CYLINDER TAIYO 100z-1
CYLINDER TAIYO 100z-1
CYLINDER TAIYO 100z-1
100Z-1 Series
10 MPa round type tiny bore hydraulic cylinder with
high-performance cushion
10 MPa tiny bore hydraulic cylinders, bore sizes φ20, φ25 and φ32.
Exclusive with the new Taiyo adjustable floating cushion for increased performance.
Hydrogenated nitrile rubber is used as the material of seals for bearing surface, widens the
applicable range of hydraulic fluid.
Completely interchangeable as previous 70Z-1 Series
New compact type switches AX and AZ A 11 -522a
Renewed 70Z-1 Series
Tiny bore round type hydraulic cylinder 100Z-1 Series 10 MPa type
Compact hydraulic cylinder
10 MPa tiny bore round type hydraulic cylinders with (with our standard dimensions)
Standard type LB
Cushion valve
FA
Switch
CA
Switch set
Cylinder speed
100Z-1
Wide variation, AX type (rear wiring) AZ type (upper wiring) 100Z-1 70Z-1
Bore 70Z-1
easy maintenance Cushion length
Parallel
section length Cushion length
Parallel
section length
φ20 8 3
with good design, Fixed cushion Fixed cushion Sec
φ25
0.1 0.2
13 5 on rod side on rod side
also compact φ32 10 5
Start Time
design switches
3. New floating cushion provides effective cushioning and 2. Adoption of cushion adjustable to all
AX and AZ as quick start of each stroke. the bores
AX211CE, AX215CE, AX21BCE, AZ211CE, AZ215CE, and
standard. AZ21BCE, conforming to CE, are also available. 4. Cushion valve
3. Output
For details, contact us. • New design of cushion valve unable to come off from
Theoretical outputs when 10 MPa pressure is
both covers for improved safety.
applied to 100Z-1 or 7 MPa is applied to 70Z-1
• New design of cushion valves make precise
Output: Increased by 42%
adjustment quick and easy.
3
100Z-1 For safe use
Inappropriate handling of the products may lead to the unreliable performance or serious accidents. In order to prevent any
accident, be sure to read carefully this catalogue, and fully understand the contents for safe handling.
For safe use
Remember that your special attention must be paid to the messages with the words "DANGER", "WARNING", "CAUTION", and
"NOTES". Non-observance of these messages may pose dangers to operators or machines. These are important safety
messages and require your strict observance, adding to ISO4413, JIS B 8361 and other safety rules.
■ These products have been designed and manufactured as a general industrial machine component.
Warning
● Operators with sufficient knowledge and experiences should operate the torque. For rotary attachments, use the pin of the specified size.
equipment. If the connection is inappropriate or the bolts or the pin with the size
The assembly, operation, and maintenance of machines and devices other than the specified may lead to the slackened or damaged bolts due
using hydraulic equipment must be performed by only the persons with to the driving force and reaction force of the cylinder.
sufficient knowledge and experiences. ● Use mounting components made of the material with sufficient hardness.
● Keep away from fire. ● DO NOT excessively loosen the air vent plug when venting air.
Since highly ignitable working oil is used for hydraulic equipment, the The excessive loosening of the air vent plug may lead to coming-off or
possibility of fires is inevitable. jumping of the plug from the cylinder, causing spouted oil, injury of
● Do not handle the machines and devices or remove the hydraulic cylinder operator, or misoperation of the cylinder.
until safety is confirmed. ● Consider the movements at an emergency stop.
● Prior to removal of hydraulic cylinders, ensure that safety countermeasures Consider the design without a risk of injuries of the operator or damages on
are provided, the hydraulic power supply is stopped, and the pressure in machines and devices due to the cylinder movement, preparing for the
the hydraulic circuit is lost. case that the safety device is actuated to stop the machines at the
● Ensure the safety of prevention against the drop of matters to be driven emergency stop or system abnormalities due to power suspension.
before maintenance and service of machines and devices. ● Check the specifications.
● The temperature of a cylinder is very high right after operation is stopped. ● The products in this catalogue have been designed and manufactured as
Ensure that the temperature of the cylinder and oil is low before general industrial machine components or steel working machinery
removing the cylinder. components. DO NOT use them under the pressure, temperature, or
● When restarting the machines and devices, ensure that there is no operating environment out of the specified range. Otherwise, the
abnormality in the bolts and other components, and slowly increase the breakage or malfunctions of the machines may occur.
pressure of the hydraulic source from low pressure to the set pressure. ● For electric components, such as switches, carefully check the specifications,
● Mount protect covers if any danger may occur to operator’s body. including those of load current, temperature, and shocks. Otherwise,
If there is any danger to operator’s body by matters to be driven or the malfunction, breakage, or inflammable damages may occur.
movable part of the cylinder, try to consider the structure so that any part of ● DO NOT make any modification on the products.
operator’s body cannot touch them. Otherwise, injury, electric shocks, fires due to malfunctions may occur.
● Deceleration circuit or shock absorber may be required. ● Take safety countermeasures into consideration, and contact us before
When the speed of matters to be driven is excessively high, or the weight using the products under the conditions and environment shown below.
of them is excessively heavy, shock absorption by only the cylinder ● The use of the products under the environment or conditions other than
cushion may be difficult. In such a case, the provision of the deceleration specified and the use of them outdoors.
circuit in front of the cushion or the external shock absorber is required as ● Applications related to public safety (Ex.: machines or devices used for
countermeasures against shocks. Also, take the hardness of machines atomic, railway, aeronautics, car, medical, and entertainment industries,
and devices into consideration. emergency shutdown circuit, brake circuit, and machines and devices
● Securely connect so that the fixed part and connecting part of the cylinder which contact drinks and foods)
will not be loosened. ● Use in safety equipment.
● Use the bolts with the specified size and strength class for fixing the ● Applications requiring reliable safety.
cylinder attachments, and clamp them with the specified clamping
For safe use 100Z-1 4
Caution
● Keep good arrangement and cleanliness of the working site. The ● Prior to the maintenance and service, be sure to shut down the pressure
slippage due to oil leak may lead to a turnover. Keep clean, and try to find source. Completely relieve the pressure in a cylinder.
oil leak soon.
● When relieving the pressure in a cylinder after shutting down the pressure
● When mounting a cylinder, be sure to perform centering. Otherwise, the source, the rod may be actuated with a load. Pay attention to the
rod and tube may be dis-ordered, causing the wear and breakage of the unexpected movement, and try to provide reliable safety counter-
tube inside, surfaces of bush or rod, and packings. The rod may not move measures against it.
smoothly, causing stick slip or noise.
● When using the external guide, adjust it so that it is not disordered in any (Storage)
position of the stroke, or connect considering the connection of the rod end ● DO NOT pile up cylinders. If any vibration is applied to the piled cylinders, they
and loads. may become unfastened, causing an extreme danger and the damaged parts.
● Use the working oil applicable to the material of the packings for the ● DO NOT apply a vibration nor a shock to the stored cylinders, causing the
cylinder, and DO NOT mix working oil of other types. damaged parts.
The recommended cleanliness of working oil is the grade NAS 12 or
higher. ● Provide rust preventive measures to avoid rust occurrence to the stored
cylinders.
(Piping)
● Perform flushing before piping to reduce chips, cutting oil, dusts in the (Wiring and connection)
pipes. ● Prior to wiring, be sure to shut down the power supply to the electric circuit of
Remove the cylinder before flushing to avoid the ingress of flushing fluid the connection side.
into the cylinder. Otherwise, the operator may get an electric shock during working, or the
switches or load devices may be damaged.
● Application of sealing tape
When connecting pipings with sealing tape, apply the tape with one or two ● Pay attention to avoid bending, pulling, twist of the switch cord, causing broken
threads on the thread tip left. wires.
When screwing pipings and fittings in, take care to avoid the ingress of Especially, provide appropriate measures to avoid any load applied to the end
chips or sealing material of the piping screw into the piping. When of the switch cord, including the fixing of the switch cord. When fixing the cord,
applying liquid packing to the fittings, similarly pay attention. Scraps of do not clamp the cord excessively. Otherwise, the cord may be damaged,
sealing tape or chips may cause oil leak or other malfunctions. causing broken wires (of the cord).
Any load applied to the end of the cord may lead to the damaged electric circuit
● When piping, take care to avoid air accumulation. boards in the switches.
● When using steel pipe for piping, select proper size and avoid rusts and ● The larger bending radius is better. If it is excessively small, the cord may be
corrosion. damaged. The recommended bending radius is twice of the cord dia. or
larger.
● If welding is required for piping, ground in other safety location to avoid
ground current in the cylinder. The ground current between the bush and
rod, cylinder tube and piston may lead to a spark, causing the damages on (Wiring)
surfaces and malfunctions. ● If the connection distance is long, fix the cord every 20 cm to avoid a sag in the
cord.
(Adjustment of cushion and air vent) ● When laying the cord on the floor, protect it by covering with metallic tubes to
● Excessive loosening of the air vent plug during air vent may lead to avoid direct treading on it or a crush under machines. Otherwise, the coating
coming-off or jumping of the air vent plug from the cylinder, causing of the cord may be damaged, leading to the broken wires or short-circuit.
spouted oil.
● Feed oil under a low pressure (such that the cylinder can move at a low ● The distance between the switches and load devices or power supply must be
speed of approximately 10 mm/s), and loosen the air vent plug by one or 10 m or shorter.
two turns (counterclockwise) to vent air in the oil from the air vent valve. Otherwise, inrush current may occur to the switches during operation, causing
the damaged switches.
● The initial increase of the piston speed during the cushion adjustment may
lead to abnormal surge pressures, causing the damaged cylinder or ● DO NOT bind the cord with high-voltage cables for other electric appliances,
machines. the power supply, nor with the power supply cord. NEVER perform wiring near
● Slowly increase the piston speed from the low speed of approx. 50 mm/s these cables.
or lower to adjust the cushion. Otherwise, noises may enter the switch cord from the high-voltage cables and
When adjusting the cushion, adjust depending on matters to be driven power source or power supply cable, causing the malfunctioned switches or
(loads). load devices. It is recommended that the cord is protected with a shield tube.
● If the cushioning is excessive, the cylinder may not reach the stroke end
due to the contained oil in the cushion.
(Connection)
(Notes on trial run and operation) ● DO NOT directly connect the switches to the power supply. Be sure to connect
them with the specified load devices, such as small relays and programmable
● Ensure that the machines and devices are correctly mounted. DO NOT controllers. Otherwise, short-circuit may occur, causing the inflammable
start without the confirmation of no oil leak. damage of the switches.
● Run with the minimum pressure to start the piston rod (the piston speed ● Carefully check the switches used, voltage of power supply and load devices,
must be approx. 50 mm/s or lower), and ensure that it is worked smoothly. and current specifications.
Inappropriate voltage or current specifications may lead to the malfunctioned or
damaged switches.
● Perform wiring correctly according to the colors of lead wires. Prior to wiring,
be sure to shut down the power supply to the electric circuit of the connection
side.
Operation, wrong wiring, and short-circuit of load devices with electric current
supplied may lead to the damaged switches and electric circuit in the load
devices. Even if the short-circuit is momentary, it causes the inflammable
damage of the main circuit or output circuit.
5
100Z-1 10 MPa tiny bore hydraulic cylinders
CAUTION
Mounting lock nut M24×1.5 M27×1.5 M36×1.5
The cushion has not been adjusted before Mounting lock nut width
across flats (mm) 32 36 46
delivery. Be sure to adjust it properly.
Tightening torque N•m 70 90 120
Bore (mm) φ 20 φ 25 φ 32
Precautions for use • Feed oil under a low pressure (such that the
cylinder can move at a low speed of
CAUTION
Excessive loosening of the air vent plug during air
vent may lead to coming-off or jumping of the air
vent plug from the cylinder, causing spouted oil.
• Vent air trapped in the piping, as well as air
trapped in the cylinder. Any trapped air may
cause malfunctions shown below.
[Location of air vent plug]
Malfunctions
•Rod cover
• Stick slip may occur.
• Speed may not be controlled smoothly.
• Packing may be damaged due to increase in
temperature caused by adiabatic compression.
• Shocks and vibrations may occur to the
Air vent plug Cushion valve
outside.
•Head cover
The conditions of absorbed energy allowable for the cylinder cushion can be obtained from the formula below.
Inertia energy of load at Energy generated by the external force applied Maximum energy absorbed
the inrush into cushion to the cylinder at the inrush into cushion of the cylinder cushion
E1 E2 Et
Find the energy generated by the external force applied to the cylinder at the inrush into cushion, E2.
The forces acting in the direction of the cylinder axis at the inrush into cushion are shown below.
• The force applied to the cylinder by the gravity of load
• The force applied by other cylinders
• The force applied to the cylinder by springs
Find the external force F, which is applied to the cylinder at the inrush into cushion, and the energy E2
by using the "Chart of conversion of external force into energy at the inrush into cushion".
In case that such an external force is not applied, the following condition is satisfied: E2 = 0.
For the selection of cushion, suppose that the frictional resistance of load is 0.
CAUTION
Be sure to use cylinders within the range of the maximum energy absorbed of the cylinder cushion.
Otherwise, the cylinder or the peripheral devices may be damaged, leading to serious accidents.
Selection materials 100Z-1 8
Chart of conversion of external force into energy at inrush into cushion of 100Z-1
Selection materials
1000
100
Energy E2 (J)
10
1
0.1 1 10 100
External force at inrush into cushion F (kN)
100
Maximum energy absorbed Et (J)
10 φ32
32
φ25
25
φ20
20
1
1 2 3 4 5 6 7 8 9 10
Set pressure P1 (MPa)
10
8
1 10 Load weight (kg) 100 1000
Note) When no cushion is equipped with the cylinder, allowable speed is not more than 100 mm/s.
9
100Z-1 10 MPa tiny bore hydraulic cylinders
Adaptable working oil Petroleum-based fluid (For other fluids, contact us)
• The hydraulic pressure generated in a
cylinder due to the inertia of load must
Tolerance of thread JIS 6g/6H be lower than the maximum allowable
pressure.
Tolerance of stroke
100 mm or lower +0.8 101 - 250 mm +1.0
0 0 • For the internal structure, refer to the
251 - 500 mm +1.25 501 - 850 mm +1.4 sectional drawings in the end of this
0 0
catalogue.
Mounting type SD, LB, FA, and CA types
Note 1)
Accessories Rod end attachment Rod end eye (T-end), rod end clevis (Y-end) with pin, and floating joint (F-end) Use the cylinder with the inertia force of
load within the allowable range of inertial
force shown in the selection materials.
Note 2)
Operating temperature range depends
on materials of packings.
For details, refer to the next page.
Allowable stroke as standard Unit: mm Min. stroke for switch mounting Unit: mm
Lines Unit: mm
Standard type
100Z-1
100Z-1
Double Acting
Single Rod
Switch set
100Z-1R
Hydrogenated
6
nitrile rubber Notes)
Notes) • The and -marked items are applicable, while the -marked items are inapplicable.
• The -marked items are the recommended packing materials in the case of giving the first priority to heat resistance.
• When using hydrogenated nitrile rubber with water-glycol fluid, water in oil fluid, or oil in water fluid, the oil temperature
must range between -10°C and +100°C.
• The temperature ranges shown above indicate the operating temperature ranges, not the operating temperature range of
the cylinder. Contact us before using the cylinder at a high temperature.
General purpose type The items in broken lines in the codes below need not to be entered, if unnecessary.
2
1
9
ial
4
s
t
yp
l7
en
rie
er
re
gt
ty
6
hm
pe
at
bo
Se
bo
nti
tin
m
ac
ke
ty
ym
ua
un
att
er
ing
ro
on
hq
hs
Mo
nd
St
lin
ck
hi
itc
itc
de
Cy
Pa
us
Sw
Sw
Re
C
• Standard type 100Z-1 1 LB 20 B 200 Å| C - Y
100Z-1
Standard type
• With both end cushioned
• Packing material
Rod packing and dust wiper: Hydrogenated nitrile rubber
Piston packing: Hydrogenated nitrile rubber
Fixing O-ring: Nitrile rubber or hydrogenated nitrile rubber (Note)
(Note) If the packing material code is 6 , material of the fixing O-ring is hydrogenated nitrile rubber.
Semi-standard fabrication range
• Cutting fluid proof type WR and WS switches
• Rod end shape A70
• Water-glycol base fluid
Min. stroke for switch mounting Unit: mm
Rod end lock nut types
Bore With a switch With two switches
Bore Type
φ20
φ20 LNA-10F-H φ25 15 25
φ25 LNA-12F-H φ32
φ32 LNA-16F-H
Adaptability of working oil to packing material
Allowable stroke as standard Unit: mm Adaptable working oil
Packing
Petroleum- Water- Phosphate W/O O/W
Bore Stroke material based glycol ester Water in Oil in water
fluid fluid fluid oil fluid fluid
φ20 800 max. 1 Nitrile rubber
φ25 800 max. 6 Hydrogenated nitrile rubber
φ32 850 max.
Notes) 1. The and -marked items are applicable,
• The above strokes indicate the maximum available while the × -marked items are inapplicable.
strokes for standard type. 2. The -marked items are the recommended
• For buckling of the rod, check with the buckling chart packing materials in the case of giving the first
of the selection materials. priority to heat resistance.
10 MPa tiny bore hydraulic cylinders 100Z-1 12
Switch List
Load voltage Load current Maximum Protective Applicable
Kind Switch symbol range range open/close circuit Indicating lamp Wiring method Code length load device
capacity
AF AX101 1.5m
None LED
AG AX105 DC:5 - 30V DC:5 - 40mA 5m
(red light lights 0.3mm2 2-core,
100Z-1
AH AX111 AC:5 - 120V AC:5 - 20mA DC:1.5W up during ON) outside diameter 1.5m
Present
AJ AX115 AC:2VA φ4mm 5m
DC:30V or less DC:40mA or less Rear wiring
AE AX125 None None 5m
AC:120V or less AC:20mA or less
AK AX11A AC:5 - 120V 5 - 20mA 2VA LED 4-pin connector type 0.5m
Present (red light lights Small relay
Contact
AL AX11B DC:5 - 30V 5 - 40mA 1.5W up during ON) Rear wiring 0.5m programmable
controller
AP AZ101 1.5m
None LED
AR AZ105 DC:5 - 30V DC:5 - 40mA 5m
(red light lights 0.3mm2 2-core,
AS AZ111 AC:5 - 120V AC:5 - 20mA DC:1.5W up during ON) outside diameter 1.5m
Present
AT AZ115 AC:2VA φ4mm 5m
Upper wiring
DC:30V or less DC:40mA or less
AN AZ125 None None 5m
AC:120V or less AC:20mA or less
AU AZ11A AC:5 - 120V 5 - 20mA 2VA LED 0.5m
Present (red light lights 4-pin connector type
AW AZ11B DC:5 - 30V 5 - 40mA 1.5W up during ON) Upper wiring 0.5m
BE AX201 LED 1.5m
(red light lights 0.3mm2 2-core,
BF AX205 up during ON) outside diameter 5m
CE AX211 φ4mm 1.5m
LED Rear wiring
CF AX215 5m
No contact
(2-lamp type in
CH AX21C red/green) 4-pin connector type 0.5m Small relay
DC:5 - 30V 5 - 40mA Present programmable
CJ AX21D Rear wiring 1m controller
BM AZ201 LED 1.5m
(red light lights 0.3mm2 2-core,
BN AZ205 up during ON) outside diameter 5m
CM AZ211 LED φ4mm 1.5m
(2-lamp type in Upper wiring
CN AZ215 red/green) 5m
0.3mm2 2-core,
CT AX211CE outside diameter 1.5m
φ4mm
(CE coformed)
Mounting type
SD SD type (Basic type) LB LB type (End angles mounting) FA FA type (Head flange mounting) CA CA type (Eye mounting)
10 MPa tiny bore hydraulic cylinders
13
100Z-1 Double acting single rod Unit: mm
SD
100Z-1 1 SD Bore B Stroke
100Z-1
DM
EB MM
E RH J K K J
B SL C FP H + stroke FP C
Dimensional table
Symbol
A B B1 B2 C D DD DM E EB EE FP H h J K KK
Bore
φ20 22 20 17 32 12 10 M24 ×1.5 φ25 φ38 36 Rc1/8 31.5 31 6 16 15.5 M10 × 1.25
φ25 24 22 19 36 14 12 M27 × 1.5 φ31 φ44 41 Rc1/4 35.5 31 7 20 15.5 M12 × 1.25
φ32 32 30 22 46 17 16 M36 × 1.5 φ40 φ53 50 Rc1/4 37 33 10 20 17 M16 × 1.5
Symbol
LL MM P Q RH SL VF WF YP ZJ ZZ
Bore
φ20 94 φ12 78 φ24f8 8 7 16 26 8 120 158
φ25 102 φ14 82 φ27f8 10 7 18 28 10 130 172
φ32 107 φ18 87 φ36f8 10 10 21 34 10 141 194
• Tolerance of MM is f8.
Unit: mm
10 MPa tiny bore hydraulic cylinders
Double acting single rod 100Z-1 14
LB
100Z-1 1 LB Bore B Stroke
100Z-1
D
ZA + stroke
XA + stroke
MM
AE
AH
AT
4-AB R KK AL FP H + stroke FP AL
UA AO SA + stroke AO
Width across flats of lock
nut for rod end attachment, B1
Dimensional table
Symbol
A AB AE AH AL AO AT B B1 B2 D EE FP H h KK
Bore
φ20 22 φ7 48 30 0.25 25 10 7 20 17 32 10 Rc1/8 31.5 31 6 M10 × 1.25
φ25 24 φ7 52.5 32 0.25 27 10 7 22 19 36 12 Rc1/4 35.5 31 7 M12 × 1.25
φ32 32 φ9 66 40 0.25 35 12 10 30 22 46 16 Rc1/4 37 33 10 M16 × 1.5
Symbol
MM P R RH SA SL UA VF WF XA YP ZA
Bore
φ20 φ12 78 25 7.5 144 7 41 16 26 145 8 177
φ25 φ14 82 28 9.5 156 7 44 18 28 157 10 191
φ32 φ18 87 33 9.5 177 10 54 21 34 176 10 220
• Tolerance of MM is f8.
10 MPa tiny bore hydraulic cylinders
15
100Z-1 Double acting single rod Unit: mm
FA
100Z-1 1 FA Bore B Stroke
100Z-1
A WF YP P + stroke
Cushion valve
Air vent plug
h SL 2-EE
EF R MM
4-FB
TF KK B
UF RH F FP H + stroke FP
VF ZX + stroke
Width across flats of lock
nut for rod end attachment, B1 ZZ + stroke
Dimensional table
Symbol
A B B1 B2 D EE EF F FB FP H h KK MM
Bore
φ20 22 20 17 32 10 Rc1/8 38 6 φ6.6 31.5 31 6 M10 × 1.25 φ12
φ25 24 22 19 36 12 Rc1/4 44 6 φ6.6 35.5 31 7 M12 × 1.25 φ14
φ32 32 30 22 46 16 Rc1/4 50 9 φ9 37 33 10 M16 × 1.5 φ18
Symbol
P R RH SL TF UF VF WF YP ZX ZZ
Bore
φ20 78 25 8 7 50 65 16 26 8 110 158
φ25 82 25 10 7 55 72 18 28 10 120 172
φ32 87 25 10 10 84 104 21 34 10 128 194
• Tolerance of MM is f8.
Unit: mm
10 MPa tiny bore hydraulic cylinders
Double acting single rod 100Z-1 16
CA
100Z-1 1 CA Bore B Stroke
100Z-1
D
ZC + stroke
XC + stroke
A WF YP P + stroke Cushion valve
h SL 2-EE LR
Air vent plug
CD
φ2
φ2 0: 2
φ3 5: 1 -3.5
2: -2.
0-1 5
.5
MM EB
M
R
KK EW
B
FP H + stroke FP
LL + stroke L Bush(FC200) E
Width across flats of lock
nut for rod end attachment, B1
Dimensional table
Symbol
A B B1 CD D E EB EE EW FP H h KK L
Bore
φ20 22 20 17 φ10H9 10 φ38 36 Rc1/8 0
10 -0.22 31.5 31 6 M10 × 1.25 17
φ25 24 22 19 φ12H9 12 φ44 41 Rc1/4 0
12 -0.27 35.5 31 7 M12 × 1.25 19
φ32 32 30 22 φ16H9 16 φ53 50 Rc1/4 0
16 -0.27 37 33 10 M16 × 1.5 22
Symbol
LL LR MM MR P SL WF XC YP ZC
Bore
φ20 94 R15 φ12 R14 78 7 26 137 8 171
φ25 102 R17 φ14 R16 82 7 28 149 10 187
φ32 107 R20 φ18 R19 87 10 34 163 10 211
• Tolerance of MM is f8.
10 MPa tiny bore hydraulic cylinders
17
100Z-1 Double acting single rod Unit: mm
Switch set
100Z-1R 1 Support type Bore B Stroke Switch symbol Switch quantity
100Z-1
AX type
UX1 UX2
RG
AZ type
UX1 UX2
RG
Unit: mm
10 MPa tiny bore hydraulic cylinders
Double acting single rod 100Z-1 18
Dimensional table
Symbol Contact No contact
RG
UX1 UX2 UX1 UX2
Bore AX type AX1✽✽ AX1✽✽ AX2✽✽ AX2✽✽
φ20
100Z-1
27 10 3.5 10 3.5
φ25 30 10 4 10 4
φ32 34 11 4 11 4
Note) The dimension UX indicates the optimum switch mounting position at the detection of the stroke end.
FW
100Z-1
RA
J
45¡
CF
KK
CC
ER CA
CP
CT FW CP CT FW
KK
CV
RF KK
RA RA
CF CF
CC CC
ER CA ER CA
KK h KK h FN
FR Notes) ● The inserted distance of the floating FR
A FQ FD joint into the socket must be the same A FQ FD
FA FC as the screw dia. or shorter (screw FA FC
the joint in, and after it attaches to
FJ FJ
the end, return it one or two turns,
and fix with the lock nut). Excessive
insertion may lead to malfunctions.
● DO NOT use with the CA type.
● When using the floating joint (F-end),
use lock nuts.
Unit: mm
10 MPa tiny bore hydraulic cylinders
Double acting single rod 100Z-1 20
100Z-1
φ20 RTH-10-H 40 16 φ10H9 20 12 10 –0.1
–0.4 5 M10 × 1.25 52 17
φ25 RTH-12-H 48 18 φ12H9 24 14 12 –0.1
–0.4 6 M12 × 1.25 62 23
φ32 RTH-16-2-H 64 21 φ16H9 30 16 16 –0.1
–0.4 7 M16 × 1.5 80 28
How to order
100Z-1
Note 1)
✽fMM A54’s basic dimension shows the original 100Z-1’s
standard itself. Don’t use semi-standard symbols to
avoid confusion in such a case.
✽A1 Note 2)
Width across flats ✽S Lock nut is not attached in case of KM or KP changed.
A WF
ex.)
A54, bore: 32mm, thread size: M12×1.5, WF: 60mm, others from the basic
100Z-1 6LB32B200-X A54
KM12, KP-1.5, WF-60
✽A1
Width across flats ✽S A WF
ex.)
A70, bore:25mm, thread size:M12×1.25, A:50mm, WF:40mm, others from the basic
100Z-1R 6LB25B100-X A70
A-50, WF-40
21
23
100Z-1 Sectional drawings / packing list
27 15 16
Sectional drawings
15 16 6 12 2 26 9 10 7 21 5 22 13 4 14 11 3
Cross section of
head cover
17 18
Cross section of
rod cover
17 18 27 20 24 23 8 25 1 19
Parts list
Q’ty
No. Name Material
w/cushion w/o cushion
●1 Cylinder tube Standard type: Carbon steel for machine structural use Switch set: Stainless steel 1 1
●2 Rod cover Carbon steel for machine structural use 1 1
●3 Head cover Carbon steel for machine structural use 1 1
●4 Piston nut Stainless steel 1 1
●5 Piston Special copper alloy 1 1
●6 Piston rod Standard type: Carbon steel for machine structural use Switch set: Stainless steel 1 1
●7 Cushion ring Stainless steel 1 0
●8 Float ring Special copper alloy 2 0
●9 Centering ring Special copper alloy 2 2
●
10 Stop ring Piano wire 2 2
●
11 Ring nut Carbon steel for machine structural use 2 2
●
12 Lock nut for mounting accessories General structural rolled steel 1 1
●
13 Magnet — (Not attached to the standard type) — —
●
14 Set screw Chrome molybdenum steel 1 1
●
15 Cushion valve Chrome molybdenum steel 2 0
●
16 Cushion plug Carbon steel for machine structural use 2 0
●
17 Air vent plug Chrome molybdenum steel 2 2
●
18 Check ball High carbon chromium bearing steel 2 2
●
19 O-ring for piston rod Nitrile rubber 1 1
●
20 Lock nut for rod end attachment General structural rolled steel 1 1
●
21 Switch — — —
• 4 , piston ●
Since the piston nut ● 5 , and piston rod ●
6 are locked, the O-ring for piston rod ●
19 cannot be disassembled or replaced.
• The lock nut ●20 is not provided for the rod end shape A70 type.
Sectional drawings / packing list 100Z-1 24
Packing list
1 Nitrile rubber/100Z-1, 100Z-1R
Parts code
No. Parts name Material Q’ty
φ20 φ25 φ32
●
22 Piston packing Hydrogenated nitrile rubber 1 NCHY-20 NCHY-25 NCHY-32
●
23 Rod packing Hydrogenated nitrile rubber 1 UHY-12 UHY-14 UHR-18
●
24 Dust wiper Hydrogenated nitrile rubber 1 LPH-12 LPH-14 DHS-18
Sectional drawings
●
25 O-ring for cover Nitrile rubber 2 S-18 S-22 S-29
●
26 O-ring for centering ring Nitrile rubber 2 S-22 S-26 S-34
●
27 Cushion valve seal Canned hydrogenated nitrile rubber 2 CX-8H CX-8H CX-8H
Packing
Double acting
set
●
22 Piston packing Hydrogenated nitrile rubber 1 NCHY-20 NCHY-25 NCHY-32
●
23 Rod packing Hydrogenated nitrile rubber 1 UHY-12 UHY-14 UHR-18
●
24 Dust wiper Hydrogenated nitrile rubber 1 LPH-12 LPH-14 DHS-18
●
25 O-ring for cover Hydrogenated nitrile rubber 2 S-18 S-22 S-29
●
26 O-ring for centering ring Hydrogenated nitrile rubber 2 S-22 S-26 S-34
●
27 Cushion valve seal Canned hydrogenated nitrile rubber 2 CX-8H CX-8H CX-8H
Packing
Double acting
set
Notes) • When replacing the cushion valve seal, remove the cushion plug with the attached hexagon head tool.
• Nominal models of packings may subject to change.
For further information please contact:
CHICAGO HEAD OFFICE SAN DIEGO OFFICE COLUMBUS OFFICE NASHVILLE OFFICE
800 North York Road 6162 Mission Gorge Road 2669 Sawbury Blvd. 2840 S, Church St. #G-705
Bensenville, IL 60106 #E San Diego, CA 92120 Columbus, OH 43235 Murfreesboro, TN 37127
Phone : 847/750/8811 Phone : 619/521-9973 Phone : 614/793-8995 Phone : 615/907-3355
Fax : 847/750/8817 Fax : 619/521-9962 Fax : 614/793-8980 Fax : 615/907-3390
July 2003