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    Design For Steel Circular Columns (R1)

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    rahul1433
    This document provides the design basis and calculations for formwork of circular steel columns with diameters ranging from 400-700mm and a height of 3.7m for a building extension project in Dubai. The calculations determine the concrete pressure on the formwork according to CIRIA guidelines and then size the formwork components, including face plates, horizontal and vertical stiffeners, and side flanges, based on that pressure and using standards like BS449 and BS5975. The key outputs are that the 4mm thick face plates and 50x6mm and 50x8mm stiffeners satisfy bending stress and deflection criteria to support the calculated maximum concrete pressure of 61.69kN/m2 on the formwork.

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    © All Rights Reserved
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    Design For Steel Circular Columns (R1)

    Uploaded by

    rahul1433
    323 views8 pages
    This document provides the design basis and calculations for formwork of circular steel columns with diameters ranging from 400-700mm and a height of 3.7m for a building extension project in Dubai. The calculations determine the concrete pressure on the formwork according to CIRIA guidelines and then size the formwork components, including face plates, horizontal and vertical stiffeners, and side flanges, based on that pressure and using standards like BS449 and BS5975. The key outputs are that the 4mm thick face plates and 50x6mm and 50x8mm stiffeners satisfy bending stress and deflection criteria to support the calculated maximum concrete pressure of 61.69kN/m2 on the formwork.

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    Original Title

    Design for Steel Circular Columns (R1)

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    This document provides the design basis and calculations for formwork of circular steel columns with diameters ranging from 400-700mm and a height of 3.7m for a building extension project in Dubai. The calculations determine the concrete pressure on the formwork according to CIRIA guidelines and then size the formwork components, including face plates, horizontal and vertical stiffeners, and side flanges, based on that pressure and using standards like BS449 and BS5975. The key outputs are that the 4mm thick face plates and 50x6mm and 50x8mm stiffeners satisfy bending stress and deflection criteria to support the calculated maximum concrete pressure of 61.69kN/m2 on the formwork.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    323 views8 pages

    Design For Steel Circular Columns (R1)

    Uploaded by

    rahul1433
    This document provides the design basis and calculations for formwork of circular steel columns with diameters ranging from 400-700mm and a height of 3.7m for a building extension project in Dubai. The calculations determine the concrete pressure on the formwork according to CIRIA guidelines and then size the formwork components, including face plates, horizontal and vertical stiffeners, and side flanges, based on that pressure and using standards like BS449 and BS5975. The key outputs are that the 4mm thick face plates and 50x6mm and 50x8mm stiffeners satisfy bending stress and deflection criteria to support the calculated maximum concrete pressure of 61.69kN/m2 on the formwork.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 8

    JOB. NO. Enq.

    072
    REV. NO. R0
    DATE 10/31/2019

    OWNER CLIENT DUBAI CHAMBER

    CONTRACTOR
    AL TAYER STOCK
    CLIENT

    PROJECT THE DUBAI CHAMBER OF COMMERCE AND INDUSTRY BUILDING EXTENSION

    DESIGN OF FORMWORK FOR STEEL CIRCULAR COLUMNS - DIA. 400, 500, 600 & 700MM - 3.7M
    SUBJECT
    HT.

    NAME

    CHECKED AND APPROVED BY RC

    R0 31.10.2019 FIRST SUBMISSION 1 + 5 = 06


    REV.
    DATE MODIFICATIONS SHEETS
    NO.

    Page 1 of 8
    Prep. By Check By Date Rev

    RC RC 31-Oct-19 R0

    Project :- 072 THE DUBAI CHAMBER OF COMMERCE AND INDUSTRY BUILDING EXTENSION
    DESIGN OF FORMWORK FOR STEEL CIRCULAR COLUMNS - DIA. 400, 500, 600 & 700MM -
    Details :-
    3.7M HT.

    1.0 Design Basis Report

    1.1 Structure For Column Formwork


    Introduction:
    This design basis report is for the design and construction for formwork of Column

    Formwork forms part of temporary works. The temporary works should


    satisfy static equilibrium at every stage of construction, taking into account dead load,
    erection loads and wind loads if any etc .

    1.2 Applicable codes: CIRIA report 1985


    British Concrete Society - Formwork guide to good practice
    BS5950:2000
    BS449:1969
    IS800 -Code for construction in steel
    Roarks Formula for flat plate

    1.3 Design Parameter:


    Concrete self weight = 25 kN/m3 (2500 kg/m3)
    Rate of pour = 2 m/hr
    Temperature = 30 ° C

    1.4 Formwork Referance Drawing No: AZ-SE-1920-E072-COL-CD008 (R0)

    1.5 Material of Construction :


    Steel :
    Yield stress = 275 Mpa (S275 Grade)
    2.0 Design calculation for Concrete Pressure as per CIRIA report

    Height of Column = 3.7 m


    Rate of pour of concrete R: (rise of concrete) = 2 m/hr
    Temperature = 30 ° C

    As per CIRIA report

    K =

    = 0.61
    D = 25 KN/m3
    C1 = 1.5 (for columns)
    C2 = 0.45
    where,
    Pmax = max concrete pressure in KN/m2
    K= Temperature coefficient
    C1 = Coefficient dependent on size & shape of formwork
    C2 = Coefficient dependent on constituent of concrete
    R= Vertical pour rate in m/hr

    Lateral concrete pressure = 61.69 KN/m2


    h1= 61.69 = 2.47 m
    25
    h2= H-h1 = 1.23 m

    The following calculation are in accordance with BS449 and BS5975

    Design criteria

    Grade of steel to be used = 1. Grade S275


    Max. Diameter of column = 700 mm
    Design Pressure = 61.69 KN/m2
    2.1 Design Calculation for Face Plate :

    Roarks formula for flat plate with boundaries fixed at all sides is considered
    for designing of skin plate,
    Thickness of skin plate, t = 4 mm
    Spacing of vertical stiffners, a = 550 mm
    Spacing of horizontal stiffners, b = 250 mm
    Load on skin plate, q = P = 61.69 KN/m2

    Roarks formula Table 11.4 case no. 8a,


    Bending stress σmax = β1qb2
    t2
    Actual deflection ymax = αqb4
    Et3
    a= 0.550 m β1 = 0.5
    b= 0.250 m α= 0.0284
    a/b= 2.2
    Max. bending stress, σmax = 120 N/mm
    2

    Allowable bending stress, σallw = 165 N/mm


    2

    Hence Safe

    Actual deflection, ymax = 0.53 mm


    Allowable deflection, yallw =(L/270) = 0.93 mm
    Hence Safe

    2.2 Design Calculation for Horizontal stiffener :

    Using 50 x 6 Flat as a stiffener


    Stiffener spacing,S = 250 mm
    Span of waler member, L = 550 mm
    Load on stiffner, Ws =(P*S) = 15.42 KN/m

    15.42 KN/m
    550

    Max Bending moment, M = (WsL2/8) = 0.58 KN.m


    Max shear force, SF = (WsL/2) = 4.24 KN

    Combined properties on member:


    T1 = 6 mm Yt = 12.0 mm
    B = 50 mm Yb = 42.0 mm
    T2 = 4 mm Ixx= 201082 mm4
    B1= 128 mm Iyy = 699951 mm4
    Area = 812.0 mm2 Ztop = 16791 mm3
    Ay = 9724.0 mm 3
    Zbot. = 4785 mm3

    B1= (32*T2)

    T2
    Yt B
    T1
    Section Modulus, Z = 4785 mm3
    Max. bending stress, M /Z = 122 N/mm2
    IS:800 Cl .
    Allowable bending stress = 165 N/mm2 6.2.1
    Hence Safe

    Actual deflection, yact =(5WsL4/384EI) = 0.46 mm


    Allowable deflection,yallw =(L/325) = 1.69 mm
    Hence Safe

    2.3 Design Calculation Vertical Stiffener :

    Using 50 x 8 Flat as a stiffener


    Stiffener spacing,S = 550 mm
    Span of waler member, L = 250 mm
    Load on stiffner, Ws =(P*S) = 33.93 KN/m

    33.93 KN/m
    250

    Max Bending moment, M = (WsL2/8) = 0.27 KN.m


    Max shear force, SF = (WsL/2) = 4.24 KN

    Combined properties on member:


    T1 = 8 mm Yt = 13.8 mm
    B = 50 mm Yb = 40.2 mm
    T2 = 4 mm Ixx= 247721 mm4
    B1= 128 mm Iyy = 701184 mm4
    Area = 912.0 mm 2
    Ztop = 17896 mm3
    Ay = 12624.0 mm3 Zbot. = 6169 mm3

    B1= (32*T2)

    T2
    Yt B
    T1

    Section Modulus, Z = 6169 mm3


    Max. bending stress, M /Z = 43 N/mm2
    IS:800 Cl .
    Allowable bending stress = 165 N/mm2 6.2.1
    Hence Safe

    Actual deflection, yact =(5WsL4/384EI) = 0.03 mm


    Allowable deflection,yallw =(L/325) = 0.77 mm
    Hence Safe
    2.4 Design Calculation for Side flange

    Figure 1 : plan of side flange


    Width of flat bar, w = 50 mm
    Thickness of flat bar, t = 8 mm
    Diameter of hole, d = 18 mm
    Allowable bending stress, Pd = = 180 N/mm2
    Section modulus, Z = 341.3 mm3
    Gusset spacing, x = 125 mm
    Gusset thickness = 5.7 mm

    Load on side flanges (Column dia. X Design Pr. / 2)


    = 21.6 kN/m
    Allowable point load = (t x pb x Z)
    Gusset Spacing
    Allowable point load = 3.93 kN

    Figure 2 : elevation of side flange

    Maximum Spacing of bolts = (Allow point load / Load on side Flange)


    182 mm
    Actual Spacing Used = 125 mm
    Hence safe
    2.5 Design Calculation for Bolted connection
    Bolt size = M16
    All bolts to be Grade 8.8
    Tensile Load in bolt =(Load on Side flange x Bolt spacing) = 2.70 kN
    Tensile area of bolt = 157 mm2
    Tensile stress in bolt = (Load in bolt / Tensile area of bolt)= 17 N/mm2
    Allowable tensile stress = 450/1.6 = 281 N/mm2
    Hence safe
    Capacity of Bolt & Connection Plate

    Grade of bolt = 8.8


    Yield stress of plate, Fy = 275 N/mm²
    Allowable bearing stress, σb = 180 N/mm²
    Allowable shear stress, σs = 185 N/mm²
    Allowable tensile stress, σt = 281 N/mm²
    Diameter of bolt = 16 mm

    Plate thickness, t = 8 mm
    Shear force in bolt = 1.35 KN
    Shear Capacity of bolt = Agr x σs = 37.21 KN
    Bearing Capacity of plate = (σb x t x Dia. Of bolt) = 23.04 KN
    Therefore bolt value for shear / bearing = 23.04 KN
    Tension capacity of bolt = Anet x σt = 39.56 KN

    Combined effect of tension & shear (IS 800 clause 8.9.4.5)

    Tac Vac 2.70 1.35


    + = +
    Tcap Vcap 39.56 23.04

    = 0.13 < 1.4


    Hence safe

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