SINCE 1979

Shailesh Industries
An ISO 9001:2008 Certified Company

Offering full range of parts for virtually

COMMITTED TO any marine engine application to meet
DELIVER INNOVATION different needs of our clients.

Shailesh Industries
An ISO 9001:2008 Certified Company

3, Umakant Pandit Udyognagar, Opp. Kishan Agro,

Mavdi Plot, Rajkot - 360 004, Gujarat, INDIA
kalstudios.com | 281 2482656

Tel: +91-281-2372015
Fax: +91-281-2388658

Email: info@shaileshindustries.com
Web: www.shaileshindustries.com
 Engine Valves
SINCE 1979
Shailesh Industries is a leading and experienced manufacturer of heavy-duty engine spare parts,
Shailesh Industries is well experienced in the production of engine
offering a comprehensive range of precision engineered components for the construction, valves and supplies complete range of designated products for
marine, diesel generating set, earthmoving, agricultural, mining, gas compression, trucking and customers throughout the globe. The extensive design and material
expertise of Shailesh Industries guarantees customer-specific,
industrial sectors. The company was established in 1979 and is based in Rajkot, Gujarat, India. integral, functional, and cost-optimized solutions which withstand
the toughest operating conditions.

Shailesh Industries produces intake and exhaust valves in forged and

Founded and managed by experienced engineering professionals Presently, Shailesh Industries manufactures engine spare parts for
hot extrusion versions with a broad range of materials for engines of
to cater the ever growing needs of the marine, automobile and the following engines categories: all sizes. Made by metal gathering upset forging process. Bimetallic
engineering industries worldwide, Shailesh Industries utilizes
Valves are Friction welded. Various process like Chrome flash on
precise manufacturing and fabricating techniques, rigorous quality- • Marine – Auxiliary / Main Engines stem, Stellite on seat and tip area, Nitriding/Tuftriding, are also
control procedures and cutting-edge technology to provide • Automotive - Passenger vehicles, low, medium and heavy offered.
innovative solutions to industry challenges. Our main aim is not only
commercial vehicles
to provide the highest quality and most precise components that
• Agricultural, tractors and other earth moving machines
can be made, but to enable our customers to compete more Engine Valve Production Range
• Locomotives
successfully in the markets they serve.
• Generators and industrial engines Min Max
Over the years the company grew through continuous technical • High performance racing engines
innovations, through innovation, by adapting to the constant • Natural gas engines Head Diameter 18 mm 450 mm Shailesh Industries can offer production of engine
changes of the market into a modern enterprise for the production • Military, combat and tactical vehicles valves according to OE definitions, dimensions, and
of high performance engine spare parts such as In/Ex Valves, Valve Stem Diameter 5 mm 80 mm specifications, alongside to customized
Guides, Cylinder Liners, Valve Seat Inserts, Valve cages, Valve
Length 50 mm 1300 mm
requirements, upgraded specifications to suite
rotators, Air starting valve, valve cotter, and piston etc.
customer market needs.

Materials
Intake & Exhaust Valves are offered from a wide range of materials such as: Low Carbon Steel, Stainless Steels, Martensitic Valve Steel, Austenitic
Valve Steel, Nickel Alloy, Nimonic / Inconel / Monel Superalloys
An ISO 9001:2008 Company

IS DIN BS SAE JIS Monel Alloy Inconel Nimonic

Shailesh Industries is certified as an ISO 9001:2008 complying 1.4718 401S45

company, certification that was granted and annually supervised by X45Cr9Si3 HNV3 SUH1 K-400 25-6HN 80A
X45CrSi93 (EN52)
TUV - GMBH. Our vast experience in manufacturing of engine spare
parts ensures the smooth operation of the whole manufacturing X53Cr22Mn 1.4871 349S54
Ev8 SUH 36 K-500 AL6XN 90
process - from material inputs, manufacturing, quality control, 9Si4N X53CrMn (21-4N)
delivery to back-up services.
Marine Engine Spare Parts
Configuration
Various configurations like monometal, bi-metal - friction welded,
Over the past few years, Shailesh Industries has committed itself to projection welded; head finish - machine finish, forge finish; seat -
producing high quality and cost effective marine engine hard faced, induction hardened; tip end - flame hardened, induction
(Main/Auxiliary) spare parts. Today our main focus is on hardened; stellite faced are also offered to enhance engine valve
manufacturing marine diesel engine parts for domestic as well as performance and durability.
overseas markets and we are enlisted among the leading
manufacturers and suppliers of quality marine engine spare parts. Special Coatings and Treatments
All marine diesel engine parts manufactured by Shailesh Industries To improve engine valves heat, wear and corrosion resistance
are completely compatible and interchangeable with the OEM. properties, Shailesh industries offers various coating and
Exporting to the World treatments: Hard Chrome Plating, Tufftride Process, Manganese
Our industrial expertise, transparent deals, fast delivery, customer Today we offer aftermarket and direct replacement marine engine phosphate coating, Chromium Nitride (CrN) coating, Titanium
based approach and most importantly a zero defect range of spare parts for the engines of world's leading marine engine Nitride (TiN) Coating, Zirconium Nitride (ZrN) Coating, Mirror Polish
products have assisted us to cater to various clients spread across manufacturers such as ALLEN, B&W, DAIHATSU, DEUTZ, MAN,
the globe in various parts of the world like UK, Ukraine, Israel, Middle CUMMINS, HANSHIN, YANMAR, NIIGATA, AKASAKA, MAKITA,
East, Europe, Russia, Bulgaria, Brazil, Turkey, USA and African DEUTZ, MITSUBISHI, MAK, PIELSTICK, RUSSIAN RUMO, SULZER, We can also provide custom design and manufacturing services for developing custom engine valves. We are committed to partnering with our
Countries. SKODA, SKL, WARTSILA and other famous brand names. customers to offer rapid development, prototyping and pilot production of engine valves tailored to each customer's specific needs.
Valve Guides Aftermarket Valve Seat Inserts/Cages
Marine Engine Parts

For years Shailesh Industries has been manufacturing diesel engine parts for marine engines and gaining
experience in the same area. The company has and continues to manufacture aftermarket marine diesel engine
parts for engine models of many of the leading marine engine manufacturers.

ALLEN (W.H.) BCS 12 DX, PVBCS 12F, 37E, 6S 12F BC ETC..

ALCO 251

B&W 8T 23 LH, 23 LH 4E, 28/32, K45 GF, K67 GF, 5L 23/30, K42 EF, T23 HH, 28 LH4, L35MC, L/S 50 MC, L60MC,L70MC ETC..

BERGEN KRG6, LDG, LSG, LSMC, RSGB, RTGB ETC..

CATERPILLAR 3406, D353, D398, D397, D399 ETC..

Our valve guides range consists of a wide variety of sizes and
CREPELLE SN2, SN3, SNSR ETC..
configurations. We have the ability to manufacture any type of valve
guide needed to fit your specific, individual application. Valve guides CUMMINS NHRS, NTA 855, VT, KT- KTA, NH ETC..
are manufactured with specified tolerances and can be installed
directly. DAIHATSU PSTB 20, PST 22, PSHTC 26 D ; PS 26H, DS 22, DK 20, DS 26, DS 32, DS 18, 6PK 14, 6PKTS TB 16 DL 20, DL 22, DL 24, DL 32 ETC..

We manufacture valve guides with graded cast iron, heat treated for DEUTZ RBV8M 358, BVM 350, SBV 12M 540, BVM 628, BA 8M/12M 528, BA 8M 816 R, RBV 8M 545, KHD FM 413/912, ETC..
toughness and machined with high precision. Closely maintained
G.M.T. FIAT AL230, 420C ETC..
inner-outer diameter with highly smooth inner surface and finely Shailesh Industries pioneered the development, manufacturing and
grinded outside ensures correct fitment. Non-ferrous valve guides HEDEMORA V12A/12.5 ETC.. application of cost-effective, high-performance valve seat inserts.
are made from phosphorus, bronze and special alloys. Our products have become the preferred choice for marine, diesel
MAK M 453 AK, M 452 AK, M 281 AK, M 282 AK, M 331, M 332, M 451, M 551 AK, M 552 ETC.. and gasoline engines.

Valve Guide Production Range MAN RV 16/18 TLS, L20/27, WV 17.5/22 A, GV 23.5/33 ATL, G8V 30/45 ATL, RV 40/54 A, RV/VV 52/55 ETC..
Alloy selection includes traditional wear resistant to unique
MIRRLEES BLACKSTONE ESL, ETSL, ERS, K MAJOR, KSS , EVS ETC.. proprietary materials designed to match the specific application of
Min Max
the valve seat insert needed. Our wide range of valve seat inserts are
MITSUBISHI AKASAKA UET 45/75 C, AKASAKA UET 45/80 D, AKASAKA 8SH 24 AC ETC.. made from nickel, chrome, cobalt and iron based alloys that display
Outer Diameter 12 mm 135 mm superior wear and heat resistant properties. The design of the
MWM TBD 440, TBD 4V12, RHS 518, DIESEL D601-6 ETC.. surface and angles of valve seat insert depends on engine criteria
Bore Diameter 5 mm 80 mm like engine application, fuel type, combustion temperature and
NIIGATA 6 PA5L, 25 BX, 8 PA5L ETC..
pressure, seating velocity, material selection and seating stress.
Length 50 mm 525 mm NOHAB POLAR F10, F20 ETC..
Valve Seat Inserts Production Range
PAXMAN RPH
Materials Min Max
RUSSIAN PERVOMAISK CHN 25/34, CHN 18/22, CHRPN 36/45 ETC..
Graded cast iron, Phosphorus bronze, Sintered steel
RUSTON AP 230, VCB, VEBX, APC, AR, ATC, RXCM ETC.. Outer Diameter 70 mm 500 mm
Special Features and Treatments
• Nitrided / Phosphated finish S.E.M.T. PIELSTICK PC 2V, PC 2.5V, PC 3, PC 4V, PA6-L/V ETC..
Inner Diameter 30 mm 400 mm
• Semi finished
SKL NVD 48 A2, VD 26/20 AL-1, VD 29/24 AL-1, NVD 26 A2, VDS 48/42, VDS 36/24 A, NVD 48 A3U, VD 36/24 AL-1 ETC..
• Fully finished and Super finished Bore
• Threaded and Plain Bore SKODA CKD 6-275, 6 S 350, 9 S 350, 6S380/2270 KVA ETC.. Materials
• Guide with Shoulder
Iron based alloys, Nickel, Chrome
STORK WERKSPOOR 6SW 240, TM-410, F 240, FHD 240, DRO 210, BR(O) 210, DRO 216, 216 K, ARO 158, 240 ETC..

SULZER AL 25/30, AL 20/24, BAH 22, BAH 29, ASL 25/30, ZL 40/48, RND 68, RND 76, RTA 42, RTA 48, RTA 58 ETC.. Special Features and Treatments
Cooling, Stellite
WARTSILA VASA 20, VASA 22 HF, VASA 24 TS, 14 TK, SACM R-32 ETC..
Shailesh industries can also make valve seat inserts for custom
YANMAR M-200 LUT, 5 KDL, KFL, S-185 LST, Z-280 LST, MAL-HT, UAL-UT, ST/ZL-DT, S-165, RAL-HT, 6KLF-T, 220 LST, T260 LST, GL-UT ETC..
applications.
Cylinder Liners Manufacturing Facilities
Over the years Shailesh Industries has created world-class capacities and capabilities. We have world class
infrastructure with highly mechanized and versatile foundries, state-of-the-art machine shop with large
Shailesh industries manufactures complete range of cylinder liners
for the automotive and marine industries. We have the capacity and scale process capability and sophisticated testing lab to produce high quality precision components.
capability to develop and supply you high performance cylinder
liners as per your requirement in accordance to the chemical and
metallurgical specifications specified by you.

Shailesh Industries manufactures cylinder liners in gray cast iron

using centrifugal casting. Special compositions are maintained to
ensure wear resistant properties at the same time enhancing
lubrication.

We apply approved cylinder liner manufacturing technology

standards and develop tailor-made solutions for customers. Our
cylinder liner manufacturing facilities feature the most up-to-date
casting, machining, honing and spraying equipment, so we can
meet customer specifications in terms of quality and economy.

Cylinder Liner Production Range

Min Max Casting and Forging Processing Facilities

Shailesh Industries has two foundries, a casting foundry and a • Shot Blasting
Outer Diameter 70 mm 650 mm forging foundry, for castings and forgings, both of which are • Straightening
equipped with the most up-to-date, fully automated and • Magnetic Particle Inspection
Inner Diameter 60 mm 500 mm numerically controlled facilities and equipment. • Coining
• Finishing Shot Peening
Length 100 mm 1200 mm Cutting Shop • Painting / Rust preventive process
• Automatic band saw machine
Weight 2 Kg. to 600 Kg. Finished Weight The right product is available for various engines in • Hacksaw machine. Machining Facilities
• Shearing Machine. • Next generation CNC turning centers and high speed milling
a diameter range from 60 to 500 mm - whether as a machines from renowned companies
Materials finished or semi-finished product. Low volume, Tool & Die Manufacturing • Latest VMC centers
Gray Cast Iron with chemical compositions - Carbon, Silicon, high volume, honed or semi-finished, we can do it • CAD/CAM Facilities • A range of horizontal lathe machines
Manganese, Chromium, Copper, Sulphur, Phosphorus, • Latest tooling technology with high precision CNC, EDM, wire cut • Drilling machines
all. • Centerless grinding machines & Special purpose machines
Molybdenum, Nickel. and high speed machines

Special Features and Treatments Quality Control Center

Heat Treatment, Honing, Chrome plating, Phosphating, Nitriding, At Shailesh Industries, we are highly committed to quality and customer satisfaction. Our company ensures quality through its quality control
Toughening center that oversees every project from initial design through manufacturing and delivery. It maintains a clean environment and strives for a strict
quality control system that is independent from the manufacturing department.
Cylinder Liners for Marine Engines
Shailesh industries can manufacture a full line of replacement Inspection & Testing Facilities
marine engine cylinder liners for ALLEN, B&W, DAIHATSU, DEUTZ,
• Metallurgical laboratory for inspection and testing of raw materials, forgings & components, features metallurgical microscope with
MAN, CUMMINS, HANSHIN, YANMAR, NIIGATA, AKASAKA,
arrangements for photomicrography, micro-hardness testing and image analyzing.
MAKITA, DEUTZ, MITSUBISHI, MAK, PIELSTICK, RUSSIAN RUMO,
• Well equipped chemical laboratory with spectrometer for analyzing all chemical elements.
SULZER, SKODA, SKL, WARTSILA and other famous brand names.
• Physical Testing Laboratory with Universal Tensile Testing Machine, Impact Testing Machine and Machines to measure Brinnell, Rockwell and
Vickers hardness.
Shailesh industries can also make cylinder liners for custom
applications. If you don't see what you are looking for please contact • Fully equipped standards room with various measuring devices for dimensional checking of machined and unmachined components as well as
us. tools. Measuring Devices such as Vernier, Micrometer, Slip gauge, Comparator stand etc.
• Profile Projector
• Crack Detector