Detailed Design
Detailed Design
Detailed Design
I. Design, procure, construct/install, pre-commission, commission, and successfully hand over one Class 1
(custody meter with uncertainty equal or less than 0.25%) crude oil metering station on the out-feed from
Soku field into the Nembe Creek Trunk Line (NCTL).
The Custody transfer flow metering package consists of metering skids, auto sampling unit and permanent prover loop.
Also, as part of the package is the control system, consisting of flow computers, supervisory computers, printers, UPS and
switch gears w/MCC etc. These items will be in the existing FAR and integrated into existing system. It is expected that as
part of the detailed design, the contractor shall provide an approved for construction drawing for these items located in
the existing FAR.
DEFINITIONS
COMPANY True Blue Energy Services Limited and Her Client
CONTRACTOR TBD
Detailed design of the metering packages in line with the Basis for Design, the Functional Specification and other
relevant documentations as necessary. Fluctuation in station parameters and crude characteristics that could impact
negatively on the flawless delivery will be effectively addressed in the detailed design stage (especially for the prover
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
loop) including seamless tie-in with other projects and existing brownfield software and hardware infrastructures.
As part of the JOB SPECIFICATION, Drawings and Documents are FEED design data already engineered and is provided to
the CONTRACTOR.
CONTRACTOR’s scope includes Verification of the design data, Drawings and Documents, after which it shall be deemed
as accepted by the CONTRACTOR who takes ownership and responsibility for it at the Verification Milestone.
The above notwithstanding, design verification report shall be agreed by Company and the implementation of the
findings /recommendations (if any) shall be agreed by both parties.
CONTRACTOR shall perform the WORK and develop his detailed engineering based on these drawings and documents.
Notwithstanding this, there shall be no VARIATION raised or agreed due to minor changes in detail contained in these
drawings and documents. By minor changes in detail it is intended to include, but not be limited to, by way of example
any of the following: changes in piping size (any change in piping of nominal pipe sizes 2” and below should be
considered minor), instrument set points, loop control details, location of tie-in points, resolution of hold points,
changes in fittings, line routings, small bore valving, etc. Areas such as finalizing line sizing and material specifications are
a detailed engineering activity and changes to these for example shall not constitute a variation to the CONTRACT.
The CONTRACTOR shall be responsible for the provision of all engineering services necessary to complete the WORK.
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
CONTRACTOR shall:
a) Ensure that the safety and integrity features already incorporated into the design are not compromised by
design modifications.
b) Develop and issue for agreement by Company a schedule for drawing and document review that will meet with
the overall project schedule.
c) Arrange the drawings into a sequence consistent with the process or design.
d) Renumber the drawings using the COMPANY issued numbers and numbering method assigned to the detailed
design (ref.
e) Issue AFP/AFC (For Fabrication of Equipment Modules and Skids) data without "holds". It shall be the
responsibility of the CONTRACTOR to obtain all necessary information to permit AFC data to be "hold free". Full
inter-disciplinary reviews shall be completed before any of the key issues of drawings, such as "Approved for
Purchase" (AFP) and AFC.
f) Prepare calculations, studies, design reviews, documentation, etc, to demonstrate to COMPANY that the
CONTRACTOR has adequately addressed all issues relating to the WORK including safety, reliability, efficiency,
operability, maintainability and integrity consistent with COMPANY’s operating objectives.
g) Prepare and hand over to COMPANY of the following final documents in accordance with COMPANY
requirements:
i. Design books;
ii. Commissioning, maintenance and operating manuals;
iii. Vendor data manuals;
iv. ‘As-built’ drawings/documents and
v. Certification documentation.
vi. All simulation input and output files used in the entire design.
vii. All the design calculations and reports in both the soft and paper formats
The Audits and Reviews to be performed shall include but not be limited to the following;
(a) HAZOP
(b) SAFOP
(c) Layout Review
(d) Ergonomic and Manhandling Studies review
(e) Human Factor review
(f) Operability and Maintainability review
(g) Security Study
(h) Mechanical Handling Study
(i) SIL (IPF)
(j) FIREPRAN
(k) Constructability review
(l) CONTRACTOR shall make adequate provision in his schedule, for the reviews and also the follow up/close out
actions emanating there from.
All plans, calculations, simulations, specifications and drawings prepared by the CONTRACTOR hereunder shall be
available for review and audit by COMPANY, to ensure conformity with the CONTRACT specifications, at all
reasonable times during development and promptly upon completion. All such plans, specifications and drawings
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
required to be submitted by the CONTRACTOR for the review and audit of COMPANY shall be prepared and
processed in accordance with the requirements and specifications set forth herein.
COMPANY’s review and audit of plans, specifications and drawings submitted by the CONTRACTOR shall not relieve
the CONTRACTOR of its responsibility for the correctness thereof or of its obligation to meet all the specifications and
requirements of this CONTRACT. The CONTRACTOR shall not modify or deviate from plans, specifications and
drawings agreed by COMPANY without COMPANY’s prior written agreement to such modification or deviation.
All tie in point shall be readily identified by doing onsite inspection and by referring to the relevant FEED deliverables
where they exist. The Metering package/skids, pipping’s, strainers, Coriolis should be so design and carefully selected
such that the crude being metered is free of debris that could clog up the installed strainers, Coriolis and other
associated hardware in direct contact with the process fluid.
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
handling during maintenance. Special procedures for items to be moved or removed at elevated levels are also
to be included.
16. CONTRACTOR shall verify the Plot Plan to ensure ample distance for equipment removal and safety access
where required.
17. A Constructability review shall be carried out for all mechanical equipment and prepare a report for COMPANY’S
review and approval.
18. Prepare an Equipment Suitability Report based on purchase requisitions ensuring that operation and
performance of the equipment has not been adversely affected by changes in design data (e.g. process revisions
or finalization of pipe routings).
19. Produce a complete spares schedule for commissioning and two (2) years operation. This shall comprise a
tabulation of vendor recommended spares and CONTRACTOR recommended spares.
20. Produce a complete spares schedule for Capital Spares. This shall comprise a tabulation of vendor
recommended Capital spares and CONTRACTOR recommended Capital spares.
21. The CONTRACTOR is encouraged to design for shop fabricate and skid mount as much of the equipment as
practical to minimize field construction. The equatorial weather conditions experienced in Nigeria may put a
significant constraint on field construction work.
The piping/layout scope shall include but not be limited to the following:
9. Prepare material take-offs based upon schedules, layouts, routing diagrams and drawings, and include all
cabling, tubing, fittings, junction boxes, etc.
10. Prepare requisition packages for all instrumentation and control and automation systems/equipment.
11. Expedite vendor drawings and resolve vendor queries.
12. Co-ordinate activities of manufacturers/vendors and certifying authorities to ensure compatibility and correct
operation of all instrument equipment.
13. Technical specification and datasheet for all software and hardware.
14. Detailed functional description of all hardware and software.
15. Telecommunications General Arrangement Diagrams
16. Telecoms System level block diagram
17. Telecoms systems Schematic diagrams
18. Plant cable routing diagram
19. Wiring and termination details for Telecoms equipment
20. Building cable routing
21. Telecom cable termination list
22. Test plan and procedures for all telecoms systems
The metering package will have a flow computer connected to the PAS via dedicated supervisory computers.
The metering package/skid (including all ancillary devices, instrumentation and Fire and Gas system) shall be integrated
to the existing Control system and Safety infrastructure. Configuration of the Modbus Communication interface shall
be the responsibility of the Contractor and shall be done in conjunction with the DCS vendor and the Metering Systems
OEM. The instrument, power and optical fibre cables shall follow the existing cable routes to the tie in position.
The existing route may be expanded to meet the space requirement of this SoW. Existing Cable Entry points into the
SS200 should be utilized where possible. The CONTRACTOR shall explore other alternative cable entry options, but
such option must meet the requirement of the relevant industry and SPDC Codes of Practice.
The metering house /FAR shall be linked with nearby control rooms to facilitate communications and integration of
PAS/PCN Networks with the PCD-IT Security.
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
1. Carry out probing for underground utilities to determine the locations of additional facilities to the site i.e.,
equipment foundation, piping support foundation and cable routing etc.
2. Review and finalize equipment foundation locations, layout, and civil/structural plot plan drawings.
3. Review existing site-specific soil reports to establish soil conditions and foundation requirements.
4. Review and update civil and structural specifications included within the FEED design.
5. Perform detailed design of all steel and concrete works (including but not limited to foundations, supports,
ladders, stairways, walkways, sheds, gantries, crane rails, pipe supports details and steel connections details,
etc.)
6. Prepare detail design calculation reports for all structural facilities and equipment foundations.
7. Prepare detail engineering drawings for all the steel structures, reinforced concrete structures, foundations,
pipe supports, anchor bolts, bolted & welded connections, hard standing area, roads, fencing, drainages, cable
trenches etc.
8. Prepare bar bending schedules for all reinforced concrete structural elements and foundations.
9. Prepare general arrangement drawings and foundation layout for all facilities
10. Prepare Bill of Engineering Measurements for all civil and structural works
11. Carry out all relevant civil works and provide materials, tools, and equipment, personnel, means of
transportation and installation accessories as may be required for the works. Onsite verification of the structural
schemes recommended in FEED shall be validated against the onsite condition for functionality and accessibility
to the hardware superstructures especially during futuristic operation and maintenance activities.
The detailed design scope shall include as a minimum the following activities progressed through to AFC:
1. Review and verification of FEED design data, reports and studies, Electrical design basis, Electrical load analysis,
AC UPS system study, Cable sizing calculation, Short circuit analysis, Voltage drop analysis, Lighting illumination
calculation, Electrical protection system report, Fault level calculations
2. Review and Update Electrical Equipment List. Determine essential supplies requirements, and update the
electrical load schedule.
3. Identify and validate the proposed electrical power tie-in points for the Soku GP Crude Oil metering projects
4. Determine the power requirements at various stages during pre-commissioning, commissioning and start-up.
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
5. Update the distribution network design including, switchgears, and Cables Calculations for cable sizing (power,
control, lighting) and cable schedule giving details of cable type, tag no., manufacturer’s code, length, size, etc.
6. Prepare lightning protection and earthing system design. Integrate with existing facilities.
7. Carry out a SAFOP Study with COMPANY participation and implement the recommendations of the study.
Update specification and prepare requisition packages for all electrical equipment and materials, including
completion of data sheets, schedules and drawings where necessary for electrical bulk material including but
not limited to; junction boxes, motor control stations, cable glands, cable transits, and earthing materials.
8. Expedite VENDOR data drawings and resolve VENDOR TECHNICAL queries. Co-ordinate activities of
manufacturers/vendors and certifying authorities to ensure compatibility and correct operation of all electrical
equipment.
9. Provide dimensions of the electrical system and equipment to other disciplines and prepare layout of switch
rooms with adequate provision made for air-conditioning, fire protection, and desktop telephone facility for the
switch room (with shelter roof) Produce detail drawings including but not limited to the following:
i. Updated key Single line diagram.
ii. Updated Single line drawings to include, LV, UPS systems
iii. Schematic diagrams including motor control schematics.
iv. Vendor drawings including wiring and connection diagrams.
v. Control System Block diagram and interconnections diagrams.
vi. Lighting and small power Layouts.
vii. Comprehensive cable schedule.
viii. Area classification layouts & sections
ix. Equipment general arrangement drawings including switch room layouts.
x. Cable routes, trays support and transit details.
xi. Earthing details.
xii. Lightning protection details.
xiii. Update symbol and legend drawings.
xiv. Construction drawings – hook-up and installation detailed.
10. Prepare procedures for testing the electrical systems and commissioning including detailed method statements
to cover all aspects of the electrical construction, testing and commissioning that explain how the work is to be
done without requiring shutdowns.
11. Review the electrical control philosophy in Operating Manual e.g. shutdown requirement, black start, etc.
12. Material take-offs.
13. Technical requisition packages (TRPs) for new electrical systems/equipment.
Power (UPS & Non- UPS) be shall be taken from substation at Soku. Detailed checks shall be made to confirm the
adequacy and functionality of the available power to meet the requirement of the of the Crude Oil Metering Projects
and the results of the findings shall form inputs to the detailed engineering design and tie-in to the existing facilities. The
total power requirement advised during FEED shall be verified as part of the detailed engineering activities. The cable
selection advised in FEED shall be validated against prevailing conditions on site for adequacy, function ability and
maneuverability. Refer to COM-SEDO-BNYCT-EA-2384-00002-001 and relevant FEED documentations.
The detail design HEMP scope shall include but not limited to the following activities:
The SIF team members shall include but not limited to:
i. SIF Leader: To be independent of the detailed design team preferably a consultant will be
provided by the
ii. CONTRACTOR and approved by COMPANY. COMPANY may provide a SIF Leader.
iii. Lead Safety Engineer from the Contractor’s team
iv. Lead Process Engineer from the Contractor’s team.
v. Lead Mechanical Engineer from the Contractor’s team.
vi. Lead Control Engineer from the Contractor’s team.
vii. Lead MC& I Engineer from the Contractor’s team.
viii. COMPANY (discipline) Representatives
b. National Regulators (DPR/NAPIMS) at least two engineers from (Facilities /Process and Safety Engineering).
24. Carry out Human Factors Engineering (HFE) for control aspects of the project relating to Human Machine
Interface. This shall include but not limited to Human HAZOP review. This will focus on ensuring the tasks are
clearly specified in the form of a Task Analysis, and questions such as - "what can go wrong?" or "what is
required (in design) to deliver high levels of human performance?" are asked. Key outputs would be specific
design features and procedural controls that could be incorporated to improve human performance, including
health, safety and efficiency.
25. Update the Design Safety Critical Elements and Performance standards into Operate phase Safety Critical
Elements and Performance standards in agreement with COMPANY.
26. This shall include definition of:
a. Performance criteria
b. Assurance Measure
c. Assurance Values and Verification activities
27. Carry out review and audit in conjunction with COMPANY to ensure that all HEMP study recommendations have
been implemented before detail design is frozen. All audit findings and actions shall be completed by the
CONTRACTOR prior to completing the detailed design and are subject to COMPANY approval. COMPANY shall
not accept the final design until the HEMP audit is completed to COMPANY’S satisfaction. Interim reviews and
audits may be conducted during detailed design to assess progress and identify concerns. CONTRACTOR shall
participate as requested by COMPANY and CONTRACTOR costs are to be borne by CONTRACTOR.
28. The CONTRACTOR shall collate all deliverables associated with HSES engineering into an HSES Engineering Book.
29. Update the Hazard and Effects Register, as required, to capture any new hazard identifies and incorporate
formal HSE assessment findings.
30. Update the Installation Hazardous Area Classification drawings with supporting documentation, as required, to
adequately address possible design changes in compliance with code requirements.
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True-Blue Energy Services Limited
PROVISION OF CRUDE OIL CUSTODY TRANSFER METERING IMPROVEMENT PROJECT IN SOKU
8.0 Corrosion Engineering Design Scope:
The corrosion engineering scope of work shall include the following:
A complete list of applicable codes and standards can be found in Appendix 1. Nigerian law and regulations shall be first
in order of precedence, with construction codes and working standards coming last.
PROPOSED SCHEDULE
As part of your quote, please provide us a realistic level 3 schedule to completely deliver this scope. Assume Start Date
to be May 1st, 2020.
DESIGN LOCATION
This design will be carried out in Port Harcourt using your office Location, unless otherwise changed by COMPANY.
CAVEAT
Please note that giving us your quote is not an offer of work, nor is it an acceptance of any offer you have made, nor
does it bring into existence any contract; or a guaranty of work between our companies.
The contract will be awarded to the Contractor whose best cost and schedule can realistically complete the work and
aligns with our proposed cost and schedule, and not the Lowest bidder.
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