Processing - THERM - S-I - FS-I - 2017 (RAICO) PDF

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THERM S-I/FS-I
Processing steel curtain wall
Content

THERM+ S-I

■ General
Overview of symbols ................................................................................................................................................................................................................................ 9
Article identification of glass carriers .................................................................................................................................................................................... 10
Tightening torques ................................................................................................................................................................................................................................... 11
Overview of tools ....................................................................................................................................................................................................................................... 13
■ Overview
Horizontal section .................................................................................................................................................................................................................................... 20
Vertical section ........................................................................................................................................................................................................................................... 22
■ Connecting technology
System options and assembly of base profiles ......................................................................................................................................................... 25
Welding instructions ............................................................................................................................................................................................................... 27 to 28
Welding procedure with the RAICO welding device and RAICO welding pliers ...................................................................... 29
Cutting and welding of base profiles with screwed T-connectors ........................................................................................................... 30
Cutting and processing with T-connector for subsequent installation ................................................................................................. 31
Cutting and welding of base profiles 50 mm ................................................................................................................................................................ 32
Cutting and welding of base profiles 50 mm, for galvanised structures ........................................................................................... 33
Cutting and welding of base profiles 56 mm ................................................................................................................................................................ 34
Cutting and welding of base profiles 56 mm, for galvanised structures ........................................................................................... 35
Cutting and welding of base profiles 76 mm ................................................................................................................................................................. 36
Cutting and welding of base profiles 76 mm, for galvanised structures ............................................................................................ 37
Cutting and processing of base profiles 50/56/76/96 mm, with HILTI fastener ......................................................................... 38
Cutting and processing of base profiles 50/56 mm, with blind rivet ...................................................................................................... 39
Cutting and processing of base profiles 50/56 mm, with thread forming screw ....................................................................... 40
■ Cutting and processing, T-connector
Drilling pattern mullion for steel connector SC and dimensions of the transom ........................................................................ 41
Drilling pattern for steel connector SCL and dimensions of the transom ........................................................................................ 42
Use of the drilling jigs inserts ....................................................................................................................................................................................................... 45
Selection and installation of the inserts for drilling jig mullion .................................................................................................................... 46
Placing the drilling jig for mullion ............................................................................................................................................................................................... 47
Drilling pattern transom for steel connector SC ........................................................................................................................................................ 48
Drilling pattern transom for steel connector SCL ..................................................................................................................................................... 49
Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous mullion ............................................ 50
Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous transom .......................................... 51
Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 52
Drilling pattern for transom for steel connector SC and SCL with insertion element .......................................................... 58
Use of the drilling jig for transom .............................................................................................................................................................................................. 59
Placing the drilling jig for transom at transom ............................................................................................................................................................. 60
Placing the drilling jig for transom at mullion ................................................................................................................................................................. 61
Installation steel connector SC .................................................................................................................................................................................................. 62
Installation steel connector SCL ............................................................................................................................................................................................... 63
■ Cutting and processing, interior sealing system
Glass load transmission up to 200 kg or up to 400 kg ....................................................................................................................................... 65
Glass load transmission 400 to 600 kg ............................................................................................................................................................................. 66
Glass load transmission 600 to 800 kg ............................................................................................................................................................................. 67
Glass load transmission 800 to 1500 kg .......................................................................................................................................................................... 68
Installation steel connector SC with variant of glass carrier L .................................................................................................................... 69

2017 3
Content

Installation glass load transmission for insertion elements ........................................................................................................................... 70


Installation steel connector SC with variant of glass carrier H .................................................................................................................... 71
Installation steel connector SC with variant of glass carrier CG .............................................................................................................. 72
Installation steel connector SC with variant of glass carrier L .................................................................................................................... 73
Installation steel connector SCL with variant of glass carrier CG ............................................................................................................ 74
Calculation of the eccentricity for steel connector SC and SCL ................................................................................................................ 81
Admissible glass loads for steel connector SC with variant of glass carrier L ........................................................................... 82
Admissible glass loads for steel connector SC with variant of glass carrier H and CG .................................................... 83
Admissible glass loads for steel connector SCL with variant of glass carrier L and CG ................................................. 84
Installation and assembly of cross point glass carriers ..................................................................................................................................... 85
Cutting and installation of structural and base profiles screwed with transom gasket ......................................
and steel connector SC or SCL ................................................................................................................................................................................................. 86
Cutting and installation of structural and base profiles screwed with transom gasket ......................................
and welded T-connection ................................................................................................................................................................................................................. 87
Cutting and installation of structural and base profiles screwed with base point gasket ...................................
and steel connector SC or SCL ................................................................................................................................................................................................. 88
Cutting and installation of structural and base profiles screwed with cross glass carrier .................................
and steel connector SC or SCL ................................................................................................................................................................................................. 89
Cutting and installation of structural and base profiles screwed with base point gasket ...................................
and cross glass carrier for steel connector SC or SCL ..................................................................................................................................... 90
Cutting and installation of structural and base profiles screwed with continuous transom ...............................
and steel connector SC or SCL ................................................................................................................................................................................................. 91
Cutting and processing of interior gaskets, 50 mm ............................................................................................................................................... 98
Cutting and processing of interior gaskets, 56 mm ............................................................................................................................................... 99
Cutting and processing of interior gaskets, 76 mm ............................................................................................................................................ 100
Cutting and processing of interior gaskets, 96 mm ............................................................................................................................................ 101
Cutting and processing of interior gaskets with 3rd drainage level, 50 mm ............................................................................... 102
Cutting and processing of interior gaskets with 3rd drainage level, 56 mm .............................................................................. 103
Cutting and processing of interior gaskets with 3rd drainage level, 76 mm ............................................................................... 104
Cutting and processing of interior gaskets 26 mm .............................................................................................................................................. 105
Cutting and processing of polygonal interior gaskets, 50 mm ................................................................................................................. 106
Cutting and processing of polygonal interior gaskets, 56 mm .................................................................................................................. 107
Cutting and processing of interior gaskets with roof pitch, 50/56/76/96 mm ............................................................................ 108
Contact surface and guidance of interior gaskets ............................................................................................................................................... 109
Joint of interior gaskets with flap in the intermediate and corner area, 50/56/76 mm ...................................................... 110
Assembly of joint sealing piece interior gaskets ..................................................................................................................................................... 111
Glass installation with cross point sealing plates and connection profiles, 50/56/76/96 mm ................................... 112
Glass installation with cross point sealing plates and connection profiles, 50/56/76 mm, polygon .................... 113
Assembly of cross point sealing plates and sealing pieces for pressure profile, 50 mm .............................................. 114
Assembly of cross point sealing plates and sealing pieces for pressure profile, 56 mm .............................................. 115
Assembly of cross point sealing plates and sealing pieces for pressure profile, 76 mm ............................................... 116
Assembly of cross point sealing plates and sealing pieces for pressure profile, 96 mm .............................................. 117
Passive house curtain wall 50/56 mm .............................................................................................................................................................................. 118
Assembly of the SG2 U-profile in the edge seal, 50/56/76 mm ............................................................................................................. 120
Assembly of the SG2 U-profile continuously in the edge seal, 50/56 mm .................................................................................. 121
Assembly of the SG2 U-profile short pieces in the edge seal, 50/56 mm ................................................................................... 122
■ Cutting and processing, exterior sealing system
Processing and assembly SG2 ............................................................................................................................................................................................... 123
Assembly of SG and suction discs for curtain wall, 50/56 mm ............................................................................................................... 124

4 2017
Content

Cutting and processing insulating blocks for curtain wall, 50/56/76 mm ...................................................................................... 125
Cutting and processing of pressure and cover profiles clipped, 50 mm ........................................................................................ 126
Cutting and processing of pressure and cover profiles clipped, 56 mm ........................................................................................ 127
Cutting and processing of pressure and cover profiles clipped, 76 mm ........................................................................................ 128
Cutting and processing of pressure and cover profiles clipped with insulating block, 76 mm ................................ 129
Cutting and processing of pressure and cover profiles clipped, 96 mm ....................................................................................... 130
Cutting and processing of flat pressure profiles, 50 mm ................................................................................................................................ 131
Cutting and processing of flat pressure profiles, 56 mm ............................................................................................................................... 132
Cutting and processing of flat pressure profiles, 76 mm ............................................................................................................................... 133
Cutting and processing of pressure profiles visible screwed, 50 mm .............................................................................................. 134
Cutting and processing of pressure profiles visible screwed, 56 mm .............................................................................................. 135
Cutting and processing of timber cover profiles, 50 mm ............................................................................................................................... 136
Cutting and processing of timber cover profiles, 56 mm ............................................................................................................................... 137
Cutting and processing of timber cover profiles, 76 mm ............................................................................................................................... 138
Tightening the screws of pressure profile, 50/56/76/96 mm ..................................................................................................................... 139
Application of the screw coupling, 50/56/76/96 mm ........................................................................................................................................... 141
Pressure compensation via mullion rebate with sealing piece, 50/56 mm ................................................................................. 142
Pressure and cover profile joint connection with interior joint curtain wall, 50/56 mm ................................................... 143
Pressure profile joint connection curtain wall on pressure profiles visible screwed, 50/56 mm ............................ 144
Flat pressure profile joint connection curtain wall, 50/56 mm .................................................................................................................. 145
Assembly cross point sealing plates and sealing pieces for angular connected, 50/56/76/96 mm ................... 146
■ Accessories
Assembly fixation of sun protection for pressure and cover profiles clipped, 50/56/76/96 mm .............................. 147
Assembly fixation of sun protection for flat pressure profiles, 50/56/76 mm ............................................................................ 148
Assembly fixation of sun protection for pressure profile visible screwed, 50/56/76 mm ............................................... 149
Processing of pressure and cover profiles for fixation of sun protection ........................................................................................ 154
Scaffolding fixation, 50/56/76 mm ....................................................................................................................................................................................... 155
Assembly fixture unit, interior sealing system, 50/56/76 mm ................................................................................................................... 156
Assembly fixture unit, exterior sealing system, 50/56/76 mm .................................................................................................................. 157
Curtain wall mounting of ceiling, floating bearing ................................................................................................................................................. 158
Curtain wall mounting of intermediate ceiling, floating bearing .............................................................................................................. 159
Curtain wall mounting of intermediate ceiling, fixed bearing ..................................................................................................................... 160
Curtain wall mounting with mullion junction of intermediate ceiling ................................................................................................... 161
Fastening the mullion cover profiles, 50/56/76/96 mm ................................................................................................................................... 162
Interior compensation of glass thickness, 50/56/76 mm ............................................................................................................................... 163
Assembly of connection profiles, 50/56/76 mm ..................................................................................................................................................... 164
Assembly of burglar resistant curtain wall RC2 ...................................................................................................................................................... 165
Assembly of burglar resistant curtain wall RC3 ...................................................................................................................................................... 166
■ Integration window
Position and number of assembly angles and glass carriers for insertion elements ....................................................... 167
Position and number of assembly angles and glass carriers for FRAME+ 75 DI ................................................................ 168
List of compensation gaskets and assembly angles for WING 50 SK and 50 A .................................................................. 169
Assembly floating casement window FRAME+ 75 WB .................................................................................................................................. 170
Assembly angles and compensation gaskets for FRAME+ 75 WI and 75 DI ........................................................................... 171
Assembly angles and compensation gaskets for FRAME+ 90 W ....................................................................................................... 172

2017 5
Content

THERM+ FS-I

■ General
Overview of symbols ................................................................................................................................................................................................................................ 9
Article identification of glass carriers .................................................................................................................................................................................... 10
Tightening torques ................................................................................................................................................................................................................................... 11
Overview of tools ....................................................................................................................................................................................................................................... 13
■ Overview
Storage of screw tubes FS-I .......................................................................................................................................................................................................... 19
Horizontal section ..................................................................................................................................................................................................................................... 21
Vertical section ........................................................................................................................................................................................................................................... 23
■ Connecting technology
Variants of interior gaskets and installation of base profiles ......................................................................................................................... 26
■ Cutting and processing, T-connector
Drilling pattern mullion for steel connector SC and dimensions of the transom ....................................................................... 43
Drilling pattern mullion for steel connector SCL and dimensions of the transom ................................................................... 44
Use of the drilling jigs inserts ....................................................................................................................................................................................................... 45
Selection and installation of the inserts for drilling jig mullion .................................................................................................................... 46
Placing the drilling jig for mullion ............................................................................................................................................................................................... 47
Drilling pattern transom for steel connector SC ......................................................................................................................................................... 51
Drilling pattern transom for steel connector SCL ..................................................................................................................................................... 54
Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous mullion ............................................ 55
Drilling pattern mullion for glass carrier CG (cross glass carrier) and continuous transom ......................................... 56
Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 57
Drilling pattern transom for continuous transom or in the intermediate area .............................................................................. 58
Use of the drilling jig for transom .............................................................................................................................................................................................. 59
Placing the drilling jig for transom at transom ............................................................................................................................................................. 60
Placing the drilling jig for transom at mullion ................................................................................................................................................................. 61
Installation steel connector SC .................................................................................................................................................................................................. 62
Installation steel connector SCL ............................................................................................................................................................................................... 63
■ Cutting and processing, interior sealing system
Installation steel connector SC with variant of glass carrier L .................................................................................................................... 75
Installation glass load transmission for insertion elements ........................................................................................................................... 76
Installation steel connector SC with variant of glass carrier H ................................................................................................................... 77
Installation steel connector SC with variant of glass carrier CG .............................................................................................................. 78
Installation steel connector SC with variant of glass carrier L .................................................................................................................... 79
Installation steel connector SCL with variant of glass carrier CG ........................................................................................................... 80
Calculation of the eccentricity for steel connector SC and SCL ................................................................................................................ 81
Admissible glass loads for steel connector SC with variant of glass carrier L ........................................................................... 82
Admissible glass loads for steel connector SC with variant of glass carrier H and CG .................................................... 83
Admissible glass loads for steel connector SCL with variant of glass carrier L and CG ................................................. 84
Installation and assembly of cross point glass carriers ..................................................................................................................................... 85
Cutting and installation of structural and base profiles with gasket for transom ..............................................................................
and steel connector SC or SCL or welded T-connection ................................................................................................................................. 92
Cutting and installation of structural and base profiles with base point gasket .................................................................................
and steel connector SC or SCL ................................................................................................................................................................................................. 93
Cutting and installation of structural and base profi les with cross glass carrier .............................................................................
and steel connector SC or SCL ................................................................................................................................................................................................. 94

6 2017
Content

Cutting and installation of structural and base profiles with base point gasket and cross glasss carrier ..........
for steel connector SC or SCL .................................................................................................................................................................................................... 95
Cutting and installation of structural and base profiles with continuous transom ................................................................... 96
Alternative - Cutting and installation of structural and base profiles with continuous transom .........................
and steel connector SCL .................................................................................................................................................................................................................. 97
Cutting and processing of interior gaskets, 50 mm ............................................................................................................................................... 98
Cutting and processing of interior gaskets, 56 mm ............................................................................................................................................... 99
Cutting and processing of interior gaskets with 3rd drainage level, 50 mm ............................................................................... 102
Cutting and processing of interior gaskets with 3rd drainage level, 56 mm .............................................................................. 103
Cutting and processing of interior gaskets 26 mm .............................................................................................................................................. 105
Cutting and processing of polygonal interior gaskets, 50 mm ................................................................................................................. 106
Cutting and processing of polygonal interior gaskets, 56 mm ................................................................................................................. 107
Cutting and processing of interior gaskets with roof pitch, 50/56 mm ............................................................................................. 108
Contact surface and guidance of interior gaskets ............................................................................................................................................... 109
Joint of interior gaskets with flap in the intermediate and corner area, 50/56 mm ............................................................... 110
Assembly of joint sealing piece interior gaskets ..................................................................................................................................................... 111
Glass installation with cross point sealing plates and connection profiles, 50/56 mm .................................................... 112
Glass installation with cross point sealing plates and connection profiles, 50/56 mm, polygon ............................ 113
Assembly of cross point sealing plates and sealing pieces for pressure profile, 50 mm .............................................. 114
Assembly of cross point sealing plates and sealing pieces for pressure profile, 56 mm .............................................. 115
Passive house curtain wall 50/56 mm .............................................................................................................................................................................. 119
Assembly of the SG2 U-profile in the edge seal, 50/56 mm ..................................................................................................................... 120
Assembly of the SG2 U-profile continuously in the edge seal, 50/56 mm .................................................................................. 121
Assembly of the SG2 U-profile short pieces in the edge seal, 50/56 mm ................................................................................... 122
■ Cutting and processing, exterior sealing system
Processing and assembly SG2, 50/56 mm ................................................................................................................................................................ 123
Assembly of SG and suction discs for curtain wall, 50/56 mm ............................................................................................................... 124
Cutting and processing insulating blocks for curtain wall, 50/56 mm .............................................................................................. 125
Cutting and processing of pressure and cover profiles clipped, 50 mm ........................................................................................ 126
Cutting and processing of pressure and cover profiles clipped, 56 mm ........................................................................................ 127
Cutting and processing of flat pressure profiles, 50 mm ................................................................................................................................ 131
Cutting and processing of flat pressure profiles, 56 mm ............................................................................................................................... 132
Cutting and processing of pressure profiles visible screwed, 50 mm .............................................................................................. 134
Cutting and processing of pressure profiles visible screwed, 56 mm .............................................................................................. 135
Cutting and processing of timber cover profiles, 50 mm ............................................................................................................................... 136
Cutting and processing of timber cover profiles, 56 mm ............................................................................................................................... 137
Tightening the screws of pressure profile, 50/56 mm ...................................................................................................................................... 139
Screw protrusions and application of the height control ................................................................................................................................ 140
Application of the screw coupling, 50/56 mm ............................................................................................................................................................ 141
Pressure compensation via mullion rebate with sealing piece, 50/56 mm ................................................................................. 142
Pressure and cover profile joint connection with interior joint curtain wall, 50/56 mm ................................................... 143
Pressure profile joint connection curtain wall on pressure profiles visible screwed, 50/56 mm ............................ 144
Flat pressure profile joint connection curtain wall, 50/56 mm .................................................................................................................. 145
Assembly cross point sealing plates and sealing pieces for angular connected, 50/56 mm .................................... 146
■ Accessories
Installation base profiles of fixation for sun protection ..................................................................................................................................... 150
Assembly fixation of sun protection for pressure and cover profiles clipped ............................................................................. 151
Assembly fixation of sun protection for flat pressure profiles ................................................................................................................... 152

2017 7
Content

Assembly fixation of sun protection for pressure profile visible screwed ..................................................................................... 153
Processing of pressure and cover profiles for fixation of sun protection ...................................................................................... 154
Scaffolding fixation, 50/56 mm ................................................................................................................................................................................................ 155
Curtain wall mounting of ceiling, floating bearing ................................................................................................................................................. 158
Curtain wall mounting of intermediate ceiling, floating bearing .............................................................................................................. 159
Curtain wall mounting of intermediate ceiling, fixed bearing ..................................................................................................................... 160
Curtain wall mounting with mullion junction of intermediate ceiling ................................................................................................... 161
Fastening the mullion cover profiles, 50/56/76/96 mm ................................................................................................................................... 162
Interior compensation of glass thickness, 50/56/76 mm ............................................................................................................................... 163
Assembly of connection profiles, 50/56/76 mm ..................................................................................................................................................... 164
Assembly of burglar resistant curtain wall RC2 ...................................................................................................................................................... 165
Assembly of burglar resistant curtain wall RC3 ...................................................................................................................................................... 166
■ Integration window
Position and number of assembly angles and glass carriers for insertion elements ....................................................... 167
Position and number of assembly angles and glass carriers for FRAME+ 75 DI ................................................................ 168
List of compensation gaskets and assembly angles for WING 50 SK and 50 A .................................................................. 169
Assembly angles and compensation gaskets for FRAME+ 75 WI and 75 DI ........................................................................... 171
Assembly angles and compensation gaskets for FRAME+ 90 W ....................................................................................................... 172

8 2017
Overview of symbols

Saw, Notch EPDM,


dimension of the cut no. of the tool and blades

Drill, Notch EPDM,


diameters of the holes, no. of the scissors and blades
no. of the drill

Drill with subland drill, Notch EPDM,


diameters of the holes, no. of the scissors and blades
no. of the drill

Mill, Apply sealing material,


dimension of milled cut no. of the tool and sealing material

Punch aluminium,
Cutting of thread, no. of the punch
diameter of the thread and diecutting tool

Drill with jig for T-connector,


Countersink, diameter of the holes,
depth of the hole no. of the jig and template

Drill with bevel milling head, Drill with jig for sun protection,
diameter of the hole, no. of the tool
no. of the tool

Drill with jig for T-transom,


Cut with cutter knife diameter of the hole,
no. of the tool

Punch with punching tool, Notch with multi functional punching tool
no. of the tool no. of the tool

Glueing, Application for THERM+ FS-I


type of glue steel curtain wall with screw tube

Application for THERM+ S-I


Weld, steel curtain wall
dimension of welding seam
with welded base profile

Application for THERM+ S-I


Cleaning and steel curtain wall
degreasing with screwed or riveted
base profile and HILTI fastener

V-0007 2017 9
Article identification of glass carriers

System determination

or

Article identification

The no. can be


observed after the
system determination

10 2017 V-0139
Tightening torques

Tightening torque in Steel tube


Field of application No. Article
Nm wall thickness
approx. 8 2 to < 3 mm
908953 Special flat fillister head screw M6x15
approx. 12 ≥ 3 mm
approx. 8 2 to < 3 mm
908954 Special flat fillister head screw M6x46
approx. 12 ≥ 3 mm
908030 Special flat fillister head screw 5.0x30
Steel connector
908031 Special flat fillister head screw 5.0x25 approx. 8
SC / SCL
908046 Special flat fillister head screw 5.0x15
not dependent
908033 Special threaded pin 6.0x20 flush-mounted, on wall thickness
908034 Special threaded pin 6.0x35 without tightening torque
908037 Special flat fillister head screw 6.0x25
approx. 8
908038 Special flat fillister head screw 6.0x30
approx. 6 2 to < 3 mm
Base profile 908952 Special flat fillister head screw M5x10
approx. 7 ≥ 3 mm
fixation
approx. 5 2 to < 4 mm
909038 Special flat fillister head screw 6.0x38
approx. 6 ≥ 4 mm
Cross glass carrier without tightening torque,
909468 Special flat fillister head screw 6.0x68
mullion piece for visual inspection
012101 Flat fillister head screw 5.5x25
012100 Flat fillister head screw 5.5x22
Glass carriers 012029 Special countersunk sheet metal screw 5.5x24
fixation 012049 Special countersunk sheet metal screw 5.5x24
012028 Countersunk sheet metal screw 5.5x22
approx. 8
908308 Special flat fillister head screw 5.5x19
Scaffolding fixation 012110 Pan head tapping screw 5.5x32 not dependent
fixation 012108 Pan head tapping screw 5.5x28 on wall thickness
Sun protection 169942 to Sun protection fixation
fixation 169999 length of socket 42 to 102 mm
Screwing for pressure profile
Self-tapping screw 5.5 approx. 4.5
S-I
Screwing for pressure profile without tightening torque, for visual inspection, see page
S-I RC3 V-0044 “Tightening of the screws for pressure profile“
without tightening torque, for visual inspection, with appropriate tools,
Screwing for pressure profile
see pages V-0044 “Tightening of the screws for pressure profile“ and
FS-I
V-0063 „Bolt end protrusions and use of the height control FS-I“

2017 11
12 2017
Tools

Article Range of application No. PU


For axial positioning of all THERM+ S-I
Welding device base profiles for welding on the steel 170100 1 pc(s)
structural profiles
Adaptor shoe 12 015002
Adaptor shoe 7 015002.1
Adaptor shoe 9.5 015002.3
Adaptor shoe 8 To adjust the welding device to diverse 015002.4
widths of structural profiles 2 pc(s)
Adaptor shoe 5 See processing of steel for the selection 015002.5
Compensation flat section 8 015002.6
Compensation flat section 18 015002.7
Compensation flat section 3 015002.8

For axial positioning of all THERM+ S-I


Welding device adjustable base profiles for welding on the steel 170110 1 pc(s)
structural profile, change in width

For axial positioning of all THERM+ S-I


base profiles for welding on the steel
Welding device adjustable axe 170115 1 pc(s)
structural profile, change in width and
axes

For maintencance of the 3 mm


Welding pliers distance between base profile and 015011 1 pc(s)
structural profile

For fixation of the welding plate of the


Welding jig for steel connector 015200 1 pc(s)
steel T-connector no. 016300

Installation tool for sealing pieces


Installation tool 015210 1 pc(s)
no. 016800 to 016890

Pneumatic hand punch For processing of aluminium profiles 298505 1 pc(s)


Angle for table fixture of pneumatic For table fixture of pneumatic hand
298506 1 pc(s)
hand punch punch

Adapter punch tool pneumatic hand Adapter for no. 298100 for the assembly
298109 1 pc(s)
punch 298505 of the interchangeable adapters.

Interchangeable adapter slotted hole For notching of pressure and cover


015121 1 pc(s)
30x5 profiles

For the interior gaskets up to width of


100 mm. For notching of the mullion
and interior gaskets.
Notching tool 170330 1 pc(s)
Accessories:
Adaptor knife 170331 to 170362, except
réf. 170332.
For the interior gaskets up to width of
100 mm. For notching of the mullion
Notching tool 100 and interior gaskets. 170335 1 pc(s)
Accessories:
Adaptor knife 170332 to 170362.
For the interior gaskets up to width of
76 mm. For notching of the mullion
Notching tool gaskets. 170350 1 pc(s)
Accessories:
Adaptor knife 170340 to 170362.

2017 13
Tools

Article Range of application No. PU


For THERM+ I interior gaskets 26 mm,
Modification set interior gasket 26 170430 1 pc(s)
application with 170335

For THERM+ I and V, for system with


Screw guidance set 50, 56 and 76, for the linear guiding of 170730 1 pc(s)
the screws for pressure profiles

Adapter knife 96 For mullion gasket 96 mm for 170330 170331 1 pc(s)


Adapter knife 96 For mullion gasket 96 mm for 170335 170332 1 pc(s)
Adapter knife DF 50 For base gasket 50 mm 170340 1 pc(s)
Adapter knife DF 56 For base gasket 56 mm 170341 1 pc(s)
Adapter knife DF 76 For base gasket 76 mm 170342 1 pc(s)
Adapter knife 50 For mullion gasket 50 mm 170351 1 pc(s)
Adapter knife 56 For mullion gasket 56 mm 170352 1 pc(s)
Adapter knife 76 For mullion gasket 76 mm 170353 1 pc(s)
Adapter knife 50 E3 3rd drainage level 50 mm 170356 1 pc(s)
Adapter knife 56 E3 3rd drainage level 56 mm 170357 1 pc(s)
Adapter knife 76 E3 3rd drainage level 76 mm 170358 1 pc(s)
Adapter knife F 50 Base point S and L for 50 mm 170360 1 pc(s)
Adapter knife F 56 Base point S and L for 56 mm 170361 1 pc(s)
Adapter knife F 76 Base point S and L for 76 mm 170362 1 pc(s)
For modification of 170368 and
Adapter knife 50/56/76 E3 170367 4 pc(s)
170369 auf E3
Notching tool adjustable 50/56 For notches from 45° to 90° 170368 1 pc(s)
Notching tool adjustable 76 For notches from 45° to 90° 170369 1 pc(s)
Notching tool adjustable 50/56 For notches from 30° to 90° 170378 1 pc(s)
For trimming to length of all interior
Notching tool adjustable 45° to 90° 015008 1 pc(s)
gaskets up to 76 mm width
For trimming to length of all interior
Notching tool adjustable 45° to 90° 170325 1 pc(s)
gaskets up to 100 mm width
For trimming to length of all interior
Notching tool adjustable 30° to 90° 170379 1 pc(s)
gaskets up to 76 mm width
For all interior gaskets up to 76 mm
Cutting and notching tool 170470 1 pc(s)
width
Extension set I For all interior gaskets of the I-series 170475 1 Set
For all interior gaskets of the I-series,
Extension set E2 I 170477 1 pc(s)
2nd drainage level
Length stop for 170470 For cutting and notching tool 170470 170470.1 1 pc(s)
For I-series up to 76 mm, adjustable
Notching tool for transom gasket 170375 1 pc(s)
from 45° to 90°
For I-series up to 76 mm, adjustable
Notching tool for transom gasket 170376 1 pc(s)
from 30° to 90°
For I-series up to 100 mm, adjustable
Notching tool for transom gasket 170310 1 pc(s)
from 45° to 90°
For I-series up to 76 mm, for 2nd
Notching tool interior gasket E2 170380 1 pc(s)
drainage level, adjustable 45°to 90°
For I-series up to 76 mm, for 2nd
Notching tool interior gasket E2 170381 1 pc(s)
drainage level, adjustable 30°to 90°
For I-series up to 76 mm, for interior
Notching tool gasket for transom 26 E2 170384 1 pc(s)
gaskets 26 E2, adjustable 45°to 90°
For I-series up to 76 mm, for gasket for
Notching tool gasket for tansom 26 170385 1 pc(s)
transom 26, adjustable 45°to 90°

14 2017
Tools

Article Range of application No. PU

Gasket friction stay base element Use with adaptor knife sets 170400 1 pc(s)

Adaptor knife set 50 For insulating blocks 50 mm 170401 1 Set


Adaptor knife set 56 For insulating blocks 56 mm 170402 1 pc(s)
Adaptor knife set 76 For insulating blocks 76 mm 170403 1 pc(s)
Adaptor knife set F For base gasket 50/56/76 170407 1 Set
Adaptor knife set SG For notching insulating block SG 170409 1 Set
For adapter knife set 50,
Replacement blades 50, 56 170405 1 Set
no. 170401 and 56, no. 170402
For adapter knife set 76,
Replacement blades 76 170406 1 Set
no. 170403 and 170409
Replacement blades F For adapter knife set F, no. 170407 170408 1 Set
For no. 015008 and no. 170470,
Replacement blades 015006.1 10 pc(s)
170375 to 170385
Replacement blades For no. 170340, 170341 and 170342 015007.12 10 pc(s)
For no. 170331, 170351 to 170353,
Replacement blades 170354 10 pc(s)
170356 to 170358, 170367 to 170369
Replacement blades F 50 No. 170360 170363 1 Set
Replacement blades F 56 No. 170361 170364 1 Set
Replacement blades F 76 No. 170362 170365 1 Set
For no. 170310, 170325, 170376,
Replacement blades 170411 1 pc(s)
170379, 170381

Knife for compensation gaskets For interior glass compensation 170715 1 pc(s)

Gasket roller Interior and exterior gaskets 170300 1 pc(s)

Double gasket roller Interior and exterior gaskets 170301 1 pc(s)

Cutting scissors from 45° to 90° For all gaskets, adjustable 015004 1 pc(s)

Cutting scissors 90° For all gaskets up to 56 mm, 90° 015005 1 pc(s)

For washer weights up to 800 kg.


Assembly aids for high glass weights 170705 1 pc(s)
Attention: only use in pairs!

For notching of interior gaskets for


Punching steel 50/12 170390 1 pc(s)
continuous components

Gasket punch 98/4 For notching for scaffolding fixation 170395 1 pc(s)

Replacement blades For no. 170395 170396 1 Set

2017 15
Tools

Article Range of application No. PU

For system width 50, 56 and 76 mm,


Assembly aid 015230 1 pc(s)
use as short piece for pressure profile

Dismantling tool for cover profile Removing of cover profiles 015220 1 pc(s)

Replacement blade For no. 015220 015220.1 1 pc(s)

Magazine for RC drive-in bullet Placing of the drive-in bullets for 015310
Magazine for RC drive-in bullet burglar-resistant curtain walls RC2 1 pc(s)
170725
for countersunk screws and RC3

Used to place and turn the SG toggles


Toggle assembly key SG into the U-profile in the glass edge, 170750 1 pc(s)
with adjustable depth

Visible and countersunk screwed


Subland drill 6.0/10.5 015501 1 pc(s)
pressure profiles
Visible and countersunk screwed flat
Subland drill 6.6/11 171010 1 pc(s)
pressure profiles

Drilling set for sun protection fixtures Sun proctetion device 170500 1 pc(s)

Bevel milling head 14.5 Replacement for 170500 170501 1 pc(s)

Drill 9 Replacement for 170500 170502 1 pc(s)

Bevel milling head 19.5 Replacement for 170500 170503 1 pc(s)

Notching knife for insulating block P For notching of insulating block P 170530 1 pc(s)

Content:
1x 170100, or 1x from 015002 to
015002.8, 2x 015011, 1x 170375,
Tool set in box THERM+ Steel 170600 1 pc(s)
1x 015004, 1x 170350, 1x 170351
or 170352 or 170353, 1x 170354, 2x
170300
Punches:
- sl. holes 20 x 5 mm pressure profile
- Ø 6.5 mm pressure profile
Multi functional punching tool curtain
- Ø 8 mm pressure profile 298525 1 pc(s)
wall
- sl. holes 20 x 12 mm pressure profile
- sl. holes 30 x 4 mm cover profile
- sl. holes 30 x 4 mm pressure profile

For the processing of aluminium profiles


Multi functional punching tool 2 for all THERM+, WING and FRAME+ 298100 1 pc(s)
systems. Automatic air vent included.

For the safe assembly of the multi-


Table for multi functional punching tool 2 298101 1 pc(s)
functional punching tool 2 no. 298100.

16 2017
Tools

Article Range of application No. PU

For multifunctional punching tool no.


Length lock for pneumatic punch 2 298102 1 pc(s)
298100.

For the multifuncitonal punching tool


2 no. 298100, for processing of cover
and pressure profiles THERM+.
- For bevelled cover and pressure
profiles (use in roof area).
Adaptor tool ventilation pressure profiles - Hole for pressure profile for ventilation/ 298182 1 pc(s)
drainage (slotted hole 20x5 mm).
- Hole for pressure profile for ventilation/
drainage (slotted hole 40x4 mm).
- Hole for cover profile for ventilation/
drainage (slotted hole 30x4 mm).

For THERM+ S-I and FS-I. For drillings


Base body drilling template mullion in the mullion profile of steel connector 440280 1 pc(s)
SC and SC.

Drilling template SC 2 For THERM+ S-I and FS-I. 440285 2 pc(s) SC


No. 440285 and 220289 for wall thick-
Drilling template SC 3 nesses of the profile < 3 mm. 440287 2 pc(s)
No. 440287 and 220291 for wall thick-
nesses of the profile ≥ 3 mm.
Drilling template SCL 2 For use with no. 440280. 440289 2 pc(s)
SCL
For drillings in the mullion profile of
Drilling template SCL 3 steel connector SC or SCL. 440291 2 pc(s)

Drilling jig transom S 2 For THERM+ S-I and FS-I. 440260 1 pc(s)
For all versions of the steel connector
Drilling jig transom S 3 SC and SCL. 440261 1 pc(s)

For THERM+ FS-I.


For checking the screw tightening tor-
Height control screw head que. For use with visible, concealed 441260 1 pc(s)
and sunk screw connections. For use
with toggle 20/58 SG no. 164610.

For THERM+ S-I and FS-I.


Hole saw 41 For the processing of steel connector 440400 1 pc(s)
SC.

For THERM+ S-I and FS-I.


For the processing of steel connector
Pilot drill 93 440401 1 pc(s)
SC. For use in combination with no.
440400 and 440402.

For THERM+ S-I and FS-I.


For the processing of steel connector
Hang up cup 440402 1 pc(s)
SC. For use in combination with no.
440400 and 440401.

2017 17
Tools

Article Range of application No. PU

For THERM+ FS-I.


Screw coupling T25 For a professional tightening of the 441250 1 pc(s)
pressure profile screws.

For THERM+ FS-I.


Sawing and milling jig base profile For the base profiles no. 168420 and 440250 2 pc(s)
168425.

For the riveting of the blind rivet no.


AccuBird Pro 910125. 298530 1 pc(s)
Accessories: Mouthpiece no. 298531.

For the riveting of the blind rivet no.


910125.
Mouthpiece 17/29 298531 1 pc(s)
For use in combination with no. 298530.
Special length 20 mm.

Diameter 4.3 mm.


Twist drill 4.3 Pre-drilling for the thread forming screw 171043 10 pc(s)
for FS-I.
Diameter 4.6 mm.
Twist drill 4.6 Pre-drilling for the thread forming screw 171046 10 pc(s)
for FS-I.

Diameter 5,0 mm.


Twist drill 5.0 171150 10 pc(s)
Pre-drilling for blind rivet no. 910125.

Diameter 5.1 mm.


Twist drill 5.1 Pre-drilling for the thread forming screw 171051 10 pc(s)
for FS-I.
Diameter 5.3 mm.
Twist drill 5.3 Pre-drilling for the thread forming screw 171053 10 pc(s)
for FS-I for mullion transom connection.
Diameter 5.6 mm.
Twist drill 5.6 Pre-drilling for the thread forming screw 171056 10 pc(s)
for FS-I for mullion transom connection.
Diameter 6.4 mm.
Twist drill 6.4 Center hole for processing of the 171064 10 pc(s)
transom at the SC connector.
For interior gaskets, for punching the
holes in sealing cap of transom sealing
Perforated dish 6 170424 1 pc(s)
pieces P, fixation agents included in
set. Utilisation with no. 170400.

For gaskets for transom.


Interchangeable insert E1 170490 1 pc(s)
Utilisation with no. 170400.

18 2017
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Storage of screw tubes FS-I – The spacers have to be placed at the position of the
Stacking instruction for screw tubes taping.
– Below one metre of profile length the spacer have
to be placed at two positions. One one metre the
spacers have to be placed evenly distributed at
minimum three positions.
– White rust is no reason for complaint.
– During storage it is important to ensure that the
420301 surface of the tubes has enough fresh air.
Example for stacking Spacer U 50 The material should not be covered with e. g.
Face width 50 tarpaulins or similar. Possible packagings of trans-
port have to be removed immediately after receipt
of the goods.
420300
Spacer X

420301
Spacer U 50
420300
Spacer X

Example for stacking


Face width 60

420302
Spacer U 60

420300
Spacer X

420302
Spacer U 60
420300
Spacer X

VFS-I-0067 2017 19
THERM+ S-I
Processing

Steel curtain wall 50 mm ■ Technical information


Horizontal section – T129 = Vapour-tight membrane no. 951019.
Overview

20 2017 VS-0050
THERM+ FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Horizontal section – T129 = Vapour-tight membrane no. 951019.
Overview

VFS-I-0050 2017 21
THERM+ S-I
Processing

Steel curtain wall 50 mm ■ Technical information


Vertical section – *Execute or glue the mullion-transom joint
Overview steam-proof.
– T126 = Vapour-tight membrane no. 951021.
– T249 = Execution as breather membrane or
vapour-tight depending on installation-site.
– T250 = Insulation with mineral-cotton if needed.
– T257 = Console profile 146005, processed

22 2017 VS-0051
THERM+ FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Vertical section – *Execute or glue the mullion-transom joint
Overview steam-proof.
– T126 = Vapour-tight membrane no. 951021.
– T249 = Execution as breather membrane or
vapour-tight depending on installation-site.
– T250 = Insulation with mineral-cotton if needed.
– T257 = Console profile 146005, processed

VFS-I-0051 2017 23
24 2017
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


System options and assembly of base profiles – The minimum supporting surface refers to the
even surface between the corner radii.
– These values apply to all shapes of the structural
profile (rectangular and square tubes, rolled
sections, full material, ...).
– The corner radii of steel profiles may vary accor-
■ Base profile options ■ Application of synthetic base profiles and
ding to manufacturer and norm. This must be taken
The base profiles should not be deformed or damaged by welding, surface synthetic base profile carriers into account during the planning and if necessary
preparation, surface finish (e. g. sandblast) or similar. A continuous synthetic base profile is inserted for a lateral has to be discussed with the manufacturer.
Furthermore thick coatings may not be applied. guide and fixation of the interior gaskets type „S“ and „L“.
Synthetic base profile carriers as short spieces are inserted
– Stainless steel / aluminium base profile, no. 129005
amongst the screw channel for positioning.
with rolled-in factory-made aluminium screw channel
for all steel curtain wall types, excluding hot-galvanized structures
– List of synthetic base profile carrier
for all system widths (short pieces) :

– Steel base profile S235JR, no. 122005 with coated THERM+ 50 S-I: no. 168405
aluminium screw channel, no. 141055 THERM+ 56 S-I: no. 168410
application for hot galvanised structures THERM+ 76 S-I: no. 168415
coated aluminium screw channel for posterior intorduction
for all system widths – Assembly of synthetic base profile carriers :
The short pieces are slipped unter the screw channel
– Stainless steel / aluminium base profile RC3, no. 129010
in a distance of 250 mm each, by means of a tool supplied
with rolled-in factory-made aluminium screw channel with the base profile carriers.
application only for burglary resistant curtain wall RC3
for all system widths
– List of synthetic base profiles (continuous) :
no. 168400 for all system widths

■ Interior gasket options – Assembly of synthetic base profiles :


– Type „S“ Cut the base profile in the same length as
with lateral guide by synthetic base profile no. 168400 the screw channel and push one on each side
unter the base profile carriers.
Minimum contact surface of the steel structural profile (mm)
Interior gasket System width interior gasket
Type 50 mm 56 mm 76 mm 96 mm – Assembly of gaskets type „D“:
S 38 44 64 - For application of interior gaskets for direct
168400, continuous glazing type „D“ no synthetic base profiles
and base profile carriers are necessary.
– Type „L“
with lateral guide by synthetic base profile no. 168400
with lateral lip for huge radii of structural profiles short pieces
Minimum contact surface of the steel structural profile (mm)
Interior gasket System width interior gasket
Type 50 mm 56 mm 76 mm 96 mm Minimum contact surface
L 38 44 64 -

– Type „D“
for direct glazing without synthetic base profile
Minimum contact surface of the steel structural profile (mm)
Interior gasket System width interior gasket
Type 50 mm 56 mm 76 mm 96 mm
D 41 47 67 -

– Type „S“ or „L“ with HILTI fastener, blind rivet or screw

Minimum contact surface of the steel structural profile (mm) Steel structural profile
Interior gasket System width interior gasket
Type 50 mm 56 mm 76 mm 96 mm Base profile
S or L with HILTI
HILTI fastener
fastener, blind 38 44 64 84
rivet or screw 910125 blind rivet
908952 screw

VS-0045 2017 25
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm


Variants of interior gaskets and installation of base profiles

■ Variants of interior gsakets ■ Application of synthetic base profiles


A continuous synthetic base profile is inserted for a lateral guide and
fixation of the interior gaskets type „S“ and „L“.
screw tube

base profile

interior gasket

– Type „S“
with lateral guide by synthetic base profile
no. 168420 (50) or 168425 (56)
the minimum supporting surface of the screw tubes
is guaranteed

60

Shorten the base profils 168420 for system width 50 or 168425


for system width 56 to the appropriate length and clip it into the
channel of the screw tube by hand or push it lightly with a rubber
hammer.

– Type „L“
with lateral guide by synthetic base profile
no. 168420 (50) or 168425 (56)
with lateral lip for huge radii of the screw tubes
the minimum supporting surface of the screw tubes
is guaranteed
we recommend the use of the interior gasket
Type „S“

26 2017 VFS-I-0045
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm


Welding instruction for the base profiles no. 129005 and 129010
Welding instruction for the base profiles no. 122005 with coated screw channel

■ Welding instruction for the base profiles no. 129005 and 129010 ■ Welding instruction for the base profile no. 122005
The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und
Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3. Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3.
The welding of the RAICO base profiles in stainless steel has to be carried out with the following data in compliance with The welding of the RAICO base profiles in S235JR has to be carried out with the following data in compliance with the
the welding instruction of the SLV Munich WPAR no. 10504/02-2 of 17th of July 2002: welding instruction of the SLV Munich WPAR no. 10744/02:
welding method: tMAG (135) welding method: 135 MAG
welding position: PB welding position: PB horizontal
type of seam: HY type of seam: HV
base material: S235JR / 1.4301 base material: S235JR
area of thickness: 3 to 20 mm area of thickness: 3 to 20 mm
You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin
with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15 with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15
mm, the minimum connection width is 3 mm taking into account the start of the seam. mm, the minimum connection width is 3 mm taking into account the start of the seam.
The use of the RAICO welding device and the RAICO pliers is recommended. The use of the RAICO welding device as well as the RAICO pliers is recommended.

■ Abstract of the welding instruction ■ Abstract of the welding instruction

Welding Process Filler Conduction Voltage Kind of Wire feed Run-out length / Energy Welding Process Filler Conduction Voltage Kind of Wire feed Run-out length / Energy
bead material-Ø current [A] [V] current / drive rate of travel input per bead material-Ø current [A] [V] current / drive rate of travel input per
[mm] polarity [m/min] unit length [mm] polarity [m/min] unit length
[kJ/cm] [kJ/cm]
1 135 1.2 ~280 ~30 DC+ ~9.5 ~35 cm/min ~9.12 1 135 1.2 250 23 DC+ 9 35 cm/min 9.86

Welding filler material: Further information: Welding filler material: Further nformation:
- Designation: 1.4370 e.g.: Weave welding (max. bead width): – - Designation: G3Si1 / Ø1.2mm e.g.: Weave welding (max. bead width): –
- Special regulations: – Weave welding, amplitude, frequency: – - Special regulations: – Weave welding, amplitude, frequency: –
Shielding gas / welding flux: Details for pulse welding: – Shielding gas / welding flux: Details for pulse welding: –
- Shielding gas: M 2.1 Contact nozzle distance / workpiece: 15 mm - Shielding gas: M 2.1 (82% Ar, 18% CO2) Contact nozzle distance / workpiece: 15 mm
- Root protection: – Details for plasma welding: – - Root protection: – Details for plasma welding: –
Gas flow rate: Torch angle: 10° to 20° Gas flow rate: Torch angle: 10° to 20°
- Shielding gas: 12 l/min Angle of inclination A: 45° to 55° - Shielding gas: 12 l/min Angle of inclination A: 45° to 55°
- Root protection: – Undersize B: 0 to 2 mm - Root protection: – Undersize B: 0 to 2 mm
Tungsten electrodes / Ø: – Distance C: 2.5 to 4 mm Tungsten electrodes / Ø: – Distance C: 2.4 to 4 mm
Throttling: 35% Throttling: 35%
Limitation: 100% Limitation: 100%

Details gouging / weld pool backing: RAICO welding device and RAICO welding gun Details gouging / weld pool backing: RAICO welding device and RAICO welding gun
preheat temperature: – preheat temperature: –
interpass temperature: – interpass temperature: –
subsequent heat treatment: – subsequent heat treatment: –
time / temperature / methods: – welding nozzle time / temperature / methods: – welding nozzle
warming / cooling rate: – base profile 129005 or 129010 warming / cooling rate: –
base profile 122005 screw channel 141055

A
A

tion
tion

lina
lina

inc
inc

undersize B protrusion across the screw undersize B protrusion across the screw
clearance C

clearance C
channel: max. 1 mm channel: max. 1 mm

VS-0042 2017 27
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm


Welding instruction for the base profiles no. 129005 and 129010

■ Welding instruction for the base profiles no. 129005 and 129010
The welding of the RAICO base profiles was inspected and evaluated as fulfilled by the Schweißtechnische Lehr- und
Versuchsanstalt (SLV) Munich in a welding procedure qualification with verification certificate after DIN EN 288-3.
The welding of the RAICO base profiles in stainless steel has to be carried out with the following data in compliance with
the welding instruction of the SLV Munich WPQR no. 16422/10:
welding method: tMAG (135)
welding position: PB
type of seam: HY
base material: S355J2 / 1.4301
area of thickness: ≥ 4 mm
You should pause briefly at the start of the weld until the melt has achieved a connection with the base profile. Then begin
with feeding. The minimum area of the welding seam connection must be 45 mm². With a welding seam length of min. 15
mm, the minimum connection width is 3 mm taking into account the start of the seam.
The use of the RAICO welding device and the RAICO pliers is recommended.

■ Abstract of the welding instruction

Welding Process Filler Conduction Voltage Kind of Wire feed Run-out length / Energy
bead material-Ø current [A] [V] current / drive rate of travel input per
[mm] polarity [m/min] unit length
[kJ/cm]
1 135 1.2 ~200 ~14 DC+ ~7.2 ~35 cm/min ~9.12

Welding filler material: Further information:


- Designation: 1.4370 e.g.: Weave welding (max. bead width): –
- Special regulations: – Weave welding, amplitude, frequency: –
Shielding gas / welding flux: Details for pulse welding: –
- Shielding gas: M 2.1 Contact nozzle distance / workpiece: 15 mm
- Root protection: – Details for plasma welding: –
Gas flow rate: Torch angle: 10° to 20°
- Shielding gas: 14 l/min Angle of inclination A: 45° to 55°
- Root protection: – Undersize B: 0 to 2 mm
Tungsten electrodes / Ø: – Distance C: 2.5 to 4 mm
Throttling: 35%
Limitation: 100%

Details gouging / weld pool backing: RAICO welding device and RAICO welding gun
preheat temperature: –
interpass temperature: –
subsequent heat treatment: –
time / temperature / methods: – welding nozzle
warming / cooling rate: – base profile 129005 or 129010
A
tion
lina
inc

undersize B protrusion across the screw


clearance C

channel: max. 1 mm

28 2017 VS-0042
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Welding procedure with the RAICO welding device and RAICO welding pliers – In case of galvanised structures:
Realisation of welding seams for the screw channel Insert the screw channel no. 141055 only after
welding and galvanization into the reception profile
no. 122005.
– Keep the pliers after welding in their position until
the seams have cooled down.
– For thick coatings (e.g. fire-resistant coatings) the
gap between the screw channel and structural
profile has to be increased accordingly
– Maximum width of the structural profiles:
welding device 170100 / 170110 / 170115 pliers 015011 100 mm in case of welding device no. 170100
140 mm in case of welding device no. 170110
170 mm in case of welding device no. 170115
1. step:
Fix the base profile with screw channel by means of the welding device no. 170110 and one pair – At the welding device no. 170100 a tolerance of
of pliers no.. 015011. Make first welding seam (l=15+5), the distance between welding seam +1 mm has basically been planned for the width of
and welding pliers being 10 mm min. the structural profile of +1 mm (at * +2 mm).
– At the welding devices no. 170110 (adjustable) and
170115 (adjustable in the axis), the adapter shoe
015002.3 (9.5 mm) is needed to be able to realise
widths of the structural profile from 50 mm to 70
mm. From a width of 75 mm of the structural profile
no adapter shoes are needed.

Selection adaptor shoe and compensation flat


for no. 170100
Width of the
2. step: No No.
Place the welding device in a distance of 250 mm and secound pliers. Leave the first structural
Pos. 1 Pos. 2
pliers in their position. Make second welding seam (l=15+5). profile mm
50 - 015002 (12 mm)
55 - 015002.3 (9.5 mm)
60 - 015002.1 (7 mm)
compensation flat *65 015002.6 (8 mm) 015002 (12 mm)
70 015002.8 (3 mm) 015002.5 (5 mm)
*75 015002.6 (8 mm) 015002.1 (7 mm)
80 015002.8 (3 mm) -
3. step:
Place the welding device again in a distance of 250 mm and move the first pliers. Leave *85 015002.7 (18 mm) 015002 (12 mm)
the second pliers in their position. Make third welding seam (l=15+5). adapter shoe 90 015002.6 (8 mm) -
*95 015002.7 (18 mm) 015002.1 (7 mm)
100 015002.7 (18 mm) 015002.5 (5 mm)

Realisation of welding seams


Move first welding pliers in the area of glass carriers
(standard welding seams already finished)

Position
4. step: of the glass carrier
Repeat step 3 until the whole base profile is welded. Finished standard
Finished standard welding seam welding seams
Mark on the base profile e= 250 to indicate
the spot for regular welding seams

Screw channel
129005
129010 (RC3)
122005 + 141055 (galvanised)
Move second welding pliers
Place pliers 015011 on the left and right of the glass carrier position and
Structural steel profile make all 4 welding seams (l=15+5). Let the seams cool down and remove
the pliers. The welding device no. 170100 / 170110 / 170115 is not required.

VS-0040 2017 29
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and welding of base profiles with screwed T-connectors – In case of using interior gaskets type D:
without base profile carrier (168405 for 50 or
168510 for 56) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternatiing left and right.
– The T-connection is to be matched to static
requirements. A static verification is to be
provided with the detailed design.

28 (system width 56)


25 (system width 50)
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
Length of screw channel and the base profile = SW - 114
„Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
channel welding.
Screw M6x25 DIN EN ISO 10642
plate for M6 DIN EN ISO 7089
– For thick coatings (e.g. fire protection coatings)
cap nut M6 DIN 1587 the gap between the screw channel and the struc-
tural profile should be increased accordingly.

in distances of 250 mm
Length of screw channel = SW - 114
Steel welded plate 25x8
width according to gasket

System 50: length of screw channel and the base profile = TSH + 50
System 56: length of screw channel and the base profile = TSH + 56
Screen width c/c (SW)

Total screen height c/c (TSH)


Length of screw channel and the base profile = SW - 114 Length of screw channel and the base profile = SW - 114

Length of the base profile = SW - 10


Screen width c/c (SW) Screen width c/c (SW) Screen width c/c (SW)
in distances of 250 mm

Steel welded plate 25x8


width according to seal

28 (system width 56)


25 (system width 50)
in distances of 250 mm

Length of screw channel and the base profile = SW - 114 Length of screw channel and the base profile = SW - 114
Screen width c/c (SW) Screen width c/c (SW)
in distances of 250 mm

Sealing cushion of cellular rubber


Notch: 42 (system width 50) one side self-adhesive
50x25x3 (system width 50)
Notch: 39 (system width 56)
56x25x3 (system width 56)

in distances of 250 mm

Section A-A in distances of 250 mm


(schematic representation)

System width 50 System width 56

30 2017 VS-0005
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Cutting and processing with T-connector for subsequent installation – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
„Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
channel welding.

■ Assembly instruction
Transom connection 1. – Mill the transom profile (slotted hole 30x10).
T-connection with: – Weld the weld-on plate from the T-connector
016300 T-connector set 016300 to the mullion profile using welding
for tubular steel profiles
jig 015200.
Fixation screw Mullion width MW – Weld the screw channel 129005 to the mullion
Transom T-connector for tubular steel profiles
Pressure element and transom profiles in accordance with the
RAICO guidelines.
– Insert the sealing piece 016800 to 016890
Structural profile
5 (max. tolerance acceptance ± 1 mm) (depending on the transom profile dimensions)
Length of the transom = SW - MW - 10 using assembly aid 015210 into the transom
profile.
– Introduce the transom profile through the cut
welded plate hole (slotted hole 30x10) from underneath/
above (alternatively from the side) over the
weld-on plate (1.).
016800 to 016890
– Turn the transom profile through 90° with the
Position first pressure profile screw
Sealing block according to transom dimensions; screw channel to the outside (2.) (Only when
insertion with tool no. 015210
assembling from underneath/above).
01670 to 016790 Sealing gasket
according to transom dimensions 2. – Place the pressure piece on the slotted hole
30x10, and fasten in the weld-on plate with the
fastening screw.
Screen width c/c (SW)
– Push joint gasket 016700 to 016790 (depending
Milled opening in
on the dimensions of the transom profile) from
transom the inside into the 5 mm-wide joint.
3. – T-connector in finished condition with the base
profile clipped on.
Notch 168400
only system width 50 mm
approx. 5x30
Maximum loads per transom

Wall thickness Max. infill


Max. washer
transom profile thickness
170400 with loads
170401 mm mm
2.9 100 kg 30
3.0 105 kg 30
3.2 120 kg 30
3.6 145 kg 30
4.0 165 kg 32
4.5 200 kg 34

in distances of 250 mm
016700 to 016790 Sealing gasket maximum load per T-connection = max. washer load: 2
according to transom dimensions

Transom T-connector for tubular steel profiles

slotted hole
30x10

in distances of 250 mm

Fixation screw
Pressure element

Welded plate

016800 to 016890
Sealing block according to transom di-
mensions; insertion with tool no. 015210

VS-0004 2017 31
THERM+ S-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
in case of base gasket with flap 50 no. 150020.
– Section C.1/E.1:
in case of gasket for transom with flap 50
no. 150010 / 150015.
– In case of using interior gaskets type D:
without base profile carrier (168405, 168410,
Length of screw channel and the base profile = SW - 56
168415) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternating left and
right.

approx. 55
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
approx. 55
– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
„Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
channel welding.

in distances of 250 mm
in distances of 250 mm

Length of screw channel and the base profile = TSH + 50


Total screen height c/c (TSH)
Length of screw channel and the base profile = SW - 56 Length of screw channel and the base profile = SW - 56

approx. 55 approx. 55 approx. 55

Screen width c/c (SW) Screen width c/c (SW)

approx. 55 approx. 55 approx. 55

approx. 55
in distances of 250 mm

in distances of 250 mm
Length of screw channel and the base profile = SW - 56 Length of screw channel and the base profile = SW - 56
Screen width c/c (SW) Screen width c/c (SW)

Length screw channel, base profile = TSH-3


Total screen height c/c (TSH)
in distances of 250 mm

in distances of 250 mm

approx. 55
in distances of 250 mm approx. 55

Total screen width c/c (TSW)


Length of screw channel and the base profile = TSW + 28
in distances of 250 mm in distances of 250 mm
in distances of 250 mm

32 2017 VS-0001
THERM+ S-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
For galvanised structures in case of base gasket with flap 50 no. 150020.
– Section C.1/E.1:
in case of gasket for transom with flap 50
no. 150010 / 150015.
– In case of using interior gaskets type D:
without base profile carrier (168405, 168410,
168415) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternatiing left and
Length of screw channel = SW - 56 right.
Length of the base profile = SW - 56
– For frame fabrication: interruption of the welding
channel in the mullion, transom area for the sub-
sequent insertion of the aluminium screw channel.
– Provide eventually threaded holes for screwing of
the pressure profiles with metrical screws (instead

approx. 55
Length of screw channel = SH - 20
approx. 55
in distances of 250 mm
of self-tapping screws) in the areas without screw
channel.
– Insert the screw channel no. 141055 only after
in distances of 250 mm

welding and galvanization into the reception


profile.
– For screwing of the pressure profile in the axis

Length of the base profile = TSH + 50


Length of screw channel = SW - 56 Length of screw channel = SW - 56

Total screen height c/c (TSH)


Length of the base profile = SW - 56 Length of the base profile = SW - 56 crossing point the screw channel of the mullion
141055 will be put through the complete length a
one bar after inserting the screw chanels for tran-
som. At the upper and the lower crossing point
Situation of the screwing in
(see 3D detail) short pieces of the base profile
the axis crossing point approx. 55 approx. 55 approx. 55

Length of screw channel = SH - 20


122005 with a length of 40 mm have to be welded
with a distance of 10 mm to the transom axis
in distances of 250 mm

Screen width c/c (SW) Screen width c/c (SW) before galvanizing. This serves as fixation of the
screw channel for the upper and the lower screw-
ing of the crossing point.
Length screw channel for mullion

approx. 55
approx. 55 approx. 55 approx. 55
141055: GRH + 100.
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
in distances of 250 mm

in distances of 250 mm „Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
Length of screw channel = SW - 56 Length of screw channel = SW - 56
channel welding.
Length of the base profile = SW - 56 Length of the base profile = SW - 56 – Recommendation: Plan approx. every 2 m a gap
Screen width c/c (SW) Screen width c/c (SW) with a width of 5 mm in the screw channel 122005

Length of the base profile = TSH-3


Length of screw channel = SH - 38
for the absorption of thermal expansion at galvani-

Total screen height c/c (TSH)


zing.
in distances of 250 mm

In this area there are no supporting screwings


in distances of 250 mm

in distances of 250 mm admissible.

approx. 55
approx. 55

in distances of 250 mm in distances of 250 mm


in distances of 250 mm Length of screw channel = SW - 20
Length of the base profile = TSW + 28
Total screen width c/c (TSW)

VS-0001-1 2017 33
THERM+ S-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
in case of base gasket with flap 56 no. 150120.
– Section C.1/E.1:
in case of gasket for transom with flap 50
no. 150010 / 150015.
– In case of using interior gaskets type D:
without base profile carrier (168405, 168410,
168415) and without base profile (168400).
Length of screw channel and the base profile = SW - 66
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternatiing left and
right.

approx. 55
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
approx. 55 – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
„Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
channel welding.

Length of screw channel and the base profile = TSH + 56


in distances of 250 mm
in distances of 250 mm

Total screen height c/c (TSH)


Length of screw channel and the base profile = SW - 66 Length of screw channel and the base profile = SW - 66

approx. 55 approx. 55 approx. 55

Screen width c/c (SW) Screen width c/c (SW)

approx. 55
in distances of 250 mm

approx. 55 approx. 55 approx. 55

Length of screw channel and the base profile = SW - 66 Length of screw channel and the base profile = SW - 66
Screen width c/c (SW) Screen width c/c (SW)
in distances of 250 mm

Length of screw channel, base profile = TSH - 5


Total screen height c/c (TSH)
in distances of 250 mm

approx. 55
in distances of 250 mm
in distances of 250 mm

Length of screw channel and the base profile = TSW + 34


Total Screen width c/c (TSW)

in distances of 250 mm in distances of 250 mm


in distances of 250 mm

34 2017 VS-0002
THERM+ S-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
For galvanised structures in case of base gasket with flap 56 no. 150120.
– Section C.1/E.1:
in case of gasket for transom with flap 56
no. 150110 / 150115.
– In case of using interior gaskets type D:
without base profile carrier (168405, 168410,
168415) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
Length of screw channel = SW - 66
distances of max. 250 mm, alternatiing left and
Length of the base profile = SW - 66 right.
– For frame fabrication: interruption of the welding
channel in the mullion, transom area for the sub-
sequent insertion of the aluminium screw channel.
– Provide eventually threaded holes for screwing of

approx. 55
approx. 55 the pressure profiles with metrical screws (instead

Length of screw channel = SH - 20


of self-tapping screws) in the areas without screw
in distances of 250 mm channel.
– Insert the screw channel no. 141055 only after
in distances of 250 mm

welding and galvanization into the reception


profile.

Length of the base profile = TSH + 56


Length of screw channel = SW - 66 Length of screw channel = SW - 66
– For screwing of the pressure profile in the axis

Total screen height c/c (TSH)


Length of the base profile = SW - 66 Length of the base profile = SW - 66
crossing point the screw channel of the mullion
141055 will be put through the complete length a
Situation of the screwing in one bar after inserting the screw chanels for tran-
the axis crossing point som. At the upper and the lower crossing point
(see 3D detail) short pieces of the base profile

Length of screw channel = SH - 20


approx. 55 approx. 55 approx. 55

122005 with a length of 40 mm have to be welded


with a distance of 10 mm to the transom axis
in distances of 250 mm

Screen width c/c (SW) Screen width c/c (SW)


before galvanizing. This serves as fixation of the
screw channel for the upper and the lower screw-
ing of the crossing point.
Length screw channel for mullion

approx. 55
141055: GRH + 100.
– The offset of the interior gasket contact surface of
in distances of 250 mm

mullions and transoms is to be limited to ± 0.5 mm.


in distances of 250 mm approx. 55 approx. 55 approx. 55 – See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
„Glass load transmission ...“ for quantity and posi-
Length of screw channel = SW - 66 Length of screw channel = SW - 66 tion of the glass carriers and the additional screw
Length of the base profile = SW - 66 Length of the base profile = SW - 66 channel welding.
Screen width c/c (SW) Screen width c/c (SW)
– Recommendation: Plan approx. every 2 m a gap

Length of screw channel = SH - 43


Length of the base profile = TSH - 5
with a width of 5 mm in the screw channel 122005
for the absorption of thermal expansion at galvani-
in distances of 250 mm

Total screen height c/c (TSH)


zing.
in distances of 250 mm

In this area there are no supporting screwings


in distances of 250 mm
admissible.

approx. 55
approx. 55

in distances of 250 mm
in distances of 250 mm
Length of screw channel = SW - 20
in distances of 250 mm Length of the base profile = TSW + 34
Total screen width c/c (TSW)

VS-0002-1 2017 35
THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
in case of base gasket with flap 76 no. 150220.
– Section C.1/E.1:
in case of gasket for transom with flap 76
no. 150210 / 150215.
– In case of using interior gaskets type D:
without base profile carrier (168405.168410,
168415) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternatiing left and
right.
Length of screw channel and the base profile = SW - 86
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2

approx. 55
„Glass load transmission ...“ for quantity and posi-
tion of the glass carriers and the additional screw
channel welding.
approx. 55
in distances of 250 mm

Length of screw channel and the base profile = TSH + 76


in distances of 250 mm

Length of screw channel and the base profile = SW - 86 Length of screw channel and the base profile = SW - 86

Total screen height c/c (TSH)


approx. 55 approx. 55
approx. 55

Screen width c/c (SW) Screen width c/c (SW)

approx. 55
in distances of 250 mm

approx. 55 approx. 55 approx. 55

Length of screw channel and the base profile = SW - 86 Length of screw channel and the base profile = SW - 86
Screen width c/c (SW) Screen width c/c (SW)

Length of the base prof. = TSH - 5


in distances of 250 mm

Total screen height c/c (TSH)

approx. 55
in distances of 250 mm

in distances of 250 mm
in distances of 250 mm

approx. 55

Length of screw channel and the base profile = TSW + 58


Total Screen width c/c (TSW)

in distances of 250 mm
in distances of 250 mm in distances of 250 mm

36 2017 VS-0003
THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and welding of base profiles – Section C.2/E.2:
For galvanised structures in case of base gasket with flap 76 no. 150220
– Section C.1/E.1:
in case of gasket for transom with flap 76
no. 150210 / 150215.
– In case of using interior gaskets type D:
without base profile carrier (168405, 168410,
168415) and without base profile (168400).
– The welding seams must be min. 15+5 mm in
distances of max. 250 mm, alternatiing left and
right.
– For frame fabrication: interruption of the welding
channel in the mullion, transom area for the sub-
sequent insertion of the aluminium screw channel.
Length of screw channel = SW - 86
– Provide eventually threaded holes for screwing of
Length of the base profile = SW - 86
the pressure profiles with metrical screws (instead
of self-tapping screws) in the areas without screw
in distances of 250 mm
channel.
– Insert the screw channel no. 141055 only after
welding and galvanization into the reception
in distances of 250 mm

approx. 55
Length of screw channel = SH - 20
profile.
approx. 55
– For screwing of the pressure profile in the axis
crossing point the screw channel of the mullion

Length of the base profile = TSH + 76


Length of screw channel = SW - 86 Length of screw channel = SW - 86
Length of the base profile = SW - 86 Length of the base profile = SW - 86 141055 will be put through the complete length a

Total screen height c/c (TSH)


one bar after inserting the screw chanels for tran-
som. At the upper and the lower crossing point
(see 3D detail) short pieces of the base profile
Situation of the screwing in 122005 with a length of 40 mm have to be welded

Length of screw channel = SH - 20


the axis crossing point with a distance of 10 mm to the transom axis
approx. 55 approx. 55 approx. 55
before galvanizing. This serves as fixation of the
Screen width c/c (SW) Screen width c/c (SW) screw channel for the upper and the lower screw-
in distances of 250 mm

ing of the crossing point.


Length screw channel for mullion
approx. 55 approx. 55 approx. 55 141055: GRH + 100.

approx. 55
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
– See VS-0037, VS-0038, VS-0039-1 or VS-0039-2
in distances of 250 mm

„Glass load transmission ...“ for quantity and posi-


in distances of 250 mm
tion of the glass carriers and the additional screw
channel welding.
Length of screw channel = SW - 86 Length of screw channel = SW - 86
Length of the base profile = SW - 86 Length of the base profile = SW - 86
– Recommendation: Plan approx. every 2 m a gap
Screen width c/c (SW) Screen width c/c (SW) with a width of 5 mm in the screw channel 122005
for the absorption of thermal expansion at galvani-

Length of screw channel = SH - 53


Length of the base profile = TSH - 5
zing.
In this area there are no supporting screwings

Total screen height c/c (TSH)


admissible.
in distances of 250 mm

in distances of 250 mm

approx. 55
in distances of 250 mm

approx. 55

Length of screw channel = SW - 20


Length of the base profile = TSW + 58
in distances of 250 mm in distances of 250 mm in distances of 250 mm
Total screen width c/c (TSW)

VS-0003-1 2017 37
THERM+ S-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Cutting and processing of base profiles – Section C.1/E.1: in case of gaskets for transom
HILTI fastener (e.g. no. 150010 / 150015 for system width 50).
– Section C.2/E: in case of base gasket with flap
( e.g. no. 150020 for system width 50).
– The offset of the interior gasket contact surface of
mullions and transoms is to be limited to ± 0.5 mm.
– The interior gaskets may be slightly rippled.
– In some cases it may be necessary to remove the
remains of the plastic discs of the nails.
Width mullion profile Glass loads from 200 kg up to 300 kg:
WMP 50 to 100 3x HILTI stainless steel nails, 1 glass carrier – The tables for THERM+ H-I should be used for selecting
max. load per glass carrier = 150 kg
the pressure profile screws.
Length of the base profile = SW - WMP - 6
Fastener for glass carrier – Nail protrusion nvs:
for walls 4 to <8 mm: 3 mm to 4.5 mm
for walls ≥ 8 mm: 2 mm to 3 mm.
Aluminium base profile
fastening alternating left and right – Edge clearance c:
(distance e see tables)

Length of the base profile = TSH + width of gasket for transom (50, 56, 76, 96)
for hollow profiles with walls t = 4 to <5 mm: 10 to 40 mm;
for hollow profiles with walls t ≥ 5 mm: min. 10 mm.
Length of the base profile = SW - WMP - 6
– Edge clearance d:
Screen width c/c (SW)
Screen width c/c (SW) for profiled steels with walls t = 5 to <7 mm: min. 15 mm;
Fastener
Glass loads up to 200 kg: Glass loads from 300 kg up to 450 kg: for profiled steels with walls t ≥ 7 mm: min. 10 mm.
HILTI X-CR 14P8
2x HILTI stainless steel nails and 1 glass carrier 7x HILTI stainless steel nails, 2 glass carrier
Aluminium base profile
max. load per glass carrier = 100 kg max. load per pair of glass carriers = 225 kg – The max. wall thickness also depends of the steel grade

Total screen height c/c (TSH)


Fastener for glass carrier
(see HILTI admission, annex 8).
– For hollow profiles with walls t < 5 mm, the profile width
Fastener has a maximum of 100 mm.
HILTI X-CR 14P8
Aluminium base profile – The fasteners are only admissible for welded
fastening alternating left and right Length of the base profile = SW - WMP - 6 T-connection.
(distance e see tables)

Length of the base profile = SW - WMP - 6


– The fasteners are always to be placed perpendicularly
Screen width c/c (SW) Screen width c/c (SW)
on a plane profile surface.
– The spacing of the fasteners in the longitudinal direction

on gasket for transom : 3 Length = TSH - 3


of the base profile is at least 50 mm.
Fastener
yellow / red
Glass loads up to 200 kg:
– The maximum zinc layer thickness (hot galvanizing) on
Glass loads up to 200 kg:

TSH
HILTI X-CR 14P8
2x HILTI stainless steel nails and 1 glass carrier 2x HILTI stainless steel nails, 1 glass carrier the steel structural profile is 150 μm.
max. load per glass carrier = 100 kg max. load per glass carrier = 100 kg
– The maximum thickness of coatings on the steel
Aluminium base profile
supporting profile when dry is a maximum of 160 μm.
– It is not permitted to clamp membranes or anything similar
Length of the base profile = SW - WMP - 6 Total Screen width c/c (TSW) between the steel support profile and the base profile.
Screen width c/c (SW) 50: Length of the base profile = TSW + 28 – Ensure that the setting bolts do not interfere with any
56: Length of the base profile = TSW + 34
76: Length of the base profile = TSW + 54 inserts, tube walls or similar. Sufficient edge clearances
have to be respected.
– Due to the length extension of the aluminium base profile
Fastener for glass carrier Glass loads from 450 kg up to 600 kg (infill thickness 35 to 52 mm): it is recommended to split the aluminium base profile with
Glass loads from 450 kg up to 500 kg (infill thickness 53 to 64 mm):
3x HILTI fastener and cross glass carrier
a gap of 3 mm for a profile length of > 2 m.
max. load per supporting point = max. glass load : 2 – Aluminium base profiles:
- unperforated: 145006 (50), 145011 (56), 145016 (76)
Later position of the cross glass carrier
Selection see V-0114 „Installation and assembly of cross glass carriers“ and 145051 (96)
- unperforated and reinforced: 145009 (50) and 145014
Length of the base profile = SW - WMP - 6 (56)
– Information to the eccentricity and admissible glass
82 - WMP : 2
loads see V-0180, V-0181 and V-0182 „Admissible
glass loads for steel connectors ...“.
– The fasteners are to be inserted through the base profile.
Thereby the guidance of the fasteners of the setting tool
has to be placed directly at the screw channel of the base
Fastener for cross glass carrier
profile (measure 5.3 mm). It is not permitted to pre-drill
the base profiles.
Screen width c/c (SW) A distance of min. 20 mm has to be observed to possibly
existing holes.
Distance of setting bolt e
– If a large number of bolts are placed close to one another
Z zul [kN/m] 5.7 5.0 4.4 4.0 3.6 3.2 (e.g. in the glass support area), this may cause the base
profile to be raised further. This is to be countered during
F [kN] 1.43 1.25 1.10 1.00 0.90 0.80
Fastener for glass carrier
the setting by additional fixing (e.g. through screw clamps).
e [mm] 150 175 200 210 225 250
Fastener for glass carrier In addition, the specifications of the General
Z zul: permitted tensile force of the clamp connection Building Authority Approval Z-14.4-766 dated
F: tensile force per pressure profile screw 11.07.2016 from HILTI are to be observed.
e: setting bolt spacing

38 2017 VS-0090
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and processing of base profiles – Section C.1/E.1: in case of gaskets for transom
Fixation with blind rivet (e.g. no. 150010 / 150015 for system width 50).
– Section C.2/E: in case of base gasket with flap
( e.g. no. 150020 for system width 50).
– The offset of the interior gasket contact surface of mullions
and transoms is to be limited to ± 0.5 mm.
– The tables for THERM+ H-I should be used for selecting
the pressure profile screws.
3 variants possible: – Ensure that the setting bolts do not interfere with any T-
Width mullion profile
WMP 50 to 100
- steel connector SC (see image) connectors, inserts or similar. Sufficient edge clearances
- steel connector SCL
- welded variant have to be respected.
– Due to the length extension of the aluminium base profile it
is recommended to split the aluminium base profile with a
Aluminium base profile gap of 3 mm for a profile length of > 2 m.
fastening alternating left and right
(distance e see tables) – Aluminium base profiles:
- perforated: 145005 (50) and 145010 (56)
clamping area: 4.5 to 11 mm Base profile adapter
- unperforated: 145006 (50) and 145011 (56)

Length of the base profile = TSH + width of gasket for transom (50 or 56)
Length aluminium base profile
Aluminium base profile - unperforated and reinforced: 145009 (50) and 145014 (56)
Screen width c/c (SW) – For T-connections with the steel connector SC or ladder
3 variants possible: connector SCL the base profile adapter has to be inserted,
- steel connector SC (see image) no. 160706 (50) and 160711 (56) .
- steel connector SCL
– For the use of the reinforced aluminium base profile the

Total screen height c/c (TSH)


- welded variant

Base profile adapter short pieces “Base profile glass carrier” may be dispensed
for the variant of glass carrier L and the variant of glass
with carrier L for insertion elements.
– For continuous base profiles and use of the ladder con-
Variant of glass carrier L (see image) nector SCL the base profile adapter may be dispensed
Aluminium base profile Variant of glass carrier H
Ø5.0±0.1
fastening alternating left and right Variant of glass carrier CG Length aluminium base profile with appropriate processing of the base profile.
(distance e see tables)

Screen width c/c (SW) – For continuous base profiles there have to be used round
3 variants possible: holes Ø5.5 mm instead of slotted holes in the area of the
- steel connector SC (see image) glass load transmission.
- steel connector SCL
Aluminium base profile - welded variant – For welded T-connection there has to be inserted the
base profile adapter and the “Base profile glass carrier”
t = 2 to 8.5

clamping area: 4.5 to 11 mm


Notice: respect radius! in the area of the glass load transmission according to
the variant of glass load transmission.
– For welded T-connection with continuous and reinforced
base profile no base profile adapter is needed.
Base profile adapter
– For the variant of glass carrier CG (cross glass carrier) in
Length reinforced aluminium base profile (steel connector SC / ladder connector SCL)
combination with a welded T-connection the base profile
Length reinforced aluminium base profile (welded T-connection)
glass carrier SCL CG has to be used.
Screen width c/c (SW)
– See VS-0094 “Drilling pattern transom for steel connector

Width transom profile (WTP)


SC” and following for the processing of the steel tubes.
3 variants possible:
- steel connector SC (see image) – For more information to the cutting of the base profiles and
- steel connector SCL selection of the variants for glass carrier see VS-0103
- welded variant
Length aluminium base profile
“Cutting and installation structural and base profiles ...” and
following.
– Information to the eccentricity and admissible glass loads
see V-0180, V-0181 and V-0182 “Admissible glass loads
for steel connectors ...”.

Base profile glass carrier SC CG


Base profile mullion CG 167876 (50) or 167878 (56) or
167866 (50) or 167868 (56) base profile glass carrier SCL CG
167846 (50) or 167848 (56) Distance of blind rivets e, hole Ø5.5 mm

Z zul [kN/m] 10.53 8.42 7.02 6.02 5.26 4.68 4.21 3.83 3.51
F [kN] 1.05 1.05 1.05 1.05 1.05 1.05 1.05 1.05 1.05
e [mm] 100 125 150 175 200 225 250 275 300

Fall protection for 10 kN/m according to DIN 18008 Distance of blind rivets e, slotted hole 5x12 mm

Hole Slotted hole Z zul [kN/m] 7.52 6.02 5.01 4.30 3.76 3.34 3.01 2.73 2.51
Ø5.5 mm 5x12 mm
F [kN] 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
Max. distance
210 150 e [mm] 100 125 150 175 200 225 250 275 300
e [mm]
Reinforced aluminium base profile
Z zul: Permitted tensile force of the clamp connection
F: Tensile force per pressure profile screw
e: Setting of the blind rivet

VS-0110 2017 39
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and processing of base profiles – Section C.1/E.1: in case of gaskets for transom
Thread forming screws (e.g. no. 150010 / 150015 for system width 50).
– Section C.2/E: in case of base gasket with flap
( e.g. no. 150020 for system width 50).
– The offset of the interior gasket contact surface of mullions
and transoms is to be limited to ± 0.5 mm.
– The tables for THERM+ H-I should be used for selecting
the pressure profile screws.
3 variants possible: – Ensure that the setting bolts do not interfere with any
Width mullion profile - steel connector SC (see image) T-connectors, inserts or similar. Sufficient edge clearances
WMP 50 to 100 - steel connector SCL
- welded variant have to be respected.
– Due to the length extension of the aluminium base profile it
is recommended to split the aluminium base profile with a
gap of 3 mm for a profile length of > 2 m.
Aluminium base profile – Aluminium base profiles:
fastening alternating left and right
(distance e see tables) - perforated: 145005 (50) and 145010 (56)
Base profile adapter - unperforated: 145006 (50) and 145011 (56)

Length of the base profile = TSH + width of gasket for transom (50 or 56)
Length aluminium base profile - unperforated and reinforced: 145009 (50) and 145014 (56)
Screen width c/c (SW) – For T-connections with the steel connector SC or ladder
Aluminium base profile
connector SCL the base profile adapter has to be inserted,
3 variants possible:
- steel connector SC (see image) no. 160706 (50) and 160711 (56) .
- steel connector SCL
- welded variant – For the use of the reinforced aluminium base profile the

Total screen height c/c (TSH)


Base profile adapter short pieces “Base profile glass carrier” may be dispensed
for the variant of glass carrier L and the variant of glass
Ø4.3 ±0.1 for WTT = 2 to <3mm carrier L for insertion elements.
Ø4.6 ±0.1 for WTT ≥ 3mm
– For continuous base profiles and use of the ladder con-
Variant of glass carrier L (see image) nector SCL the base profile adapter may be dispensed
Aluminium base profile Variant of glass carrier H
fastening alternating left and right Variant of glass carrier CG Length aluminium base profile with appropriate processing of the base profile.
(distance e see tables)

Screen width c/c (SW)


– For continuous base profiles there have to be used round
holes Ø5.5 mm instead of slotted holes in the area of the
3 variants possible:
- steel connector SC (see image) glass load transmission.
- steel connector SCL
- welded variant – For welded T-connection there has to be inserted the
base profile adapter and the “Base profile glass carrier”
Notice: respect radius!
Aluminium base profile in the area of the glass load transmission according to
the variant of glass load transmission.
Ø4.3 ±0.1 for WTT = 2 to <3mm
Ø4.6 ±0.1 for WTT ≥ 3mm – For welded T-connection with continuous and reinforced
base profile no base profile adapter is needed.
Base profile adapter
– For the variant of glass carrier CG (cross glass carrier) in
Length reinforced aluminium base profile (steel connector SC / ladder connector SCL)
combination with a welded T-connection the base profile
Length reinforced aluminium base profile (welded T-connection)
Screen width c/c (SW)
glass carrier SCL CG has to be used.
Base profile mullion CG – See VS-0094 “Drilling pattern transom for steel connector

Width transom profile (WTP)


167866 (50) or 167868 (56) SC” and following for the processing of the steel tubes.
3 variants possible:
- steel connector SC (see image) – For more information to the cutting of the base profiles and
- steel connector SCL selection of the variants for glass carrier see VS-0103
- welded variant
“Cutting and installation structural and base profiles ...” and
Length aluminium base profile
following.
– Information to the eccentricity and admissible glass loads
see V-0180, V-0181 and V-0182 “Admissible glass loads
for steel connectors ...”.

Base profile glass carrier SC CG


167876 (50) or 167878 (56) or
base profile glass carrier SCL CG
Base profile mullion CG
167846 (50) or 167848 (56)
167866 (50) or 167868 (56)
Distance of thread forming screws e, hole Ø5.5 mm

Z zul [kN/m] 10.53 8.42 7.02 6.02 5.26 4.68 4.21 3.83 3.51
F [kN] 1.05 1.05 1.05 1.05 1.05 1.05 1.05 1.05 1.05
e [mm] 100 125 150 175 200 225 250 275 300

Fall protection for 10 kN/m according to DIN 18008 Distance of thread forming screws e, slotted hole 5x12 mm

Hole Slotted hole Z zul [kN/m] 7.52 6.02 5.01 4.30 3.76 3.34 3.01 2.73 2.51
Ø5.5 mm 5x12 mm
F [kN] 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
Max. distance
210 150 e [mm] 100 125 150 175 200 225 250 275 300
e [mm]
Reinforced aluminium base profile
Z zul: Permitted tensile force of the clamp connection
F: Tensile force per pressure profile screw
e: Setting of the thread forming screws

40 2017 VS-0111
THERM+ S-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Drilling pattern mullion for steel connector SC and dimensions of the transom – The mullion profiles have to be processed before
the installation of the screw channel / base profile.
– The permitted wall thickness for transom profiles
is 2 to 8 mm (respect tolerances if necessary!).
– The wall thickness for transom profiles is unlimited,
but min. 2 mm (full material is possible).
– Wall thickness ≤ 12 mm:
drill through the wall
– Higher wall thickness and full material:
min. 12 mm of drill hole depth
– The minimum contact surfaces for the interior
gaskets have to be respected (see VS-0045 ”Sys-
tem options and installation of the base profiles”).
– Max. admissible corner radius mullion = wall thick-
ness transom + 4 mm.
– For the variant glass carrier CG (cross glass carrier)
additional drillings in the mullion are recessary
(see VS-0059 ”Drilling pattern mullion for the variant
of glass carrier CG and continuous mullion”).
– Further information for the use of the drilling jig
no. 440280 see V-0118 ”Selection and installation
Insert of the drilling jig SC
440285 for wall thickness mullion = 2 to <3mm of the inserts for the drilling jig of the mullion”.
440287 for wall thickness mullion ≥ 3mm

Basic body drilling jig mullion 440280

Structural profile mullion

Steel connector SC 60 Steel connector SC 90 Steel connector SC 120 Steel connector SC 150 Steel connector SC 180
No. 430010 No. 430015 No. 430020 No. 430025 No. 430030
7 + WTT

7 + WTT
7 + WTT

7 + WTT

7 + WTT
Presentation
transom profile
17 + WTT

19 + WTT

19 + WTT

19 + WTT

19 + WTT
Inner dimension: 42 to 73
W. thickn. transom (WTT)
Wall thickness mullion (WTM)

W. thickn. transom (WTT)

W. thickn. transom (WTT)

W. thickn. transom (WTT)


W. thickn. transom (WTT)
47 + WTT
50 to 90

Inner dimension: 74 to 103

63 + WTT
Inner dimension: 104 to 133

63 + WTT
77 + WTT
80 to 120

110 to 150

107 + WTT
even interior contact surface:
min. 40 mm

107 + WTT
50 to 100

140 to 180
134 to 163

170 to 200
164 to 193
even interior contact surface:
min. 40 mm
50 to 100

even interior contact surface:


min. 40 mm
50 to 100

even interior contact surface:


min. 40 mm
50 to 100

Ø5.3 ±0.1 for WTM = 2 to <3mm


All drill-holes: even interior contact surface:

Ø5.6 ±0.1 for WTM ≥ 3mm min. 40 mm


50 to 100

VS-0047 2017 41
THERM+ S-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Drilling pattern for steel connector SCL and dimensions of the transom – The mullion profiles have to be processed before
the installation of the screw channel / base profile.
– The permitted wall thickness for transom profiles
is 2 to 8 mm (respect tolerances if necessary!).
– The wall thickness for transom profiles is unlimited,
but min. 2 mm (full material is possible).
– Wall thickness ≤ 12 mm:
drill through the wall
– Higher wall thickness and full material:
min. 12 mm of drill hole depth
– The minimum contact surfaces for the interior
gaskets have to be respected (see VS-0045 ”Sys-
tem options and installation of the base profiles”).
– Max. admissible corner radius mullion = wall thick-
ness transom + 4 mm.
– For the variant glass carrier CG (cross glass carrier)
additional drillings in the mullion are recessary
(see VS-0059 ”Drilling pattern mullion for the variant
of glass carrier CG and continuous mullion”).
– Further information for the use of the drilling jig
no. 440280 see V-0118 ”Selection and installation
of the inserts for the drilling jig of the mullion”.
Insert of the drilling jig SCL – Fixture unit for different inner transom dimensions
440289 for wall thickness mullion = 2 to <3mm
440291 for wall thickness mullion ≥ 3mm on demand.
Basic body drilling jig mullion 440280

Structural profile mullion

Selection steel connector SCL

Inner transom dimension


No.
Steel connector SCL mm
+ fixture unit 430050 41 to < 43
No. see table 430052 ≥ 43
Presentation
transom profile Steel connector SCL
WTT - 17.1
Wall thickness transom (WTT)

WTT - 31.8
Wall thickness mullion (WTM)

Selection fixture unit

Inner transom dimension


No.
mm
430210 42
430213 44
430219 46
All drill-holes: 430225 50
Transom depth (TD): 50 to 200

430228 52
Ø5.3 ±0.1 for WTM = 2 to <3mm 430231 54
Ø5.6 ±0.1 for WTM ≥ 3mm 430240 56

Fixture unit

Inner transom dimension


50 to 100

42 2017 VS-0095
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for steel connector SC – Max. admissible corner radius mullion = wall thick-
ness transom + 4 mm.
– For the variant glass carrier CG (cross glass carrier)
additional drillings in the mullion are recessary
(see VS-0059 ”Drilling pattern mullion for the variant
of glass carrier CG and continuous mullion”).
– Further information for the use of the drilling jig
no. 440280 see V-0118 ”Selection and installation
of the inserts for the drilling jig of the mullion”.

Insert of the drilling jig SC


440285 for wall thickness mullion = 2 to <3mm
Table for T-connection for transom 50 mm
440287 for wall thickness mullion ≥ 3mm

Transom Dimensions
Basic body drilling jig mullion 440280
T-connector
profile transom profile
No.
50 mm mm
Structural profile mullion
445010 50 x 60 x 2 430010
445015 50 x 90 x 2 430015
445020 50 x 120 x 2 430020
445025 50 x 120 x 3 430020
for transom profile 60 mm for transom profile 90 mm for transom profile 120 mm for transom profile 150 mm for transom profile 180 mm for transom profile 200 mm 445030 50 x 150 x 3 430025
50: No. 445010 50: No. 445015 50: No. 445020 / 445025 50: No. 445030 / 445035 445035 50 x 150 x 4 430025
60: No. 445060 60: No. 445065 / 445070 60: No. 445075 / 445080 60: No. 445085 / 445090 60: No. 445095 / 445100 60: No. 445105

7 + WTT
7 + WTT

7 + WTT
Presentation

7 + WTT
transom profile

Table for T-connection for transom 60 mm


19 + WTT

19 + WTT

19 + WTT
19 + WTT
Wall thickness mullion (WTM)

W. thickn. transom (WTT)

W. thickn. transom (WTT)

W. thickn. transom (WTT)


W. thickn. transom (WTT)
W. thickn. transom (WTT): 2

W. thickn. transom (WTT): 5


47 + WTT

Transom Dimensions
T-connector
profile transom profile

63 + WTT
No.
77 + WTT

77 + WTT
60 mm mm
445060 60 x 60 x 2 430010

107 + WTT
445065 60 x 90 x 2 430015

137 + WTT
445070 60 x 90 x 4 430015
Steel connector SC 60 445075 60 x 120 x 2 430020
No. 430010 445080 60 x 120 x 4 430020
445085 60 x 150 x 3 430025
Steel connector SC 90
445090 60 x 150 x 4 430025
No. 430015
445095 60 x 180 x 3 430030
Steel connector SC 120 445100 60 x 180 x 5 430030
No. 430020 445105 60 x 200 x 3 430030

Steel connector SC 150


Ø5.3 ±0.1 for WTM = 2mm No. 430025
All drill-holes:
Ø5.6 ±0.1 for WTM = 3 to 5mm

Steel connector SC 180


No. 430030
Steel connector SC 180
No. 430030

VFS-I-0002 2017 43
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for steel connector SCL – Max. admissible corner radius mullion = wall thick-
ness transom + 4 mm.
– For the variant glass carrier CG (cross glass carrier)
additional drillings in the mullion are recessary
(see VS-0059 ”Drilling pattern mullion for the variant
of glass carrier CG and continuous mullion”).
– Further information for the use of the drilling jig
no. 440280 see V-0118 ”Selection and installation
of the inserts for the drilling jig of the mullion”.

Insert of the drilling jig SCL


440289 for wall thickness mullion = 2mm
440291 for wall thickness mullion = 3 to 5mm
Table for T-connection for transom 50 mm
Basic body drilling jig mullion 440280
Dimensions
Transom Ficture
transom T-connector
profile unit
profile No.
50 mm No.
Structural profile mullion
mm
445010 50 x 60 x 2 430052 430219
445015 50 x 90 x 2 430052 430219
445020 50 x 120 x 2 430052 430219
for transom profile 60 mm for transom profile 90 mm for transom profile 120 mm for transom profile 150 mm for transom profile 180 mm for transom profile 200 mm
445025 50 x 120 x 3 430052 430213
50: No. 445010 50: No. 445015 50: No. 445020 / 445025 50: No. 445030 / 445035
60: No. 445060 60: No. 445065 / 445070 60: No. 445075 / 445080 60: No. 445085 / 445090 60: No. 445095 / 445100 60: No. 445105 445030 50 x 150 x 3 430052 430213
445035 50 x 150 x 4 430050 430210

17.1 + WTT
17.1 + WTT

17.1 + WTT

17.1 + WTT
Presentation
transom profile
W. thickn. transom (WTT)

W. thickn. transom (WTT)


Wall thickness mullion (WTM)

31.8 + WTT
31.8 + WTT

31.8 + WTT

31.8 + WTT
Table for T-connection for transom 60 mm

W. thickn. transom (WTT)

W. thickn. transom (WTT)


W. thickn. transom (WTT): 2

W. thickn. transom (WTT): 5


Dimensions
Transom Ficture
transom T-connector
82.5 - WTT

profile unit
profile No.
60 mm No.
112.5 - WTT
50.7 - 2x WTT

mm

142.5 - WTT
445060 60 x 60 x 2 430052 430240
80.7 - 2x WTT

445065 60 x 90 x 2 430052 430240

172.5 - WTT
110.7 - 2x WTT
Steel connector SCL 445070 60 x 90 x 4 430050 430228
+ fixture unit

140.7 - 2x WTT
445075 60 x 120 x 2 430052 430240
No. see table
Steel connector SCL 445080 60 x 120 x 4 430050 430228
+ fixture unit 445085 60 x 150 x 3 430052 430231
No. see table 445090 60 x 150 x 4 430050 430228
Steel connector SCL 445095 60 x 180 x 3 430052 430231
+ fixture unit 445100 60 x 180 x 5 430050 430225
No. see table
445105 60 x 200 x 5 430050 430225
Steel connector SCL
Ø5.3 ±0.1 for WTM = 2mm + fixture unit
All drill-holes:
Ø5.6 ±0.1 for WTM = 3 to 5mm No. see table

Steel connector SCL


+ fixture unit Steel connector SCL
No. see table + fixture unit
No. see table

44 2017 VFS-I-0007
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Use of the drilling jigs inserts – The permitted wall thickness for transom profiles
is 2 to 8 mm (respect tolerances if necessary!).
– The wall thickness for transom profiles is unlimited,
but min. 2 mm (full material is possible).
– Wall thickness ≤ 12 mm:
drill through the wall
– Higher wall thickness and full material:
min. 12 mm of drill hole depth
– Further information for the use of the drilling jig
no. 440280 see V-0118 ”Selection and installation
of the inserts for the drilling jig of the mullion”.
Drilling jig insert SC Drilling jig insert SCL
No. 440285 for wall thickness mullion = 2 to <3mm No. 440289 for wall thickness mullion = 2 to <3mm
No. 440287 for wall thickness mullion ≥ 3mm No. 440291 for wall thickness mullion ≥ 3mm

Back side Front side

Outside curtain wall Outside curtain wall Outside curtain wall

Slider

Control window for lateral axis marking Axis marking


SC 180, no. 430030
SC 60, no. 430010 SC 150, no. 430025 Fixture unit, no. 430210 to 430240
SC 120, no. 430020 SCL, no. 430050 and 430052
SC 90, no. 430015

- The “back side” will be used exclusively for the steel connector SC 60, - The “front side” will be used exclusively for the steel connector SC 90 to 180, - It is always to use the “front side”
no. 430010. no. 430015 to 430030. - The transom depth is adjusted via slider
- The left hole in the middle (“Fire”) is only necessary for fire-resistant curtain walls

Ø5.3 for drilling jig insert 440285 Ø5.3 for drilling jig insert 440289
All drill-holes: All drill-holes:
Ø5.6 for drilling jig insert 440287 Ø5.6 for drilling jig insert 440291

V-0119 2017 45
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Selection and installation of the inserts for drilling jig mullion Example wall thickness transom outside / inside
– Take care not to scratch the surface of the structural
profile when using the drilling jig for million no.
Wall thickness transom inside 440280.
– Max. possible profile size (width x depth):
100 x 200 mm.

Selection of the drilling jig insert – Which holes are needed for which T-connector can
be found at V-0119 ”Use of the drilling jig inserts”.
– For further information see V-0133 ”Placing the
No. Use for
drilling jig for mullion”.
440285 Steel connector SC 90 to 180 (no. 430015 to 430030)
Front side for wall thickness of mullion < 3 mm
440285 Steel connector SC 60 (no. 430010)
Wall thickness transom outside
Back side for wall thickness of mullion < 3 mm
Adjust the wall thickness of the Transom depth
440287 Steel connector SC 90 to 180 (no. 430015 to 430030)
Front side wall thickness of mullion ≥ 3 mm
transom for steel connector SC
440287 Steel connector SC 60 (no. 430010)
Back side for wall thickness of mullion ≥ 3 mm
Steel connector SCL (no. 430050 and 430052) Base body of the drilling jig mullion
440289 No. 440280
for wall thickness of mullion < 3 mm ■ Assembly instruction
Steel connector SCL (no. 430050 and 430052) Insert of the drilling jig SC
440291 – Insert the drilling jig SC no. 440285 or 440287 up to the stop into the base
for wall thickness of mullion ≥ 3 mm No. 440285 or 440287
body no. 440280.
– Move the insert at the base body in such a way so that the marking at the
insert and at the base body is congruent to the desired wall thickness of the
transom (outside). It is always to use the nearest marking at the insert.
- Steel connector SC 60 (no. 430010):
Use the scale ”transom wall thickness for 60”.
- Steel connector SC 90 to 180 (no. 430015 to 430030):
Use the scale ”transom wall thickness for 90, 120, 150, 180”.
Insert the drilling jig insert into the – Turn in a cylinder screw for the fixation into the hole of the desired wall
base body no. 440280 thickness.
– Illustrated example:
Steel connector SC 90 (180 analog)
Wall thickness transom outside: 3 mm
Marking
Insert of the drilling jig
No. 440285 to 440291
Scale
wall thickness transom

wall
in
rta
cu
de Knurled screw
tsi
Ou

Adjust the wall thickness of the Base body of the drilling jig mullion
transom for steel connector SCL No. 440280

Base body of the drilling jig mullion ■ Assembly instruction


No. 440280
(side part opened) Adjustmenst of the wall thickness of the transom outside:
– Align the drilling jig insert no. 440289 or 440291 in the base body no. 440280 as
Spindle
shown in . Use for all depths of the transom the scale ”transom wall thickness
for 90, 120, 150, 180”.
Insert of the drilling jig SCL – Turn in a knurled screw for the fixation into the hole of the desired wall thickness.
No. 440289 or 440291
Adjustmenst of the wall thickness of the transom inside:
– Move the slider in the drilling jig insert SCL no. 440289 or 440291 with the spindle
in such a way so that the marking ”transom wall thickness” of the the desired wall
thickness of the transom (inside) is congruent to the desired depth of the transom.
Insert of the drilling jig
No. 440285 to 440291 – Turn in a cylinder screw for the fixation through the slotted hole at the top and at
the bottom.
– Illustrated example:
Steel connector SCL
Scale transom depth
Transom depth: 90 mm
■ Assembly instruction Scale Wall thickness transom outside: 3 mm
wall thickness inside Wall thickness transom inside: 3 mm
– Insert the drilling jig inserts no. 440285 to 440291
into the base body no. 440280 on both sides.
– The marking of the desired drilling pattern can be read Cylinder screw
from the outside (is upside down on one side). Marking
– The four sockets with der marking ”all types except 60”
are in direction of the outide of the curtain wall.

46 2017 V-0118
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Placing the drilling jig for mullion Structural profile with placed drilling jig – Take care not to scratch the surface of the structural
profile when using the drilling jig for million no.
440280.
– Max. possible profile size (width x depth):
100 x 200 mm.
– Which holes are needed for which T-connector can
be found at V-0119 ”Use of the drilling jig inserts”.
– Information for the inserts see V-0118 ”Selection and
installation of the inserts for drilling jig for mullion”.

Drawing of the transom axis Placing of the drilling jig at the structural profile for mullion Fixation of the drilling jig

Commercial steel profile as


50 to 200 structural profile for mullion
50 to 100 Base body of drilling jig for mullion no. 445280
with inserted and aligned inserts

Control window for


exterior axis marking
Screw tube no. 445010 to 445105 Drawn
as structural profile for mullion
transom axis

Clamping jaw Spindle


Milled control
Strutural profile for mullion window
Drilling jig
no. 440280

Draw the transom axis


laterally and/or at the outside

Side part (opened)

Side part (closed)

Control window for lateral


axis marking

■ Placing of the drilling jig


– Push the side part carefully to the strutural profile. 
Knurled screw – Align the height of the drilling jig with the help of the
exterior and lateral control window (”transom axis”).
The drawn transom axis is in height of the marking.
■ Placing of the drilling jig
– Fix the side part with the knurled screws. 
– Unscrew the clamping jaw according to the depth of
the structural profile. – Tighten the clamping jaw with the help of the spindle. 
– Open the side part. – Drill the holes for the T-connector.
– Place the drilling jig no. 440280 carefully and close
the side part.

V-0133 2017 47
THERM+ S-I
Processing

Steel curtain wall 50/56 mm


Drilling pattern transom for steel connector SC
Transom length

- 20.5 mm)

- 15.5 mm)

- 10.5 mm)
(WTP : 2

(WTP : 2

(WTP : 2
■ Technical information
– The permitted wall thickness for transom profiles
is 2 to 8 mm (respect tolerances if necessary!).

Width transom profile (WTP)


– The minimum contact surfaces for the interior
gaskets have to be respected (see VS-0045 ”Sys-
tem options and installation of the base profiles”).
– The 3 drillings Ø4.3 or 4.6 should always be Processing of the transom for

50 to 100
placed on the upper half (installation position of steel connector SC
the transoms.
Variant of the glass carrier L
– For a higher gap dimension the measures marked (1 glass carrier per side)
with a * have to be reduced between the mullion
and the transom.
- Gap 1 mm per side: reduce for 1 mm
Wall thickness transom (WTT)
- Gap 2 mm per side: reduce for 2 mm Ø5.1

- 9.5 mm
WTP : 2
Presentation of the gap dimension 0 mm.
– Drilling pattern for transom in combination with Ø4.3 ±0.1 for WTT = 2 to <3mm
insertion elements see V-0136 ”Drilling pattern Ø4.6 ±0.1 for WTT ≥ 3mm
transom for steel connector SC and SCL with
insertion element”.
Transom length

- 20.5 mm)

- 15.5 mm)

- 10.5 mm)
(WTP : 2

(WTP : 2

(WTP : 2
Drilling jig for transom

Width transom profile (WTP)


440260 for WTT = 2 to <3mm
440261 for WTT ≥ 3mm
Processing of the transom for

50 to 100
steel connector SC
Variant of the glass carrier H
(2 glass carriers per side)
- transom depth min. 90 mm
Transom profile - wall thickness transom min. 3 mm

Ø5.1

Ø4.6 ±0.1

Transom length
- 20.5 mm)

- 15.5 mm)

- 10.5 mm)
(WTP : 2

(WTP : 2

(WTP : 2
Width transom profile (WTP)

Processing of the transom for


steel connector SC
50 to 100

Variant of the glass carrier CG


(cross glass carrier)
- transom depth min. 90 mm

Wall thickness transom (WTT)


Ø5.1
Ø4.3 ±0.1 for WTT = 2 to <3mm
Ø4.6 ±0.1 for WTT ≥ 3mm

48 2017 VS-0094
THERM+ S-I
Processing

Steel curtain wall 50/56 mm


Drilling pattern transom for steel connector SCL
Processing of the transom for steel connector SCL
Variant of the glass carrier L (1 glass carrier per side)

(WTP : 2 - 14.5 mm)


Transom length
■ Technical information
– The permitted wall thickness for transom profiles
is 2 to 8 mm (respect tolerances if necessary!).

- 10.5 mm)
(WTP : 2
– The minimum contact surfaces for the interior
gaskets have to be respected (see VS-0045 ”Sys-
tem options and installation of the base profiles”).
– The 3 drillings Ø4.3 or 4.6 should always be

Width transom profile (WTP)


placed on the upper half (installation position of
the transoms.
– Drilling pattern for transom in combination with

50 to 100
insertion elements see V-0136 ”Drilling pattern
transom for steel connector SC and SCL with
insertion element”.

Wall thickness transom (WTT)


Ø5.1

WTP : 2 - 9.5 mm
Ø4.3 ±0.1 for WTT = 2 to <3mm
Ø4.6 ±0.1 for WTT ≥ 3mm

Drilling jig for transom


440260 for WTT = 2 to <3mm
440261 for WTT ≥ 3mm

Processing of the transom for steel connector SC


Variant of the glass carrier CG (cross glass carrier)
Transom profile
- transom depth min. 90 mm

(WTP : 2 - 14.5 mm)


Transom length

- 10.5 mm)
(WTP : 2
Width transom profile (WTP)
50 to 100

Wall thickness transom (WTT)


Ø5.1
Ø4.3 ±0.1 for WTT = 2 to <3mm
Ø4.6 ±0.1 for WTT ≥ 3mm

VS-0058 2017 49
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for glass carrier CG (cross glass carrier) and – The wall thickness for mullion profiles ist unlimited, but min.
continuous mullion 2 mm (full material is possible).
– Wall thickness ≤ 12 mm: drill through the wall
– Higher wall thickness and full material:
All drill-holes: min. 12 mm of drill hole depth
– The minimum contact surfaces for the interior gaskets have to
Ø4.3 ±0.1 for WTM = 2 to <3mm be respected (see VS-0045 ”System options and installation of
Ø4.6 ±0.1 for WTM ≥ 3mm the base profiles”).
– Drillings for 167866, 167868, 167900 and 167901 with
drilling jig 440260 or 440261.
– Information for the use of the drilling jig no. 440260 or 440261
see V-0134 ”Use of the drilling jig for transom”.
– The drillings for 160410 and 160412 have to be placed in the
edge area (point B and D) each in direction of the middle of the
field (averted to the wall connection) to enable the installation
of the sealing piece for base transom 152071.
In the intermediate area the side can be selected as required.
– The drillings for 160410 and 160412 have to be marked or
drilled (no drilling jig available).

Continuous mullion profile and Continuous mullion profile and Continuous mullion profile and
mullion gasket continuous base gasket with flap end point of the base gasket with flap in the edge area
Width mullion profile (WMP) Width mullion profile (WMP) Width mullion profile (WMP) Width mullion profile (WMP)
50 to 100 50 to 100 50 to 100 50 to 100
(WMP : 2 (WMP : 2 (WMP : 2 (WMP : 2
- 10.5 mm) - 10.5 mm) - 10.5 mm) - 10.5 mm)

Contour base Contour base Contour base


profile mullion CG profile mullion CG profile mullion CG
Wall thickness mullion (WTM)

Wall thickness mullion (WTM)

Wall thickness mullion (WTM)

Wall thickness mullion (WTM)


no. 167866 (50) or no. 167900 (50) or no. 167900 (50) or
167868 (56) 167901 (56) 167901 (56)
Width transom profile (WTP)

Sealing piece for


Width transom profile (WTP)

Width transom profile (WTP)


base transom
no. 152071
50 to 100

50 to 100

50 to 100

Contour base profile


Contour base profile no. 160410 (50) or
no. 160410 (50) or 160412 (56)
160412 (56) WMP : 2 WMP : 2 WMP : 2 WMP : 2 WMP : 2 WMP : 2
+ 3.5 mm - 3.5 mm + 3.5 mm - 3.5 mm + 3.5 mm - 3.5 mm

50 2017 VS-0059
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for glass carrier CG (cross glass carrier) and – The wall thickness for mullion profiles ist unlimited, but min.
continuous transom 2 mm (full material is possible).
– Wall thickness ≤ 12 mm: drill through the wall
– Higher wall thickness and full material:
min. 12 mm of drill hole depth
All drill-holes: – The minimum contact surfaces for the interior gaskets have to
be respected (see VS-0045 ”System options and installation of
Ø4.3 ±0.1 for WTM = 2 to <3mm the base profiles”).
Ø5.6 ±0.1 for WTM ≥ 3mm – Drillings for 167866, 167868, 167900 and 167901 with
drilling jig 440260 or 440261.
– Information for the use of the drilling jig no. 440260 or 440261
see V-0134 ”Use of the drilling jig for transom”.
– The use of the steel connector SC and SCL is not possible for
the variant CG (cross glass carrier) in combination with a con-
tinuous transom profile. We wil check the possibilities of the
use of a steel connector on demand. A special processing of
the base profile is required.

Continuous transom profile Continuous transom profile 50 to 80 mm Continuous transom profile >80 to 100 mm
continuous vertical mullion gasket continuous horizontal base gasket continuous horizontal base gasket

Width mullion profile (WMP) Width mullion profile (WMP) Width mullion profile (WMP)
50 to 100 50 to 100 50 to 100
(WMP : 2 - 10.5 mm) (WMP : 2 - 10.5 mm) (WMP : 2 - 10.5 mm)

Contour base profile mullion CG


no. 167900 (50) or 167901 (56)
Contour base profile mullion CG Contour base profile mullion CG
Wall thickness mullion (WTM)

Wall thickness mullion (WTM)

Wall thickness mullion (WTM)


no. 167866 (50) or 167868 (56) no. 167900 (50) or 167901 (56)

Drillings Ø5.5 mm in the base

60 - WTP : 2
profile CG no. 167900 (50) or
167901 (56) in for self-fabrication.

51 - WTP : 2
115 - WTP : 2

Drill holes into the mullion profile


accordingly.

Width transom profile (WTP)


Width transom profile (WTP)
Width transom profile (WTP)

>80 to 100
50 to 100

50 to 80

VS-0096 2017 51
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


All drill-holes:
Drilling pattern transom for continuous transom or in the intermediate area – The permitted wall thickness for transom profiles is
2 to 8 mm (3 to 8 mm for glass carrier variant H).
– The minimum contact surfaces for the interior gas-
kets have to be respected (see VS-0045 ”System
options and installation of the base profiles”).
Processing of the transom for variant of the glass carrier CG (cross glass carrier) Ø4.3 ±0.1 for WTT = 2 – The 3 drillings Ø4.3 or 4.6 should always be placed
Continuous transom profile and vertical continuous mullion gasket Ø4.6 ±0.1 for WTT ≥ 3 to 5mm on the upper half (installation position of the tran-
- transom depth min. 90 mm soms.
– *The dimension related to the outer edge of the stop
Axis mullion Mullion profile Contour no. 167866 (50) or 167868 (56) plate if both insertion plates are used.
- 10.5 mm)

- 10.5 mm)
(WTP : 2

(WTP : 2
– Installation of the aluminium base profile short pieces
and the glass carriers analog to the drawings “Installa-
tion steel connector SC ...” or “Cutting and installation
Width transom profile (WTP)

structural and base profiles ...”

+ 15 mm
50 to 100

WTP : 2
Drilling jig for transom
440260 for WTT = 2 to <3mm
Contour base profile glass carrier SC CG on the end of the drilling jig: 96* on the end of the drilling jig: 96* Wall thickness transom (WTT)
440261 for WTT ≥ 3mm
no. 167846 (50) or 167848 (56)
- 15 mm
WTP : 2
Drill without drilling jig
End of the drilling jig for transom Transom profile
Processing of the transom for variant of the glass carrier CG (cross glass carrier) (both insertion plates used)
Continuous transom profile and continuous base gasket
- transom depth min. 90 mm

Contour no. 160410 (50), 160412 (56) Mullion profile Axis mullion
- 10.5 mm)

- 10.5 mm)
(WTP : 2

(WTP : 2
or 160414 (76)
Width transom profile (WTP)
50 to 100

Contour base profile glass carrier SC CG on the end of the drilling jig: 96* on the end of the drilling jig: 96* Wall thickness transom (WTT)
no. 167846 (50) or 167848 (56) Drill without drilling jig
- 10 mm
WTP : 2

Processing of the transom for variant of the glass carrier H


- transom depth min. 90 mm
- wall thickness transom min. 3 mm

- 10.5 mm)
- 10.5 mm)

(WTP : 2
(WTP : 2

Processing of the transom for variant of the glass carrier L on the end of the drilling jig: 96*
Width transom profile (WTP)

Width transom profile (WTP)


50 to 100

50 to 100

Contour base profile glass carrier L Future position of Future position of Contour base profile glass carrier SC H
Wall thickness transom (WTT) Wall thickness transom (WTT)
no. 167836 (50) or 167838 (56) the glass carrier the glass carriers no. 167856 (50) or 167858 (56)

52 2017 VS-0106
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern transom for steel connector SC – The 3 drillings Ø4.3 or 4.6 should always be
Drilling jig for transom placed on the upper half (installation position of
the transoms.
440260 for WTT = 2mm
– For a higher gap dimension the measures marked
440261 for WTT = 3 to 5mm with a * have to be reduced between the mullion
and the transom.
- Gap 1 mm per side: reduce for 1 mm
- Gap 2 mm per side: reduce for 2 mm
Presentation of the gap dimension 0 mm.
Transom profile – We recommend to position the welding seam of the
screw tube in installation position at the bottom.
– Drilling pattern for transom in combination with
insertion elements see V-0136 “Drilling pattern
transom for steel connector SC and SCL with
insertion element”.

Processing of the transom for steel connector SC


Variant of the glass carrier L (1 glass carrier per side) Table for T-connection for transom 50 mm

Transom Dimensions
Transom length profile transom profile
T-connector
No.
50 mm mm
445010 50 x 60 x 2 430010
445015 50 x 90 x 2 430015
445020 50 x 120 x 2 430020
445025 50 x 120 x 3 430020
445030 50 x 150 x 3 430025
445035 50 x 150 x 4 430025

Table for T-connection for transom 60 mm

Transom Dimensions
T-connector
profile transom profile
No.
Wall thickness transom (WTT) 60 mm mm
445060 60 x 60 x 2 430010
Ø5.1
Ø4.3 ±0.1 for WTM = 2mm 445065 60 x 90 x 2 430015
Ø4.6 ±0.1 for WTM = 3 to 5mm 445070 60 x 90 x 4 430015
445075 60 x 120 x 2 430020
445080 60 x 120 x 4 430020

Processing of the transom for steel connector SC 445085 60 x 150 x 3 430025


Processing of the transom for steel connector SC
Variant of the glass carrier CG (cross glass carrier) 445090 60 x 150 x 4 430025
Variant of the glass carrier H (2 glass carriers per side)
- transom depth min. 90 mm 445095 60 x 180 x 3 430030
- transom depth min. 90 mm
- wall thickness transom min. 3 mm 445100 60 x 180 x 5 430030

Transom length Transom length 445105 60 x 200 x 3 430030

Wall thickness transom (WTT)


Ø5.1 Ø5.1
Ø4.3 ±0.1 for WTT = 2mm
Ø4.6 ±0.1
Ø4.6 ±0.1 for WTT = 3 to 5mm

VFS-I-0003 2017 53
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern transom for steel connector SCL Drilling jig for transom – The 3 drillings Ø4.3 or 4.6 should always be
440260 for WTM = 2mm placed on the upper half (installation position of
440261 for WTM = 3 to 5mm the transoms.
– We recommend to position the welding seam of the
screw tube in installation position at the bottom.
– Drilling pattern for transom in combination with
insertion elements see V-0136 “Drilling pattern
transom for steel connector SC and SCL with
Transom profile insertion element”.

Table for T-connection for transom 50 mm

Transom Dimensions
T-connector
profile transom profile
No.
50 mm mm
445010 50 x 60 x 2 430052
445015 50 x 90 x 2 430052
445020 50 x 120 x 2 430052
445025 50 x 120 x 3 430052
445030 50 x 150 x 3 430052
445035 50 x 150 x 4 430050

Table for T-connection for transom 60 mm

Transom Dimensions
T-connector
profile transom profile
No.
60 mm mm
445060 60 x 60 x 2 430052
445065 60 x 90 x 2 430052
445070 60 x 90 x 4 430050
445075 60 x 120 x 2 430052
445080 60 x 120 x 4 430050
445085 60 x 150 x 3 430052
445090 60 x 150 x 4 430050
Processing of the transom for steel connector SCL 445095 60 x 180 x 3 430052
Processing of the transom for steel connector SCL Variant of the glass carrier CG (cross glass carrier)
Variant of the glass carrier L (1 glass carrier per side) 445100 60 x 180 x 5 430050
- transom depth min. 90 mm 445105 60 x 200 x 5 430050

Transom length Transom length

Wall thickness transom (WTT) Wall thickness transom (WTT)


Ø5.1 Ø5.1
Ø4.3 ±0.1 for WTT = 2mm Ø4.3 ±0.1 for WTT = 2mm
Ø4.6 ±0.1 for WTT = 3 to 5mm Ø4.6 ±0.1 for WTT = 3 to 5mm

54 2017 VFS-I-0008
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for glass carrier CG (cross glass carrier) and – Drillings for 167830, 167832, 167895 and 167896 with
continuous mullion drilling jig 440260 or 440261.
– Information for the use of the drilling jig no. 440260 or 440261
see V-0134 “Use of the drilling jig for transom”.
All drill-holes: – The drillings for 167805 and 167807 have to be placed in the
edge area (point B and D) each in direction of the middle of the
Ø4.3 ±0.1 for WTM = 2mm field (averted to the wall connection) to enable the installation
Ø4.6 ±0.1 for WTM = 3 to 5mm of the sealing piece for base transom 152071.
In the intermediate area the side can be selected as required.

Continuous mullion profile and Continuous mullion profile and Continuous mullion profile and
mullion gasket continuous base gasket with flap end point of the base gasket with flap in the edge area

Width mullion profile (WMP) Width mullion profile (WMP) Width mullion profile (WMP) Width mullion profile (WMP)

(WMP : 2
- 10.5 mm)
Contour base Contour base Contour base
profile mullion CG profile mullion CG profile mullion CG
Wall thickness mullion (WTM)

Wall thickness mullion (WTM)

Wall thickness mullion (WTM)

Wall thickness mullion (WTM)


no. 167830 (50) or no. 167895 (50) or no. 167895 (50) or
167832 (56) 167896 (56) 167896 (56)
Width transom profile (WTP)

Width transom profile (WTP)


Sealing piece for
Width transom profile (WTP)

base transom
no. 152071

Contour base profile


Contour base profile no. 167805 (50) or
no. 167805 (50) or 167807 (56)
167807 (56)

VFS-I-0014 2017 55
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Drilling pattern mullion for glass carrier CG (cross glass carrier) and – Drillings for 167830, 167832, 167895 and 167896 with
continuous transom drilling jig 440260 or 440261.
– Information for the use of the drilling jig no. 440260 or 440261
see V-0134 “Use of the drilling jig for transom”.
– The use of the steel connector SC and SCL is not possible for
the variant CG (cross glass carrier) in combination with a con-
All drill-holes: tinuous transom profile. We wil check the possibilities of the
use of a steel connector on demand. A special processing of
Ø4.3 ±0.1 for WTM = 2mm the base profile is required.
Ø4.6 ±0.1 for WTM = 3 to 5mm

Continuous transom profile and Continuous mullion profile and


vertical continuous mullion gasket continuous horizontal base gasket

Width mullion profile (WMP) Width mullion profile (WMP)

Contour base profile mullion CG Contour base profile mullion CG


no. 167830 (50) or 167832 (56) no. 167895 (50) or 167896 (56)
Wall thickness mullion (WTM)

Wall thickness mullion (WTM)


Width transom profile (WTP)
Width transom profile (WTP)

Contour base profile


no. 167805 (50) or
167807 (56)

56 2017 VFS-I-0015
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


All drill-holes:
Drilling pattern transom for continuous transom or in the intermediate area – The 3 drillings Ø4.3 or 4.6 should always be placed on the
upper half (installation position of the transoms.
– We recommend to position the welding seam of the screw tube
in installation position at the bottom.
– *The dimension related to the outer edge of the stop plate if
Ø4.3 ±0.1 for WTM = 2
Processing of the transom for variant of the glass carrier CG (cross glass carrier) Ø4.6 ±0.1 for WTM ≥ 3 to 5mm
both insertion plates are used.
Continuous transom profile and vertical continuous mullion gasket – Installation of the aluminium base profile short pieces and the
- transom depth min. 90 mm glass carriers analog to the drawings “Installation steel connector
SC ...” or “Cutting and installation structural and base profiles ...”
Axis mullion Mullion profile Contour no. 167830 (50) or 167832 (56)

Drilling jig for transom


440260 for WTM = 2 to <3mm
440261 for WTM ≥ 3mm
Contour base profile glass carrier SC CG on the end of the drilling jig: 96* on the end of the drilling jig: 96* Wall thickness transom (WTT)
no. 167816 (50) or 167818 (56)
End of the drilling jig for transom Transom profile
Drill without drilling jig
(both insertion plates used)
Processing of the transom for variant of the glass carrier CG (cross glass carrier)
Continuous transom profile and continuous base gasket
- transom depth min. 90 mm

Contour no. 167805 / 167807 Mullion profile Axis mullion

Contour base profile glass carrier SC CG on the end of the drilling jig: 96* on the end of the drilling jig: 96* Wall thickness transom (WTT)
no. 167816 (50) or 167818 (56)

Processing of the transom for variant of the glass carrier H


- transom depth min. 90 mm
- wall thickness transom min. 3 mm
Processing of the transom for variant of the glass carrier L
on the end of the drilling jig: 96*
on the end of the drilling jig: 126*

Contour base profile glass carrier L Future position of Future position of Contour base profile glass carrier SC H
the glass carrier Wall thickness transom (WTT) Wall thickness transom (WTT)
no. 167836 (50) or 167838 (56) the glass carriers no. 167821 (50) or 167823 (56)

VFS-I-0010 2017 57
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm


Drilling pattern for transom for steel connector SC and SCL
with insertion element

■ Technical information
– The permitted wall thickness for transom profiles is 2 to 8 mm.
– The minimum contact surfaces for the interior gaskets have to be respected Transom profile
(see VS-0045 ”System options and installation of the base profiles”).
– The 3 drillings Ø4.3 or 4.6 should always be placed on the upper half
(installation position of the transoms.
– We recommend to position the welding seam of the screw tube in
Drilling jig for transom
installation position at the bottom. 440260 for WTT = 2 to <3mm
– For a higher gap dimension the measures marked with a * have to be 440261 for WTT ≥ 3mm
reduced between the mullion and the transom.
- Gap 1 mm per side: reduce for 1 mm
- Gap 2 mm per side: reduce for 2 mm
Presentation of the gap dimension 0 mm.

THERM+ S-I (commercial steel tube) THERM+ FS-I (screw tube)


Variant glass carrier L (1 glass carrier per side for insertion elements)
Variant glass carrier L (1 glass carrier per side for insertion elements)

Transom processing for steel connector SC Transom processing for steel connector SC
Transom length Transom length
- 10.5 mm)
- 20.5 mm)

- 15.5 mm)

(WTP : 2
(WTP : 2

(WTP : 2
Width transom profile (WTP)
50 to 100

Wall thickness transom (WTT) Wall thickness transom (WTT)


Ø5.1 Ø5.1
Ø4.3 ±0.1 for WTT = 2 to <3mm Ø4.3 ±0.1 for WTT = 2mm
Ø4.6 ±0.1 for WTT ≥ 3mm Ø4.6 ±0.1 for WTT = 3 to 5mm

Transom processing for steel connector SCL Transom processing for steel connector SCL
Transom length Transom length
- 10.5 mm)
- 14.5 mm)

(WTP : 2
(WTP : 2
Width transom profile (WTP)
50 to 100

Wall thickness transom (WTT) Wall thickness transom (WTT)


Ø5.1 Ø5.1
Ø4.3 ±0.1 for WTT = 2 to <3mm Ø4.3 ±0.1 for WTT = 2 to <3mm
Ø4.6 ±0.1 for WTT ≥ 3mm Ø4.6 ±0.1 for WTT ≥ 3mm

58 2017 V-0136
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Use of the drilling jig for transom – The drilling jig for transom S 2, no. 440260 is represented - use of
440261 analog.
– Decisive to selection of the drilling jig is always the exterior wall
thickness of the transom profile.
– Max. possible profile size (width x depth) for mullion and transom:
100 x 200 mm.
– The permitted wall thickness for transom profiles is 2 to 8 mm
(respect tolerances if necessary!).
– The wall thickness for mullion profiles ist unlimited, but min. 2 mm
- Drilling diameter see drawing
(full material is possible).
(engravings on the jig)
– Wall thickness ≤ 12 mm: drill through the wall
- Drill at the drilling jig 440261 instead of Ø4.3 mm
– Higher wall thickness and full material: min. 12 mm depth of drill hole
with Ø4.6. All other Ø analog. Drilling jig for transom S - use for transom
– Which drillings for glass carriers (for L, H and CG) have to be
No. 440260 (S2) for wall thickness transom = 2 to <3mm placed only on top in installation position you will on the drawings
No. 440261 (S3) for wall thickness transom ≥ 3mm of the respective drilling pattern.
only for S-I – More information for the use of the drilling jig no. 440260 or 440261
(for 160706 / 160711) see V-0135 and V-0137 “Placing the drilling jig at the transom”.
Variant of the glass carrier L (1 glass carrier per side)
Variant of the glass carrier L for base profiles for insertion elements (no. 167696 to 167702)
Variant of the glass carrier H (2 glass carriers per side)
Variant of the glass carrier CG (cross glass carrier)

Drilling jig for transom S - use for mullion


No. 440260 (S2) for wall thickness transom = 2 to <3mm
No. 440261 (S3) for wall thickness transom ≥ 3mm
Center hole Ø6.4 for
hole saw no. 440400

Steel connector SC, no. 430010 to 430030 or


FS-I, continuous gasket for transom
Control window for
Steel connector SCL, no. 430050 or 430052 axis marking mullion

Variant of the glass carrier CG (cross glass carrier),


continuous mullion profile and gasket for transom

Variant of the glass carrier CG (cross glass carrier),


continuous mullion profile and gasket for mullion
Control window for
FS-I, all variants of the glass carrier, continuous axis marking transom
mullion profile and gasket for transom at 
Explanation of the abbreviations: (pair of holes left or right)
SC: for steel connector SC, no. 430010 to 430030
SCL: for steel connector SCL, no. 430050 and 430052 not necessary for
BPA: for base profile adapter, no. 160706 and 160711
transom width > 80mm
L: for variant of glass carrier L (1 glass carrier per side)
H: for variant of glass carrier H (2 glass carriers per side) Control window for
CG: for variant of glass carrier CG (cross glass carrier) for transom axis marking transom
CGM: for variant of glass carrier CG for mullion at  and 
F: for variant of glass carrier CG for continuous gasket for transom
LEFT: readable, if the drilling jig is placed at the left end of the transom
(in installation position viewed from the outside)
RIGHT: readable, if the drilling jig is placed at the right end of the transom
(in installation position viewed from the outside)

V-0134 2017 59
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Placing the drilling jig for transom at transom – The drilling jig for transom S 2, no. 440260 is repre-
sented - use of 440261 analog.
– Max. possible profile size (width x depth) for mullion
and transom: 100 x 200 mm.
– When using the drilling jig it is important not to
scratch the structural profile in general.
Select the insertion plates (selection see
description below) according to the desired gap – All drillings have to be made before welding or
dimension between mullion and transom installing the mullion transom connection.
– Which holes are needed for which T-connector as
Placing of the drilling jig at the end of the transom profile well as more information for the use of the drilling
jigs no. 440260 and 440261 see V-0134 “Use of the
drilling jig for transom”.
Stop plate

Transom profile
Stop plate
■ Placing of the drilling jig in the middle of the field
Insertion plate – Draw the axis of the mullion on the outside of the transom profile.
Transom profile Bridge the screw channel with a small adhesive strip and draw it there for the screw tubes FS-I.
“Parking” for the – Slightly loosen the stop plate and push it outwards. Afterwards fix it again.
insertion plates – Place on the drilling jig 440260 on the outside of the transom.
– Align the drilling jig laterally with the help of the control window (between "L, F" and "F").
The marked mullion axis lies at height of the marking.
– Fix the drilling jig with the spindle.
– Drill the holes for the base profiles CG.
Spindle

■ Placing of the drilling jig in the end of the field


– Unscrew the stop plate eventually and insert or remove the insertion
plate according to the desired gap dimension between the mullion and
the transom:
- no gap: insert both insertion plates
- 1mm gap per side: insert the 2 mm insertion plate
- 2mm gap per side: insert the 1 mm insertion plate
- 3mm gap per side: remove the insertion plates Placing of the drilling jig at the middle of the field
– Place on the drilling jig 440260 on the outside of the transom and push for continous transom and glass carrier variant CG
it in direction of the middle of the field until the stop plate fits at the end (cross glass carrier)
of the transom.
– Fix the drilling jig with the spindle.
– Drill the holes for T-connector and glass carriers. Future position
of the mullion

Axis marking of
Transom profile the mullion
Stop plate

Control window for axis


Drawn marking of the mullion
transom axis

Spindle
Milled control
window
Drilling jig
no. 440260

60 2017 V-0135
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Placing the drilling jig for transom at mullion – The drilling jig for transom S 2, no. 440260 is repre-
sented - use of 440261 analog.
– Max. possible profile size (width x depth) for mullion
and transom: 100 x 200 mm.
– When using the drilling jig it is important not to
scratch the structural profile in general.
– All drillings have to be made before welding or
installing the mullion transom connection.
– Which holes are needed for which T-connector as
Placing of the drilling jig at the mullion well as more information for the use of the drilling
Placing of the drilling jig at the mullion for continous transom and glass carrier variant CG jigs no. 440260 and 440261 see V-0134 “Use of the
for continuous mullion (cross glass carrier) drilling jig for transom”.
■ Placing of the drilling jig at the mullion
■ Placing of the drilling jig at the mullion for
– Draw the axis of the transom on the outside of the continuous transom
mullion profile (for a continuous mullion).
Bridge the screw channel with a small adhesive strip – Draw an horizontal auxiliary axis on the mullion.
and draw it there for the screw tubes FS-I (analog for Distance to the lower end of the mullion: 77 - TPW : 2.
the transom in the middle of the field). – Align the drilling jig laterally with the help of the control
Alternatively the drilling jig can be placed on the window (between "L, F" and "F").
screwed mullion parts of the steel connector SC or The marked mullion axis lies at height of the marking.
SCL.
– Drawing of the auxiliary axis and further procedure
– Slightly loosen the stop plate and push it outwards. analog.
Afterwards fix it again.
– Place on the drilling jig 440260 on the outside of the
transom.
– Align the drilling jig in the height with the help of the
control window (at "LEFT" and "RIGHT").
The marked mullion axis lies at height of the marking.
– Fix the drilling jig with the spindle.
– Drill the holes for the base profiles CG.
Stop plate

Mullion profile
Spindle

Transom profile width (TPW)


Control window for axis
marking of the transom

50 to 100
Drawn
transom axis

77 - TPW : 2
Alternative:
Milled control Place the drilling jig on
window the T-connector

Drilling jig
no. 440260 Transom part
T-connector SC or SCL
Use only for FS-I, all other variants of glass carriers,
continuous mullion profile and transom gasket

Use only possible without screwed on mullion parts


of the steel connector SC or SCL
Future position
of the mullion

Control window for axis Control window for axis


marking of the transom marking of the transom
Drawn Drawn
transom axis transom axis

Milled control Milled control


window window
Drilling jig Drilling jig
no. 440260 no. 440260

V-0137 2017 61
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm Selection commercial ■ Technical information


Installation steel connector SC Selection fixation element steel tube – Installation of the base profiles and glass carriers see “Installation steel connector SC with
Transom Transom variant of glass carrier ...”.
inner dimension No. No. inner dimension – Presentation: THERM+ FS-I with variant “L”.
mm mm – Processing of S-I with commercial steel tubes analog.
39 to 61 430155 430010 42 to 73 – The permitted wall thickness for transom profiles is 2 to 8 mm (respect tolerances if necessary!).
> 61 to 83 430160 430015 74 to 103 – The wall thickness for mullion profiles ist unlimited, but min. 2 mm (full material is possible).
> 83 to 105 430165 430020 103 to 133 – Wall thickness ≤ 12 mm: drill through the wall
430025 133 to 163 – Higher wall thickness and full material: min. 12 mm depth of drill hole
Transom profile
430030 163 to 194 – The minimum contact surfaces for the interior gaskets have to be respected (see VS-0045
Selection reinforcing plate ”System options and installation of the base profiles”).
Transom part – Max. admissible corner radius of the mullion = wall thickness of the transom + 4 mm.
or Wall thickness
steel connector SC Number – For the variant of the glass carrier CG (cross glass carrier) additional drillings in the mullion are
transom No. Article
mm necessary, see VS-0059 or VFS-I-0014 “Drilling pattern mullion for glass carrier CG and continuous
mm
Mullion profile mullion”.
2 430142 Reinforcing plate 2 1
approx. 8 Nm 3 430143 Reinforcing plate 3 1 ■ Assembly instruction
Mullion part 4 430144 Reinforcing plate 4 1 1 Installation of the mullion part
steel connector SC Fixation element
430155 5 430145 Reinforcing plate 5 1 – Predrill the million profile (see VS-0047 “Drilling pattern mullion for steel connector SC and dimensions
6 430143 Reinforcing plate 3 2 for transom” or VFS-I-0003 “Drilling pattern transom for steel connector SC”).
false right
8 430144 Reinforcing plate 4 2 – Fix the steel connector SC mullion part (selection see table) with screws 908953 (selection see table).
Mount the transom part with the side including 4 holes or with the direction of the arrow to the outside!
For intermediate dimensions the reinforcing plate may protrude max. 2 Installation of the transom part
0.2 mm over the transom wall. Otherwise the thinner reinforcing plate
approx. 8 Nm for WTM 2 to < 3 mm has to be choosen in each case. – Predrill the transom profile (see VS-0094 “Drilling pattern transom for steel connector SC”.
approx. 12 Nm for WTM ≥ 3 mm Press block
Example: – Insert the transom part of the steel connector SC (selection see table) as shown into the transom
WTM = Wall thickness mullion
Wall thickness transom 2.9 mm: Reinforcing plate 3, no. 430143 profile and screw it for steel connector SC 60 (no. 430010) with 4x 908031; for all other steel
Completely punched Wall thickness transom 4.2 mm: Reinforcing plate 4, no. 430144 connectors SC (no. 430015 to 430030) with 4x 908030.
Torsion bar torsion bar – Insert the fixation element 430155 into the groove of the transom part of the steel connector SC. It is
Drilling in the steel to be ensured that both pressure blocks are screwed on completely up to the stop.
connector SC transom part
– Insert the torsion bar into the drillings of the fixture unit and therefore unscrew the pressure blocks
equally until they touch the inner wall of the transom profile. The fixture unit has to be inserted in the
groove of the transom part.
– Turn the torsion bar further until it is parallel to the transom profile and impact carefully with a
hammer through the hole in the transom part until the stop. The torsion bar shall not extend
beyond the end of the transom profile. It is to be ensured that the fixture element may not be
overtighten to exclude the risk of a bulge of the transom profile.
Mullion, transom joint Mullion, transom joint 3 Placing the transom
without gap with gap Distance block
– Insert the transom profile onto the mullion part form the inside. It is important not to scratch the
surface of the mullion profile.

4 Fixiation of the transom


– Screw the steel connector SC 60 (no. 430010) with 2x 908033;
for all other steel connectors SC (no. 430015 to 430030) with 2x
908034 into the screw hole between mullion and transom part.
Screw holes for Mullion, transom joint without gap:
expansion transom
– Screwing into the screw holes for standard connections.
Transom profile or
Mullion, transom joint with gap as expansion transom:
or – Insert the transom from inside onto the connector.
– Center the transom.
– Fix it with distance blocks in it‘s position.
approx. 8 Nm – Screw for steel connector SC 60 (430010) with 2x screw no.
Mullion profile Reinforcing plate
908033, for all other steel connectors SC (430015 to 430030) with
2x screw no. 908034 into the screw holes for expansion transom.
Screw holes for Processing S-I with commercial – Remove the distance blocks.
standard connection steel tubes analog. A tolerance compensation of -4 mm per transom (-2 mm per
side) is possible.
Transon inner
Attention: The construction is in this case not transportable!
dimension Mullion, transom joint with gap (no expansion transom):
Table for T-connection for transom 50 mm Table for T-connection for transom 60 mm
– Insert the transom from inside onto the connector.
Dimensions Steel Numer of Dimensions Steel Numer of Dimensions Steel Numer of – Center the transom.
Transom Reinforcing Transom Reinforcing Transom Reinforcing
transom connector screws transom connector screws transom connector screws – Fix it with distance blocks in it‘s position.
profile plate profile plate profile plate
profile SC 908953 for profile SC 908953 for profile SC 908953 for
no. no. no. no. no. no. – Screw for steel connector SC 60 (430010) with 2x screw no.
mm no. mullion part mm no. mullion part mm no. mullion part
908033, for all other steel connectors SC (430015 to 430030) with
445010 50 x 60 x 2 430010 4 pieces 430142 445060 60 x 60 x 2 430010 4 pieces 430142 445090 60 x 150 x 4 430025 8 pieces 430144 2x screw no. 908034 into the screw holes for expansion transom.
445015 50 x 90 x 2 430015 6 pieces 430142 445065 60 x 90 x 2 430015 6 pieces 430142 445095 60 x 180 x 3 430030 8 pieces 430143 – Remove the distance blocks.
445020 50 x 120 x 2 430020 6 pieces 430142 445070 60 x 90 x 4 430015 6 pieces 430144 445100 60 x 180 x 5 430030 8 pieces 430145 – Place the reinforcing plate (selection see table) and screw it for
steel connector SC 60 (no. 430010) with 2x 908031; for all other
445025 50 x 120 x 3 430020 6 pieces 430143 445075 60 x 120 x 2 430020 6 pieces 430142 445105 60 x 200 x 5 430030 8 pieces 430145
steel connectors SC (no. 403015 to 430030) with 2x 908030 into
445030 50 x 150 x 3 430025 8 pieces 430143 445080 60 x 120 x 4 430020 6 pieces 430144 the transom part.
445035 50 x 150 x 4 430025 8 pieces 430144 445085 60 x 150 x 3 430025 8 pieces 430143 5 Finished T-connection

62 2017 VFS-I-0001
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm Selection fixation piece ■ Technical information


Installation steel connector SCL Transom inner – The elements which are screwed together do not have the adequate stability for transport!
No. dimension – Installation of the base profiles and glass carriers see “Installation steel connector SCL with
mm variant of glass carrier ...”.
430210 42 – In order to facilitate the placing of the transom possible accumulations of paint have to be
430213 44 removed at the end of the transom for an unfavourable tolerance situation.
430219 46 – At the previous mentioned situation the fixture piece can be carefully pressed together with
430225 50 pliers if required (see drawing).

430228 52 For the use of commercial steel tubes:

430231 54 – The permitted wall thickness for transom profiles is 2 to 8 mm (respect tolerances if necessary!).

430240 56 – The wall thickness for mullion profiles is unlimited, but min. 2 mm.
– The minimum contact surfaces for the interior gaskets have to be respected (see VS-0045
”System options and installation of the base profiles”).
Selection steel connector SCL
– Max. admissible corner radius of the mullion = wall thickness of the transom + 4 mm.
Transom inner – Fixture pieces for different transom inner dimensions on demand.
No. dimension
mm
Mullion profile Mullion profile
430050 41 to < 43
430052 ≥ 43 ■ Assembly instruction
1 Installation of the mullion part
– Predrill the million profile (see VFS-I-0007 “Drilling pattern mullion for steel connector SCL
and dimensions of the transom”.
Steel connector SCL
– Fix the steel connector SCL mullion part (selection see table) with 3x screw 908954.
Fixation piece Mount the transom part with the predrilled base holes in direction of the middle of the field!
Transom profile – Fix the fixture piece (selection see table) with 2x screw 908953 as shown.
2 Installation of the transom part
– Predrill the transom profile (see VFS-I-0008 “Drilling pattern transom for steel connector
SCL”.
– Insert the transom profile onto the steel connector SCL and the fixture piece and screw it
approx. 8 Nm for WTM 2 to < 3 mm
approx. 12 Nm for WTM ≥ 3 mm with 2x screw 908046 into the base hole drillings of the steel connector.
WTM = Wall thickness mullion 3 Finished T-connection

approx. 8 Nm for WTM 2 to < 3 mm Table for T-connection for transom 50 mm


approx. 12 Nm for WTM ≥ 3 mm
approx. 8 Nm Dimensions
WTM = Wall thickness mullion Transom Fixing
transom T-connector
profile piece
profile no.
50 mm no.
mm
445010 50 x 60 x 2 430052 430219
445015 50 x 90 x 2 430052 430219
445020 50 x 120 x 2 430052 430219
Adjust the fixation piece if needed 445025 50 x 120 x 3 430052 430213
445030 50 x 150 x 3 430052 430213
445035 50 x 150 x 4 430050 430210

Table for T-connection for transom 60 mm

Dimensions
Transom Fixing
transom T-connector
profile piece
profile no.
60 mm no.
mm
445060 60 x 60 x 2 430052 430240
Fixation piece 445065 60 x 90 x 2 430052 430240
445070 60 x 90 x 4 430050 430228
445075 60 x 120 x 2 430052 430240
Transon inner 445080 60 x 120 x 4 430050 430228
dimension 445085 60 x 150 x 3 430052 430231
445090 60 x 150 x 4 430050 430228
445095 60 x 180 x 3 430052 430231
445100 60 x 180 x 5 430050 430225
445105 60 x 200 x 5 430050 430225

VFS-I-0009 2017 63
64 2017
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm Range of glass carriers for interior gasket 26 mm ■ Technical information
Glass load transmission up to 200 kg or up to 400 kg Infill thickness Nominal – For glass loads up to 400 kg the load transmission needs one glass
No. carriers each side.
mm dimension
Maximum load per glass carrier: 200 kg.
4 to 5 167555 8
– If the panes of glass are large and heavy, and in particular if the system
6 to 7 167556 10 width is narrow, the tolerances in the structural system and glass
8 to 9 167557 12 dimensions must be carefully considered.
10 to 11 167558 14 The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
12 to 13 167559 16
– The glass units are to be inserted carefully during glazing.
14 to 15 167560 18 Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
16 to 17 167561 20 the outer side of the glass carriers, must be avoided. The panes must be
18 to 19 167562 22 glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
20 167563 24
– The edges that stand on the glass carriers must be made in such a way
For interior gaskets with 26 mm of height: that there is no offset between the individual panes (fabrication on stand
– Glass loads up to 200 kg edge). This must be agreed with the glass supplier. It is not permitted for
– 1 glass carrier per side the glass carriers to be unevenly loaded.

– Max. load per glass load: 100 kg – In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– Screwing each with 3x no. 908308
– Smaller loads are to be applied at the outer edge of the glass carriers
at integration outer frame (e.g. by thin panes with internal spacer, please contact RAICO).
FRAME+ / WING: 72 – 4 additional welding seams in the area of glass carriers.
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
(selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– The glass carriers have to be pressed into the sealing cap clearly.

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
17 to 18 162015 167316 Glass carrier 17 to 18
19 to 20 162020 167321 Glass carrier 19 to 20
fo
r s car

21 to 22 162025 167326 Glass carrier 21 to 22


el rie
ec r

23 to 24 162030 167331 Glass carrier 23 to 24


tio se

100 on side of mullion profile


n et
of ab

25 to 26 162035 167336 Glass carrier 25 to 26


th le
e
gl
as

27 to 28 162040 167341 Glass carrier 27 to 28


s

29 to 30 162045 167346 Glass carrier 29 to 30


31 to 32 162050 167351 Glass carrier 31 to 32
33 to 34 162055 167356 Glass carrier 33 to 34
35 to 36 162060 167361 Glass carrier 35 to 36
37 to 38 162065 167366 Glass carrier 37 to 38
39 to 40 162070 167371 Glass carrier 39 to 40
fo
r s car

41 to 42 162075 167376 Glass carrier 41 to 42


el rie
ec r
tio se

43 to 44 162080 167381 Glass carrier 43 to 44


n et
of ab
th le

45 to 46 162085 167386 Glass carrier 45 to 46


e
gl
as

approx. 8 Nm 47 to 48 162090 167391 Glass carrier 47 to 48


s

49 to 50 162095 167396 Glass carrier 49 to 50


51 to 52 162100 167401 Glass carrier 51 to 52
53 to 54 162105 167906 Glass carrier 53 to 54
approx. 8 Nm
Variant with interior gaskets with 26 mm of height 55 to 56 162110 167911 Glass carrier 55 to 56
Glass loads up to 200 kg (max. load per glass carrier: 100 kg) 57 to 58 162115 167916 Glass carrier 57 to 58
welding of the base profile and position analog 59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

VS-0037 2017 65
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Glass load transmission 400 to 600 kg – For glass loads up to 600 kg the load transmission needs two glass
carriers each side.
Maximum load per pair of class carriers: 300 kg.
– Ensure that both glass carriers are evenly loaded over a width of 200 mm.
This changed glass carrier surface must be discussed with the glass supplier.
– The minimum depth of the steel structural profiles is 2.9 mm.
– If the panes of glass are large and heavy, and in particular if the system
width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The panes must be
glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer, please contact RAICO).
– 7 additional welding seams in the area of glass carriers.
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
(selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– The glass carriers have to be pressed into the sealing cap clearly.
Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
fo
r s car

10 to 14 162005 167306 Glass carrier 10 to 14


el rie
ec r
tio se

15 to 16 162010 167311 Glass carrier 15 to 16


n et
of ab
th le

on side of mullion profile 17 to 18 162015 167316 Glass carrier 17 to 18


e
gl
as

19 to 20 162020 167321 Glass carrier 19 to 20


s
fo

21 to 22 162025 167326 Glass carrier 21 to 22


r s car
el rie
ec r

23 to 24 162030 167331 Glass carrier 23 to 24


tio se
n et
of ab

25 to 26 162035 167336 Glass carrier 25 to 26


th le
e
gl

27 to 28 162040 167341 Glass carrier 27 to 28


as
s

29 to 30 162045 167346 Glass carrier 29 to 30


31 to 32 162050 167351 Glass carrier 31 to 32
33 to 34 162055 167356 Glass carrier 33 to 34
35 to 36 162060 167361 Glass carrier 35 to 36
37 to 38 162065 167366 Glass carrier 37 to 38
39 to 40 162070 167371 Glass carrier 39 to 40
41 to 42 162075 167376 Glass carrier 41 to 42
43 to 44 162080 167381 Glass carrier 43 to 44
45 to 46 162085 167386 Glass carrier 45 to 46
approx. 8 Nm
47 to 48 162090 167391 Glass carrier 47 to 48
49 to 50 162095 167396 Glass carrier 49 to 50
51 to 52 162100 167401 Glass carrier 51 to 52
53 to 54 162105 167906 Glass carrier 53 to 54
55 to 56 162110 167911 Glass carrier 55 to 56
57 to 58 162115 167916 Glass carrier 57 to 58
59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

66 2017 VS-0038
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Glass load transmission 600 to 800 kg – For glass loads up to 800 kg the load transmission needs one glass
carrier set each side.
Maximium load per glass carrier set: 400 kg.
– The glass carriers no. 163505 or 163506 (for galvanized structures) must
only be applied in combination with the glass carriers no. 163635 to
163730 (selection see table).
– The minimum depth of the steel structural profiles is 2.9 mm.
– If the panes of glass are large and heavy, and in particular if the system
width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
The tolerances may need to be agreed with the glass supplier, and
ly specified in millimetres (not as a percentage).
mb ht
s se weig – The glass units are to be inserted carefully during glazing.
a
05 ass
07 gl Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
. 17 avy
no r he the outer side of the glass carriers, must be avoided. The panes must be
fo glazed in such a way that while they are being inserted they lie against the
aid
interior gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
Use of the fitting aid 170705 for glass weights up to 800 kg the glass carriers to be unevenly loaded.
– Put the fitting aid 170705 in place on both sides, insert the pane and put it against the interior gasket – In the area of the glass carriers a protruding sealing of the edge compound
– Push the glass block in, and place the pane on the glass support. has to be removed.
This avoids putting the pane down initially on the tip of the glass support. – Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer, please contact RAICO).

■ Assembly instruction
– Weld glass carrier set S-I 163505 on the transom profile
(1 PU per transom is needed).
– Push in the base profile bracket and clip in the base profile 168400.
– Insert the punch sleeves (included in the glass carrier set - 1 PU per tran-
som is needed) with the depression to the outside into the threaded holes
of the glass support.
– Put the transom gasket in place, and punch the through-holes for the M10
bolts in the gasket protector using the sleeve and the hammer.
– Remove the punch sleeves and clip the transom gasket on to the base
profile 168400.
– Screw the glass carrier with the M10 screws into the glass support, and
with the sheet metal screws into the screw channel.
– The glass carriers have to be pressed into the sealing cap clearly.

Range of glass carriers

Infill thickness
No. Article
mm
25 to 26 163635* Glass carrier 25 to 26
27 to 28 163640* Glass carrier 27 to 28
29 to 30 163645 Glass carrier 29 to 30
31 to 32 163650 Glass carrier 31 to 32
33 to 34 163655 Glass carrier 33 to 34
35 to 36 163660 Glass carrier 35 to 36
37 to 38 163665 Glass carrier 37 to 38
fo c
r s ar

39 to 40 163670 Glass carrier 39 to 40


el rie

glass carrier set S-I


ec r
tio se

no. 163505 41 to 42 163675 Glass carrier 41 to 42


n et
of ab

43 to 44 163680 Glass carrier 43 to 44


th le
e
gl

45 to 46 163685 Glass carrier 45 to 46


as
s

47 to 48 163690 Glass carrier 47 to 48


49 to 50 163695 Glass carrier 49 to 50
51 to 52 163700 Glass carrier 51 to 52
53 to 54 163705 Glass carrier 53 to 54
approx. 8 Nm glass carrier set 55 to 56 163710 Glass carrier 55to 56
57 to 58 163715 Glass carrier 57 to 58
59 to 60 163720 Glass carrier 59 to 60
61 to 62 163725 Glass carrier 61 to 62
63 to 64 163730 Glass carrier 63 to 64
approx. 12 Nm * not possible for flat pressure profile

VS-0039-2 2017 67
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Glass load transmission 800 to 1500 kg – For glass loads up to 1500 kg:
The load transmission needs a steel plate on site.
– If the panes of glass are large and heavy, and in particular if the system
width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The panes must be
glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– The Dimensions of the steel plate, the wall thickness of the structrual
profiles as well as the weldd joint has to be calculated unter statistical
consideration.

■ Assembly instruction
base of timber, – The flat steel for glass removal is to be welded on with a flat fillet weld.
hard plastic or similiar – Punch out the transom gasket for the glass support with the punch iron
170390 to a length of 100 mm. The gasket is turned on the gasket protector
for this purpose. Ensure that a suitable underlay is used to prevent damage
to the punch iron.
– For EPDM gasket apply D2 sealing compound, item no. 952015 to the
gasket protector, for silicone gaskets apply special silicone B1, item no.
952020, around the perimeter of the flat steel.
– A glass block, 2 mm thick, is placed on the glass support in order to provide
a continuous level surface. A glass block as wide as the facade filling is
then placed on this level surface.

rotating 12 to 64 mm

glazing shim
compensation shim
resp.

rotating

resp.

68 2017 VS-0039-1
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Assembly instruction ■ Technical information


Installation steel connector SC with variant of glass carrier L – Screw the base profile of the glass carrier L no. 167835 (50) resp. no. – Admissible glass loads see V-0180 ”Admissible glass loads for steel con-
1 glass carrier per side 167837 (56) or no. 167836 (50) resp. no. 167838 (56) with 5x screw nector SC variant of glass carrier L”
no. 908952 into predrilled holes (see VS-0094 ”Drilling pattern for tran- (consider self-weight of the transom!)
som for steel connector SC”). – Length of the transom min. 490 mm.
Variant with interior gaskets with 26 mm of height – Place the base profile adapter no. 160706 (50) resp. 160711 (56) on the – The distance of 100 mm between the side of the structural profile and und
Glass loads up to 200 kg (max. load per glass carrier: 100 kg) screw heads of the T-connector and screw it for steel connector SC 60 (no. the beginning of the glass carrier must be observed exactly. To do this a
welding of the base profile and position analog 430010) with 1x screw no. 908037, for all other steel connectors SC with 1x second glass carrier for example can be used as template.
screw no. 908038 through the slotted holes in the reinforcing plate into the – If the panes of glass are large and heavy, and in particular if the system
T-connector and screw it with 2x screw no. 908952 in the predrilled holes width is narrow, the tolerances in the structural system and glass
(see VS-0094 ”Drilling pattern for transom for steel connector SC”). dimensions must be carefully considered.
The tolerances may need to be agreed with the glass supplier, and
– Clip the base profiles and interior gaskets onto the mullion and transom
specified in millimetres (not as a percentage).
according to RAICO processing guidelines.
– The glass units are to be inserted carefully during glazing.
– Fix the glass carrier (selection see table) with the respective screws Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
through the sealing cap of the base profile of the glass carrier. The glass the outer side of the glass carriers, must be avoided. The panes must be
fo c
r s ar

carrier has to be pressed into the sealing cap clearly. glazed in such a way that while they are being inserted they lie against the
el rie
ec r
tio se

interior gaskets, and only then are they placed on the glass carriers.
n et
of ab
th le

– The edges that stand on the glass carriers must be made in such a way
e
gl
as

that there is no offset between the individual panes (fabrication on stand


s

Base profile edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
approx. 8 Nm – Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
Reinforcing plate (selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
Base profile adapter (for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.

resp.
approx. 8 Nm Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
17 to 18 162015 167316 Glass carrier 17 to 18
19 to 20 162020 167321 Glass carrier 19 to 20
Base profile
21 to 22 162025 167326 Glass carrier 21 to 22
glass carrier L
fo c

Base profile
r s ar

100 on side of mullion profile 23 to 24 162030 167331 Glass carrier 23 to 24


el rie
ec r
tio se

25 to 26 162035 167336 Glass carrier 25 to 26


n et
of ab
th le
e

27 to 28 162040 167341 Glass carrier 27 to 28


gl
as
s

29 to 30 162045 167346 Glass carrier 29 to 30


Range of glass carriers for interior gasket 26 mm
31 to 32 162050 167351 Glass carrier 31 to 32
Infill thickness Nominal 33 to 34 162055 167356 Glass carrier 33 to 34
No.
mm dimension
approx. 6 Nm for WTM 2 to < 3 mm 35 to 36 162060 167361 Glass carrier 35 to 36
approx. 7 Nm for WTM ≥ 3 mm
4 to 5 167555 8
37 to 38 162065 167366 Glass carrier 37 to 38
approx. 8 Nm WTT = Wall thickness transom 6 to 7 167556 10
39 to 40 162070 167371 Glass carrier 39 to 40
8 to 9 167557 12 41 to 42 162075 167376 Glass carrier 41 to 42
10 to 11 167558 14 43 to 44 162080 167381 Glass carrier 43 to 44
12 to 13 167559 16 45 to 46 162085 167386 Glass carrier 45 to 46
14 to 15 167560 18 47 to 48 162090 167391 Glass carrier 47 to 48
16 to 17 167561 20 49 to 50 162095 167396 Glass carrier 49 to 50
18 to 19 167562 22 51 to 52 162100 167401 Glass carrier 51 to 52
20 167563 24 53 to 54 162105 167906 Glass carrier 53 to 54
For interior gaskets with 26 mm of height: 55 to 56 162110 167911 Glass carrier 55 to 56
– Glass loads up to 200 kg 57 to 58 162115 167916 Glass carrier 57 to 58
– 1 glass carrier per side 59 to 60 162120 167921 Glass carrier 59 to 60
– Max. load per glass load: 100 kg 61 to 62 162125 167926 Glass carrier 61 to 62
– Screwing each with 3x no. 908308 63 to 64 162130 167931 Glass carrier 63 to 64

VS-0097 2017 69
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Assembly instruction ■ Technical information


Installation glass load transmission for insertion elements – Screw the base profile of the glass carrier L IE no. 167696 (50) resp. no. – Admissible glass loads see V-0180 and V-0182 ”Admissible glass loads
1 glass carrier per side 167698 (56) with 5x screw no. 908952 into predrilled holes (see V-0134 for steel connector ...”
”Drilling pattern for transom for steel connector SC and SCL with insertion (consider self-weight of the transom!)
element”). – Length of the transom min. 450 mm.
– Additional for steel connector SC: Place the base profiles for the glass – The distance of 65 mm between the side of the structural profile and und
carrier onto the screw heads of the T-connector and screw it for steel con- the beginning of the glass carrier must be observed exactly.
nector SC 60 (no. 430010) with 1x screw no. 908037, for all other steel con- – If the insertion elements are large and heavy, and in particular if the system
nectors SC (no. 4300015 to 430030) with 1x screw no. 908038 through the width is narrow, the tolerances in the structural system and the insertion
slotted hole in the reinforcing plate into the T-connector. elements must be carefully considered.
– Clip the base profiles and interior gaskets onto the mullion and transom The tolerances may need to be agreed with the supplier of the insertion
according to RAICO processing guidelines. elements, and specified in millimetres (not as a percentage).
– Fix the glass carrier (selection see table) with the respective screws – The insertion elements are to be inserted carefully during glazing.
through the sealing cap of the base profile of the glass carrier. The glass Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The insertion ele-
Base profile carrier has to be pressed into the sealing cap clearly.
ments must be installed in such a way that while they are being inserted
they lie against the interior gaskets, and only then are they placed on the
glass carriers.
– It is not permitted for the glass carriers to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
– Fixation of the plastic glass carriers using 3 countersunk screws no.
012049 (infill thickness 10 to 64 mm).
3 possible variants:
- steel connector SC (see drawing) – Fixation of the aluminium glass carriers using 3 flat fillister head screws
no. 012028 (infill thickness 10 to 28 mm) resp. no. 012100 (infill thickness
- steel connector SCL 29 to 64 mm).
- welded variant
– The base profile for glass carrier L IE no. 167696 (50) resp. no. 167689
Only for steel (56) will be inserted for the variant steel connector SC, steel connector
connector SC: SCL and the welded variant.
908037 resp. 908038

approx. 8 Nm

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
Base profile No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
fo

glass carrier L IE
r s car
el rie
ec r

65 on side of mullion profile 15 to 16 162010 167311 Glass carrier 15 to 16


tio se
n et

Base profile
of ab

17 to 18 162015 167316 Glass carrier 17 to 18


th le
e
gl

19 to 20 162020 167321 Glass carrier 19 to 20


as
s

21 to 22 162025 167326 Glass carrier 21 to 22


23 to 24 162030 167331 Glass carrier 23 to 24
25 to 26 162035 167336 Glass carrier 25 to 26
27 to 28 162040 167341 Glass carrier 27 to 28
approx. 6 Nm for WTM 2 to < 3 mm 29 to 30 162045 167346 Glass carrier 29 to 30
approx. 7 Nm for WTM ≥ 3 mm 31 to 32 162050 167351 Glass carrier 31 to 32
WTT = Wall thickness transom
33 to 34 162055 167356 Glass carrier 33 to 34
approx. 8 Nm 35 to 36 162060 167361 Glass carrier 35 to 36
37 to 38 162065 167366 Glass carrier 37 to 38
39 to 40 162070 167371 Glass carrier 39 to 40
41 to 42 162075 167376 Glass carrier 41 to 42
43 to 44 162080 167381 Glass carrier 43 to 44
45 to 46 162085 167386 Glass carrier 45 to 46
47 to 48 162090 167391 Glass carrier 47 to 48
49 to 50 162095 167396 Glass carrier 49 to 50
51 to 52 162100 167401 Glass carrier 51 to 52
53 to 54 162105 167906 Glass carrier 53 to 54
55 to 56 162110 167911 Glass carrier 55 to 56
57 to 58 162115 167916 Glass carrier 57 to 58
59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

70 2017 VS-0107
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Assembly instruction ■ Technical information


Installation steel connector SC with variant of glass carrier H – Screw the base profile of the glass carrier SC H no. 167865 (50) resp. no. – Admissible glass loads see V-0181 ”Admissible glass loads for steel
2 glass carriers per side 167858 (56) with 5x screw no. 908952 into predrilled holes (see VS-0094 connector SC variant of glass carrier H and CG”
”Drilling pattern for transom for steel connector SC”) and with 1x screw no. (consider self-weight of the transom!)
908038 through the slotted holes in the reinforcing plate into the T-connector. – Length of the transom min. 610 mm.
– Clip the base profiles and interior gaskets onto the mullion and transom – Applicable from a depth of transom of 90 mm and a wall thickness of 3 mm.
according to RAICO processing guidelines. – The distance of 65 mm between the side of the structural profile and und
– Fix the glass carrier (selection see table) with the respective screws the beginning of the glass carrier must be observed exactly.
through the sealing cap of the base profile of the glass carrier SC H. The – If the panes of glass are large and heavy, and in particular if the system
glass carrier has to be pressed into the sealing cap clearly. width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The panes must be
Base profile glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
Reinforcing plate – Alternatively the use of aluminium glass carriers is possible
(selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.
approx. 8 Nm

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
17 to 18 162015 167316 Glass carrier 17 to 18
19 to 20 162020 167321 Glass carrier 19 to 20
21 to 22 162025 167326 Glass carrier 21 to 22
fo
r s car

23 to 24 162030 167331 Glass carrier 23 to 24


el rie
ec r

25 to 26 162035 167336 Glass carrier 25 to 26


tio se

65 on side of mullion profile


n et
of ab

Base profile 27 to 28 162040 167341 Glass carrier 27 to 28


th le
e
gl

29 to 30 162045 167346 Glass carrier 29 to 30


as
s

31 to 32 162050 167351 Glass carrier 31 to 32


fo

Base profile
r s car

33 to 34 162055 167356 Glass carrier 33 to 34


el rie
ec r

glass carrier SC H
tio se

35 to 36 162060 167361 Glass carrier 35 to 36


n et
of ab
th le

37 to 38 162065 167366 Glass carrier 37 to 38


e
gl
as

39 to 40 162070 167371 Glass carrier 39 to 40


s

41 to 42 162075 167376 Glass carrier 41 to 42


43 to 44 162080 167381 Glass carrier 43 to 44
45 to 46 162085 167386 Glass carrier 45 to 46
47 to 48 162090 167391 Glass carrier 47 to 48
approx. 6 Nm for WTM 2 to < 3 mm 49 to 50 162095 167396 Glass carrier 49 to 50
approx. 7 Nm for WTM ≥ 3 mm 51 to 52 162100 167401 Glass carrier 51 to 52
WTT = Wall thickness transom
53 to 54 162105 167906 Glass carrier 53 to 54
55 to 56 162110 167911 Glass carrier 55 to 56
57 to 58 162115 167916 Glass carrier 57 to 58
approx. 8 Nm 59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

VS-0098 2017 71
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Installation steel connector SC with variant of glass carrier CG
– Admissible glass loads see V-0181 ”Admissible glass loads for steel
Cross glass carrier connector SC variant of glass carrier H and CG”
(consider self-weight of the transom!)
– Length of the transom min. 410 mm, depth of transom of 90 mm.
– Width of mullion max. 60 mm.
– Thickness of the glass block 2.5 mm.
– The reduced distance to the mullion axis (50 mm) has to be agreed with the
glass supplier.
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on the
outer side of the glass carriers, must be avoided. The panes must be glazed in
such a way that while they are being inserted they lie against the interior gas-
kets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way that
there is no offset between the individual panes (fabrication on stand edge). This
must be agreed with the glass supplier. It is not permitted for the glass carriers
to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
Base profile (e.g. by thin panes with internal spacer).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.
– Selection, cutting and fixation as well as further information for the cross glass
carrier see V-0114 ”Installation and assembly of cross glass carriers”.

■ Assembly instruction
Base profile mullion CG – Screw the base profile SC CG no. 167876 (50) resp. no. 167878 (56) with 5x
screw no. 908952 into the predrilled holes (see VS-0094 ”Drilling pattern for
transom for steel connector SC”).
– Furthermore screw the base profile SC CG with 1x screw no. 908038 through
the slotted hole in the reinforcing plate into the T-connector.
– Screw the base profile for mullion CG no. 167866 (50) resp. 167868 (56) with 4x
screw no. 908952 into the predrilled holes (see VS-0095 ”Drilling pattern for for
mullion variant of glass carrier CG (cross glass carrier) and continuous mullion”).
approx. 6 Nm for WTM 2 to < 3 mm – For continuous base gasket with flap insert the base profile for mullion CG no.
approx. 7 Nm for WTM ≥ 3 mm 167900 (50) resp. 167901 (56) with the base profile 160410 (50) or 160412 (56)
WTM = Wall thickness mullion (see VS-0095 ”Drilling pattern for variant of glass carrier CG (cross glass carrier)
and continuous mullion”).
approx. 8 Nm – Installation direction of the base profile for mullion CG see drawing below.
– Clip the base profiles and interior gaskets onto the mullion and transom according
Reinforcing plate to RAICO processing guidelines.
Shorten in the edge
– Fix the cross glass carrier with the respective screws through the sealing cap of
area accordingly
the base profile of the glass carrier SC. The glass carrier has to be pressed into
the sealing cap clearly.
Installation position
base profile mullion CG
Base profile glass carrier SC CG

always
on top
fo ”In
r s st
el al
ec at
tio ion
n a ca
of nd r
th a rie
e ss rs
gl e ”

Base profile
as m
s bly
ca c
rri ro
er ss

approx. 8 Nm
se gl
e as
V- s
01
14

dimension
may vary

approx. 8 Nm Continous gasket for mullion:


approx. 6 Nm for WTM 2 to < 3 mm No. 167866 (50) / 167868 (56)
approx. 7 Nm for WTM ≥ 3 mm Continous gasket for transom:
WTT = Wall thickness transom No. 167900 (50) / 167901 (56)

72 2017 VS-0099
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Assembly instruction ■ Technical information


Installation steel connector SC with variant of glass carrier L – Screw the base profile of the glass carrier L no. 167835 (50) resp. no. – Admissible glass loads see V-0180 ”Admissible glass loads for steel
1 glass carrier per side 167837 (56) or no. 167836 (50) resp. no. 167838 (56) with 5x screw connector SC variant of glass carrier L and CG”
no. 908952 into predrilled holes (see VS-0058 ”Drilling pattern for tran- (consider self-weight of the transom!)
som for steel connector SCL”). – Length of the transom min. 490 mm.
Variant with interior gaskets with 26 mm of height – The distance of 100 mm between the side of the structural profile and und
Glass loads up to 200 kg (max. load per glass carrier: 100 kg) – Place the base profile adapter no. 160706 (50) resp. 160711 (56) on the
screw heads of the T-connector and screw it with 2x screw no. 908952 in the beginning of the glass carrier must be observed exactly. To do this a
welding of the base profile and position analog
the predrilled holes (see VS-0058 ”Drilling pattern for transom for steel second glass carrier for example can be used as template.
connector SCL”). – If the panes of glass are large and heavy, and in particular if the system
– Clip the base profiles and interior gaskets onto the mullion and transom width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
according to RAICO processing guidelines.
The tolerances may need to be agreed with the glass supplier, and
– Fix the glass carrier (selection see table) with the respective screws specified in millimetres (not as a percentage).
through the sealing cap of the base profile of the glass carrier. The glass – The glass units are to be inserted carefully during glazing.
carrier has to be pressed into the sealing cap clearly. Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
fo c
r s ar

the outer side of the glass carriers, must be avoided. The panes must be
el rie
ec r
tio se

glazed in such a way that while they are being inserted they lie against the
n et
of ab

interior gaskets, and only then are they placed on the glass carriers.
th le
e
gl

– The edges that stand on the glass carriers must be made in such a way
as
s

that there is no offset between the individual panes (fabrication on stand


edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
Base profile
– Smaller loads are to be applied at the outer edge of the glass carriers
approx. 8 Nm (e.g. by thin panes with internal spacer).
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
Base profile adapter (selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0009 ”Installation steel connector SCL”.
Base profile
approx. 6 Nm for WTM 2 to < 3 mm
glass carrier L
approx. 7 Nm for WTM ≥ 3 mm
WTT = Wall thickness transom

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
17 to 18 162015 167316 Glass carrier 17 to 18
fo c
r s ar

19 to 20 162020 167321 Glass carrier 19 to 20


el rie

100 on side of mullion profile


ec r

Base profile
tio se

21 to 22 162025 167326 Glass carrier 21 to 22


n et
of ab
th le

23 to 24 162030 167331 Glass carrier 23 to 24


e
gl
as
s

25 to 26 162035 167336 Glass carrier 25 to 26


27 to 28 162040 167341 Glass carrier 27 to 28
29 to 30 162045 167346 Glass carrier 29 to 30
Range of glass carriers for interior gasket 26 mm
approx. 6 Nm for WTM 2 to < 3 mm 31 to 32 162050 167351 Glass carrier 31 to 32
approx. 7 Nm for WTM ≥ 3 mm Infill thickness Nominal 33 to 34 162055 167356 Glass carrier 33 to 34
No.
WTT = Wall thickness transom mm dimension
approx. 8 Nm 35 to 36 162060 167361 Glass carrier 35 to 36
4 to 5 167555 8
37 to 38 162065 167366 Glass carrier 37 to 38
6 to 7 167556 10
39 to 40 162070 167371 Glass carrier 39 to 40
8 to 9 167557 12
41 to 42 162075 167376 Glass carrier 41 to 42
10 to 11 167558 14
43 to 44 162080 167381 Glass carrier 43 to 44
12 to 13 167559 16 45 to 46 162085 167386 Glass carrier 45 to 46
14 to 15 167560 18 47 to 48 162090 167391 Glass carrier 47 to 48
16 to 17 167561 20 49 to 50 162095 167396 Glass carrier 49 to 50
18 to 19 167562 22 51 to 52 162100 167401 Glass carrier 51 to 52
20 167563 24 53 to 54 162105 167906 Glass carrier 53 to 54
For interior gaskets with 26 mm of height: 55 to 56 162110 167911 Glass carrier 55 to 56
– Glass loads up to 200 kg 57 to 58 162115 167916 Glass carrier 57 to 58
– 1 glass carrier per side 59 to 60 162120 167921 Glass carrier 59 to 60
– Max. load per glass load: 100 kg 61 to 62 162125 167926 Glass carrier 61 to 62
– Screwing each with 3x no. 908308 63 to 64 162130 167931 Glass carrier 63 to 64

VS-0100 2017 73
THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Installation steel connector SCL with variant of glass carrier CG – Admissible glass loads see V-0182 ”Admissible glass loads for steel
Cross glass carrier connector SCL variant of glass carrier L and CG”
(consider self-weight of the transom!)
– Length of the transom min. 410 mm, depth of transom of 90 mm.
– Width of mullion max. 60 mm.
– Thickness of the glass block 2.5 mm.
– The reduced distance to the mullion axis (50 mm) has to be agreed with the
glass supplier.
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on the
outer side of the glass carriers, must be avoided. The panes must be glazed
in such a way that while they are being inserted they lie against the interior
gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way that
there is no offset between the individual panes (fabrication on stand edge).
This must be agreed with the glass supplier. It is not permitted for the glass
carriers to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
Base profile (e.g. by thin panes with internal spacer).
– Installation T-connector see VFS-I-0009 ”Installation steel connector SCL”.
– Selection, cutting and fixation as well as further information for the cross
glass carrier see V-0114 ”Installation and assembly of cross glass carriers”.

■ Assembly instruction
Base profile mullion CG
– Screw the base profile SCL CG no. 167846 (50) resp. no. 167848 (56) with 5x
screw no. 908952 into the predrilled holes (see VS-0058 ”Drilling pattern for
transom for steel connector SCL”).
– Screw the base profile for mullion CG no. 167866 (50) resp. 167868 (56) with 4x
screw no. 908952 into the predrilled holes (see VS-0059 ”Drilling pattern for
mullion for variant of glass carrier CG (cross glass carrier) and continuous mulli-
on”).
– For continuous base gasket with flap insert the base profile for mullion CG no.
approx. 6 Nm for WTM 2 to < 3 mm 167900 (50) resp. 167901 (56) with the base profile 160410 (50) or 160412
approx. 7 Nm for WTM ≥ 3 mm (56) (see VS-0095 ”Drilling pattern for variant of glass carrier CG (cross glass
WTM = Wall thickness mullion carrier) and continuous mullion”).
– Installation direction of the base profile for mullion CG see drawing below.
– Clip the base profiles and interior gaskets onto the mullion and transom according
to RAICO processing guidelines.
Shorten in the edge – Fix the cross glass carrier with the respective screws through the sealing cap of
area accordingly the base profile of the glass carrier SC. The glass carrier has to be pressed into
the sealing cap clearly.

Installation position
base profile mullion CG
Base profile glass carrier SCL CG

always
on top
fo ”In
r s st
el al
ec at
tio ion
n a ca
of nd r
th a rie
e ss rs
gl e ”
as m

Base profile
s bly
ca c
rri ro
er ss

approx. 8 Nm
se gl
e as
V- s
01
14

dimension
may vary

approx. 8 Nm Continous gasket for mullion:


approx. 6 Nm for WTM 2 to < 3 mm No. 167866 (50) / 167868 (56)
approx. 7 Nm for WTM ≥ 3 mm Continous gasket for transom:
WTT = Wall thickness transom No. 167900 (50) / 167901 (56)

74 2017 VS-0101
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Assembly instruction ■ Technical information


Installation steel connector SC with variant of glass carrier H – Screw the base profile of the glass carrier L no. 167811 (50) resp. no. – Admissible glass loads see V-0180 ”Admissible glass loads for steel
2 glass carriers per side 167813 (56) and no. 167810 (50) resp. no. 167812 (56) with 3x screw no. connector SC variant of glass carrier L”
908952 into predrilled holes (see VFS-I-0003 ”Drilling pattern for transom (consider self-weight of the transom!)
for steel connector SC”) and screw with 2x screw no. 909038 into the – Length of the transom min. 460 mm.
Variant with interior gaskets with 26 mm of height groove of the transom profile.
Glass loads up to 200 kg (max. load per glass carrier: 100 kg) – The distance of 100 mm between the side of the structural profile and und
welding of the base profile and position analog – Place the base profile adapter no. 160705 (50) resp. 160710 (56) with the the beginning of the glass carrier must be observed exactly. To do this a
groove in direction of the middle of the field onto the screw heads of the second glass carrier for example can be used as template.
T-connector and screw it for steel connector SC 60 (no. 430010) with 1x – If the panes of glass are large and heavy, and in particular if the system
screw no. 908037, for all other steel connectors SC (no. 430015 to width is narrow, the tolerances in the structural system and glass
430030) with 1x screw no. 908038 through the slotted hole in the reinfor- dimensions must be carefully considered.
cing plate into the T-connector. The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
– Clip the base profiles and interior gaskets onto the mullion and transom
according to RAICO processing guidelines. – The glass units are to be inserted carefully during glazing.
fo c

Loading on the glass carriers, e.g. by suddenly dropping heavy panes on


r s ar
el rie

– Fix the glass carrier (selection see table) with the respective screws
ec r

the outer side of the glass carriers, must be avoided. The panes must be
tio se
n et

through the sealing cap of the base profile of the glass carrier. The glass glazed in such a way that while they are being inserted they lie against the
of ab
th le

carrier has to be pressed into the sealing cap clearly.


e

interior gaskets, and only then are they placed on the glass carriers.
gl
as
s

– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
– Smaller loads are to be applied at the outer edge of the glass carriers
approx. 8 Nm
(e.g. by thin panes with internal spacer).
Reinforcing plate – Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
Base profile adapter (selection see table).
approx. 8 Nm – Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.
resp.

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
Base profile 10 to 14 162005 167306 Glass carrier 10 to 14
glass carrier L 15 to 16 162010 167311 Glass carrier 15 to 16
fo c

17 to 18 162015 167316 Glass carrier 17 to 18


r s ar
el rie
ec r

100 on side of mullion profile 19 to 20 162020 167321 Glass carrier 19 to 20


tio se
n et
of ab

21 to 22 162025 167326 Glass carrier 21 to 22


th le
e
gl
as

23 to 24 162030 167331 Glass carrier 23 to 24


s

approx. 5 Nm for WTM 2 to 3 mm 25 to 26 162035 167336 Glass carrier 25 to 26


approx. 6 Nm for WTM 4 to 5 mm
27 to 28 162040 167341 Glass carrier 27 to 28
WTT = Wall thickness transom
29 to 30 162045 167346 Glass carrier 29 to 30
approx. 6 Nm for WTM 2 mm Range of glass carriers for interior gasket 26 mm
31 to 32 162050 167351 Glass carrier 31 to 32
approx. 7 Nm for WTM 3 to 5 mm Infill thickness Nominal
approx. 8 Nm WTT = Wall thickness transom No. 33 to 34 162055 167356 Glass carrier 33 to 34
mm dimension
35 to 36 162060 167361 Glass carrier 35 to 36
4 to 5 167555 8
37 to 38 162065 167366 Glass carrier 37 to 38
6 to 7 167556 10
39 to 40 162070 167371 Glass carrier 39 to 40
8 to 9 167557 12
41 to 42 162075 167376 Glass carrier 41 to 42
10 to 11 167558 14
43 to 44 162080 167381 Glass carrier 43 to 44
12 to 13 167559 16 45 to 46 162085 167386 Glass carrier 45 to 46
14 to 15 167560 18 47 to 48 162090 167391 Glass carrier 47 to 48
16 to 17 167561 20 49 to 50 162095 167396 Glass carrier 49 to 50
18 to 19 167562 22 51 to 52 162100 167401 Glass carrier 51 to 52
20 167563 24 53 to 54 162105 167906 Glass carrier 53 to 54
For interior gaskets with 26 mm of height: 55 to 56 162110 167911 Glass carrier 55 to 56
– Glass loads up to 200 kg 57 to 58 162115 167916 Glass carrier 57 to 58
– 1 glass carrier per side 59 to 60 162120 167921 Glass carrier 59 to 60
– Max. load per glass load: 100 kg 61 to 62 162125 167926 Glass carrier 61 to 62
– Screwing each with 3x no. 908308 63 to 64 162130 167931 Glass carrier 63 to 64

VFS-I-0037 2017 75
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Assembly instruction ■ Technical information


Installation glass load transmission for insertion elements – Screw the base profile of the glass carrier L IE no. 167700 (50) resp. no. – Admissible glass loads see V-0180 and V-0182 ”Admissible glass loads
1 glass carrier per side 167702 (56) with 5x screw no. 908952 into predrilled holes (see V-0136 for steel connector ...”
”Drilling pattern for transom for steel connector SC and SCL with insertion (consider self-weight of the transom!)
element”) – Length of the transom min. 460 mm.
– Additional for steel connector SC: Place the base profiles for the glass – The distance of 65 mm between the side of the structural profile and und
carrier onto the screw heads of the T-connector and screw it for steel con- the beginning of the glass carrier must be observed exactly.
nector SC 60 (no. 430010) with 1x screw no. 908037, for all other steel con- – If the insertion elements are large and heavy, and in particular if the system
nectors SC (no. 430015 to 430030) with 1x screw no. 908038 through the width is narrow, the tolerances in the structural system and the insertion
slotted hole in the reinforcing plate into the T-connector. elements must be carefully considered.
– Clip the base profiles and interior gaskets onto the mullion and transom The tolerances may need to be agreed with the supplier of the insertion
according to RAICO processing guidelines. elements, and specified in millimetres (not as a percentage).
– Fix the glass carrier (selection see table) with the respective screws – The insertion elements are to be inserted carefully during glazing.
through the sealing cap of the base profile of the glass carrier. The glass Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The insertion ele-
carrier has to be pressed into the sealing cap clearly.
ments must be installed in such a way that while they are being inserted
they lie against the interior gaskets, and only then are they placed on the
glass carriers.
– It is not permitted for the glass carriers to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
– Fixation of the plastic glass carriers using 3 countersunk screws no.
012049 (infill thickness 10 to 64 mm).
– Fixation of the aluminium glass carriers using 3 flat fillister head screws
3 possible variants: no. 012028 (infill thickness 10 to 28 mm) resp. no. 012100 (infill thickness
- steel connector SC (see drawing) 29 to 64 mm).
- steel connector SCL – The base profile for glass carrier L IE no. 167700 (50) resp. no. 167702
- welded variant (56) will be inserted for the variant steel connector SC, steel connector
Only for steel SCL and the welded variant.
connector SC:
908037 resp. 908038

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
Base profile
fo
r s car

glass carrier L IE 17 to 18 162015 167316 Glass carrier 17 to 18


el rie
ec r
tio se

65 on side of mullion profile 19 to 20 162020 167321 Glass carrier 19 to 20


n et
of ab
th le

21 to 22 162025 167326 Glass carrier 21 to 22


e
gl
as

23 to 24 162030 167331 Glass carrier 23 to 24


s

25 to 26 162035 167336 Glass carrier 25 to 26


27 to 28 162040 167341 Glass carrier 27 to 28
approx. 6 Nm for WTM 2 mm
29 to 30 162045 167346 Glass carrier 29 to 30
approx. 7 Nm for WTM 3 to 5 mm
WTT = Wall thickness transom 31 to 32 162050 167351 Glass carrier 31 to 32
33 to 34 162055 167356 Glass carrier 33 to 34
approx. 5 Nm for WTM 2 to 3 mm 35 to 36 162060 167361 Glass carrier 35 to 36
approx. 6 Nm for WTM 4 to 5 mm 37 to 38 162065 167366 Glass carrier 37 to 38
WTT = Wall thickness transom
approx. 8 Nm 39 to 40 162070 167371 Glass carrier 39 to 40
41 to 42 162075 167376 Glass carrier 41 to 42
43 to 44 162080 167381 Glass carrier 43 to 44
45 to 46 162085 167386 Glass carrier 45 to 46
47 to 48 162090 167391 Glass carrier 47 to 48
49 to 50 162095 167396 Glass carrier 49 to 50
51 to 52 162100 167401 Glass carrier 51 to 52
53 to 54 162105 167906 Glass carrier 53 to 54
55 to 56 162110 167911 Glass carrier 55 to 56
57 to 58 162115 167916 Glass carrier 57 to 58
59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

76 2017 VFS-I-0041
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Assembly instruction ■ Technical information


Installation steel connector SC with variant of glass carrier H – Screw the base profile of the glass carrier SC H no. 167821 (50) resp. no. – Admissible glass loads see V-0181 ”Admissible glass loads for steel
2 glass carriers per side 167823 (56) with 3x screw no. 908952 into predrilled holes (see VFS- connector SC variant of glass carrier H and CG”
I-0003 ”Drilling pattern for transom for steel connector SC”) and screw (consider self-weight of the transom!)
with 2x screw no. 908038 into the groove of the transom profile. – Length of the transom min. 580 mm.
– Furthermore screw the base profile SC H with 1x screw no. 908038 – Applicable from a depth of transom of 90 mm and a wall thickness of 3 mm.
through the slotted hole in the reinforcing plate into the T-connector.
– The distance of 65 mm between the side of the structural profile and und
– Clip the base profiles and interior gaskets onto the mullion and transom the beginning of the glass carrier must be observed exactly.
according to RAICO processing guidelines.
– If the panes of glass are large and heavy, and in particular if the system
– Fix the glass carrier (selection see table) with the respective screws width is narrow, the tolerances in the structural system and glass
through the sealing cap of the base profile of the glass carrier SC H. The dimensions must be carefully considered.
glass carrier has to be pressed into the sealing cap clearly. The tolerances may need to be agreed with the glass supplier, and
specified in millimetres (not as a percentage).
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The panes must be
glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge com-
pound has to be removed.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
Reinforcing plate (selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
approx. 8 Nm 10 to 14 162005 167306 Glass carrier 10 to 14
15 to 16 162010 167311 Glass carrier 15 to 16
17 to 18 162015 167316 Glass carrier 17 to 18
19 to 20 162020 167321 Glass carrier 19 to 20
21 to 22 162025 167326 Glass carrier 21 to 22
23 to 24 162030 167331 Glass carrier 23 to 24
25 to 26 162035 167336 Glass carrier 25 to 26
27 to 28 162040 167341 Glass carrier 27 to 28
29 to 30 162045 167346 Glass carrier 29 to 30
fo
r s car
el rie

31 to 32 162050 167351 Glass carrier 31 to 32


ec r

65 on side of mullion profile


tio se

33 to 34 162055 167356 Glass carrier 33 to 34


n et
of ab
th le

35 to 36 162060 167361 Glass carrier 35 to 36


e
gl
as

Base profile glass 37 to 38 162065 167366 Glass carrier 37 to 38


s

carrier SC H
fo

39 to 40 162070 167371 Glass carrier 39 to 40


r s car
el rie
ec r

41 to 42 162075 167376 Glass carrier 41 to 42


tio se
n et
of ab

43 to 44 162080 167381 Glass carrier 43 to 44


th le
e
gl

45 to 46 162085 167386 Glass carrier 45 to 46


as
s

approx. 6 Nm for WTM 2 mm 47 to 48 162090 167391 Glass carrier 47 to 48


approx. 8 Nm approx. 7 Nm for WTM 3 to 5 mm 49 to 50 162095 167396 Glass carrier 49 to 50
WTT = Wall thickness transom 51 to 52 162100 167401 Glass carrier 51 to 52
53 to 54 162105 167906 Glass carrier 53 to 54
approx. 5 Nm for WTM 2 to 3 mm 55 to 56 162110 167911 Glass carrier 55 to 56
approx. 6 Nm for WTM 4 to 5 mm 57 to 58 162115 167916 Glass carrier 57 to 58
WTT = Wall thickness transom 59 to 60 162120 167921 Glass carrier 59 to 60
61 to 62 162125 167926 Glass carrier 61 to 62
63 to 64 162130 167931 Glass carrier 63 to 64

VFS-I-0038 2017 77
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Installation steel connector SC with variant of glass carrier CG – Admissible glass loads see V-0181 ”Admissible glass loads for steel
Cross glass carrier connector SC variant of glass carrier L and CG”
(consider self-weight of the transom!)
– Length of the transom min. 410 mm, depth of transom of 90 mm.
– Width of mullion max. 60 mm.
– Thickness of the glass block 2.5 mm.
– The reduced distance to the mullion axis (50 mm) has to be agreed with the
glass supplier.
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on the
outer side of the glass carriers, must be avoided. The panes must be glazed in
such a way that while they are being inserted they lie against the interior gaskets,
and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way that
there is no offset between the individual panes (fabrication on stand edge). This
must be agreed with the glass supplier. It is not permitted for the glass carriers
to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
– Installation T-connector see VFS-I-0001 ”Installation steel connector SC”.
– Selection, cutting and fixation as well as further information for the cross glass
carrier see V-0114 ”Installation and assembly of cross glass carriers”.
■ Assembly instruction
– Screw the base profile of the glass carrier SC CG no. 167831 (50) resp. no.
167833 (56) with 2x screw no. 908038 into predrilled holes (see VFS-I-0094
Base profile mullion CG ”Drilling pattern for transom for steel connector SC”) and screw with 2x screw
no. 908038 into the groove of the transom profile.
– Furthermore screw the base profile SC CG with 1x screw no. 908038 through
the slotted hole in the reinforcing plate into the T-connector.
approx. 6 Nm for WTM 2 mm
– Screw the base profile for mullion CG no. 167830 (50) resp. 167832 (56) with 4x
approx. 7 Nm for WTM 3 to 5 mm
screw no. 908952 into the predrilled holes (see VFS-I-0014 ”Drilling pattern for
WTT = Wall thickness transom
mullion for variant of glass carrier CG (cross glass carrier) and continuous mullion”).
– For continuous base gasket with flap insert the base profile for mullion CG no.
167895 (50) resp. 167896 (56) with the base profile 167805 (50) or 167807 (56)
(see VFS-I-0014).
– Installation direction of the base profile for mullion CG see drawing below.
approx. 8 Nm Reinforcing plate – Clip the base profiles and interior gaskets onto the mullion and transom according
Shorten in the edge
to RAICO processing guidelines.
area accordingly
– Fix the cross glass carrier with the respective screws through the sealing cap of
the base profile of the glass carrier SC CG. The glass carrier has to be pressed
into the sealing cap clearly.

Installation position
base profile mullion CG
Base profile glass carrier SC CG

always
on top
fo ”In
r s st
el al
ec at
tio ion
n a ca
of nd r
th a rie
e ss rs
gl e ”
as m
s bly
ca c
rri ro
er ss
se gl
e as
V- s
01
14

dimension
may vary
approx. 6 Nm for WTM 2 mm
approx. 7 Nm for WTM 3 to 5 mm
WTT = Wall thickness transom
approx. 8 Nm Continous gasket for mullion:
approx. 5 Nm for WTM 2 to 3 mm No. 167830 (50) / 167832 (56)
approx. 6 Nm for WTM 4 to 5 mm Continous gasket for transom:
WTT = Wall thickness transom No. 167895 (50) / 167896 (56)

78 2017 VFS-I-0039
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Assembly instruction ■ Technical information


Installation steel connector SCL with variant of glass carrier L – Screw the base profile of the glass carrier L no. 167810 (50) resp. no. – Admissible glass loads see V-0182 ”Admissible glass loads for steel
1 glass carrier per side 167812 (56) and no. 167811 (50) resp. no. 167813 (56) with 3x screw no. connector SCL variant of glass carrier L and CG”
908952 into predrilled holes (see VFS-I-0008 ”Drilling pattern for transom (consider self-weight of the transom!)
Variant with interior gaskets with 26 mm of height for steel connector SCL”) and screw with 2x screw no. 909038 into the – Length of the transom min. 460 mm.
Variant with
Glass interior
loads up to 200gaskets with
kg (max. load 26 mm
per glass carrier:of height
100 kg) groove of the transom profile. – The distance of 100 mm between the side of the structural profile and und
Screwing
weldingofofthe
thebase
baseprofile
profileand
andposition
positionanalog
analog – Place the base profile adapter no. 160705 (50) resp. 160710 (56) with the the beginning of the glass carrier must be observed exactly. To do this a
groove in direction of the middle of the field onto the screw heads of the second glass carrier for example can be used as template.
T-connector and fix it with 1x screw no. 908037 in the channel of the transom – If the panes of glass are large and heavy, and in particular if the system
of the screw tube. width is narrow, the tolerances in the structural system and glass
dimensions must be carefully considered.
– Clip the base profiles and interior gaskets onto the mullion and transom
The tolerances may need to be agreed with the glass supplier, and
according to RAICO processing guidelines.
specified in millimetres (not as a percentage).
– Fix the glass carrier (selection see table) with the respective screws – The glass units are to be inserted carefully during glazing.
fo c

through the sealing cap of the base profile of the glass carrier. The glass
r s ar

Loading on the glass carriers, e.g. by suddenly dropping heavy panes on


el rie

carrier has to be pressed into the sealing cap clearly.


ec r

the outer side of the glass carriers, must be avoided. The panes must be
tio se
n et

glazed in such a way that while they are being inserted they lie against the
of ab
th le
e

interior gaskets, and only then are they placed on the glass carriers.
gl
as
s

– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– In the area of the glass carriers a protruding sealing of the edge compound
has to be removed.
approx. 8 Nm – Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
– Fixation of the plastic glass carriers using 3x screw no. 012049
(infill thickness 10 to 64 mm).
– Alternatively the use of aluminium glass carriers is possible
Base profile adapter (selection see table).
– Fixation of the aluminium glass carriers using 3x screw no. 012028
(for 167306 to 167341) resp. no. 012100 (from 167346).
– Installation T-connector see VFS-I-0009 ”Installation steel connector SCL”.

approx. 8 Nm

Range of glass carriers

Plastic Aluminium
Infill thickness
glass carrier glass carrier Article
mm
No. No.
10 to 14 162005 167306 Glass carrier 10 to 14
Base profile
glass carrier L 15 to 16 162010 167311 Glass carrier 15 to 16
fo

17 to 18 162015 167316 Glass carrier 17 to 18


r s car
el rie
ec r

100 on side of mullion profile 19 to 20 162020 167321 Glass carrier 19 to 20


tio se
n et
of ab

21 to 22 162025 167326 Glass carrier 21 to 22


th le
e
gl
as

23 to 24 162030 167331 Glass carrier 23 to 24


s

approx. 5 Nm for WTM 2 to 3 mm 25 to 26 162035 167336 Glass carrier 25 to 26


approx. 6 Nm for WTM 4 to 5 mm 27 to 28 162040 167341 Glass carrier 27 to 28
WTT = Wall thickness transom
29 to 30 162045 167346 Glass carrier 29 to 30
Range of glass carriers for interior gasket 26 mm
approx. 6 Nm for WTM 2 mm 31 to 32 162050 167351 Glass carrier 31 to 32
approx. 7 Nm for WTM 3 to 5 mm Infill thickness Nominal 33 to 34 162055 167356 Glass carrier 33 to 34
approx. 8 Nm No.
WTT = Wall thickness transom mm dimension
35 to 36 162060 167361 Glass carrier 35 to 36
4 to 5 167555 8
37 to 38 162065 167366 Glass carrier 37 to 38
6 to 7 167556 10
39 to 40 162070 167371 Glass carrier 39 to 40
8 to 9 167557 12
41 to 42 162075 167376 Glass carrier 41 to 42
10 to 11 167558 14
43 to 44 162080 167381 Glass carrier 43 to 44
12 to 13 167559 16 45 to 46 162085 167386 Glass carrier 45 to 46
14 to 15 167560 18 47 to 48 162090 167391 Glass carrier 47 to 48
16 to 17 167561 20 49 to 50 162095 167396 Glass carrier 49 to 50
18 to 19 167562 22 51 to 52 162100 167401 Glass carrier 51 to 52
20 167563 24 53 to 54 162105 167906 Glass carrier 53 to 54
For interior gaskets with 26 mm of height: 55 to 56 162110 167911 Glass carrier 55 to 56
– Glass loads up to 200 kg 57 to 58 162115 167916 Glass carrier 57 to 58
– 1 glass carrier per side 59 to 60 162120 167921 Glass carrier 59 to 60
– Max. load per glass load: 100 kg 61 to 62 162125 167926 Glass carrier 61 to 62
– Screwing each with 3x no. 908308 63 to 64 162130 167931 Glass carrier 63 to 64

VFS-I-0011 2017 79
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Installation steel connector SC with variant of glass carrier CG – Admissible glass loads see V-0182 ”Admissible glass loads for steel
Cross glass carrier connector SCL variant of glass carrier L and CG”
(consider self-weight of the transom!)
– Length of the transom min. 380 mm, depth of transom of 90 mm.
– Width of mullion max. 60 mm.
– Thickness of the glass block 2.5 mm.
– The reduced distance to the mullion axis (50 mm) has to be agreed with
the glass supplier.
– The glass units are to be inserted carefully during glazing.
Loading on the glass carriers, e.g. by suddenly dropping heavy panes on
the outer side of the glass carriers, must be avoided. The panes must be
glazed in such a way that while they are being inserted they lie against the
interior gaskets, and only then are they placed on the glass carriers.
– The edges that stand on the glass carriers must be made in such a way
that there is no offset between the individual panes (fabrication on stand
edge). This must be agreed with the glass supplier. It is not permitted for
the glass carriers to be unevenly loaded.
– Smaller loads are to be applied at the outer edge of the glass carriers
(e.g. by thin panes with internal spacer).
– Installation T-connector see VFS-I-0009 ”Installation steel connector SCL”.
– Selection, cutting and fixation as well as further information for the cross
glass carrier see V-0114 ”Installation and assembly of cross glass carriers”.

■ Assembly instruction
Base profile mullion CG – Screw the base profile of the glass carrier SCL CG no. 167816 (50) resp.
no. 167818 (56) with 2x screw no. 908952 into predrilled holes (see
VFS-I-0008 ”Drilling pattern for transom for steel connector SCL”) and
screw with 2x screw no. 908038 into the groove of the transom profile.

approx. 6 Nm for WTM 2 mm – Screw the base profile for mullion CG no. 167830 (50) resp. 167832 (56) with
approx. 7 Nm for WTM 3 to 5 mm 4x screw no. 908952 into the predrilled holes (see VFS-I-0014 ”Drilling pattern
WTT = Wall thickness transom for mullion for variant of glass carrier CG (cross glass carrier) and continuous
mullion”).
– For continuous base gasket with flap insert the base profile for mullion CG
no. 167895 (50) resp. 167896 (56) with the base profile 167805 (50) or
167807 (56) (see VFS-I-0014).
Shorten in the edge – Installation direction of the base profile for mullion CG see drawing below.
area accordingly – Clip the base profiles and interior gaskets onto the mullion and transom
according to RAICO processing guidelines.
– Fix the cross glass carrier with the respective screws through the sealing
cap of the base profile of the glass carrier SCL CG. The glass carrier has to
Base profile glass carrier SCL CG be pressed into the sealing cap clearly.

Installation position
base profile mullion CG
fo ”In
r s st
el al
ec at

always
tio ion
n a ca
of nd r

on top
th a rie
e ss rs
gl e ”
as m
s bly
ca c
rri ro
er ss
se gl
e as
V- s
01
14

approx. 8 Nm dimension
approx. 6 Nm for WTM 2 mm
approx. 7 Nm for WTM 3 to 5 mm may vary
WTT = Wall thickness transom

approx. 5 Nm for WTM 2 mm


approx. 6 Nm for WTM 3 to 5 mm Continous gasket for mullion:
WTT = Wall thickness transom No. 167830 (50) / 167832 (56)
Continous gasket for transom:
No. 167895 (50) / 167896 (56)

80 2017 VFS-I-0012
THERM+ S-I / FS-I
Processing

Stahlfassade 50/56 mm ■ Technical information


Calculation of the eccentricity for steel connector SC and SCL – Distance e is the dimension of the outer edge of the sructural profile to the
theoretical load introduction of the filling.
– Dimension c (interior compensation of the glass thickness) must not
exceed 14 mm. Higher dimensions are only permitted after consultation
with RAICO.
– Calculation tables regarding the determination of the eccentricity
you will find in the Download area on www.raico.de.
– IBP = Interspace between panes.
– All dimensions in mm.

Example single glazing


Thickness interior gasket d 16
Single glazing
Interior compensation
c 6
of infill thickness
Thickness of pane tglass 16
Eccentricity e 30

Example double glazing


Thickness interior gasket d 16
Interior compensation
c 6
of infill thickness
Double glazing
Thickness of inner pane ti 4
Interspace between panes IBP 14
Thickness of outer pane te 8
x1 24
x2 44
Eccentricity e 37.3

Example triple glazing


Thickness interior gasket d 16
Interior compensation
c 6
of infill thickness
Thickness of inner pane ti 4
Inner interspace between panes IBPi 14
Thickness of medial pane tm 4

Triple glazing Outer interspace between panes IBPe 14


Thickness of outer pane te 10
x1 24
x2 42
x3 63
Eccentricity e 49.6

V-0183 2017 81
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Admissible glass loads for steel connector SC – The tests and evaluations for determining the glass
with variant of glass carrier L loads were carried out according to EN 16758. A max.
tipping over of 1 mm is recommended.
– The safety coefficients on the point of application side
Fitness for use – tipping over 1.0 mm are extracted from the National Annexes (Germany) of
the EUROCODES.
Transom* Eccentricity [mm] Rated value – A combination of glass load and horizontal load is
Wall
wind pressure/ calculated by linear interaction.
thickness Depth x 28 32 36 40 44 48 52
suction** – The indicated wind loads refer to the maximum glass
mullion wall
Glass weight [kg] Fadmissible weight of 500 kg or 300 kg.
thickness
– Deviating constructions available on request.
≥ 60 x 2 300 300 300 242 196 163 138 8.0 kN
– For the use of interior gaskets 26 mm please consult
≥ 90 x 2 500 479 367 290 235 196 166 7.5 kN the RAICO customer service.
≥ 90 x 4 500 479 367 290 235 196 166 8.5 kN – The glass weights of all variants can be applied similarly
Screw channel ≥ 2 mm
open ≥ 120 x 2 500 479 367 290 235 196 166 8.0 kN to commercial steel tubes for the various fixing options of
the base profiles (except the welded screw channel).
≥ 120 x 3 500 479 367 290 235 196 166 9.5 kN They refer to one field.
≥ 120 x 4 500 479 367 290 235 196 166 9.0 kN – Intermediate figures can be interpolated.
– *Minimum face width 50 mm.
Fitness for use – tipping over 2.0 mm – ** Ɣq = 1.5 considered.

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 60 x 2 300 300 300 300 291 241 203 8.0 kN
≥ 90 x 2 500 500 500 454 369 306 257 7.5 kN
≥ 90 x 4 500 500 500 454 369 306 257 8.5 kN
≥ 2 mm
≥ 120 x 2 500 500 500 454 369 306 257 8.0 kN
≥ 120 x 3 500 500 500 454 369 306 257 9.5 kN
≥ 120 x 4 500 500 500 454 369 306 257 9.0 kN

Fitness for use – tipping over 1.0 mm

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 60 x 2 300 300 300 277 225 187 159 8.0 kN
≥ 90 x 2 500 500 425 336 273 227 192 7.5 kN

Screw channel ≥ 90 x 4 500 500 500 403 327 272 231 8.5 kN
≥ 2 mm
closed ≥ 120 x 2 500 500 500 420 341 283 240 8.0 kN
≥ 120 x 3 500 500 500 420 341 283 240 9.5 kN
≥ 120 x 4 500 500 500 420 341 283 240 9.0 kN

Fitness for use – tipping over 2.0 mm

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fzul
thickness
≥ 60 x 2 300 300 300 300 300 279 235 8.0 kN
≥ 90 x 2 500 500 500 500 433 359 302 7.5 kN
≥ 90 x 4 500 500 500 500 495 410 345 8.5 kN
≥ 2 mm
≥ 120 x 2 500 500 500 500 495 410 345 8.0 kN
≥ 120 x 3 500 500 500 500 500 421 355 9.5 kN
≥ 120 x 4 500 500 500 500 500 421 355 9.0 kN

82 2017 V-0180
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Admissible glass loads for steel connector SC – The tests and evaluations for determining the glass
with variant of glass carrier H and CG loads were carried
out according to EN 16758. A max. tipping over of 1
mm is recommended.
Fitness for use – tipping over 1.0 mm – The safety coefficients on the point of application side
are extracted
Transom* Eccentricity [mm] Rated value from the National Annexes (Germany) of the EURO-
Wall CODES.
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction** – A combination of glass load and horizontal load is
mullion wall
Glass weight [kg] Fadmissible calculated by linear
thickness
interaction.
Screw channel ≥ 90 x 4 700 700 676 550 457 387 333 7.0 kN – The indicated wind loads refer to the maximum glass
closed ≥ 2 mm ≥ 120 x 3 700 700 700 597 497 420 362 8.5 kN weight of 700 kg.
≥ 120 x 4 700 700 700 637 530 449 386 7.5 kN – Deviating constructions available on request.
– The glass weights of all variants can be applied similarly
to commercial steel tubesfor the various fixing options of
the base profiles (except the welded screw channel).
They refer to one field.
– Intermediate figures can be interpolated.
– *Minimum face width 50 mm.
Fitness for use – tipping over 2.0 mm – ** Ɣq = 1.5 considered.

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 90 x 4 700 700 700 700 700 599 516 7.0 kN
≥ 2 mm ≥ 120 x 3 700 700 700 700 700 683 588 8.5 kN
≥ 120 x 4 700 700 700 700 700 683 588 7.5 kN

Screw channel
Fitness for use – tipping over 1.0 mm
closed

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 90 x 2 750 750 750 750 750 750 750 14.0 kN
≥ 90 x 4 1.000 1.000 1.000 1.000 1.000 1.000 1.000 13.0 kN
≥ 2mm ≥ 120 x 2 750 750 750 750 750 750 750 14.0 kN
≥ 120 x 3 1.000 1.000 1.000 1.000 1.000 1.000 1.000 13.0 kN
≥ 120 x 4 1.000 1.000 1.000 1.000 1.000 1.000 1.000 13.0 kN

V-0181 2017 83
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Admissible glass loads for steel connector SCL – The tests and evaluations for determining the glass
with variant of glass carrier L and CG loads were carried out according to EN 16758. A max.
tipping over of 1 mm is recommended.
– The safety coefficients on the point of application side
Fitness for use – tipping over 1.0 mm are extracted from the National Annexes (Germany) of
the EUROCODES.
Transom* Eccentricity [mm] Rated value – A combination of glass load and horizontal load is
Wall calculated by linear interaction.
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction** – The indicated wind loads refer to the maximum glass
mullion wall
Glass weight [kg] Fadmissible weight of 500 kg or 300 kg.
thickness
– Deviating constructions available on request.
≥ 60 x 2 300 300 300 291 236 196 166 23.5 kN
– For the use of interior gaskets 26 mm please consult
≥ 90 x 2 500 471 360 284 231 192 163 19.5 kN the RAICO customer service.
Screw channel ≥ 90 x 4 500 471 360 284 231 192 163 21.5 kN – The glass weights of all variants can be applied similarly
≥ 2 mm to commercial steel tubes for the various fixing options of
open ≥ 120 x 2 500 471 360 284 231 192 163 20.5 kN
the base profiles (except the welded screw channel).
≥ 120 x 3 500 471 360 284 231 192 163 23.5 kN They refer to one field.
≥ 120 x 4 500 471 360 284 231 192 163 23.5 kN – Intermediate figures can be interpolated.
– *Minimum face width 50 mm.
Fitness for use – tipping over 2.0 mm – ** Ɣq = 1.5 considered.

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 60 x 2 300 300 300 300 300 295 248 23.5 kN
≥ 90 x 2 500 500 500 437 355 294 248 19.5 kN
≥ 90 x 4 500 500 500 437 355 294 248 21.5 kN
≥ 2 mm
≥ 120 x 2 500 500 500 437 355 294 248 20.5 kN
≥ 120 x 3 500 500 500 437 355 294 248 23.5 kN
≥ 120 x 4 500 500 500 437 355 294 248 23.5 kN

Screw channel
Fitness for use – tipping over 1.0 mm closed

Transom* Eccentricity [mm] Rated value


Wall
wind pressure/
thickness Depth x 28 32 36 40 44 48 52
suction**
mullion wall
Glass weight [kg] Fadmissible
thickness
≥ 60 x 2 300 300 300 300 273 227 192 23.5 kN
≥ 90 x 2 500 500 425 336 273 227 192 19.5 kN
≥ 90 x 4 500 500 478 378 307 255 216 21.5 kN
Screw channel ≥ 2 mm
≥ 120 x 2 500 500 425 336 273 227 192 20.5 kN
closed
≥ 120 x 3 500 500 478 378 307 255 216 23.5 kN
≥ 120 x 4 500 500 478 378 307 255 216 23.5 kN

Fitness for use – tipping over 2.0 mm

Transom* Eccentricity [mm]


Fitness for use – tipping over 1.0 mm
Rated value
Wall
wind pressure/ Transom* Eccentricity [mm] Rated value
thickness Depth x 28 32 36 40 44 48 52
suction** Wall
mullion wall wind pressure/
Fadmissible thickness Depth x 28 32 36 40 44 48 52
thickness Glass weight [kg] suction**
mullion wall
Glass weight [kg] Fadmissible
≥ 60 x 2 300 300 300 300 300 300 288 23.5 kN thickness

≥ 90 x 2 500 500 500 500 412 342 288 19.5 kN ≥ 90 x 2 750 750 750 750 750 750 750 23.5 kN
≥ 90 x 4 500 500 500 500 474 393 331 21.5 kN ≥ 90 x 4 1.000 1.000 1.000 1.000 1.000 1.000 1.000 21.0 kN
≥ 2 mm
≥ 120 x 2 500 500 500 500 426 353 297 20.5 kN ≥ 2mm ≥ 120 x 2 750 750 750 750 750 750 750 23.5 kN
≥ 120 x 3 500 500 500 500 474 393 331 23.5 kN ≥ 120 x 3 1.000 1.000 1.000 1.000 1.000 1.000 1.000 21.5 kN
≥ 120 x 4 500 500 500 500 474 393 331 23.5 kN ≥ 120 x 4 1.000 1.000 1.000 1.000 1.000 1.000 1.000 21.0 kN

84 2017
THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Installation and assembly of cross point glass carriers – *S-I only admissible with screwed, riveted or fixed
with HILTI fastener aluminium base profile (e.g.
145005). The relevant documents (e.g. screw
tables) of THERM+ H-I have to be used.
– Admissible glass loads S-I*:
infill thickness 35 mm to 52 mm: 450 kg to 600 kg
Exterior view infill thickness 53 mm to 64 mm: 450 kg to 500 kg
cross glass carrier set
– Admissible glass loads FS-I:
see V-0181 and V-0182 ‟Admissible glass
loads ...”
(consider self-weight of the transom!)
– The load transferred through the cross glass
carrier is absorbed by the structural system.
– Length of the transom min. 410 mm (S-I*) resp.
min. 380 mm (FS-I)
– Thickness of the setting block at least 2.5 mm.
– The reduced distance between the setting block
cross glass carrier set and the mullion axis (50 mm) must be agreed with
Assembly of cross glass carrier set – assembly double-sided (e.g. in cross point) selection see table the glass manufacturer.
Position of screws
The screws have to be ordered separately (see table) – The glass units are to be inserted carefully during
Screw set:
glazing. Loading on the glass carriers, e.g. by
piece of mullion 163790 for S-I* suddenly dropping heavy panes on the outer side
163793 for FS-I of the glass carriers, must be avoided.
screw set
selection see table The panes have to be glazed in the following way:
during insertion by laying them directly onto the
interior gaskets and then place the panes on the
glazing shim: 100 glass carriers.
– The edges of the glass unit that are lying on the
glass carriers, have to be constructed without any
offset between the individual panes (fabrication
piece of transom
on standing edge). This must be agreed with the
glass supplier. It is not permitted for the glass
glazing shim: 100 carriers to be loaded unevenly.
– Smaller loads are to be applied at the outer edge
Additional screwing of the pressure
of the glass carriers (e.g. by thin panes with internal
profile in the piece of mullion of the
Infill thickness 35 to 44: 1x 012101 spacer).
Infill thickness > 44: 2x 012101 cross glass carrier
Only necessary, if the screwing of the pressure – Do not insert cross glass carriers or sealing
profile in the mullion is not possible below the
cross glass carrier.
pieces for transom P (152080 to 152096) in
(simplified representation) combination with a flat pressure profile.
– The cross glass carriers are not insertable with
Assembly of cross glass carrier set – unilateral assembly (e.g. in the edge region) the combination of SG2.
Position of screws First regular screwing of the pressure profile
The screws have to be ordered separately (see table)
Additional screwing of the pressure profile:
Screw set:
piece of mullion Length of the screw = length of the regular screw for the pressure profile - deduction dimension
163790 for S-I* THERM+ S-I*: deduction dimension = 24 mm - if the length of the screw is not available the
163793 for FS-I next smaller lenght has to be used
THERM+ FS-I: deduction dimension = 30 mm
Length of pressure profile

Predrill the hole for the additional screwing of the pressure profile.
Alternatively drill it with the hole of the pressure profile - remove chips! Selection of the cross point glass carriers
THERM+ FS-I: Drill through the piece of mullion of the cross glass carrier
completely with Ø5.2 mm
THERM+ S-I*: drill the hole until the inner wall of the piece of mullion of the Infill
cross glass carrier with Ø4.8 mm thickness No. Article PU
mm
Screwing of the pressure profile 35 to 36 163750 Cross point glass carrier set 35 to 36 1 pc(s)
37 to 38 163752 Cross point glass carrier set 37 to 38 1 pc(s)
Please shorten the piece of transom according
to the situation (edge seal left or right) 39 to 40 163754 Cross point glass carrier set 39 to 40 1 pc(s)
41 to 42 163756 Cross point glass carrier set 41 to 42 1 pc(s)
Infill thickness 35 to 44: 1x 012101 43 to 44 163758 Cross point glass carrier set 43 to 44 1 pc(s)
Infill thickness > 44: 2x 012101
45 to 46 163760 Cross point glass carrier set 45 to 46 1 pc(s)
Edge seal is illustrated right (left inversely)
for 47 to 48 163762 Cross point glass carrier set 47 to 48 1 pc(s)
Selection of the screws Pressure profile for transom to 49 to 50 163764 Cross point glass carrier set 49 to 50 1 pc(s)
51 to 52 163766 Cross point glass carrier set 51 to 52 1 pc(s)
Alternative: individual order (number of screws per cross point glass carrier) 53 to 54 163768 Cross point glass carrier set 53 to 54 1 pc(s)
Screw set Connection Screw connection in transom 55 to 56 163770 Cross point glass carrier set 55 to 56 1 pc(s)
System Screw connection
no. mullion with transom 57 to 58 163772 Cross point glass carrier set 57 to 58 1 pc(s)
or in mullion Double-sided Unilateral
piece 59 to 60 163774 Cross point glass carrier set 59 to 60 1 pc(s)
S-I* 163792 1 resp. 2x 012099 3x 012152 6x 012099 3x 012099 61 to 62 163776 Cross point glass carrier set 61 to 62 1 pc(s)
FS-I 163793 1 resp. 2x 012101 3x 909468 6x 012101 3x 012101 63 to 64 163778 Cross point glass carrier set 63 to 64 1 pc(s)
Content per set: 2 cross point glass carriers each (1 set per transom).
Content per set: screws for 2 cross point glass carriers (1 set per transom needed).

V-0114 2017 85
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed with RAICO steel connector SC or SCL – Fixation of the aluminium base profile on the
with transom gasket and steel connector SC or SCL without glass carrier (e.g. transom for ceiling) structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
blind rivet” resp. “ ... with thread forming screw”.
– Execution of the T-connection and glass load
transmission see relevant drawings.
screwed variant riveted variant – If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
Base profile
– When cutting the structural profiles for transom
Base profile
the coating thickness at the cutting surfaces has
Base profile to be observed possibly.
– *The length of the base profiles may vary depen-
Base profile adapter ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).
– The screwed variant is represented
Base profile (riveted variant analog).

with RAICO steel connector SC or SCL with RAICO steel connector SC


with 1 glass carrier (e.g. base point) with 2 glass carriers (e.g. base point)

Base profile
Base profile

Width of transom profile (WMP)


Base profile adapter
Width of mullion profile
Base profile
(WMP) Length of transom = SW - WMP glass carrier H
Base profile
glass carrier L
Length of base profile = SW - WMP - 152*

Base profile

Base profile
Length of mullion profile = TSH + WTP + ceiling and floor recess

Length of base profile system width 50 = TSH + 50*


system width 56 = TSH + 56*

Base profile adapter 160706 (50) resp. 160711 (56)


Total screen height (TSH)

For variant of glass carrier L (1 glass carrier per side):


Width of transom profile (WMP)

50: Base profile adapter 160706 + base profile glass carrier L 167835 or 167836
56: Base profile adapter 160711 + base profile glass carrier L 167837 or 167838
For variant of glass carrier L for insertion element (1 glass carrier per side):
50: Base profile glass carrier L IE 167696
56: Base profile glass carrier L IE 167698
For variant of glass carrier H (2 glass carriers per side):
50: Base profile glass carrier SC H 167856
56: Base profile glass carrier SC H 167858

Variant of glass carrier L: 228 Length of base profile system width 50 = SW - WMP + 456*
Variant of glass carrier H: 288 system width 56 = SW - WMP + 576*
Screen width c/c (SW)

86 2017 VS-0103
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed welded transom
– Fixation of the aluminium base profile on the
with transom gasket and welded T-connection without glass carrier (e.g. transom for ceiling) structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
blind rivet” resp. “ ... with thread forming screw”.
– Execution of the T-connection and glass load
transmission see relevant drawings.
screwed variant riveted variant – If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
Base profile Base profile – When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
Base profile to be observed possibly.
– *The length of the base profiles may vary depen-
Base profile adapter ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).
– The screwed variant is represented
Base profile (riveted variant analog).

welded transom
with 1 glass carrier (e.g. base point)

Base profile

Width of transom profile (WMP)


Base profile
Width of mullion profile adapter
(WMP) Length of transom = SW - WMP

Base profile
Length of base profile = SW - WMP - 6* glass carrier L

Base profile

welded transom
Length of base profile system width 50 = TSH + 50*
system width 56 = TSH + 56*

with 2 glass carriers (e.g. base point)


Length of mullion profile = TSH + WTP + ceiling and floor recess

Total screen height (TSH)

For variant of glass carrier L (1 glass carrier per side):


Width of transom profile (WMP)

50: Short piece base profile 145006 + base profile glass carrier L 167835 or 167836
56: Short piece base profile 145011 + base profile glass carrier L 167837 or 167838
For variant of glass carrier L for insertion element (1 glass carrier per side):
50: Base profile glass carrier L IE 167696
56: Base profile glass carrier L IE 167698
For variant of glass carrier H (2 glass carriers per side): Base profile
50: Base profile glass carrier SC H 167856
56: Base profile glass carrier SC H 167858

Base profile
glass carrier H

Variant of glass carrier L: 228 Length of base profile system width 50 = SW - WMP + 456*
Variant of glass carrier H: 288 system width 56 = SW - WMP + 576* Base profile

Screen width c/c (SW)


For the transom profile the drilling jig 440260
resp. 440261 can be used here.

VS-0112 2017 87
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed – Fixation of the aluminium base profile on the
with base point gasket and steel connector SC or SCL structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
blind rivet” resp. “ ... with thread forming screw”.
– Execution of the T-connection and glass load
transmission see relevant drawings.
– If there is used a different system width of the
screwed variant riveted variant
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
– When cutting the structural profiles for transom
Base profile Base profile the coating thickness at the cutting surfaces has
to be observed possibly.
– *The length of the base profiles may vary depen-
ding on the head and base point connection as well

Width of transom profile (WMP)


as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).
Width of mullion profile – The screwed variant is represented
(WMP) Length of transom = SW - WMP (riveted variant analog).
Length of base profile = SW - WMP - 152

Base profile

Base profile
Adapter profile with RAICO steel connector SC
or SCL in the mullion
Base profile continuous structural profile for
glass carrier L transom with 1 or 2 glass carriers

Base profile adapter


Length = TSH - 3*

160706 (50) resp. 160711 (56) Width of mullion profile


Total screen height (TSH)

(WMP) Base profile short piece

Screen width c/c (SW) Screen width c/c (SW) Screen width c/c (SW)

Base profile
Width of mullion profile glass carrier L
(WMP) Length of transom = SW - WMP
Length = TSH - 3*

WMP : 2 - 10
Screen width c/c (SW) Screen width c/c (SW)
Base profile
Base profile adapter
160706 (50) resp. 160711 (56) Length of base profile = SW - WMP - 152

with RAICO steel connector SC or SCL


continuous structural profile for mullion
length of base profile
on the edge of the interior gasket

see point B
for 56 : 28

with 1 or 2 glass carriers

Base profile

Width of transom profile (WMP)


Base profile 160410 (50) resp. 160412 (56) screwed with
2x 908952,
Corner area: placed on the mullion axis Base profile adapter

Length base profile =


Length of mullion = TSH + ceiling recess
for 50 : 25

160706 (50) resp. 160711 (56) Base profile


Intermediate area: placed on the mullion axis

TSH - 76*
Adapter profile

Base profile
Screen width c/c (SW)
glass carrier L
Total screen height c/c (TSH)

Base profile
Length base profile =

Base profile adapter


Length of mullion = TSH + ceiling recess

TSH - 76*

160706 (50) resp. 160711 (56)


For variant of glass carrier L (1 glass carrier per side):
Base profile adapter
For variant of glass carrier L (1 glass carrier per side): 50: Base profile glass carrier L 167835 or 167836
160706 (50) resp. 160711 (56)
50 / 56: Short piece base profile (WMP : 2 + 72) 56: Base profile glass carrier L 167837 or 167838
Total screen height (TSH)

For variant of glass carrier L for insertion element (1 glass carrier per side): For variant of glass carrier L insertion element (1 glass carrier per side):
For variant of glass carrier L (1 glass carrier per side): 50: Base profile 160410 / 56: Base profile 160412 50: Base profile glass carrier L IE 167696
50: Short piece for base profile (WMP : 2 + 83) + base profile glass carrier L 167835 or 167836 concentric tightened with 2x 908952 (see detail D) 56: Base profile glass carrier L IE 167698
56: Short piece for base profile (WMP : 2 + 89) + base profile glass carrier L 167837 or 167838 For variant of glass carrier H (2 glass carriers per side): For variant of glass carrier H (2 glass carriers per side):
For variant of glass carrier L for insertion element (1 glass carrier per side): 50: Base profile 160410 / 56: Base profile 160412 50: Base profile glass carrier SC H 167856
50: Base profile 160410 + base profile glass carrier L IE 167696 concentric tightened with 2x 908952 (see detail D) 56: Base profile glass carrier SC H 167858
56: Base profile 160412 + base profile glass carrier L IE 167698
For variant of glass carrier H (2 glass carriers per side):
50: Base profile 160410 + base profile glass carrier SC H 167856
56: Base profile 160412 + base profile glass carrier SC H 167858
WMP : 2
WMP : 2

Width of transom profile (WMP)


Variant of glass carrier L: 228 Length of base profile = SW - WMP - 456 Variant of glass carrier L: 228 Length of base profile = SW - WMP - 456
Variant of glass carrier H: 288 Length of base profile = SW - WMP - 576 Variant of glass carrier H: 288 Length of base profile = SW - WMP - 576

Short piece base profile Length of short piece base profile: WMP + 144

Total screen width c/c (TSW) Total screen width c/c (TSW)

Length of transom = TSW + width of the mullion Length of transom = TSW + width of the mullion

88 2017 VS-0104
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed screwed variant riveted variant – Fixation of the aluminium base profile on the
with cross glass carrier and steel connector SC or SCL structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
Base profile Base profile blind rivet” resp. “ ... with thread forming screw”.
– For a welded T-connection the offset of the interior
gasket contact surface of mullions and transoms
is to be limited to ± 0.5 mm.

Width of transom profile (WMP)


– The use of the steel connector SC and SCL is not
possible for the variant of glass carrier CG (cross
Base profile adapter
Width of mullion profile
160706 (50) resp. 160711 (56) glass carrier) in combination with a continuous
(WMP) Length of transom = SW - WMP transom profile. We wil check the possibilities of
the use of a steel connector on demand. A special
Length of base profile = SW - WMP - 152*
processing of the base profile is required.
– Execution of the T-connection and glass load
transmission see relevant drawings.
Length of base profile system width 50 = SH + 103*
system width 56 = SH + 100*

– If there is used a different system width of the


mullion and transom (50 and 56) the cutting length
of the bases profile may change.
– When cutting the structural profiles for transom
with RAICO steel connector SC or SCL
the coating thickness at the cutting surfaces has
Screen width c/c (SW)
without glass carrier (e.g. ceiling transom) to be observed possibly.
– *The length of the base profiles may vary depen-
ding on the head and base point connection as well
Base profile as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).
Base profile
Screen height (SH)

adapter – The screwed variant is represented


Base profile mullion CG
167866 (50) resp. 167868 (56)
(riveted variant analog).

Width of transom profile (WMP)


Base profile

Length of base profile = SW - WMP - 376*


Length of mullion profile = TSH + WTP + ceiling and floor recess

Base profile
Total screen height (TSH)

with RAICO steel connector SC or SCL


with cross glass carrier

Base profile
mullion
Base profile glass carrier SC CG
167876 (50) resp. 167878 (56) or
Length of base profile = SH - 156*

Base profile glass carrier SCL CG


167846 (50) resp. 167848 (56)
Base profile

Screen width c/c (SW) Base profile glass


carrier CG Base profile
Screen height (SH)

Base profile mullion CG


167866 (50) resp. 167868 (56)
Base profile
Width of transom profile (WMP)

Base profile glass carrier SC CG with RAICO steel connector SC or SCL


167876 (50) resp. 167878 (56) or with cross glass carrier
Base profile glass carrier SCL CG
167846 (50) resp. 167848 (56)
Base profile
Length of base profile = SW - WMP - 376* mullion

Base profile glass


carrier CG

Base profile

VS-0105 2017 89
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed – Fixation of the aluminium base profile on the
with base point gasket and cross glass carrier for steel connector SC or SCL structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
blind rivet” resp. “ ... with thread forming screw”.
– For a welded T-connection the offset of the interior
gasket contact surface of mullions and transoms
screwed variant riveted variant is to be limited to ± 0.5 mm.
– The use of the steel connector SC and SCL is not
possible for the variant of glass carrier CG (cross
Base profile Base profile glass carrier) in combination with a continuous
transom profile. We wil check the possibilities of
the use of a steel connector on demand. A special
processing of the base profile is required.
– Execution of the T-connection and glass load
with RAICO steel connector SC or SCL
with cross glass carrier transmission see relevant drawings.
Width of mullion profile use of the base point gasket
(WMP) – If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
Base profile – When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
Base profile
mullion CG to be observed possibly.
– *The length of the base profiles may vary depen-
Screen height (SH)

ding on the head and base point connection as well


as the inserted additional components (e.g. sealing

Width of transom profile (WMP)


Base profile mullion CG pieces for mullion, scaffolding anchors, ...).
167866 (50) resp. 167868 (56)
Base profile – The screwed variant is represented
glass carrier CG
(riveted variant analog).
Length base profile Base profile
= SW - WMP - 376*

with RAICO steel connector SC or SCL


Length of mullion profile = TSH + WTP + ceiling and floor recess

with cross glass carrier


use of the base point gasket
Base profile
Total screen height (TSH)

glass carrier CG

Base profile glass carrier SC CG


167876 (50) resp. 167878 (56) or
Length of base profile = SH - 156*

Base profile
Base profile glass carrier SCL CG Base profile
167846 (50) resp. 167848 (56)
Base profile
Base profile
Width of mullion profile
mullion CG
(WMP)
Screen height (SH)

Base profile
glass carrier CG
Future position of the
cross glass carrier

Base profile mullion CG


167900 (50) resp. 167901 (56)
Base profile

Width of transom profile


Position of the first screwing of the pressure profile
Processing of the cross glass carrier and selection of the screws see
V-0114 ”Installation and assembly cross glass carriers”

(WMP)
Base profile glass carrier SC CG
167876 (50) resp. 167878 (56) or
Base profile glass carrier SCL CG
167846 (50) resp. 167848 (56)

Length of base profile = SW - WMP - 376*

Position of the base Length of transom = SW + WMP


point sealing piece
for transom 152071 Screen width c/c (SW) Screen width c/c (SW)
Base profile mullion 160410 (50) resp. 160412 (56) Base profile mullion 160410 (50) resp. 160412 (56)
screwed with 2x 908952, screwed with 2x 908952,
Corner area: pushed completely to the side of the transom in the slotted hole Intermediate area: pushed completely to the mullion axis in the slotted hole

90 2017 VS-0109
THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles screwed – Fixation of the aluminium base profile on the
with continuous transom and steel connector SC or SCL structural profile see VS-0110 resp. VS-0111
“Cutting and installation of the base profiles with
blind rivet” resp. “ ... with thread forming screw”.

screwed variant riveted variant


– For a welded T-connection the offset of the interior
gasket contact surface of mullions and transoms
is to be limited to ± 0.5 mm.
– Execution of the T-connection and glass load
Base profile Base profile
transmission see relevant drawings.
– If there is used a different system width of the

Width of transom profile (WMP)


mullion and transom (50 and 56) the cutting length
of the bases profile may change.
– When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
to be observed possibly.
Length of transom = TSW - WMP
Width of mullion profile – *The length of the base profiles may vary depen-
(WMP) Length of base profile = TSW - WMP - 6* ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).
– The screwed variant is represented
(riveted variant analog).

Base profile
160410 (50) / 160412 (56)

Base profile

Base profile adapter


160706 (50) resp. 160711 (56) with RAICO steel connector SC or SCL
Length of mullion profile = TSH + WTP + possibly ceiling and floor recess*

Length of base profile = SW - WTP - 152*

Length of base profile = SW - WTP - 152* Base profile adapter


Screen height (SH)

Base profile Base profile

Base profile
Total screen height (TSH)

with RAICO steel connector SC or SCL

Width of transom profile (WMP)


Base profile adapter

Base profile

Base profile
160410 (50) / 160412 (56)

Base profile
Screen height (SH)

Base profile adapter

Base profile

Screen width c/c (SW) Screen width c/c (SW) Base profile
Total screen width (TSW) with RAICO steel connector SC or SCL

Base profile adapter

Base profile

VS-0108 2017 91
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles with gasket for transom – Clip the base profile no. 168420 (50) resp. no.
and steel connector SC or SCL or welded T-connection 168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
– For a welded T-connection the offset of the interior
gasket contact surface of mullions and transoms
is to be limited to ± 0.5 mm.
– Execution of the T-connection and glass load
with RAICO steel connector SC or SCL welded transom
without glass carrier (e.g. transom for ceiling) without glass carrier (e.g. transom for ceiling)
transmission see relevant drawings.
– If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
Base profile Base profile – When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
Base profile
- to be observed possibly.
adapter
– *The length of the base profiles may vary depen-
ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
Base profile Base profile pieces for mullion, scaffolding anchors, ...).

with RAICO steel connector SC or SCL with RAICO steel connector SC or SCL welded transom welded T-connection
with 1 glass carrier with 2 glass carriers with 1 glass carrier with 2 glass carriers

Base profile Base profile Base profile Base profile


445010 to 445060 to
445035 445105

Base profile
-
adapter Base profile

Base profile Base profile Base profile Base profile


glass carrier L glass carrier H glass carrier L glass carrier H

Base profile Base profile

Base profile Base profile

with steel connector SC or SCL welded T-connection

Length of transom = SW - width of mullion Length of transom = SW - width of mullion

Length of base profile system width 50 = SW - 202* Length of base profile system width 50 = SW - 56*
system width 56 = SW - 212* system width 56 = SW - 66*
Length of mullion profile = TSH + width of transom + ceiling and floor recess

Length of base profile system width 50 = TSH + 50*


system width 56 = TSH + 56*

Base profile adapter 160705 (50) resp. 160710 (56)


Total screen height (TSH)
Total screen height (TSH)

Screen width c/c (SW) Screen width c/c (SW)

For variant of glass carrier L (1 glass carrier per side): For variant of glass carrier L (1 glass carrier per side):
50: Base profile adapter 160705 + base profile glass carrier L 167810 or 167811 50: Short piece base profile + base profile glass carrier L 167810 or 167811
56: Base profile adapter 160710 + base profile glass carrier L 167812 or 167813 56: Short piece base profile + base profile glass carrier L 167812 or 167813
For variant of glass carrier L for insertion element (1 glass carrier per side): For variant of glass carrier L for insertion element (1 glass carrier per side):
50: Base profile glass carrier L IE 167700 50: Base profile glass carrier L IE 167700
56: Base profile glass carrier L IE 167702 56: Base profile glass carrier L IE 167702
For variant of glass carrier H (2 glass carriers per side): For variant of glass carrier H (2 glass carriers per side):
50: Base profile glass carrier SC H 167821 50: Base profile glass carrier SC H 167821
56: Base profile glass carrier SC H 167823 56: Base profile glass carrier SC H 167823

Length of base profile system width 50 = SW - 506* Length of base profile: 69


Length of base profile system width 50 = SW - 506*
Variant of glass carrier L: 228 system width 56 = SW - 516* Variant of glass carrier L: 228 system width 56 = SW - 516*

Length of base profile system width 50 = SW - 626* Length of base profile system width 50 = SW - 626*
Variant of glass carrier H: 288 system width 56 = SW - 636* Variant of glass carrier H: 288 system width 56 = SW - 636*

92 2017 VFS-I-0004
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles with base point gasket – Clip the base profile no. 168420 (50) resp. no.
and steel connector SC or SCL 168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
– For a welded T-connection the offset of the interior
gasket contact surface of mullions and transoms
is to be limited to ± 0.5 mm.
– Execution of the T-connection and glass load
transmission see relevant drawings.
Base profile
with RAICO steel connector SC or SCL – If there is used a different system width of the
445010 to 445060 to
continuous structural profile for mullion
length of base profile see point B
mullion and transom (50 and 56) the cutting length
445035 445105 Base profile with 1 or 2 glass carriers of the bases profile may change.
167805 (50) resp. 167807 (56)
– When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
to be observed possibly.
Length of transom = SW - width of mullion
Base profile adapter – *The length of the base profiles may vary depen-
System width 50: Length of base profile = SW - 202 Base profile
ding on the head and base point connection as well
System width 56: Length of base profile = SW - 212 glass carrier L as the inserted additional components (e.g. sealing
Base profile pieces for mullion, scaffolding anchors, ...).
Base profile

Base profile adapter with RAICO steel connector SC


Base profile
160705 (50) resp. 160710 (56) or SCL in the mullion
Total screen height (TSH)

continuous structural profile for


Length = TSH - 3*

transom with 1 or 2 glass carriers


Base profile
Screen width c/c (SW) Screen width c/c (SW) Screen width c/c (SW)
glass carrier L

Base profile adapter


Length = TSH - 3*

Base profile short piece

Length of transom = SW - width of mullion


System width 50: Length of base profile = SW - 202 Base profile
Base profile adapter Base profile adapter System width 56: Length of base profile = SW - 212 glass carrier L
160705 (50) resp. 160710 (56) 160705 (50) resp. 160710 (56)
Base profile

Base profile 167805 (50) resp. 167807 (56)


screwed with 2x 908952,
Corner area: pushed until the transom side in the slotted hole
Intermediate area: pushed until the mullion axis in the slotted hole

Screen width c/c (SW) Screen width c/c (SW) Screen width c/c (SW)
Total screen height (TSH)
Length of mullion profile = TSH + ceiling recess

Length of mullion profile = TSH + ceiling recess

Length base profile =


Length base profile =

TSH - 76*
TSH - 76*
Total screen height (TSH)

Base profile adapter Base profile adapter


160705 (50) resp. 160710 (56) 160705 (50) resp. 160710 (56)

For variant of glass carrier L (1 glass carrier per side): For variant of glass carrier L (1 glass carrier per side):
50: Base profile short piece 111 mm of length + base profile glass carrier L 167810 or 167811 50: Base profile short piece 194 mm of length + base profile glass carrier L 167810 or 167811
56: Base profile short piece 119 mm of length + base profile glass carrier L 167812 or 167813 56: Base profile short piece 204 mm of length + base profile glass carrier L 167812 or 167813
For variant of glass carrier L for insertion element (1 glass carrier per side): For variant of glass carrier L for insertion element (1 glass carrier per side):
50: Base profile short piece 39 mm of length + base profile glass carrier L IE 167700 50: Base profile short piece 50 mm of length + base profile glass carrier L IE 167700
56: Base profile short piece 46 mm of length + base profile glass carrier L IE 167702 56: Base profile short piece 60 mm of length + base profile glass carrier L IE 167702
For variant of glass carrier H (2 glass carriers per side): For variant of glass carrier H (2 glass carriers per side):
50: Base profile short piece 39 mm of length + base profile glass carrier SC H 167821 50: Base profile short piece 50 mm of length + base profile glass carrier SC H 167821
56: Base profile short piece 46 mm of length + base profile glass carrier SC H 167823 56: Base profile short piece 60 mm of length + base profile glass carrier SC H 167823

Base profile short piece Base profile short piece


50: Length of base profile = SW - 506 50: Length of base profile = SW - 506
Variant of glass carrier L: 228 56: Length of base profile = SW - 516 Variant of glass carrier L: 228 56: Length of base profile = SW - 516

50: Length of base profile = SW - 626 50: Length of base profile = SW - 626
Variant of glass carrier H: 288 56: Length of base profile = SW - 636 Variant of glass carrier H: 288 56: Length of base profile = SW - 636

Screen width c/c (SW) Total screen width c/c (TSW)


Length of transom = TSW + width of mullion Length of transom = TSW + width of mullion

VFS-I-0005 2017 93
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles with cross glass carrier – Clip the base profile no. 168420 (50) resp. no.
and steel connector SC or SCL 168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
445010 to 445060 to – Execution of the T-connection and glass load
445035 445105
transmission see relevant drawings.
– For the variant of glass carrier CG (Cross glass
carrier) the use of the steel connector SC and
Base profile adapter
160705 (50) resp. 160710 (56) SCL is not possible for in combination with a con-
tinuous transom profile. We wil check the possibi-
Length of transom = SW - width of transom
lities of the use of a steel connector on demand. A
Length of base profile system width 50 = SW - 202*
system width 56 = SW - 212*
special processing of the base profile is required.
– If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
– When cutting the structural profiles for transom
the coating thickness at the cutting surfaces has
Length of base profile
system width 50 = SH + 103*
system width 56 = SH + 100*

to be observed possibly.
– *The length of the base profiles may vary depen-
ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
with RAICO steel connector SC or SCL pieces for mullion, scaffolding anchors, ...).
Screen width c/c (SW) without glass carrier (e.g. ceiling transom)
Screen height (SH)

Base profile mullion CG Base profile


167830 (50) resp. 167832 (56)

Base profile adapter


Base profile

Base profile glass carrier SC CG


167831 (50) resp. 167833 (56)
or
Length of mullion profile = TSH + width of transom + ceiling and floor recess

Base profile glass carrier SCL CG


167816 (50) resp. 167818 (56)
Total screen height (TSH)

Base profile
with RAICO steel connector SC or SCL
with cross glass carrier
Length of base profile system width 50 = SW - 426*
system width 56 = SW - 436*
Length of base profile
system width 50 = SH + 156*
system width 56 = SH + 156*

Base profile
mullion

Screen width c/c (SW)


Base profile

Base profile glass


carrier CG
Base profile
Screen height (SH)

Base profile mullion CG


167830 (50) resp. 167832 (56)

Base profile glass carrier SC CG Base profile


167831 (50) resp. 167833 (56)
or with RAICO steel connector SC or SCL
Base profile glass carrier SCL CG with cross glass carrier
167816 (50) resp. 167818 (56)
Base profile
mullion

Base profile glass


carrier CG
Base profile
Length of base profile system width 50 = SW - 426*
system width 56 = SW - 436*

94 2017 VFS-I-0006
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles with base point gasket – Clip the base profile no. 168420 (50) resp. no.
and cross glasss carrier for steel connector SC or SCL 168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
– Execution of the T-connection and glass load
transmission see relevant drawings.
– If there is used a different system width of the
mullion and transom (50 and 56) the cutting length
of the bases profile may change.
– For the variant of glass carrier CG (Cross glass
carrier) the use of the steel connector SC and
SCL is not possible for in combination with a con-
tinuous transom profile. We wil check the possibi-
lities of the use of a steel connector on demand. A
special processing of the base profile is required.
Base profile
– When cutting the structural profiles for transom the
coating thickness at the cutting surfaces has to be
observed possibly (e.g. for piecework coating).
Base profile
445010 to 445060 to
with RAICO steel connector SC or SCL mullion CG – *The length of the base profiles may vary depen-
with cross glass carrier
445035 445105
use of the base point gasket ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).

Base profile
glass carrier CG

Base profile
Base profile mullion CG
167830 (50) resp. 167832 (56) with RAICO steel connector SC or SCL
with cross glass carrier
Screen height (SH)

use of the base point gasket

Base profile glass carrier SC CG


167831 (50) resp. 167833 (56) or Base profile
Base profile glass carrier SCL CG glass carrier CG
167816 (50) resp. 167818 (56)

Base profile
Base profile

Base profile
Length of mullion profile = TSH + width of transom + ceiling and floor recess

Base profile
Total screen height (TSH)

mullion CG
Base profile
glass carrier CG
Length of base profile = SH - 156*

Base profile
Screen height (SH)

Future position of the


cross glass carrier

Base profile mullion CG


167895 (50) resp. 167896 (56)

Position of the first screwign of the pressure profile


Processing of the cross glass carrier and selection of the screws
see V-0114 ”Installation and assembly cross glass carriers”

Base profile glass carrier SC CG


167831 (50) resp. 167833 (56) or
Base profile glass carrier SCL CG
167816 (50) resp. 167818 (56)

Position of the
base point sealing
piece for transom System width 50: Length of base profile = SW - 426*
152071 System width 56: Length of base profile = SW - 436*

Length of transom = SW - width of mullion


Screen width c/c (SW) Screen width c/c (SW)

Base profile mullion 167805 (50) resp. 167807 (56) Base profile mullion 167805 (50) resp. 167807 (56)
screwed with 2x 908952, screwed with 2x 908952,
Corner area: pushed completely to the side of the transom in the slotted hole Corner area: pushed completely to the side of the transom in the slotted hole

VFS-I-0066 2017 95
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm


Cutting and installation of structural and base profiles with continuous transom

445010 to 445060 to
445035 445105

Length of transom = TSW + width of mullion

Length of base profile system width 50 = TSW - 56*


system width 56 = TSW - 66*

Base profile adapter


167805 (50) / 167807 (56)

Base profile

with RAICO steel connector


Base profile adapter SC or SCL
160705 (50) resp. 160710 (56)

Length of base profile system width 50 = SH - 202*


system width 56 = SH - 212*
Length of base profile system width 50 = SH - 202*
system width 56 = SH - 212*
Height of element = TSH + width of transom + possibly ceiling and floor recess

Base profile adapter


Screen height (SH)

Base profile Base profile

Base profile

with RAICO steel connector SC or SCL


Total screen height (TSH)

Base profile adapter

Base profile
■ Technical information
– Clip the base profile no. 168420 (50) resp. no.
168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
Base profile adapter
167805 (50) / 167807 (56)
– Execution of the T-connection and glass load
transmission see relevant drawings.
– For the variant of glass carrier CG (Cross glass
Base profile carrier) the use of the steel connector SC and
SCL is not possible for in combination with a con-
tinuous transom profile. We wil check the possibi-
Base profile adapter
lities of the use of a steel connector on demand. A
special processing of the base profile is required.
Screen height (SH)

– When cutting the structural profiles for transom the


coating thickness at the cutting surfaces has to be
observed possibly (e.g. for piecework coating).
– See VFS-I-0005 ”Cutting and installation of struc-
Base profile tural and base profiles with base point gasket” and
VFS-I-0004 ”Cutting and installation of structural
and base profiles with gasket for transom” for the
Base profile
missing length specification of the base profiles.
with RAICO steel connector SC or SCL
Screen width c/c (SW) Screen width c/c (SW) – *The length of the base profiles may vary depen-
Total screen width (TSW) ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
Base profile adapter pieces for mullion, scaffolding anchors, ...).

Base profile

96 2017 VFS-I-0065
THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Cutting and installation of structural and base profiles with continuous transom – Clip the base profile no. 168420 (50) resp. no.
and steel connector SCL 168425 (56) into the channel auf the screw tube by
hand or impact it carefully with a rubber hammer.
– Execution of the T-connection and glass load
transmission see relevant drawings.
– When cutting the structural profiles for transom the
coating thickness at the cutting surfaces has to be
observed possibly (e.g. for piecework coating).
– *The length of the base profiles may vary depen-
ding on the head and base point connection as well
as the inserted additional components (e.g. sealing
pieces for mullion, scaffolding anchors, ...).

System width 50: 53


System width 56: 63
445010 to 445060 to
445035 445105

System width 50: 70


System width 56: 80

System width 50: 72


System width 56: 67
Length of transom = TSW - width of mullion

Length of base profile system width 50 = TSW - 56*


system width 56 = TSW - 66*

System width 50: 125


System width 56: 130
System width 50: 125
System width 56: 130

System width 50: 72


System width 56: 67

RAICO steel connector SCL


without base profile adapter
with continuous base profile
168420 (50) + 168425 (56)
Length of element = TSH + width of transom + possibly ceiling and floor recess

processed in the screw area and


the cross area
Length of base profile = SH - 194*

Length of base profile = SH - 194*

SH - width of mullion
Screen height (SH)

Length of mullion =
Total screen height (TSH)

(System width 50: 41)


(System width 56: 36)
(System width 50: 72)
(System width 56: 67)
System width 50: 72
System width 56: 67

System width 50: 56


System width 56: 66

System width 56: 100


System width 50: 90
Screen height (SH)

System width 50: 72


System width 56: 67

(System width 50: 72)


(System width 56: 67)

Screen width c/c (SW) Screen width c/c (SW)

Total screen width c/c (TSW)


(System width 50: 41)
(System width 56: 36)

VFS-I-0064 2017 97
THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
used for EPDM gaskets and special silicone B1,
length of the interior gasket = SW - 28 + 0.5 %
alternative
item no. 952020 for silicone gaskets.

For the assembly of the gaskets, the inner bar has to be


length of the interior gasket = SW - 28 + 0.5 %

length of the interior gasket = TSH + 50 + 0.5 %


removed. length = SW - 28 + 0.5 %

sealing of transom sealing alternative (e.g. for


site fabrication)
pieces for base gasket alternative

total screen height c/c (TSH)


170375 170400
no. 152071 for base point gasket for THERM+ I alternative: with 170490
no. 152072 for base point gasket D 170470
with 170475
Base point gasket
type ″S″, ″L″ and ″D” frame fabrication:
170335
inject with 170351 screen width c/c (SW) screen width c/c (SW)
generously

bar fabrication
for A-I: 170400
with 170415
resp. alternative

alternative (e.g.
for site fabrication)

Notching the joint bar at the gasket cap 12 mm for the sealing 170375 170400
pieces on base gaskets with flap type D alternative: with 170490 length of the interior gasket = SW - 28 + 0.5 % length = SW - 28 + 0.5 %
170470
screen width c/c (SW) screen width c/c (SW)
with 170475
total screen width c/c (TSW)
frame fabrication:

length = TSH + 17 + 0.5 %


total screen height c/c (TSH)
170335
with 170351

bar fabrication
for A-I: 170400
with 170415
frame fabrication:
170355
with 170351

bar fabrication frame fabrication:


for A-I: 170400 170335
with 170415 with 170351
alternative (e.g. for total screen width c/c (TSW)
site fabrication)
length = TSW + 50 + 0.5 %
Alternative bar fabrication
base point gasket for transom for A-I: 170400
170375 170400 with 170415 alternative (e.g. for
with flap
alternative: with 170490 site fabrication)
Notching for 170470
gasket type D with 170475
not necessary
170375 170400
alternative: with 170490
170470
with 170475

Fastening the gasket cap


transom sealing piece for base point against lifting at tighten the flap

170335
with 170360 (type S and L) for
rotating with 170340 (type D) alternative (e.g. for
site fabrication)

resp.
170375 170400
alternative: with 170490
170470
with 170475
THERM+ A-I: base gasket or gasket
Notching the base point for transom with flap
gasket 53 mm at the
mullion area frame fabrication: The safety sheet no. 167007 is placed at the end of
170355
with 170351 the gasket of flap so that it doesn‘t collide with any
other component (transom or base sealing piece,
screwing of pressure profiles, ...).
The screw no. 908118 must be fixed in the screw
bar fabrication channel.
for A-I: 170400 For A-I the belay sheet should be located at the end
with 170415
of the transom profile, due to the lack of screw
channel in the transom area.

98 2017 V-0070
THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
length of the interior gasket = SW - 34 + 0.5 % used for EPDM gaskets and special silicone B1,
alternative
item no. 952020 for silicone gaskets.

For the assembly of the gaskets, the inner bar has to be


removed. alternative (e.g. for
length of the interior gasket: SW - 34 + 0.5 % length = SW - 34 + 0.5 %
site fabrication)

length of the interior gasket = TSH + 56 + 0.5 %


sealing of transom sealing
pieces for base gasket 170375 170400
alternative: with 170490

total screen height c/c (TSH)


170470 alternative
no. 152071 for base point gasket for THERM+ I with 170475
no. 152072 for base point gasket D

Base point gasket frame fabrication:


type ″S″, ″L″ and ″D” 170335
with 170352
inject
generously

bar fabrication
for A-I: 170400
with 170416 screen width c/c (SW) screen width c/c (SW)
resp.

alternative (e.g. for alternative


site fabrication)

Notching the joint bar at the gasket cap 12 mm for the sealing
pieces on base gaskets with flap type D 170375 170400
alternative: with 170490
170470
with 170475

length of the interior gasket = SW - 34 + 0.5 % length = SW - 34 + 0.5 %


frame fabrication: screen width c/c (SW) screen width c/c (SW)
170335 total screen width c/c (TSW)
with 170352

length = TSH + 20 + 0.5 %


total screen height c/c (TSH)
bar fabrication
for A-I: 170400
with 170416

frame fabrication:
170335
with 170352

frame fabrication:
bar fabrication 170335
Alternative: for A-I: 170400 with 170352
base point gasket for transom with 170416
alternative (e.g. for
with flap
site fabrication) total screen width c/c (TSW)
Notching for
gasket type D bar fabrication
length = TSW + 56 + 0.5 %
not necessary for A-I: 170400
with 170416
170375 170400 alternative (e.g. for
alternative: with 170490 site fabrication)
170470
with 170475

170375 170400
transom sealing piece for base point alternative: with 170490
170470 Fastening the gasket cap
with 170475 against lifting at tighten the flap

170335
rotating with 170361 (type S and L)
with 170341 (type D) frame fabrication:
170335
for
with 170352

resp.

bar fabrication
for A-I: 170400 alternative (e.g. for
with 170416 site fabrication)
base gasket or gasket
THERM+ A-I: for transom with flap
Notching the base gasket 170375 170400
59 mm at the mullion area alternative: with 170490
170470 The safety sheet no. 167007 is placed at the end
with 170475 of the gasket of flap so that it doesn‘t collide with
any other component (transom or base sealing
piece, screwing of pressure profiles, ...).
The screw no. 908118 must be fixed in the screw
channel.
For A-I the belay sheet should be located at the
end of the transom profile, due to the lack of
screw channel in the transom area.

V-0071 2017 99
THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
length of the interior gasket = SW - 54 + 0.5 % used for EPDM gaskets and special silicone B1,
alternative item no. 952020 for silicone gaskets.

For the assembly of the gaskets, the inner bar has to be 170355
removed. with 170353
alternative (e.g. for
site fabrication)
length of the interior gasket = SW - 54 + 0.5 % length = SW - 54 + 0.5 %
sealing of transom sealing
pieces for base gasket

length of the interior gasket = TSH + 76 + 0.5 %


170375 170400
alternative: with 170490
170470
no. 152071 for base point gasket for THERM+ I with 170475 alternative

total screen height c/c (TSH)


no. 152072 for base point gasket D

Base point gasket


type ″S″, ″L″ and ″D”

inject
generously

resp. screen width c/c (SW) screen width c/c (SW)

170355
with 170353 alternative (e.g. for
site fabrication)

alternative
Notching the joint bar at the gasket cap 12 mm for the sealing 170375 170400
pieces on base gaskets with flap type D alternative: with 170490
170470
with 170475

length of the interior gasket = SW - 54 + 0.5 % length = SW - 54 + 0.5 %


screen width c/c (SW) screen width c/c (SW)
total screen width c/c (TSW)

length = TSH + 30 + 0.5 %


total screen height c/c (TSH)
170355
with 170353
Alternative: alternative (e.g. for
site fabrication)
base point gasket for transom
with flap

170375 170400
alternative: with 170490
170470
with 170475 170355 total screen width c/c (TSW)
with 170353
length of the interior gasket = TSW + 76 + 0.5 %

alternative (e.g. for


transom sealing piece for base point 170400 site fabrication)
with 170407 170375 170400
alternative: with 170490
170470
with 170475
Fastening the gasket cap
170355 against lifting at tighten the flap
with 170362

rotating

170355
resp. with 170353
alternative (e.g. for
site fabrication)

170375 170400
alternative: with 170490
170470
base gasket or gasket
with 170475 for transom with flap

The safety sheet no. 167007 is placed at the end


of the gasket of flap so that it doesn‘t collide with
any other component (transom or base sealing
piece, screwing of pressure profiles, ...). The screw
no. 908118 must be fixed in the screw channel.

100 2017 V-0072


THERM+ S-I
Processing

Steel curtain wall 96 mm


Cutting and processing of interior gaskets

For the assembly of the gaskets, the inner bar


has to be removed.

length of the interior gasket: SW - 74 + 0.5 %

alternative (e.g. for


alternative site fabrication)
resp.

170400
(notching and with 170490
perforation)

170400 170400 screen width c/c (SW)

length of the interior gasket = TSH + 96 + 0.5 %


with 170424 with 170424

length of the interior gasket: SW - 74 + 0.5 % length of the interior gasket: SW - 74 + 0.5 %

total screen height c/c (TSH)


170335
with 170332

resp.

screen width c/c (SW) screen width c/c (SW)


alternative (e.g. for
alternative site fabrication)

length of the interior gasket: SW - 74 + 0.5 % length of the interior gasket: SW - 74 + 0.5 %
170400
(notching and
with 170490
perforation)

170335
with 170332 170400 170400
with 170424 with 170424
screen width c/c (SW) screen width c/c (SW)

resp.
approx. 5°

sealing piece for transom

resp.
alternative (e.g. for
alternative site fabrication)

alternative (e.g. for 170400


170335 alternative (notching and with 170490
site fabrication)
with 170332 perforation)

sealing of sealing pieces for transom

170400
(notching and 170400 170400
with 170490
perforation) with 170424 with 170424
resp.
170335
with 170332
170400 170400
with 170424 with 170424
inject until the sealing material
sealing piece for escapes between the gasket
transom for transom and mullion

V-0049 2017 101


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
with 3rd drainage level Level 3 used for EPDM gaskets and special silicone B1,
item no. 952020 for silicone gaskets.

7.5
For the assembly of the gaskets, the inner bar has to
be removed.

7.5
Level 3
170380
alternative:
Level 1 170470
with 170475 and 170477

Level 2 170335
with 170356
length of the interior gasket

length of the interior gasket


screen height (SH)
Level 2
Level 3

screen width c/c (SW) screen width c/c (SW)

Level 2

length of the interior gasket = SH - 28 + 0.5 %


resp.
Level 1

Level 1

screen height (SH)


170355
with 170351
length of the interior gasket

alternative (e.g. for


7.5
site fabrication)

Level 2 Level 2
Level 2
Level 1 170375 170400
alternative: with 170490
170470
with 170475
7.5

170380
alternative: alternative (e.g. for
170470 site fabrication)
Level 2 with 170475 and 170477
Level 3

170375 170400
alternative: with 170490
170470
with 170475
170335
with 170356

length of the interior gasket = TSW - 28 + 0.5 %


total screen width c/c (TSW)

Level 3 Level 2 Level 1


170335
with 170351

interior gasket interior gasket gasket for transom


Level 2
50 E3 no. 150008 50 E2 no. 150013 50 no. 150010

102 2017 V-0033


THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm Level 3 ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
with 3rd drainage level used for EPDM gaskets and special silicone B1,
item no. 952020 for silicone gaskets.

7.5

Level 3 For the assembly of the gaskets, the inner bar has
to be removed.

Level 1 7.5

170380
alternative:
170470
with 170475 and 170477
Level 2

170355
length of the interior gasket

with 170357

length of the interior gasket


screen height (SH)
Level 2
Level 3

screen width c/c (SW) screen width c/c (SW)

length of the interior gasket = SH - 34 + 0.5 %


Level 2
resp.

screen height (SH)


Level 1

Level 1

170335
with 170352
length of the interior gasket

7.5
alternative (e.g. for
Level 2 site fabrication)
Level 2 Level 2

Level 1 170375 170400


alternative: with 170490
170470
7.5 with 170475

170380
alternative: alternative (e.g. for
Level 2 170470 site fabrication)
with 170475 and 170477
Level 3

170375 170400
alternative: with 170490
170470
170335 with 170475
with 170357

length of the interior gasket = TSW - 34 + 0.5 %


total screen width c/c (TSW)

Level 3 Level 2 Level 1 170335


with 170352

gasket for mullion 56 E3


no. 150108
gasket for transom gasket for transom 56
no. 150110
Level 2
56 E2 no. 150113

V-0034 2017 103


THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and processing of interior gaskets – Sealing compound D2, item no. 952015 is to be
with 3rd drainage level Level 3 used for EPDM gaskets and special silicone B1,
item no. 952020 for silicone gaskets.

7.5

170355
with 170358
For the assembly of the gaskets,
the inner bar has to be removed.

7.5
Level 3
170380
alternative:
Level 1 170470
with 170475 and 170477

Level 2
length of the interior gasket

length of the interior gasket


screen height (SH)
Level 2
Level 3

screen width c/c (SW) screen width c/c (SW)

Level 2

length of the interior gasket = SH - 54 + 0.5 %


resp.
Level 1

Level 1

screen height (SH)


170355
with 170353

alternative (e.g. for


7.5
site fabrication)
length of the interior gasket

170355
Level 2 Level 2 Level 2 with 170358
170375 170400
alternative: with 170490
170470
with 170475

7.5
Level 1
alternative (e.g. for
170380 site fabrication)
alternative:
170470
with 170475 and 170477
Level 2
170375 170400
alternative: with 170490
Level 3

170470
with 170475

length of the interior gasket = TSW - 54 + 0.5 %

total screen width c/c (TSW)

170355
Level 3 Level 2 Level 1 with 170353

Level 2
7.5

interior gasket interior gasket gasket for transom


76 E3 no. 150208 76 E2 no. 150213 76 no. 150210

104 2017 V-0043


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of interior gaskets 26 mm – Flat pressure profile in transom is only possible
Standard and 3rd drainage level with special glass carriers.
For the assembly of the gaskets, the inner bar has to
be removed.

Level 3 Level 1
mullion

screen width c/c (SW) screen width c/c (SW)

length of the interior gasket = SH - 28 + 0.5 %


Level 1
Level 1

screen height (SH)


length of the interior gasket
length of the interior gasket

transom Level
Level 22 Level 2 Level 2 Level 2

Level 2 Level 2

Level 3

Level 3
Level 3

length of the interior gasket = TSW - 28 + 0.5 % length of the interior gasket = TSW - 28 + 0.5 %
screen width c/c (SW) total screen width c/c (TSW)

Level 1

170335
with 170430
170335 170356
with 170430
170356

170335
with 170430
170351

mullion transom Level 3 Level 2 Level 1

Level 2
interior gasket 50726 E3 gasket for transom 50/26 interior gasket 50/26 E3 interior gasket 50/26 E2 gasket for transom 50/26
no. 150462 no. 150461 no. 150463 no. 150461
no. 150462

V-0028 2017 105


THERM+ S-I / FS-I
Processing

Polygonal steel curtain wall 50 mm ■ Technical information


Cutting and processing of polygonal interior gaskets – Selection and installation of glass carriers analog
to the straight connection.
– Polygonal curtain wall for THERM+ FS-I only pos-
sible with welded T-connection or after consultation
with RAICO.

For the assembly of the gaskets, the inner bar has


to be removed.

170355
with 170351

an
gle gle
an 170335
refe leng with 170351
renc th o %
e dim
f int 0.5 kets
erio x+ gas
ens
ion
r ga
ske s io n-2 o f the
= po t=r en es
efer dim edg
int o enc nce rior
f int
erse e dim r e fere h e exte
ctio ens ket
= of t
n of ion gas tion
the - 2x
rior rsec
exte
rior
+ 0.
5% o f inte o f inte
th int
edg
es o leng = po
ion
f the
ga im ens
ske
ts rence d
refe

170335
with 170351

Deduction x Deduction y
Angle in °
in mm in mm
90 to 76 14 11
75 to 66 15 12
65 to 59 16 12
58 to 54 17 13
53 to 50 18 14
49 to 46 19 15
45 20 16

106 2017 V-0074


THERM+ S-I / FS-I
Processing

Polygonal steel curtain wall 56 mm ■ Technical information


Cutting and processing of polygonal interior gaskets – Selection and installation of glass carriers analog
to the straight connection.
– Polygonal curtain wall for THERM+ FS-I only possible
with welded T-connection or after consultation with
RAICO.

For the assembly of the gaskets, the inner bar has 170335
to be removed. with 170352

an
gle gle
an 170335
with 170352
refe leng
th o
renc f int +0 .5 % kets
e dim erio
- 2x gas
ens r ga
ion the
ion ske ns e s of
= po t=r
efer ime
d r ed
g
int o enc nce terio
f int e dim fere ex
erse = re the
ctio
n of
ens
ion ask
et
t io n f
o
- 2x rg e c
the
exte + 0. terio f inters
rior 5% th of in int o
edg
es o leng = po
f the en sion
gaske e dim
ts renc
refe

170335
with 170352

Deduction x Deduction y
Angle in °
in mm in mm
90 to 76 17 11
75 to 66 18 12
65 to 59 19 12
58 to 56 20 13
55 to 54 21 13
53 to 50 22 14
49 to 46 23 15
45 24 16

V-0075 2017 107


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Cutting and processing of interior gaskets with roof pitch – The mullion screw channel is to be shortened
Assembly of sealing pieces according to the roof pitch for the mullion sealing
piece.
– In the case of a butt joint (Point B) the mullion
gasket is to be additionally secured to prevent
slipping with a gasket piece no. 167007.
– The joints are to be sealed carefully with sealing
syste
m
syste width 5 compound D2, item no. 952015 for EPDM gaskets
m 0
syste width 5 mm: len or with special silicone B1, item no. 952020 for sili-
m wid 6 mm gth o
syste : f the
For the assembly of the gaskets, the inner bar has m wid th 76 mm length o inter
ior cone gaskets.
th 96 : leng f th
to be removed. mm: th of e interio gasket =
length the in
of th
r (T
terio gasket = SW - 28 – The mullion and transom sealing pieces are to be
e inte r gaske (TS ):
rior g t = (T W - 34) cos α + 5 adhered all round with the respective sealing com-
aske S : 0
t = (T W - 54) cos α + 5 x tan α pound.
SW - : cos 6 x ta + 0.5
74) : α n %
cos α + 76 x ta α + 0.5 %
+ 96
x tan
nα+
0.5 % – Slanted connection for THERM+ FS-I only possible
α+0
.5 % with welded T-connection or after consultation with
RAICO.
– * The foot of the base profile no 168420 / 168425
has to be reduced accordingly.

skylight
(only for THERM+ FS-I) inclination α Sealing piece for mullion

sealing piece for mullion Sealing piece


Interior gaskets System
see table for mullion
no. width
No.
152300 150005 / 150006 / 156005
50
152302 150008
sealing piece for transom (left) 152305 150105 / 150106 / 156105
see table 56
152307 150108
down to down to total screen width c/c (TSW)
resp. 45° 30°
152310 150205 / 150206 / 156405
76
152312 150208
152301 150007 / 150107 / 150207 50/56/76
- 150705 96
Shorten the sealing pieces if needed.

down to
45° Sealing piece for transom right
THERM+ A-I 50 and 56 as well as S-I 96
(only with aluminium base profile) Roof pitch α No.
and H-I 96 : 152010 (for 50)
with processed sealing piece for mullion 152015 (for 56)
down to 30° 0° to 6°
sealing piece for sealing piece for sealing piece for 152020 (for 76)
mullion see table mullion see table no. 152300 152046 (for 96)
152020 (for 50/56/76)
7° to 15°
152046 (for 96)
152024 (for 50/56/76)
16° to 30°
152046 (for 96)
152025 (for 50/56/76)
31° to 45°
152046 (for 96)
(only for THERM+ FS-I)
152026 (for 50/56/76)
46° to 55°
sealing piece for resp. resp. resp.
152046 (for 96)
mullion see table
Shorten the sealing pieces if needed.
sealing piece for
transom (left) see table
Sealing piece for transom left
(only for THERM+ FS-I)

Roof pitch α No.


resp. down to
45° 152010 (for 50)
152015 (for 56)
0° to 6°
152020 (for 76)
152046 (for 96)
for FS-I: 902805 down to 152020 (for 50/56/76)
down to 30° 45° sealing piece for 7° to 15°
152046 (for 96)
mullion see table
152021 (for 50/56/76)
16° to 30°
152046 (for 96)
resp. 152022 (for 50/56/76)
31° to 45°
down to 30° resp.
152046 (for 96)
152023 (for 50/56/76)
46° to 55°
152046 (for 96)
Shorten the sealing pieces if needed.

108 2017 V-0027


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Contact surface and guidance of interior gaskets Areas without a structural profile:
– The support structure is to be carried out in such
a way that the gaps to be bridged by the interior
gasket in the intermediate area are no wider than
30 mm (e.g. in case of structural profile joints).
*The gap may not exceed 50 mm when using inte-
Areas without structural profile Areas without screw channel
rior gaskets type D.
– In addition interior gaskets must overlap the gap
Example: structural profile joint by at least 200 mm. If the overlap is shorter, the
Example: base point gasket interior gasket must be secured against slipping
with a belay sheet 167007 (I) or 167008 (V).
Gasket joints must be manufactured according to
the RAICO processing guideline.
Areas without screw channel:
– The support structure must be carried out in such
a way that the interior gasket does not have to
bridge more than 60 mm without guidance by the
screw channel (e.g. in case of aluminium facade

min. 200 mm until the


with base gasket).

end of the gasket


In addition the RAICO processing guidelines are
to be observed. If the interior gasket protrudes
more than 60 mm beyond the end of the profile
(e.g. in the edge areas of facades with base gas-
kets), it must be secured against slipping using
means provided by the user (e.g. gluing the gas-
ket, flat material as replacement for the screw
channel etc.).
Joint region of interior gaskets:
if the joint overlap < 200 mm: – The support structure is to be carried out in such
fix the end of the gasket with a belay sheet a way that the gaps to be bridged by the interior
167007 (I) or 167008 (V) resp. with sealing gasket in the intermediate area are no wider than
pieces for joinction point 10 mm (e.g. in case of large radii of steel profiles).
If a gap size of 10 mm is exceeded, the gap must
be closed by welding, lined pressure-tight or
From 60 mm without guidance the bridged using other suitable means.
interior gasket must be secured – The linings must be made of a suitable material
against slipping in the edge areas (compatible with adjacent components, UV-resis-
tant etc.) and secured against slipping or falling
out.
– Attention: for reasons of appearance, corrosion
protection etc. it may also be necessary to close
smaller gaps. The planner is responsible for this.

Joint region of interior gaskets


Example: steel structural profiles with big radii
screw channel / base profile up to 3 mm to the gasket for mullion screw channel / base profile up to 3 mm to the gasket for mullion

gaps > 10 mm: close by welding gaps ≤ 10 mm:


or line pressure-tight without lining

V-0084 2017 109


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Joint of interior gaskets with flap in the intermediate and corner area – Use sealing compound D2, item no. 952015 for
EPDM gaskets or special silicone B1, item no.
952020 for silicone gaskets.
– We recommend to joint the gaskets in the centre
of the curtain wall panel resp. maintain sufficient
distance of cross points or similar.
– The illustrations are shown in a simplified way.

Corner area

■ Assembly instruction
A Joint of the interior gaskets with flap in the interme-
Intermediate area Seal the gasket joint and Leave the flap of the interior gasket diate area:
Cut the base body cut the flap round the corner and seal together
– 1. Cut the gaskets, leave the flap overlapping for
approx. 50 mm unilaterally.
resp. – 2. Install the gaskets and seal the joint careully the
respective sealing compound.
– 3. Seal the overlapping flap carefully.
resp.

B Joint of the interior gaskets with flap in the corner


area:
– 1. Cut the base body of the front gasket to mitre.
Leave the flap overlapping
Leave the flap longer (will only cut afterwards in
the installed position to mitre).
Cut the base body to mitre
– 2. Cut the base body of the lateral gasket also to
mitre. Do not cut the flap to mitre but leave it longer
approx. 50 resp. generously.
– 3. Seal the gasket joints of the base bodies
carefully.
– 4. Leave the flap wrinkle-free round the corner
and cut off pieces of the flap. The flap should
overlap each other for approx. 50 mm.
Seal the contact surfaces – 5. Seal in the area of the overlaps carefully with
the respective sealing compound.

Leave the flap overlapping for


approx. 50 mm and seal together

resp.

110 2017 V-0173


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly of joint sealing piece interior gaskets – The joints are to be cleaned with cleaner 450, no.
952000 and sealed carefully with sealing com-
pound D2, item no. 952015 for EPDM gaskets or
with special silicone B1, item no. 952020 for silico-
ne gaskets.
– Fix every stainless steel sealing piece with
2 screws no. 908118, for FS-I with screws no.
902805.
– The base profiles have to be cutted on mitre for
outside corners to enable the screwing of the
sealing pieces.
– Pull out the lips on the gasket protector in the
region of the sealing piece (only at THERM+ I).
– THERM+ V is only permitted for façade areas.

Gasket joint on Gasket joint by exterior Gasket joint by interior


continuous mullion angle 90° to 180° angle 180° to 270°

Gasket joint by exterior angle


transom 90° to 180°

90° to 180°

80°
to 1
resp. 90°

resp.


27
to
resp.


18
resp.

List of sealing pieces (PU: per 10 pieces) List of sealing pieces (PU: per 10 pieces) List of sealing pieces (PU: per 10 pieces) List of sealing pieces (PU: per 10 pieces)

System width No. for No. for System width No. for System width No. for System width No. for
mm THERM+ I THERM+ V mm THERM+ I mm THERM+ I mm THERM+ I
167105 167106 167107 50 167130
50 167100 50 50
167103 (E3) 167098 (E3) 167099 (E3) 56 167132
56 167115 167110 167116 56 167117 76 167134
56
76 167125 - 167112 (E3) 76 167127
76 167126

V-0063 2017 111


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Glass installation with cross point sealing plates – The building connections are shown schematically.
and connection profiles – *For glass inset 23.5 mm: 016056.

Connection profiles

Bend up the cross point sealing plate (selection see Infill thickness System width
table) in the area of panels.
mm 50 mm 56 mm 76 mm 96 mm
24 to 43 168121 168126 -
44 to 64 168131 168133 -
Fix the connection profile (selection see table)
with screw no. 908118 (for FS-I with 902805), screw distance about 400 mm.
For compensation of differing glass thickness see catalogue THERM+,
chapter ”Assembly options”
Cross point sealing plates

System width
Cross point sealing plate 50 mm 56 mm 76 mm 96 mm
(selection see table) Pressure
016050 016051 016052* 167480
profiles
Flat pressure
016053 016054 016055 -
profiles
EDR

Fix the connection profile (selection see table)


with screw no. 908118 (for FS-I with 902805), screw distance about 400 mm.
For compensation of differing glass thickness see catalogue THERM+,
chapter ”Assembly options”

Cross point sealing plate (selection see table)

Fix the connection profile (selection see table)


with screw no. 908118 (for FS-I with 902805), screw distance about 400 mm.
For compensation of differing glass thickness see catalogue THERM+,
chapter ”Assembly options”

sealing piece
no. 152070

Bend up the cross point sealing plate (selection see


table) in the area of panels. Cross point sealing plate
(selection see table)

connection profile no. 168005


For compensation of differing glass thickness see catalogue THERM+, chapter ”Assembly options”

112 2017 V-0085


THERM+ S-I / FS-I
Processing

Polygonal steel curtain wall 50/56/76 mm ■ Technical information


Glass installation with cross point sealing plates – The building connections are shown schematically.
and connection profiles – Polygonal curtain wall for THERM+ FS-I only possible
with welded T-connection or after consultation with
RAICO.

Cross point sealing plates:


no. 016050 for pressure / cover profile 50
no. 016051 for pressure / cover profile 56
no. 016052 for pressure / cover profile 76
no. 016053 for flat pressure profile 50
no. 016054 for flat pressure profile 56
no. 016055 for flat pressure profile 76 Fix the connection profile (selection see table)
with screw no. 908118 (for FS-I with 902805), screw distance about 400 mm.
For compensation of differing glass thickness see catalogue THERM+,
chapter ”Assembly options”


5° (1° to 7°)
(1° to 7°)

Cross point sealing plate

Cross point sealing plates:


no. 016050 for pressure / cover profile 50
no. 016051 for pressure / cover profile 56
no. 016052 for pressure / cover profile 76
no. 016053 for flat pressure profile 50
no. 016054 for flat pressure profile 56
no. 016055 for flat pressure profile 76


(8° to 20°)

Cross point sealing plate

Cross point sealing plates:


no. 016050 for pressure / cover profile 50
no. 016051 for pressure / cover profile 56
no. 016053 for flat pressure profile 50
no. 016054 for flat pressure profile 56

21° 34°
(21° to 33°) (34° to 45°)

Cross point sealing plate

connection profile no. 168005


For compensation of differing glass thickness
see catalogue THERM+, chapter ”Assembly options”

V-0089 2017 113


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Assembly of cross point sealing plates – For the exterior gaskets 5 mm to 7 mm use the
and sealing pieces for pressure profile sealing piece for pressure profile no. 152401,
instead of no. 014035.
– The minimum supporting width for the pressure
profile sealing pieces on the cross point sealing
plate is 9 mm.

cross point curtain wall: cross point curtain wall:


cover / pressure profile - cover / pressure profile - flat pressure profile flat pressure profile - flat pressure profile - flat pressure profile

notch notch

cross point sealing plate no. 016050 cross point sealing plate no. 016053 cross point sealing plate no. 016053

sealing piece for pressure profile no. 014035 sealing piece for pressure profile no. 014038 sealing piece for pressure profile no. 014038

glass edge glass edge


in the area of the sealing
pieces for pressure profile

resp.

Notching of the flat pressure profile


notch

remove the
bar plane

114 2017 V-0001


THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm ■ Technical information


Assembly of cross point sealing plates – For the exterior gaskets 5 mm to 7 mm use the
and sealing pieces for pressure profile sealing piece for pressure profile no. 152401,
instead of no. 014036.
– The minimum supporting width for the pressure
profile sealing pieces on the cross point sealing
plate is 9 mm.

cross point curtain wall: cross point curtain wall:


cover / pressure profile - cover / pressure profile - flat pressure profile flat pressure profile - flat pressure profile - flat pressure profile

notch notch

cross point sealing plate no. 016051 cross point sealing plate no. 016054 cross point sealing plate no. 016054

notch

sealing piece for pressure profile no. 014036 sealing piece for pressure profile no. 014039 sealing piece for pressure profile no. 014039

glass edge glass edge


in the area of the sealing
pieces for pressure profile

resp.

Notching of the flat pressure profile


notch

remove the
bar plane

V-0002 2017 115


THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Assembly of cross point sealing plates – For the exterior gaskets 5 mm to 7 mm use the
and sealing pieces for pressure profile sealing piece for pressure profile no. 152401,
instead of no. 014037.
– The minimum supporting width for the pressure
profile sealing pieces on the cross point sealing
plate is 9 mm.

cross point curtain wall: cross point curtain wall:


cover / pressure profile - cover / pressure profile - flat pressure profile flat pressure profile - flat pressure profile - flat pressure profile

notch notch

cross point sealing plate no. 016052 cross point sealing plate no. 016055 cross point sealing plate no. 016055
(016056 at glass bite 23.5 mm)

sealing piece for pressure profile no. 014047 sealing piece for pressure profile no. 014041 sealing piece for pressure profile no. 014041

glass edge glass edge

Notching of the flat pressure profile


notch

remove the
bar plane

116 2017 V-0003


THERM+ S-I
Processing

Steel curtain wall 96 mm ■ Technical information


Assembly of cross point sealing plates – The minimum supporting width for the pressure
and sealing pieces for pressure profile profile sealing pieces on the cross point sealing
plate is 9 mm.

cross point curtain wall:


cover / pressure profile - cover / pressure profile - cover / pressure profile

Cross point sealing plate 0167480

Sealing piece for pressure profile 152425

Glass edge

V-0051 2017 117


THERM+ S-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Passive house curtain wall – All variants shown are certified for passive
houses.
– Visibly screwed RAICO pressure profiles are also
permissible instead of cover and pressure profiles.
– Also permissible with hollow structural profiles.
– Also permissible with L or D-gaskets.
– See thermal insulation folder for Um,t values.

any RAICO cover profile 56


any RAICO cover profile 50
pressure profile 53 118010
pressure profile 47 118005
gasket for pressure profile 3 mm 011070 gasket for pressure profile 3 mm 011070

insulating block PH 168513 insulating block PH 168519

to
to

glass bite 13 mm glass bite 13 mm

to
to

118 2017 VS-0041


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Passive house curtain wall – All variants shown are certified for passive
houses.
– Visibly screwed RAICO pressure profiles are also
permissible instead of cover and pressure profiles.
– All RAICO screw tubes permissible.
– Also permissible with L-gaskets.
– See thermal insulation folder for Um,t values.

any RAICO cover profile 50 resp. 56 any RAICO cover profile 50 resp. 56
pressure profile 50 118005 pressure profile 50 118005 flat pressure profile 50 013300
pressure profile 56 118010 pressure profile 56 118010 flat pressure profile 56 013310
gasket for pressure profile 3 mm 011070 gasket for pressure profile 3 mm 011070 gasket for pressure profile 2 mm 220205
insulating block PH 168513 (50) insulating block PH 168514 (50) insulating block PH 168513 (50)
insulating block PH 168519 (56) insulating block PH 168520 (56) insulating block PH 168519 (56)
to

to

to
glass bite 12 mm (for 50)
glass bite 13 mm (for 50 and 56) glass bite 13 mm (for 56) glass bite 13 mm (for 50 and 56)

to to to

VFS-I-0013 2017 119


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly of the SG2 U-profile in the edge seal – The pre-treatment of the U-profiles no. 034052 is
carried out on the basis of experience of the
caulking contractor, and caulking recommendati-
ons specific to the building project.
– On this drawing the sealing compound DC 993 is
represented as an example.
– The approvals and processing guidelines of the
respective sealing compound have to be respected.
– For all other sealing compounds that DC 993
additional test are necessary.

U-profile no. 034052


example of assembly jig
(schematic illustration) distance piece

example of assembly jig


(schematic illustration) ■ Assembly instruction
– Cutting the profiles to length.
– Degrease the surfaces of the U-profile no. 034052
(e.g. using DC R40 cleaner)
glass thickness exterior

– Activate the surfaces of the U-profile (e.g. using


DC 1200 OS primer).
– Push the U-profile into the still-soft edge sealing
material until the profile lies flat against the edge
of the glass. Use the mounting template for this.
– Pull off the excess sealing material (dry and
without smoothing agent).
– Store until ready for transport (after 24 hours at
sealing compound 993 the very least) and carrier quality checks.
glass thickness interior

120 2017 V-0065


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Assembly of the SG2 U-profile continuously in the edge seal – When using short pieces of the U-profile no.
034052, the necessary spacings must match the
glass holders.
– The short pieces must be at least 150 mm in
length. When assembling, the glass fittings are to
be placed centrally with respect to the short
034052 E6 C0 anodized pieces of the U-profile.

8 to 40
for ETAG 002 – We recommend to insert the U-profile no. 034052
continuously (maximum lengths 1000 mm).
– *The distances of the U-profile 034052 among
each other and to the glass edge have to be coor-
dinated with the glass supplier and the statics of

32 to 64
the glass.
– This information applies for the sealing compound
DC 993. The approvals and processing guidelines
034052 E6 C0 anodized of the sealing compounds have to be respected in
for ETAG 002 general.
8 to 40

6 to 38
The U-profile no. 034052 has to be positioned with a length
of max. 1000 mm into the sealing compound DC 993.
32 to 64
6 to 38

edge seal

Structural Glazing - clue DC 993

034052 E6 C0 anodized for ETAG 002

V-0009 2017 121


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Assembly of the SG2 U-profile short pieces in the edge seal – When using short pieces of the U-profile no.
034052, the necessary spacings must match the
glass holders.
– The short pieces must be at least 150 mm in
length. When assembling, the glass fittings are to
be placed centrally with respect to the short
pieces of the U-profile.

8 to 40
034052 E6 C0 anodized
for ETAG 002 – We recommend to insert the U-profile no. 034052
continuously (maximum lengths 1000 mm).
– *The distances of the U-profile 034052 among
each other and to the glass edge have to be coor-
according to statics dinated with the glass supplier and the statics of

32 to 64
the glass.
8 to 40

– This information applies for the sealing compound


DC 993. The approvals and processing guidelines
of the sealing compounds have to be respected in
general.
32 to 64

The U-profile no. 034052 has to be positioned with a


length of max. 150 mm into the sealing compound DC 993.

034052 E6 C0 anodized
6 to 38

for ETAG 002


according to statics

according to statics

according to statics

edge seal

Structural Glazing - clue DC 993


034052 E6 C0 anodized for ETAG 002
according to statics

122 2017 V-0014


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Processing and assembly SG2 – The outer pane must be in tempered glass H with min. 8 mm thickness.
– Bearing surface of the outer pane on the glass carrier: min. 50% of the
glass thickness + 1 mm.
– The distance of the glass carriers to the pane edge as well as the number
and position of the toggle no. 164610 (for THERM+ S-I) resp. 164611 /
164612 for (THERM+ FS-I) has to be coordinated with the glass supplier
and the statics of the glass.
Width of mullion profile
– Fixture of the aluminium glass carrier (length 100 mm): glass carrier 167316 to
(WMP) 167341 with 3x 012028 each, from glass carrier 167346 with 3x 012100 each.
notching insulating block for notching insulating block for
toggle SG 164610 toggle
– SG2 not insertable in combination with cross glass carriers.
– Respect the effective infill thickness for the selection of the screws for the
suction disc.

position of the toggle


– When using the aluminium base profile (HILTI fastener, screwed or riveted)

according to the
the screw lengths have to be choosen on the basis of THERM+ H-I planning
documents.
– When using the short pieces of the U-profile 034052 in the edge seal the
toggles SG 164610 are to be placed centrally in the U-profile.
– Tightening torque for the toggle SG max. 4.5 Nm (except for FS-I).

according to statics
The toggle SG may not bend through by tightening the screw.
164610 for THERM+ I
164611 resp. 164612
for THERM+ FS-I ■ Assembly instruction
1. – Temporarily fix the glass panes with assembly aid no. 015230 and press
into place.
for 1 glass carrier: 100
for 2 glass carriers:
60 (S-I, welded T-connection)
– Adjust the screwing wrench SG no. 170750 to the relevant infill thickness.
range of insulating
65 (S-I with SC or SCL)
65 (FS-I) – Put the toggle SG 164610 (for THERM+ S-I) resp. 164611 / 164612 (for
block see table
THERM+ FS-I) on the SG screwing wrench and insert it into the glass
for 1 glass carrier: 50
joint. Turn it clockwise as far as the stop into the U-profile in the edge
for 2 glass carriers: 15 joint, and screw with a tapping screw. (See the table for the screw length).
for 1 glass carrier: 50 Set the torque to approx. 4.5 Nm (except for THERM+ FS-I).
for 2 glass carriers: 15
2. – After fitting all the glass fittings, remove the assembly aid.
car rang
rier e o
– Cut the SG insulating block to length (see the table for the size), notch it in
car rang s s f gl the glass support and glass fitting region using cutting shears no. 170400
rier e o ee ass
s s f gl tab
ee ass with le and adaptor knife set 170409.
tab
le
– Insert the SG insulating block into the glass joint, and fix it with the adhesive
surface to the cap of the interior gasket.
Pre-fix the panes with assembly aid for 1 glass carrier: WMP : 2 + 83
no. 015230 in all corner areas and for 2 glass carriers: – Seal the glass joint with compatible silicone (observe the instructions).
maybe in the intermediate range WMP : 2 + 43 (S-I, welded T-connection)
WMP : 2 + 48 (S-I with SC or SCL)
WMP : 2 + 48 (FS-I)
3. – SG2 curtain wall and finished condition.

according to statics
Range of glass carriers SG2
for 1 glass carrier: 110
for 2 glass carriers: 210
for 1 glass carrier: 45
for 2 glass carriers: 10
Infill
according to statics
thickness No. Article PU
mm
20 to 21 167316 Aluminium class carrier 17 to 18 10 pc(s)
22 to 23 167321 Aluminium class carrier 19 to 20 10 pc(s)
24 to 25 167326 Aluminium class carrier 21 to 22 10 pc(s)
26 to 27 167331 Aluminium class carrier 23 to 24 10 pc(s)
28 to 29 167336 Aluminium class carrier 25 to 26 10 pc(s)
30 to 31 167341 Aluminium class carrier 27 to 28 10 pc(s)
List of insulating block SG2
List of glass carrier screws SG2 List of glass carrier screws SG2 32 to 33 167346 Aluminium class carrier 29 to 30 10 pc(s)
(THERM+ FS-I) (THERM+ S-I) Infill thickness
No.
Infill thickness
No. 34 to 35 167351 Aluminium class carrier 31 to 32 10 pc(s)
mm mm
Nominal Nominal 23 to 25 168541 46 to 47 168564 36 to 37 167356 Aluminium class carrier 33 to 34 10 pc(s)
Length Length
dimension No. dimension No. 26 to 27 168544 48 to 49 168566 38 to 39 167361 Aluminium class carrier 35 to 36 10 pc(s)
mm mm
mm mm 40 to 41 167366 Aluminium class carrier 37 to 38 10 pc(s)
28 to 29 168546 50 to 51 168568
THERM+ FS-I THERM+ S-I 11 909253 53 11 to 13 012107 25 42 to 43 167371 Aluminium class carrier 39 to 40 10 pc(s)
30 to 31 168548 52 to 53 168570
12 to 16 909258 58 14 to 16 012108 28
32 to 33 168550 54 to 55 168572 44 to 45 167376 Aluminium class carrier 41 to 42 10 pc(s)
nominal dimension ND

nominal dimension ND

17 to 21 909263 63 17 to 18 012109 30
34 to 35 168552 56 to 57 168564 + 168546 46 to 47 167381 Aluminium class carrier 43 to 44 10 pc(s)
22 to 26 909268 68 19 to 20 012110 32
36 to 37 168554 58 to 59 2x 168556 48 to 49 167386 Aluminium class carrier 45 to 46 10 pc(s)
27 to 31 909273 73 21 to 23 012111 35
38 to 39 168556 60 to 61 168568 + 168546 50 to 51 167391 Aluminium class carrier 47 to 48 10 pc(s)
32 to 36 909278 78 24 to 26 012112 38
40 to 41 168558 62 to 63 2x 168558 52 to 53 167396 Aluminium class carrier 49 to 50 10 pc(s)
37 to 41 909283 83 27 to 28 012113 40
42 to 43 168560 64 168572 + 168546 54 to 55 167401 Aluminium class carrier 51 to 52 10 pc(s)
41 to 43 909288 88 29 to 30 012114 42
44 to 45 168562 56 to 57 167906 Aluminium class carrier 53 to 54 10 pc(s)
- The U-profile no. 034052 has to be installed 31 to 33 012115 45
centrally in an interspace between the panes 34 to 36 012116 48 - By use of this table it results a thickness of the silicone joint of 8 to 9 mm, 58 to 59 167911 Aluminium class carrier 55 to 56 10 pc(s)
of 18 mm. except for infill thickness 25 mm with a thickness of the silicone joint of 10 mm.
37 to 38 012117 50 60 to 61 167916 Aluminium class carrier 57 to 58 10 pc(s)
- The actual infill thickness has to be respected. - Possible with U-profile no. 034052 from infill thickness 32 mm.
39 to 40 012118 52 62 to 63 167921 Aluminium class carrier 59 to 60 10 pc(s)
- ND= nominal dimension - When using the aluminium base profile the screw lengths have to be choosen
(= thickness of the interior pane + 5 mm). 41 to 43 012119 55 on the basis of THERM+ H-I resp. THERM+ A-I planning documents.
64 167926 Aluminium class carrier 61 to 62 10 pc(s)

V-0029 2017 123


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm suction disc options ■ Technical information


Assembly of SG and suction discs for curtain wall – The outer pane must be in tempered glass H with
min. 8 mm thickness.
– Bearing surface of the outer pane on the glass
carrier: min. 50% of the glass thickness + 1 mm.
– Fixture of the aluminium glass carrier (length 100
mm): glass carrier 167316 to 167341 with 3x 012028
20 to 64 mm 20 to 64 mm
each, from glass carrier 167346 with 3x 012100 each.
– Respect the effective infill thickness for the selec-
tion of the screws for the suction disc.
– When using the aluminium base profile (HILTI
suction disc set 75 suction disc set 50/90 suction disc set 56/90 fastener, screwed or riveted) the screw lengths
no. 163807 (I and V with raised countersunk head screw)
no. 163809 (I and V with cylinder resp. pan head screw
no. 163810 (I and V with raised countersunk head screw)
no. 163811 (I and V with cylinder resp. pan head screw
no. 163812 (I and V with raised countersunk head screw)
no. 163813 (I and V with cylinder resp. pan head screw
have to be choosen on the basis of THERM+ H-I
and FS-I) and FS-I) and FS-I) planning documents.
– Selection of the insulating blocks and glass carriers
List of length of screw suction disc FS-I List of length of screw suction disc S-I SG2 see V-0029 “Processing and assembly SG2”.
with cylinder head screw with raised countersunk head screw

Stainless Stainless
Infill th. RAL 9004 Length Infill th. RAL 9004 Length
steel steel
mm No. mm mm No. mm
No. No.
20 909663 909263 63 20 to 22 907202 907252 36 ■ Assembly instruction
21 to 25 909668 909268 68 23 to 25 907204 907254 39 1. – Glue sealing pieces 152010 (50) or 152015 (56) in-
26 to 30 909673 909273 73 26 to 27 907206 907256 41 to the transom gaskets.
31 to 35 909678 909278 78 28 to 29 907208 907258 43 2. – Fit the glass pane, and fix it temporarily to the
ra
ng
e see
of t

30 to 31 907210 907260 45 mullions with the assembly aid. Use the same
gl ab

36 to 40 909683 909283 83
as le
s
ca

screws as for the pressure profile.


rr

32 to 33 907212 907262 47
ie

41 to 45 909688 909288 88
rs

46 to 50 909693 909293 93 34 to 35 907214 907264 49 – If the axis dimension is >1000 mm, use assembly
and
36 to 37 907216 907266 51 aids also with the silicone joint.
51 to 55 909698 909298 98
38 to 39 907218 907268 53 – Seal the SG glass joint (according to fabricaton
56 to 60 909703 909303 103
40 to 41 907220 907270 55 RAICO catalogue page 63).
61 to 64 909708 909308 108
42 to 43 907222 907272 57 – Apply silicone to the silicone joint in the region of
44 to 45 907224 907274 59 the suction disc set 163805, 163810 or 162812
and put the suction disc in place. Apply silicone to
46 to 47 907226 907276 61
the depression in the suction disc, and fix it in the
48 to 49 907228 907278 63
screw channel with a countersunk head sheet
50 to 51 907230 907280 65 metal screw (see the table for the length).
52 to 53 907232 907282 67 3. – Remove assembly aids.
54 to 55 907234 907284 69
– Apply silicone to the silicone joint in the region of
56 to 57 907236 907286 71 the pressure profile (with silicone pressure profile
58 to 59 907238 907288 73 gasket), and fix it in the screw channel according
60 to 61 907240 907290 75 to the RAICO fabrication.
62 to 64 907242 907292 78 – Clip the cover profile in place.

List of length of screw suction disc S-I List of length of screw suction disc S-I
with pan head screw with cylinder head screw

Stainless Stainless
Infill th. RAL 9004 Length Infill th. RAL 9004 Length
steel steel
mm No. mm mm No. mm
No. No.
silicone 20 012350 012174 35 20 012310 012011 35
21 to 22 012351 012175 38 21 to 22 012311 012012 38
23 to 24 012352 012176 40 23 to 24 012312 012139 40
25 to 27 012353 012177 42 25 to 27 012313 012013 42
28 to 30 012354 012178 45 28 to 30 012314 012014 45
31 to 32 012355 012179 48 31 to 32 012315 012140 48
33 to 34 012356 012180 50 33 to 34 012316 012015 50
35 to 37 012357 012181 52 35 to 37 012317 012141 52
38 to 40 012358 012182 55 38 to 40 012318 012016 55
41 to 42 012359 012183 58 41 to 42 012319 012142 58
silicone
43 to 44 012360 012184 60 43 to 44 012320 012017 60
45 to 47 012361 012185 62 45 to 47 012321 012143 62
48 to 50 012362 012186 65 48 to 50 012322 012018 65
51 to 52 012363 012190 68 51 to 52 012323 012020 68
53 to 54 012364 012187 70 53 to 54 012324 012146 70
55 to 57 012365 012192 72 55 to 57 012325 012147 72
58 to 60 012366 012188 75 58 to 60 012326 012148 75
resp.
61 to 62 012367 012194 78 61 to 62 012327 012260 78
silicone 63 to 64 012368 012189 80 63 to 64 012328 012149 80

124 2017 V-0123


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm


Cutting and processing insulating blocks for curtain wall Pressure / and cover profile (clipped)
and visible screwed:

notching / recess
gasket for
Cross glass carrier: for cross point sealing plate
pressure profile notch the clip foot of the exterior gasket for
195 - System width mullion : 2 3 to 13 mm ventialtion (only at C)

Pressure / and cover profile clipped shorten resp. notch the insulating block for sealing piece for notching for recess for pressure
Notching of the insulating block for glass carrier pressure profile and cross point sealing plate glass carrier equalization
and cross point sealing plate at the edge region.

insulating block shorter


1 glass carrier: 61.5
2 glass carriers: 26.5

insulating block 9 insulating block 21 insulating block P insulating block PH 1 glass carrier: 61.5
1 glass carrier: 120 2 glass carriers: 26.5 resp. 10
2 glass carriers: 215
1 glass carrier: 87.5 1 glass carrier: 120
2 glass carriers: 52.5 2 glass carriers: 215

cutting of exterior gaskets = cutting of pressure profile + 0.5 %

notch the clip foot of the exterior gasket for


pressure equalization (only at C)

shorten resp. notch the insulating block for sealing piece for notching / recess recess for pressure
pressure profile and cross point sealing plate for cross point glass carrier equalization

notching for
glass carrier

insulating block 9 insulating block 21 insulating block P insulating block PH


195 - System width mullion : 2 resp. 10

cutting of exterior gaskets = cutting of pressure profile + 0.5 %


notching 30 mm for SH 30x5
or notching 10 mm for Ø 8 mm notch the clip foot of the exterior gasket for
resp. pressure equalization (only at C)
notching
for SH 30x4 or Ø 8
Pressure / and cover profile clipped
Notching of the insulating block for pressure
equalization

Visible screwed pressure profile Mullion area cross glass carrier


Notching of the insulating block an the exterior gasket Notch or shorten the insulating block for the cross glass carrier in the mullion.
notching for pressure equalization Depending on the infill thickness the notchings can be shorter.
for SH 30x4 or Ø 8 resp.
notching 30 mm for SH 30x5
or notching 10 mm for Ø 8 mm notching for glass
carrier

ax
is o
f tr
an
so
m

■ Technical information
– Insulating blocks must be notched in such a way that they notching
do not cover aeration and pressure equalization openings. for SH 30x4 or Ø 8

– See proprietary processing drawing for selection of cross


point sealing plates and sealing pieces.
– See proprietary processing drawing for processing of the
cover and pressure profiles.
– Length external gasket = length of pressure profile +0.5%

V-0102 2017 125


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of pressure and cover profiles clipped – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken
into account when defining the length of the
pressure and cover profiles.
– There are no stops at the tools available for FS-I
(first drilling of the pressure profile at 50 mm).
→ Draw the hole resp. use the adjustable stop.
– Point C with base gasket in combination with A-I:
pressure equalization option with gasket for transom option with base gasket Due to the milled screw channel in the mullion
opening drainage downward
option I a+b option II a option II b option I a+b option II a option II b drainage downward area a longer screw for the pressure profile has to
Ø8
(gasket for transom) (gasket for transom with flap)
Ø 6.5 Ø 6.5 be planned et screwed trough the wall of the mulli-
on profile.
See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
– Point C with cross glass carrier:
An additional drilling is needed.
1200 to 1800 1200 to 1800
Exact position and additional information see V-0114
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
the pressure profile.
pressure equalization
length of cover profile = SW - 51**
drainage forward – It must be ensured that the screws for pressure
length of pressure profile = SW - 55**
opening (base gasket with flap) profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
screw channel.

– Option Ι a
Pressure compensation via mullion
for FS-I: 50*
The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
screen width c/c (SW)

pressure equalization opening


SH 20x5 SH 20x5 SH 20x5
– Option Ι b
Pressure compensation via mullion and
length of pressure and cover profile = TSH + 50

synthetic sealing piece


length of cover profile = SW - 51**
The ventilation and the condensate removal of the
with length of pressure profile = SW - 55**
glazing rebate is effected via the four corners
total screen height (TSH)

of every infill unit in the mullion profiles and


additional with a sealing piece via an opening of
pressure profiles in the mullion area.
(Assembly synthetic sealing piece see V-0008
“Pressure compensation via mullion rebate with
for FS-I: 50* sealing piece“)

with base – Option ΙΙ a+ ΙΙ b


screen width c/c (SW)
gasket Pressure compensation additional via
transom, pressure and cover profiles

length of pressure and cover profile = TSH + 50

total screen height (TSH)


The ventilation and the condensate removal of the
pressure equalization opening with base gasket with gasket for transom glazing rebate is effected generally via option I a
SH 30x4 SH 30x4 SH 30x5 SH 30x5
or I b. An additional opening result from a transom
length of cover profile = SW - 51**
length of cover profile = SW - 51**
width of 1200 mm, two additional openings result
length of pressure profile = SW - 55** length of pressure profile = SW - 55**
from a transom width of 1800 mm in the pressure
with with profiles. The number of openings depends on the
transom length, the individual project and glazing
requirements and must be determined in
pressure equalization opening accordance with the glass supplier.
Ø 6.5 Ø 6.5 SH 40x4 SH 30x4 SH 30x5 SH 30x5
pressure equalization
for FS-I: 50* opening: for FS-I: 50*

screen width c/c (SW)


with with screen width c/c (SW)

126 2017 V-0035


THERM+ S-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and processing of pressure and cover profiles clipped – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken
into account when defining the length of the
pressure and cover profiles.
– There are no stops at the tools available for FS-I
(first drilling of the pressure profile at 50 mm).
→ Draw the hole resp. use the adjustable stop.
– Point C with base gasket in combination with A-I:
pressure equalization
opening option with gasket for transom option with base gasket Due to the milled screw channel in the mullion
Ø8 option I+b option II a option II b option I+b option II a option II b area a longer screw for the pressure profile has to
drainage downward drainage downward
Ø 6.5 Ø 6.5 (gasket for transom) (gasket for transom with flap) be planned et screwed trough the wall of the mulli-
on profile.
See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
– Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
1200 to 1800 1200 to 1800
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
the pressure profile.
length of cover profile = SW - 57**
pressure equalization length of pressure profile = SW - 61**
– It must be ensured that the screws for pressure
opening
drainage forward
profile do not collide with other components and sit
(base gasket with flap) at a distance of min. 10 mm from the end of the
screw channel.

– Option Ι a
Pressure compensation via mullion
for FS-I: 50* The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
screen width c/c (SW)

– Option Ι b
pressure equalization opening
length of pressure and cover profile = TSH + 56
Pressure compensation via mullion and
SH 20x5 SH 20x5 SH 20x5
length of cover profile = SW - 57**
synthetic sealing piece
length of pressure profile = SW - 61**
The ventilation and the condensate removal of the
glazing rebate is effected via the four corners
total screen height (TSH)

with of every infill unit in the mullion profiles and


additional with a sealing piece via an opening of
pressure profiles in the mullion area.
(Assembly synthetic sealing piece see V-0008
“Pressure compensation via mullion rebate with
for FS-I: 50*
sealing piece“)

– Option ΙΙ a+ ΙΙ b
with base screen width c/c (SW)
Pressure compensation additional via
gasket
transom, pressure and cover profiles

length of pressure and cover profile = TSH + 50


The ventilation and the condensate removal of the

total screen height (TSH)


with base gasket with gasket for transom glazing rebate is effected generally via option I a
pressure equalization opening
or I b. An additional opening result from a transom
SH 30x4 SH 30x4 SH 30x5 SH 30x5 length of cover profile = SW - 57** length of cover profile = SW - 57** width of 1200 mm, two additional openings result
length of pressure profile = SW - 61** length of pressure profile = SW - 61**
from a transom width of 1800 mm in the pressure
profiles. The number of openings depends on the
with with transom length, the individual project and glazing
requirements and must be determined in
Ø 6.5 Ø 6.5 accordance with the glass supplier.
pressure equalization opening
SH 40x4 SH 30x4 SH 30x5 SH 30x5
for FS-I: 50* pressure equalization for FS-I: 50*
opening:
screen width c/c (SW)
screen width c/c (SW)
with with

V-0037 2017 127


THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and processing of pressure and cover profiles clipped – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken
into account when defining the length of the
pressure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
pressure equalization option with gasket for transom option with base gasket on profile.
opening option II b option I option II a option II b drainage downward
Ø8
option I option II a drainage downward See also VA-0007 “Cutting and processing of the
(gasket for transom) (gasket for transom with flap)
structural profiles – Standard”.
Ø 6.5 Ø 6.5
– Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
1200 to 1800 1200 to 1800 placed in the area of 35 of 50 mm from the end of
the pressure profile.
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
length of cover profile = SW - 77** at a distance of min. 10 mm from the end of the
length of pressure profile = SW - 81** screw channel.
drainage forward
(base gasket with flap)
– Option Ι a
Pressure compensation via mullion
The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
pressure equalization opening
– Option ΙΙ a+ ΙΙ b
screen width c/c (SW)
Pressure compensation additional via
pressure equalization opening
SH 20x5 SH 20x5 SH 20x5 transom, pressure and cover profiles
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
length of pressure and cover profile = TSH + 76

with
length of cover profile = SW - 77** or I b. An additional opening result from a transom
length of pressure profile = SW - 81**
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
total screen height (TSH)

profiles. The number of openings depends on the


transom length, the individual project and glazing
requirements and must be determined in
accordance with the glass supplier.

with
base gasket
screen width c/c (SW)

with base gasket

length of pressure and cover profile = TSH + 50


with gasket for transom

total screen height (TSH)


length of cover profile = SW - 77** length of cover profile = SW - 77**
pressure equalization opening length of pressure profile = SW - 81** length of pressure profile = SW - 81**
SH 30x4 SH 30x4 SH 30x5 SH 30x5

with with

Ø 6.5 Ø 6.5
pressure equalization opening
SH 30x4 SH 30x4 SH 30x5 SH 30x5

screen width c/c (SW)

screen width c/c (SW)


pressure equalization
with with opening

128 2017 V-0039


THERM+ S-I
Processing

Steel curtain wall 76 mm passive house ■ Technical information


Cutting and processing of pressure and cover profiles clipped with insulating block – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
on profile.
drainage downward drainage downward See also VA-0007 “Cutting and processing of the
pressure equalization
option with gasket for transom option with base gasket (gasket for transom) (gasket for transom with flap) structural profiles – Standard”.
opening Ø 6.5 Ø 6.5
option I option II a option II b option I option II a option II b
Ø8 – Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
the pressure profile.
1200 to 1800 1200 to 1800 – It must be ensured that the screws for pressure
profile do not collide with other components and sit
drainage forward
(base gasket with flap)
at a distance of min. 10 mm from the end of the
screw channel.

– Option Ι a
Pressure compensation via mullion
The ventilation and the condensate removal of the
notching in insulating glazing rebate is effected via the four courners of
block P for pressure length of cover profile = SW - 77**
equalization opening length of pressure profile = SW - 81** every infill unit in the mullion profiles and across
an on-site adapter constructions.

– Option ΙΙ a+ ΙΙ b
Pressure compensation additional via
pressure equalization opening
transom, pressure and cover profiles
SH 20x5 SH 20x5 SH 20x5 The ventilation and the condensate removal of the
notching in insulating block P glazing rebate is effected generally via option I a
for 014037, 016052
or I b. An additional opening result from a transom
screen width c/c (SW)
with width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
length of pressure and cover profile = TSH + 76

length of cover profile = SW - 77** profiles. The number of openings depends on the
length of pressure profile = SW - 81** notching in insulating block P transom length, the individual project and glazing
total screen height (TSH)

requirements and must be determined in


accordance with the glass supplier.

with
base gasket

screen width c/c (SW)

length of pressure and cover profile = TSH + 50


with base gasket with gasket for transom

total screen height (TSH)


length of cover profile = SW - 77** length of cover profile = SW - 77**
pressure equalization opening length of pressure profile = SW - 81** length of pressure profile = SW - 81**
SH 30x4 SH 30x4 SH 30x5 SH 30x5

with with
pressure equalization
opening

pressure equalization opening pressure equalization opening


SH 20x5 SH 20x5 SW-501 SW-501
SH 40x4 SH 30x4 SH 30x5 SH 30x5

screen width c/c (SW)


screen width c/c (SW) pressure equalization
opening
with with

V-0041 2017 129


THERM+ S-I
Processing

Steel curtain wall 96 mm ■ Technical information


Cutting and processing of pressure and cover profiles clipped – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– Point C with base gasket in combination with A-I:
option with gasket for transom Due to the milled screw channel in the mullion
option I option II a option II b
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
on profile.
See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
– *The first screwing for pressure profile can be
1200 to 1800
placed in the area of 35 of 50 mm from the end of
drainage downward
(gasket for transom) the pressure profile.
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
screw channel.
pressure
equalization
opening
Ø8 – Option Ι a
Ø 6.5
Pressure compensation via mullion
The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.

length of cover profile = SW - 97**


– Option ΙΙ a+ ΙΙ b
length of pressure profile = SW - 101** Pressure compensation additional via
transom, pressure and cover profiles
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
width of 1200 mm, two additional openings result
pressure equalization
from a transom width of 1800 mm in the pressure
opening profiles. The number of openings depends on the
transom length, the individual project and glazing
requirements and must be determined in
accordance with the glass supplier.

pressure equalization opening screen width c/c (SW)


SH 20x5 SH 20x5 SH 20x5 length of pressure and cover profile = TSH + 96
length of cover profile = SW - 97**
length of pressure profile = SW - 101**

with
total screen height (TSH)

pressure
equalization
opening
Ø8

screen width c/c (SW)

pressure equalization opening


SH 40x4 SH 30x4 SH 30x5 SH 30x5
length of cover profile = SW - 97**
length of pressure profile = SW - 101**
pressure
with with equalization
opening
pressure equalization opening
SH 30x4 SH 30x4 SH 30x5 SH 30x5

with with

Ø 6.5

screen width c/c (SW)

130 2017 V-0052


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of flat pressure profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
on profile.
option with gasket for transom option with base gasket
option I option II a option II b option II b See also VA-0007 “Cutting and processing of the
option I option II a
drainage downward drainage downward drainage forward structural profiles – Standard”.
(gasket for transom) (gasket for transom with flap) (base gasket with flap)
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
the pressure profile.
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
1200 to 1800 1200 to 1800
screw channel.

– Option Ι a
Pressure compensation via mullion
notching for cross point
sealing plate The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
length of pressure profile = SW - 51** every infill unit in the mullion profiles and across
an on-site adapter constructions.

option 1 option 1
– Option ΙΙ a+ ΙΙ b
Pressure compensation additional via
transom, pressure and cover profiles
for FS-I: 50* The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
option 2 option 2
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
screen width c/c (SW)
profiles. The number of openings depends on the
transom length, the individual project and glazing
length of pressure profile = TSH + 50

requirements and must be determined in


length of pressure profile = SW - 51** accordance with the glass supplier.
total screen height (TSH)

SH 35x5
option 3 option 3

for FS-I: 50*


with
base point
screen width c/c (SW)
gasket option 4
014032 (black)
014033 (white)
length of pressure profile = TSH + 50

SH 35x5 014034 (grey) with gasket for transom


with base gasket
total screen height (TSH)

length of pressure profile = SW - 51** length of pressure profile = SW - 51**

for FS-I: 50* for FS-I: 50*

option 5
notching for
base point

screen width c/c (SW) screen width c/c (SW)

V-0045 2017 131


THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and processing of flat pressure profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
option with gasket for transom option with base gasket on profile.
option I option II a option II b option I option II a option II b drainage downward drainage downward drainage forward See also VA-0007 “Cutting and processing of the
(gasket for transom) (gasket for transom with flap) (base gasket with flap) structural profiles – Standard”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
the pressure profile.
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
1200 to 1800 1200 to 1800
screw channel.

– Option Ι a
notching for
cross point sealing plate Pressure compensation via mullion
The ventilation and the condensate removal of the
length of pressure profile = SW - 57**
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
option 1 option 1
– Option ΙΙ a+ ΙΙ b
Pressure compensation additional via
transom, pressure and cover profiles
for FS-I: 50*
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
option 2 option 2 width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
screen width c/c (SW)
profiles. The number of openings depends on the
transom length, the individual project and glazing
length of pressure profile = TSH + 56

requirements and must be determined in


SH 35x5 length of pressure profile = SW - 57** accordance with the glass supplier.

option 3 option 3
total screen height (TSH)

with
base point for FS-I: 50*
gasket 014032 (black)
SH 35x5 014033 (white) screen width c/c (SW) option 4
014034 (grey)

with base gasket with gasket for transom


length of pressure profile = TSH + 56

total screen height (TSH)

length of pressure profile = SW - 57** length of pressure profile = SW - 57**

for FS-I: 50* for FS-I: 50*

notching for
option 5
base point

screen width c/c (SW) screen width c/c (SW)

132 2017 V-0046


THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and processing of flat pressure profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
on profile.
option with gasket for transom option with base gasket
option I option II a option II b option I option II a option II b
See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
drainage downward drainage downward drainage forward – *The first screwing for pressure profile can be
(gasket for transom) (gasket for transom with flap) (base gasket with flap) placed in the area of 35 of 50 mm from the end of
the pressure profile.
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
1200 to 1800 1200 to 1800 screw channel.

– Option Ι a
Pressure compensation via mullion
length of pressure profile = SW - 77** The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
notching for
cross point sealing plate an on-site adapter constructions.
option 1

– Option ΙΙ a+ ΙΙ b
Pressure compensation additional via
transom, pressure and cover profiles
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
option 2
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
screen width c/c (SW)
profiles. The number of openings depends on the
transom length, the individual project and glazing
length of pressure profile = SW - 77**
requirements and must be determined in
accordance with the glass supplier.
length of pressure profile = TSH + 76
total screen height (TSH)

option 3

SH 35x5

option 4
screen width c/c (SW)
with
base point
gasket with base gasket for transom with gasket for transom
total screen height (TSH)
length of pressure profile = TSH + 76

SH 35x5 length of pressure profile = SW - 77** length of pressure profile = SW - 77**

014032 (black)
014033 (white)
014034 (grey) option 5

notching for
base point

screen width c/c (SW)


screen width c/c (SW)

V-0058 2017 133


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of pressure profiles visible screwed – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken
into account when defining the length of the
pressure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
option with gasket for transom option with base gasket
on profile.
option I a+b option II a option II b option I a+b option II a option II b
See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
drainage downward drainage downward
(gasket for transom) (gasket for transom with flap) – Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
pressure equalization
1200 to 1800 1200 to 1800 the pressure profile.
opening
– It must be ensured that the screws for pressure
Ø6.6 / Ø11 profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
screw channel.
length of pressure profile = SW - 51**

– Option Ι a
drainage forward
(base gasket with flap) Pressure compensation via mullion
The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
for FS-I: 50*

– Option Ι b
Pressure compensation via mullion and
synthetic sealing piece
The ventilation and the condensate removal of the
screen width c/c (SW) glazing rebate is effected via the four corners
of every infill unit in the mullion profiles and
additional with a sealing piece via an opening of
length of pressure profile = TSH + 50

pressure equalization opening


pressure profiles in the mullion area.
total screen height (TSH)

SH 30x5 length of pressure profile = SW - 51**


(Assembly synthetic sealing piece see V-0008
“Pressure compensation via mullion rebate with
sealing piece“)

notching – Option ΙΙ a+ ΙΙ b
for SH 30x4
or Ø 8
Pressure compensation additional via
transom, pressure and cover profiles
for FS-I: 50*
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
screen width c/c (SW) or I b. An additional opening result from a transom
width of 1200 mm, two additional openings result
with base

length of pressure profile = TSH + 50


pressure equalization opening from a transom width of 1800 mm in the pressure
gasket

total screen height (TSH)


SH 30x5 with base gasket with gasket for transom profiles. The number of openings depends on the
transom length, the individual project and glazing
length of pressure profile = SW - 51** length of pressure profile = SW - 51**
requirements and must be determined in
accordance with the glass supplier.
notching
for SH 30x4
or Ø 8

for FS-I: 50*


for FS-I: 50* screen width c/c (SW)
screen width c/c (SW) pressure equalization
opening

134 2017 V-0060


THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and processing of pressure profiles visible screwed – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken
into account when defining the length of the
pressure and cover profiles.
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
option with gasket for transom option with base gasket on profile.
option I a+b option II a option II b option I a+b option II a option II b See also VA-0007 “Cutting and processing of the
structural profiles – Standard”.
– Point C with cross glass carrier:
drainage downward drainage downward An additional drilling is needed.
(gasket for transom) (gasket for transom with flap)
Exact position and additional information see V-0114
“Installation and assembly cross glass carriers”.
– *The first screwing for pressure profile can be
placed in the area of 35 of 50 mm from the end of
1200 to 1800 1200 to 1800
the pressure profile.
pressure equalization
– It must be ensured that the screws for pressure
opening profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
Ø6.6 / Ø11
length of pressure profile = SW - 57**
screw channel.

drainage forward – Option Ι a


(base gasket with flap) Pressure compensation via mullion
The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
every infill unit in the mullion profiles and across
an on-site adapter constructions.
for FS-I: 50*

– Option Ι b
Pressure compensation via mullion and
synthetic sealing piece
The ventilation and the condensate removal of the
screen width c/c (SW)
glazing rebate is effected via the four corners
of every infill unit in the mullion profiles and
length of pressure profile = TSH + 56

additional with a sealing piece via an opening of


total screen height (TSH)

length of pressure profile = SW - 57**


pressure profiles in the mullion area.
(Assembly synthetic sealing piece see V-0008
“Pressure compensation via mullion rebate with
pressure equalization sealing piece“)
opening
SH 30x5
– Option ΙΙ a+ ΙΙ b
Pressure compensation additional via
transom, pressure and cover profiles
for FS-I: 50* The ventilation and the condensate removal of the
notching
for SH 30x4 glazing rebate is effected generally via option I a
or Ø 8
or I b. An additional opening result from a transom
screen width c/c (SW)
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
with base profiles. The number of openings depends on the

length of pressure profile = TSH + 56


total screen height (TSH)
gasket with base gasket with gasket for transom transom length, the individual project and glazing
pressure equalization length of pressure profile = SW - 57** length of pressure profile = SW - 57** requirements and must be determined in
opening
SH 30x5 accordance with the glass supplier.

notching
for SH 30x4
or Ø 8

for FS-I: 50* for FS-I: 50*


screen width c/c (SW) screen width c/c (SW)

pressure equalization
opening

V-0061 2017 135


THERM+ S-I / FS-I
Processing

Steel curtain wall 50 mm ■ Technical information


Cutting and processing of timber cover profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– The size of the cutout in the timber cover profile is:
30±0.2 x 10 +0
-0.2

– The timber pressure profiles are to be secured at


the indicated locations using suitable means
option with gasket for transom option with base gasket for transom
(e.g. countersunk screw 3.9x45).
option I a+b option II a option II b option I a+b option II a option II b
– Screw for fastening no. 167005: pan head with full
Ø 6.5 Ø 6.5
thread, min. 3.5x10 (not included).
drainage downward drainage downward – There are no stops at the tools available for FS-I
(gasket for transom) (gasket for transom with flap) (first drilling of the pressure profile at 50 mm).
→ Draw the hole resp. use the adjustable stop.
– It is to be ensured for FS-I that the heads of the
screws of the pressure profile do not collide with the
1200 to 1800 1200 to 1800
pan head screws for 167005 (install alternating!)
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
Ø 6.5 Ø 6.5 be planned et screwed trough the wall of the mulli-
on profile.
length of cover profile = SW - 51** drainage forward See also VA-0007 “Cutting and processing of the
length of pressure profile = SW - 55** (base gasket with flap) structural profiles – Standard”.
– Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
for I: 20
for FS-I: 30 “Installation and assembly cross glass carriers”.
for I: 125 – *The first screwing for pressure profile can be
for FS-I: 135 for I: 40 fastening of cover profile placed in the area of 35 of 50 mm from the end of
for FS-I: 50*
pressure equalization the pressure profile.
screen width c/c (SW)
opening
– It must be ensured that the screws for pressure
profile do not collide with other components and sit
pressure equalization
opening
at a distance of min. 10 mm from the end of the
screw channel.
fastening of cover profile
length of pressure profile = TSH + 45
length of cover profile = TSH + 50

length of cover profile = SW - 51**


length of pressure profile = SW - 55**
– Option Ι a
total screen height (TSH)

Ø 6.5 Ø 6.5
Pressure compensation via mullion
The ventilation and the condensate removal of the
pressure equalization
opening
glazing rebate is effected via the four courners of
with base point
every infill unit in the mullion profiles and across
gasket an on-site adapter constructions.
fastening of cover profile
for I: 40
for FS-I: 50* – Option Ι b
Pressure compensation via mullion and

length of pressure profile = TSH + 45


with base gasket synthetic sealing piece

total screen height (TSH)


with gasket for transom
length of cover profile = SW - 51** length of cover profile = SW - 51** The ventilation and the condensate removal of the
length of pressure profile = SW - 55** length of pressure profile = SW - 55** glazing rebate is effected via the four corners
fastening of cover profile fastening of cover profile of every infill unit in the mullion profiles and
additional with a sealing piece via an opening of
pressure profiles in the mullion area.
for I: 20 (Assembly synthetic sealing piece see V-0008
for FS-I: 30
“Pressure compensation via mullion rebate with
for I: 125
for FS-I: 135 for I: 40 for I: 40
sealing piece“)
for FS-I: 50* for FS-I: 50*
pressure equalization screen width c/c (SW)
opening
for I: 60 – Option ΙΙ a+ ΙΙ b
for FS-I: 70* pressure equalization
screen width c/c (SW)
opening Pressure compensation additional via
transom, pressure and cover profiles
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
profiles. The number of openings depends on the
transom length, the individual project and glazing
requirements and must be determined in
accordance with the glass supplier.

136 2017 V-0054


THERM+ S-I / FS-I
Processing

Steel curtain wall 56 mm ■ Technical information


Cutting and processing of timber cover profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– The size of the cutout in the timber cover profile is:
30±0.2 x 10 +0
-0.2

– The timber pressure profiles are to be secured at


the indicated locations using suitable means
option with gasket for transom option with base gasket
(e.g. countersunk screw 3.9x45).
option I a+b option II a option II b option I a+b option II a option II b – Screw for fastening no. 167005: pan head with full
thread, min. 3.5x10 (not included).
Ø 6.5 Ø 6.5 – There are no stops at the tools available for FS-I
drainage downward drainage downward
(gasket for transom with flap)
(first drilling of the pressure profile at 50 mm).
(gasket for transom)
→ Draw the hole resp. use the adjustable stop.
– It is to be ensured for FS-I that the heads of the
screws of the pressure profile do not collide with the
1200 to 1800 1200 to 1800
pan head screws for 167005 (install alternating!)
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
be planned et screwed trough the wall of the mulli-
Ø 6.5 Ø 6.5
length of cover profile = SW - 57** on profile.
length of pressure profile = SW - 61** drainage forward See also VA-0007 “Cutting and processing of the
(base gasket with flap)
fastening of cover profile structural profiles – Standard”.
– Point C with cross glass carrier:
An additional drilling is needed.
Exact position and additional information see V-0114
for I: 20
for FS-I: 30 “Installation and assembly cross glass carriers”.
for I: 125 for I: 40
– *The first screwing for pressure profile can be
for FS-I: 135 for FS-I: 50* placed in the area of 35 of 50 mm from the end of
pressure equalization
screen width c/c (SW) the pressure profile.
opening
– It must be ensured that the screws for pressure
pressure equalization
opening profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
fastening of cover profile screw channel.
length of cover profile = SW - 57**
length of cover profile = TSH + 56
length of pressure profile = TSH + 51

with base gasket length of pressure profile = SW - 61**

Ø 6.5 Ø 6.5
fastening of cover profile – Option Ι a
total screen height (TSH)

Pressure compensation via mullion


The ventilation and the condensate removal of the
glazing rebate is effected via the four courners of
pressure equalization
opening every infill unit in the mullion profiles and across
an on-site adapter constructions.
for I: 40
for FS-I: 50*
– Option Ι b
Pressure compensation via mullion and
with base gasket with gasket for transom synthetic sealing piece

length of pressure profile = TSH + 51

total screen height (TSH)


length of cover profile = SW - 57** length of cover profile = SW - 57** The ventilation and the condensate removal of the
length of pressure profile = SW - 61** length of pressure profile = SW - 61** glazing rebate is effected via the four corners
fastening of cover profile fastening of cover profile of every infill unit in the mullion profiles and
additional with a sealing piece via an opening of
pressure profiles in the mullion area.
for I: 20
for FS-I: 30 (Assembly synthetic sealing piece see V-0008
“Pressure compensation via mullion rebate with
for I: 125
for FS-I: 135 sealing piece“)
for I: 40 for I: 40
pressure equalization for FS-I: 50* for FS-I: 50*
opening screen width c/c (SW) – Option ΙΙ a+ ΙΙ b
for I: 60
for FS-I: 70* pressure equalization Pressure compensation additional via
opening
screen width c/c (SW) transom, pressure and cover profiles
The ventilation and the condensate removal of the
glazing rebate is effected generally via option I a
or I b. An additional opening result from a transom
width of 1200 mm, two additional openings result
from a transom width of 1800 mm in the pressure
profiles. The number of openings depends on the
transom length, the individual project and glazing
requirements and must be determined in
accordance with the glass supplier.

V-0055 2017 137


THERM+ S-I
Processing

Steel curtain wall 76 mm ■ Technical information


Cutting and processing of timber pressure profiles – Length exterior gasket = length pressure profile
Pressure compensation +0.5 %
– **Elongation due to temperature must be taken in-
to account when defining the length of the pres-
sure and cover profiles.
– The size of the cutout in the timber cover profile is:
30±0.2 x 10 +0
-0.2

– The timber pressure profiles are to be secured at


the indicated locations using suitable means
(e.g. countersunk screw 3.9x45).
option with gasket for transom option with base gasket
option I option II a option II b option I option II a option II b – Screw for fastening no. 167005: pan head with full
drainage downward drainage downward thread, min. 3.5x10 (not included).
(gasket for transom) (gasket for transom with flap)
– Point C with base gasket in combination with A-I:
Due to the milled screw channel in the mullion
area a longer screw for the pressure profile has to
Ø 6.5 Ø 6.5 Ø 6.5
be planned et screwed trough the wall of the mulli-
on profile.
See also VA-0007 “Cutting and processing of the
with 1200 to 1800 1200 to 1800 structural profiles – Standard”.
– Point C with cross glass carrier:
Ø 6.5 Ø 6.5 An additional drilling is needed.
Exact position and additional information see V-0114
pressure equalization
“Installation and assembly cross glass carriers”.
opening drainage forward – *The first screwing for pressure profile can be
(base gasket with flap)
placed in the area of 35 of 50 mm from the end of
length of cover profile = SW - 77** the pressure profile.
length of pressure profile = SW - 81**
fastening of cover profile
– It must be ensured that the screws for pressure
pressure equalization
opening profile do not collide with other components and sit
at a distance of min. 10 mm from the end of the
screw channel.

– Option Ι
Pressure compensation via mullion
screen width c/c (SW) The ventilation and the condensate removal of the
pressure equalization glazing rebate is effected via the four courners of
opening every infill unit in the mullion profiles and across
fastening of cover profile an on-site adapter constructions.

length of cover profile = SW - 77**


Ø 6.5 Ø 6.5 – Option ΙΙ a+ ΙΙ b
length of pressure profile = TSH + 71
length of pressure profile = SW - 81**
length of cover profile = TSH + 76 Pressure compensation additional via
transom, pressure and cover profiles
total screen height (TSH) The ventilation and the condensate removal of the
with
glazing rebate is effected generally via option I a
with
or I b. An additional opening result from a transom
base point pressure equalization width of 1200 mm, two additional openings result
gasket opening from a transom width of 1800 mm in the pressure
fastening of cover profile
profiles. The number of openings depends on the
transom length, the individual project and glazing
screen width c/c (SW)
requirements and must be determined in
accordance with the glass supplier.
with base gasket with gasket for transom

length of pressure profile = TSH + 51


total screen height (TSH)
length of cover profile = SW - 77** length of cover profile = SW - 77**
length of pressure profile = SW - 81** length of pressure profile = SW - 81**

pressure equalization
opening screen width c/c (SW)
screen width c/c (SW) fastening of cover profile
pressure equalization
fastening of cover profile opening

138 2017 V-0056


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Tightening the screws of pressure profile This data applies to all versions of the pressure profile,
Assembly of pressure profiles system widths and for all gasket and insulating block
variants:
– Pressure profiles with clipped cover profiles
– Pressure profiles, visible screwed
– Flat pressure profiles

■ Assembly instruction
THERM+ S-I
1. – Use a screwdriver with an adjustable torque
limit.
– Set the torque to about 4.5 Nm.
2. – Screws should be inserted at a spacing
of ≤ 250 mm.
End distance: 40 mm
3. – Check the appearance and the dimensions of
the exterior gasket and the pressure profile
after tightening.
– The gaskets must not bulge out of the side, and
the pressure profile must not bulge inwards.
– If necessary, reduce or increase the
screwdriver torque.

THERM+ FS-I
1. – We recommend to use the screw coupling
screw area no. 441250 (see V-0171 “Application of the
screw coupling”.
2. – Screws should be inserted at a spacing
of ≤ 250 mm.
correct: End distance: 40 mm
- no deformation of the exterior gasket 3. – Check the appearance and the dimensions of
- no deformation of the pressure profile the exterior gasket and the pressure profile
after tightening.
– The gaskets must not bulge out of the side, and
the pressure profile must not bulge inwards.
– For the control of the correct screw protrusion
the height control screw head 441260 has to be
used (see VFS-I-0063 “Screw protrusions and
application of the height control”).
area centred
between the screws The pressure is correct if the exterior gasket lies
properly everywhere, and the difference in dimensi-
on of the height between points A and B is not more
than 0.5 mm.

screw area

false:
- deformation in
the pressure profile
- pressure too high - gasket
squeezed outside
- lifting up of the pressure profile
between the screws

V-0044 2017 139


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information ■ Assembly instruction


Screw protrusions and application of the height control – Application for THERM+ FS-I with 909058 to 1. Tighten the screw for pressure profile until the
909113, 909253 to 909313 and 909663 to exterior gasket presses on.
909708. 2. Position the height control no. 441260 next to the
– We recommend to use the screw coupling screw.
Height control screw head 441260 no. 441250 - see V-0171 “Application of the screw
coupling”.
3. Slide the height control carefully over the screw
head.
Application 3
– Slide the height control carefully to avoid damages – Height control pushes against screw head:
Application SG2 of the surface (e.g. scratches). Tighten carefully the screw for pressure profile
– RC2 / RC3: All measures are controlled without until the control can be slided over the screw
Application 4 head.
screw locking - installation of the screw locking
comes later. – Gap between screw head and height control:
– For the version with flat pressure profiles (e.g. no. Turn back the screw for pressure profile carefully.
013300), for which the special flat fillister head – The loosening of the screw for pressure profile has
Application 1 screw with sealing washer is sunken, the screw has to be avoided.
for special flat fillister head screw Application 2 to be tightened even with the surface of the flat
with sealing washer pressure profile.
on pressure profile, flat pressure
profile and suction disc Application 1

Application 2 Application 3 Application 4 Application SG2


for special flat fillister head screw for special flat fillister head screw for special cylinder head screw with
approx.

for special flat fillister head screw with


with sealing washer with sealing washer on sealin washer on
7.1

Screw protrusion: approx. 5.6


sealing washer on pressure profile
on pressure profile with RC3, pressure profile with RC3 toggle SG2 164610 (THERM+ I) resp.
flat pressure profile and 164611 / 164612 (THERM+ FS-I)
suction disc
approx.
7.1

approx.
0.8

approx.
5.6
approx.

approx.
approx.

32 to 64 mm
7.1

2.8
0.8

approx.
5.6

approx.
approx.

2.8
approx.

0.8
7.1

Screw protrusion: approx. 5.6


Screw protrusion: approx. 0.8

Screw protrusion: approx. 2.8


Screw protrusion: approx. 7.1

Application
flat pressure profile with
sunken screw
for special flat fillister head screw
with sealing washer
screw even
with the pressure
profile

140 2017 VFS-I-0063


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Application of the screw coupling – With the screw coupling T25 no. 44250 a constant
screw depth for screws with washer for THERM+
FS-I can be reached.
– Max. speed: 4000 1/min.
– When using the screw coupling with the small ring,
the big ting has to be screwed off from the screw
Screw coupling T25 no. 441250 - Selection of the big/small ring coupling.
– SG2: Application of the screw coupling not possible.
Pressure profile/ No. System width Big ring Small ring
suction disc

■ Application
– Adjust the screw depth
Lossen the counter nut 2, turn ring 3 into the
desired direction and screw again counter nut 2.
Repeat is necessary.
One turn corresponds to approx. 1 mm of change
of screw depth.
Screw depths see VFS-I-0063 “Screw protrusions
hexagonal 1 and application of the height control FS-I”.
– Remove screws
Hold the screw coupling at the hexagonal 1. Slide
ring 3 upwards and turn it to left or right a little bit
until the screw coupling locks. Now it is blocked for
counter-clockwise rotation.
To unlock hold again at the hexagonal 1 and turn
ring 3 to left or right a little bit (coupling locks out).
– Change the bit
Move the screw coupling into the position for
counter-clockwise rotation (see above).
Unscrew ring 3 completely downwards and remove
the bit with pliers.
counter nut 2

ring 3

small ring

big ring

bit 4

correct: correct: false:


- Screw coupling sits even on the profile. - Screw coupling sits even on the profile. - Too small contact surface.

small ring big ring

small ring

V-0171 2017 141


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Pressure compensation via mullion rebate – The plastic sealing piece supports ventilation as
with sealing piece well as the condensate drainage.
– Shorten the sealing piece according to the
installation thickness, and fasten it using a flat
fillister head screw 012103.
– The sealing piece has to be sealed carefully with
sealing compound D2, item no. 952015 for EPDM
gaskets or with special silicone B1, item no.
952020 for silicone gaskets.
dimension “X“

dimension “X“
24 to 52 mm

24 to 52 mm

Cutting sealing piece for drainage

Dimen-
Dimen- Dimen- Dimen-
sion X
SH 20x12 sion X sion X sion X
Infill for
for for for
thickness 013008
118005 013018 013007
mm 013028
118010 013038 013027
013014
mm mm mm
mm
24 28 - 28 30
25 to 26 26 30 26 28
27 to 28 24 28 24 26
29 to 30 22 26 22 24
31 to 32 20 24 20 22
33 to 34 18 22 18 20
dimension “X“

dimension “X“

35 to 36 16 20 16 18
37 to 38 14 18 14 16
39 to 40 12 16 12 14
41 to 42 10 14 10 12
resp.
43 to 44 8 12 8 10
24 to 52 mm

24 to 52 mm

SH 20x12 45 to 46 6 10 6 8
47 to 48 4 8 4 6
49 to 50 2 6 2 4
51 to 52 0 4 0 2

142 2017 V-0008


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Pressure and cover profile joint connection – Do not joint the pressure profile at the cross point.
with interior joint curtain wall – Length exterior gasket = length pressure profile
+0.5 %

■ Assembly instruction
interior joint plate – Glue the joint sealing plate (see table) to the
cover profile range see table
pressure profile joint at the centre of the glass
pressure profile
profile joint sealing plate rebate.
gasket for pressure profile range see table
– Roll the pressure profile gasket into the pressure
profile (allow overlaps where the gasket meets of
at least 50 mm).
– Seal the gasket joint with sealing compound (no.
952015 for EPDM gaskets, 952020 for silicone
gaskets).
– Glue the pressure profile gasket piece no. 014035
(50), 014036 (56) or 014037 (76) to both ends of
the pressure profile.
– Fix the pressure profile into the screw channel
according to the RAICO fabrication.
– Apply metal glue to the cover profile on the inside
in the joint region, and glue it to the lower cover
plate on one side.
– Put the cover profiles on top of one another, and
Joint in the intermediate area Joint in the cross point area clip into the pressure profile.

length of pressure profile


List of interior joint plates and
profile joint sealing plates

length of gasket
Interior joint Profile joint
Ø 6.5 Ø 6.5 Cover profile
plate sealing plate

length of cover profile


pressure profile joint 013003 (50x15) 167230 016070
013210 (50x20) 167232 016070
141104 (50x25) 167234 016070
141106 (50x30) 167236 016070
013023 (56x15) 167250 016071
013410 (56x20) 167252 016071
exterior gasket joint
141304 (56x25) 167254 016071

resp. 141307 (56x32) 167257 016071


metal
cover profile joint
013050 (76x15) 167270 016072
Ø 6.5 Ø 6.5 clue
013610 (76x20) 167272 016072

length of pressure profile


interior joint plate
range see table 013615 (76x25) 167274 016072

length of gasket
013620 (76x30) 167276 016072

length of cover profile


resp.
metal
clue

Ø 6.5 Ø 6.5

V-0018 2017 143


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Pressure profile joint connection curtain wall – Do not joint the pressure profile at the cross point.
on pressure profiles visible screwed – Length exterior gasket = length pressure profile
+0.5 %

in the area of the sealing pieces


for pressure profile ■ Assembly instruction
resp. – Glue the joint sealing plate (see table) to the
pressure profile joint at the centre of the glass
sealing piece for pressure profile rebate.
pressure profile profile joint sealing plate
– Roll the pressure profile gasket into the pressure
profile (allow overlaps where the gasket meets of
range see table
gasket for pressure profile at least 50 mm).
– Seal the gasket joint with sealing compound (no.
952015 for EPDM gaskets, 952020 for silicone
gaskets).
– Glue the pressure profile gasket piece no. 014035
(50), 014036 (56) or 014037 (76) to both ends of
the pressure profile.
– Seal the opening between the underside of the
pressure profiles and the sealing piece with the
respective sealing compound if necessary.
– Fix the pressure profile into the screw channel
according to the RAICO fabrication.

length of pressure profile

length of gasket
List of profile joint sealing plate

Pressure profile Profile joint sealing plate


013008 (50x9) 016070
013007 (50x12) 016070
013028 (56x9) 016071
013027 (56x12) 016071
exterior gasket joint
Ø 6.6 / Ø 11

pressure profile joint

length of gasket
length of pressure profile

resp.

144 2017 V-0026


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Flat pressure profile joint connection curtain wall – Do not joint the flat pressure profile at the cross
point.
– The recessed screwing in combination with the
cover is not possible for THERM+ FS-I.
18x7.7 18x7.7
■ Assembly instruction
– Glue the joint sealing plate (see table) to the
pressure profile joint at the centre of the glass
rebate.
flat pressure profile
profile joint sealing plate – Mill the pressure profile (18x7.7) and glue the pres-
gasket for flat pressure profile range see table sure profile gaskets into the flat pressure profile
(allow overlaps where the gasket meets of at least
50 mm).
– Seal the gasket joint with sealing compound (no.
952015 for EPDM gaskets, 952020 for silicone
gaskets).
– Glue the pressure profile gasket piece no. 014035
(50), 014036 (56) or 014037 (76) to both ends of
the pressure profile.
– Fix the pressure profile into the screw channel
according to the RAICO fabrication. All screwing
versions are admissible (see V-0045, V-0046 and
V-0058 “Cutting and processing of flat pressure
profiles”).

length of gasket
length of flat pressure profile
List of profile joint sealing plate

Pressure
Flat pressure Profile joint
profile sealing
profile sealing plate
piece
013300 (50) 016073 014038
013310 (56) 016074 014039
013313 (76) 016070 014041

Ø 6.6 / Ø 11 exterior gasket joint

flat pressure profile joint

milling of flat pressure profile

length of flat pressure profile

length of gasket
18x7.7 18x7.7

resp.

V-0024 2017 145


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76(96 mm ■ Technical information


Assembly cross point sealing plates and sealing pieces – Pressure profiles sealing pieces for self-cutting
for angular connected according to angle (90°-α).
– Cross point sealing plates for self- cutting regar-
ding to the angle (90°-α).
Cutted pieces has to be plane and burr-free.
– Sealing compound D2, item no. 952015 is to be
installation example (exterior view) used for EPDM gaskets and special silicone B1,
assembly of sealing piece for transom position of the transom sealling pieces left / right item no. 952020 for silicone gaskets.
section A-A sealing piece for transom
gasket of transom

sealing piece for transom left sealing piece for transom right

List of cross point sealing plates and


width sealing piece for transom
range see table pressure profiles sealing pieces
(for pressure and cover profile resp. visible screwed; self-cutting accor-
sealing piece for transom right sealing piece for transom left
ding to angle)

section B-B section B-B in the area of the sealing for 3 to 4 mm


pieces for pressure profile For pressure and cover profiles
with pressure and cover profile with pressure profile exterior gasket
resp. System Cross point
cover profile Width x Pressure profile
pressure profile width sealing
pressure profile mm sealing piece
mm plates
gasket for pressure profile gasket for pressure profile
cross point sealing plate and
50 016080 36 014080
cross point sealing plate and sealing
pressure profile sealing piece
piece for pressure profile 56 016081 37 014081
width x and range of cross point
76 016082 39 014082
glass edge
sealing plate see table 96 016087 39 152430
width of sealing plate for
pressure profile see table
pressure and cover profile
for 5 to 7 mm
For pressure and cover profiles
exterior gasket
flat pressure profile System Cross point
Width x Pressure profile
width sealing
Ø 6.5 mm sealing piece
mm plates
50 016080 36 152402
56 016081 37 152412
self-cutting Ø 6.6 / Ø 11 76 016082 39 152422
of 016080 96 016087 39 152432
self-cutting section C-C
of 014080 with flat pressure
self-cutting pressure profile profile
of 016083
For flat pressure profiles
self-cutting gasket for pressure profile
of 014083 System Cross point
cross point sealing plate and sealing
Pressure profile
piece for pressure profile milling of width sealing Width x
pressure profile sealing piece
mm plates
width x and range of cross point
sealing plate see table 50 016083 28 014083
width of sealing plate for 56 016084 29 014084
pressure profile see table
76 016085 31 014085

List of sealing piece for transom s

glass edge For curtain wall


Angle α Left Right Left E2 Right E2
152010 (50) 152010 (50) 152009 (50) 152009 (50)
90° to 84° 152015 (56) 152015 (56) 152014 (56) 152014 (56)
152020 (76) 152020 (76) 152019 (76) 152019 (76)
83° to 75° 152020 152020 152019 152019
74° to 60° 152021 152021 152027 152027
59° to 45° 152022 152022 152028 152028
44° to 35° 152023 152023 152029 152029

For face width 96 mm the sealing piece for transom , 152056 (for EPDM gaskets) or
152048 (for silicone gaskets) is to be used and sealed with the respective sealing com-
pound.
Self-cutting according to angle

146 2017 V-0030


THERM+ S-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Assembly fixation of sun protection for pressure and cover profiles clipped – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10
mm is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque
of min. 8 Nm.
– The fixation of sun protection can only be used
by pairs.
built-in situation – For each assembling situation a statical calculation
Screwed base profile, is manatory. The influening variables of Eurocode 1
riveted or with setting bolts has to be considered.
Ø 14.5
– Place the fixation of the sun protection on the cap
of the interior sealing and tighten the tapping
Welded base profile
screw until the stainless steel sleeve sits on the
screw channel.
– It is to be ensured that the fixation of the sun
Ø 19.5
protection does not collide with other components
(e.g. connection profile 168121).
Please furnish the sealing sleeve
These have to be notched or interrupted possibly.
inside with silicone spray for easy – Calculation basis:
attachment to the socket.
base profile
Horizontal force FH: 0.8 kN
Sun protection devices
Thickness of connection plate: 10 mm
Sun protection device
see chapter accessories
169942 to 169999 (see table) Material connection plate: aluminium.

Example for aluminium connection


plate
distance
169900 to 169914 point of application a

169942 to 169999

bolt length

Ø 8.5 List of sockets List of sealing sleeves


not supplied by RAICO

No. Length mm Length


No.
169942 42 mm
distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 150 mm distance of screw 170 mm
169946 46 169900 8
Applicable vertical Applicable vertical Applicable vertical Applicable vertical Applicable vertical
load Fv in kN load Fv in kN load Fv in kN load Fv in kN load Fv in kN
169950 50 169901 10
1.30 1.30 1.30 1.30 1.30
169954 54 169902 12
1.25 1.25 1.25 1.25 1.25
1.20 1.20 1.20 1.20 1.20 169958 58 169903 14
1.15 1.15 1.15 1.15 1.15
169962 62 169904 16
1.10 1.10 1.10 1.10 1.10
1.05 1.05 1.05 1.05 1.05 169966 66 169905 18
1.00 1.00 1.00 1.00 1.00
169970 70 169906 20
0.95 0.95 0.95 0.95 0.95
0.90 0.90 0.90 0.90 0.90 169974 74 169907 22
0.85 0.85 0.85 0.85 0.85
169978 78 169908 24
0.80 0.80 0.80 0.80 0.80
0.75 0.75 0.75 0.75 0.75 169982 82 169909 26
0.70 0.70 0.70 0.70 0.70
169986 86 169910 28
0.65 0.65 0.65 0.65 0.65
0.60 0.60 0.60 0.60 0.60 169990 90 169911 30
0.55 0.55 0.55 0.55 0.55
169994 94 169912 32
0.50 0.50 0.50 0.50 0.50
0.45 0.45 0.45 0.45 0.45 169998 98 169913 34
0.40
0.40 0.40 0.40 0.40
0.35 169999 102 169914 36
0.35 0.35 0.35 0.35
0.30 0.30 0.30 0.30 0.30 169915 38
bolt length bolt length bolt length bolt length bolt length
in mm in mm in mm in mm in mm
169917 42
169918 44
169919 46

VS-0052 2017 147


THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly fixation of sun protection for flat pressure profiles – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10
mm is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque
built-in situation of min. 8 Nm.
Screwed base profile, – The fixation of sun protection can only be used
riveted or with setting bolts by pairs.
– For each assembling situation a statical calculation
Welded base profile
is manatory. The influening variables of Eurocode 1
has to be considered.
– Place the fixation of the sun protection on the cap
of the interior sealing and tighten the tapping
Ø 14.5 screw until the stainless steel sleeve sits on the
screw channel.
Please furnish the
sealing sleeve inside – It is to be ensured that the fixation of the sun
with silicone spray for protection does not collide with other components
easy attachment to the socket.
(e.g. connection profile 168121).
Sun protection devices
see chapter accessories These have to be notched or interrupted possibly.
base profile
– Calculation basis:
Sun protection device Horizontal force FH: 0.8 kN
169942 to 169999 (see table)
Thickness of connection plate: 10 mm
Example for aluminium connection Material connection plate: aluminium.
plate 169900 to 169914
distance
point of application a

169942 to 169999

bolt length

not supplied by RAICO


Ø 8.5

List of sockets List of sealing sleeves


distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 150 mm distance of screw 170 mm No. Length mm Length
No.
Applicable vertical Applicable vertical Applicable vertical Applicable vertical Applicable vertical 169942 42 mm
load Fv in kN load Fv in kN load Fv in kN load Fv in kN load Fv in kN
169946 46 169900 8
1.30 1.30 1.30 1.30 1.30
1.25 1.25 1.25 1.25 1.25 169950 50 169901 10
1.20 1.20 1.20 1.20 1.20
169954 54 169902 12
1.15 1.15 1.15 1.15 1.15
1.10 1.10 1.10 1.10 1.10 169958 58 169903 14
1.05 1.05 1.05 1.05 1.05
169962 62 169904 16
1.00 1.00 1.00 1.00 1.00
0.95 0.95 0.95 0.95 0.95 169966 66 169905 18
0.90 0.90 0.90 0.90 0.90
169970 70 169906 20
0.85 0.85 0.85 0.85 0.85

0.80 0.80 0.80 0.80 0.80 169974 74 169907 22


0.75
0.75 0.75 0.75 0.75
0.70 169978 78 169908 24
0.70 0.70 0.70 0.70
0.65 0.65 0.65 0.65 0.65 169982 82 169909 26
0.60 0.60 0.60 0.60 0.60
0.55 0.55 0.55 0.55 0.55 169986 86 169910 28
0.50 0.50 0.50 0.50 0.50
169990 90 169911 30
0.45 0.45 0.45 0.45 0.45
0.40 0.40 0.40 0.40 0.40 169994 94 169912 32
0.35 0.35 0.35 0.35 0.35
169998 98 169913 34
0.30 0.30 0.30 0.30 0.30
bolt length bolt length bolt length bolt length bolt length 169999 102 169914 36
in mm in mm in mm in mm in mm
169915 38
169917 42
169918 44
169919 46

148 2017 VS-0053


THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly fixation of sun protection for pressure profile visible screwed – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10
mm is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque
built-in situation of min. 8 Nm.
Screwed base profile, – The fixation of sun protection can only be used
riveted or with setting bolts
by pairs.
– For each assembling situation a statical calculation
Welded base profile is manatory. The influening variables of Eurocode 1
has to be considered.
– Place the fixation of the sun protection on the cap
of the interior sealing and tighten the tapping
Ø 14.5
screw until the stainless steel sleeve sits on the
screw channel.
Please furnish the – It is to be ensured that the fixation of the sun
sealing sleeve inside
with silicone spray for
protection does not collide with other components
easy attachment to the socket. (e.g. connection profile 168121).
Sun protection devices
These have to be notched or interrupted possibly.
base profile
see chapter accessories
– Calculation basis:
Sun protection device Horizontal force FH: 0.8 kN
169942 to 169999 (see table)
Thickness of connection plate: 10 mm
Example for aluminium connection Material connection plate: aluminium.
plate
169900 to 169914
distance
point of application a

169942 to 169999

bolt length

Ø 8.5 not supplied by RAICO

List of sockets List of sealing sleeves


distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 150 mm distance of screw 170 mm
No. Length mm Length
No.
Applicable vertical
load Fv in kN
Applicable vertical
load Fv in kN
Applicable vertical
load Fv in kN
Applicable vertical
load Fv in kN
Applicable vertical
load Fv in kN 169942 42 mm
1.30 1.30 1.30 1.30 1.30 169946 46 169900 8
1.25 1.25 1.25 1.25 1.25
169950 50 169901 10
1.20 1.20 1.20 1.20 1.20
1.15 1.15 1.15 1.15 1.15 169954 54 169902 12
1.10 1.10 1.10 1.10 1.10
169958 58 169903 14
1.05 1.05 1.05 1.05 1.05
1.00 1.00 1.00 1.00 1.00 169962 62 169904 16
0.95 0.95 0.95 0.95 0.95
169966 66 169905 18
0.90 0.90 0.90 0.90 0.90
0.85 0.85 0.85 0.85 0.85 169970 70 169906 20
0.80 0.80 0.80 0.80 0.80
169974 74 169907 22
0.75 0.75 0.75 0.75 0.75

0.70 0.70 0.70 0.70 0.70 169978 78 169908 24


0.65 0.65 0.65 0.65 0.65
169982 82 169909 26
0.60 0.60 0.60 0.60 0.60
0.55 0.55 0.55 0.55 0.55 169986 86 169910 28
0.50 0.50 0.50 0.50 0.50
169990 90 169911 30
0.45 0.45 0.45 0.45 0.45
0.40 0.40 0.40 0.40 0.40 169994 94 169912 32
0.35 0.35 0.35 0.35 0.35
169998 98 169913 34
0.30 0.30 0.30 0.30 0.30
bolt length
in mm
bolt length
in mm
bolt length
in mm
bolt length
in mm
bolt length
in mm 169999 102 169914 36
169915 38
169917 42
169918 44
169919 46

VS-0054 2017 149


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Installation base profiles of fixation for sun protection – The base profile for fixation of the sun protection no.
167795 (50) or 167769 (56) must be given considera-
tion during planning. A subsequent installation in-
to the curtain wall is only possible great effort.
– The distances of the bolt 90 and 110 to 130 mm are
mountable with a base profile. For distances of the
bolt 100 mm and > 130 mm two base profiles have to
be used. These are moved accordingly to the required
bolt distance. When placing the both base profiles the
position of the screw for pressure profile has to be ob-
served.
In the intermediate area a base profile in distance of
3 mm to the base profile of the fixation for the sun
protection has to be inserted.
– Maintain a minimum distance of 10 mm between
the screw of the sun protection bolt and the end of
the profile as well as 14 mm between the screw of
the sun protection bolt to the axis of the screw no.
distance of bolt 100 mm distance of bolt > 130 mm 909038!
– It is to be ensured that the fixation of the sun protec-
tion does not collide with other components (e.g.
connection profile 168121).
These have to be notched or interrupted possibly.
Area for the screw for
pressure profile – For bolt distances > 130 mm the bolts have to be in-
serted between the screws no. 909038 if possible.

Screw for pressure profile

Base profile
Screw for Screw for
pressure profile pressure profile

distance of bolt 90 mm distance of bolt 110 mm distance of bolt 130 mm

distance of screw: 100


Length
Base profile

Screw for pressure profile

distance of screw: > 130


Short piece base profile

Screw for
pressure profile
distance of screw: 130
distance of screw: 110
distance of screw: 90
Length

Length
Base profile

Screw for pressure profile


Base profile

Screw for pressure profile

150 2017 VFS-I-0059


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Assembly fixation of sun protection for pressure and cover profiles clipped – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10 mm
is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque of
min. 8 Nm.
– The fixation of sun protection can only be used by
pairs.
base profile – For each assembling situation a statical calculation is
manatory. The influening variables of Eurocode 1 has to
base profile be considered.
fixation of sun ptotection
Ø 14.5 – The base profile for fixation of the sun protection no.
Sun protection device
167795 (50) or 167769 (56) must be given consideration
169942 to 169999 during planning. A subsequent installation into the
(see table)
curtain wall is only possible great effort.
bolt length
– See VFS-I-0059 « Installation base profile for fixation
Ø 19.5
of sun protection » for the number and position of the
base profiles for the fixation for sun ptotection and
distance further information.
point of application a
Please furnish the sealing sleeve
inside with silicone spray for easy
– Place the fixation of the sun protection on the cap of
attachment to the socket. the interior sealing and tighten the tapping screw until
the stainless steel sleeve sits on the screw channel.
Sun protection devices
see chapter accessories
– It is to be ensured that the fixation of the sun protection
does not collide with other components (e.g. connection
profile 168121).
Example for aluminium connection These have to be notched or interrupted possibly.
plate 169900 to 169914
– Calculation basis:
Horizontal force FH: 0.8 kN
Thickness of connection plate: 10 mm
built-in situation Material connection plate: aluminium.
– The indicated loads are dimensioning loads.

169942 to 169999

not supplied by RAICO


Ø 8.5

List of sockets List of sealing sleeves

No. Length mm Length


distance of screw 150 mm No.
distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 170 mm
169942 42 mm
Applicable vertical Applicable vertical Applicable vertical Applicable vertical Applicable vertical
load Fv in kN load Fv in kN load Fv in kN load Fv in kN load Fv in kN
169946 46 169900 8
1.30 1.30 1.30 1.30 1.30
169950 50 169901 10
1.25 1.25 1.25 1.25 1.25

1.20 1.20 1.20 1.20 1.20 169954 54 169902 12


1.15 1.15 1.15 1.15 1.15
169958 58 169903 14
1.10 1.10 1.10 1.10 1.10

1.05 1.05 1.05 1.05 1.05 169962 62 169904 16


1.00 1.00 1.00 1.00 1.00
169966 66 169905 18
0.95 0.95 0.95 0.95 0.95

0.90 0.90 0.90 0.90 0.90 169970 70 169906 20


0.85 0.85 0.85 0.85 0.85
169974 74 169907 22
0.80 0.80 0.80 0.80 0.80

0.75 0.75 0.75 0.75 0.75 169978 78 169908 24


0.70 0.70 0.70
0.70 0.70
0.65 0.65 0.65 169982 82 169909 26
0.65 0.65
0.60 0.60 0.60 0.60 0.60
169986 86 169910 28
0.55 0.55 0.55
0.55 0.55
0.50 0.50 0.50 169990 90 169911 30
0.50 0.50
0.45 0.45 0.45 0.45 0.45
169994 94 169912 32
0.40 0.40 0.40
0.40 0.40
0.35 0.35 0.35 169998 98 169913 34
0.35 0.35
0.30 0.30 0.30 0.30 0.30
169999 102 169914 36
bolt length bolt length bolt length bolt length bolt length
in mm in mm in mm in mm in mm
169915 38
169917 42
169918 44
169919 46

VFS-I-0060 2017 151


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Assembly fixation of sun protection for flat pressure profiles – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10 mm
is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque of
min. 8 Nm.
– The fixation of sun protection can only be used by
pairs.
– For each assembling situation a statical calculation is
base profile
manatory. The influening variables of Eurocode 1 has to
be considered.
base profile
fixation of sun ptotection – The base profile for fixation of the sun protection no.
167795 (50) or 167769 (56) must be given consideration
Sun protection device during planning. A subsequent installation into the
169942 to 169999
(see table) curtain wall is only possible great effort.
Ø 14.5
bolt length – See VFS-I-0059 « Installation base profile for fixation
of sun protection » for the number and position of the
base profiles for the fixation for sun ptotection and
Please furnish the sealing sleeve
further information.
distance
inside with silicone spray for easy
attachment to the socket.
point of application a – Place the fixation of the sun protection on the cap of
the interior sealing and tighten the tapping screw until
Sun protection devices the stainless steel sleeve sits on the screw channel.
see chapter accessories
– It is to be ensured that the fixation of the sun protection
does not collide with other components (e.g. connection
Example for aluminium connection
profile 168121).
plate 169900 to 169914 These have to be notched or interrupted possibly.
– Calculation basis:
Horizontal force FH: 0.8 kN
Thickness of connection plate: 10 mm
Material connection plate: aluminium.
built-in situation
– The indicated loads are dimensioning loads.

169942 to 169999

not supplied by RAICO


Ø 8.5

List of sockets List of sealing sleeves

No. Length mm Length


No.
169942 42 mm
distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 150 mm distance of screw 170 mm
Applicable vertical Applicable vertical Applicable vertical Applicable vertical Applicable vertical 169946 46 169900 8
load Fv in kN load Fv in kN load Fv in kN load Fv in kN load Fv in kN
169950 50 169901 10
1.30 1.30 1.30 1.30 1.30

1.25 1.25 1.25 1.25 1.25 169954 54 169902 12


1.20 1.20 1.20 1.20 1.20
169958 58 169903 14
1.15 1.15 1.15 1.15 1.15

1.10 1.10 1.10 1.10 1.10 169962 62 169904 16


1.05 1.05 1.05 1.05 1.05
169966 66 169905 18
1.00 1.00 1.00 1.00 1.00

0.95 0.95 0.95 0.95 0.95 169970 70 169906 20


0.90 0.90 0.90 0.90 0.90
169974 74 169907 22
0.85 0.85 0.85 0.85 0.85

0.80 0.80 0.80 0.80 0.80 169978 78 169908 24


0.75 0.75 0.75 0.75 0.75
169982 82 169909 26
0.70 0.70 0.70 0.70 0.70

0.65 0.65 0.65 0.65 0.65 169986 86 169910 28


0.60 0.60 0.60 0.60 0.60
169990 90 169911 30
0.55 0.55 0.55 0.55 0.55

0.50 0.50 0.50 0.50 0.50 169994 94 169912 32


0.45 0.45 0.45 0.45 0.45
169998 98 169913 34
0.40 0.40 0.40 0.40 0.40

0.35 0.35 0.35 0.35 0.35 169999 102 169914 36


0.30
bolt length
0.30
bolt length
0.30
bolt length
0.30
bolt length
0.30
bolt length 169915 38
in mm in mm in mm in mm in mm
169917 42
169918 44
169919 46

152 2017 VFS-I-0061


THERM+ FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Assembly fixation of sun protection for pressure profile visible screwed – Max. usability force FH regarding to one pair of
sockets.
– Max. usability force FH is constant at every load
distance → FH = 0.80 kN.
– A force crosswise to the mullion cannot be taken
→ FQ = 0 kN.
– A connection plate by the customer (min. 40 x 10 mm
is used leading the forces into the screws.
– The screws 5.5 hat to be bolted with a bolting torque of
min. 8 Nm.
– The fixation of sun protection can only be used by
pairs.
base profile
– For each assembling situation a statical calculation is
manatory. The influening variables of Eurocode 1 has to
base profile be considered.
fixation of sun ptotection
– The base profile for fixation of the sun protection no.
Sun protection device
167795 (50) or 167769 (56) must be given consideration
169942 to 169999 during planning. A subsequent installation into the
(see table)
curtain wall is only possible great effort.
bolt length – See VFS-I-0059 « Installation base profile for fixation
Ø 14.5
of sun protection » for the number and position of the
base profiles for the fixation for sun ptotection and
distance further information.
point of application a
Please furnish the sealing sleeve – Place the fixation of the sun protection on the cap of
inside with silicone spray for easy the interior sealing and tighten the tapping screw until
attachment to the socket.
the stainless steel sleeve sits on the screw channel.
Sun protection devices – It is to be ensured that the fixation of the sun protection
see chapter accessories does not collide with other components (e.g. connection
Example for aluminium connection
profile 168121).
plate These have to be notched or interrupted possibly.
169900 to 169914 – Calculation basis:
Horizontal force FH: 0.8 kN
Thickness of connection plate: 10 mm
built-in situation Material connection plate: aluminium.
– The indicated loads are dimensioning loads.

169942 to 169999

Ø 8.5
not supplied by RAICO

List of sockets List of sealing sleeves


distance of screw 90 mm distance of screw 110 mm distance of screw 130 mm distance of screw 150 mm distance of screw 170 mm No. Length mm Length
Applicable vertical Applicable vertical Applicable vertical No.
Applicable vertical
load Fv in kN
Applicable vertical
load Fv in kN load Fv in kN load Fv in kN load Fv in kN 169942 42 mm
1.30 1.30 1.30 1.30 1.30 169946 46 169900 8
1.25 1.25 1.25
1.25 1.25
169950 50 169901 10
1.20 1.20 1.20 1.20 1.20

1.15 1.15 1.15 1.15 1.15


169954 54 169902 12
1.10 1.10 1.10
1.10 1.10
1.05 1.05 1.05 169958 58 169903 14
1.05 1.05
1.00 1.00 1.00 1.00 1.00
169962 62 169904 16
0.95 0.95 0.95 0.95 0.95

0.90 0.90 0.90 0.90 0.90 169966 66 169905 18


0.85 0.85 0.85 0.85 0.85
169970 70 169906 20
0.80 0.80 0.80 0.80 0.80

0.75 0.75 0.75 0.75 0.75 169974 74 169907 22


0.70 0.70 0.70 0.70 0.70
169978 78 169908 24
0.65 0.65 0.65 0.65 0.65

0.60 0.60 0.60 0.60 0.60 169982 82 169909 26


0.55 0.55 0.55 0.55 0.55
169986 86 169910 28
0.50 0.50 0.50 0.50 0.50

0.45 0.45 0.45 0.45 0.45 169990 90 169911 30


0.40 0.40 0.40 0.40 0.40
169994 94 169912 32
0.35 0.35 0.35 0.35 0.35

0.30 0.30 0.30 0.30 0.30 169998 98 169913 34


bolt length bolt length bolt length bolt length bolt length
in mm in mm in mm in mm in mm
169999 102 169914 36
169915 38
169917 42
169918 44
169919 46

VFS-I-0062 2017 153


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Processing of pressure and cover profiles for fixation of sun protection Drilling set no. 170500 consists of:
– Drill Ø9
– Bevel milling head Ø14.5
– Bevel milling head Ø19.5
– Stops for depth
– Drilling jig
– Adaptor shoes for 50, 56, 76 mm

not supplied not supplied


by RAICO by RAICO
not supplied
by RAICO
fixation of sun protection
fixation of sun protection ■ Assembly instruction
sealing sleeve – Adjust the stop of the countersinker and the drill to
fixation of sun protection sealing sleeve
the height of the pressure or cover profile.
sealing sleeve – Select the exchangeable jaws of the drilling
template according to the system width.
– Pre-drill the pressure and cover profile with Ø 9,
and countersink with a countersinker Ø14.5.
– For clipped cover profiles: adjust the stop of the

infill thickness
infill thickness

infill thickness
countersinker and drill the cover profile out with a
countersinker Ø 19.5.
– Avoid damaging the cap of the interior gasket.

Stop position for pressure and Stop position Stop position for direct
cover profiles for flat pressure profiles screwed pressure profiles
for drill Ø9 and bevel milling head Ø14.5 for drill Ø9 and bevel milling head Ø14.5 for drill Ø9 and bevel milling head Ø14.5

30 / 32 mm pressure or cover profile 30 mm pressure profile


25 mm pressure or cover profile 25 mm pressure profile
20 mm pressure or cover profile 20 mm pressure profile
15 mm pressure or cover profile 15 mm pressure profile
12 / 13.5 mm pressure or cover profile 12 mm pressure profile
9 mm pressure or cover profile flat pressure profile 9 mm pressure profile
stop position stop position stop position
adjustable with stud screw adjustable with stud screw adjustable with stud screw

154 2017 V-0022


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Scaffolding fixation – For S-I with screwed or riveted base profile resp.
HILTI fastener additional screws / rivet / fastener
in the area of the scaffolding fixation must be
provided. See VS-0090, VS-0110 resp. VS-0111
“Cutting and installation of base profiles ...” for the
drilling diameter and further Information.
Scaffolding fixation I – For FS-I a short piece of the base profile in the
area of the scaffolding fixture no. 167793 (50) resp.
no. 167794 (56) has to be inserted.
– Application of flat pressure profile possible
from 32 mm.
– Possible for FS-I with the cover profile with a
3.6 x 98
height of 13.5 mm.

■ Assembly instruction
1. – Cut the interior gasket with tool 170395 and
resp.
012108 for S-I remove the central web in the area of the scaf-
012110 for A-I and H-I and FS-I folding fixation.
Situation after removing – Push on the scaffolding fixation 166235 and fix
Situation with eye bolt of the with eye bolt in the screw channel with 2x screw no. 012108
for S-I, with 2x screw no. 012110 for FS-I.
2. – Carefully apply sealing compound D2 no.
952015 at EPDM gakets, special silicone B1 no.
952020 at silicone gaskets to the whole of the
167075 white upper and lower edges of the scaffolding
built-in situation
167076 black
with cover fixation. Also seal the opening in the gasket cap
no. 167075 or through the threads M12. The threads must be
no. 167076 able to be used until the gasket cap!
3. – Drill the pressure and cover profile with Ø15.
– Insert filling elements, and fix with pressure
and cover profiles. (Follow the RAICO
guidelines)
167075 white – Screw in an eyebolt M12 no. 907605.
167076 black
AS = distance of column When the scaffolding is taken down, the eyebolt
GH = scaffolding height
is removed, and the holes in the cover profile are
The number and position of the fixation points depends closed with covering caps 167075 (white) or
on the specific requirements of the scaffold. The max.
load transmission into the curtain wall construction is 167076 (black).
system immanent and can be taken from the figure
“representative parameter”.
The scaffolding fixations remain in the curtain
wall, and can be used to reassemble the
scaffolding again.
Installation of the base profile for scaffolding fixation
Version for unscrewing resp. riveting with system FS-I
Additional screwing of the base of the base profile for system S-I
profile for system H-I / S-I Contour 166235 Representative parameters

Right- Right-
Parallel
angled to angled to
System to structure
structure curtain
profile Fpt
Base profile
profile Frt wall Frf
S-I
0.19 kN 2.63 kN 6.03 kN
Contour 166235
(welded base profile)
Additional screwing of the base profile S-I
for system S-I version with fastener Base profile unperforated (screwed welded base, 0.53 kN 4.58 kN 12.87 kN
Fastener riveted or with HILTI fastener)
Contour 166235
FS-I 0.53 kN 4.58 kN 12.87 kN

Fastener

V-0032 2017 155


THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly fixture unit, interior sealing system – Fixation in consideration of construction circumstan-
ces and static requirement.
– For each assembling situation a statical calculation is
mandatory. The influencing variables of DIN 1055 has
to be considered.
– Please note:
– workplace regulations12/1-3
– ETB-guidelines
– Regional building regulations
– Generally acknowledged rules of technology
fixture unit no. 166205

■ Assembly instruction
distance point of application a 1. – Weld the screw channel (welding in the edge region!).
Leave a cut-out 265 mm long for the fixture unit
thread M5
for saftety screw no. 230102 166205.
thread M6 for 905535 – Drill holes or threaded holes for connecting the
shear plate and, if relevant, for securing the insert
(see instructions).
distance point of application a
– If necessary, push the insert (in-house manufacture)
into the mullion profile, and prevent it from slipping
steel insertion of S235 (self-fabrication)
with screw 230102.
– Depending on the particular circumstances shorten
steel insertion of S235 the fastening shear plate and drill the fastening
(self-fabrication)
holes.
thread M6 for 905535
– Version 1:
screw the fastening shear plate using 3x screws
built-in situation 905535 through the mullion profile into the insert
(see table!).
Version 2:
Screw the fastening shear plate with 3x screws
905535 directly into the mullion profile
(see table!).
The shear plate sits on the upper edge of the milled
screw channel.
version 1 – Punch out the interior gasket with punch iron
see notice
170390, and clip to the mullion profile
all around
2. – Carefully seal the shear plate using sealing com-
pound D2 952015 for EPDM gaskets and special
resp.
silicone 952020 for silicone interior gaskets.

Ø 6.5
Another assembly operation see V-0104 “Assembly fixture
unit, exterior seling system”.
length of recess: 265

fixture unit no. 166205


lenght and drill holes are version 1 version 2
adapted to the structural conditions see notice

Ø 6.5

Notching the interior gasket with version 1 version 2


punching steel no. 170390 see notice

Admissible loads
apply fixation bracket
on the screw channel Vertical load Fv in combination with horizontal load Fh
(offset action point a = 100)

cover and pressure profile


Fv [kN] 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0
joint in the area of fixture unit
Fh [kN] 1.5 2.5 3.5 4.5 5.5 6.5 7.0 8.0 9.0 10.0 11.5 13.0

Vertical load Fv in combination with


horizontal load Fh
(offset action point a = 180)
Fv [kN] 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0
base made of timber,
hard plastic or similiar Fh [kN] 0.5 2.0 3.5 5.0 7.0 8.5 10.0 12.0

Diagonal pull Fd in
For version 1 (Screwing into insertion) For version 2 (Screwing into the structural profile wall) consideration of angle α
(offset action point a = 100)
Width of structural profile [mm] 50 60 80 100 Width of structural profile [mm] 50 60 80 100
α [°] 50 45 40 35 30
Min. wall thickness [mm] 2.9 3.2 3.6 4.0 Min. wall thickness [mm] 5.0 5.0 5.5 6.0 Fd [kN] 10.0 10.0 10.0 10.0 10.5

156 2017 VS-0089


THERM+ S-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly fixture unit, exterior sealing system – Fixation in consideration of construction circumstances
and static requirement.
– For each assembling situation a statical calculation is
mandatory. The influencing variables of DIN 1055 has
to be considered.
– Please note:
– workplace regulations12/1-3
– ETB-guidelines
– Regional building regulations
Version B – Generally acknowledged rules of technology
Version A Version C
Visible screwed pressure Flat pressure profile
Pressure and cover profile profile
■ Assembly instruction
Previous assembly operation see VS-0089 “Assembly
fixture unit, interior seling system”.

rivet (not supplied by RAICO)


3. Version A:
Notch the cover and pressure profile.
Allow for the joint offset of 100 mm.
Version B and C:
12 to 64 mm

16 to 64 mm

22 to 64 mm
Notch the pressure profile.
Underlay the collar no. 166216 with the specific
sealing compound all around.
4. With Version A:
– Insert the façade fillings, pull in the exterior gaskets
and fix the pressure profile (screwing in the edge
area!).
– Seal the pressure profile with silicone to the shear
plate, and clip on the cover profile.
4. With Version B and C:
Version A Version B and C – Insert the façade fillings, pull in the exterior gaskets
(version B) resp. glue it on (version C) and fix the
pressure profile (screwing in the edge area!).
– Insert the collar (to guarantee a circumferential
sealing, the collar has to be aligned in all axes), drill
the fixation holes into the pressure profile and rivet
illustration without glass illustration without glass
and exterior gasket and exterior gasket
them 2x no. 230196 (version B) resp. screw them
screwing of pressure profile with 2x no. 054001 (version C).
screwing of pressure profile in the edge area
in the edge area – Seal the pressure profile with the specific sealing
all around
all around compound to the collar.

silicone
resp.

rivet (not supplied by


RAICO) resp. 054001

cover and pressure profile joint all around


in the area of fixture unit
Joint offset: 100

resp.

V-0104 2017 157


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm Application example ■ Technical information


“standing curtain wall“
Curtain wall mounting of ceiling, floating bearing – The fastening elements (anchors) to the structure
sliding support
of the building are not included.
– The fastening must be appropriate for the static
requirements and the features of the particular
building. Structural analysis is to be made as part
of the detailed planning (edge clearances, bearing
on holes, etc.).
fixed support – The load permitted for the structural profile must
mullion joint be determined for each particular case through a
structural analysis (edge clearances, profile
depths, wall thicknesses, etc.).

fixed support – Curtain wall mounting: ceiling,


floating bearing
1x 166005 fixation bracket 80
2x 166110 fixation unit
alternative:
for the fixture of the mullion profile on the building
Tolerance compensation 146005 (self-fabrication) structure

– Compensation of tolerances:
in x-direction ± 14 mm (horizontal)
in y-direction ± 0 mm (horizontal)
in z-direction ± 12 mm (vertical)

■ Assembly instruction
– Align the bracket 166005 to the building and
fasten it.
50 to 60 mm – Pre-drill the mullion profiles 2x with holes Ø15, or
drill them out after the bracket has been
installed.
– Insert spacer pipes 78 mm long through the
bracket and the mullion profile, and fasten them
with shims, washers and nuts.

Approvable loads of fixation bracket 166005


welded stell plate with fixation unit 166110
(if required, not supplied by RAICO)
Floating-point Floating-point
Approvable loads
fixing 50 fixing 56
FS: 4.4 kN 4.4 kN
FD: 4.4 kN 4.4 kN
FV: 0 kN 0 kN

n
llio
mu
pth
de

SH 40x15.5

SH 40x11

e
tub depth of mullion
w
cre
ofs
pth depth of screw tube
de

158 2017 VS-0064


THERM+ S-I
Processing

Steel curtain wall 50/56 mm Application example ■ Technical information


“standing curtain wall“
Curtain wall mounting of intermediate ceiling, floating bearing – The fastening elements (anchors) to the structure
sliding support of the building are not included.
– The fastening must be appropriate for the static
requirements and the features of the particular
building. Structural analysis is to be made as part
of the detailed planning (edge clearances, bearing
on holes, etc.).
sliding support
– The load permitted for the structural profile must
be determined for each particular case through a
structural analysis (edge clearances, profile
Tolerance compensation depths, wall thicknesses, etc.).

fixed support – Curtain wall mounting: intermediate ceiling,


floating bearing
1x 166015 fixation unit 120
1x 166110 fixture unit
for the fixture of the mullion profile on the building
structure
50 to 60 mm

– Compensation of tolerances:
in x-direction ± 14 mm (horizontal)
in y-direction ± 0 mm (horizontal)
in z-direction ± 12 mm (vertical)

■ Assembly instruction
– Align the bracket 166015 to the building and
fasten it.
– Pre-drill the mullion profiles with holes Ø15, or drill
alternative: them out after the bracket has been
146005 (self-fabrication) installed.
– Insert the spacer pipe 78 mm long through the
bracket and the mullion profile, and fasten them
with shims, washers and nuts.

Approvable loads of fixation bracket 166015


with fixation unit 166110

Floating-point Floating-point
Approvable loads
fixing 50 fixing 56
FS: 5.2 kN 7.4 kN
FD: 5.2 kN 7.4 kN
ll ion
mu FV: 0 kN 0 kN
pth
de

SH 40x11

SH 40x11

e
tub
re w SH 40x15.5

sc
of depth of mullion
pth
de
depth of screw tube

VS-0061 2017 159


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm Application example ■ Technical information


“hanging curtain wall“
Curtain wall mounting of intermediate ceiling, fixed bearing – The fastening elements (anchors) to the structure
fixed support
of the building are not included.
– The fastening must be appropriate for the static
requirements and the features of the particular
building. Structural analysis is to be made as part
mullion of the detailed planning (edge clearances, bearing
joint on holes, etc.).
fixed support
– The load permitted for the structural profile must
be determined for each particular case through a
structural analysis (edge clearances, profile
depths, wall thicknesses, etc.).

sliding support – Curtain wall mounting: intermediate ceiling,


floating bearing
Tolerance compensation 1x 166015 fixation bracket 120
2x 166105 fixture unit
for the fixture of the mullion profile on the building
structure
– Compensation of tolerances:
50 to 60 mm
in x-direction ± 14 mm (horizontal)
in y-direction ± 14 mm (horizontal)
in z-direction ± 0 mm (vertical)

■ Assembly instruction
– Align the bracket 166015 to the building and
fasten it.
– Pre-drill the mullion profiles 2x with holes
Ø15 and insert spacer pipes 63 mm long.
– Insert the mullion profiel in the bracket and align
alternative: and fix them with fastening screws and grooved
146005 (self-fabrication) plates.

Approvable loads of fixation bracket 166015


with fixation unit 166105

str
uc
tur
al
pro
file
56

n
u llio str
hm
uc
t tur
p al
de pro
file
50
+5
6

SH 40x11

SH 40x11

e
tub
w
scre
of
pth
de SH 40x15.5

depth of mullion

depth of screw tube

160 2017 VS-0062


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56 mm ■ Technical information


Curtain wall mounting with mullion junction of intermediate ceiling – The fastening elements (anchors) to the structure
of the building are not included.
Application example – The fastening must be appropriate for the static
“standing curtain wall“ requirements and the features of the particular
building. Structural analysis is to be made as part
sliding support of the detailed planning (edge clearances, bearing
on holes, etc.).
– The load permitted for the structural profile must
be determined for each particular case through a
fixed support structural analysis (edge clearances, profile
depths, wall thicknesses, etc.).
sliding support mullion joint – Curtain wall mounting: intermediate ceiling,
floating bearing
1x 166010 fixation bracket 140
1x 166115 fixture unit
fixed support
for the fixture of the mullion profile on the building
structure
– Compensation of tolerances base point:
in x-direction ± 14 mm (horizontal)
Tolerance compensation in y-direction ± 0 mm (horizontal)
in z-direction ± 0 mm (vertical)
– Compensation of tolerances head point:
in x-direction ± 14 mm (horizontal)
in y-direction ± 0 mm (horizontal)
in z-direction ± 12 mm (vertical)

50 to 60 mm ■ Assembly instruction
– Align the bracket 166010 to the building and
fasten it.
– Fix the aluminium flat with grooved cylindrial pins
at the bracket.
– Pre-drill the mullion profiles with holes Ø15.
– Insert spacer pipe 78 mm long through the
alternative: racket and the mullion profile, and fasten them
146005 (self-fabrication) with shims, washers and nuts.
– Push 63 mm long spacer pipes into the upper
mullion profile, insert them in the bracket and align
and fix them with fastening screws and grooved
plates.

Approvable loads of fixation bracket 166010


with fixation unit 166115

48.5

6
18.5
+5
50
file
pro
Tolerance compensation SH 40x11
uc
tur
al
str
0)
42.5

12
min.
llio
n e(
u tub 56
52.5

hm ew ile
t scr rof
SH 40x15.5
p lp
de h of depth of mullion ctu
ra
pt str
u
de 42.5
depth of screw tube
22.5

VS-0063 2017 161


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Assembly instruction


Fastening the mullion cover profiles 1. – Use the fastening plate 127100 as a drilling
template, push it onto the mullion cover profile
and pre-drill the transom pressure profile.
2. – Rotate the fastening plate 127100 through 180°,
and fasten it with screws 902511.
3. – Cover profile fastening when fitted.

for FS-I: 50 for FS-I: 50 for FS-I: 50 for FS-I: 50

cross point sealing plate


first screwing of pressure profile

border of cover profile for mullion

to
to

162 2017 V-0004


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Interior compensation of glass thickness – The glass carriers in a facade element should be
chosen in accordance with the glazing that has
the greatest thickness.
– It may help to apply silicone spray on the inside of
profile 116005 for easier fitting.
– Reduced glass loads shall be agreed in individual
Notching for gasket for mullion Notching for gasket for cases.
THERM+ I and FS-I mullion THERM+ V
for and
for ■ Assembly instruction
for – Cut off the lips of the interior gaskets around com-
pensation profile 116005 with gasket knife 170715.
– Fit the compensation profile 116005 into the curtain
resp. wall space, and push it onto the mullion and transom
gasket.
resp.
for and – Seal the compensation profile carefully the corner
resp. for area. Use sealing compound D2, item no. 952015
for EPDM gaskets and special silicone B1, item
no. 952020 for silicone gaskets.
– Suspend fastening springs 915015 (THERM+ 50/56
I and FS-I) resp. 915020 (THERM+ 76 I) into the
compensation profile, and fasten it with appropriate
screw (see below) in the screw channel.

List of compensation gasket

Admissible Compensation gasket


PU
difference Height
No. m
mm mm
10 220320 3
11 220346 4
12 220321 5
13 220347 6
100
14 220322 7
15 220348 8
16 220323 9
17 220349 10
18 220324 11 75
19 220350 12 100
20 220325 13 75
21 220351 14
50
22 220326 15
23 - 16 -
24 220327 17 50
For the selection the difference D between the both glass infill
thickness must be determined:
selection compensation gasket D = EBS1 minus EBS2
see table EBS1: 16 to 64 mm
EBS2: 2 to 54 mm
D: 10 to 24 mm

for
Application knife of compensation gasket no. 170715 for
only for and

V-0064 2017 163


THERM+ S-I / FS-I
Processing

Aluminium curtain wall 50/56/76 mm ■ Technical information


Assembly of connection profiles and – The transom can be executed with transom gasket
and transom gasket with flap.
– Mitre the connecting profile and compensation
gasket.
possibly notching – When screwing the cassette sheet and the con-
nection profile the possibility of a tolerance com-
nesation e.g. per slotted holes holes has to be re-
spected (thermal expansion, press proof of the
profile with pressure profile, ...).
– Carefully seal the corners of the cassette plate as
well as the mullion/transom joint and the inner
seal area of the mitred connecting profile.
– The ventilation openings are to be cut out with a
length of t = 30 mm and a height of ≥ 5 mm.
The compensation profile 168060 is to be notched
for this if necessary.
– Distance of the ventilation opening a ≤ 600 mm.
– In case of greater differences between the infill
thicknesses (EBS1 - EBS2) the compensation
profile (item no. 013090, compensation height 12
mm) can be used.
– Adhere breather membran to the connection profile.
– max. weight of the pane at the connecting profile:
50 kg.

cassette sheet

vapour permeable foil

connection profile no. 168060

compensation gasket selection see table

List of compensation gasket

possibly notching Admissible Compensation gasket


difference Height PU
mm No.
mm
18 011070 3
19 011077 4
20 011073 5
21 011076 6 100 m
22 011074 7
23 011071 8
24 011075 9
25 – – –
26 011072 11 100 m
27 – – –
28 011078 13 50 m
For the selection the difference D between the two glass
infill thickness has to be determined. (D = EBS1 minus
EBS2; EBS1 = 20 to 64 mm, EBS2 = 2 to 46 mm).

164 2017 V-0103


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly of burglar resistant curtain wall RC2 In order to meet the requirements of resistance
class 2 (RC2) according to DIN EN 1627, the follo-
wing instructions must be followed, in addition to the
general processing guidelines:
– The curtain wall units can be installed in any size
if the technical execution corresponds with the
alternative tested sample.
– There are no limitations concering to the structural
profiles.
– The mullion and transom pressure profiles are to
be screwed to the structural profile at a distance
alternative of ≤ 250 mm.
– When using the smallest permissible height of the
cover profile the installation has to be carried out by
THERM+ I: Bullet for screw heads 014060
THERM+ FS-I: Protection insert 915110 one-sided hanging and pressing by hand. Grind the
screw security if required.
– Exclusively the 3 to 5 mm external gaskets are to
be used.
– Façade fillings are to be secured against moving
by means of back fillings no. 167015 and pressure-
Back filling no. 167015 for the resistant distance blocks (quantity depends on infill
one-sided or double-sided size, if possible 2, max. 3 per glass edge).
pressure-resistant backfilling
These backfillings do no replace the glass carriers
22 to 64 mm

22 to 64 mm
and are not to be loaded by the infill weight (choose
Solid backing:
60 x 18 x 4.5 (50)
the thickness of the dictance blocks accordingly,
60 x 18 x 6.5 (56) respect tolerances and the defelction of the tran-
60 x 18 x 14.5 (76) som!). The distance blocks re to be secured against
shifting and fall out.
Pull out the lips of the mullion
gasket in the area of solid – The upper back fillings must be carried out in such
backing
a way that they exert no pressure on the upper
edge of the façade filling
(observe transom deflection).
Back filling no. 167015 for the one-sided or
double-sided pressure-resistant backfilling – Install the glazing according to class RC2-P4A.
Screwing with:
2x 012092 for THERM+ I RC2
2x 909448 for THERM+ FS-I RC2 – THERM+ I:
The screws with cylinder head are to be secured
against unauthorised unscrewing with screw head
cross point sealing plate balls, item no. 014060 (installation with tool no.
015310, for sunken screw heads with tool no.
(1° to 7°) (1° to 7°) 170725), the screws with pan head are to be
secured with protection inserts no. 915110 (ham-
mer with the rounded side ahead into the Torx
drive) or other suitable means (e.g. drilling).
– For further information see statement gbd
no. 16/1315_02.
- With exterior gasket for pressure Glass carrier
profile 5 mm and standard interior THERM+ FS-I:
gasket down to max. 7°. – The screws with are to be secured against unautho-
- The face width of the cover profile rised unscrewing with protection inserts no. 915110
has to be selected according to
the angle and the infill thickness. (hammer with the rounded side ahead into the Torx
- The glass inset should be min. 12 for FS-I: 50 drive) or other suitable means (e.g. drilling).
mm, the distance from glass edge
– For further information see statement gbd
to the sealing cap should be min.
3 mm. no. 16/1314_02.
- Respect glass tolerances!

(1° to 7°) (1° to 7°)

alternative

alternative

V-0047 2017 165


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly of burglar resistant curtain wall RC3 In order to meet the requirements of resistance class 3
(RC3) according to DIN EN 1627, the following instructions
must be followed, in addition to the general processing
guidelines:
– The curtain wall units can be installed in any size if the
technical execution corresponds with the tested sample.
– There are no limitations concering to the structural
profiles.

alternative
– The pressure profiles should be reinforced along their
full-length with the stainless steel pressure profile
reinforcement (item no. 013111), or with a stainless
steel sheet with a depth = 2 mm
(fabricated on-site).
Length of the reinforcement = length of the pressure profile
– The mullion and transom pressure profiles are to be
screwed to the structural profile at a distance of
≤ 250 mm:
THERM+ S-I: drilling Ø 4.8 mm through the cross bar
in the base profile RC no. 129010
→ Screw the pressure profile through the cross bar.
Back filling no. 167015 for the These drilling are also necessary for S-I for glass
one-sided or double-sided
pressure-resistant backfilling carriers, backfillings, etc.
22 to 64 mm

22 to 64 mm
THERM+ FS-I:
Solid backing: No additional processing necessary.
60 x 18 x 4.5 (50) – When using the smallest permissible height of the cover
60 x 18 x 6.5 (56)
60 x 18 x 14.5 (76) profile the installation has to be carried out by one-sided
hanging and pressing by hand. Grind the screw security
Pull out the lips of the mullion if required.
gasket in the area of solid
backing – Exclusively the 3 to 5mm external gaskets are to be
used.
Back filling no. 167015 for the one-sided or
double-sided pressure-resistant backfilling – Façade fillings are to be secured against moving by
Screwing with: means of back fillings no. 167015 and pressure-
2x 012092 for THERM+ I RC3
2x 909448 for THERM+ FS-I RC3 resistant distance blocks (quantity depends on
infill size, if possible 2, max. 3 per glass edge).
Cross point sealing plate These backfillings do no replace the glass carriers and
are not to be loaded by the infill weight (choose the
thickness of the dictance blocks accordingly, respect
tolerances and the defelction of the transom!).
The distance blocks re to be secured against shifting
(1° to 7°) (1° to 7°) and fall out.
– The upper back fillings must be carried out in such a
way that they exert no pressure on the upper edge of
Glass carrier the façade filling (observe transom deflection).

- With exterior gasket for pressure


– Install the glazing according to class RC3-P5A.
profile 5 mm and standard
interior gasket down to max. 7°.
- The face width of the cover profile THERM+ I:
hast to be selected according to – The screws with cylinder head are to be secured
the angle and the infill thickness.
against unauthorised unscrewing with screw head
- The glass inset should be min.
12 mm, the distance from glass
balls, item no. 014060 (installation with tool no.
edge to the sealing cap should 015310, for sunken screw heads with tool no. 170725),
be min. 3 mm.
for FS-I: 50 the screws with pan head are to be secured with pro-
- Respect glass tolerances! tection inserts no. 915110 (hammer with the rounded
for FS-I: 15
side ahead into the Torx drive) or other suitable means
(e.g. drilling).
for FS-I: 170
– For further information see statement gbd
alternative no. 16/1315_02.
(1° to 7°) (1° to 7°)
THERM+ FS-I:
Continous – The screws with are to be secured against unauthorised
stainless steel flat unscrewing with protection inserts no. 915110 (hammer
(fabrication on-site)
with the rounded side ahead into the Torx drive) or other
suitable means (e.g. drilling).
– For further information see statement gbd
no. 16/1314_03.

166 2017 V-0048


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Position and number of assembly angles and glass carriers – T = Supporting shim
for insertion elements – M = Assembly angle
– Quantity of assembly angle:
WING 50 SK and A:
turning, tilting or tilt-turn sash OFW ≤ 600 mm → 1 angle central
OFW ≤ 1200 mm → 2 angles
turning, tilting or tilt-turn sash OFW > 1200 mm → additional angles
a ≤ 600 mm
top-hung projecting sash and turning, tilting or tilt-turn sash – All other systems:
turning, tilting or top-hung sash turning, tilting or tilt-turn sash OFW ≤ 1000 mm → 2 angles
OFW > 1000 mm → additional angles
a ≤ 600 mm
– This information is valid for curtain wall insertion
via adapter profile as well as via integration outer
frame.
– More information see V-0021 "Assembly angles
and compensation gaskets ...".
Outer frame width (OFW)

Outer frame width (OFW)


– S-I with steel connector SC or SCL:
The base profile for glass carrier 167696 (50) resp.
167698 (56) must be given consideration during
planning of the curtain wall.
– FS-I with and without steel connector SC or SCL:
The base profile for glass carrier 167700 (50) resp.
167702 (56) must be given consideration during
outward opening inward opening planning of the curtain wall.
– Please note that the position of the supporting
blocks for fixed glazing differs from the position for
insertion elements shown here!
– The exterior view is represented.

Outer frame width (OFW) Outer frame width (OFW)

turning, tilting or tilt-turn sash turning sash turning sash


Outer frame width (OFW)

Outer frame width (OFW)

Outer frame width (OFW)

outward opening

inward
opening

Outer frame width (OFW)

V-0067 2017 167


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Position and number of assembly angles and glass carriers – T = Supporting shim
for FRAME+ 75 DI – M = Assembly angle
– All other systems:
OFW ≤ 1000 mm → 2 angles
OFW > 1000 mm → additional angles
a ≤ 600 mm
– For every hinge an assembly angle has to be
planned in the distance of 125 mm to the centre of
the hinge above and below.
– More information see V-0108 "Assembly angles
and compensation gaskets for FRAME+ 75 W and
75 DI".
75 DI inward opening 75 DI outward opening – The exterior view is represented.

Outer frame width (OFW) Outer frame width (OFW)

Door hinge Door hinge


Outer frame width (OFW)

Outer frame width (OFW)

Door hinge Door hinge

168 2017 V-0116


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information WING 50 SK


List of compensation gaskets and assembly angles – Assembly angle:
for WING 50 SK and 50 A 224540 (system 50), 224545 (system 56) and
224550 (system 76)
– Fixation in curtain wall with 1x screw according to
WING 50 SK (Frame 205000) WING 50 A (Frame 205100) table.
– With the flat pressure profiles 013300, 013310 and
013313 use a countersunk screw dmr. 5.5 DIN
7982 four fastening to the curtain wall, countersink
the pre-drilled elongated hole.
– Fastening to the window frame with 1 rivet 230196.
– For the position, see V-0067 "Position and number
of the assembly angles and glass carrier for inser-
tion elements".
– Plastic compensation block (length 50 mm) and
screws on-site.
Infill thickness

Infill thickness
– Further information see processing guidelines
WING 50 SK.

■ Technical information WING 50 A


– Assembly angle for self-fabrication
(see drawing).
– Fixation in screw channel with 2x screw each
012107 (THERM+ I) resp. 012113 (THERM+ FS-I).
– Fixation in the window frame with 2x screw
906014.
– For the position, see V-0067 "Position and num-
ber of the assembly angles and glass carrier for
insertion elements".
– Further information see processing guidelines
WING 50 A.

Insertion depth Insertion depth

Width of structural profile


Width of structural profile

see table
Screw Screw Compensation block PVC* Compensation gaskets Compensation profile
Infill length / no. length / no. Infill L-angle profile* L-angle profile* L-angle profile*
for 50 / 56 for 76 mm Compensation Synthetic com- Compensation Synthetic com- THERM+ 50 THERM+ 56 THERM+ 76
thickness THERM+ S-I THERM+ FS-I mm gasket EPDM pensation profile thickness gasket EPDM pensation profile
mm mm
➀ ➁ ➂ ➂ ➃
28 30 mm 012109 52 mm 012118 19 x 10 mm 28 x 10 mm - - 28 - - 15 x 20 x 2.5 15 x 25 x 2.5 15 x 30 x 2.5

variable
30 32 mm 012110 52 mm 012118 19 x 12 mm 28 x 12 mm 2 mm: 227010 - 30 2 mm: 227010 - 15 x 20 x 2.5 15 x 25 x 2.5 15 x 30 x 2.5
32 35 mm 012111 58 mm 012129 19 x 14 mm 28 x 14 mm 4 mm: 227015 - 32 4 mm: 227015 - 20 x 20 x 2.5 20 x 25 x 2.5 20 x 30 x 2.5
34 35 mm 012111 58 mm 012129 19 x 16 mm 28 x 16 mm 6 mm: 227020 - 34 6 mm: 227020 - 20 x 20 x 2.5 20 x 25 x 2.5 20 x 30 x 2.5 slotted hole
36 38 mm 012112 58 mm 012129 19 x 18 mm 28 x 18 mm 8 mm: 227025 - 36 8 mm: 227025 - 25 x 20 x 2.5 25 x 25 x 2.5 25 x 30 x 2.5 12x6
38 40 mm 012113 58 mm 012129 19 x 20 mm 28 x 20 mm 10 mm: 227030 - 38 10 mm: 227030 - 25 x 20 x 2.5 25 x 25 x 2.5 25 x 30 x 2.5
40 42 mm 012114 65 mm 012125 19 x 22 mm 28 x 22 mm 2 mm: 227010 10 mm: 227006 40 2 mm: 227010 10 mm: 227006 30 x 20 x 2.5 30 x 25 x 2.5 30 x 30 x 2.5
42 42 mm 012114 65 mm 012125 19 x 24 mm 28 x 24 mm 4 mm: 227015 10 mm: 227006 42 4 mm: 227015 10 mm: 227006 30 x 20 x 2.5 30 x 25 x 2.5 30 x 30 x 2.5
44 45 mm 012115 65 mm 012125 19 x 26 mm 28 x 26 mm 6 mm: 227020 10 mm: 227006 44 6 mm: 227020 10 mm: 227006 30 x 20 x 2.5 30 x 25 x 2.5 30 x 30 x 2.5
46 48 mm 012116 70 mm 012126 19 x 28 mm 28 x 28 mm 8 mm: 227025 10 mm: 227006 46 8 mm: 227025 10 mm: 227006 35 x 20 x 2.5 35 x 25 x 2.5 35 x 30 x 2.5
48 50 mm 012117 70 mm 012126 19 x 30 mm 28 x 30 mm 10 mm: 227030 10 mm: 227006
48 10 mm: 227030 10 mm: 227006 35 x 20 x 2.5 35 x 25 x 2.5 35 x 30 x 2.5
50 55 mm 75 mm 012127 19 x 32 mm 28 x 32 mm - -
52 55 mm 75 mm 012127 19 x 34 mm 28 x 34 mm - -

Gap dimensions x and y WING 50 SK Gap dimensions x and y WING 50 A

Mesure Mesure Width of structural Mesure Mesure Width of structural


System width System width
x y profile x y profile
mm mm
mm mm mm mm mm mm
Assembly angle:
50 12 11 50 50 20 7.5 50
No. 224540 (system 50)
56 11 10 56 No. 224545 (system 56) 56 19 6.5 56
see table
76 9 8 80 No. 224550 (system 76) 76 17 4.5 80

V-0021 2017 169


THERM+ S-I
Processing

Steel curtain wall 50/56/76/96 mm ■ Technical information


Assembly floating casement window FRAME+ 75 WB – Sealing compound D2, item no. 952015 is to be
used for EPDM gaskets and special silicone B1,
item no. 952020 for silicone gaskets.
– For sealing piece 224678 always use sealing
scale 3:1 compound D2 no. 952015.
– For THERM+ FS-I the relevant base profile for the
glass carrier in the area of the glass carrier has to
be inserted.

EBS = infill thickness

Table for sealing pieces for floating installation


(Each PU exists of 5 pieces left and 5 pieces right)

No. Article PU

Sealing piece
exterior black pieces

resp. Sealing piece


exterior grey
pieces

Sealing piece
interior black pieces

170 2017 V-0110


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


Assembly angles and compensation gaskets – Assembly angle for THERM+ 50:
for FRAME+ 75 W and 75 DI 167604 to 167624, 20 mm of length, pre-drilled,
Assembly angle for THERM+ 56:
167654 to 167674, 20 mm of length, pre-drilled
– Fixation in curtain wall with 1x screw according to
table.

FRAME+ 75 WB with frame 207666 (50, 56)


– For the position, see V-0067 "Position and num-
ber of the assembly angles and glass carrier for
Assembly angle and screws insertion elements".
resp. frame 207667 (76) for integration outer frame 207666
– For a few system versions (e.g. half interior gaskets
75 WB for THERM+ I
(low clamping zone) Infill Screw Screw Assembly Assembly Assembly EPDM Synthetic
with insertion profile) the height of the assembly
length / no. angle for
angles has to be adapted possibly.
thickness length / no. angle for angle for compensation compensation
For selection of assembly angles mm THERM+ S-I THERM+ FS-I 50 mm 56 mm 76 mm gasket profile – Further information see processing guidelines
and screws see table 24 22 mm 012105 42 mm 012114 167604 167654 without without without without FRAME+.
25 - - - - - - - - without without
26 22 mm 012105 42 mm 012114 167606 167656 2 mm 227010 without without
27 25 mm 012107 45 mm 012115 167607 167657 3 mm 227032 without without
28 25 mm 012107 45 mm 012115 167608 167658 4 mm 227015 without without
infill thickness

29 25 mm 012107 45 mm 012115 167609 167659 5 mm 227032 without without


30 28 mm 012108 48 mm 012116 167610 167660 6 mm 227020 without without
31 28 mm 012108 48 mm 012116 167611 167661 7 mm 227032 without without
32 30 mm 012109 50 mm 012117 167612 167662 8 mm 227025 without without

self-fabrication
33 30 mm 012109 50 mm 012117 167613 167663 9 mm 227032 without without
34 32 mm 012110 52 mm 012118 167614 167664 10 mm 227030 without without
35 - - - - - - - - -
36 32 mm 012110 52 mm 012118 167616 167666 2 mm 227010 10 mm 227006
37 35 mm 012111 55 mm 012119 167617 167667 3 mm 227032 10 mm 227006
For selection of compensation 38 35 mm 012111 55 mm 012119 167618 167668 4 mm 227015 10 mm 227006
gasket see table 39 35 mm 012111 55 mm 012119 167619 167669 5 mm 227032 10 mm 227006
40 38 mm 012112 58 mm 012129 167620 167670 6 mm 227020 10 mm 227006
41 38 mm 012112 58 mm 012129 167621 167671 7 mm 227032 10 mm 227006 This table is also available for the following sytems:
FRAME+ 75 WI (with frame 214666)
42 40 mm 012113 60 mm 012123 167622 167672 8 mm 227025 10 mm 227006
FRAME+ 75 WA (with frame 217010 and 217011)
43 40 mm 012113 60 mm 012123 167623 167673 9 mm 227032 10 mm 227006
FRAME+ 75 DI (with frame 314006)
44 42 mm 012114 62 mm 012124 167624 167674 10 mm 227030 10 mm 227006

FRAME+ 75 WB with frame 207670 (50, 56, 76) Assembly angle and screws
for integration outer frame 207670
(high clamping zone) 75 WB for THERM+ I
Infill Screw Screw Assembly Assembly Assembly EPDM Synthetic
For selection of assembly angles thickness length / no. length / no. angle for angle for angle for compensation compensation
and screws see table mm THERM+ S-I THERM+ FS-I 50 mm 56 mm 76 mm gasket profile
36 32 mm 012110 52 mm 012118 167616 167666 without without without without
37 - - 55 mm 012119 - 167667 - - - -
38 35 mm 012111 55 mm 012119 167618 167668 2 mm 227010 without without
39 35 mm 012111 55 mm 012119 167619 167669 3 mm 227032 without without
infill thickness

40 38 mm 012112 58 mm 012129 167620 167670 4 mm 227015 without without


41 38 mm 012112 58 mm 012129 167621 167671 5 mm 227032 without without
42 40 mm 012113 60 mm 012123 167622 167672 6 mm 227020 without without
43 40 mm 012113 60 mm 012123 167623 167673 7 mm 227032 without without
44 42 mm 012114 62 mm 012124 167624 167674 8 mm 227025 without without

self-fabrication
45 42 mm 012114 62 mm 012124 167625 167675 9 mm 227032 without without
46 42 mm 012114 62 mm 012124 167626 167676 10 mm 227030 without without
47 - - - - - - - - - -
48 45 mm 012115 65 mm 012125 167628 167678 2 mm 227010 10 mm 227006
49 45 mm 012115 65 mm 012125 167629 167679 3 mm 227032 10 mm 227006
For selection of compensation
50 48 mm 012116 68 mm 012106 167630 167680 4 mm 227015 10 mm 227006
gasket see table
51 48 mm 012116 68 mm 012106 167631 167681 5 mm 227032 10 mm 227006
52 50 mm 012117 70 mm 012126 167632 167682 6 mm 227020 10 mm 227006
53 50 mm 012117 70 mm 012126 167633 167683 7 mm 227032 10 mm 227006 This table is also available for the following sytems:
FRAME+ 75 WI (with frame 214670)
54 52 mm 012118 72 mm 012144 167634 167684 8 mm 227025 10 mm 227006
FRAME+ 75 WA (with frame 217012 und 217013)
55 52 mm 012118 72 mm 012144 167635 167685 9 mm 227032 10 mm 227006
FRAME+ 75 DI (with frame 314012)
56 52 mm 012118 72 mm 012144 167636 167686 10 mm 227030 10 mm 227006

V-0108 2017 171


THERM+ S-I / FS-I
Processing

Steel curtain wall 50/56/76 mm ■ Technical information


List of compensation gaskets and assembly angles – For the position, see V-0067 "Position and num-
for FRAME+ 90 W ber of the assembly angles and glass carrier for
insertion elements".
– For a few system versions (e.g. half interior gaskets
with insertion profile) the height of the assembly
angles has to be adapted possibly.
– Further information see processing guidelines
FRAME+ 90 WB with frame 215380 FRAME+.

(integration outer frame)


Assembly angle:
Infill thickness 40 to 50 mm: 166020 (50/56) resp. 166030 (76)
Infill thickness 51 to 60 mm: 166022 (50/56) resp. 166032 (76)
infill thickness

For selection of assembly angles


and screws see table

FRAME+ 90 WB with frame 215352


Infill
(with adapter profile 219051) thickness
EPDM
compensation gasket
Synthetic
compensation profile
mm
Assembly angle: 40 - - - -
Infill thickness 40 to 50 mm: 166020 (50/56) resp. 166030 (76) 41 - - - -
Infill thickness 51 to 60 mm: 166022 (50/56) resp. 166032 (76) 42 2 mm 227010 - -
43 3 mm 227032 - -
44 4 mm 227015 - -
45 5 mm 227032 - -
46 6 mm 227020 - -
47 7 mm 227032 - -
infill thickness

48 8 mm 227025 - -
49 9 mm 227032 - -
50 10 mm 227030 - -
51 - - - -
52 2 mm 227010 10 mm 227006
53 3 mm 227032 10 mm 227006
54 4 mm 227015 10 mm 227006 This table is also available for the following sytems:
55 5 mm 227032 10 mm 227006 FRAME+ 90 WB-T (with frame 215380 or frame
215352 with adapter profile 219051)
56 6 mm 227020 10 mm 227006
FRAME+ 90 WI (with frame 215330 or frame
57 7 mm 227032 10 mm 227006
215302 with adapter profile 219051)
58 8 mm 227025 10 mm 227006 FRAME+ 90 WB, WB-T and WI with enlargement
For selection of compensation 59 9 mm 227032 10 mm 227006 profile 219055
gasket see table 60 10 mm 227030 10 mm 227006

172 2017 V-0117


2017 173
Pictures and diagrams, measurements, and technical
data in this processing manual have been used for
illustrating purposes, and are thus not binding. We
reserve the right to make changes to reflect technical
advancements.

We accept no responsibility for mistakes regarding


contents, typographical errors nor misprints which
might have occured during producing this manual.
No part of this publication may be reproduced, stored
in a retrieval system or transmitted in any form without
our prior permission in writing. All deliveries are
subject to our Terms of Sales and Supply.

No. 002013, Release 2017/07

174 2017
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