1.concentric Butterfly Valve in Various Application

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139-12, 1430 beon-gil, Seobu-ro, Juchon-myun,


Gimhae-si, Gyeongsangnam-do, Korea.
▶TEL +82-55-310-8000
▶FAX +82-55-329-0656~8
▶E-mail [email protected]
▶Homepage www.acevalve.co.kr
Technological Knowhow of

ACE VALVE
Specification of Concentric Butterfly Valve
The valve shall be capable of bi-directional flow with bubble tight
shut-off at full rating pressure.

TYPE NUMBERING SYSTEM


ˍ‫ٻ‬AV-CWR Concentric WAFER type Rubber lined Butterfly Valves
ˍ‫ٻ‬AV-CSR Concentric SEMI-LUG type Rubber lined Butterfly Valves
ˍ‫ٻ‬AV-CLR Concentric LUG type Rubber lined Butterfly Valves
ˍ‫ٻ‬AV-CFR Concentric FLANGE type Rubber lined Butterfly Valves

STANDARD COMPLIANCE
ˍ‫ٻ‬ACE Concentric Butterfly valves conform to ISO 5752, KSV 7490, JIS F 7480, JIS B 2032,
API 609, BS 5155, DIN2501.

PRODUCTION RANGE
ˍ‫ٻ‬SIZE : DN 50mm (2 inch) ~ DN 4000mm (160 inch)
ˍ‫ٻ‬RATING PRESSURE : UP to 20 bar depend on related size
ˍ‫ٻ‬RATING TEMPERATURE : -20୅ ~ +200୅‫ٻ ٻ‬ ‫ٻ‬ ‫ٻ‬

APPLICABLE FLANGE
A Top - ranking company in the 21st century by ˍ‫ٻ‬KS/JIS 5K, 10K, 16K
ˍ‫ٻ‬ASME B 16.1 Class 125LB
challenging the potential ˍ‫ٻ‬ASME B 16.5 Class 150LB
ˍ‫ٻ‬EN 1092 PN6, PN10, PN16
ACE VALVE has provided the best quality products by using accumulated technological knowhow and the most ˍ‫ٻ‬ISO 7005 PN6, PN10, PN16
advanced machinery.
Now we challenge the whole world market of butterfly valve.

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The Concentric Design SHAFT Schema of concentric type


CCENTER OF SHAFT / 'Seat in the 'Center of Valve Body' The valve shall be a 90°ࣜturn clockwise to close, non-jamming, resilient
Applicable for BUTTERFLY VALVE WITH ELASTOMER LINING. seated valve for zero leakage service.
VALVE BODY The valve shall be torque seated and designed in such a manner that the
ˍ Symmetric disc design ensures favorable flow characteristics and low disc can not be rotated freely at the closed position.
pressure drop
Also this valve enables the fluid perfect shut-off regardless of the flow
ˍ Concentric shaft ensures low operating torque DISC direction.
CLOSE
ˍ Lining gives a good protection to valve body, and acts as flange gasket DISC
OPEN
- Shaft penetrates the valve seat
- Limited choice of seating materials(Elastomer, only)
Operations
The various operator of the valve is available depend on the valve location,
driving medium and dedicated service of the valve to be provided.
ˍ Manual lever operation
ˍ Manual worm gear operation
ˍ Pneumatic actuator operation
Classification by Connection type ˍ Hydraulic actuator operation
Appearance Type General Characteristics ˍ Electric motor actuator operation

ˍ General Applications
- Shipbuilding, water works, heating and ventilation, power plants,
oil refinery chemical plants etc.
Construction of Materials
AV-CWR
ˍ Valve to be installed by long bolts between the flanges of adjacent pipe only 8
(WAFER) NO. PART NAME MATERIAL 13
ˍ Easy handling and light weight.
ˍ Easy installation, less bolt quantity and low cost. CAST IRON / DUCTILE IRON
7 6
ˍ Inconvenient maintenance of adjacent pipe. 1 BODY STAINLESS STEEL / CARBON STEEL
(NICKEL) ALUMINUM BRONZE 9
1
ˍ General Applications STAINLESS STEEL / ALLOY STEEL
2 DISC 4
- Shipbuilding, water works, heating and ventilation, power plants, (NICKEL) ALUMINUM BRONZE
oil refinery chemical plants etc. 3 SEAT NBR / VITON / SILICON / EPDM 3
AV-CSR ˍ Similar as wafer type except a pair of the tap bolt hole in way of upper and STAINLESS STEEL(SS304, 316, 410, 420,
(SEMI-LUG) lower sides for easy maintenance of adjacent pipe. 4 STEM 17-4PH ) / MONEL / DUPLEX 5
ˍ Easy handling and light weight.
5 DISC PIN STAINLESS STEEL OR MONEL
ˍ Easy installation, less bolt quantity and low cost.
ˍ Keep liquid remained during repairing adjacent pipe. 6 O-RING RUBBER SAME AS SEAT MATERIAL 2
7 PACKING GLAND BRONZE / STAINLESS STEEL / STEEL(HOT DIP GALV.)
ˍ General Applications : general piping system pump outlets, tank drains, ship sides etc. GLAND BOLT STAINLESS STEEL
8
ˍ Ring shape bolt hole for bolting with flange of connecting pipe.
9 BEARING PTFE + PB
ˍ Keep pressure inside during repairing adjacent the other side pipe.
AV-CLR ˍ Different flange shape. 10 O-RING RUBBER SAME AS SEAT MATERIAL
(FULL-LUG) ˍ Possible damage on full face gasket. CARBON STEEL / STAINLESS STEEL
ˍ Hard repairing of corroded bolt. 11 BOTTOM COVER
AL-BRONZE / MILD STEEL
ˍ More man-hour for installation and body can be cracked by misaligned thread. STEEL / STAINLESS STEEL
12 BOLT & WASHER
ˍ Heavy weight.
13 KEY MILD STEEL / IF NECESSARY
9
ˍ General Applications
- Shipside valves, ballast valves, water works, power plants, etc all piping system. 10
11 12
ˍ Both ends with complete flange.
AV-CFR
ˍ Suitable to general pipe flange.
(FLANGE) ˍ Suitable for shipside valve in the ship.
ˍ Heavy weight.
ˍ Same installation as ordinary valve.

ACE VALVE PRODUCT GUIDEBOOK | C-4 ACE VALVE PRODUCT GUIDEBOOK | C-5
&RQFHQWULF:DIHU7\SH &RQFHQWULF6HPL/XJ7\SH
ĭD

S.Q
H4

L
S.Q
N-ĭZ
DN 800(32˝) and OVER
ĭM

L
ĭN

H3

H3
N- Z

M
N
DN 250(10")~350(14")

H2

H2
H3

H
H3

H2

H1

H1
H2

H
H

DN 350(14˝) and BELOW DN 400(16˝) and OVER


VALVE DIMENSIONS unit : mm
SIZE STEM TOP FLANGE
H1
H1

WEIGHT
L H H1 H2 H4 KEY SQUARE (APPROX.)
inch mm ĭD TYPE ĭN ĭM N -ĭZ NJ
SIZE SQ H3
2" 50 43 216 55 128 33 14 5x5 9 33 F07 70 90 4-9 10
DN 200(8˝) and BELOW 2.5" 65 46 239 66 140 33 14 5x5 9 33 F07 70 90 4-9 11
DN 400(16˝) and OVER
3" 80 46 258 75 150 33 14 5x5 9 33 F07 70 90 4-9 11
4" 100 52 293 95 165 33 19 6x6 12 33 F07 70 90 4-9 12
5" 125 56 326 115 178 33 19 6x6 12 33 F07 70 90 4-9 13
6" 150 56 353 130 190 33 19 6x6 12 33 F07 70 90 4-9 15
VALVE DIMENSIONS unit : mm
8" 200 60 435 155 230 50 22 8x7 17 50 F10 102 125 4-12 19
SIZE STEM TOP FLANGE
WEIGHT 10" 250 68 535 215 270 50 25 8x7 17 50 F10 102 125 4-12 37
L H H1 H2 H3 (APPROX.)
inch mm SQ TYPE ĭN ĭM N -ĭZ NJ 12" 300 78 611 251 310 50 32 10x8 22 50 F10 102 125 4-12 47
14" 350 78 655 270 335 50 32 10x8 27 50 F10 102 125 4-12 67
2" 50 43 216 55 128 33 9 F07 70 90 4-9 7
16" 400 102 755 325 370 60 40 12x8 27 60 F14 140 175 4-18 91
2.5" 65 46 239 66 140 33 9 F07 70 90 4-9 8
18" 450 114 797 347 390 60 40 12x8 27 60 F14 140 175 4-18 104
3" 80 46 258 75 150 33 9 F07 70 90 4-9 8
20" 500 127 883 383 420 80 45 14x9 36 80 F16 165 210 4-22 154
4" 100 52 293 95 165 33 12 F07 70 90 4-9 9 22" 550 154 967 425 462 80 50 14x9 36 80 F16 165 210 4-22 191
5" 125 56 326 115 178 33 12 F07 70 90 4-9 11 24" 600 154 1028 453 495 80 65 20x12 50 80 F16 165 210 4-22 240
6" 150 56 353 130 190 33 12 F07 70 90 4-9 13 26" 650 165 1095 490 525 80 65 20x12 50 80 F16 165 210 4-22 272

8" 200 60 435 155 230 50 17 F10 102 125 4-12 17 28" 700 165 1150 515 555 80 65 20x12 50 80 F16 165 210 4-22 305
30" 750 190 1230 550 590 80 65 20x12 50 90 F16 165 210 4-22 373
10" 250 68 535 215 270 50 17 F10 102 125 4-12 24
32" 800 190 1352 592 640 90 65 20x12 - - F25 254 300 8-18 403
12" 300 78 611 251 310 50 22 F10 102 125 4-12 36
34" 850 210 1382 612 650 120 80 22x14 - - F25 254 300 8-18 526
14" 350 78 655 270 335 50 27 F10 102 125 4-12 58
36" 900 203 1488 658 700 130 80 22x14 - - F25 254 300 8-18 607
16" 400 102 755 325 370 60 27 F14 140 175 4-18 91
40" 1000 216 1645 725 770 150 95 25x14 - - F30 298 350 8-23 829
18" 450 114 797 347 390 60 27 F14 140 175 4-18 102 44" 1100 240 1740 760 830 150 95 25x14 - - F30 298 350 8-23 1031
20" 500 127 883 383 420 60 36 F16 165 210 4-22 145 48" 1200 254 1880 840 890 150 95 25x14 - - F30 298 350 8-23 1212

ACE VALVE PRODUCT GUIDEBOOK | C-6 ACE VALVE PRODUCT GUIDEBOOK | C-7
&RQFHQWULF/XJ7\SH &RQFHQWULF)ODQJH7\SH
ĭD

SQ
ĭD

H4

L
SQ
H4

ĭM
DN 800(32˝) and OVER

L
ĭN

N-ĭZ

H3
ĭM
ĭN
DN 800(32˝) and OVER
H3

H
H2

H1
H

DN 80(3˝)~ 350(14˝) DN 400(16˝) and OVER


H1

VALVE DIMENSIONS unit : mm


SIZE STEM TOP FLANGE
WEIGHT
L H H1 H2 H4 KEY SQUARE (APPROX.)
DN 350(14˝) and BELOW DN 400(16˝) and OVER inch mm ĭD TYPE ĭN ĭM N -ĭZ NJ
SIZE SQ H3
VALVE DIMENSIONS unit : mm 2" 50 40 249 88 128 33 14 5x5 9 33 F07 70 90 4-9 14
2.5" 65 40 271 98 140 33 14 5x5 9 33 F07 70 90 4-9 14
SIZE STEM TOP FLANGE
WEIGHT 3" 80 60 288 105 150 33 14 5x5 9 33 F07 70 90 4-9 16
L H H1 H2 H4 KEY SQUARE (APPROX.) 4" 100 60 318 120 165 33 19 6x6 12 33 F07 70 90 4-9 22
inch mm ĭD TYPE ĭN ĭM N -ĭZ NJ
SIZE SQ H3 5" 125 100 351 140 178 33 19 6x6 12 33 F07 70 90 4-9 29
6" 150 100 388 165 190 33 19 6x6 12 33 F07 70 90 4-9 35
2" 50 43 216 55 128 33 14 5x5 9 33 F07 70 90 4-9 10
8" 200 100 470 190 230 50 22 8x7 17 50 F10 102 125 4-12 47
2.5" 65 46 239 66 140 33 14 5x5 9 33 F07 70 90 4-9 11 10" 250 110 535 215 270 50 25 8x7 F10 102 125 4-12 66
17 50
3" 80 46 258 75 150 33 14 5x5 9 33 F07 70 90 4-9 13 12" 300 110 611 251 310 50 32 10x8 22 50 F10 102 125 4-12 78
4" 100 52 293 95 165 33 19 6x6 12 33 F07 70 90 4-9 15 14" 350 120 655 270 335 50 32 10x8 27 50 F10 102 125 4-12 100
16" 400 130 755 325 370 60 40 12x8 27 60 F14 140 175 4-18 147
5" 125 56 326 115 178 33 19 6x6 12 33 F07 70 90 4-9 20
18" 450 150 797 347 390 60 40 12x8 27 60 F14 140 175 4-18 174
6" 150 56 353 130 190 33 19 6x6 12 33 F07 70 90 4-9 22 20" 500 160 883 383 420 80 45 14x9 36 80 F16 165 210 4-22 222
8" 200 60 435 155 230 50 22 8x7 17 50 F10 102 125 4-12 31 22" 550 170 967 425 462 80 50 14x9 36 80 F16 165 210 4-22 271
24" 600 170 1028 453 495 80 65 20x12 50 80 F16 165 210 4-22 323
10" 250 68 535 215 270 50 25 8x7 17 50 F10 102 125 4-12 47
26" 650 170 1095 490 525 80 65 20x12 50 80 F16 165 210 4-22 364
12" 300 78 611 251 310 50 32 10x8 22 50 F10 102 125 4-12 59
28" 700 180 1150 515 555 80 65 20x12 50 80 F16 165 210 4-22 415
14" 350 78 655 270 335 50 32 10x8 27 50 F10 102 125 4-12 85 30" 750 190 1230 550 590 80 65 20x12 50 90 F16 165 210 4-22 525
16" 400 102 755 325 370 60 40 12x8 27 60 F14 140 175 4-18 130 32" 800 200 1352 592 640 90 65 20x12 50 90 F25 254 300 8-18 599
34" 850 210 1382 612 650 120 80 22x14 - - F25 254 300 8-18 708
18" 450 114 797 347 390 60 40 12x8 27 60 F14 140 175 4-18 154
36" 900 230 1488 658 700 130 80 22x14 - - F25 254 300 8-18 854
20" 500 127 883 383 420 80 45 14x9 36 80 F16 165 210 4-22 263 40" 1000 250 1645 725 770 150 95 25x14 - F30 298 350 8-23 1071
-
22" 550 154 967 425 462 80 50 14x9 36 80 F16 165 210 4-22 270 44" 1100 280 1740 760 830 150 95 25x14 - - F30 298 350 8-23 1240
24" 600 154 1028 453 495 80 65 20x12 50 80 F16 165 210 4-22 314 48" 1200 300 1880 840 890 150 95 25x14 - - F30 298 350 8-23 1553
52" 1300 300 2048 938 950 160 115 32x18 - - F30 298 350 8-23 1744
26" 650 165 1095 490 525 80 65 20x12 50 80 F16 165 210 4-22 377
56" 1400 330 2129 949 1000 180 130 32x18 - - F35 356 415 8-33 2052
28" 700 165 1150 515 555 80 65 20x12 50 80 F16 165 210 4-22 389 60" 1500 330 2259 1024 1055 180 140 36x20 - - F35 356 415 8-33 2781
30" 750 190 1230 550 590 80 65 20x12 50 90 F16 165 210 4-22 493 64" 1600 360 2450 1120 1150 180 140 36x20 - - F35 356 415 8-33 3587
72" 1800 360 2701 1221 1270 210 160 40x22 - - F35 356 415 8-33 4116
32" 800 190 1352 592 640 90 65 20x12 - - F25 254 300 8-18 597
80" 2000 457 3020 1390 1400 230 190 45x25 - - F48 560 483 12-38 4905
34" 850 210 1382 612 650 120 80 22x14 - - F25 254 300 8-18 912 88" 2200 500 3155 1465 1450 240 210 50x28 F48 560 483 12-38 6051
- -
36" 900 203 1488 658 700 130 80 22x14 - - F25 254 300 8-18 956 96" 2400 550 3365 1565 1550 250 220 50x28 - - F48 560 483 12-38 7197
40" 1000 216 1645 725 770 150 95 25x14 - - F30 298 350 8-23 1209 104" 2600 550 3575 1665 1650 260 230 50x28 - - F60 686 603 20-38 8106
112" 2800 600 3780 1755 1755 270 240 56x32 - - F60 686 603 20-38 10161
44" 1100 240 1740 760 830 150 95 25x14 - - F30 298 350 8-23 1753
120" 3000 600 4120 1880 1940 300 240 56x32 - - F60 686 603 20-38 11018
48" 1200 254 1880 840 890 150 95 25x14 - - F30 298 350 8-23 2053 128" 3200 600 4320 1980 2040 300 260 56x32 - - F60 686 603 20-38 13222
* For DN 3400 and larger, It is available upon request.

ACE VALVE PRODUCT GUIDEBOOK | C-8 ACE VALVE PRODUCT GUIDEBOOK | C-9
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Range of Applications

S.Q
ĭM
Butterfly valves provide a bubble tight seal. They are used to shut-off, throttle and regulate highly corrosive
gases, liquids, slurries and powders. Butterfly valves are designed to handle a variety of applications to the semi ĭN
conductor, chemical, petrochemical, pulp and paper, mining, food and beverage, sugar refining, sewage, air
pollution control, oil and gas, and chemical carrier, shipbuilding industries etc. N-ĭZ

H3
VALVE TYPE AV-TLW(WAFER) AV-TLL(LUG) AV-TLF(FLANGE)
Valve Nominal Size 50A~500A(2"~20") 50A~600A(2"~24") 50A~600A(2"~24")
JIS / KS 5K, 10K
Applicable Flange
ASME B 16.5 CLASS 150LB
Working Temperature Range -20ఁ ~ +250ఁ

H2
Allowable Temperature
-10ఁ ~ +230ఁ
in continuous use

H
Face to Face KSV 7490, JIS F7480, ISO 5752 (Table 6)
LEVER, WORM GEAR, PNEUMATIC CYLINDER
Operations
ELECTRIC MOTOR, HYDRAULIC ACTUATOR

NO. PART NAME MATERIAL


DUCTILE IRON

H1
1 BODY STAINLESS STEEL
CARBON STEEL 8
6
2 DISC STAINLESS STEEL 5
4
3 SEAT PTFE

4 STEM STAINLESS STEEL


VALVE DIMENSIONS unit : mm
5 PACKING PTFE 7 1
SIZE STEM TOP FLANGE
5 3 WEIGHT
6 GLAND STAINLESS STEEL L H H1 H2 H3 (APPROX.)
9 inch mm SQ TYPE ĭN ĭM N -ĭZ NJ
7 BUSH STAINLESS STEEL 2
2" 50 43 216 55 128 33 9 F07 70 90 4-9 3
8 GLAND BOLT STAINLESS STEEL
2.5" 65 46 239 66 140 33 9 F07 70 90 4-9 4
9 DISC PIN STAINLESS STEEL 3" 80 46 258 75 150 33 9 F07 70 90 4-9 4

4" 100 52 293 95 165 33 12 F07 70 90 4-9 5

5" 125 56 326 115 178 33 12 F07 70 90 4-9 6

6" 150 56 353 130 190 33 12 F07 70 90 4-9 8

8" 200 60 435 155 230 50 17 F10 102 125 4-12 12

10" 250 68 535 215 270 50 17 F10 102 125 4-12 19

12" 300 78 611 251 310 50 22 F10 102 125 4-12 30

14" 350 78 655 270 335 50 27 F10 102 125 4-12 43

16" 400 102 755 325 370 60 27 F14 140 175 4-18 70

18" 450 114 797 347 390 60 27 F14 140 175 4-18 86

20" 500 127 883 383 420 80 36 F16 165 210 4-22 128

24" 600 154 1028 453 495 80 50 F16 165 210 4-22 211

ACE VALVE PRODUCT GUIDEBOOK | C-10 ACE VALVE PRODUCT GUIDEBOOK | C-11
%DVLF)RUPXODVIRUREWDLQLQJ&Y9DOXH 7RUTXHV5HTXLUHGWR2SHUDWH9DOYH
Rated flow coefficient (Cv) is a number which represents a valve’s ability to pass flow. ሪThe torques listed are applicable to water, sea water, lubricant type of Hydrocarbons and most media at temperature
0~80ఁ(32~180˚F).
The bigger Cv, the more flow can pass the valve with a given pressure drop. Rate Cv means the volume of water in United
States gallons per minute that will pass through a given valve opening with a pressure drop of 1 pound per square inch at ሪThe operating speed of the actuator must be properly adjusted into consideration to avoid water hammer which may
Water temp of 60°F . A Cv of 1900 means a valve will pass 1900 gpm of 60°F water with a dp of 1 psi. request in valve damage when the valve is closed quickly.

Formula 1 Formula 2
FLOW RATE LBS/HR(Stem or Water) FLOW RATE GPM(Water or Other Liquids) Actuator torques can be calculated with the following formulas.
F√ F√ Sg Ta=Tb+Ts+Th=1.2Tb±Td
dp = ( Q )² or Cv = ˍ Ta: The required actuator torque (lb-ft)
V V
dp = ( )² or Cv =
63.5Cv 63.5√ dp Cv dp ˍ Ts: Seat or unseating torque (lb-ft)
Ts=CsD2
ˍ Td: Dynamic torque (lb-ft)
Tb=4.17D2 dfp ˍ Q: Flow (cubic for per second)
Where :
Td=CtD3P ˍ V: Velocity (feet per second)
dp = pressure drop in PSI Where : ˍ D: Diameter of valve (feet)
F = flow rate in lbs./hr. dp = pressure drop in PSI Th=3.06D4 ˍ d: Diameter of shaft (inch)
√͑v= square root of specific volume in ft. ³/lb. Sg = specific gravity
V=Cf√p= Q/0.785D2 ˍ P: Pressure drop across valve (psi)
(downstream of valve) Q = Flow rate in GPM ˍ Cs: Coefficient of seating or unseating torque
ˍ Ct: Coefficient of dynamic torque
The relation between Cv and kv, expressed in the above mentioned unit of measure are as follows
ˍ Cf: Coefficient of flow
Cv=1.16kv ˍ f: Bearing friction coefficient

FLOW COEFFICIENT
DISC OPENING TORQUE TABLE unit : kg-m/Nm
SIZE CONCENTRIC TYPE
20ଟ 30ଟ 40ଟ 50ଟ 60ଟ 70ଟ 80ଟ 90ଟ SIZE
inch mm Cv Cv Cv Cv Cv Cv Cv Cv 3bar 5bar 10bar 13bar 16bar
2" 50 11.6 17.5 27.3 44.6 72.0 116.0 179.0 214.0 inch mm kg-m Nm kg-m Nm kg-m Nm kg-m Nm kg-m Nm
2.5" 65 19.6 29.6 46.0 75.0 122.0 197.0 302.0 362.0 2" 50A 0.72 7.09 0.90 8.86 1.13 11.08 1.36 13.29 1.58 15.51
3" 80 29.7 44.8 70.0 114.0 184.0 298.0 458.0 548.0 2.5" 60A 0.90 8.86 1.13 11.08 1.58 15.51 1.90 18.61 2.20 21.60
4" 100 45 70 109 178 289 466 715 856 3" 80A 1.18 11.52 1.47 14.40 2.03 19.94 2.44 23.93 2.77 27.14
5" 125 73 109 171 278 449 728 1118 1338 4" 100A 1.36 13.29 1.70 16.62 2.26 22.16 2.71 26.59 2.88 28.25
6" 150 104 158 246 401 650 1048 1610 1927 5" 125A 2.08 20.38 2.60 25.48 3.39 33.23 4.07 39.88 4.52 44.31
8" 200 186 280 437 713 1155 1863 2862 3426 6" 150A 2.53 24.82 3.17 31.02 4.30 42.10 5.15 50.52 5.60 54.84
10" 250 290 438 682 1114 1805 2911 4472 5353 8" 200A 6.44 63.15 8.06 78.99 18.48 181.13 22.18 217.36 25.40 248.92
12" 300 418 630 983 1604 2599 4192 5439 7708
10" 250A 12.66 124.08 16.73 163.96 29.05 284.71 34.86 341.65 38.50 377.30
14" 350 569 858 1338 2183 3523 5705 8764 10491
12" 300A 22.16 217.13 27.70 271.42 39.57 387.74 47.48 465.29 54.83 537.30
16" 400 743 1121 1747 2852 4620 7452 11447 13703
14" 350A 37.08 363.37 46.35 454.21 65.57 642.54 79.02 774.37 81.96 803.17
18" 450 940 1418 2211 3609 5847 9431 14488 17343
20" 500 1161 1751 2730 4456 7219 11644 17886 21411 16" 400A 46.12 451.99 57.65 564.99 81.39 797.63 97.67 957.16 96.09 941.65
22" 550 1405 2119 3303 5391 8701 14089 21642 25907 18" 450A 59.46 582.72 72.01 705.69 111.35 1091.21 133.62 1309.45 170.70 1672.82
24" 600 1672 2522 3931 6416 10395 16767 25756 30832 20" 500A 76.53 750.00 95.52 936.11 156.00 1528.80 187.20 1834.56 209.13 2049.48
26" 650 1962 2960 4614 7530 12152 19678 30227 36184 22" 550A 85.55 838.40 106.94 1048.00 175.22 1717.13 210.26 2060.56 243.04 2381.83
28" 700 2275 3432 5351 8733 14094 22821 35057 41965 24" 600A 122.09 1196.45 152.61 1495.57 224.96 2204.57 269.95 2645.49 310.87 3046.52
30" 750 2612 3940 5142 10025 16242 26198 40244 48175 26" 650A 161.88 1586.41 202.35 1983.01 288.26 2824.96 345.91 3389.95 373.04 3655.83
32" 800 2972 4483 6989 11406 18408 29807 45788 54812 28" 700A 194.43 1905.46 243.04 2381.83 351.57 3445.34 421.88 4134.41 469.13 4597.48
34" 850 3355 5061 7890 12876 20781 33650 51691 61878 30" 750A 235.13 2304.28 293.91 2880.35 427.30 4187.58 512.77 5025.10 559.57 5483.74
36" 900 3761 5674 8845 14136 23389 37725 57951 69371 32" 800A 284.87 2791.72 356.09 3489.65 503.04 4929.83 603.65 5915.79 661.30 6480.78
38" 950 4191 6322 9588 16084 25958 42033 64569 77293
34" 850A 321.04 3146.23 401.30 3932.78 582.17 5705.30 698.61 6846.37 768.70 7533.22
40" 1000 4643 7005 10920 17822 28763 46574 71544 85644
36" 900A 393.39 3855.23 491.74 4819.04 723.48 7090.09 869.39 8520.07 949.57 9305.74
42" 1050 5119 7723 12176 19649 31711 51348 78877 94422
40" 1000A 596.87 5849.32 688.70 6749.22 970.00 9506.00 1315.83 12895.10 1330.43 13038.26
44" 1100 5618 8476 13213 21565 34803 56355 86568 103629
46" 1150 6141 9264 14441 23570 38039 61594 94617 113264 44" 1100A 723.48 7090.09 834.78 8180.87 1200.00 11760.00 1560.00 15288.00 1617.39 15850.43
48" 1200 6683 10087 15725 25664 41419 67067 103024 123327 48" 1200A 1094.26 10723.76 1367.83 13404.70 1989.57 19497.74 2387.48 23397.29 2498.26 24482.96
52" 1300 7888 11906 18560 30291 48887 79160 121600 145564 54" 1350A 1283.04 12573.83 1582.61 15509.57 2288.00 22422.40 - - - -
56" 1400 9324 14074 21940 35808 57790 93576 143745 172072 64" 1600A 1923.01 18845.49 2177.87 21343.09 3058.28 29971.15 - - - -
60" 1500 10671 16106 25108 40977 66133 107085 164497 196915 72" 1800A 2704.14 26500.62 3102.22 30401.73 3816.00 37396.82 - - - -
64" 1600 12179 18382 28657 46769 75481 122221 187748 224748 80" 2000A 3995.10 39151.97 4583.21 44915.46 5637.76 55250.00 - - - -
72" 1800 15781 23819 37132 60602 97805 158369 243277 291219 88" 2200A 5064.13 49628.47 5809.61 56934.18 7146.34 70034.09 - - - -
80" 2000 19483 29406 45842 74817 120747 195517 300341 359529 96" 2400A 6376.19 62486.66 7314.82 71685.21 8997.87 88179.16 - - - -
88" 2200 23574 35581 55469 90529 146104 236576 363412 435030 104" 2600A 7270.21 71248.02 8340.44 81736.30 10259.48 100542.90 - - - -
96" 2400 28055 42345 66013 107737 173876 281545 432491 517723

ACE VALVE PRODUCT GUIDEBOOK | C-12 ACE VALVE PRODUCT GUIDEBOOK | C-13
(ODVWRPHU*HQHUDO&KDUW %ROWLQJ'LPHQVLRQV :DIHU 6HPL/XJ7\SH
The following chart shall be used as a general guide.
Application suggested derives from recommendation given by elastomer manufacturer.
The resistance can be affected by type of fluid, concentration, temperature, pressure, flow rate or evaporation of the
medium.
The final choice is to be taken by the customer, in consideration of characteristics and specific application.

MATERIAL GENERAL APPLICATION SERVICE TEMPERATURE NOT RECOMMENDED FOR


WAFER TYPE
Fresh Water
SIZE FLANGE(T) 5K FLANGE(T) 10K JIS 5K JIS 10K
Sea Water FACE TO NUT(T) NUT(T)
-15ఁ ~ + 120ఁ CAST CAST CAST CAST BOLT BOLT
Brine Hydrocarbons inch mm FACE 5K 10K Q’TY Q’TY
(for intermittent opration) IRON STEEL IRON STEEL SIZE SIZE
Esters Oils
0ఁ ~ + 100ఁ 2" 50 43 10 13 16 14 20 16 4 M12 4 M16
EPDM Alkalis Fats
(Allowable temperature 2.5" 65 46 10 13 18 14 22 18 4 M12 4 M16
Ozone Greases 3" 80 46 13 13 18 14 22 18 4 M16 8 M16
in continuous use)
Alcohols 4" 100 52 13 13 20 16 24 18 8 M16 8 M16
5" 125 56 13 16 20 16 24 20 8 M16 8 M20
Brake Fluid 6" 150 56 13 16 22 18 26 22 8 M16 8 M20
Treated Water With Caustic Soda 8" 200 60 16 16 24 20 26 22 8 M20 12 M20
10" 250 68 16 18 26 22 30 24 12 M20 12 M22
12" 300 78 16 18 28 22 32 24 12 M20 16 M22
Fresh Water 14" 350 78 18 18 30 24 34 26 12 M22 16 M22
Sea Water -10 ~ + 100ఁ 16" 400 102 18 19 30 24 36 28 16 M22 16 M24
Treated Water With Caustic Soda 18" 450 114 18 19 30 24 38 30 16 M22 20 M24
(Allowable temperature Solvents 20" 500 127 18 19 32 24 40 30 20 M22 20 M24
Hydrocabons in continuous use) Benzene
NBR
Natural Gas 0ఁ ~ + 70ఁ Xylol
Oil and Fat (L-NBR -50ఁ ~ 70ఁ)
Air
Gasoline

Acids
SBR -20ఁ͑~ + 80ఁ
Alkalis
Steam
Acids Ester
Oils Freon22
VITON -15ఁ~ + 230ఁ SEMI-LUG TYPE
Hydrocarbons Alkalis
Solvents SIZE FACE TO JIS 5K JIS 10K ASME 150LB
Ketones inch mm FACE Q’TY BOLT Q’TY BOLT Q’TY BOLT
2" 50 43 4 M12 4 M16 4 5/8"
Food Steam 2.5" 65 46 4 M12 4 M16 4 5/8"
SILICONE -15ఁ͑~ + 150ఁ Solvents 3" 80 46 4 M16 8 M16 4 5/8"
Beverage 4" 100 52 8 M16 8 M16 8 5/8"
Hydrocarbons 5" 125 56 8 M16 8 M20 8 3/4"
6" 150 56 8 M16 8 M20 8 3/4"
Solvents Fluid Containing Powders
-60ఁ͑ ~ +230ఁ 8" 200 60 8 M20 12 M20 8 3/4"
TEFLON Corrosive Products Alkaline 10" 250 68 12 M20 12 M22 12 7/8"
(PTFE -196ఁ ~ + 230ఁ) 12" 300 78 12 M20 16 M22 12 7/8"
Ketones Gaseous Fluorine
14" 350 78 12 M22 16 M22 12 1"
Acid 16" 400 102 16 M22 16 M24 16 1"
18" 450 114 16 M22 20 M24 16 1 ೲ"
Ozone
Ketones 20" 500 127 20 M22 20 M24 20 1 ೲ"
Oils 22" 550 154 20 M24 20 M30 20 1 ¼"
NEOPRENE -20ఁ͑~ + 90ఁ Thinners 24" 600 154 20 M24 24 M30 20 1 ¼"
Fats
Concentrated Acids 26" 650 165 24 M24 24 M30 24 1 ¼"
Greases 28" 700 165 24 M24 24 M30 28 1 ¼"
Solvents 30" 750 190 24 M30 24 M30 28 1 ¼"
32" 800 190 24 M30 28 M30 28 1 ½"
34" 850 210 24 M30 28 M30 32 1 ½"
36" 900 203 24 M30 28 M30 32 1 ½"
40" 1000 216 28 M30 28 M36 36 1 ½"

ACE VALVE PRODUCT GUIDEBOOK | C-14 ACE VALVE PRODUCT GUIDEBOOK | C-15
%ROWLQJ'LPHQVLRQV /XJ7\SH %ROWLQJ'LPHQVLRQV )ODQJH7\SH

“A”Type bolt
Machine bolt

“B”Type bolt
Machine bolt+Nut
SIZE FLANGE(T) 5K FLANGE(T) 10K JIS 5K JIS 10K
FACE TO
FACE CAST CAST CAST CAST BOLT BOLT
inch mm Q’TY Q’TY
IRON STEEL IRON STEEL SIZE SIZE
2" 50 43 16 14 20 16 4 M12 4 M16
2.5" 65 46 18 14 22 18 4 M12 4 M16
3" 80 46 18 14 22 18 4 M16 8 M16 SIZE FLANGE(T) 5K FLANGE(T) 10K JIS 5K JIS 10K
4" 100 52 20 16 24 18 8 M16 8 M16 FACE TO
FACE CAST CAST CAST CAST BOLT BOLT
5" 125 56 20 16 24 20 8 M16 8 M20 inch mm Q’TY Q’TY
IRON STEEL IRON STEEL SIZE SIZE
6" 150 56 22 18 26 22 8 M16 8 M20
8" 200 60 24 20 26 22 8 M20 12 M20 2" 50 40 - - - - 4 M12 4 M16
10" 250 68 26 22 30 24 12 M20 12 M22 2.5" 65 40 - - - - 4 M12 4 M16
12" 300 78 28 22 32 24 12 M20 16 M22 3" 80 60 18 14 22 18 4 M16 8 M16
14" 350 78 30 24 34 26 12 M22 16 M22 4" 100 60 20 16 24 18 8 M16 8 M16
16" 400 102 30 24 36 28 16 M22 16 M24 5" 125 100 20 16 24 20 8 M16 8 M20
18" 450 114 30 24 38 30 16 M22 20 M24 6" 150 100 22 18 26 22 8 M16 8 M20
20" 500 127 32 24 40 30 20 M22 20 M24 8" 200 100 24 20 26 22 8 M20 12 M20
22" 550 154 32 26 42 32 20 M24 20 M30 10" 250 110 26 22 30 24 12 M20 12 M22
24" 600 154 32 26 44 32 20 M24 24 M30 12" 300 110 28 22 32 24 12 M20 16 M22
26" 650 165 34 26 46 34 24 M24 24 M30 14" 350 120 30 24 34 26 12 M22 16 M22
28" 700 165 34 26 48 34 24 M24 24 M30 16" 400 130 30 24 36 28 16 M22 16 M24
30" 750 190 36 28 50 36 24 M30 24 M30 18" 450 150 30 24 38 30 16 M22 20 M24
32" 800 190 36 28 52 36 24 M30 28 M30 20" 500 160 32 24 40 30 20 M22 20 M24
36" 900 203 38 30 54 38 24 M30 28 M30 22" 550 170 32 26 42 32 20 M24 20 M30
40" 1000 216 40 32 58 40 28 M30 28 M36 24" 600 170 32 26 44 32 20 M24 24 M30
26" 650 170 34 26 46 34 24 M24 24 M30
28" 700 180 34 26 48 34 24 M24 24 M30
30" 750 190 36 28 50 36 24 M30 24 M30
OPERATOR POSITION 32" 800 200 36 28 52 36 24 M30 28 M30
34" 850 210 38 28 52 36 24 M30 28 M30
36" 900 230 38 30 54 38 24 M30 28 M30
NAME PLATE
40" 1000 250 40 32 58 40 28 M30 28 M36

JOINT 6833257
GEAR G1 G3
TYPE
*STANDARD

Valve Spindle Extension

T1 T3
OPEN
LEVER CLOSE
TYPE NAME PLATE
CLOSE
OPEN
*STANDARD

L1 L3

ACE VALVE PRODUCT GUIDEBOOK | C-16 ACE VALVE PRODUCT GUIDEBOOK | C-17
0HWKRGIRU&DUU\LQJ .HHSLQJ $FH9DOYH&HUWL¿FDWHV

s"ECAREFULNOTTOGETASCRATCHON$ISCEDGEAND3EATRING
ACE VALVE
LV has provided the
t e best
b st quality products
produuct
ct by using accumulated
accu ula
The openings must be protected by plywood or other things when carrying valve.
s6ALVEMUSTNOTBESHOCKEDANDSHAKENTOOMUCH technological
ogi l knowhow and
a d the
t most advanced
advanc d machinery.
m
It may cause the crack of neck, lever, handle and body Now wee challenge
c llenge the whole
whoole world
orld market of
o butterfly
bu valve
s6ALVEMUSTBEPROTECTEDFROMSUNLIGHT
s6ALVETOBEKEPTANDTRANSPORTEDUNDERPARTIALLYOPENED
s4HESUITABLETEMPERATUREFROM ఁ to 70ఁ and humidity
between 10% ~ 60% to be maintained.
s$URINGVALVESTORAGE CHECKTHESMOOTHOPERATIONONCEPERMONTH

+RZWR,QVWDOO%XWWHUÀ\9DOYH
Centering & Flanging of Valve

WRONG ക CORRECT ക

Aligning of Flange Gaskets Aligning of Flange bolts

WRONG ക CORRECT ക WRONG ക CORRECT ക


Disc in closed position:gaskets Bolts spanned, disc edge with in Piping misaligned:Result-Disc Piping aligned properly when bolts
used:Results-Seat distorted and body face-to-face. O.D. touches pipe I.D. causing disc edge tightened, disc in full open position
over compressed causing high No disc edge damage,proper damage. Increased torque & leakage. :Result-disc clears adjacent pipe
initial unseating torque problems sealing allowed Seat face, seals improperly without I.D., seat face seals properly, no
engagement excessive initial torque.

ACE VALVE PRODUCT GUIDEBOOK | C-18 ACE VALVE PRODUCT GUIDEBOOK | C-19

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