by the compressor for regeneration.
(USA), TR TS (Russia) and SELO (China). While in standard solutions, the normal design
Compliance with individual factory standards is C
with two vessels is used, EVERAIR GmbH has
also part of a day‘s work when handling projects. implemented the concept of a 3-vessel design for
All of the components used can be modified or B large flow rates into the product portfolio on the
replaced to suit any customer requirements. basis of its unique expert knowledge with such
R00
Rev. Änderung Datum Name
Revisionsverlauf
Werkstoff: Maßstab: Gewicht: -
1 : 10 Projekt:

Werkstückkanten nach DIN ISO 13715 Datum Name Benennung:

Internal electrical and control system engineering, systems.

 +0,2 +0,2 Gezeichnet 23.12.2016 cwilmsmeier
L
L HOC 1000 S

Kontrolliert

Norm
Maße ohne Toleranzangebe nach
A
DIN ISO 2768-1 mK
DIN ISO 8015
Zeichnungsnummer:
1
Oberflächenangaben nach VE-ATW-HOC1000S-ABC-R00 A1
DIN ISO 1302 Schutzwerk nach DIN ISO 16016 Rev: R00

9 8 7 6 5 4 3 2 1

along with in-house control panel construction,

guarantee maximum flexibility to implement
every customer requirement smoothly.

11
www.everair.com

GmbH

Siemensring 56
D-47877 Willich
T +49 (0)2154 89146-0
F +49 (0)2154 89146-280
[email protected]