Operation Manual: Plastic Processing Machine
Operation Manual: Plastic Processing Machine
Operation Manual: Plastic Processing Machine
Q8 /M10M Standard
Edition:7TR_B11_1517_update
Please read this manual carefully before the installation, operation and maintenance.
Original instruction
Pxa270 Standard Q8/M10M Version Manual
Preface
This Controller Manual for the Q8,M10M and M12M (Standard Version) .
Please refer to the Operations Manual for exact instructions on how to set up and program the machine‟s
clamping unit, injection unit, production monitor and the printing and networking functions.
Please note that the information in this manual is subject to change without notice.
We hope you will find this manual helpful for your machine operations. In order to help us improve our
products and documentation we encourage you to provide us with any feedback and suggestions for
improvement you might have.
This document remains our property and must not be copied without our written consent. Its contents may
neither be made known to third parties nor be used for non-approved purposes. This manual is for internal
use only.
Note: For avoid damage the operator or machine , produce the good quality products please read
careful the manual before running the machine.
Responsibility: The purchaser has the responsibility to ensure safety of operator and machine. The
people who is not be basic train and no knowledge of injection molding machine is not allow to operate the
machine.
Note:This manual is a general purpose, some page and function maybe not for your machine.
Note: This manual is only to the purchaser who will use the controller.
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Pxa270 Standard Q8 Version Manual
Table of Contents
Preface ................................................................................................................................ 2
1 Operations Manual...................................................................................................... 6
1.1 Clamping Unit Setup .............................................................................................. 6
1.1.1 Mould Height Adjustment ............................................................................ 6
1.1.2 Mold Closing and Mold Protection .............................................................. 7
1.1.3 Mold Opening ............................................................................................... 8
1.1.4 Ejector ........................................................................................................... 9
1.1.5 Air Blast ...................................................................................................... 10
1.1.6 Core(s) ........................................................................................................ 11
1.2 Injection Unit Setup.............................................................................................. 12
1.2.1 Nozzle/Injection Unit .................................................................................. 12
1.2.2 Injection and Hold Pressure ........................................................................ 13
1.2.3 Charge (Plasticizing) and Suck-Back ......................................................... 14
1.2.4 Heater .......................................................................................................... 15
1.3 Production Monitor Setup ................................................................................... 16
1.4 Other Functions and Settings .............................................................................. 18
2 Control Panel (HMI) ................................................................................................. 19
2.1 Control Panel and Keys ....................................................................................... 20
2.1.1 Machine Control Panel Keys ...................................................................... 20
2.1.2 Mold Height Adjustment ............................................................................ 21
2.1.3 Manual Operation Mode Keys .................................................................... 22
2.1.4 Data Entry Keys .......................................................................................... 26
2.2 HMI Display .......................................................................................................... 29
2.2.1 Screen Selection .......................................................................................... 29
2.3 Control Panel(A-1)................................................................................................ 30
2.4 Clamp Settings ...................................................................................................... 31
2.4.1 Clamp open/close mold settings(B-1)......................................................... 31
2.4.2 Open/close mold function settings(B-2) ..................................................... 32
2.4.3 Open/ close mold parameters settings(B-3) ................................................ 33
2.4.4 Open /close mold Special parameters(B-4) ................................................ 34
2.5 Injection settings ................................................................................................... 35
2.5.1 Injection Settings(C-1) ................................................................................ 35
2.5.2 Injection function Settings(C-2) ................................................................. 36
2.5.3 Injection Profile Settings(C-3) .................................................................... 37
2.5.4 Injection parameters(C-4) (C-5) ................................................................. 38
2.6 Charge (plasticizing) and suck-back settings ..................................................... 39
2.6.1 Charge and suck-back settings(D-1) ........................................................... 39
2.6.2 Automatic barrel clean-up settings(D-2) .................................................... 40
2.6.3 Charge function settings(D-3) .................................................................... 41
2.6.4 Charging parameters settings(D-4) (D-5) ................................................... 42
2.7 Ejector.................................................................................................................... 43
2.7.1 Ejector settings(E-1) ................................................................................... 43
2.7.2 Air Blast Settings(E-2)................................................................................ 44
2.7.3 Ejector function settings(E-3) ..................................................................... 45
2.7.4 Ejector Parameters(E-5) .............................................................................. 46
2.8 Core(s) Settings ..................................................................................................... 47
2.8.1 Core1, Core 2, Core3 Settings(F-1) (F-2) (F-3).......................................... 47
2.8.2 Core Function(F-4) ................................................................................... 49
2.8.3 Core Parameters(F-5) .................................................................................. 50
2.9 Nozzle Settings ...................................................................................................... 51
2.9.1 Nozzle Setting(G-1) .................................................................................... 51
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Pxa270 Standard Q8/M10M Version Manual
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Pxa270 Standard Q8/M10M Version Manual
1 Operations Manual
The instructions within the Operations Manual assume that you are familiar with the HMI panel keys
and the various HMI display screens. If you are not or you are looking for more information on any
of the keys or display screens please refer to the appropriate section within the Reference Manual.
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Pxa270 Standard Q8 Version Manual
If you encounter any problems during the mold height adjustment press the Manual key for an
emergency reset to stop the operation.
Next enter the desired hydraulic speed and Set the hydraulic speed and pressure
pressure settings for the three mold closing for the three mold closing phases.
phases. You have to ensure that the settings
allow for a smooth, jerk-free movement of the
mold.
Set the transition position for
Set the hydraulic speed for the Low Speed phase switching from the High Speed phase
low enough to avoid damage to the mold in case to the Low Speed phase.
a jammed part has remained in the mold. For the
same reason set the lowest hydraulic pressure
possible.
Set the transition position for
To avoid damage to the mold the transition point switching from the Low Speed phase
for switching between High Speed and Low to the High Pressure phase.
Speed phase should be set before the position
where the mold could come into possible contact
with a jammed part.
Execute mold closing in Manual
The transition point for switching from the Low Mode to verify the settings and to
Speed to the High Pressure phase should be set check for optimum performance.
at the position where both parts of the mold are
starting to touch to initiate the high pressure
mold lock-up.
After setting all mold closing parameters execute mold closing in Manual Mode to check for
optimum machine performance. If you encounter any problems during the mold closing adjustment
press the Manual key for an emergency reset to stop the operation.
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Pxa270 Standard Q8/M10M Version Manual
Verify the Mold Opening Stroke and Then, enter the desired hydraulic speed and
adjust if necessary. pressure setting for the 5 mold opening stages.
You have to ensure that those settings allow for a
smooth, jerk-free movement of the mold.
Set the hydraulic speed and pressure Set the hydraulic speed for the Mold Open Stage 1
for the three mold opening phases. in order to separate the mold platen smoothly.
Execute mold opening in Manual After setting all mold opening parameters execute
Mode to verify the settings and to mold opening in Manual Mode to check for
check for optimum performance. optimum machine performance. If you encounter
any problems during the mold opening adjustment
press the Manual key for an emergency reset to
stop the operation.
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Pxa270 Standard Q8 Version Manual
1.1.4 Ejector
The ejector can be operated in three different modes to knock the finished product out of the mold at
the end of mold opening. You can choose between the Hold, Count Number and the Vibration modes.
The Hold mode is used during semi-automatic operation. The ejector moves forward according to
the ejector settings and the product is dropped or taken out. After the safety gate has been opened
and closed the next cycle will start.
In Count Number mode the ejector is activated according to the Ejector and Ejection Count settings.
This mode is usually used for automatic machine operation. It does not require the opening and
closing of the safety door to continue the production cycle.
If you use the Vibration mode the ejector movement is controlled by the Ejector and Ejection Count
settings with the ejector vibrating at the end of the forward movement according to the Vibration
setting set in the Parameter 2 screen (setting No. 6) before retracting again.
The Eject Try Again function is used for the Set the Forward Pressure and Speed
Photo Sensor auto operation mode. If the mold for both phases.
product cannot be knocked out completely, the
alarm will sound and the ejector will be activated
again. If the mold product is then successfully
knocked out the machine will resume normal Set the Forward End Position and
operation; otherwise it will stop for trouble Vibration time (if necessary).
shooting.
Set the air blast Activation Time. First, set the Activation Time (duration of air blast)
for each platen.
After setting all air blast parameters activate the air blast in Manual Mode to check for optimum
machine performance. If you encounter any problems during the air blast set-up press the Manual
key for an emergency reset to stop the operation.
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Pxa270 Standard Q8 Version Manual
1.1.6 Core(s)
Depending on your setup your machine may be equipped with up to 6 cores (A, B, C, D, E, F ). Each
core is controlled separately. When setting up the core(s), you need pay close attention to make sure
the settings will not cause damage to the core(s) and/or the mold. Since the cores are freely
programmable it is impossible for the controller to prevent all possible settings errors.
Using Cycle Control allows you to control the Set the Position values for moving in
core movements by limit switches for end- and retracting each core and enter the
Activation Time or Unscrew Count
position control (for insertion and retraction). At
(if used).
the pre-set point during the production cycle the
core(s) will move in/out until the limit switch
controlled end-position is reached. Please make
sure the limit switches are activated since Activate the cores in Manual Mode
deactivated switches will cause the machine to to verify the settings and to check for
stop (if Cycle Control is selected). optimum performance.
Accordingly, in Unscrew Mode the Time Control is used to set the time core unscrewing is activated
(e.g. for creating threads).
Count Control uses the pre-set number of revolutions to control the unscrewing of the core at the set
position during mold opening. To use Count Control you have to make sure a photo sensor for
counting the revolutions is installed on the core driving gear.
Please note that Count Control allows for higher precision than Time Control.
Set the Pressure, Speed, Activation Time, Unscrew Count (if used) and Position values for moving in
and retracting each core according to your needs.
Unique to Core A is the possibility to activate Core Unscrewing a second time (2nd Uns.) at the end
of the mold opening cycle. Please note that the second unscrewing can only use Count Control.
After setting all core parameters activate the core(s) in Manual Mode to check for optimum machine
performance. If you encounter any problems during the core set-up press the Manual key for an
emergency reset to stop the operation.
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Pxa270 Standard Q8/M10M Version Manual
Please note that a position setting of “0” refers to the position reached at the end of maximum
nozzle/injection unit retraction. As a result the Advance End Position is always greater than “0”.
After setting all nozzle/injection unit parameters activate the nozzle/injection unit in Manual Mode
to check for optimum machine performance. If you encounter any problems during the
nozzle/injection unit set-up press the Manual key for an emergency reset to stop the operation.
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Pxa270 Standard Q8 Version Manual
Enter the Position settings for each of the Injection phases and the Time settings for each of the Hold
Pressure phases.
If cooling is needed at the end of Injection/Hold Pressure and before Charge (Plasticizing)/Suck-
Back is initiated set the desired Delay Time before Charge value accordingly.
After setting all Injection/Hold Pressure parameters activate Injection and Hold Pressure in Manual
Mode to check for optimum machine performance. If you encounter any problems during the
Injection/Hold Pressure set-up press the Manual key for an emergency reset to stop the operation.
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Pxa270 Standard Q8/M10M Version Manual
Set the Positions for the transition If there is a control back pressure with the setting
between the three Charge value of pressure function, you can set the back
(Plasticizing) phases. pressure in order to raise the density of the plastic
in the barrel.
If cooling is needed after the injection hold pressure, please set the cooling before charging time.
Cooling timing:In case mold cooling is needed after completion of Charge/Suck-Back, please set
the cooling time as required.
In case cooling is needed after the completion of Charge (Plasticizing)/Suck-Back and before the
mold is opened enter the desired Cooling Time.
After setting all Charge (Plasticizing)/Suck-Back parameters activate Charge (Plasticizing) and
Suck-Back in Manual Mode to check for optimum machine performance. If you encounter any
problems during the Charge (Plasticizing)/Suck-Back set-up press the Manual key for an emergency
reset to stop the operation.
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Pxa270 Standard Q8 Version Manual
1.2.4 Heater
Depending on your machine set-up the barrel heater of the injection unit is equipped with up to 9
barrel heating zones. The temperature, cushion and timer is controlled separately for each of the
barrel‟s heater bands. The right hand graph shows the current (actual) and set temperature for each
barrel heating zone.
To adjust the Temperature Cushion, please press F8 (Temp) and press F4 (Para) to go to the
Parameter screen. If you want to activate the fist zone, just enter “1” for the first zone.
If you want to use Timer to control the barrel heating. Please press F3 (Func), select Temperature
Timer mode. Choose the date according to the day and setup the starting time. The computer will
then adjust the temperature according to the time you set. Select the setting 0 if you are not using.
In case of temperature related malfunctions a “977”, „988” or “999” will be displayed in the Real
Value field. A “977” refers to either a disconnected or malfunctioning D/A Temperature Card. The
value “988” identifies either a problem with the Thermal Wire Interface or the corresponding
Temperature Sensor. In case the current temperature is exceeding the normal temperature range (the
current temperature is above 450º C) the value “999” will be displayed.
After setting all Heater parameters run the machine in Manual Mode to check for optimum machine
performance. If you encounter any problems during the Heater set-up press the Manual key for an
emergency reset to stop the operation.
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Pxa270 Standard Q8/M10M Version Manual
In case of improved production Next, set the Delta Values (% and/or absolute) for
results re-establish the Reference the production parameter control. See below for a
Values by setting the Auto Alarm more detailed explanation for the calculation of
Mode to “2” if desired. upper and lower limits based on the Delta Values.
You can use the actual production parameter value with the delta value(%)in order to built a
deviation value, then use the deviation value and the reference value to build a up and down limit, if
you need a group delta value(%)and delta value to get the maximum and minimum limit please use
the formula under:
RV - (RV * x/100) - y
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Pxa270 Standard Q8 Version Manual
Since the Reference Values are not fixed and vary from one machine operation cycle to the next the
values are lost once the machine is turned off. They will be re-established at the beginning of the
next operation cycle by using the current parameter values to determine the new reference points for
the upper and lower limits (Delta Values).
Under the Auto Alarm mode, if the Auto Alarm had already been activated (mode 1) or if the
necessary number of production cycle for establishing the reference values has not yet been reached
(mode 0), you can adjust the cycle numbers for Auto Alarm mode please press F8 enter into the
parameters screen and insert the data you required.
Run the machine in automatic mode after setting all parameters until the activation of the Auto
Alarm mode to verify the setting and to check for optimum performance. In case of improved
production results after the activation of the Auto Alarm mode re-establish the Reference Value in
Monitor 1 screen.
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Pxa270 Standard Q8/M10M Version Manual
Switch into Manual Mode. Press the Manual key to activate the Manual
mode. Switch the HMI display to the Other
Settings screen by pressing F5 (Eject), and press
F4 (Function).
Set the Power Door mode.
Set the Power Door mode. If activated the Safety
Door opens automatically (in semi-auto mode
only) at the end of the cycle. The operating keys
Set the Robot Mode.
to close and open the door are activated. If this
function is disabled the Safety Doors will not
open automatically and any door opening and
Set the Inject Fast mode. closing has to be done manually without the help
of the power assisted operating keys.
Run the machine in Manual Mode to Next, set the Robot Mode. Activate if a robot is
verify the settings and to check for used for retrieving the product from the mold.
optimum performance.
Activating the Inject Fast mode allows the use of
an optional solenoid valve to achieve higher
injection speeds.
The Accumulator should be activated if you need to achieve a higher injection pressure and with it
the capability of higher injection speeds.
After setting all parameters run the machine in Manual Mode to check for optimum machine
performance. If you encounter any problems during set-up press the Manual key for an emergency
reset to stop the operation.
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Pxa270 Standard Q8/M10M Version Manual
The machine control panel keys allow you to switch between different machine
operating modes and to manually control the operation of the machine. Nevertheless,
even most manual commands will be executed using the stored machine settings. It is
therefore important that you verify the settings first to ensure safe machine operation.
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Pxa270 Standard Q8 Version Manual
Manual Key: This key has various functions. It is used to change from Auto
Operation mode to Manual Operation mode as well as a reset key for data and alarm
settings.
Semi-Auto Key: Press this key to run the machine in Semi-Auto Operation
mode. After each cycle you have to open and close the safety gate to start the next cycle.
Photo Sensor Key: Press this key to run the machine in Auto Operation mode
with the Photo Sensor activated. At the end of each cycle, the photo sensor will verify
whether the product has been properly ejected from the mold within 4 seconds. If the
product is still in the mold the machine will automatically stop and the alarm will sound.
The control display will show an „Ejection Failure‟ error message.
Time Auto Key: Press this key to run the machine in Auto Operation mode.
Use this operation mode to let the machine execute each cycle automatically. The
controller will stop the machine and the alarm will sound in case an error occurs. In this
mode the photo sensor is not activated.
Mold Adjustment: This key provides two options of function, the first press is
thick mold adjustment, the screen will display a transfer from the manual to thick mold,
under this situation, mold distract and forward is able to move, meanwhile to provide
convenient and safety to the mold platen. At the same time operating the open close
mold, injection, charge, suck back, nozzle in and out pressure and speed eventually use
the internal low pressure slow speed, the position of pressure speed will not change
while operating, however mold open, charge and injection distract will stop when they
reach the position. Therefore, please use the thick mold which setting the mold platen.
The second selection will be the automatic mold adjustment, when the operator had
done fixing with the mold platen, please set the pressure, speed, position and any other
parameters etc, then close the safety door, press the Manual Mold Height Adjustment
key again to execute an automatic mold height adjustment until all preset parameters
and conditions had been reached. When the machine gives an alarm, it means the work
had been finished, and you can continue to do the next step operation.
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Pxa270 Standard Q8/M10M Version Manual
Just press Manual key to turn back to Manual mode. It is not allowed to change into
Auto mode from any Mold Height Adjustment mode directly.
Increased Mold Height Adjustment key: same to the function of the above
key, only the direction is opposite. The mold adjustment is moving backward. When the
mold height is adjusted to the maximum position, the limit switch will be activated and
mold height increase will stop.
Reduced Mold Height Adjustment key: Under the Manual Mold Height
Adjustment mode, you can press this key to reduce mold height roughly; If you press
this key and release immediately, the platen will move slightly and stop, allowing for
micro mold height adjustment. The reduced mold height will depend on how many
times you press this key. If you press this key and hold it for one second, the mold plate
will move continuously, release the key to stop the movement.
Open Mold Key: While in Manual Operation mode, close the safety gate and
press and hold this key to open the mold. Once you release the key mold opening will
stop. If core(s) are used they will be moved according to the settings. Press F6 (Cores)
to view the core settings. Please note that you can use the Open Mold key in Manual
Operation mode only.
Close Mold Key: While in Manual Operation mode, close the safety gate and
press and hold this key to close the mold. If core(s) are used they will be moved
according to the settings. Press F6 (Cores) to view the core settings. In case a robot is
installed it must be reset. If the ejector is in knockout position, it will retract before the
mold closes. Once you release the Close Mold key mold closing will stop. Please note
that you can use this key in Manual Operation mode only.
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Pxa270 Standard Q8 Version Manual
Ejector Retraction Key: Use this key in Manual Operation mode to retract the
ejector. Ejector movement will stop once the key has been released or the back limit has
been reached. Please note that you can use this key in Manual Operation mode only.
Ejector Activation Key: Use this key in Manual Operation mode to activate the
ejector. Before the ejector can be activated the mold has to be opened completely, all
cores have to be retracted and the ejector has to be positioned between the limit
switches. The ejector will be activated according to the Ejector settings. Press F5 (Eject)
to view the settings. Please note that you can use Ejector Activation key in Manual
Operation mode only. If necessary press the Manual key for an emergency reset to stop
the operation.
Air Blast Moving Platen Key: Use this key in Manual Operation mode to
activate the air blast for the moving platen. The current air blast settings will be used.
Press F5 (Eject) to view the settings. Please note that you can use this key in Manual
Operation mode only. If necessary press the Manual key for an emergency reset to stop
the operation.
Air Blast Static Platen Key: Use this key in Manual Operation mode to
activate the air blast for the static platen. The current air blast settings will be used.
Press F5 (Eject) to view the settings. Please note that you can use this key in Manual
Operation mode only. If necessary press the Manual key for an emergency reset to stop
the operation.
Core A In Core A Out Keys: Press the Core A In key to enter the core
function option. Press the core in or core out key under the manual mode any core
movement will be executed according to the current settings at any position of the open
and close mold.
Injection Key: Under the manual mode, when the temperature is “ON”, the
barrel‟s temperature had reached and had also reach the preset temperature value. Press
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Pxa270 Standard Q8/M10M Version Manual
this key to inject and during the movement, the set value will enter into pressure
protection according to different stages then enter into the end of the pressure protection
pressure and speed. Once u release this key then the injection will stop.
Suck back Key: Press this key to retract the ejector. Ejector movement will stop
once the key has been released or the back limit has been reached.
Charge (Plasticizing) Key: Use this key in Manual Operation mode to charge
the injection unit. Press and release this key to start charging (plasticizing). The
operation is automatically stopped once charging has been completed. If necessary,
press and release the Charge (Plasticizing) key again to stop charging immediately. If
Suck-Back is required the controller will initiate Suck-Back automatically according to
the current settings. Press F3 (InjSpc) to view the settings.
Please note that you can use this key in Manual Operation mode only.
Auto Purge Key: While in Manual Operation mode, press this key to activate
Auto Purge. The current Auto Purge settings will be used. Press F3 (InjSpc) to view the
settings. Please note that you can use this key in Manual Operation mode only. If
necessary press the Manual key for an emergency reset to stop the operation.
Nozzle Advance Key: Press and hold this key in Manual Operation mode to
move the nozzle and injection unit forward. Release the key to stop movement. Please
make sure the nozzle advance limit switch (located on the machine) is activated to
prevent damage as a result of the nozzle colliding with the mold. For safety reasons the
nozzle and injection unit will slow down once it is moving close to the mold.
Please note that you can use this key in Manual Operation mode only.
Nozzle Retraction Key: Press and hold this key in Manual Operation mode to
retract the nozzle and injection unit. Release the key to stop movement. Please note that
the nozzle retraction limit switch is deactivated during this operation to permit
maximum injection unit movement. This allows for easy cleaning and maintenance. The
nozzle retraction limit switch is only activated while using auto operation modes. Please
note that you can use this key in Manual Operation mode only.
Hydraulic Pump Motor On/Off Key: Press this key in Manual Operation
mode to start the hydraulic pump motor (customer installed), press it again to stop the
motor. Please note that you can use this key in Manual Operation mode only.
Heater On/Off Key: Press this key in Manual Operation mode to start heating
the barrel, press it again to stop heating the barrel. The heater will use the current barrel
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Pxa270 Standard Q8 Version Manual
heating settings. Press F8 (Temp) to view the settings. Please note that you can use this
key in Manual Operation mode only.
Lubrication Key: Press and hold this key in Manual Operation mode to start
the lubrication oil pump (customer installed). Release the key to stop the pump. Please
note that you can use this key in Manual Operation mode only.
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Pxa270 Standard Q8/M10M Version Manual
Important: In order to avoid any loss of data and/or settings make sure you have saved
the current mold set again before loading a new mold. If you fail to do so any settings
changes you may have made will be lost.
When you turn off the controller/machine the current settings will be saved as the
working mold set. Nevertheless, you need to save the mold set again before loading any
new mold set since any changes you made have not been saved in the mold set database,
only as the working mold set settings.
It is also important to note that you need to leave the current screen before you turn off
the controller/machine since any changes will be saved only after you have left the
screen you have used to make the changes. If you turn off the controller/machine
without exiting the current screen any changes you may have made within this screen
will be lost.
If you are unsure if the current settings have been saved always save the current mold
set into the mold set database.
Numerical Keys
Use the number keys to enter numeric values. The controller has a pre-set
minimum/maximum for most values that cannot be exceeded. If you try to enter a value
that exceeds the pre-set minimum/maximum you will not be able to leave the current
entry field until a correct value has been entered.
Pressing Enter, Y or an arrow key will confirm the input and move the cursor to the next
input field. In order to use the numerical keys you have to unlock the key pad by turning
the Num. Lock Key in the lower left corner of the control panel to position 1.
If you need to enter the alphabet for example: A then enter press two times then
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to confirm.
4 insert SD/MMC card and connected to the pc machine,enter print file,in side the
file it include the screen that after printing.
ATTN:User can use different language to process the actions above
Enter key : After the insert of the value, press this enter key to indicate the saving
other data, press once the enter key to move the cursors to the other position. This key
is able to represent the direction key.
Warning: Before you renew the mold platen, if you want to change any set documents,
you have to resave the mold data again. If you did not do so, the new data will disappear.
Cancel key : Pressing this key cancels the changes you may have made within the
current field and resets the current value to “0”.
Arrow Keys:
Arrow Keys: Use the arrow keys to change the current field selection and to move the
cursor. Please note that the arrow keys move the cursor only within the current column
(up/down) or line (left/right). If the field you are trying to select does not overlap with
the currently selected column or line using the arrow keys will not allow you to jump to
the desired field unless you use a combination of left/right and up/down movements you
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Pxa270 Standard Q8/M10M Version Manual
Notice:After you change the data and willing to move the cursors to another position,
the original data after corrections will be saved.
The Machine Settings Panel provides 10 keys (F1 – F10) for screen selection. The
entire set of keys has two different menus (A and B).
A group included 8 groups of vice menu (mold platen, injection, charge, ejector, core,
nozzle, temperature and fast set)
B group including 7 groups of vice menu (production monitor setup, correction, IO,
mold platen others, system, and version)
A:
B:
You can choose the display screen you needed from the screen below and you can use
F10 key to transfer between two main options, and also to return from the vice option to
the main option.
When choosing any of the display screen, if the vice menu is not display, then the option
will turn white and display the above situation. On the other hand, if the display screen
appears vice menu then the display screen will change into another display screen.
If the option you select includes a vice menu, the display screen and option will change
together.
For example: Press F2 mold platen, then the mold platen screen and the display screen
below will appear in chorus.
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Pxa270 Standard Q8 Version Manual
F1
View
F2 F1 F2 F3 F4 F5 F6 F8 F9 F10
CLMP VIEW CLMP FUNC PARA1 PARA2 SPPA EJET CORE BACK
F3 F1 F2 F3 F4 F5 F6 F8 F9 F10
INJE VIEW INJE FUNC PROF PARA SPPA CHRG NOZL BACK
F4 F1 F2 F3 F4 F5 F6 F8 F9 F10
CHRG VIEW CHAG PURG FUNC PARA SPPA INJE NOZL BACK
F5 F1 F2 F3 F4 F5 F6 F8 F9 F10
EJET VIEW EJET BLST FUNC PARA CLMP CORE BACK
F6 F1 F2 F3 F4 F5 F6 F8 F9 F10
CORE VIEW COR1 COR2 COR3 FUNC PARA CLMP EJET BACK
F7 F1 F2 F3 F7 F8 F9 F10
NOZL VIEW NOZL PARA INJE CHRG CLMP BACK
F8 F1 F2 F3 F4 F10
TEMP VIEW TEMP TIME PARA BACK
F9 F1 F2 F3 F4 F6 F7 F8 F9 F10
FAST VIEW FAST ADJM PARA CLMP INJE CHRG EJET BACK
F10
NEXT
F1
VIEW
F2 F1 F2 F3 F4 F5 F6 F7 F8 F10
PM VIEW ALAM MON1 MON2 MON3 PROF CONT PARA BACK
F3 F1 F2 F3 F4 F5 F6 F9 F10
REVS VIEW AD DA1 DA2 DA3 DA4 CHRG NEXT
F4 F1 F2 F3 F4 F5 F6 F7 F8 F10
I/O VIEW PB1 PB2 PC1 PC2 A IO PA DIAG BACK
F5 F1 F2 F3 F4 F5 F6 F7 F10
MOLD VIEW MLDS MLDR MLDC MLDD MACH RECD BACK
F6
OTHR
F7 F1 F2 F3 F4 F5 F6 F6 F10
SYST VIEW SYST CONF DATA REST SEQN INST BACK
F8 F10
VERS BACK
F10
NEXT
F10
BACK
For a more detailed explanation of how to use the screen selection keys (F1 through F10)
please refer to the Screen Selection Keys section of this manual.
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Pxa270 Standard Q8/M10M Version Manual
Rotation speed of
charging
Display the
position of the
Injection Position,
mold and ejector Injection Start, and
Cushion
Warning: Situation display above, mold platen name, motor movement situation, open
mold total amount timing and at the below part had point out the date, time of display
key will be shown in any of the screen
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Pxa270 Standard Q8 Version Manual
Mold Opening Stroke: Sets the distance the mold will travel between mold closed and
mold open positions.
Mold Opening and Closing Settings: Mold Closing and Mold Opening is divided into
3 phases each. Pressure and speed settings can be adjusted separately for each phase.
The transition between each phase is controlled by the corresponding position settings.
The corresponding Mold Closing and Mold Opening profiles are displayed in the
Pressure-Position Graphs on the right hand side (Mold Closing top, Mold Opening
bottom).
Auto Cycle Delay Time: The delay time between molding cycles, usually for robot use.
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Pxa270 Standard Q8/M10M Version Manual
Close Mold: it could set for close mold if need 3 column please enter 3
Open Mold: it could set for open mold if need 3 column please enter 3
Re-cycle timing: Remain time after a cycle is done and between the time entering into
another new cycle.
Open /Close fast: if the section has been chosen, it will fasten the speed of processing
Open mold continuous moving: You can either choose use or not use the ejector or
core (A/B/C).
Continuous moving position: The position of the movement starting point.
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Pxa270 Standard Q8 Version Manual
This photo including Clamp Settings and all the other parameters (detail information
please referral to the Para chart)
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Pxa270 Standard Q8 Version Manual
Injection and hold pressure: Due to the injection control, it is divided into injection
and hold pressure, injection is divided into 4 stages, each stages has its own pressure
and speed setup , transition of each stages is used according to the position distance to
transit the pressure and speed, it‟s is suitable for different kinds of complicated , high
precision mold platen , however injection hold pressure is available to transit by time, or
by using position transit or both, the perform is due to the consideration of the mold
platen‟s formation , the flowing and efficiency of the raw materials, there are many
different ways to modulate but all the modulation are basically included.
Hold pressure used three stages of pressure, speed, transition is function according
to the position of time or pressure, until the last timing was done, it means that the
injection procedure is completed and continues by the next step.
The user can also use the permanent injection timing to inject by setting the hold
pressure position to zero, to prevent the hold pressure to reach the transition point, the
manual injection time is equal to the actual injection time however the sensor function
will be lost, and the low quality products will be hard to discover and lack of
immediate modulation.
Due to the difference of flowing of every mold barrel, the smaller the variation is
the higher the products quality will be, therefore the computer will check during the
starting point of the injection , the injection movement timing and the sensor part .
Please take notice that the alarm will be alert when the limit is overtaken.
Hold pressure transform: Pressure protection after the injection is mainly divided in
to 3 types.
Position selection will be made after the hold pressure reach the position; times
selection will be made when the injection time reach the transformed hold pressure;
pressure selection is made when the hold pressure reach the transformed hold pressure
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Pxa270 Standard Q8/M10M Version Manual
hold pressure:The transformation way selection: Under the pressure condition this
setup is available.
Injection time: The injection time is normally longer than the actual time, it is because
when the hold pressure reached its transit point the computer will stop the injection time,
therefore when the raw material flowing is not in the best condition, the actual timing
will be longer, and the transit point will reach later, however during the good condition
of the raw material flowing the transit point will reach efficiently, at the moment the
actual timing will be shorter. In order to differentiate both of these, we provide a highest
and lowest limit, it means that the actual timing of injection should not overtake the
limit it is because the production out of this scope will be considered as bad quality
products.
When the hold pressure transform is using the injection position controller, when the
injection of 6 stages position ends when the screw is reached , it is transform to the
hold pressure, if the point is not reached, then the transform will happen when the
upper limit time is reached. Therefore, this time setting value will normally be longer
then the injection timing, when the transform timing is selected the 4 stages end
position will not be displayed, and the upper limit 000.0mm will change to
movement000.0sec, at the moment the injection will activate according to the time set.
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Pxa270 Standard Q8 Version Manual
Pressure – Position graph of the current injection settings and the values achieved
during the current Injection/Hold Pressure cycle. The values are displayed in real-time.
Speed Curve Ratio (optional): This setting allows you to adjust the displayed speed
curve if it should exceed the graph‟s value range (e.g. the curve “leaves” the graph). The
present value is 100.
If you change the ratio to 50 the displayed graph value will actually be 50% of the true
value. This allows you to flatten the speed curve if some of its values should exceed the
values indicated by the graph.
Example:
You are reading off the peak of the injection speed. Taking the highest point of the
curve you go to the right border of the graph to read off the corresponding value. If the
value is 60 and the Speed Curve Ratio is 100 then the actual peak injection speed would
be 60. If you now set the Speed Curve Ratio to 50 you will notice that the curve
becomes considerably flatter. When reading off the peak speed again you will find the
corresponding value to be 30 (50% of the true value which is still 60).
Set P (Set Pressure): The black line indicates the preset pressure for Injection and Hold
Pressure.
Inject P (Injection Pressure): The red line indicates the actual pressure achieved
during the last Injection/Hold Pressure cycle.
Inject S (Injection Speed): The blue line indicates the actual injection speed achieved
during the last injection cycle.
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This photo including Injection Settings and all the other parameters (detail information
please referral to the Para chart)
F6 SPPA
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Pxa270 Standard Q8 Version Manual
Charge setting: Charging process, a total of 5 stages of pressure, speed control, are free
to set its start, the necessary pressure and the speed and location at the last and middle
paragraph.
Suck back setting: Suck back setting of pressure speed is divided into position or time.
If position is selected you only need to insert the suck back distance, if you are not
using the suck back please set the time and position to 0.
Cool Delay: Reserve before the cooling time can also be done before the charge is
expected to use the cooling function.
Cool Time: After injection began cooling time.
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Cleaning frequency: According to the actual demand to setup the cleaning frequency,
the maximum setup is 99 times.
Notice:When the machine is activating the production normally, if the screw last
position is too big (current location) after the product is completed. When the
operator is willing to correct the value, changing of the corresponding data is
according to the charging and injection. However this function could simplify the
operation if only to insert the final position of the injection at the correction
column and select use at the “remain storage corrections” column to complete the
auto correction of all the charging injection position.
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Pxa270 Standard Q8 Version Manual
Suck back control before charging : Selection of time and position control is
available during the suck back movement before charging.
Charging control once again: Selection of position and time control is available
during charging before injection.
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Pxa270 Standard Q8/M10M Version Manual
F5 parameters
This screen consists of all corresponding parameters during charging settings. (Please
refer to the parameters index for further information)
F6 Sppa
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Pxa270 Standard Q8 Version Manual
2.7 Ejector
Including F2 Ejector、F3 Blast 、F4 Function and F5 Parameters
Ejector settings:
The initial ejection is divided into two phases that can be controlled separately. You can
set pressure, speed and activation position individually for each phase. If you require
additional cooling of the mold product after mold opening set the delay time for ejector
activation accordingly.
Ejector mode:Ejector mode consists of 3 different kind of options ;
Stop:Use this function when ejector stop, uniformly used under semi auto mode,
automatic mode is not available, the thimble will push then stop to await for the
extraction of the production, the thimble will only move backward after the
power door is closed . After the thimble movement then the close mold will
activate.
Frequency:The ejector frequency is count according to the setup value of the ejector
frequency.
Vibration:It is the ejector vibration, the thimble will rely on the frequency set and
will activate a short term high speed backward and forward ejection when the
forward ejector reach the end which will cause a vibration and a fall off of the
production(the vibration time please refer to the ejector column)
Eject Count (Ejection Count): The number of times the ejector will be activated.
Setting this value to “0” will deactivate the ejector.
Position: Set here the end position for ejector retraction between repeated activation (in
case of multiple ejector activation). Please note this position is relative to the absolute
retraction end position that is used after final ejector activation and determined by the
transducer zero point setting.
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F3 BLST
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Robot: In order to operate with the automatic production of the production department,
therefore robot is used to replace the workers to extract the injection products. Therefore
after every completion of open mold the robot will automatically extract the products.
Besides, in order to protect the mold platen and the robot the computer of our company
will ensure that the robot has returned to its position in reserve before the close mold
then close mold will be activate.
Automatic power door: If there is an installment of pneumatic or oil pressure power
door, selection of this function should be set if not the power door key on the operating
panel will be insufficient.
Enter this key then C set air blow。setting=2, press this key then E set air
blow。
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Pxa270 Standard Q8/M10M Version Manual
This photo including Ejector Settings and all the other parameters (detail information
please referral to the Para chart)
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F2 core1
F3 core 2
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F4 Core 3
Core means core in and core out movement, it‟s also a injection of a core when
mold platen needs a mold close procedure, while during the open mold procedure the
core was suck out and return to its original form, this function basically is used for a
cannular mold platen. Under a auto mode condition injection and core move forward at
the same time to prevent the core from being contracted when injection. Therefore core
and screw is not allowed to use for the same function.
Function:Selecting core mode, it is a core in movement, selecting screw mode it
means the products need manufacture with grains, with the help of oil pressure motor to
activate turning and position fixing control. (When you are using the function above,
please check the motor if there is a oil passage switch, it is because this function is a
non standardize equipment)
Core setting: The computer can provide at least 6 group of core control which is
depends on the motor oil passage equipment every group of core can set separately
according to your require including the pressure, speed, movement time, movement
position setup.
Control:If a core mode is selected, you can either choose the distance control or the
time control. If a screw mode is selected, you can either choose counting control or time
control.
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This photo including Core Settings and all the other parameters (detail information
please referral to the Para chart)
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Pxa270 Standard Q8 Version Manual
Nozzle setting
Pressure: Set here the hydraulic pressure for Nozzle advance and retraction.
Speed: Set up suitable nozzle high speed and slow speed action, when the nozzle move
in a high speed to the final position, nozzle forward will change to a slow speed
movement until the slow speed timing is done.
Position: Nozzle move forward to the final position will change the speed from high
speed to low speed, considering changing to slow speed before 20mm of the final
position to allow the shut off to reach the mold platen by using the rotation power which
is very important. It is because if the position setting is not accurate, the nozzle will not
decrease the speed, the mold platen and shut off will damage because of the strength
while they contact.
Warning: Nozzle position, the forward the figure is the bigger the figure will be. If the
nozzle distract position is 0, the nozzle will distract to the end.
Nozzle distraction mode: Not necessary = means the nozzle is not operating
After the charge= Nozzle distract after the charge ends
Before mold open = Nozzle distract before the mold
open(means the cooling time has
reached) 。
After the injection= Nozzle distract after the injection.
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This photo including nozzle and molding and all the other para (detail information
please referral to the Para chart)
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Keep warm function:Use to select “not use” .When it shows ”use”, then the
actual temperature is set according to the preset warming temperature.
Anti-cold start time: this time on the actual temperature reached the set temperature of
minus deviation of the temperature after the next time. Allow time after the end of the
action.
Keep warm temperature : When the temperature reached the preset keep warm
temperature the computer will automatically switch on the heater to activate the keep
warm function.
Electric heat diagram color explanation
Green: Means the actual temperature is within the limit range.(injection movement is
available)
Yellow: Heating condition.(injection is not available)
Red: Means the actual temperature has overtake the temperature range which is
exceeding the upper limit.
※ Note: If the actual temperature than the original set of temperature alarm, the lower
limit will be 'temperature deviations' message, but so will be able to reduce the heating
next time.
When the temperature is damage the screen will display ”977” , ”988” , ”999”。
977 means the temperature board is not connected or damaged.
988 means the temperature wire or temperature induction is damaged.
999 means the temperature is exceeding the normal range limit or the temperature wire
is damaged.
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Heating on time :When you are using the heating on time function, please setup the
heating time and select use, when it reach the heating time the computer will
automatically activate the heater switch.
This photo including temperature setting and all the other parameters (detail information please
referral to the Para chart)
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Pxa270 Standard Q8 Version Manual
This photo can be fast set close mold, open mold, eject mold, inject mold pressing,
charge, suck back, and also temperature
Mold adjustment setting:Mold forward and backward speed usage by using slow speed, once
the mold plate start timing, then it will change into high speed. The computer will activate
automatic timing, setting is not needed.
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This screen consists of all corresponding parameters of the mold adjustment. (Please refer to
the parameters index for further information)
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Display Start No: The screen displays 8 error messages at a time. If you want to refer
to the previous recorded errors you can enter here the error number for the first error to
be displayed on the screen. But this system is only allowed to record 100 errors in
maximum and the dates will be save when the electricity is OFF.
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The HMI and controller provide you with an automatic monitoring and alarm system.
The system allows you to set a desired operating range with upper and lower limits
(Delta Values) for each production parameter. Once the current parameter value is
outside the pre-set range the machine will stop operation and the alarm will sound. For
later analysis the monitoring system will record the time and the type of error that
caused the alarm.
At the beginning of each operation, the automatic alarm is turned off until the machine
has finished the pre-set number of production cycles in Auto Operation mode. After the
number of pre-set production cycles the automatic alarm will be activated and the
achieved parameter values of the last production cycle will be used as reference points
for the upper and lower limits (Delta Values) of each production parameter. Should any
of the current production parameters during the next production cycle and thereafter be
outside the pre-set upper and lower limits (Delta Values) the alarm will sound and
machine operation will stop for trouble shooting.
The activation of the automatic alarm function is delayed to allow for a stabilization of
the production cycles. At the start of machine operation it is normal that the current
production parameters vary considerably from one cycle to the next before they begin to
stabilize. You should consider this when setting the number of production cycles before
automatic alarm activation to allow for a smooth operation without interruptions.
You can adjust the automatic alarm starting in the parameters.
To set the upper and lower limits for current production parameters you can use %
values and/or absolute values. These Delta Values are then used in connection with the
established Reference Value to determine the upper and lower limits. In case you use a
combination of % and absolute values the upper/lower limits will be calculated
according to the following formula:
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Since the reference values are not fixed and vary from one machine operation cycle to
the next the values are lost once the machine is turned off. They will be re-established at
the beginning of the next operation cycle by using the current parameter values to
determine the new reference points for the upper and lower limits (Delta Values).
If at some point after establishing the reference values you want to replace them with
the currently achieved parameter values (e.g. because of improved production results)
you can set the Auto Alarm mode at the top of the screen to “2”. The controller will
then use the parameter values of the last production cycle as the new reference values.
When the Auto Alarm system display use: auto alarm is open
Display not use: auto alarm is close
]
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F5 Mon 3
This monitoring screen allows you to compare the most important production cycle
parameters. Use this screen to compare production parameter deviation during machine
operation. The parameter comparison of different production cycles allows you to adjust
the relevant machine settings to improve overall product quality.
The controller automatically saves the parameters of the last 100 production cycles,
displaying 10 records at a time (No. 1 being the first cycle recorded).
Display Start No: Enter the number of the record you want to be displayed first.
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Sampling Interval (Cyc): Enter the sampling interval you would like to use (e. g. “3”
to display every third record).
Reset (0/1): If you want to reset this monitor screen at any time enter here the value “1”
and press enter.
Sht. Cnt (Shot Count): The record number of the corresponding parameter set.
Cycle (Cycle Time): Total duration of this production cycle.
Inj.Tim. (Injection Time): Total duration of injection.
Chg.Tim. (Charge Time): Total charging time.
Inj Start (Injection Start): The position reached at start of injection.
Hld.Str. (Hold Start): The position reached at beginning of hold pressure.
Cushion: End position reached by screw at the end of hold pressure.
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Total amount of mold open zero-mode: If you want to enter a zero mode after the
opening mold, please select “use”, then press key to clear and
recount the total.
Total amount of target production: Setup the production amount you required , when
the opening mold amount preset value has reached, the computer will
alarmed opening mold to stop the machines from operating unless the
opening mold is in zero mode, if not the machine is not able to operate.
Total amount of current production: Means the actual amount of current production.
Total amount of target packaging: Setup the package you required if the preset
package amount had reached the alarm will siren and will be shown on
the display screen to inform the customer , however the machine will
not stop while continue the next movement.
Total amount of current packaging: Means the current packaging amount, but if the
present value and the current value is the same the current value will be cleared to 0.
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The replacement of foot position or modify some of the mechanical parts, so re-location
of the zero correction is needed (in manual mode only):
1. Please insert the password
2. Please switch the part to zero according to the requirement before operating.
3. Please set the value to 1 then press enter key to complete the zero mode movement.
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Output force: DA correction during the test output, the corresponding channel's output
continued to the timing, when the timing has reach the limit , the output will
automatically be cut off.
Test:During testing, insert the pressure and flowing preset value as required.
Output:The corresponding value of the host computer
Reference value:Preset value of the DA curve by the system
Actual value:Value after adjustment according to the actual demand of the DA
curve.
Example of the operation:(the first group of proportional valve):
Select the node point from 0 to 140 for the testing such as 60. Then, enter 60 into the
testing point, the system will immediately respond to the feedback output value of 60.
Then, by observing the machine pressure gauge of their own systems or external
pressure test tools, the real pressure is assumed to be 58. In the corresponding node,
change 60 to 58! If the actual pressure is 58.5, while at the corresponding node, 60 will
be changed to 58 or 59, then adjust the figures for the corresponding binary output value
to achieve the adjustment.
If you need other options of adjustment please contact Techmation for further
requirements!
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F3 PB2
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If the INPUT signal of the I/O board is malfunction, use PB REASSIGN to solve PCB
board malfunction problems. Operating procedure please refer to I/O Channel Index
section for a list and description of all I/O channels are available.
F5 PC2
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Under the manual mode motor close condition , press “ ” key and the signal light
will turn gray , at this moment there will be an output force, press ” ” cancel
key ,the signal light will turn red to cancel the output force.
If the PCB board is malfunctioning, you can transfer the malfunction point to the
unused input point. Please consult the producer for the password.
Setting output PC
Path – F10 next F4 I/O F6 A IO F3 A PC
F3 A PC
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If the PCB board is malfunctioning, you can transfer the malfunction point to the
unused output point. Please consult the producer for the password.
This screen is used to testify all the key on the control panel, when you press on any key
on the panel the key on the screen will correspondingly turn yellow.
If the screen display has changes without accordance to the key you press it means that
the panel is malfunctioning, at this moment please check the panel or change a control
panel.
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Attention * this page data is for engineer checking system usage only, please do not
perform any correction.
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Save mode:You can use key to choose the sequencing mode according to the
date and name.
Change Pages: You may request for the next or previous page data by using
Save As:Save and copy the data and name from the mold platen source
to another inexistence mold platen. You need to choose the number
separately and setup “ mold platen name”+”material”+”color” for saving.
The saving date will appear automatically.
Replace:Replace the mold platen data after correction and save again.
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Source :Use key to read the mold platen data from the panel of SD memory
card.
Sort Type:In the current mold platen list, use key to choose the date and mold
platen name in sequence.
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You can copy the data from the SD card to the panel or from the panel to the SD card by
using this function.
Source :Use key to read the mold platen data from the panel of SD memory
card.
Sort Type:In the current mold platen list, use key to choose the date and mold
platen name in sequence.
Object :Use to save the target either in the panel or the SD memory card.
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Source :Use key to read the mold platen data from the panel of SD memory
card.
Sort Type:In the current mold platen list, use key to choose the date and mold
platen name in sequence.
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This screen is the reference page of the parameters data correction records.
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This screen consists of all corresponding parameters of the other settings. (Please
refer to the parameters index for further information)
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Monitor protection installment: Protect LCD screen and increase its exercise life span
according to your data set.
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You can only adjust the electron ruler stroke, machine stroke and current position
system data in this screen.
This is specializing for software engineer for data correction, please do not use.
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F5 Rest
Warning:System reset is the last option, after the system reset all the mold data
and parameters data will disappear. After your system reset please switch off the
power supply and restart the computer.
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2.17.5 Privilege(P-4)
Path – F10 Next F7 system F6 SENQ
F6 SENQ
Insert the value in the Machine ID column and the Out Date column then work
out the F3 install screen machine turn on password.
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F3 install
Insert the password and press enter, the contents below will be shown:
Machine consignment date: The date when the machine is sent to the customers,
which is also the date when the down time function activated.
Installment:Represent the total installment of the customers‟ payment, the current
installment represent the total installment of the payment prepaid.
Parking day of single installment:Represent the interval day of the payment of every
installment.
Parking date of next installment:When the parking date is activation, please insert
again the year/month/day as insert once is ineffective.
Parking warning day number:The advance day number before the parking date
expired
Next warning date:While using the parking timing function, the warning time
before the parking timing.
Running timing:This is the accumulated running time after the activating of the
motor; it is only available for display.
Running condition : When the setup is “1” the function above will start
operating,”0”means not using.
Interval minute:When the alarm is activating, there will be an alarm message pop out
during every internal period.
Important items:
Please insert once again if there is a changes of month/day during the down
time function year/month/day.
When the down time function is operating, the current date and time can only enter
the correction with the turn on password.
Customer machine serial number and turn on password, detail records are needed
for the panel control board serial number, once the turn on password is set our
company is unable to disentangle from the screen.
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When the down time function is able to change with the control panel, the
maintenance board of the machine under the down time function then is able to
insert, your company should report the serial number record of the down time
function usage to our company in order to prevent customers sending directly for
maintenance or our company provide maintenance support.(turn on password is not
needed)
If your company is willing to unlock the password function the only way is to replace
the hardware, spare parts should be charge for your company.
2.18 Version(R-1)
Path– F10 next F8 version
Maintenance personnel could take more notice against the system data and
version by this record in order to facile the usage communication in the future.
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48
3.2 Output Channels
Channel Label Description
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
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4 Parameter Index
4.1 Open mold parameters
No. other Ramp
1 stage Close mold at the start Ramp maximum counting –The initial pressure/ speed increase time is
the maximum value.
2 stage
3 stage
Low Close End Pres Ramp-Pressure change time limit for transition in the close end
pressure
High Close End Flow Ramp-Speed change time limit for transition in the close end
pressure
2 stage
3 stage
4 stage Mold Open End Flow Ramp- Pressure change time limit for transition in the close end
5 stage Mold Open End Pres Ramp- Speed change time limit for transition in the close end
time.
5 stage Open mold 5 stage pressure Ramp –The increase slope of Open Mold 5 stage pressure buildup
time.
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1 Open mold 2 delay sent slower then low pressure valve –Open mold 2 delay sent slower then
PC22 valve
2 Open End Valve Dly – Delay time for closing valve after completion of mold opening
3 Open End Delay - Delay time for resetting hydraulic speed/pressure at the end of mold opening
4 Open Drain Time – Pressure release time before mold opening
No. Injection-Pressure
1 stage
2 stage
3 stage Inject Energy Flow–Speed of inject energy movement
4 stage Inject Energy Pres–Pressure of inject energy movement
5 stage Injection mold setup flow– Speed during mold adjustment mold height adjustment
6 stage Injection mold setup pressure- Pressure during mold adjustment mold height adjustment
5 stage Inject end speed Ramp Down – The slope of injection end speed scale down.
6 stage Inject end press Ramp Down– The slope of injection end press scale down.
No. Charge-pressure/flow
1stage Charge mold setup pressure – Charge pressure during mold height adjustment
2stage Charge mold setup flow –Charge speed during mold height adjustment
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2stage Charge end press Ramp Down– The slope of injection end press scale down.
3stage Suckback end speed Ramp Down – The slope of injection end speed scale down.
4stage Suckback end press Ramp Down– The slope of injection end press scale down.
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Core F Core backward end direction valve delay stop–Stop the pressure flow of the core out
movement first then delay the stop time if the direction valve
No. Nozzle-Pressure
2 stage Nozzle setup pressure – Nozzle pressure for mold height adjustment
1 stage Nozzle setup flow– Nozzle speed for mold height adjustment
2 stage Nozzle Pres Upper- Pressure settings for nozzle height adjustment
1 stage Nozzle Flow Upper- Flow settings for nozzle height adjustment
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No. Upper
0 Adjust Press Upper - Pressure settings for Adjust height adjustment
1 Adjust Flow Upper - Pressure flowing for Adjust height adjustment
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17 - "Pos. Setting Error" – Indicates inconsistent position settings for either Mold
Closing, Mold Opening, Suck-back or Charge (Plasticizing) settings. Check the
relevant settings.
18 - "Finish Auto Adjust" – Indicates the automatic Mold Height Adjustment has been
completed. Please refer to the Machine Operating Mode Keys section of this
manual for additional information.
19 - "Lubr. Oil Level Error" – Indicates the lubrication oil level is too low. Check the
oil level and fill up if necessary.
20 - "Inj. Start Pos. Error" – Indicates the injection parameters during the last
production cycle have been outside the preset limits. Check Monitor 1 for more
details. Please refer to the Monitoring Settings 1 (Automatic Alarm) section of this
manual for more information.
21 - "Screw Rpm Error" – Indicates a problem during screw operation. Check the
Charge (Plasticizing) settings and make sure the hopper is no empty.
22 - "Inject Time Error" – Indicates the injection parameters during the last
production cycle have been outside the preset limits. Check Monitor 1 for more
details. Please refer to the Monitoring Settings 1 (Automatic Alarm) section of this
manual for more information.
23 - "Opn 1-Slow Pos. Error" – Indicates a problem during automatic Mold Height
Adjustment. Check the transition position from slow to fast movement during Mold
Opening. Adjust if necessary.
24 - "Mold Protection Error" – Indicates that the mold could not close properly.
Check if the molding product has been completely ejected. Adjust mold settings if
necessary.
25 - "Decompress End Error" – Indicates Suck-back could not be executed according
to the settings. Check and adjust settings if necessary.
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26 - "Charge End Error" – Indicates that the screw could not reach the set end
position during Charge (Plasticizing). Make sure the hopper is not empty and
adjust settings if necessary.
27 - "Pack Count Reached" – Indicates the preset number of product packs has been
reached. Please refer to the Production Control section of this manual for more
information.
28 - "Core Pull End Error" – Indicates the core has not reached the preset end
position (limit switch). Check the core position and make sure it is moving freely.
29 - Reserved (not used)
30 - "Lubrication Fail" – Indicates a lubrication problem. Check the lubrication
system.
31 - "Oil Level too Low" – Indicates the hydraulic oil level is too low. Check the
hydraulic oil level and fill up if necessary.
32 - "Oil Filter Blocked" – Indicates a blocked hydraulic oil filter. Check the filter and
clean if necessary.
33 - "Ptm. Board Check Error" – Indicates a communication problem with the
potentiometer board. Check board for possible causes.
34 - "Adjust End Touched" – Warning message indicating the moving platen has
reached the backward end position (limit switch). Do not move platen/mold further
backward to avoid damage to the machine.
35 - Reserved (not used)
36 - "C. P. Active Pos. Error" – Indicates a core position settings problem. Verify the
core settings and mold position at time of core activation and change if necessary.
37 - "C. P. Set Error" – Indicates a problem with the core in/out activation positions.
Verify settings and change if necessary.
38 - "Waiting Air Mold" – Indicates the controller is waiting for signal form air
injection system.
39 - "Adj. Sensor Fail." – Indicates automatic Mold Height Adjustment failure. Check
the pressure and speed settings and verify if the platen/mold is moving.
40 - "Cool Water Prs Low" – Indicates low cooling water pressure. Check cooling
system.
41 - "Switching Mold" – Status message during mold switching.
42 - "Waiting Robot" – Status message during robot operation.
43 - "Pls Press Close Key" – Prompt in Auto mode to press Close Mold key to start
machine operation.
44 - "Eject Not Back" – Indicates the ejector has not reached the end position (limit
switch). Check the ejector.
45 - Reserved (not used)
46 - "Lub. Filter Fail" – Indicates a problem with the lubrication oil filter. Check filter
for possible causes.
47 - Reserved (not used)
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48 - "Motor Fail" – Indicates a hydraulic pump motor failure. Check motor for
possible causes.
49 - "Pls Press Start Key" – Prompt in Semi-auto mode to press Start key to start
machine operation.
50 - "Pls Close Rear Door" – Indicates an open rear door. Close door to resume
machine operation.
51 - Reserved (not used)
52 - "Manual Open/Eject" – Prompt in Manual mode to execute Mold Opening and
Ejection manually to prevent possible damage to machine.
53 - "Motor Overload" – Indicates problem with hydraulic pump motor. Check the
motor for possible causes.
54 - Reserved (not used)
55 - Reserved (not used)
56 - "Manual Open" – Prompt in Manual mode to execute Mold Opening manually to
prevent possible damage to machine.
57 - "Temperature not up" – Indicates a barrel heating temperature error. The pre-set
temperature could not be reached. Check the barrel heater.
58 - "Safe B. Plate Fail" – Indicates possible object on bottom plate. Remove any
objects to resume machine operation.
59 - Reserved (not used)
60 - Reserved (not used)
61 - "Pls Close Upper Cover" - Indicates an open top cover. Close the cover to
resume machine operation.
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ROBOT PC OUTPUT
R2a
R2
VIO-32H(C)
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