Belt Weighing WT10 - en - Kap04 PDF

© Siemens AG 2010
Belt Weighing
4/2 Milltronics Belt Scales

4/2 Introduction
4/5 Milltronics MLC
4/9 Milltronics MBS
4/12 Milltronics MUS
4/16 Milltronics MCS
4/20 Milltronics MSI and MMI
4/28 Milltronics WD600
4/31 Speed Sensors

4/31 Milltronics TASS
4/33 Milltronics RBSS
4/36 SITRANS WS100
4/40 SITRANS WS300
4/45 Milltronics Bend Pulleys
4/48 Belt Scales Accessories

4/48 Milltronics MWL Weight Lifter
4/52 Milltronics Flat Bar Calibration Weights
4/53 Milltronics Test Chains
4/56 Milltronics Test Chain Storage Reels
4/59 Milltronics Belt Scale Peripherals
Siemens WT 10 · 2010
© Siemens AG 2010
Belt Weighing
Milltronics Belt Scales
Introduction
■ Overview Installation Tips

Position the scale
Belt scales help maximize the use of raw materials, control in-
ventories, and aid in the manufacturing of a consistent product. Locate the scale close to the tail section of the conveyor belt
Milltronics belt scales from Siemens are easy to install, and re- where tension is minimal and more consistent. Mount the scale
quire little maintenance. They produce repeatable, accurate on rigid mountings, away from equipment that may produce
results. These belt scales show minimal hysteresis and superior measurement disturbing vibrations. Avoid variable tension
linearity, and ignore side loading. Load cell overload protection points, transition points, or slope change. The ideal location is a
is a feature of the belt scale design. With use of approved intrin- horizontal, even belt section, but you can achieve good results
sically safe barrier strips, all belt scales can be used in hazard- on slopes if the idlers are properly aligned. If the conveyor
ous locations. curves, locate the scale a proper distance from the tangent
points of the curve. For concave curved conveyors, the recom-
Typical System mended minimum distance is 12 m (40 ft) from the tangent
A typical belt scale system has a weigh bridge structure sup- points of the curve. With convex conveyors, the minimum dis-
ported on load cells, an electronic integrator, and a belt speed tance is 6 m (20 ft) on the approach side, and 12 m (40 ft) on the
sensor. The load cells measure the material weight on the belt, retreat side. Be sure to install the scale a sufficient distance from
and send a signal to the integrator. The integrator also receives the infeed section (at least one idler space) so the material has
input in the form of electrical pulses from a belt speed sensor time to settle properly on the belt.
connected to a tail or bend pulley. Using these two sources of Reduce variable belt tension
data, the integrator calculates the rate of material transferred
along the belt using the equation weight x speed = rate. With temperature variations, load, and other circumstances, the
belt tension will change. To maintain proper tension, a gravity
take-up is recommended. This is a weight designed to take up
slack on the belt. A gravity take-up should move freely and place
consistent tension on the belt. The use of screw take-ups should
be limited to conveyors with pulley centers to 18.3 m (60 ft) or
less. The amount of weight should conform to the conveyor de-
sign specifications.
4 Align the idlers

Precise idler alignment is essential. At least two idlers on each
side of the scale should be aligned with the belt scale; use three
or more for high accuracy applications. To check alignment, use
wire, string, or fishing line across the top outer edges of the roll-
ers and tighten enough to eliminate sag. Adjust the height of the
rollers with shims until they are all even, or at least within
±0.8 mm (1/32”). All of the scale-area idlers should be the same
type (size, diameter, style, trough angle, and manufacture) and
Belt scale operation should be spaced at equal distances. Locate training idlers a
minimum of 9 m (30 ft) from the belt scale idler.
■ Mode of operation Install speed sensors
Siemens Milltronics belt scales only measure the vertical compo- The speed sensor should be attached to the tail pulley or bend
nent of the applied force. As material moves down the conveyor pulley shaft so the connection does not slip. It is important that
belt and travels over the belt scale, it exerts a force proportional the speed sensor be properly mounted as described in the in-
to the material load through the suspended idler directly to the struction manual and free of excessive vibration. Whenever pos-
load cells. The resulting force applied in each load cell is sensed sible, mount the speed sensor on a solid face pulley. The use of
by its strain gauges. When the strain gauges are excited by volt- wing- or beater-type pulleys is not recommended.
age from the electronic integrator, they produce an electrical sig- Wheel driven speed sensors, that are applied to the return
nal proportional to belt loading, which is then applied to the inte- strand of the belt, should be located close to a return idler to en-
grator. sure a stable drive surface.
The vertical movement of the load cells is limited by the positive Wire the scale
overload stop incorporated into the design of the belt scale or
load cells. The stops protect the load cells from failure in the Follow good instrumentation wiring practices to protect the load
event of extreme overload forces. cell and speed sensor signals from radio frequency interference
and induction. Use terminal blocks, shielded cable, and
grounded metal conduit for all wiring.
material load
belt travel
weighing
idler
belt scale
rate
speed load total
sensor load
speed
1 2 3 4
speed
5 6 7 8
A
9 0 M
analog output
RUN PAR ZERO SPAN
ALT RESET
DISP TOTAL CLEAR ENTER
remote total output

integrator
4/2 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Introduction
■ Technical specifications
Criteria Typical Typical Maximum Maximum belt Loading Accuracy1) Approvals
industries applications capacity speed range
Value Specified
Range
Milltronics Animal feed, Secondary 50 t/h 2.0 m/s Light ± 0.5 ... 1 % 25 ... 100 % CE, C-TICK
MLC fertilizers, food industries (55 STPH) at (400 fpm)
processing, max. belt
tobacco speed
Milltronics Aggregates, Aggregates, 1500 t/h 3.0 m/s Moderate ±1% 33 ... 100 % CE, C-TICK
MBS mining, animal medium-duty (1650 STPH) at (600 fpm)
feed max. belt speed
Milltronics Aggregates, Aggregates, 5000 t/h (5500 3.0 m/s Light to heavy ± 0.5 ... 1 % 25 ... 100 % CE, C-TICK
MUS agricultural, medium- to STPH) at max. (600 fpm)
mining, heavy-duty belt speed
cement
Milltronics Aggregates Mobile 2400 t/h 3.0 m/s Light to heavy ± 0.5 ... 1 % 25 ... 100 % CE, CSA/FM,
MCS crushers, (2640 STPH) at (600 fpm) ATEX, IECEx,
aggregates, max. belt C-TICK
screening speed
plants, heavy-
duty
Milltronics Cement, Industrial 12000 t/h 5.0 m/s Moderate to ± 0.5 % or bet- 20 ... 100 % SABS, MID,
MSI chemicals, heavy-duty, (13200 STPH) (984 fpm) heavy ter OIML,
coal, food pro- SABS approval at max. belt Measurement
cessing, min- speed Canada,
eral CE,
processing,
mining
CSA/FM,
ATEX, IECEx, 4
C-TICK
Milltronics Cement, Industrial 12000 t/h 5.0 m/s Moderate to MMI-2 (2 idler): 20 ... 100 % NTEP, MID,
MMI chemicals, heavy-duty, (13200 STPH) (984 fpm) heavy ± 0.25 % or OIML,
coal, food pro- NTEP, at max. belt better Measurement
cessing, Measurement speed Canada,
mineral pro- Canada MMI-3 (3 idler): 25 ... 100 % CE,
cessing, approval ± 0.125 % or CSA/FM,
mining better ATEX, IECEx,
C-TICK
WD600 Food, pharma- Process and Up to 50 t/h 2.0 m/s Light to moder- ± 0.5 ... 1 % 25 ... 100 % CE, meets
ceutical and load-out control (400 fpm) ate FDA/USDA
tobacco indus- Light- to maximum requirements
tries medium-duty for food pro-
cessors,
C-TICK
1)
Accuracy subject to: On factory approved installations the belt scale system’s totalized weight will be within the specified accuracy when compared to a
known weighed material test sample. The test rate must be within the specified range of the design capacity and held constant for the duration of the test.
The minimum material test sample must be equivalent to a sample obtained at the test flow rate for three revolutions of the belt or at least ten minutes running
time, whichever is greater.
Siemens WT 10 · 2010 4/3

© Siemens AG 2010
Belt Weighing
Introduction
Belt Scale Application Questionnaire
4/4 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MLC
■ Overview ■ Technical specifications

Mode of operation
Measuring principle Strain gauge load cell measuring
load on flat belt conveyor idler
Typical application Monitor fertilizer, tobacco, animal
feed pellets, sugar, cereal
Performance
Accuracy1) ± 0.5 to 1.0 % of totalization over
25 to 100 % operating range
Medium conditions
Max. material temperature +85 °C (+185 °F)
Belt design
Belt width • 450 to 1200 mm in metric sizes
• 18 to 48" in Imperial sizes
Belt speed 2.0 m/s (400 fpm) maximum2)
Capacity Up to 50 t/h (55 STPH)
Milltronics MLC is a low-capacity scale for light belt loading. Conveyor incline • ± 20° from horizontal, fixed
incline
■ Benefits • Up to ± 30° with reduced
accuracy
• Unique parallelogram style load cell design Idlers
• Designed for light product loading
Conveyor idler Horizontal
•
•
Compact and easy to install
System includes weighing idler
Idler diameter 50 or 60 mm or 1.90" 4
Idler spacing 0.5 to 1.5 m (1.6 to 5.0 ft)
• Stainless steel option
Load cell
• Low cost of ownership
Construction 17-4 PH (1.4568) stainless steel
■ Application construction with 304 (1.4301)
stainless steel cover
The MLC is suitable for monitoring such products as fertilizer, Degree of protection IP67
tobacco, animal feed pellets, or sugar. Excitation 10 V DC nominal,
The MLC’s patented use of parallelogram style load cells results 15 V DC maximum
in fast reaction to vertical forces, ensuring instant response to Output 2 mV/V excitation at rated load
product loading. This enables it to provide outstanding accuracy cell capacity
and repeatability even with very light loading. The MLC may be Non-linearity 0.03 % of rated output
easily installed in existing flat belt conveyors or belt feeders.
Hysteresis 0.05 % of rated output
Operating with Milltronics BW100, BW500, or SIWAREX FTC
Non-repeatability 0.03 % of rated output
microprocessor-based integrators, the MLC provides indication
of flow rate, total weight, belt load and belt speed of bulk solids Capacity 10 or 20 lbs
materials on a belt conveyor. A speed sensor monitors conveyor Overload 150 % of rated capacity, ultimate
belt speed for input to the integrator. When used in conjunction 300 % of rated capacity
with Milltronics BW500 integrator with PID controller, the MLC
may also be used in the food industry as part of a pre-feed con- Temperature • -40 to +85 °C (-40 to +185 °F)
operating range
trol system for extruders, cookers and de-hydrators.
• -10 to +60 °C (+14 to +140 °F)
compensated
Mounting dimensions Identical for all capacities
Hazardous locations Consult the factory
Approvals CE, C-TICK, GOST
1)
Accuracy subject to: On factory approved installations the belt scale
system’s totalized weight will be within the specified accuracy when com-
pared to a known weighed material test sample. The test rate must be
within the specified range of the design capacity and held constant for the
duration of the test. The minimum material test sample must be equivalent
to a sample obtained at the test flow rate for three revolutions of the belt or
at least ten minutes running time, whichever is greater.
2)
Contact Siemens application engineering for consideration of higher belt
speeds.
Siemens WT 10 · 2010 4/5

© Siemens AG 2010
Belt Weighing
Milltronics MLC
Selection and Ordering data Order No. Selection and Ordering data Order No.
Milltronics MLC Belt Scale C) 7MH7126- Instruction manual
Low-capacity scale for light belt loading that comes English C) 7ML1998-5FF01
7777
complete with a weighing idler. German C) 7ML1998-5FF31
Belt width/Scale construction Belt Scale Application Guidelines
Polyester painted mild steel • English C) 7ML1998-5GA01
18" (457 mm) 1A • French C) 7ML1998-5GA11
24" (610 mm) 1B • German C) 7ML1998-5GA31
30" (762 mm) 1C • Spanish C) 7ML1998-5GA21
36" (914 mm) 1D Note: The instruction manual should be ordered as
42" (1067 mm) 1E a separate item on the order.
48" (1219 mm) 1F This device is shipped with the Siemens Milltronics
manual CD containing the complete instruction
500 mm (20") 1G manual library.
650 mm (26") 1H
800 mm (32") 1J Spare parts
Load cell, 10 lb (4.55 kg), 17-4 PH (1.4568) stain- 7MH7725-1AA
1000 mm (39") 1K less steel construction with 304 (1.4301) stainless
1200 mm (47") 1L steel cover, includes hardware
450 mm (18") 1M Load cell, 20 lb (9.09 kg), 17-4 PH (1.4568) stain- 7MH7725-1AB
Stainless steel 304 (1.4301) less steel construction with 304 (1.4301) stainless
18" (457 mm) 2A steel cover, includes hardware
24" (610 mm) 2B Milltronics MLC calibration weight [Stainless
30" (762 mm) 2C Steel 304 (1.4301)]
36" (914 mm) 2D For scales with belt width of 18" or 500 mm or
42" (1067 mm) 2E 450 mm
48" (1219 mm) 2F 1.05 lbs (0.47 kg) 7MH7724-1AL
4
1.63 lbs (0.73 kg) 7MH7724-1AM
500 mm (20") 2G 2.35 lbs (1.06 kg) 7MH7724-1AN
650 mm (26") 2H 3.21 lbs (1.45 kg) 7MH7724-1AP
800 mm (32") 2J
For scales with belt width of 24" or 650 mm
1000 mm (39") 2K 1.38 lbs (0.62 kg) 7MH7724-1AQ
1200 mm (47") 2L 2.15 lbs (0.97 kg) 7MH7724-1AR
450 mm (18") 2M 3.11 lbs (1.41 kg) 7MH7724-1AS
Load cell capacity 4.24 lbs (1.91 kg) 7MH7724-1AT
10 lb (4.55 kg) A For scales with belt width of 30" or 800 mm
20 lb (9.09 kg) B 1.72 lbs (0.77 kg) 7MH7724-1AU
Not specified X 2.67 lbs (1.21 kg) 7MH7724-1AV
Weighing idler dImensions 3.85 lbs (1.73 kg) 7MH7724-1AW
50 mm (1.96")1) 1 5.26 lbs (2.37 kg) 7MH7724-1AX
60 mm (2.40")2) 2 For scales with belt width of 36" or 1000 mm
1.90" (48.2 mm)3) 5 2.05 lbs (0.92 kg) 7MH7724-1AY
Further designs Order Code 3.19 lbs (1.44 kg) 7MH7724-1BA
Please add "-Z" to Order No. and specify Order 4.56 lbs (2.07 kg) 7MH7724-1BB
code(s). 6.29 lbs (2.83 kg) 7MH7724-1BC
Stainless Steel tag [69 x 38 mm (2.7 x 1.5")], Y15
Measuring-point number / identification 2.38 lbs (1.07 kg) 7MH7724-1BD
(max 16 characters), specify in plain text.
3.71 lbs (1.67 kg) 7MH7724-1BE
Acceptance test certificate: Manufacturer's test C11
certificate M to DIN 55350, Part 18 and ISO 9000 5.35 lbs (2.41 kg) 7MH7724-1BF
7.31 lbs (3.29 kg) 7MH7724-1BG
2.72 lbs (1.22 kg) 7MH7724-1BH
4.23 lbs (1.92 kg) 7MH7724-1BJ
6.06 lbs (2.75 kg) 7MH7724-1BK
8.34 lbs (3.75 kg) 7MH7724-1BL
1) Available with Belt width/Scale construction options 1G to 1M and 2G to
2M only
2)
Available with Belt width/Scale construction options 1G to 1M
3)
Available with Belt width/Scale construction options 1A to 1F and
2A to 2F only
C) Subject to export regulations AL: N, ECCN: EAR99.
4/6 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MLC
■ Dimensional drawings
MLC dimensions
Imperial Designs
Scale Size ’A’ Roller Width ’B’ Dimension ’C’ Dimension ’D’ Dimension ’E’ Dimension
18" (457 mm) 18" (457 mm) 19" (483 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
24" (610 mm) 24" (610 mm) 25" (635 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
30" (762 mm) 30" (762 mm) 31" (787 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
36" (914 mm) 36" (914 mm) 37" (940 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
42" (1067 mm) 42" (1067 mm) 43" (1092 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
48" (1219 mm) 48" (1219 mm) 49" (1245 mm) 1.90" (48.3 mm) 6.19" (157 mm) 3.5" (89 mm)
Metric Designs
Scale Size ’A’ Roller Width ’B’ Dimension ’C’ Dimension ’D’ Dimension ’E’ Dimension
450 mm (17.72") 450 mm (17.72") 500 mm (19.69") 50 mm (1.97") 158 mm (6.22") 96 mm (3.78")
500 mm (19.69") 500 mm (19.69") 550 mm (21.65") 50 mm (1.97") 158 mm (6.22") 96 mm (3.78")
650 mm (25.59") 650 mm (25.59") 700 mm (27.56") 50 mm (1.97") 158 mm (6.22") 96 mm (3.78")
800 mm (31.50") 800 mm (31.50") 850 mm (33.46") 50 mm (1.97") 158 mm (6.22") 96 mm (3.78")
1000 mm (39.37") 1000 mm (39.37") 1050 mm (41.34") 60 mm (2.36") 163 mm (6.42") 96 mm (3.78")
1200 mm (47.24") 1200 mm (47.24") 1250 mm (49.21") 60 mm (2.36") 163 mm (6.42") 96 mm (3.78")
Siemens WT 10 · 2010 4/7

© Siemens AG 2010
Belt Weighing
Milltronics MLC
■ Schematics
MLC connections
4/8 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MBS
■ Overview Belt design

Belt width • Standard duty up to 1000 mm
(CEMA width up to 42")
• Refer to outline dimension
section
Belt speed Up to 3.0 m/s (600 fpm)2)
Capacity Up to 1500 t/h (1650 STPH) at
maximum belt speed
Conveyor incline • ± 20° from horizontal, fixed
incline
• Up to ± 30° with reduced
accuracy3)
Idlers
Idler profile • Flat to 35°
• To 45° with reduced accuracy3)
50 to 150 mm (2 to 6")
Idler diameter 50 to 150 mm (2 to 6")
Milltronics MBS is a basic, modular, medium-duty belt scale pro- Load cell
viding dynamic weighing information for process indication.
Construction Aluminum
Idler not included with belt scale.
Degree of protection IP66
■ Benefits Excitation 10 V DC nominal, 15 V DC max.
• Unique modular design Output 2 ± 0.02 mV/V excitation at rated
• Simple installation
Non-repeatability
load cell capacity
0.01 % of rated output
4
• Low cost
Non-linearity 0.02 % of rated output
• Easy retrofit
Hysteresis 0.02 % of rated output
■ Application Capacity 30, 50, 100 kg (66, 110, 220 lbs)
Milltronics MBS is used with aggregates, sand, or minerals, Overload 150 % of rated capacity, ultimate
animal feeds or grains, providing basic continuous in-line weigh- 200 % of rated capacity
ing at a minimal cost. With no cross bridge, this versatile unit will Temperature • -30 to +70 °C (-22 to +158 °F)
fit most conveyor widths and standard idlers, and product build- operating range
up is reduced. • -10 to +40 °C (+15 to +105 °F)
compensated
The construction and easy assembly of the MBS ensure quick
delivery to meet even the tightest of schedules. Where scales Weight 12 kg (26 lbs), 6 kg (13 lbs) per
are moved from conveyor to conveyor, the MBS also provides side
unmatched flexibility. Interconnection wiring • < 150 m (500 ft) 18 AWG
(to integrator) (0.75 mm²) 6 conductor
Operating with Milltronics BW100, BW500, or SIWAREX FTC shielded cable
microprocessor-based integrators, the MBS provides indication
• > 150 m (500 ft) to 300 m (1000 ft)
of flow rate, total weight, belt load, and speed of bulk solids 18 to 22 AWG (0.75 to 0.34 mm²)
materials on a belt conveyor. A speed sensor monitors conveyor 8 conductor shielded cable
belt speed for input to the integrator.
■ Technical specifications Approvals CE, C-TICK
1)
Mode of operation Accuracy subject to: On factory approved installations the belt scale sys-
tem’s totalized weight will be within the specified accuracy when com-
Measuring principle Heavy duty strain gauge load pared to a known weighed material test sample. The test rate must be
cells measuring load on belt con- within the specified range of the design capacity and held constant for the
veyor idlers duration of the test. The minimum material test sample must be equivalent
Typical applications • Monitor feed rates of fractionat- at least ten minutes running time, whichever is greater.
ed stone, sand, animal feeds, 2)
grains speeds.
• Track daily production totals 3)
Review by Siemens application engineer required.
Performance
Accuracy1) ± 1 % of totalization over 33 to
100% operating range, applica-
tion dependent
Medium conditions
Max. material temperature +70 °C (+158 °F)
Siemens WT 10 · 2010 4/9

© Siemens AG 2010
Belt Weighing
Milltronics MBS
Selection and Ordering data Order No.

Milltronics MBS Belt Scale C) 7MH7121-
A basic, modular, medium-duty belt scale
providing dynamic weighing information for 1 777 0
process indication.
Scale construction
Standard [up to 1000 mm (42") belt width] 1
Load cell capacity
30 kg (66 lbs) AB
50 kg (110 lbs) AC
100 kg (220 lbs) AE
Not specified XX
Fabrication
Polyester painted mild steel 1
Polyester painted mild steel, for use with flat bar 2
calibration
Further designs Order Code
Please add "-Z" to Order No. and specify Order
code(s).
Measuring-point number / identification
certificate M to DIN 55350, Part 18 and ISO 9000
Instruction manual Order No.
English C) 7ML1998-5JN01
4 French
German
C) 7ML1998-5JN11
C) 7ML1998-5JN31
Belt Scale Application Guidelines
• English C) 7ML1998-5GA01
• French C) 7ML1998-5GA11
• German C) 7ML1998-5GA31
• Spanish C) 7ML1998-5GA21
Note: The instruction manual and application
guidelines manual should be ordered as separate
lines on the order.
This device is shipped with the Siemens Milltronics
manual library.
Spare parts
Load cell, 30 kg (66 lbs), aluminum 7MH7725-1BK
Load cell, 50 kg (110 lbs), aluminum 7MH7725-1BL
Load cell, 100 kg (220 lbs), aluminum 7MH7725-1BM
Calibration Weights
C) 7MH7723-1HA
Flat bar/MWL retrofit kit
Calibration test arm assembly, c/w one 8.2 kg 7MH7723-1FR
(18 lb) calibration weight
Calibration test arm assembly, c/w two 8.2 kg 7MH7723-1FS
(18 lb) calibration weights
MBS/MCS calibration arm c/w idler clip 7MH7726-1AD
(holds up to two 8.2 kg (18 lb) weights
Calibration weight, 8.2 kg (18 lb) 7MH7724-1AA
6.0 lb / 2.7 kg 7MH7724-1AB
Milltronics flat bar calibration weights, see
page 4/52
Note: The calibration arm and weights should be
ordered as separate lines on the order.
4/10 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MBS
■ Dimensional drawings ■ Schematics
conduit and box load cells, complete with 3m (10 ft) cable
connector in flexible conduit with M20 panel connector
Detail ‘A’
see detail ‘A’ belt travel
'B' 'A'
s s
h h
i i
r r b b w g w g e e
e e l l h r h r l l
d d k k t n t n d d
‘B’ ‘A’ ‘B’ ‘A’ ‘B’ ‘B’ ‘A’ ‘A’ ‘B’ ‘A’
4
+ - - + - + s
e e s s s s h
x x i i i i i
c c g g g g e
customer l
junction ‘B’ ‘B’ ‘A’ ‘A’ d
box
MBS connections
MBS dimensions
Siemens WT 10 · 2010 4/11

© Siemens AG 2010
Belt Weighing
Milltronics MUS
■ Overview Belt design

Belt width • Standard duty up to 1000 mm
• Heavy-duty up to 1524 mm
• Refer to outline dimension
section
Belt speed Up to 3.0 m/s (600 fpm)2)
Capacity Up to 5000 t/h at maximum belt
speed
incline
accuracy3)
Idlers
Milltronics MUS is a modular designed, medium- to heavy-duty Idler spacing 0.6 to 1.5 m (2.0 to 5.0 ft)
belt scale for process indication. Load cell
Idler not included with belt scale.
Construction Nickel plated alloy steel
■ Benefits Degree of protection IP66
• Unique modular design Excitation 10 V DC nominal, 15 V DC max.
4 • Simple installation Output 2 mV/V excitation at rated load

cell capacity
• Low cost
Non-linearity and hysteresis 0.02 % of rated output
• Easy retrofit
■ Application Capacity
• Standard duty ranges 20, 30, 50, 75, 100 kg
Milltronics MUS operates with products like aggregates, sand,
or minerals, providing continuous in-line weighing at a minimal • Heavy-duty ranges 50, 100, 150, 200, 500 kg
cost. With no cross bridge, this versatile unit will fit most Overload 150 % of rated capacity, ultimate
conveyor widths and standard idlers, and product build-up is 200 % of rated capacity
reduced.
Temperature • -40 ... +65 °C (-40 ... +150 °F)
The construction and easy assembly of the MUS ensures quick operating range
delivery to meet even the tightest of schedules. Where scales • -10 ... +40 °C (+15 .. +105 °F)
are moved from conveyor to conveyor, the MUS also provides compensated
unmatched flexibility. Weight Standard duty up to 44 lbs (20 kg),
Operating with Milltronics BW100, BW500, or SIWAREX FTC 22 lbs (10 kg) per side
microprocessor-based integrators, the MUS provides indication Heavy-duty up to 64 lbs (30 kg),
of flow rate, total weight, belt load, and speed of bulk solids 32 lbs (15 kg) per side
materials on a belt conveyor. A speed sensor monitors conveyor Interconnection wiring (to inte- • < 150 m (500 ft) 18 AWG
belt speed for input to the integrator. grator) (0.75 mm²) 6 conductor shielded
cable
■ Technical specifications • > 150 m (500 ft) to 300 m (1000 ft)
18 ... 22 AWG (0.75 .. 0.34 mm²) 8
Mode of operation conductor shielded cable
Measuring principle Heavy duty strain gauge load Hazardous locations Consult the factory
cells measuring load on belt
conveyor idlers Approvals CE, C-TICK, GOST, CMC
1)
Typical applications • Monitor fractionated stone on Accuracy subject to: On factory approved installations the belt scale sys-
secondary surge belts and tem’s totalized weight will be within the specified accuracy when com-
recirculating loads pared to a known weighed material test sample. The test rate must be
• Track daily production totals duration of the test. The minimum material test sample must be equivalent
Measurement accuracy to a sample obtained at the test flow rate for three revolutions of the belt or
Accuracy1) ± 0.5 to 1 % of totalization over 2)
25 to 100 % operating range, speeds.
application dependent 3)
Medium conditions
Max. material temperature + 65 °C (+150 °F)
4/12 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MUS
Milltronics MUS Belt Scale C) 7MH7123- Milltronics MUS Belt Scale C) 7MH7123-
Modular design, medium- to heavy-duty scale for Modular design, medium- to heavy-duty scale for
7 7 77 0 7 7 77 0
process indication. process indication.
Flat bar calibration weights are optional and should Flat bar calibration weights are optional and should
be ordered as separate items. be ordered as separate items.
Scale construction Spare parts
Standard for belt width up to 1000 mm (42"), nickel 1 Standard Duty Scale Load Cell
plated steel load cells 20 kg (44.1 lb) 7MH7725-1CP
Heavy-duty for belt width up to 1524 mm (60"), 2 30 kg (66.1 lb) 7MH7725-1CQ
nickel plated steel load cells 50 kg (110.2 lb) 7MH7725-1CR
Load cell capacity 75 kg (165.3) 7MH7725-1CS
Standard Duty Scale Load Cell 100 kg (220.5 lb) 7MH7725-1CT
20 kg (44.1 lb)1) AA Heavy-Duty Scale Load Cell
30 kg (66.1 lb)1) AB 50 kg (110.2 lb) 7MH7725-1CU
50 kg (110.2 lb)1) AC 100 kg (220.5 lb) 7MH7725-1CV
75 kg (165.3 lb)1) AD 150 kg (330.7 lb) 7MH7725-1CW
100 kg (220.4 lb)1) AE 200 kg (440.9 lb) 7MH7725-1CX
Not specified XX 300 kg (661.4 lb) 7MH7725-1CY
Heavy-Duty Scale Load Cell 500 kg (1120.3 lb) 7MH7725-1DA
50 kg (110.2 lb)2) BA
100 kg (220.4 lb)2) BB Rock Guard, MUS Standard Duty Scale, spare C) 7MH7723-1DM
150 kg (330.7 lb)2) BC Calibration Weights

200 kg (440.9 lb)2) BD Milltronics flat bar calibration weights,
see page 4/52
300 kg (661.4 lb)2) BE
500 kg (1102.3 lb)2) BF 1)
For use with scale construction option 1 only
4
2)
Fabrication For use with scale construction option 2 only
Polyester painted mild steel 1 C) Subject to export regulations AL: N, ECCN: EAR99.
code(s).
(max. 16 characters), specify in plain text.
English C) 7ML1998-5CQ02
French C) 7ML1998-1CQ11
Spanish C) 7ML1998-1CQ21
German C) 7ML1998-5CQ31
Dutch C) 7ML1998-1CQ41
Additional instruction manuals
items on the order.
manual library.
Siemens WT 10 · 2010 4/13

© Siemens AG 2010
Belt Weighing
Milltronics MUS
MUS dimensions
4/14 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MUS
■ Schematics
MUS connections
Siemens WT 10 · 2010 4/15

© Siemens AG 2010
Belt Weighing
Milltronics MCS
■ Overview Capacity Up to 2400 t/h (2640 STPH) at

maximum belt speed
incline
• up to ± 30° with reduced
accuracy3)
Idlers
Load cell
construction with 304 (1.4301)
stainless steel cover
Degree of protection IP67
Excitation 10 V DC nominal, 15 V maximum
Output 2 mV/V excitation at rated load
Milltronics MCS is a compact, rugged, modular, heavy-duty belt cell capacity
scale for use in mobile crushers and aggregate screening
plants. Non-linearity and hysteresis 0.02 % of rated output
■ Benefits Capacity 25, 50, 100, 250, 500 lb stainless
steel
• Rugged design
4 • Low profile Overload 150 % of rated capacity, ultimate
300 % of rated capacity
• Easy retrofit
Temperature • -40 to +75 °C (-40 to +167 °F)
• Low cost operating range
• Stainless steel load cells • -18 to +65 °C (0 to +150 °F)
compensated
■ Application Weight Up to 20 kg (44 lbs), 10 kg (22 lb)
per side
Milltronics MCS provides continuous, in-line weighing at minimal
Interconnection wiring • < 150 m (500 ft) 18 AWG
cost. The stainless steel load cells ensure long-term, consistent, (to integrator) (0.75 mm²) 6 conductor
reliable measurement. shielded cable
The modular construction and easy assembly of the MCS en- • > 150 m (500 ft) to 300 m (1000 ft)
sures quick delivery to meet even the tightest of schedules. 18 to 22 AWG (0.75 to 0.34 mm²),
8 conductor shielded cable
Operating with Milltronics BW100, BW500, or SIWAREX FTC
microprocessor-based integrators, the MCS provides indication Approvals • CSA/FM Class II, Div. 1,
Groups E,F,G and Class III
of flow rate, total weight, belt load, and belt speed of bulk solids
materials on a belt conveyor. • ATEX II 2D, Ex tD A21 IP65 T90 ºC
• IECEx Ex tD A21 IP65 T90 ºC
To complete the weighing system, include a speed sensor to
monitor conveyor belt speed for input to the integrator. On mo- • CE, C-TICK, GOST
bile crushing equipment, the TASS speed sensor is a compact, 1)
Accuracy subject to: On factory approved installations the belt scale sys-
rugged speed sensor designed for use with the MCS. tem’s totalized weight will be within the specified accuracy when com-
■ Technical specifications within the specified range of the design capacity and held constant for the
Mode of operation at least ten minutes running time, whichever is greater.
2) Contact Siemens application engineering for consideration of higher belt
Measuring principle Strain gauge load cells measur-
ing load on belt conveyor idlers speeds
3)
Typical application Mobile crusher systems Review by Siemens application engineer required.
Measurement accuracy
Accuracy1) • ± 0.5 to 1 % of totalization over
25 to 100 % operating range,
application dependent
• ± 2 % of totalization over
25 to 100% operating range on
mobile crusher applications
Belt design
Belt width • Up to 1600 mm (60" CEMA)
width
• Refer to the outline dimension
section
Belt speed Up to 4 m/s (800 fpm)2)
4/16 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MCS
Milltronics MCS Belt Scale C) 7MH7125- Milltronics MCS Belt Scale C) 7MH7125-
A compact, rugged, modular, heavy-duty belt scale A compact, rugged, modular, heavy-duty belt scale
7777 0 7777 0
for use in mining and aggregate screening plants for use in mining and aggregate screening plants
Scale construction Calibration Weights
Standard duty [up to 1000 mm (42") belt width] 1 Flat bar/MWL retrofit kit C) 7MH7723-1HA
Hazardous Duty 2 Calibration (Test) Arm Assembly, with one 18 lb C) 7MH7723-1FR
CSA/FM Class II, Div. 1, Groups E,F,G and Class III, calibration weight
ATEX II 2D, IECEx, CE, C-TICK
Calibration (Test) Arm Assembly, with two 18 lb C) 7MH7723-1FS
Load cell capacity calibration weight
50 lb (22.7 kg) (use not recommended for mobile AA MBS/MCS Calibration Arm with idler clip C) 7MH7726-1AD
crushers) (holds up to 2 of 8.2 kg weights)
100 lb (45.5 kg) (use not recommended for mobile AB Calibration weight, 18 lb (8.2 kg) C) 7MH7724-1AA
crushers)
Calibration weight, 6 lb (2.7 kg) C) 7MH7724-1AB
250 lb (113.6 kg) AC
Milltronics flat bar calibration weights,
500 lb (226.8 kg) AD see page 4/52
25 lb (11.3 kg) (use not recommended for mobile AE
crushers) Note: Calibration accessories should be ordered as
a separate item on the order.
Not specified BB
Fabrication C) Subject to export regulations AL: N, ECCN: EAR99.
Polyester painted mild steel 1 Note: Calibration weight and calibration weight bracket are not
Polyester painted mild steel, for use with flat bar 2 included in MCS belt scale.
calibration
code(s).
Y15
4
Stainless Steel tag [69 x 38 mm (2.7 x 1.5")],
MCS Belt Scale, Multi-language C) 7ML1998-5HN63
Hazardous location certificates C) 7ML1998-5KH81
Note: The instruction manual should be ordered as

manual library.
Spare parts
Stainless steel load cell [17-4 PH (1.4568) stainless
steel construction with 304 (1.4301) stainless steel
cover]
25 lb (11.3 kg) C) 7MH7725-1DR
50 lb (22.7 kg) C) 7MH7725-1DH
100 lb (45.4 kg) C) 7MH7725-1DJ
250 lb (113.4 kg) C) 7MH7725-1DK

500 lb (226.8 kg) C) 7MH7725-1DS
25 lb (11.3 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DQ
50 lb (22.7 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DL

100 lb (45.4 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DM
250 lb (113.4 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DN
500 lb (226.8 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DP
Siemens WT 10 · 2010 4/17

© Siemens AG 2010
Belt Weighing
Milltronics MCS
MCS dimensions
4/18 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MCS
■ Schematics
MCS connections
Siemens WT 10 · 2010 4/19

© Siemens AG 2010
Belt Weighing
Milltronics MSI and MMI
■ Overview
Milltronics MSI is a heavy-duty, high accuracy full-frame single Milltronics MMI is a heavy-duty, high accuracy multiple idler belt
idler belt scale used for process and load-out control. scale used for critical process and load-out control.
Idler not included with belt scale. Idler not included with belt scale.
■ Benefits
4 Milltronics MSI Belt Scale
• Outstanding accuracy and repeatability
Milltronics MMI Belt Scale
• Exceptional accuracy and repeatability
• Unique parallelogram style load cell design • Unique parallelogram style load cell design
• Fast reaction to product loading; capable of monitoring fast- • Suitable for uneven or light product loading
moving belts • Capable of monitoring fast moving belts
• Rugged construction • Low cost of ownership
• SABS approval (South Africa), OIML, MID, and Measurement • NTEP, OIML, MID and Measurement Canada approved
Canada
■ Application
Milltronics MSI Belt Scale Milltronics MMI Belt Scale
Milltronics MSI belt scale provides continuous in-line weighing Milltronics MMI belt scale consists of two or more MSI single idler
on a variety of products in primary and secondary industries. It belt scales installed in series. It provides high accuracy
is proven in a wide range of tough applications from extraction continuous in-line weighing on a variety of products in primary
(in mines, quarries and pits), to power generation, iron and steel, and secondary industries. The MMI system is proven in a wide
food processing and chemicals. The MSI is suitable for monitor- range of tough applications from extraction to power generation,
ing such diverse products as sand, flour, coal, or sugar. iron and steel, food processing and chemicals. The MMI is
suitable for monitoring such diverse products as fertilizer, sand,
The MSI’s patented use of parallelogram-style load cells results grain, flour, coal, or sugar.
in fast reaction to vertical forces, ensuring instant response to
product loading. This enables it to provide outstanding accuracy The MMI’s patented use of parallelogram-style load cells results
and repeatability even with uneven loading and fast belt speeds. in fast reaction to vertical forces, ensuring instant response to
product loading. This enables it to provide outstanding accuracy
Operating with Milltronics BW100, BW500, or SIWAREX FTC and repeatability even with uneven or light loading, short idler
microprocessor-based integrators, the MSI provides indication spacing and fast belt speeds. Operating with Milltronics BW500
of flow rate, totalized weight, belt load, and belt speed of bulk or SIWAREX FTC integrator (for custody transfer applications),
solid materials. A speed sensor monitors conveyor belt speed the MMI provides indication of flow rate, total weight, belt load
for input to the integrator. and belt speed of bulk solids materials on a belt conveyor.
The MSI is installed in a simple drop-in operation and may be A speed sensor monitors conveyor belt speed for input to the
secured with just four bolts. An existing idler is then attached to integrator.
the MSI dynamic beam. With no moving parts, maintenance is The MMI is installed in a simple drop-in operation and may be
kept to a minimum, with just periodic calibration checks re- secured with just eight bolts and existing idler sets, secured to
quired. the dynamic beam. With no moving parts, maintenance is kept
to a minimum, with just periodic calibration checks required.
4/20 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
■ Design
Mounting
MSI/MMI mounting
Applications with 2 MSIs (MMI-2) Applications with 3 MSIs (MMI-3)

450 to 1525 mm (18 to 60”) idler spacing 450 to 1525 mm (18 to 60”) idler spacing
belt travel belt travel
Mounting (two or more MSI units)

4
Mode of operation Idlers
Measuring principle Strain gauge load cells measur- Idler profile • Flat to 35°
ing load on belt conveyor idler(s) • Up to 45° with reduced
Typical application accuracy3)
• MSI Control in fractionated stone Idler diameter 50 to 180 mm (2 to 7")
blending tunnels Idler spacing 0.5 to 1.5 m (1.5 to 5.0 ft)
• MMI Custody transfer Load cell
Measurement accuracy Construction 17-4 PH (1.4568) stainless steel
Accuracy1) construction with 304 (1.4301)
stainless steel cover.
• MSI ± 0.5 % or better of totalization
over 20 to 100 % operating range Degree of protection IP67
• MMI-2 (2 idler) ± 0.25 % or better of totalization Excitation 10 V DC nominal, 15 V DC
over 20 to 100 % operating range maximum
• MMI-3 (3 idler) ± 0.125 % or better of totalization Output 2 ± 0.002 mV/V excitation (nominal)
over 25 to 100 % operating range at rated load cell capacity
Note: Available with system
specification option D only. Non-linearity and hysteresis 0.02 % of rated output
Medium conditions Non-repeatability 0.01 % of rated output
Material temperature -40 to +75 °C (-40 to +167 °F) Capacity
Belt design • maximum ranges 50, 100, 250, 500, 750, 1000,
1250, 1500 lbs
Belt width • 18 to 96" in CEMA sizes
Overload 150 % of rated capacity, ultimate
• Equivalent to 500 to 2000 mm in 300 % of rated capacity
metric size
• Refer to dimensions section Temperature • -40 to +75 °C (-40 to +167 °F)
operating range
Belt speed Up to 5 m/s (1000 fpm)2) • -18 to +65 °C (0 to +150 °F)
Capacity Up to 12000 t/h (13200 stph) at compensated
maximum belt speed. Please con- Weight See dimensions section
tact a Siemens representative for
higher rates. Interconnection wiring < 150 m (500 ft) 18 AWG
(to integrator, per MSI) (0.75 mm²) 6 conductor shielded
Conveyor incline • ± 20° from horizontal, fixed cable
incline
> 150 m (500 ft) to 300m (1000 ft)
• Up to ± 30° with reduced 18 to 22 AWG (0.75 to 0.34 mm²),
accuracy3) 8 conductor shielded cable
Siemens WT 10 · 2010 4/21

© Siemens AG 2010
Belt Weighing
Approvals • CSA/FM Class II, Div. 1,
Groups E,F,G and Class III
• ATEX II 2D Ex tD A21 IP65
T90 ºC
• IECEx Ex tD A21 IP65 T90 ºC
• CE, C-TICK, GOST, CMC
Metrology Approvals Measurement CanadaCanada,
MID, OIML, SABS4), NTEP5)
1)
2) Contact Siemens application engineering for consideration of higher belt
speeds.
3)
4)
MSI only.
5)
MMI only.
4/22 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MSI Belt Scale C) 7MH7122- Milltronics MSI Belt Scale C) 7MH7122-
A heavy-duty, high-accuracy single idler belt scale 7 7 7 77 - 7 7 A heavy-duty, high-accuracy single idler belt scale 7 7 7 77 - 7 7
for process and load-out control. for process and load-out control.
For Milltronics MMI belt scale system, two or more For Milltronics MMI belt scale system, two or more
MSI belt scales are required. Calibration weights MSI belt scales are required. Calibration weights
are required and ordered as separate items. are required and ordered as separate items.
Scale construction 69", 'A' = 78" (1981 mm) CK
Standard duty 1 70", 'A' = 79" (2007 mm) CL
Hazardous Duty 2 71", 'A' = 80" (2032 mm) CM
CSA/FM Class II, Div. 1, Groups E,F,G and Class III, 72", 'A' = 81" (2057 mm) CN
ATEX II 2D, IECEx, CE, C-TICK
73", 'A' = 82" (2083 mm) CP
Belt width and 'A' dimension 74", 'A' = 83" (2108 mm) CQ
18", 'A' = 27" (686 mm) AA
75", 'A' = 84" (2134 mm) CR
19", 'A' = 28" (711 mm) AB
76", 'A' = 85" (2159 mm) CS
20", 'A' = 29" (737 mm) AC
77", 'A' = 86" (2184 mm) CT
21", 'A' = 30" (762 mm) AD
78", 'A' = 87" (2210 mm) CU
22", 'A' = 31" (787 mm) AE
79", 'A' = 88" (2235 mm) CV
23", 'A' = 32" (813 mm) AF
80", 'A' = 89" (2261 mm) CW
24", 'A' = 33" (838 mm) AG
25", 'A' = 34" (864 mm) AH 81", 'A' = 90" (2286 mm) DA
26", 'A' = 35" (889 mm) AJ 82", 'A' = 91" (2311 mm) DB
83", 'A' = 92" (2337 mm) DC
27", 'A' = 36" (914 mm) AK
28", 'A' = 37" (940 mm) AL 84", 'A' = 93" (2362 mm) DD
29", 'A' = 38" (965 mm) AM 85", 'A' = 94" (2388 mm) DE
86", 'A' = 95" (2413 mm) DF
30", 'A' = 39" (991 mm) AN
31", 'A' = 40" (1016 mm) AP 87", 'A' = 96" (2438 mm) DG
32", 'A' = 41" (1041 mm) AQ 88", 'A' = 97" (2464 mm) DH
33", 'A' = 42" (1067 mm)
34", 'A' = 43" (1092 mm)
AR
AS
89", 'A' = 98" (2489 mm)
90", 'A' = 99" (2515 mm)
DJ
DK
4
35", 'A' = 44" (1118 mm) AT 91", 'A' = 100" (2540 mm) DL
92", 'A' = 101" (2565 mm) DM
36", 'A' = 45" (1143 mm) AU
37", 'A' = 46" (1168 mm) AV 93", 'A' = 102" (2591 mm) DN
38", 'A' = 47" (1194 mm) AW 94", 'A' = 103" (2616 mm) DP
95", 'A' = 104" (2642 mm) DQ
39", 'A' = 48" (1219 mm) BA
40", 'A' = 49" (1245 mm) BB 96", 'A' = 105" (2667 mm) DR
41", 'A' = 50" (1270 mm) BC Load cell capacity
42", 'A' = 51" (1295 mm) BD Not specified 0
43", 'A' = 52" (1321 mm) BE 50 lb (22.7 kg) 1
44", 'A' = 53" (1346 mm) BF 100 lb (45.4 kg) 2
45", 'A' = 54" (1372 mm) BG 250 lb (113.4 kg) 3
46", 'A' = 55" (1397 mm) BH 500 lb (226.8 kg) 4
47", 'A' = 56" (1422 mm) BJ 750 lb (340.2 kg) 5
48", 'A' = 57" (1448 mm) BK 1000 lb (453.6 kg) 6
49", 'A' = 58" (1473 mm) BL 1250 lb (567 kg)1) 7
50", 'A' = 59" (1499 mm) BM 1500 lb (680.4 kg)1) 8
51", 'A' = 60" (1524 mm) BN
1)
52", 'A' = 61" (1549 mm) BP Available with Fabrication options 11 and 41 only, and with System
53", 'A' = 62" (1575 mm) BQ specification option A only.
54", 'A' = 63" (1600 mm) BR C) Subject to export regulations AL: N, ECCN: EAR99.
55", 'A' = 64" (1626 mm) BS
56", 'A' = 65" (1651 mm) BT
57", 'A' = 66" (1676 mm) BU
58", 'A' = 67" (1702 mm) BV
59", 'A' = 68" (1727 mm) BW
60", 'A' = 69" (1753 mm) CA
61", 'A' = 70" (1778 mm) CB
62", 'A' = 71" (1803 mm) CC
63", 'A' = 72" (1829 mm) CD
64", 'A' = 73" (1854 mm) CE
65", 'A' = 74" (1880 mm) CF
66", 'A' = 75" (1905 mm) CG
67", 'A' = 76" (1930 mm) CH
68", 'A' = 77" (1956 mm) CJ
Siemens WT 10 · 2010 4/23

© Siemens AG 2010
Belt Weighing
Milltronics MSI Belt Scale C) 7MH7122- Spare parts
A heavy-duty, high-accuracy single idler belt scale 7 7 7 77 - 7 7 Flat bar/MWL retrofit kit C) 7MH7723-1FW
for process and load-out control.
For Milltronics MMI belt scale system, two or more Stainless steel load cell [17-4 PH (1.4568) stainless
MSI belt scales are required. Calibration weights steel construction with 304 (1.4301) stainless steel
are required and ordered as separate items. cover]
50 lb (22.7 kg) C) 7MH7725-1AC
Fabrication
100 lb (45.4 kg) C) 7MH7725-1AD
Polyester painted mild steel 1 1
250 lb (113.4 kg) C) 7MH7725-1AE
Electro-galvanized mild steel:
500 lb (226.8 kg) C) 7MH7725-1AF
18" to 29" (457.2 to 736.6 mm) 1 2
750 lb (340.2 kg) C) 7MH7725-1AG
30" to 41" (762 to 1041.4 mm) 1 3
1000 lb (453.6 kg) C) 7MH7725-1AH
42" to 53" (1066.8 to 1346.2 mm) 1 4
1250 lb (567 kg) C) 7MH7725-1EA
54" to 65" (1371.6 to 1651 mm) 1 5
1500 lb (680.4 kg) C) 7MH7725-1EB
66" to 77" (1676.4 to 1955.8 mm) 1 6
100 lb (45.4 kg), NTEP, OIML/MID C) 7MH7725-1DB
78" to 89" (1981.2 to 2260.6 mm) 1 7
250 lb (113.4 kg), NTEP, OIML/MID C) 7MH7725-1DC
90" to 96" (2786 to 2438.4 mm) 1 8
500 lb (226.8 kg), NTEP, OIML/MID C) 7MH7725-1DD
Stainless steel 304 (1.4301), for belt width scales: 750 lb (340.2 kg), NTEP, OIML/MID C) 7MH7725-1DE
18" to 29" (457.2 to 736.6 mm) 2 1
1000 lb (453.6 kg), NTEP, OIML/MID C) 7MH7725-1DF
30" to 41" (762 to 1041.4 mm) 2 2
50 lb (22.7 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DT
42" to 53" (1066.8 to 1346.2 mm) 2 3 100 lb (45.4 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DU
54" to 65" (1371.6 to 1651 mm) 2 4
250 lb (113.4 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DV
66" to 77" (1676.4 to 1955.8 mm) 2 5
500 lb (226.8 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DW
78" to 89" (1981.2 to 2260.6 mm) 2 6 750 lb (340.2 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DX
90" to 96" (2786 to 2438.4 mm) 2 7
1000 lb (453.6 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DY
Stainless steel 316 (1.4401), for belt width scales: 1250 lb (567 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1EE
18" to 29" (457.2 to 736.6 mm) 3 1 1500 lb (680.4 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1EF
4 30" to 41" (762 to 1041.4 mm)

42" to 53" (1066.8 to 1346.2 mm)
3 2
3 3
Idler Clip
5" (127 mm) for 27" to 62" (686 mm to 1575 mm) 7MH7723-1BT
54" to 65" (1371.6 to 1651 mm) 3 4
'A' dimensions
66" to 77" (1676.4 to 1955.8 mm) 3 5
7" (178 mm) for 63" to 74" (1600 mm to 1880 mm) 7MH7723-1DF
78" to 89" (1981.2 to 2260.6 mm) 3 6 ‘A' dimensions
90" to 96" (2786 to 2438.4 mm) 3 7
Polyester painted mild steel (compatible with MWL 4 1 Calibration Weights
weight calibration system) 6.0 lb / 2.7 kg 7MH7724-1AB
System specification 18 lb / 8.2 kg 7MH7724-1AA
Standard MSI and MMI A Milltronics flat bar calibration weights, see
NTEP Certified MMI1) 2) 3) B page 4/52
OIML/MID Certified3) 4) C 1)
Two MSI are required to make the NTEP approved MMI
2) Approval available with load cell options 2 to 6 only and applicable BW500
MSI for MMI-3 ±0.125% accuracy4) D
"legal for trade" version
Further designs Order Code 3)
Complete specification data sheet on page 4/4 and submit with order
Please add "-Z" to Order No. and specify Order 4)
Includes metrological approved loadcells
code(s).
Stainless Steel tag [69 x 38 mm (2.7 x 1.5")], Y15 C) Subject to export regulations AL: N, ECCN: EAR99.
MSI Manuals
English C) 7ML1998-5CY02
German C) 7ML1998-5CY32
French C) 7ML1998-1CY11
Spanish C) 7ML1998-1CY21
MMI Manuals
English C) 7ML1998-5DR03
German C) 7ML1998-5DR33
Hazardous location certificates C) 7ML1998-5KH81
items on the order.
manual library.
4/24 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
MSI dimensions
Conveyor belt
width
Mounting scale
width ’A’
Minimum
drop-in
’C’ ’D’ ’E’ Weight (approx.)
4
width ’B’
18" 27" 23.25" 9.5" 5.5" 7" 82 lbs
(457 mm) (686 mm) (591 mm) (241 mm) (140 mm) (178 mm) (37 kg)
20" 29" 25.25" 9.5" 5.5" 7" 85 lbs
(508 mm) (737 mm) (641 mm) (241 mm) (140 mm) (178 mm) (39 kg)
24" 33" 29.25" 9.5" 5.5" 7" 90 lbs
(610 mm) (838 mm) (743 mm) (241 mm) (140 mm) (178 mm) (41 kg)
30" 39" 35.25" 9.5" 5.5" 7" 99 lbs
(762 mm) (991 mm) (895 mm) (241 mm) (140 mm) (178 mm) (45 kg)
36" 45" 41.25" 9.5" 5.5" 7" 107 lbs
(914 mm) (1143 mm) (1048 mm) (241 mm) (140 mm) (178 mm) (49 kg)
42" 51" 47.25" 9.5" 5.5" 7" 116 lbs
(1067 mm) (1295 mm) (1200 mm) (241 mm) (140 mm) (178 mm) (53 kg)
48" 57" 53.25" 9.5" 5.5" 7" 125 lbs
(1219 mm) (1448 mm) (1353 mm) (241 mm) (140 mm) (178 mm) (57 kg)
54" 63" 59.25" 12" 8" 7" 175 lbs
(1372 mm) (1600 mm) (1505 mm) (305 mm) (203 mm) (178 mm) (79 kg)
60" 69" 65.25" 12" 8" 7" 193 lbs
(1524 mm) (1753 mm) (1657 mm) (305 mm) (203 mm) (178 mm) (88 kg)
66" 75" 71.25" 12" 8" 8" 229 lbs
(1676 mm) (1905 mm) (1810 mm) (305 mm) (203 mm) (203 mm) (104 kg)
72" 81" 77.25" 12" 8" 8" 247 lbs
(1829 mm) (2057 mm) (1962 mm) (305 mm) (203 mm) (203 mm) (112 kg)
Other widths available - check configuration information. Sizes are from 18" (457 mm) to 96" (2438 mm) in 1" (25.4 mm) increments.
All sizes are nominal.
Note: Dimension B must be approx. 3/8" or 10 mm less than Y dimension of the conveyor (see Application Questionnaire on page 4/4).
Siemens WT 10 · 2010 4/25

© Siemens AG 2010
Belt Weighing
■ Schematics
MSI/MMI connections
4/26 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
■ More information
NTEP/Measurement Canada/OIML & MID Specification Data
Please complete and submit the relevant details listed below when ordering NTEP, Value
Measurement Canada, or OIML & MID approval options
NTEP
Maximum rated capacity (TPH)
Minimum rated capacity (TPH)
Belt speed (FPM)
Scale division (tons)
Maximum loading (lbs/ft)
Measurement Canada
Rate
Speed (m/s, FPM)
Test load (kg/m, lb/ft)
OIML & MID
Accuracy class (0.5 or 1)
Totalization scale interval (tonnes)
Belt speed (m/s)
Maximum flow rate (MTPH)
Minimum flow rate (MTPH)
Minimum totalized load (tonnes)
Product to be weighed
4
Maximum capacity (tonnes)
Weigh length (m)
Control value (kg)
Speed range of displacement (m/s)
Operating frequency (cycles/hour)
Ratio between minimum net load and maximum capacity
Zero testing should have a duration of at least (____) revolutions
Siemens WT 10 · 2010 4/27

© Siemens AG 2010
Belt Weighing
Milltronics WD600
■ Overview Non-repeatability
Capacity
0.01 % of rated output
stainless steel range: 6, 12, 30 kg
nickel-plated range: 10, 15, 20,
30 kg
Overload 150 % of rated capacity
Temperature • -40 to +65 °C (-40 to +150 °F)
operating range
• -10 to +40 °C (15 to +105 °F)
compensated
Scale construction • stainless steel construction
• UMHW - PE sliders
Approvals CE, meets FDA/USDA require-
Milltronics WD600 is a light- to medium-duty slider bed belt scale ments for food processing,
used for process and load-out control in manufacturing, includ- C-TICK
ing the food, pharmaceutical and tobacco industries. 1)
■ Benefits pared to a known weighed material test sample. The test rate must be
• Simple installation duration of the test. The minimum material test sample must be equivalent
• Long weigh span for more retention time on load cells at least ten minutes running time, whichever is greater.
2)
■ Application
speeds.
3) Review by Siemens application engineer required.
WD600 works with an existing flat belt conveyor and the
selected Siemens integrator. As material is moving along the
4 conveyor belt and travels over the belt scale, it exerts a force ■ Dimensional drawings
proportional to the material load through the suspended weigh-
bridge to the load cells.
WD600 reacts only to the vertical component of the applied
force. The resulting movement in each load cell is sensed by its
strain gauges. When the strain gauges are excited by voltage
from the electronic integrator, they produce an electrical signal
proportional to weight, which is then applied to the integrator.
The vertical movement of the load cells is limited by the positive
overload stop incorporated into the design of the load cell
mount.
Accuracy1) • ± 0.5 to 1 % totalization over
25 ... 100 % operating range,
application dependent
Belt width • 12, 18, 24, 30, 36, 42, 48"
(300, 450, 600, 750, 900, 1000,
1200 mm)
Belt speed • 2.0 m/s (400 fpm) maximum2)
Capacity Up to 50 t/h
incline
accuracy3)
Conveyor idler/slider profile • horizontal
WD600 dimensions
Loading • Minimum 1.0 kg/m (0.6 lbs/ft)
• Maximum 60 kg/m (40 lbs/ft) Belt Width A B
12" (300 mm) 13.25" (330 mm) 20.25" (510 mm)
Load cell
18" (450 mm) 19.25" (485 mm) 26.25" (665 mm)
or Nickel plated alloy steel 24" (600 mm) 25.25" (640 mm) 32.25" (815 mm)
Degree of protection • stainless steel: IP68 30" (750 mm) 31.25" (790 mm) 38.25" (970 mm)
• nickel plated alloy steel: IP66 36" (900 mm) 37.25" (945 mm) 44.25" (1120 mm)
Excitation 10 V DC nominal, 15 V DC 42" (1000 mm) 43.25" (1095 mm) 50.25" (1275 mm)
maximum 48" (1200 mm) 49.25" (1250 mm) 56.25" (1425 mm)
Output 2 mV/V
Non-linearity 0.02 % of rated output
4/28 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics WD600
Milltronics WD600 C) 7MH7185- Milltronics WD600 C) 7MH7185-
A low- to medium- capacity scale for light to A low- to medium- capacity scale for light to
7 7 A0 7 7 A0
medium belt loading. medium belt loading.
304 stainless steel construction with UHMW poly- 304 stainless steel construction with UHMW poly-
ethelene sliders. Load cells are available in nickle ethelene sliders. Load cells are available in nickle
plated, or stainless steel. Two calibration weights plated, or stainless steel. Two calibration weights
are required and are ordered as separate line item. are required and are ordered as separate line item.
Refer to Calibration weights. Refer to Calibration weights.
Belt width Spare parts
12" (300 mm) 1 Load cells
18" (450 mm) 2 Stainless steel
24" (600 mm) 3 6 kg (13.2 lb) 7MH7725-1EG
30" (750 mm) 4 12 kg (26.4 lb) 7MH7725-1EH
36" (900 mm) 5 30 kg (66.2 lb) 7MH7725-1EJ
42" (1000 mm) 6 Nickel plated
48" (1200 mm) 7 10 kg (22 lb) 7MH7725-1EK
Load cell capacity 15 kg (33.1 lb) 7MH7725-1EL
20 kg (44 lb) 7MH7725-1EM
Nickel plated
30 kg (66.2 lb) 7MH7725-1EN
10 kg (22 lb) D
15 kg (33.1 lb) E Calibration Hanger Weights
20 kg (44 lb) F 200 g (0.4 lb) 7MH77241AF
30 kg (66.2 lb) G 500 g (1.1 lb) 7MH77241AG
Stainless steel 1000 g (2.2 lb) 7MH77241AH
6 kg (13.2 lb) H 2000 g (4.4 lb) PBD-20568-10
4
12 kg (26.4 lb) J 3500 g (7.7 lb) PBD-20568-80
30 kg (66.2 lb) K 5000 g (11 lb) PBD-20568-20
Further designs Order Code 7500 g (16.5 lb) PBD-20568-30
Please add "-Z" to Order No. and specify Order 8500 g (18.7 lb) PBD-20568-40
code(s). 10000 g (22 lb) PBD-20568-50
12000 g (26.5 lb) PBD-20568-60
Measuring-point number / identification 15000 g (33.1 lb) PBD-20568-70
Acceptance test certificate: Manufacturer's test C11 C) Subject to export regulations AL: N, ECCN: EAR99.
English C) 7ML1998-5KM01
German C) 7ML1998-5KM31
a separate line on the order.
manual library.
Siemens WT 10 · 2010 4/29

© Siemens AG 2010
Belt Weighing
Milltronics WD600
■ Schematics
WD600 connections
4/30 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics TASS
■ Overview ■ Design
Installation
Note: The TASS can be mounted to

the belt scale static beam as shown,
or to a conveyor cross member or to
a non-weighing ilder frame.
Siemens Milltronics belt scale

Milltronics TASS is a compact low-profile, wheel-driven return TASS
belt speed sensor, ideal for use on mobile crushers and in
constricted spaces.
TASS Installation
■ Benefits ■ Technical specifications
• Rugged design
• Easy, low cost installation Mode of operation
Measuring principle Proximity sensor provides pulse
4
• Compact, low-profile speed sensor
to integrator
• IP65 rated
Typical application Mobile crusher
■ Application Input • Bi-directional wheel rotation

• 25 to 350 rpm
Milltronics TASS speed sensor operates in conjunction with a
Output • Inductive proximity sensor
conveyor belt scale, providing signals to an integrator
(Milltronics BW100, BW500, or SIWAREX FTC) which computes • Open collector, NPN, sinking
the rate of material being conveyed. The trailing arm speed sen- output, max. 200 mA
sor monitors conveyor belt speed, with the output signal trans- • Pulses: 5 per revolution
mitted by cable connection to the integrator. • 9.947 pulses/m, 3.03 pulses/ft
Easily installed close to the belt scale assembly, the TASS pro- Rated operating conditions
vides a signal generated as the wheel rotates on the return belt. Operating temperature -25 to +70 °C (-13 to +158 °F)
Pulses are generated by the internal proximity switch detecting
the rotation of the five spoked wheel. The TASS is mounted to the Degree of protection IP67
static beam of the belt scale or to a structural cross member via Design
a pivoting bracket assembly.
Trailing arm assembly Painted mild steel
The TASS is a compact, low-profile, rugged speed sensor, most Wheel 160 mm (6.3") diameter cast alu-
often used on mobile crusher applications where space is lim- minum with polyurethane tread
ited. The TASS output can be applied to any Milltronics belt scale
integrator. Power supply 10 to 35 V DC, 15 mA at 24 V DC
maximum
Wiring
Brown + Excitation (10 to 35 V DC)
Black + Signal
Blue - Common
Interconnection wiring • 2 m, 3 conductor shielded PVC
(to integrator) cable, 3 x 0.25 mm² (23 AWG),
protected with 1000 mm of flexi-
ble conduit
• 300 m (1000 ft) maximum cable
run
Approvals CE, C-TICK
Siemens WT 10 · 2010 4/31

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics TASS
Milltronics TASS Speed Sensor C) 7MH7131- Further designs Order Code
Compact, low-profile, wheel driven return belt Please add "-Z" to Order No. and specify Order
7777 0
speed sensor for belt conveyors; ideal for use on code(s).
mobile crushers and in constricted spaces. Y15
Stainless Steel tag [69 x 38 mm (2.7 x 1.5")]
Model Measuring-point number / identification
5 pulses per revolution 1 (max 16 characters), specify in plain text.
Fabrication Acceptance test certificate: Manufacturer's test C11
Standard, polyester painted mild steel A
Stainless steel 304 (1.4301) B Instruction manual Order No.
Note: Wheel is aluminum for all versions TASS Instruction Manual, Multi-language C) 7ML1998-5HL61
Mounting options a separate item on the order.
Complete with standard mounting kit A
Approvals manual CD containing the complete instruction
CE, C-TICK 1 manual library.
Spare parts
TASS Wheel 7MH7723-1AN
TASS Proximity Switch 7MH7723-1AP
TASS Wheel, stainless steel sealed bearing 7MH7723-1GW
4
TASS dimensions
4/32 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics RBSS
Installation
RBSS Standard Mounting

stringer
cable
belt
RBSS 24 mm (1”) washers,
2 places
wheel (customer supplied)
24 mm (1”) dia.
cross bar
(customer
return belt travel supplied)
stringer
Milltronics RBSS is a high resolution, wheel-driven return belt

speed sensor.
■ Benefits RBSS with Optional Mounting Bracket

• Rugged design
4
• IP67 rated
• Easy, low cost installation
• Accurate belt speed detection
■ Application
Milltronics RBSS monitors conveyor belt speed, with the output
signal transmitted by cable connection to the integrator
(Milltronics BW100, BW500, or SIWAREX FTC).
Easily installed close to the belt scale assembly, the RBSS pro-
vides a signal generated as the wheel on the sensor rotates on
the return belt. To secure this cost-effective unit in place, position
a cross bar between stringers - either just before or after a return
belt idler, or use the optional mounting bracket. The weight of the
RBSS ensures positive rotation of the wheel in the middle of the
return belt, and pulses from the magnetic sensor are generated Siemens Milltronics
by the rotation of the 60 toothed speed sprocket driven by the belt scale
wheel. RBSS
The RBSS output can be applied to any Milltronics belt scale
integrator. RBSS installation
Siemens WT 10 · 2010 4/33

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics RBSS
■ Technical specifications Selection and Ordering data Order No.

Milltronics RBSS Speed Sensor C) 7MH7134-
Mode of operation A high resolution wheel-driven return belt speed
7 7 7 77
Measuring principle Proximity sensor provides pulse sensor
to integrator Model
Typical application Aggregate belt conveyors 60 pulses per revolution 2
Input Wheel rotation 2 to 450 rpm, Fabrication
bi-directional Standard, polyester painted mild steel A
Output • 60 pulses per revolution, Mounting options
2 to 450 Hz, 150.4 pulses/m With mounting kit B
(4.58 pulses/ft)
Approvals
• RBSS: open collector sinking
CE, C-TICK, ATEX II 1 G, EEx ia IIC T6 and 2
output, max. 17 mA
CSA/FM Class I, Div. 1, Groups A, B, C and D,
• RBSS IS: load current, Class II Div. 1, Groups E, F and G CLASS III1)
0 to 15 mA CE, C-TICK 3
Rated operating conditions Switch isolator
Ambient temperature • RBSS: -40 to +105 °C Not required 0
(-40 to +220 °F) 115 V AC2) 1
• RBSS IS: -25 to +100 °C 230 V AC2) 2
(-14 to +212 °F)
Degree of protection IP67 Please add "-Z" to Order No. and specify Order
code(s).
Design
Trailing arm Painted mild steel
Sensor wheel 127 mm (5") diameter, polyure- (max 16 characters), specify in plain text.
4
thane tread Acceptance test certificate: Manufacturer's test C11
Power supply • RBSS: 4.5 ... 28 V DC, 16 mA
• RBSS IS: 5 ... 25 V DC from IS Instruction manual Order No.
Switch Isolator RBSS Instruction Manual, Multi-language C) 7ML1998-5GX63
Interconnection wiring • RBSS: 3 m, 3 conductor 22 AWG a separate item on the order.
(to integrator) shielded cable
- 300 m (1000 ft) maximum This device is shipped with the Siemens Milltronics
cable run manual CD containing the complete instruction
manual library.
• RBSS IS: 2 m, 2 conductor
26 AWG PVC covered cable Spare parts
- 300 m (1000 ft.) maximum Wheel, 127 dia-polyurethane, sealed bearing C) 7MH7723-1FX
cable run to IS switch isolator Proximity Switch C) 7MH7723-1GA
- 300 m (1000 ft.) maximum Switch, inductive, NJ0.8-5GM-N C) 7MH7723-1AS
cable run from IS switch (Approvals option 2) 2)
isolator and integrator P & F Switch Isolator, 115 V AC2) 7MH7723-1EB
Approvals P & F Switch Isolator, 230 V AC2) 7MH7723-1EC
RBSS CE, C-TICK1) Wheel and shaft, 152 mm dia.3) C) 7MH7723-1EN
RBSS IS (with suitable IS switch • ATEX II12 G EEx ia IIC T6 60 tooth gear3) C) 7MH7723-1EQ
isolator or Switch Amplifier)2) Bearing (two required)3) C) 7MH7723-1ER
• CSA/FM Class I, Div. 1, Groups
A, B, C, and D, Class II, Div. 1, 1)
Approvals option 2 requires use of Switch Isolator to interface with the
Groups E, F, and G, Class III belt-scale integrator.
(system approval) 2)
Required with RBSS IS
• CE, C-TICK2) 3)
For use with old style RBSS PBD-51033452
Proximity Switch Approval Ratings • ATEX II 1 G EEx ia IIC T6 C) Subject to export regulations AL: N, ECCN: EAR99.
(Pepperl+Fuchs #NJ0.8-5GM-N) • CSA/FM Class I, Div. 1, Groups
A, B, C, and D, Class II, Div. 1,
Groups E, F, and G, Class III
(system approval)
Optional Switch Isolator
(required for RBSS IS)3)
• Pepperl+Fuchs #KFA5-SOT2-Ex2 • ATEX II (1) G [EEX ia] IIC
or #KFA6-SOT2-Ex2 • CSA/FM: Class 1, Div. 1, Groups
A, B, C, and D. Class II, Div. 1,
Groups E, F, and G, Class III
1)
EMC performance available upon request.
2) Approvals for RBSS IS are based on internally mounted NAMUR slotted
proximity switch (Pepperl+Fuchs #NJ0.8-5GM-N) and use of suitable IS
Switch Isolator (Amplifier). Please see RBSS instruction manual for more
information.
3)
Approval ratings for the Proximity Switch and IS Switch Isolator are the
property of Pepperl+Fuchs. Copies of these Approval Certificates may be
obtained at http://www.siemens.com/processautomation.
4/34 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics RBSS
RBSS dimensions
Siemens WT 10 · 2010 4/35

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS100
The input shaft on the SITRANS WS100 is coupled to the rotating
shaft on a belt-driven pulley with a tapped hole, and is externally
supported. The unit’s flexible arresting strap stops it from rotat-
ing with the shaft, without causing bearing stress, and can be fit-
ted to any rigid member close to the sensor.
When mounting, ensure the unit and the pulley shaft are concen-
tric to avoid stresses on the unit’s bearings.
For mounting using the magnetic connector, ensure the face of
the rotating shaft on the belt driven pulley is flat, and has no
burrs or damage that may prevent flush mounting of the mag-
netic connector. Attach the SITRANS WS100 speed sensor to
the shaft; the magnetic connector will center itself as the belt
driven pulley rotates.
4
SITRANS WS100 speed sensor is a compact, medium-resolu-
tion, pulley shaft-driven belt speed sensor with magnetic mount-
ing. It is ideal for aggregate and mineral processing industries.
■ Benefits
• Small, light-weight
• Good resolution for accurate measurement, suitable for vary-
ing shaft speeds
• Long bearing life
■ Application
SITRANS WS100 speed sensor operates in conjunction with a
conveyor belt scale, providing a signal to an integrator
(Milltronics BW100 or BW500, or SIWAREX FTC module) which
computes the rate of material being conveyed. It is lightweight at
1.22 kg (2.68 lbs) and durable, for easy installation and pro-
longed bearing life.
The WS100 converts shaft rotation into a pulse train of 8 pulses
per revolution. These pulses are typically fed into a Milltronics
belt scale integrator. The integrator interprets the pulses and
uses them in the calculation of belt speed, flow rate, and material
totalization. In non-belt scale applications, the WS100 can be
used to monitor rotational speed when directly connected to a
PLC.
The WS100 IS (Intrinsically Safe) version contains an inductive
proximity switch which transmits the pulses via a Switch Isolator
for hazardous area locations.
4/36 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS100
WS100 installation
Siemens WT 10 · 2010 4/37

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS100
■ Technical specifications Selection and Ordering data Order No.

SITRANS WS100 Speed Sensor C) 7MH7176-
Mode of operation
A compact, medium-resolution, pulley shaft-driven
Measuring principle Proximity sensor provides pulse belt speed sensor with magnetic mounting; ideal 77777
to integrator for aggregate and mineral processing industries.
Typical application Aggregate belt conveyors Model
Input shaft rotation 15 to 1500 rpm, 8 PPR 1
bi-directional Fabrication
shaft rotation 15 to 300 rpm, Polycarbonate construction with 304 stainless steel A
bi-directional with magnetic con- sensor cover
nector
Mounting
Output • 8 pulses per revolution M12X1.75 threaded shaft A
• 0 to 200 Hz, 0 to 40 Hz with Magnetic connector B
magnetic connection
Approvals
• WS100 standard: open collector Standard CE, C-TICK 0
sinking output, 25 mA
CE, C-TICK, ATEX II 1 G, EEx ia IIC T6 and 1
• WS100 IS: load current, CSA/FM Class 1, Div. 1, Groups A, B, C and D,
0 to 15 mA Class II Div. 1, Groups E, F and G1), Class III
• Integrator minimum usable Switch Isolator
frequency 2 Hz
Not required 0
Rated operating conditions 115 V AC (required with IS option 1) 1
Standard -40 to +110 °C (-40 to +230 °F) 230 V AC (required with IS option 1) 2
Intrinsically Safe -25 to +100 °C (-14 to +212 °F) Further designs Order Code
Degee of protection IP67 Please add "-Z" to Order No. and specify Order
code(s).
4 Enclosure polypropylene base and target
enclosure with 304 (1.4301) stain-
less steel access cover
Stainless Steel tag [69 x 38 mm (2.7 x 1.5")],
Y15

304 (1.4301) stainless steel shaft, Acceptance test certificate: Manufacturer's test C11
bearings and hardware certificate M to DIN 55350, Part 18 and ISO 9000
Power Instruction manual Order No.
Standard 4.5 to 28 V DC, 16 mA SITRANS WS100, English C) 7ML1998-5LU01
Intrinsically Safe 5 to 25 V DC from IS Switch SITRANS WS100, German C) 7ML1998-5LU31

Isolator Note: The instruction manual should be ordered as
Cable
Standard • 3 m (10 ft), 3 conductor 22 AWG manual CD containing the complete instruction
(0.324 mm²), manual library.
PVC shielded cable
Spare Parts
• 300 m (1000 ft) maximum cable Switch, Standard Magnetic Pickup C) 7MH7723-1GA
run
Switch, inductive, NJO.8-5GM-N for Approvals C) 7MH7723-1AS
Intrinsically Safe • 2 m (6.5 ft), 2 conductor 26 AWG option 1
(0.129 mm²), PVC covered cable WS100 Magnetic Connector C) 7MH7723-1GF
• 300 m (1000 ft) maximum cable P & F Switch Isolator, 115 V AC, required for 7MH7723-1EB
run to IS switch isolator Approvals option 1
• 300 m (1000 ft) maximum cable P & F Switch Isolator, 230 V AC, required for 7MH7723-1EC
run from IS switch isolator and Approvals option 1
integrator
1)
Certificates and approvals Approvals option 1 requires use of Switch Isolator to interface with the belt-
scale integrator.
Standard CE, C-TICK C) Subject to export regulations AL: N, ECCN: EAR99.
Intrinsically Safe CE, ATEX and CSA approved,
Pepperl + Fuchs Proximity Switch
and IS Switch Isolator
4/38 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS100
WS100 dimensions
Siemens WT 10 · 2010 4/39

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS300
■ Overview
SITRANS WS300 is a low- to high-resolution shaft-driven speed

sensor.
■ Benefits
• Light and rugged design, IP65 rated
4
• Compact and economical
• Easy, low-cost installation
• Accurate belt speed detection
• Optional resolutions for measurement over a range of belt
speeds
• Corrosion resistant
■ Application
SITRANS WS300 speed sensor operates in conjunction with a
conveyor belt scale, providing a signal to an integrator which
computes the rate of material being conveyed. At only 1.22 kg
(2.68 lbs), it is one of the lightest and most durable units ever de-
veloped for monitoring conveyor belt speed. With its rugged
cast aluminium housing, it is suitable for outdoor installation, and
its low weight prolongs bearing life.
It is directly coupled to a rotating tail or bend pulley shaft to en-
sure accurate belt-travel readout, eliminating problems caused
by belt slippage or material build-up. The WS300 converts shaft
rotation into a pulse train of 32, 256, 1000, or 2000 pulses per
revolution using a high precision rotary optical encoder. The dig-
ital signal is transmitted as speed input to any Siemens integra-
tor for calculation of belt speed, flow rate and totalized weight.
This low- to high-resolution speed sensor provides a frequency
signal proportional to the shaft speed, enabling a range of
speeds to be read accurately. The quadrature type shaft en-
coder prevents erroneous speed signals due to vibration or shaft
oscillation. The WS300 is easily mounted and is bi-directional for
either clockwise or counter-clockwise belt travel.
The IS version uses an inductive proximity switch detecting ro-
tating targets.
4/40 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS300
■ Design
Mounting
Mounting to a Tail Pulley Mounting to a Bend or Snub Pulley

d tension spring (supplied) tension spring (supplied)
stringer
angle bracket slotted belt
for arrestor rod
³ 10 mm (0.375”)
WS300
belt
WS300 flexible conduit

flexible conduit
4
angle bracket slotted tension spring (supplied) tension spring (supplied)
stringer
for arrestor rod
10 mm (3.8”)
arrestor rod (cut to suit) drilled hole arrestor rod (cut to suit)
bend or snub pulley
89 mm 89 mm
(3.5”) (3.5”)
WS300
flexible conduit
pulley bearing
Notes: flexible conduit Notes:

Distance ‘d’ is the take-up travel on the tail pulley. When mounting to a bend or a snub pulley only,
When adjusting the belt take-up, ensure that there is play on the arrestor rod. a 3/8” (10 mm) drilled hole is required for the arrestor rod.
If the arrestor rod is pushed against the end of its travel slot, premature bearing wear may result.
WS300 mounting
Mounting using optional threaded shaft coupling
WS300 mounting using threaded shaft coupling
Siemens WT 10 · 2010 4/41

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS300
■ Technical specifications Approvals

WS300 Standard
Mode of operation
General • CE, C-TICK
Measuring principle Standard: pulse from shaft rota-
tion using high precision rotary Hazardous • CSA/FM Class II, Div.1,
optical encoder Groups E, F, G; Class III
IS: pulse from inductive proximity • ATEX II 2D Ex tD A21 IP65
switch T70 °C
Typical application When a low- to high-resolution • IECEx Ex tD A21 IP65 T70 °C
speed sensor is required WS300 IS (with suitable IS switch
Input Shaft rotation 0.5 to 2000 rpm, isolator or switch amplifier)1)
bi-directional, resolution depen- General • CE, C-TICK
dent
Hazardous • IS Rating based on Switch and
Output • Unidirectional open collector Isolator Approvals below
sinking output
Proximity Switch Approval Ratings • ATEX II 2G EEx ia IIC T6
• standard: +10 to +30 V DC, (Pepperl+Fuchs #NJ0.8-5GM-N)
25 mA max. • CSA/FM Class I, Div. 1, Groups
• IS: load current, 0 to 15 mA A, B, C, D; Class II, Div. 1,
Groups E, F, G
• 32, 256, 1000, or 2000 pulses (system approval)
per revolution (ppr)
• 32 ppr: 2000 max. rpm, Optional Switch Isolator (required • ATEX II (1) G [EEX ia] IIC
1066 Hz for WS300 IS) 2) • CSA/FM: Class 1, Div. 1, Groups
(Pepperl+Fuchs #KFA5-SOT2-Ex2 A, B, C, D; Class II, Div. 1,
• 256 ppr: 2000 max. rpm, or #KFA6-SOT2-Ex2)
8530 Hz Groups E, F, G
• 1000 ppr: 900 max. rpm, 1)
Approvals for WS300 IS are based on internally mounted NAMUR proximity
15000 Hz switch (Pepperl+Fuchs #NJ0.8-5GM-N) and use of suitable IS Switch Iso-
• 2000 ppr: 450 max. rpm, lator (Amplifier). Please see WS300 instruction manual for more informa-
4 Rated operating conditions
15000 Hz
2)
tion.
Approval ratings for the Proximity Switch and IS Switch Isolator are the
property of Pepperl+Fuchs. Copies of these Approval Certificates may be
Ambient temperature Standard: obtained at http://www.siemens.com/continuous-weighing.
-40 to +55 °C (-40 to +131 °F)
IS:
-25 to +60 °C (-13 to +140 °F)
Degree of protection NEMA 4X, Type 4X, IP65
Design
Enclosure • Rated NEMA 4X, Type 4X, IP65
• Painted aluminum
• Stainless Steel (Optional)
Power supply • Standard: +10 to +30 V DC,
60 mA max.
• IS: +5 to +16 V DC, 25 mA max.
(from IS Switch Isolator)
Cable
Recommended • Standard: 3-wire shielded,
0.82 mm2 (18 AWG)
• IS: 2-wire shielded 0.324 mm2
(22 AWG)
• Max. run 305 m (1000 ft)
4/42 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS300
SITRANS WS300 Speed Sensor C) 7MH7177- SITRANS WS300 Speed Sensor C) 7MH7177-
A medium- to high-resolution shaft-driven speed 7 7 7 77 0
A medium- to high-resolution shaft-driven speed 7 7 7 77 0
sensor used used with Milltronics belt scales. sensor used used with Milltronics belt scales.
Resolution (pulses per revolution) Spare parts
32 1 Circuit card 32 PPR, up to 2 integrators 7MH7723-1GK
256 2 Circuit card 32 PPR, up to 10 integrators 7MH7723-1GL
1000 3
Circuit card 256 PPR, up to 2 integrators 7MH7723-1GM
20001) 4
Circuit card 256 PPR, up to 10 integrators 7MH7723-1GN
Enclosure
Circuit card 1000 PPR, up to 2 integrators 7MH7723-1GP
Polyester painted aluminum, NEMA 4X A
Circuit card 1000 PPR, up to 10 integrators 7MH7723-1GQ
304 (1.4301) stainless steel, NEMA 4X B
Circuit card 2000 PPR, up to 2 integrators 7MH7723-1JL
Approvals
Circuit card 2000 PPR, up to 10 integrators 7MH7723-1JM
CSA/FM Class II, Div. 1, Groups E, F, G and A
Class III Circuit card 32 PPR, IS 7MH7723-1HC
ATEX II 2D, Ex tD A21 IP65 T70 °C, CE, C-TICK,
Rubber coupling 7MH7723-1CM
IECEx, Ex tD A21 IP65 T70 °C
Coupling hub for 32, 256 PPR versions 7MH7723-1CN
CSA/FM Class I, Div. 1, Groups A, B, C, D, and B
Class II, Div. 1, Groups E, F, G, ATEX II 1G, EEx ia Coupling hub for 1000, 2000 PPR versions 7MH7723-1GR
IIC T6, CE, C-TICK2) 3) Enclosure cover 7MH7723-1CJ
CE, C-TICK D Enclosure bearing assembly 7MH7723-1CK
Connections Enclosure cover, stainless steel 7MH7723-1GS
Standard, up to 2 integrators 1 Enclosure bearing assembly, stainless steel 7MH7723-1GT
Multiple, up to 10 integrators 2 Threaded shaft coupling 7MH7723-1GH
Switch Isolator Arrestor rod 7MH7723-1FV
Not required 0 Cable for speed sensor connection to termination 7MH7723-1JP
115 V AC 1 box (order per meter)
230 V AC
2 Cable for IS speed sensor connection to termina-
tion box (order per meter)
7MH7723-1JQ
4
Please add "-Z" to Order No. and specify Order Pepperl+Fuchs IS switch isolator, 115 V AC 7MH7723-1EB
code(s). Pepperl+Fuchs IS switch isolator, 230 V AC 7MH7723-1EC
Acrylic coated, stainless steel tag [13 x 45 mm Y17 1)
(0.5 x 1.75")]: Measuring-point number/identifica- Available with Approval option D only
2)
tion (max. 16 characters), specify in plain text The Approval Ratings for the Proximity Switch and the IS Switch Isolator are
the property of Pepperl+Fuchs. For current approvals, go to:
Acceptance test certificate: Manufacturer's test C11 http://www.am.pepperl-fuchs.com.
certificate M to DIN 55350, Part 18 and ISO 9000 3)
Approval option B requires use of Switch Isolator to interface with the belt
scale integrator, and is available with Resolution option 1, and Connections
Operating Instructions Order No. option 1 only.
English C) 7ML1998-5ML01
German C) 7ML1998-5ML31 C) Subject to export regulations AL: N, ECCN: EAR99.
Note: The Operating Instructions should be
ordered as a separate item on the order.
Siemens WT 10 · 2010 4/43

© Siemens AG 2010
Belt Weighing
Speed Sensors
SITRANS WS300
WS300 dimensions
■ Schematics (Standard)
Connections Terminal Connections to Siemens Milltronics Integrators
4 Description Terminal WS300 1
+V
2
CW
3
CCW
4
Cmn
GND
+10 to +30 V DC 1
Milltronics BW100 8 7 7 6 N/C
speed out-CW 2
Milltronics BW500 19 16 16 17 N/C
speed out-CCW 3
common 4 Terminal Connections to SIWAREX FTC Integrator
ground GND WS300 1 2 3 4 GND
+V CW CCW Cmn
• Determine the pulley shaft rotation on the end of the pulley
shaft to which the WS300 is attached. SIWAREX FTC 24 V X1.9 X1.9 X1.10 N/C
• If the pulley shaft is rotating clockwise, connect the appropri- (back- (CI+) (CI+) (CI- and
plane Com-
ate wire to terminal 2. If the pulley shaft is rotating counter-
clockwise, connect the appropriate wire to terminal 3. bus mon)
• Do not connect terminals 2 and 3 at the same time.
• Connection between the WS300 standard unit and the integra-
tor should be made with three-wire shielded, 0.82 mm2
(18 AWG) cable.
• Ground shield of cable at integrator only.
• Connect shield to appropriate terminal at the integrator.
■ Schematics (IS)
Connections Terminal Connections to Siemens Milltronics Integrators
Description Terminal WS300 IS IS Switch Isolator Integrator
Terminal
+5 to +16 V DC, 25 mA max. 1
(from IS Switch Isolator) 1 1
speed out 2 2 3
ground GND 7 speed signal input

8 - excitation
• Only terminals 1 and 2 are required; rotation in a clockwise or
counter-clockwise direction is not required. Terminal Connections to SIWAREX FTC Integrator
• To connect the switch isolator, use two-wire shielded WS300 IS IS Switch Isolator FTC
0.324 mm2 (22 AWG) cable. Use the same cable to connect Terminal
the switch isolator to the integrator. 1 1
• Ground shield of cable at integrator only.
2 3
• Connect shield to appropriate terminal at the integrator.
7 CI+
8 IL+
Connect CI- to Common
4/44 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics Bend Pulleys

Typical application Mining, aggregates, cement,
minerals, and other process
insdustries
Medium conditions
Operating temperature -40 to +110 °C (-40 to +230 °F)
Shaft material Mild steel
304 (1.4301) stainless steel,
option
Pulleys
Self cleaning rubber disc style 114 mm (4.5") diameter
Steel drum 152 mm (6") diameter
Return belt driven pulley provides rotation for shaft-driven speed
sensors. 4.5” size is self-cleaning. Steel drum 152 mm (6") diameter with 6 mm
(¼") rubber lagged option
■ Benefits Bearings • Heavy-duty self aligning pillow
• Heavy-duty design for high belt tension block bearings, standard
• Polymer self aligning pillow
• Self cleaning 114 mm (4.5") diameter option block bearings option
• Steel drum 152 mm (6") diameter option
Belt speed
• Steel drum 152 mm (6") with 6 mm (¼") rubber lagged option
Self cleaning 1.79 m/s (350 fpm) max.
• Spherical self aligning pillow block bearings
Drum 3 m/s (600 fpm)
• Fast installation, easy maintenance
■ Application 4
Milltronics bend pullies provide constant belt contact for use with
Siemens speed sensors. Designed for use in rugged operating
environments common to mining, aggregates, cement, minerals,
and other process insdustries. They ensure concentric speed
sensor rotation to reduce pre-mature bearing failure. The use of
a bend pulley driven speed sensor ensures no modification is re-
quired on any existing conveyor shaft. Options include stainless
steel construction, epoxy painting, polymer bearings, self clean-
ing style, and lagged style.
Siemens WT 10 · 2010 4/45

© Siemens AG 2010
Belt Weighing
Speed Sensors
Milltronics Bend Pulley, 4.5" and 6" diameter C) 7MH7170- Milltronics Bend Pulley, 6" diameter with 1/4" C) 7MH7171-
Return belt driven pulley provides rotation for shaft- lagging
7777 0
driven speed sensors. 4.5" size is self-cleaning. Return belt driven pulley provides rotation for shaft- 7 7 7 7 0
driven speed sensors
Size The lagging offers self-cleaning advantages and
4.5" diameter self cleaning1) 1 ensures positive rotation.
6" diameter 2
Size
Belt width and 'A' dimension 6" diameter with 1/4" lagging 3
18", A=27" (686 mm), 20", A=29" (737 mm) A
Belt width and 'A' dimension
24", A=33" (838 mm) B
18", A=27" (686 mm), 20", A=29" (737 mm) A
30", A=39" (991 mm) C
24", A=33" (838 mm) B
36", A=45" (1143 mm) E 30", A=39" (991 mm) C
42", A=51" (1295 mm) G
36", A=45" (1143 mm) E
48", A=57" (1448 mm) H
42", A=51" (1295 mm) G
54", A=63" (1600 mm) K 48", A=57" (1448 mm) H
60", A=69" (1753 mm) L
54", A=63" (1600 mm) K
66", A=75" (1905 mm) M
60", A=69" (1753 mm) L
500 mm, A= 29" (740 mm) to 31.5" (800 mm) N 66", A=75" (1905 mm) M
650 mm, A= 35" (890 mm) to 37.6" (954 mm) P
500 mm, A= 29" (740 mm) to 31.5" (800 mm) N
800 mm, A= 41" (1040 mm) to 43.5" (1104 mm) Q
650 mm, A= 35" (890 mm) to 37.6" (954 mm) P
800 mm, A= 43' (1090 mm) to 45.4" (1154 mm) R 800 mm, A= 41" (1040 mm) to 43.5" (1104 mm) Q
1000 mm, A= 48.8" (1240 mm) to 51.3" (1304 mm) S
800 mm, A= 43' (1090 mm) to 45.4" (1154 mm) R
1200 mm, A= 56.6" (1440 mm) to 59.2" (1504 mm) T
1000 mm, A= 48.8" (1240 mm) to 51.3" (1304 mm) S
1400 mm, A= 64.6" (1640 mm) to 67.1" (1704 mm) U 1200 mm, A= 56.6" (1440 mm) to 59.2" (1504 mm) T
4 1450 mm, A= 66.5" (1690 mm) to 69.0" (1754 mm)
1600 mm, A= 72.4" (1840mm) to 74.9" to (1904 mm)
V
W
1400 mm, A= 64.6" (1640 mm) to 67.1" (1704 mm)
1450 mm, A= 66.5" (1690 mm) to 69.0" (1754 mm)
U
V
Finish 1600 mm, A= 72.4" (1840mm) to 74.9" to (1904 mm) W
Finish
316 (1.4401) stainless steel2) B
316 (1.4401) stainless steel3) C
316 (1.4401) stainless steel B
Epoxy painted4) D 316 (1.4401) stainless steel with corrosion resistant C
Epoxy painted, with corrosion resistant bearings4) E bearings
Bearings Bearings
Imperial size 0 Imperial size 0
Metric size 1 Metric size 1
No bearings 2 No bearings 2
Instruction manual Instruction manual
English C) 7ML1998-5DE01 English C) 7ML1998-5DE01
Note: The instruction manual should be ordered as Note: The instruction manual should be ordered as
a separate item on the order. a separate item on the order.
This device is shipped with the Siemens Milltronics This device is shipped with the Siemens Milltronics
manual CD containing the complete instruction manual CD containing the complete instruction
manual library. manual library.
1) Available with belt width and ’A" dimension options A to H and N to V only C) Subject to export regulations AL: N, ECCN: EAR99.
2)
316 (1.4401) stainless steel shaft on 4.5" diameter models only
3)
With corrosion resistant bearings, 316 (1.4401) stainless steel shaft on
4.5" diameter models only
4)
For 6" diameter models only
4/46 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Speed Sensors
Bend pulley dimensions

Belth Size E A L F
18", 20" 18" (460 mm) 27" (686 mm), 34.5" (876 mm) 20" (508 mm)
29" (737 mm)
24" 24" (610 mm) 33" (838 mm) 40.5" (1029 mm) 26" (660 mm)
30" 30" (762 mm) 39" (991 mm) 46.5" (1181 mm) 32" (812 mm)
36" 36" (915 mm) 45" (1143 mm) 52.5" (1334 mm) 38" (965 mm)
42" 42" (1066 mm) 51" (1295 mm) 58.5" (1486 mm) 44" (1118 mm)
48" 48" (1220 mm) 57" (1448 mm) 64.5" (1638 mm) 51" (1296 mm)
54" 63" (1600 mm) 70.5" (1791 mm) 57" (1448 mm)
60" 69" (1753 mm) 76.5" (1943 mm) 63" (1600 mm)
66" 75" (1905 mm) 82.5" (2096 mm) 69" (1752 mm)
500 mm 19.7" (500 mm) 29" (737 mm) 36.5" (927 mm) 21.7" (551 mm)
650 mm 25.6" (650 mm) 35" (890 mm) 42.5" (1080 mm) 27.6" (701 mm)
800 mm 31.5" (800 m) 41" (1040 mm) 48.5" (1232 mm) 33.5" (851 mm)
800 mm 31.5" (800 m) 43" (1090 mm) 50.5" (1283 mm) 33.5" (851 mm)
1000 mm 39.4" (1000 mm) 48.8" (1240 mm) 56.3" (1430 mm) 41.4" (1052 mm)
1200 mm 47.2" (1200 mm) 56.6" (1440 mm) 68.1" (1730 mm) 50.2" (1275 mm)
1400 mm 64.6" (1640 mm) 72.5" (1842 mm) 58.1" (1476 mm)
1450 mm 66.5" (1690 mm) 74.5" (1892 mm) 60.1" (1527 mm)
1600 mm 72.4" (1840 mm) 83.9" (2131 mm) 66" (1676 mm)
Siemens WT 10 · 2010 4/47

© Siemens AG 2010
Belt Weighing
Belt Scales Accessories
Milltronics MWL Weight Lifter

Mode of operation
Principle of operation Mechanical gear drive
Typical application Belt scale calibration
Medium conditions
Max. ambient temperature +65 °C (+150 °F)
Belt design
Belt width • MBS: up to 1000 mm or
42" CEMA width
• MCS: up to 1600 mm or
60" CEMA width
• MUS-STD Standard Duty: up to
1000 mm or 42" CEMA width
• MUS-HD Heavy-Duty: up to
1600 mm or 60" CEMA width
• MSI: 18 to 96" CEMA belt width
Idlers 20° or more troughed idlers
Milltronics MWL Weight Lifter is a mechanical calibration weight Idler spacing Minimum of 610 mm (24")
lifter for MSI, MMI, and MUS belt scales.
Calibration weight capacity Up to 340 kg (750 lbs)
■ Benefits Crank arm

Mechanical advantage 20:1
• Safe and easy application of belt scale reference weights with
the operator remaining external to the conveyor Number of revolutions required for 12
4 • Modular construction, easily adaptable to different conveyor
widths
raising or lowering
Mounting dimensions See reverse for standard and
heavy-duty MUS, MBS, MCS, and
• Low profile allowing easy fit into belt conveyor MSI/MMI belt scales
• Easy to install and apply Approvals The MWL is in compliance with
• Easy to store drive handle that can be applied to left or right Directive 98/37/EC, CE, C-TICK
side of MWL
• Security pin used to ensure safe storage of weight
• Can be used with new and existing applications
■ Application
Milltronics MWL mechanically raises and lowers the static
weights and then stores the weights securely above the belt
scale calibration arms, and allows the operator to lower and ap-
ply them safely without having to lean into the conveyor. The
MWL is manually operated, and uses a high mechanical advan-
tage to enable weights up to 340 kg (750 lbs) to be applied with
very limited effort. The crank handle uses twelve rotations for full
range of motion, and can be removed and stored for safety with
the locking ball-pin which secures the MWL when it is not in use.
Two lifting arms support a base-bar weight above the calibration

(test) weight brackets of the belt scale: either flat bar or round
bar style calibration weights are applicable. Locating notches in
the base-bar weight engage the calibration weights securely on
the lifting arms in the stored position, and the gear drive locks
the lifting arms in place.
Installation is easy, just four bolt holes to drill after locating the
MWL gear modules (LH and RH) on the conveyor with respect to
the belt scale. After running the MWL empty to ensure proper
alignment, and then tightening mounting bolts, you are ready for
the loading of the calibration weights. This is the last time that
they will have to be lifted by hand.
4/48 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics MWL Weight Lifter C) 7MH7218- Milltronics MWL Weight Lifter C) 7MH7218-
A mechanical calibration weight lifter for MSI, MMI, A mechanical calibration weight lifter for MSI, MMI,
7 7 7 777 7 7 7 777
MBS, MCS, and MUS belt scales1) MBS, MCS, and MUS belt scales1)
For use with MSI, ensure MSI fabrication option For use with MSI, ensure MSI fabrication option
4 1 is selected. 4 1 is selected.
Actuation 74", 'A' = 83" (2108 mm) CQ
Manually 1 75", 'A' = 84" (2134 mm) CR
Belt Width and 'A' dimension 76", 'A' = 85" (2159 mm) CS
18", 'A' = 27" (686 mm) AA 77", 'A' = 86" (2184 mm) CT
19", 'A' = 28" (711 mm) AB 78", 'A' = 87" (2210 mm) CU
20", 'A' = 29" (737 mm) AC 79", 'A' = 88" (2235 mm) CV
21", 'A' = 30" (762 mm) AD 80", 'A' = 89" (2261 mm) CW
22", 'A' = 31" (787 mm) AE 81", 'A' = 90" (2286 mm) DA
23", 'A' = 32" (813 mm) AF 82", 'A' = 91" (2311 mm) DB
24", 'A' = 33" (838 mm) AG 83", 'A' = 92" (2337 mm) DC
25", 'A' = 34" (864 mm) AH 84", 'A' = 93" (2362 mm) DD
26", 'A' = 35" (889 mm) AJ 85", 'A' = 94" (2388 mm) DE
27", 'A' = 36" (914 mm) AK 86", 'A' = 95" (2413 mm) DF
28", 'A' = 37" (940 mm) AL 87", 'A' = 96" (2438 mm) DG
29", 'A' = 38" (965 mm) AM 88", 'A' = 97" (2464 mm) DH
30", 'A' = 39" (991 mm) AN 89", 'A' = 98" (2489 mm) DJ
31", 'A' = 40" (1016 mm) AP 90", 'A' = 99" (2515 mm) DK
32", 'A' = 41" (1041 mm) AQ 91", 'A' = 100" (2540 mm) DL
33", 'A' = 42" (1067 mm) AR 92", 'A' = 101" (2565 mm) DM
34", 'A' = 43" (1092 mm)
35", 'A' = 44" (1118 mm)
AS
AT
93", 'A' = 102" (2591 mm)
94", 'A' = 103" (2616 mm)
DN
DP
4
36", 'A' = 45" (1143 mm) AU 95", 'A' = 104" (2642 mm) DQ
37", 'A' = 46" (1168 mm) AV 96", 'A' = 105" (2667 mm) DR
38", 'A' = 47" (1194 mm) AW No width parts2) XX
39", 'A' = 48" (1219 mm) BA Weight type
40", 'A' = 49" (1245 mm) BB None 00
41", 'A' = 50" (1270 mm) BC For use with flat bar weights (weights not included) 11
42", 'A' = 51" (1295 mm) BD Width's based on belt width
43", 'A' = 52" (1321 mm) BE 3" integrated round bar weight 31
44", 'A' = 53" (1346 mm) BF (18 to 29", 15.9 to 22.7 kg)
3" integrated round bar weight 32
45", 'A' = 54" (1372 mm) BG (30 to 41", 26.8 to 33.6 kg)
46", 'A' = 55" (1397 mm) BH 3" integrated round bar weight 33
47", 'A' = 56" (1422 mm) BJ (42 to 53", 37.7 to 44.5 kg)
48", 'A' = 57" (1448 mm) BK 3" integrated round bar weight 34
49", 'A' = 58" (1473 mm) BL (54 to 65", 48.6 to 58.6 kg)
50", 'A' = 59" (1499 mm) BM 3" integrated round bar weight 35
(66 to 77", 59.5 to 69.5 kg)
51", 'A' = 60" (1524 mm) BN
52", 'A' = 61" (1549 mm) BP (78 to 89", 70.4 to 80.4 kg)
53", 'A' = 62" (1575 mm) BQ
54", 'A' = 63" (1600 mm) BR (90 to 96", 81.3 to 86.8 kg)
55", 'A' = 64" (1626 mm) BS 4" integrated round bar weight 41
56", 'A' = 65" (1651 mm) BT (18 to 29", 23.3 to 34.3 kg)
57", 'A' = 66" (1676 mm) BU 4" integrated round bar weight 42
(30 to 41", 42.7 to 53.7 kg)
58", 'A' = 67" (1702 mm) BV
59", 'A' = 68" (1727 mm) BW 4" integrated round bar weight 43
(42 to 53", 62.1 to 73.1 kg)
60", 'A' = 69" (1753 mm) CA
61", 'A' = 70" (1778 mm) CB (54 to 65", 81.5 to 99.3 kg)
62", 'A' = 71" (1803 mm) CC 4" integrated round bar weight 45
63", 'A' = 72" (1829 mm) CD (66 to 77", 100.9 to 118.6 kg)
64", 'A' = 73" (1854 mm) CE 4" integrated round bar weight 46
65", 'A' = 74" (1880 mm) CF (78 to 89", 120.3 to 138.0 kg)
66", 'A' = 75" (1905 mm) CG 4" integrated round bar weight 47
(90 to 96", 139.6 to 149.3 kg)
67", 'A' = 76" (1930 mm) CH
68", 'A' = 77" (1956 mm) CJ (18 to 29", 32.9 to 49.3 kg)
69", 'A' = 78" (1981 mm) CK 5" integrated round bar weight 52
70", 'A' = 79" (2007 mm) CL (30 to 41", 63.2 to 79.6 kg)
71", 'A' = 80" (2032 mm) CM 5" integrated round bar weight 53
72", 'A' = 81" (2057 mm) CN (42 to 53", 93.5 to 109.9 kg)
73", 'A' = 82" (2083 mm) CP
Siemens WT 10 · 2010 4/49

© Siemens AG 2010
Belt Weighing

Milltronics MWL Weight Lifter C) 7MH7218-
A mechanical calibration weight lifter for MSI, MMI,
7 7 7 777
MBS, MCS, and MUS belt scales1)
For use with MSI, ensure MSI fabrication option
4 1 is selected.
(54 to 65", 123.7 to 151.5 kg)
(66 to 77", 154.0 to 181.8 kg)
(78 to 89", 184.3 to 212.1 kg)
(90 to 96", 214.6 to 229.7 kg)
(18 to 29", 44.5 to 67.6 kg)
(30 to 41", 88.2 to 111.2 kg)
(42 to 53", 131.8 to 154.8 kg)
(54 to 65", 175.4 to 215.3 kg)
(66 to 77", 219.0 to 258.9 kg)
(78 to 89", 262.6 to 302.5 kg)
(90 to 96", 306.2 to 328.0 kg)
4 Fabrication
Standard, polyester painted mild steel 1
Other materials available upon request.
Electro galvanized mild steel 2
code(s).
English C) 7ML1998-5CR02
German C) 7ML1998-5CR31
a separate line on the order.
Spare parts
MWL handle shaft extension 7MH7726-1AM
MWL module LH unit 7MH7723-1GU
MWL module RH unit 7MH7723-1GV
MWL handle 7MH7723-1GX
MWL retrofit kit (for for Milltronics MSI, MMI belt C) 7MH7723-1FW
scales)
MWL retrofit kit (for for Milltronics MBS, MCS belt C) 7MH7723-1HA
scales)
1)
One MWL is required for each scale (MMI-2 requires 2 MWL)
2) Available with weight type option 00 only
4/50 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
MWL dimensions
Siemens WT 10 · 2010 4/51

© Siemens AG 2010
Belt Weighing
Miltronics Flat Bar Calibration Weights

Milltronics flat bar calibration weights C) 7MH7127-
Designed for use with Milltronics belt scales.
Length of bar weight is A dimension minus 7777
3" (76 mm). Listed weight is an approximation.
Bar width, belt width and A dimension, weight
3", 18", A=27" (686 mm), 4.63 kg 1 AA
3", 24", A=33" (838 mm), 5.78 kg 1 AG
3", 30", A=39" (991 mm), 6.94 kg 1 AN
3", 36", A=45" (1143 mm), 8.10 kg 1 AU

3", 42", A=51" (1295 mm), 9.25 kg 1 BD
3", 48", A=57" (1448 mm), 10.41 kg 1 BK
3", 54", A=63" (1600 mm), 11.57 kg 1 BR

3", 60", A=69" (1753 mm), 12.73 kg 1 CA
3", 66", A=75" (1905 mm), 13.89 kg 1 CG
3", 72", A=81" (2057 mm), 15.05 kg 1 CN
3", 78", A=87" (2210 mm), 16.21 kg 1 CU
3", 84", A=93" (2362 mm), 17.37 kg 1 DD
3", 90", A=99" (2515 mm), 18.53 kg 1 DK
3", 96", A=105" (2667 mm), 19.69 kg 1 DR
4", 18", A=27" (686 mm), 6.17 kg 2 AA
4", 24", A=33" (838 mm), 7.71 kg 2 AG
4 4", 30", A=39" (991 mm), 9.26 kg

4", 36", A=45" (1143 mm), 10.80 kg
2 AN
2 AU
4", 42", A=51" (1295 mm), 12.34 kg 2 BD
4", 48", A=57" (1448 mm), 13.89 kg 2 BK
4", 54", A=63" (1600 mm), 15.42 kg 2 BR
4", 60", A=69" (1753 mm), 16.97 kg 2 CA
4", 66", A=75" (1905 mm), 18.52 kg 2 CG
4", 72", A=81" (2057 mm), 20.07 kg 2 CN
4", 78", A=87" (2210 mm), 21.62 kg 2 CU
4", 84", A=93" (2362 mm), 23.17 kg 2 DD
4", 90", A=99" (2515 mm), 24.72 kg 2 DK
4", 96", A=105" (2667 mm), 26.27 kg 2 DR
Fabrication
Standard, polyester painted mild steel 1
4/52 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics Test Chains
■ Overview Selection and Ordering data Order No.

Milltronics test chains C) 7MH7161-
Roller test chains are used for belt scale calibration 0 777 0
when material tests are not practical. All test chains
are bushed. Minimum length is 4 feet (1.2 m).
5 lb/ft (7.4 kg/m), 6" pitch
4 ... 7 ft (1.2 ... 2.1 m) AA 1
8 ... 11 ft (2.4 ... 3.4 m) AA 2
12 ... 15 ft (3.7 ... 4.6 m) AA 3
16 ... 19 ft (4.9 ... 5.8 m) AA 4
20 ... 23 ft (6.1 ... 7.0 m) AA 5
24 ... 27 ft (7.3 ... 8.2 m) AA 6
28 ... 31 ft (8.5 ... 9.4 m) AA 7
32 ... 35 ft (9.8 ... 10.7 m) AA 8
7.5 lb/ft (11.2 kg/m), 6" pitch
4 ... 7 ft (1.2 ... 2.1 m) BB 1
8 ... 11 ft (2.4 ... 3.4 m) BB 2
12 ... 15 ft (3.7 ... 4.6 m) BB 3
16 ... 19 ft (4.9 ... 5.8 m) BB 4
Roller test chains are used for belt scale calibration when mate- 20 ... 23 ft (6.1 ... 7.0 m) BB 5
rial tests are not practical. All test chains are bushed. Minimum
24 ... 27 ft (7.3 ... 8.2 m) BB 6
length is 4 feet (1.2 m).
28 ... 31 ft (8.5 ... 9.4 m) BB 7
■ Benefits 32 ... 35 ft (9.8 ... 10.7 m) BB 8
• Heavy-duty design for rugged applications and long life
• Precision machined components for accurate calibration
4 ... 7 ft (1.2 ... 2.1 m)
8 ... 11 ft (2.4 ... 3.4 m)
CC 1
CC 2 4
• Bushed rollers to ensure rotation during calibration 12 ... 15 ft (3.7 ... 4.6 m) CC 3
• Alternative to material tests when they are not possible 16 ... 19 ft (4.9 ... 5.8 m) CC 4
20 ... 23 ft (6.1 ... 7.0 m) CC 5
■ Application 24 ... 27 ft (7.3 ... 8.2 m) CC 6
28 ... 31 ft (8.5 ... 9.4 m) CC 7
Milltronics calibration test chains provide simulated material flow
32 ... 35 ft (9.8 ... 10.7 m) CC 8
on a conveyor belt for use with belt scale calibration. Designed
for use in environments where material tests cannot be per- 15 lb/ft (22.3 kg/m), 4" pitch
formed, test chains come in a variety of capacity options for use 4 ... 7 ft (1.2 ... 2.1 m) DD 1
in any application. They ensure constant and uniform belt load- 8 ... 11 ft (2.4 ... 3.4 m) DD 2
ing similar to material being conveyed, and can be stored on a 12 ... 15 ft (3.7 ... 4.6 m) DD 3
storage reel for quick and easy application. The use of a calibra- 16 ... 19 ft (4.9 ... 5.8 m) DD 4
tion test chain ensures that production totals are guaranteed.
20 ... 23 ft (6.1 ... 7.0 m) DD 5
24 ... 27 ft (7.3 ... 8.2 m) DD 6
28 ... 31 ft (8.5 ... 9.4 m) DD 7
Mode of operation 32 ... 35 ft (9.8 ... 10.7 m) DD 8
Principle of operation rides on carrying side of belt to 20 lb/ft (29.8 kg/m), 4" pitch
simulate material loading 4 ... 7 ft (1.2 ... 2.1 m) EE1
Medium conditions 8 ... 11 ft (2.4 ... 3.4 m) EE2
12 ... 15 ft (3.7 ... 4.6 m) EE3
Max. ambient temperature +65 °C (+150 °F)
16 ... 19 ft (4.9 ... 5.8 m) EE4
Design
20 ... 23 ft (6.1 ... 7.0 m) EE5
Belt loading to meet any application 5 lb/ft (7.4 kg/m) to 24 ... 27 ft (7.3 ... 8.2 m) EE6
100 lb/ft (148.8 kg/m)
28 ... 31 ft (8.5 ... 9.4 m) EE7
Length Made to suit conveyor design 32 ... 35 ft (9.8 ... 10.7 m) EE8
Idler Flat to 45° troughed idlers
Mounting Connected to conveyor at start 4 ... 7 ft (1.2 ... 2.1 m) FF1
and end of chain at both sides for 8 ... 11 ft (2.4 ... 3.4 m) FF2
uniform loading.
12 ... 15 ft (3.7 ... 4.6 m) FF3
Storage and application with test
chain storage reel. 16 ... 19 ft (4.9 ... 5.8 m) FF4
20 ... 23 ft (6.1 ... 7.0 m) FF5
24 ... 27 ft (7.3 ... 8.2 m) FF6
28 ... 31 ft (8.5 ... 9.4 m) FF7
32 ... 35 ft (9.8 ... 10.7 m) FF8
Siemens WT 10 · 2010 4/53

© Siemens AG 2010
Belt Weighing
Milltronics test chains C) 7MH7161- Milltronics test chains C) 7MH7161-
Roller test chains are used for belt scale calibration 0 777 0 Roller test chains are used for belt scale calibration 0 777 0
when material tests are not practical. All test chains when material tests are not practical. All test chains
are bushed. Minimum length is 4 feet (1.2 m). are bushed. Minimum length is 4 feet (1.2 m).
30 lb/ft (44.6 kg/m), 4" pitch 70 lb/ft (104.2 kg/m), 6" pitch
4 ... 7 ft (1.2 ... 2.1 m) GG 1 4 ... 7 ft (1.2 ... 2.1 m) PP1
8 ... 11 ft (2.4 ... 3.4 m) GG 2 8 ... 11 ft (2.4 ... 3.4 m) PP2
12 ... 15 ft (3.7 ... 4.6 m) GG 3 12 ... 15 ft (3.7 ... 4.6 m) PP3
16 ... 19 ft (4.9 ... 5.8 m) GG 4 16 ... 19 ft (4.9 ... 5.8 m) PP4
20 ... 23 ft (6.1 ... 7.0 m) GG 5 20 ... 23 ft (6.1 ... 7.0 m) PP5
24 ... 27 ft (7.3 ... 8.2 m) GG 6 24 ... 27 ft (7.3 ... 8.2 m) PP6
28 ... 31 ft (8.5 ... 9.4 m) GG 7 28 ... 31 ft (8.5 ... 9.4 m) PP7
32 ... 35 ft (9.8 ... 10.7 m) GG 8 32 ... 35 ft (9.8 ... 10.7 m) PP8
4 ... 7 ft (1.2 ... 2.1 m) HH 1 4 ... 7 ft (1.2 ... 2.1 m) QQ 1
8 ... 11 ft (2.4 ... 3.4 m) HH 2 8 ... 11 ft (2.4 ... 3.4 m) QQ 2
12 ... 15 ft (3.7 ... 4.6 m) HH 3 12 ... 15 ft (3.7 ... 4.6 m) QQ 3
16 ... 19 ft (4.9 ... 5.8 m) HH 4 16 ... 19 ft (4.9 ... 5.8 m) QQ 4
20 ... 23 ft (6.1 ... 7.0 m) HH 5 20 ... 23 ft (6.1 ... 7.0 m) QQ 5
24 ... 27 ft (7.3 ... 8.2 m) HH 6 24 ... 27 ft (7.3 ... 8.2 m) QQ 6
28 ... 31 ft (8.5 ... 9.4 m) HH 7 28 ... 31 ft (8.5 ... 9.4 m) QQ 7
32 ... 35 ft (9.8 ... 10.7 m) HH 8 32 ... 35 ft (9.8 ... 10.7 m) QQ 8
4
4 ... 7 ft (1.2 ... 2.1 m) JJ1 4 ... 7 ft (1.2 ... 2.1 m) RR 1
8 ... 11 ft (2.4 ... 3.4 m) JJ2 8 ... 11 ft (2.4 ... 3.4 m) RR 2
12 ... 15 ft (3.7 ... 4.6 m) JJ3 12 ... 15 ft (3.7 ... 4.6 m) RR 3
16 ... 19 ft (4.9 ... 5.8 m) JJ4 16 ... 19 ft (4.9 ... 5.8 m) RR 4
20 ... 23 ft (6.1 ... 7.0 m) JJ5 20 ... 23 ft (6.1 ... 7.0 m) RR 5
24 ... 27 ft (7.3 ... 8.2 m) JJ6 24 ... 27 ft (7.3 ... 8.2 m) RR 6
28 ... 31 ft (8.5 ... 9.4 m) JJ7 28 ... 31 ft (8.5 ... 9.4 m) RR 7
32 ... 35 ft (9.8 ... 10.7 m) JJ8 32 ... 35 ft (9.8 ... 10.7 m) RR 8
4 ... 7 ft (1.2 ... 2.1 m) KK 1 4 ... 7 ft (1.2 ... 2.1 m) SS1
8 ... 11 ft (2.4 ... 3.4 m) KK 2 8 ... 11 ft (2.4 ... 3.4 m) SS2
12 ... 15 ft (3.7 ... 4.6 m) KK 3 12 ... 15 ft (3.7 ... 4.6 m) SS3
16 ... 19 ft (4.9 ... 5.8 m) KK 4 16 ... 19 ft (4.9 ... 5.8 m) SS4
20 ... 23 ft (6.1 ... 7.0 m) KK 5 20 ... 23 ft (6.1 ... 7.0 m) SS5
24 ... 27 ft (7.3 ... 8.2 m) KK 6 24 ... 27 ft (7.3 ... 8.2 m) SS6
28 ... 31 ft (8.5 ... 9.4 m) KK 7 28 ... 31 ft (8.5 ... 9.4 m) SS7
32 ... 35 ft (9.8 ... 10.7 m) KK 8 32 ... 35 ft (9.8 ... 10.7 m) SS8
4 ... 7 ft (1.2 ... 2.1 m) LL1 Further models Order code
8 ... 11 ft (2.4 ... 3.4 m) LL2 Please add "-Z" to Order No. and specify Order
codes(s)
12 ... 15 ft (3.7 ... 4.6 m) LL3
16 ... 19 ft (4.9 ... 5.8 m) LL4 Total length
20 ... 23 ft (6.1 ... 7.0 m) LL5 Enter the total length in plain text description: Y01
24 ... 27 ft (7.3 ... 8.2 m) LL6 Y01: Total length ... ft
28 ... 31 ft (8.5 ... 9.4 m) LL7 Instruction manual Order No.

32 ... 35 ft (9.8 ... 10.7 m) LL8 English C) 7ML1998-5JD01
German C) 7ML1998-5JD31
4 ... 7 ft (1.2 ... 2.1 m) NN 1 Note: The instruction manual should be ordered as
8 ... 11 ft (2.4 ... 3.4 m) NN 2
12 ... 15 ft (3.7 ... 4.6 m) NN 3 This device is shipped with the Siemens Milltronics
16 ... 19 ft (4.9 ... 5.8 m) NN 4 manual library.
20 ... 23 ft (6.1 ... 7.0 m) NN 5
24 ... 27 ft (7.3 ... 8.2 m) NN 6 C) Subject to export regulations AL: N, ECCN: EAR99.
28 ... 31 ft (8.5 ... 9.4 m) NN 7

32 ... 35 ft (9.8 ... 10.7 m) NN 8
4/54 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics test chain dimensions
Siemens WT 10 · 2010 4/55

© Siemens AG 2010
Belt Weighing
Milltronics Test Chain Storage Reels
■ Overview Selection and Ordering data Order No.

Milltronics test chain storage reels C) 7MH7163-
Test chain storage reels are used to store roller test 7 7 7 777 7
chains. All test chain storage reels come with a
geared brake motor.
Compartment size
5 inches (127 mm) for chain sizes: 5 lb/ft (7.4 kg/m), 0
10 lb/ft (14.9 kg/m)
6 inches (152 mm) for chain sizes: 7.5 lb/ft (11.2 kg/m) 1
20 lb/ft (29.8 kg/m), 25 lb/ft (37.2 kg/m)
35 lb/ft (52.1 kg/m)
11 inches (279 mm) for chain sizes: 4
40 lb/ft (59.5 kg/m), 45 lb/ft (67.0 kg/m),
50 lb/ft (74.4 kg/m)
55 lb/ft (81.9 kg/m), 60 lb/ft (89.3 kg/m)
70 lb/ft (104.2 kg/m)
Test chain storage reels are used to store roller test chains. 14 inches (356 mm) for chain sizes: 7
All test chain storage reels come with a geared brake motor. 80 lb/ft (119.1 kg/m), 100 lb/ft (148.8 kg/m)
■ Benefits 90 lb/ft (133.9 kg/m)
• Mounts to existing conveyor structure above belt C dimension

25" (635 mm) AA
4
• Motorized application and retraction of test chains for 26" (660 mm) AB
calibration
27" (686 mm) AC
• Fast and easy calibration
28" (711 mm) AD
■ Application 29" (737 mm)
30" (762 mm)
AE
AF
Milltronics calibration test chain storage reels provide motorized
application and retraction of test chains. Complete with an AC 31" (787 mm) AG
motorized storage reel, test chain reels ensure safe and quick 32" (813 mm) AH
use of calibration test chains. Designed for use in environments 33" (838 mm) AJ
where material tests cannot be performed, test chain storage
34" (864 mm) AK
reels are available in any belt width to meet existing customer
35" (889 mm) AL
conveyor geometry. For linearity tests dual compartment reels
are available for different chain weight calibration. Test chain 36" (914 mm) AM
storage reels have a brake integral to the motor ensuring that 37" (940 mm) AN
test chains do not un-reel during power outages or material 38" (965 mm) AP
running.
39" (991 mm) AQ
■ Technical specifications 40" (1016 mm) AR
41" (1041 mm) AS
Medium conditions 42" (1067 mm) AT
Operating temperature -10 to +60 °C (+14 to +140 °F) 43" (1092 mm) AU
Design • polyester painted structural 44" (1118 mm) AV
steel 45" (1143 mm) AW
• 10 mm (3/8") galvanized rope 46" (1168 mm) BA
provided for chain spooling 47" (1194 mm) BB
• self aligning pillow block bear- 48" (1219 mm) BC
ings
49" (1245 mm) BD
Reel up to 1524 mm (60") 50" (1270 mm) BE
chain application at 7 to 10 RPM 51" (1295 mm) BF
Drive motor TEFC, AC, three phase motor with 52" (1321 mm) BG
shaft mounted helical bevel gear 53" (1346 mm) BH
reducer
54" (1372 mm) BJ
55" (1397 mm) BK
56" (1422 mm) BL
57" (1448 mm) BM
58" (1473 mm) BN
59" (1499 mm) BP
60" (1524 mm) BQ
61" (1549 mm) BR
62" (1575 mm) BS
63" (1600 mm) BT
4/56 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics test chain storage reels C) 7MH7163- Milltronics test chain storage reels C) 7MH7163-
Test chain storage reels are used to store roller test 7 7 7 777 7 Test chain storage reels are used to store roller test 7 7 7 777 7
chains. All test chain storage reels come with a chains. All test chain storage reels come with a
geared brake motor. geared brake motor.
64" (1626 mm) BU Reel diameter/motor mount location
65" (1651 mm) BV 36" (914 mm) / right hand access 0
66" (1676 mm) BW 42" (1067 mm) / right hand access 1
67" (1702 mm) CA 48" (1219 mm) / right hand access 2
68" (1727 mm) CB 60" (1372 mm) / right hand access 3
69" (1753 mm) CC 36" (914 mm) / left hand access 4
70" (1778 mm) CD 42" (1067 mm) / left hand access 5
71" (1803 mm) CE
72" (1829 mm) CF 48" (1219 mm) / left hand access 6
60" (1372 mm) / left hand access 7
73" (1854 mm) CG
74" (1880 mm) CH Motor power
75" (1905 mm) CJ 0.75 hp (0.56 kw) A
76" (1930 mm) CK 1 hp (0.75 kw) B
77" (1956 mm) CL 1.5 hp (1.12 kw) C
78" (1981 mm) CM 2 hp (1.5 kw) D
79" (2007 mm) CN 3 hp (2.24 kw) E
80" (2032 mm) CP 5 hp (3.73 kw) F
81" (2057 mm) CQ 7.5 hp (5.59 kw) G
82" (2083 mm) CR 10 hp (7.5 kw) H
15 hp (11.19 kw) J
4
83" (2108 mm) CS
84" (2134 mm) CT 20 hp (14.91 kw) K
85" (2159 mm) CU Instruction manual
86" (2184 mm) CV English C) 7ML1998-5JD01
87" (2210 mm) CW German C) 7ML1998-5JD31
88" (2235 mm) DA Note: The instruction manual should be ordered as

89" (2261 mm) DB a separate item on the order.
90" (2286 mm) DC This device is shipped with the Siemens Milltronics
91" (2311 mm) DD manual CD containing the complete instruction
manual library.
92" (2337 mm) DE
93" (2362 mm) DF C) Subject to export regulations AL: N, ECCN: EAR99.
94" (2388 mm) DG
95" (2413 mm) DH
96" (2438 mm) DJ
97" (2464 mm) DK
98" (2489 mm) DL
99" (2515 mm) DM
100" (2540 mm) DN
101" (2565 mm) DP
102" (2591 mm) DQ
103" (2616 mm) DR
104" (2642 mm) DS
105" (2667 mm) DT
3 Phase motor voltage
230/460V 60Hz 1
200/400V 50Hz 2
575V 60Hz 3
190/380V 50Hz 4
190/380V 60Hz 5
220V 60Hz 6
415V 50Hz 7
Reel type
Single compartment for 1 calibration test chain 0
Double compartment for 2 calibration test chains 1
Siemens WT 10 · 2010 4/57

© Siemens AG 2010
Belt Weighing
Milltronics test chain storage reel dimension
4/58 Siemens WT 10 · 2010

© Siemens AG 2010
Belt Weighing
Milltronics Belt Scale Peripherals
■ Selection and Ordering data

Order No. Order No.
Totalizer Inclinometer
150 x 150 x 100D C) 7MH7723-1GG Celesco Model IT9420 7MH7726-1AP
NEMA 4 /IP65 Enclosure
Belt scale spare load

cells
For Milltronics Torque shaft
belt scale (MTS), model CD
Ticket Printers or CFT, mounting hardware
Ticket printer, TM-U295, 7MH7726-1AK included
100 to 240 V 50 lb (22.7 kg) C) 7MH7725-1BA
75 lb (34 kg) C) 7MH7725-1BB
100 lb (45.4 kg) C) 7MH7725-1BC
150 lb (68 kg) C) 7MH7725-1BD
300 lb (136.1 kg) C) 7MH7725-1BE
500 lb (226.8 kg) C) 7MH7725-1BF
Roll printer
750 lb (340.2 kg) C) 7MH7725-1BG
TMU220B, 100 to 240 V C) 7MH7726-1AT
(required for German and 1000 lb (453.6 kg) C) 7MH7725-1BH
Spanish printing)
1500 lb (680.4 kg) C) 7MH7725-1BJ
Printer cables for TM-U295
and TMU220B, RS-232,
7MH7726-1AH
For MSI belt scale with
round static beam,low-pro-
4
DB25 to open end
file, mounting hardware
RS-485 to RS-232 DB25 C) 7MH7726-1AJ included,
male converters for TM- model 60048-XXX-0137 or
U295 and TMU220B printer 60048-XXX-0129
25 lb (11.3 kg) C) 7MH7725-1AJ
Chart recorder C) 7MH7726-1AL 50 lb (22.7 kg) C) 7MH7725-1AK
Totalizer with Hi/Low alarm 100 lb (45.4 kg) C) 7MH7725-1AL
lights, 584 x 483 x 203D
NEMA 4 /IP65 Enclosure 200 lb (90.7 kg) 7MH7725-1AM
400 lb (181.4 kg) 7MH7725-1AN
500 lb (226.8 kg) C) 7MH7725-1AP
1000 lb (453.6 kg) 7MH7725-1AQ
Terminal box load cell / For retrofitting current and

speed sensor, 150 x 150 x older version of MSI with
100 NEMA 4 /IP65 Enclo- Group 4, mounting hard-
sure ware included, Sensortron-
ics 60048-xxx-0138, or RTI.
Mild steel C) 7MH7726-1AB Model 6500
Stainless steel C) 7MH7726-1AC 50 lb (22.7 kg) C) 7MH7725-1AC
Mild steel, 4 load cell C) 7MH7726-1AQ 100 lb (45.4 kg) C) 7MH7725-1AD
Stainless steel, 4 load cell C) 7MH7726-1AR 250 lb (113.4 kg) C) 7MH7725-1AE
Note: for MMI-3 standard 500 lb (226.8 kg) C) 7MH7725-1AF
and 4 load cell, terminal
boxes are required. 750 lb (340.2 kg) C) 7MH7725-1AG
Belt scale connection 7MH7723-1JR 1000 lb (453.6 kg) C) 7MH7725-1AH

cable (order per meter)
Note:
For use with 1 or 2 load
cell belt scales, for 4 or 6
load cell belt scales use 2
cables. This cable is
intended for less than
150 m (500 ft)
Siemens WT 10 · 2010 4/59

© Siemens AG 2010
Belt Weighing
Milltronics Belt Scale Peripherals
Order No.
For retrofitting older ver-
sion of MSI C462 (trans-
ducers incorporated),
mounting hardware
included
50 lb (22.7 kg) PBD-23900005
100 lb (45.4 kg) PBD-23900010
250 lb (113.4 kg) PBD-23900012
For retrofitting older MMW
& MCS belt scales that do
not have a conduit adaptor,
belt scale mounting hard-
ware included
50 lb C) 7MH7725-1BN
100 lb C) 7MH7725-1BP
250 lb C) 7MH7725-1BQ
For retrofitting older MIC
belt scale, mounting hard-
ware included
25 lb Replace
with 50 lb
50 lb (22.7 kg) PBD-61009735
100 lb (45.4 kg) PBD-61009731
4 250 lb (113.4 kg)

500 lb (226.8 kg)
PBD-61009732
PBD-61009733
1000 lb (453.6 kg) PBD-61009734
2000 lb (907.2 kg) PBD-61009737
Kit, 2 Idler Cable Suspen- PBD-61010081
sion
sion, Heavy Duty
sion, Heavy Duty
sion, Magnum
sion, Standard
Right Pivot Assembly PBD-20150020
Left Pivot Assembly PBD-20150015
Bearing Assembly PBD-51010202
Shock Washers PBD-54000161
Bearing Flange 1 3/16 PBD-20250015
For MUS HD aluminum
model 7MH71202, mount-
ing hardware included
50 kg (110.2 lb) C) 7MH7725-1BW
100 kg (220.4 lb) C) 7MH7725-1BX
150 kg (330.7 lb) C) 7MH7725-1BY
200 kg (440.9 lb) C) 7MH7725-1CA
300 kg (661.4 lb) C) 7MH7725-1CB
500 kg (1102.3 lb) C) 7MH7725-1CC
For WD600 model
7MH7185
25 lb (11.3 kg) PBD-23900224
50 lb (22.7 kg) PBD-23900225
4/60 Siemens WT 10 · 2010

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© Siemens AG 2010

4/2 Milltronics Belt Scales

4/31 Speed Sensors

4/48 Belt Scales Accessories

■ Overview Installation Tips

4 Align the idlers

remote total output

4/2 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/3

Belt Scale Application Questionnaire

4/4 Siemens WT 10 · 2010

■ Overview ■ Technical specifications

Siemens WT 10 · 2010 4/5

C) Subject to export regulations AL: N, ECCN: EAR99.

4/6 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/7

4/8 Siemens WT 10 · 2010

■ Overview Belt design

Siemens WT 10 · 2010 4/9

Selection and Ordering data Order No.

4/10 Siemens WT 10 · 2010

■ Dimensional drawings ■ Schematics

see detail ‘A’ belt travel

Siemens WT 10 · 2010 4/11

■ Overview Belt design

■ Benefits Degree of protection IP66

• Unique modular design Excitation 10 V DC nominal, 15 V DC max.

4 • Simple installation Output 2 mV/V excitation at rated load

4/12 Siemens WT 10 · 2010

150 kg (330.7 lb)2) BC Calibration Weights

Siemens WT 10 · 2010 4/13

4/14 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/15

■ Overview Capacity Up to 2400 t/h (2640 STPH) at

4/16 Siemens WT 10 · 2010

Note: The instruction manual should be ordered as

250 lb (113.4 kg) C) 7MH7725-1DK

50 lb (22.7 kg), CSA/FM/ATEX/IECEx C) 7MH7725-1DL

Siemens WT 10 · 2010 4/17

4/18 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/19

4/20 Siemens WT 10 · 2010

Applications with 2 MSIs (MMI-2) Applications with 3 MSIs (MMI-3)

Mounting (two or more MSI units)

Siemens WT 10 · 2010 4/21

4/22 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/23

4 30" to 41" (762 to 1041.4 mm)

4/24 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/25

4/26 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/27

4/28 Siemens WT 10 · 2010

Siemens WT 10 · 2010 4/29

4/30 Siemens WT 10 · 2010

Note: The TASS can be mounted to

Siemens Milltronics belt scale

■ Application Input • Bi-directional wheel rotation

Siemens WT 10 · 2010 4/31