Method Statement For Creating The Cut-Out For Climbing Crane Section and Closing It at A Latter

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TECHNICAL DEPARTMENT-CIVIL (Replace by the Project Doc. No.

TEC-015419-MET-DoR-005
Name) (Rev No.)
METHOD STATEMENT Issue Date 04 September 2013
Method statement for creating the cut-out for climbing crane Rev. Date NA
section and closing it at a later stage Pages 1 of 9

METHOD STATEMENT FOR CREATING THE CUT-OUT FOR


CLIMBING CRANE SECTION AND CLOSEING IT AT A
LATTER STAGE

PROJECT : (Replace with the project’s name, at location , city name)

CLIENT : (Replace with the client’s name)

MASTER DEVELOPER : (Replace with the master developer’s name)

PMC : (Replace with the PMC’s name)

LEAD CONSULTANT : (Replace with the lead consultant’s name)

SUB-CONSULTANT : (Replace with the sub-consultant’s name)

MAIN CONTRACTOR : (Replace with the main contractor’s name)

SUB-CONTRACTOR : (Replace with the sub-contractor’s name)


TECHNICAL DEPARTMENT-CIVIL (Replace by the Project Doc. No.
TEC-015419-MET-DoR-005
Name) (Rev No.)
METHOD STATEMENT Issue Date 04 September 2013
Method statement for creating the cut-out for climbing crane Rev. Date NA
section and closing it at a later stage Pages 2 of 9

TABLE OF CONTENTS
1. REVISION RECORD............................................................................................................................................3
2. PURPOSE............................................................................................................................................................4
3. SCOPE OF WORKS.............................................................................................................................................4
4. REFERENCES.....................................................................................................................................................4
4.1. Contract documents.........................................................................................................................................4
4.2. Contractors Submittal.......................................................................................................................................4
5. DEFINITIONS / ABBREVIATIONS.......................................................................................................................4
5.1. Definition..........................................................................................................................................................4
5.2. Abbreviations....................................................................................................................................................4
6. RESPONSIBILITIES.............................................................................................................................................5
6.1. Project Manager...............................................................................................................................................5
6.2. Construction Manager......................................................................................................................................5
6.3. Project Engineer...............................................................................................................................................5
6.4. The Surveyor....................................................................................................................................................5
6.5. HSE Engineer/Officer.......................................................................................................................................5
6.6. Foremen/ Works Supervisor.............................................................................................................................6
7. EQUIPMENTS/ TOOLS / MANPOWER...............................................................................................................6
7.1. Equipment’s/Tool struck Load Mixer (Concrete supplier)................................................................................6
7.2. List of Manpower..............................................................................................................................................6
7.3. List of Materials................................................................................................................................................6
8. PROCEDURE.......................................................................................................................................................6
8.1. Location Building 6C........................................................................................................................................6
8.2. Location Building 6D........................................................................................................................................7
8.3. Repositioning the starter bars..........................................................................................................................7
8.4. Pouring of Concrete.........................................................................................................................................8
8.5. Curing...............................................................................................................................................................8
9. HEALTH, SAFETY AND ENVIRONMENT...........................................................................................................8
10. ATTACHMENTS..............................................................................................................................................8
10.1. Inspection Checklists...................................................................................................................................8
10.2. Inspection Test Plan....................................................................................................................................9
10.3. Risk Assessment.........................................................................................................................................9
10.4. Technical Data sheet (TDS).........................................................................................................................9
10.5. Material Safety Data Sheet (MSDS)............................................................................................................9
TECHNICAL DEPARTMENT-CIVIL (Replace by the Project Doc. No.
TEC-015419-MET-DoR-005
Name) (Rev No.)
METHOD STATEMENT Issue Date 04 September 2013
Method statement for creating the cut-out for climbing crane Rev. Date NA
section and closing it at a later stage Pages 3 of 9

1. REVISION RECORD
This page is a record of all revisions of the document identified below by number and title. All previous revisions
are hereby superseded and are to be destroyed.
Rev Date By Chkd. Approved Description of Revisions
0 First issue

Signature field
Revision
Revision
Number
Date
Prepared by Checked by

Reviewed
By Construction Technical QA/QC MEP Co-
Manager Manager Engineer HSE Officer ordinator Sub-contractor

Approved
By Project
Manager
2. PURPOSE
The purpose of this Method Statement is to define the procedure for sequence of works for cleaning; realigning the
reinforcement steel and casting the 2.3m x 2.3m crane opening slabs (from level B1 up) at the end of the project after
the cranes are removed.

3. SCOPE OF WORKS
This method statement applies to the casting of slabs in Buildings 6C & 6D, between grids M- N and 6 - 7.

4. REFERENCES
4.1.Contract documents
1. Project Specification :- Division 3, Section 033000
2. Contract Drawings :-
4.2.Contractors Submittal
3. Project Quality Plan :-
4. Project Safety Plan :-
5. Material approvals
Sr. No. Description Material Sub. No. Rev No. Date Remarks
1 Bonding agent

6. Shop Drawings approvals


Sr. No. Description Shop Dwg. No. Rev No. Date Remarks
1 02-SD-S-6D-CC-B1-2-1055
2 02-SD-S-6D-CC-B1-2-1115

5. DEFINITIONS / ABBREVIATIONS
5.1.Definition
1. Project -(Replace with project name)
2. Client -(Replace with clients name)
3. Developer -(Replace with developers name)
4. Consultant -(Replace with consultants name)
5. PMC -(Replace with PMC name)
6. Contractor -(Replace with contractors name)
7. Sub-contractor -(Replace with sub-contractors name)
8. Supplier -(Replace with suppliers name)
5.2.Abbreviations
1. Engineer - Representative of “Name of engineering consultancy”
2. ICL - Inspection Check List
3. IR - Inspection Request
4. ITL -Independent Testing Laboratory
5. ITP - Inspection and Test Plan
6. ITR -Inspection & Test Requests
7. MAT - Material Submittal
8. MEP - Mechanical Electrical Plumbing
9. MET - Method Statement
10. MIR - Material Inspection Request
11. MSDS - Material Safety Data Sheet
12. PPE -Personal Protective Equipment
13. PQP -Project Quality Plan
14. PTW -Permit To Work ( Working at Height or enclosed spaces)
15. RA -Hazard Identification and Risk Assessment
16. RFIA - Request for Inspection and Approval
17. SPD - Shop Drawing
18. TBM - Temporary Bench Mark
6. RESPONSIBILITIES
6.1. Project Manager
1. Ensuring that the project works in his zone are carried out in accordance with Company policies and in accordance
with the requirements of this Quality plan.
2. Ensuring the full compliance of subcontractors with Company Quality policies and with the requirements of this
Quality plan.
3. To ensure that all the equipment required to execute the works according to the construction programme are
available, in good condition, and provide any additional equipment that might be required.
4. To co-ordinate with the Construction Manager, Project Engineer, Safety Engineer, Foreman and Surveyor for a
safe and proper execution of the works.
5. To guide specific attention to all safety measures in co-ordination with the safety officer/engineer.
6.2.Construction Manager
1. Ensure area is ready and safe to start the works.
2. Set up required equipment and plant through discussion with the Project Manager and Project Engineer/Works
Supervisor.
3. Ensure the works are carried out according to the specification, quality and approved shop drawings.
4. Liaise and co-ordinate with the Project Manager for the agreed sequence of works with respect to the construction
programme.
5. Allocation of required manpower through co-ordination with the Project Manager.
6. Provide the risk assessments for the works in hand.
7. Provide sufficient and safe access for operatives, trucks and pumps.
8. Take precautionary measures with regards to protecting works from hot weather, wind, rain and sun.
6.3. Project Engineer
1. The engineer shall carry out his duties in a manner that shall be co-ordinated by the project manager on a daily
basis, and shall ensure proper distribution of the workforce and equipment at required locations.
2. To be aware of test frequencies related to the formation level.
3. To control disposal of waste excavated material according to the instructions received from the Project Manager.
4. To co-ordinate with the Safety Officer to maintain safe working and proper housekeeping of the site. To comply
with the safety measures and ensure that all Safety Officer Teams are aware of the same to prevent accident and
loss.
5. To monitor and check all activities and ensure that works shall be carried out according to specifications, quality
and approved drawings.
6. To inform the QC I`
6.4.The Surveyor
1. To establish benchmarks from agreed reference points, provide required setting out and level markings and follow
up with regular checks.
2. Co-ordinate with the Project Engineer / Foreman and ensure the approved shop drawings/construction drawings
shall be implemented properly.
3. Maintain survey details and reports, periodically check the progressing works and advise the project manager of
any deviation from the drawings.
6.5. HSE Engineer/Officer
1. To ensure implementation of all safety measures related to the nature of works being carried out, and in
accordance with the Project Safety Plan.
2. To ensure that all the persons involved in the works are aware of their responsibilities, and that they have enough
understanding of the safety procedures.
3. The safety officer in co-ordination with the Project Manager shall ensure that all the implemented safety measures
are effective enough to maintain safe working on the site.
4. To maintain continuous inspections of the site activities, advise and train persons on a daily basis to prevent
accidents and personnel injury.
5. To give special concern to housekeeping, and ensure that the site is maintained clean and tidy.
6. To ensure all the relevant safety sign boards for different works are in place.
6.6.Foremen/ Works Supervisor
1. Ensure the works are progressed in the sequence as agreed with the Project Manager.
2. Liaise with the Project / Construction Manager for the allocation of the work force, ensuring adequate manpower is
available.
3. Liaise with the site manager to ensure all the required plant / materials are available to construct the works.
4. Full time supervision shall be required to ensure the works are carried out in accordance to specifications, quality
and approved drawings.
7. EQUIPMENTS/ TOOLS / MANPOWER
7.1.Equipment’s/Tool struck Load Mixer (Concrete supplier)
1. Concrete Pumps 5. Hammer & Chisel
2. Vibrators 6. Wire Brush
3. Hand Tools 7. Air Compressor
4. Hilt Breaker
7.2.List of Manpower
1. Project Manager 5. Safety Officer
2. Construction Manager 6. Foremen / Work Supervisors
3. Project Engineer 7. Equipment Operators
4. QA/QC Inspector 8. Skilled and unskilled labourers
7.3.List of Materials
1. Formwork 3. Steel Reinforcement
2. Concrete
Note: Quantity of manpower, materials and equipment’s shall be submitted on the daily progress report.

8. PROCEDURE
8.1.Location Building 6C

Figure 1:Extract From Drg: 02-SD-S-6D-CC-B1-2-1055


8.2.Location Building 6D

Figure 2:Extract From Drg: 02-SD-S-6D-CC-B1-2-1115

8.3.Repositioning the starter bars


1. Starter bars for the crane opening slab shall be left in the cast slab in a bent-up shape for allowing the section of
the crane to pass through, as shown below in Figure 3: Reinforcement position before closing.

Figure 3: Reinforcement position before closing

2. During the course of the project these starter bars shall be kept protected by approved rebar corrosion prevention
system. To prevent any water from dripping to the floor below a 50mm high fillet shall be made around the floor
opening.
3. Cleaning of the Starter bars: Prior to casting the slab the starter bars shall be straightened and brushed clean using
a wire brush. The sides of the opening shall be made rough by hacking to improve the bond between the new and
the old concrete, and applying bonding agent.
1. Fixing of the Slab Formwork: The formwork shall be fixed as per the latest approved shop drawings. All Safety
precautions shall be followed during the assembly process. When fixing the formwork care shall be taken to
prevent any debris from getting in between the old concrete and the shutter.
2. Fixing Reinforcement: Once the formwork is inspected and approved by the Consultant the placement of the
reinforcement opening in the slab shall commence.
Figure 4 : Reinforcement position during closing

3. The Slab reinforcement bars shall be fixed in accordance to the approved shop drawings and project specifications.
The quantity, bar splices, spacing, rebar sizes and bending shall be verified. The fixing work shall be checked to
ensure that all rebar were fixed properly in the proper location.
4. Sufficient bottom concrete spacers should be provided to maintain the concrete cover of reinforcing bars. The
rebar shall be tied manually using tie wires. Enough chair bars shall be provided to maintain the correct distance
between the top and bottom bars. The spacers shall be of sufficient strength to take the live and loads during the
installation and the casting phases.
5. Requests for MEP installations shall be raised to check the sizes, locations and levels of Electrical works and
Mechanical works embedded items.
6. An air compressor shall be employed to clean the area and remove all the accumulated debris.
8.4.Pouring of Concrete
1. Upon receiving the ready mix concrete the regular sampling and testing procedures shall be followed.
2. Pouring/ Depositing of concrete shall be done by Contractor’s competent site personnel’s and workers in
accordance to the approved shop drawings and project specifications. Any concrete in the work which has partly
hardened or which has been contaminated with foreign objects shall not be used.
3. When concrete placement is done using concrete pump the vertical drop of concrete shall not exceed 1.5m to
prevent secretion. Vibrators shall be systematically applied, sufficient duration and intensity to compact the
concrete thoroughly. Over vibration shall be avoided to prevent concrete segregation. A spare vibrator shall be
provided for every three vibrators used for in case of breakdown. Concrete of an approved mix shall be used form
an approved supplier.
8.5.Curing
1. Curing and protection of concrete shall comply with the guidelines given in the project specifications. Concrete
protection and curing shall be done in such a manner as to prevent the evaporation of moisture from the concrete
and injury of the surface. Immediately after the concrete has set, curing shall commence. As soon as the concrete
has stiffened sufficiently after not more than 24hrs, the surface shall be covered by absorptive mats of fabric and
kept continuously wet for 7 days. Any curing compound materials used for concrete curing is subject for approval of
the consultant.
9. HEALTH, SAFETY AND ENVIRONMENT
10. ATTACHMENTS
10.1. Inspection Checklists
1. QA/QC C3-02 Scaffoldings/ Formworks
2. QA/QC C3-03 Rebar check during fixing
3. QA/QC C3-04 Rebar’s check prior to fixing
4. QA/QC C3-05 Pre-concreting
10.2. Inspection Test Plan
5. ITP 4 Steel Reinforcement
6. ITP 5 Concrete Placement
7. ITP 6 Civil Works Concrete – Finishing & Curing
8. ITP 14 Formworks
10.3. Risk Assessment
10.4. Technical Data sheet (TDS)
9. Bonding agent for concrete
10.5. Material Safety Data Sheet (MSDS)
10. Bonding agent for concrete

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