TRANSLATION FROM

ORIGINAL LANGUAGE en_UK

DB 110

SELF LOADING CONCRETE MIXER

USE AND MAINTENANCE MANUAL

RIF. 9301437201
201 ed. 04

FIORI GROUP S.p.A.

Via per Ferrara, 7
41034 FINALE EMILIA (Modena Italia)
Tel. +39.0535.92357 - Fax +39.0535.90960
http://www.fiorigroup.com

id.:
DB 110 REV. 03 20/12/2016
 CAUTION

STUDY THIS MANUAL BEFORE USING THE

MACHINE!
Operators and maintenance staff must read this
manual carefully before using the machine or
carrying out maintenance work. In case of doubts,
ask your Dealer or employer. Do not attempt
to guess at the operations to perform, as this
may cause serious personal injuries or property
damage. This manual must be kept onboard the
machine for prompt consultation at any time,
and must be handed over to the new owner if the
machine is resold.

CAUTION

For reasons of clarity, some illustrations in this

manual show the vehicle without guards.
Never use the vehicle without the guards and
do not start the engine when the engine guard
is open unless expressly indicated in the
maintenance operations.

id.: DB 110 REV. 00 02/01/2012

 CONTENTS 0
INTRODUCTION 1
TECHNICAL FEATURES 2
SAFETY PRECAUTIONS 3
OPERATION AND USE 4
MAINTENANCE 5
OPTIONAL EQUIPMENT 6
TECHNICAL ANNEXES

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 CONTENTS

1 INTRODUCTION
1.1. GENERAL RECOMMENDATIONS.................................................................................................. 13
1.2. SYMBOLS USED IN THE MANUAL ................................................................................................ 14
1.3. DIRECTION REFERENCES ............................................................................................................ 14
1.4. VEHICLE CONTROL AND DRIVING PHASES .............................................................................. 14
1.4.1. ROAD TRANSFER PHASE (PREFERENTIAL DRIVING DIRECTION) .......................................... 14
1.4.2. WORKING PHASE (SLOW SPEED DRIVING) ............................................................................... 14
1.5. INTENDED USE .............................................................................................................................. 15
1.6. UNAUTHORISED OR IMPROPER USE ......................................................................................... 15
1.7. DRIVER OF THE VEHICLE ............................................................................................................. 16
1.8. MANUFACTURER ........................................................................................................................... 17
1.8.1. TECHNICAL SERVICE REQUESTS ............................................................................................... 17
1.9. MACHINE IDENTIFICATION ........................................................................................................... 18
1.10. REGULATORY PROVISIONS ......................................................................................................... 20
1.11. DECLARATION OF CONFORMITY ................................................................................................ 21

2 TECHNICAL FEATURES
2.1. DIMENSIONS .................................................................................................................................. 23
2.2. TECHNICAL DATA ......................................................................................................................... 24

3 SAFETY PRECAUTIONS
3.0. FOREWORD ...................................................................................................................................... 27
3.1. PRECAUTIONS OF USE ....................................................................................................................27
3.1.1. PERSONAL PROTECTION DEVICES (PPD) ................................................................................. 27
3.1.2. VEHICLE LIMITS ............................................................................................................................. 27
3.1.3. NOISE LEVEL .................................................................................................................................. 28
3.1.4. VIBRATION LEVEL ......................................................................................................................... 28
3.1.4.a Vibration level on the “operator’s body” measured on the driver’s seat ........................................... 28
3.1.4.b Vibration level on the “hands/arms” measured on the steering wheel. ............................................ 28
3.1.5. SAFETY DEVICE CHECKS ............................................................................................................ 28
3.1.6. PRECAUTIONS WHEN USING ACCESSORIES ........................................................................... 28
3.1.7. PROHIBITION TO TRANSPORT PERSONS OR OBJECTS .......................................................... 28
3.1.8. GETTING ON AND OFF THE VEHICLE ......................................................................................... 29
3.1.9. DRIVER’S SEAT .............................................................................................................................. 29
3.1.10. DRIVER’S CAB / OPERATOR’S PROTECTIVE STRUCTURE ....................................................... 29
3.1.11. ROPS (ROLL OVER PROTECTIVE STRUCTURE) ........................................................................ 29
3.1.12. FOPS (FALLING OBJECT PROTECTIVE STRUCTURE) ............................................................... 30
3.1.13. SEATBELTS .................................................................................................................................... 30
3.1.14. CHECKS BEFORE STARTING THE VEHICLE .............................................................................. 30
3.1.15. STARTING THE VEHICLE ............................................................................................................... 30
3.1.16. PRECAUTIONS WHILE DRIVING .................................................................................................. 31
3.1.17. PRECAUTIONS WHILE DRIVING IN REVERSE ............................................................................ 31

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3.1.18. DANGEROUS WORKING CONDITIONS ....................................................................................... 32

3.1.19. WORKING AREA ............................................................................................................................ 32
3.1.20. VISIBILITY OF THE WORKING AREA ........................................................................................... 32
3.1.21. SITE CONDITIONS.......................................................................................................................... 33
3.1.22. PRECAUTIONS DURING OPERATIONS ....................................................................................... 33
3.1.23. WORKING ON SLOPES ................................................................................................................. 34
3.1.24. DRIVING ON ICY OR SNOW-COVERED SURFACES .................................................................. 34
3.1.25. ELECTRICAL LINES ....................................................................................................................... 34
3.1.26. CLOSED ENVIRONMENTS ............................................................................................................ 35
3.1.27. STOPPING THE VEHICLE .............................................................................................................. 35
3.1.28. PARKING THE VEHICLE ................................................................................................................. 35
3.1.29. TOWING AND RECOVERY............................................................................................................. 36
3.1.30. TRANSPORT ................................................................................................................................... 36
3.2. PRECAUTIONS AGAINST RESIDUAL RISKS ............................................................................... 37
3.2.1. SLIPPING......................................................................................................................................... 37
3.2.2. MOVING PARTS ............................................................................................................................. 37
3.2.3. SHEARING OR TRAPPING............................................................................................................. 37
3.2.4. CRUSHING ..................................................................................................................................... 37
3.2.5. OVERTURNING .............................................................................................................................. 38
3.2.6. TYRE BURSTING ............................................................................................................................ 39
3.2.7. ELECTRICAL RISKS ...................................................................................................................... 39
3.2.8. RISK OF SHORT-CIRCUIT ............................................................................................................. 39
3.2.9. BATTERY ........................................................................................................................................ 39
3.2.10. HOT AND PRESSURISED FLUIDS ............................................................................................... 40
3.2.11. RISK OF BURNS ............................................................................................................................. 40
3.2.12. VENTILATION.................................................................................................................................. 40
3.2.13. INTOXICATION................................................................................................................................ 40
3.2.14. FIRE PREVENTION......................................................................................................................... 41
3.3. PRECAUTIONS DURING MAINTENANCE OPERATIONS ........................................................... 42
3.3.1. CORRECT MAINTENANCE ........................................................................................................... 42
3.3.2. PRECAUTIONS DURING WELDING OPERATIONS ...................................................................... 45
3.3.3. FAULTS AND UNAUTHORISED MODIFICATIONS ........................................................................ 45
3.3.4. CLEANING THE VEHICLE .............................................................................................................. 45
3.3.5. WASTE FLUID/MATERIAL DISPOSAL........................................................................................... 46
3.4. WARNING AND SAFETY LABELS (RESIDUAL RISKS) ................................................................. 47
3.4.1. LOCATION OF THE WARNING AND SAFETY LABELS ............................................................... 47
3.4.2. MEANING OF THE WARNING AND SAFETY LABELS .................................................................... 49
3.5. SAFETY DEVICES ON THE VEHICLE .......................................................................................... 52
3.6. SAFETY DEVICES FOR ROAD USE ............................................................................................. 55

4 OPERATION AND USE

4.0. INTRODUCTION.............................................................................................................................. 57
4.1. REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES ................................................. 58
4.1.1. INSTRUCTION LABELS ON THE MACHINE ................................................................................ 59
4.2. CONTROLS AND GAUGES ........................................................................................................... 61

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4.2.1. DRIVER’S SEAT .............................................................................................................................. 61

4.2.1.a Steering wheel ................................................................................................................................ 61
4.2.1.b Height- and depth-djustable driver’s seat with seatbelt ................................................................. 61
4.2.1.c Service and emergency brake pedal .............................................................................................. 62
4.2.1.d Accelerator pedal ........................................................................................................................... 62
4.2.1.e Pivoting driving post locking lever .................................................................................................. 62
4.2.1.f Parking brake button ...................................................................................................................... 62
4.2.1.g Switches placed under the seat ...................................................................................................... 62
4.2.1.h Fuses and Relays ........................................................................................................................... 63
4.2.1.i Windscreen wiper (OPTIONAL) ..................................................................................................... 63
4.2.1.l Cabin light ....................................................................................................................................... 63
4.2.1.m Windscreen washer fluid tank (OPTIONAL).................................................................................... 63
4.2.2. TURRET INSTRUMENT DASHBOARD .......................................................................................... 64
4.2.2.a Electronic dashboard ....................................................................................................................... 64
4.2.2.b Water Liter counter........................................................................................................................... 65
4.2.2.c Hour counter/revolution counter ....................................................................................................... 65
4.2.2.d Maintenance schedule .................................................................................................................... 66
4.2.2.e Forward/reverse gear selector ......................................................................................................... 66
4.2.2.f Slow / fast gear selector .................................................................................................................. 66
4.2.2.g Drum rotation switch ........................................................................................................................ 67
4.2.2.h Reset button .................................................................................................................................... 67
4.2.2.i Water pumps control switch ............................................................................................................ 67
4.2.2.k Hazard light toggle switch ............................................................................................................... 67
4.2.2.l Working light switch (OPTIONAL) .................................................................................................... 67
4.2.2.m Engine starter and stopping switch .................................................................................................. 68
4.2.2.n Rotary switch with horn push button direction indicators toggle switch ........................................... 69
4.2.3. OPERATING CONTROL PANEL .................................................................................................... 70
4.2.3.a Control lever of bucket and drum lifting ........................................................................................... 70
4.2.3.b Safety push-button ........................................................................................................................... 70
4.2.3.c Safety lever for joystick locking ....................................................................................................... 70
4.2.3.d Power socket ................................................................................................................................... 70
4.2.3.e Hand accelerator lever ..................................................................................................................... 70
4.2.3.f Water pumps control switch ............................................................................................................ 71
4.2.3.g Liter-counter reset switch ................................................................................................................ 71
4.2.4. GROUND CONTROL PANEL .......................................................................................................... 71
4.2.5. WATER SUPPLY AND DISTRIBUTION CONTROLS ................................................................... 72
4.2.6. CHUTE CYLINDER MANUAL HYDRAULIC CONTROL (OPTIONAL)............................................ 73
4.3. INSTRUCTIONS FOR USE ............................................................................................................. 74
4.3.1. REFUELLING................................................................................................................................... 74
4.3.2. LEVEL CHECK ................................................................................................................................ 75
4.3.3. FILLING THE WATER TRANSFER PUMP BODY ......................................................................... 75
4.3.4. ADJUSTING THE SEAT .................................................................................................................. 75
4.3.5. ADJUSTING THE REAR-VIEW MIRROR ....................................................................................... 76
4.3.6. DRIVING POST PIVOTING ............................................................................................................ 76
4.37. STARTING THE ENGINE ................................................................................................................ 77
4.3.8. ENGINE OPERATION AT LOW RPM ..............................................................................................78
4.3.9. TESTING THE PARKING BRAKE ....................................................................................................78
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4.3.10. STARTING AND DRIVING THE VEHICLE .......................................................................................79

4.3.11. STOPPING THE VEHICLE ...............................................................................................................80
4.3.12. STOPPING THE ENGINE .................................................................................................................80
4.3.13. PARKING THE VEHICLE ..................................................................................................................80
4.4. TRANSPORTING THE VEHICLE ....................................................................................................81
4.4.1. LIFTING THE VEHICLE WITH A CRANE ........................................................................................82
4.5. TOWING OR RECOVERY ...............................................................................................................83
4.6. DRIVING ON PUBLIC ROADS ........................................................................................................84
4.7. HOMOLOGATION FOR ROAD USE (ITALY) ...................................................................................85
4.8. PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS ......................................................85
4.9. PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY ........................................86
4.10. WORKING PHASES ........................................................................................................................86
4.10.1. CORRECT USE OF THE VEHICLE ................................................................................................87
4.10.2. BEFORE GETTING ON THE VEHICLE (CHECKS AND WARNINGS) ............................................87
4.10.3. CORRECT USE ON SLOPES ..........................................................................................................87
4.10.4. CONCRETE COMPOSITION AND BATCHING TABLE....................................................................89
4.10.5. FIRST FILLING WITH MIXING WATER............................................................................................90
4.10.5.a Filling the tanks with mixing water ....................................................................................................90
4.10.5.b First filling with mixing water ............................................................................................................90
4.10.5.c Activating the water transfer pump ...................................................................................................91
4.10.6. CEMENT LOADING ..........................................................................................................................92
4.10.6.a Cement in bags ................................................................................................................................92
4.10.6.b Cement in silos .................................................................................................................................93
4.10.7. AGGREGATE LOADING ..................................................................................................................93
4.10.7.a Heaped aggregate ............................................................................................................................93
4.10.8. MIXING AND SECOND FILLING WITH WATER .............................................................................94
4.10.9. CONCRETE UNLOADING................................................................................................................94
4.10.9.a Concrete unloading from chute ........................................................................................................95
4.10.9.b Concrete unloading from drum emergency door...............................................................................96
4.10.10. BUCKET, DRUM AND CHUTE WASHING ......................................................................................97
4.10.11. INTERNAL CLEANING OF THE MIXING DRUM .............................................................................98
4.10.12.EXTRAORDINARY DRUM CLEANING OR BLADE REPLACEMENT ..............................................98

5 MAINTENANCE
5.1. FOREWORD .......................................................................................................................................99
5.1.1. VISUAL EXTERNAL INSPECTION ...................................................................................................100
5.1.2. CLEANING THE VEHICLE .............................................................................................................101
5.1.3. CHECKING FOR DAMAGES ............................................................................................................101
5.1.4. ACCESS TO THE MAIN DEVICES ...................................................................................................101
5.1.4.1. PARTS CONTAINED IN THE TOOL KIT ...........................................................................................101
5.1.4.2. ROUTINE MAINTENANCE AND CHECKS.......................................................................................102
5.2. MAINTENANCE SCHEDULE ...........................................................................................................103
5.3. RUNNING-IN AND SERVICE ...........................................................................................................103

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5.4. SCHEDULED MAINTENANCE TABLE .............................................................................................104

5.5. ENGINE MAINTENANCE SCHEDULE ............................................................................................106
5.6. RECOMMENDED LUBRICANTS AND FLUIDS TABLE ...................................................................108
5.7. GENERAL INSPECTIONS ................................................................................................................109
5.7.1. GREASE ...........................................................................................................................................109
5.7.2. CLEANING AND DRAINING THE FUEL TANK ................................................................................ 110
5.7.3. ACCELERATOR AND PARKING BRAKE CABLE LUBRICATION ................................................. 110
5.8. AXLE AND WHEELS ........................................................................................................................ 111
5.8.1. CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS ............................................................... 111
5.8.2. CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES ................... 111
5.8.3. REPLACING THE OIL IN THE FRONT AND REAR AXLES ............................................................. 112
5.8.4. CHECKING AND ADJUSTING THE TYRE PRESURE ..................................................................... 113
5.8.5. REPLACING THE WHEELS ............................................................................................................ 114
5.9. BRAKES ............................................................................................................................................ 117
5.9.1. CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL .......................................................... 117
5.9.2. CLEANING THE BRAKE FLUID TANK BLEEDERS ........................................................................ 117
5.9.3. REPLACING THE BRAKING SYSTEM FLUID ................................................................................. 118
5.9.4. TESTING THE HAND BRAKE .......................................................................................................... 119
5.9.5. CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM ............................................... 119
5.10. HYDRAULIC SYSTEM .....................................................................................................................120
5.10.1. CHECKING THE HYDRAULIC OIL ..................................................................................................120
5.10.2. REPLACING THE HYDRAULIC OIL TANK BLEEDER ....................................................................120
5.10.3. CHANGE THE HYDRAULIC OIL FILTER CARTRIDGE...................................................................121
5.10.4. REPLACING THE HYDRAULIC OIL ................................................................................................122
5.10.5. CHECKING AND TOPPING UP THE DRUM REDUCTION GEAR OIL LEVEL ...............................123
5.10.6. DRUM REDUCTION GEAR OIL CHANGE .......................................................................................123
5.11. ENGINE ............................................................................................................................................124
5.11.1. CLEANING THE ENGINE AIR FILTER SEPARATOR ....................................................................124
5.11.2. CLEANING OR REPLACING THE ENGINE AIR FILTER CARTRDIGE .........................................124
5.11.3. CHECKING AND TOPPING UP THE COOLANT LEVEL ...............................................................125
5.11.4. REPLACING THE ENGINE COOLANT ...........................................................................................126
5.11.5. CHECKING AND ADJUSTING THE ALTERNATOR BELT TENSIONING ........................................126
5.11.6. AIR BLEEDING IN THE ENGINE FUEL SUPPLY SYSTEM ............................................................126
5.11.7. REPLACING THE ENGINE FUEL SUPPLY PRE-FILTER AND FILTER .........................................126
5.11.8. CHECKING AND TOPPING UP THE ENGINE OIL LEVEL .............................................................127
5.11.9. .REPLACING THE ENGINE OIL FILTER ..........................................................................................128
5.11.10. REPLACING THE ENGINE OIL ......................................................................................................128
5.12. ELECTRIC COMPONENTS ..............................................................................................................129
5.12.1. FUSES AND RELAYS .......................................................................................................................129
5.12.2. ELECTRONIC DASHBOARD WARNING LIGHTS ...........................................................................132
5.12.3. REPLACING THE LIGHT BULBS ....................................................................................................133
5.12.4. CHECKING AND TOPPING UP THE BATTERY ELECTROLYTE LEVEL ......................................134
5.12.5. BATTERY PINS CONTACT ..............................................................................................................135
5.12.6. BATTERY REPLACE.........................................................................................................................135
5.13. WATER SYSTEM .............................................................................................................................136

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5.13.1. CHECKING AND MAINTAINING THE LITRE COUNTER ...............................................................136

5.13.2. CHECKING THE WATER TRANSFER PUMP EFFICIENCY ...........................................................137
5.13.3. WATER PUMP EMERGENCY ACTIVATION ...................................................................................137

6 OPTIONAL EQUIPMENT ...............................................................................................................139

139

TECHNICAL ANNEXES ................................................................................................................................143

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INTRODUCTION

This manual has been designed to provide a practical guide for proper and safe use of the machine, as well as
for its correct routine maintenance.
Thorough and ongoing observance of the instructions contained herein will help ensure the machine optimal
performance, its operation economy as well as its longest life. In addition, this will allow you to use the
machine properly, thus helping to avoid the most common accidents which may occur during operation or
maintenance.

1.1 GENERAL RECOMMENDATIONS

This use and maintenance manual is an integral and essential part of the machine and must be delivered to
the user.
Read this manual carefully and thoroughly before starting, using and performing maintenance, refuelling or
any other operation on the machine.
The machine shall be entrusted to and operated by skilled staff only, which must have been duly trained on the
use of self-propelled vehicles of this type and on the relative safety rules and regulations.
The operator must observe all safety and accident prevention regulations as well as the Road Traffic Regulations
if the vehicle is road driven.
Furthermore, it is essential to carefully read the safety CAUTIONs found on the machine plates and labels,
and to strictly observe the instructions contained therein before starting, operating or repairing the machine or
performing maintenance operations on the same.
Each machine comes equipped with a copy of this manual.
The manual must be properly and safely stored in its compartment in the driver’s cab. It must be kept within
reach and in good conditions at all times. Do not use the machine if this manual is not in the cab and if you
have not read all the instructions carefully.
If the manual is lost or becomes illegible (pages torn, dirty, etc.) ask either your Dealaer or the Manufacturer
immediately for a new copy.
The machine must be used for its intended purpose only. Any other use is to be considered improper and
consequently dangerous.
Thorough and ongoing observance of the instructions contained herein will help ensure a longer service life
and reduction of maintenance and stop times. In addition, this will help you to avoid the most common accident
causes which may occur during operation or maintenance.
It is of mutual interest to observe the aforementioned instructions, and that the buyer undertakes to ensure that
this manual is an integral part of the machine, that it is actually consulted by the operator and by maintenance
staff and that the instructions provided are strictly observed, assuming full responsibility in relation thereto.
The buyer and the operator of the vehicle must read the use and maintenance manual carefully the
first time they are using the machine. If this vehicle is subject to a use or lease agreement, it is the
owner’s duty to make sure that the new user reads and understands this use and maintenance manual.
In addition, make sure that the new operator has fully inspected the vehicle and is knowledgeable with
all of its labels, decals and equipment, and that he has tested all the controls to understand and verify
their proper functioning.
The Manufacturer reserves the right to make any and all modifications for product improvement
purposes, without updating this documentation.
For additional information, please feel free to contact your Dealer or the Manufacturer at your
convenience.

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INTRODUCTION

1.2 SYMBOLS USED IN THE MANUAL

To provide a clearer understanding of the information contained in this manual, major information or information
regarding danger is shown with the following symbols:

DANGER: Indicates a situation of imminent risk that, if not avoided, may result in serious
injury or even death.

CAUTION: Indicates a potential risk which, if not avoided, may result in injury of low or medium se-
verity. It may also be used to prohibit operations involving risks and which may cause
damages.

1.3 DIRECTION REFERENCES

A B

FRONT

REAR

The position of the pivoting driving post determines the driving direction.
The right-hand side (RH) or left-hand side (LH) will be identified based on the current driving position of the
operator, as shown in fig. A - B.

1.4 VEHICLE CONTROL AND DRIVING PHASES

1.4.1 TRANSFER PHASE (PREFERENTIAL SPEED)

The driving post is turned toward the front of the machine.
Driving the machine on short or long stretches, with or without carrying material.

1.4.2 WORKING PHASE (SLOW SPEED DRIVING)

The driving post is turned toward the rear of the machine.
Driving the machine for bucket and materials loading.
Driving the machine at work sites, for approaching and manoeuvring steps to dump materials.

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1.5 INTENDED USE

This machine has been designed and manufactured to load aggregates, cement and water in the appropriate
quantities, and mix them homogeneously directly on the worksite, to produce quality concrete for on-site
casting.
Use of the machine on public roads is subject to road traffic regulations in force in the country of use.
This machine must be used by the driver only and cannot be used to transport other people.
This machine has been designed and manufactured for its intended use and purpose. Therefore, its technical
features shall be considered binding in order to use the machine for its intended purpose.
No modifications can be made to the machine without prior authorisation from FIORI, as they may lead to
dangerous situations. It is always necessary to strictly observe the safety rules and regulations illustrated in
this use and maintenance manual.

1.6 UNAUTHORISED OR IMPROPER USE

It is strictly forbidden to use the machine for any operation other than those described herein.
Under no circumstance may FIORI be held responsible for any other use of the machine or for non-observance
of the instructions provided by the Manufacturer.
The machine shall not be used for underground works or in potentially explosive workplaces. In the
event of underground works, contact FIORI to request information on the requirements to be observed
for adjusting the machine so that it is suitable for such purposes.
Any unauthorised modification to the machine relieves the Manufacturer from any responsibility for property
damage or personal injuries which may directly and/or indirectly arise in connection therewith.
The Manufacturer and its Distribution and After Sales Service Network accept no responsibility for any damage
which may arise in connection with not approved and malfunctioning components fitted on the machine during
maintenance or repair operations.
No objects of any kind may be transported on the machine or inside the driver’s cab.
Therefore no warranty, of any kind whatsover, is provided in relation to the product manufactured or traded by
the Manufacturer for damages due to non-approved malfunctioning parts and/or components.

DANGER: If the machine is used for any purpose other than its intended and allowed use,
the operator shall be responsible for his own safety as well as for the safety of any
other person involved.

CAUTION: FIORI accepts no responsibility for personal injury or property damage which may derive
from non observance of the provisions and instructions contained in this manual and from
non observance of safety and accident prevention regulations.

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1.7 DRIVER OF THE VEHICLE

Road driving of the vehicle is naturally governed by Road Traffic Regulations, and therefore the driver shall be
equipped with a driving license as required.
In order to use the machine on the worksite, the operator must be of the minimum age established by applicable
legislation in the country of use. The operator may use the machine only after receiving adequate and specific
training.
This training must ensure that the machine is used correctly in relation to the risks which may arise for the
driver or other people.
Driving an earth moving machine always requires technical skills and training, in addition to a strong sense
of responsibility. The operator must therefore have specific psychophysical requisites to qualify for this job.
Therefore, only authorised personnel may use these vehicles.
The operators must be duly trained on the use of the machine and instructed about any possible risks at the
workplace.
We recommend that all staff follow a training course aimed at learning how to use the machine safely and
efficiently and getting specific knowledge on the engine and hydraulic system operation, in order to perform
cleaning and maintenance operations.
The machine must only be driven and serviced by persons who:
- have an excellent eyesight and colour perception, good hearing, co-ordination and sharp reflexes;
- are physically and mentally eligible for this type of job, and are able to meet the requirements connected with
the machine operation at peak performance levels;
- refrain from operating the machine when they are tired, unwell or under the influence of drugs, alcohol or
medicines which may affect their physical abilities or sharpness of their reflexes;
- are able to read and properly understand the instructions contained in this manual, according to the
Manufacturer’s purposes;
- have an excellent ability to assess weight, distance and size;
- are able to drive and control the machine at the worksite;
- have been trained on the operation of the machine and its maintenance, know its technical specifications, its
overall dimensions as well as its performance and limitations;
- are conscientious, careful and aware of the problems of their own safety and that of other people, animals,
property, the machine itself and the environment;
- are knowledgeable with the safety rules and regulations applicable to the workplace.
The Legal Representative of the company which owns the vehicle shall appoint the staff who possess the
above said requisites to perform the tasks required.
The operator is also responsible for and shall assure that:
- nobody approaches the machine when it is working;
- no unauthorised and untrained personnel may use the machine;
- the safety procedures learnt during the training course are observed every day;
- potential hazards in the workplace are recognised and avoided;
- the caution and warning labels and plates have been read and understood, and their instructions observed
(see Section 3 “Safety Labels and Decals”);
- the machine has been inspected and its proper working condition checked before starting the work shift;
- report any operational problems encountered before, or while operating the machine;
- reckless or careless actions, which may endanger his own safety as well as other people’s safety, are
avoided;
- common sense is used at all times and safety has absolute priority.
The machine is manufactured and supplied for its intended use, as specified in this manual. Operators are
reminded that, when using the machine, they must always and under all circumstances behave following
active safety principles, in order to enhance the overall safety level of the machine. Prior to commencing work,
the operator must check that all the safety devices are active and functioning properly: he/she is obliged to
refuse to start work in the event that the requirements for safe working are not met.

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INTRODUCTION

CAUTION: FIORI accepts no responsibility for any damage to persons, animals, property or the envi-
ronment resulting from the machine being operated and used by staff without the required
prerequisites.

1.8 MANUFACTURER

The machine and any offspin models are manufactured exclusively by:

FIORI GROUP S.p.A.

Via per Ferrara, 7
41034 FINALE EMILIA (Modena) Italia
Tel. +39.0535.92357 - Fax +39.0535.90960
http://www.fiorigroup.com

1.8.1 Technical Service Requests

In the event of any machine failure or malfunction, it is essential to follow the instructions below:

- If the trouble persists, do not try further actions or expedients. Contact the nearest authorised FIORI SERVICE
CENTRE or directly:

FIORI GROUP S.p.A.

Via per Ferrara, 7
41034 FINALE EMILIA (Modena) Italia
Tel. +39.0535.780250 - Fax +39.0535.90960

When you contact Fiori After Sales Service, make sure you have all necessary details available, which must
be provided to the Service staff so as to immediately identify the machine model and understand the problem.

- Provide all data shown on the identification plate secured on the machine.

- Make sure you have all diagrams and layouts contained in this manual available and within reach.

- Give a brief and very clear description of the current failure or malfunction.

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INTRODUCTION

2 C
E

A
*BF07P0100*

B D

1.9 MACHINE IDENTIFICATION

The identification data of the machine and its main components are punched on metal plates, which allow the
machine to be identified by the After Sales Service by means of specific ID numbers and letters.
The following information show where the identification plates and punched numbers are located, and give
examples of the symbols found on the machine.

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A - VEHICLE SERIAL NUMBER

The serial number is punched on the bumper side, on the right-hand side of the machine (with respect to
the driving direction).
CAUTION: This number must always be provided whenever requesting assistance from the FIORI
After Sales Service Network. The serial number is also required to facilitate identifying the
machine in the event of theft.

B - VEHICLE AND MANUFACTURER’S DATA PLATE

The vehicle and Manufacturer’s data plate is found on the front right-hand bumper, as shown in the figure.
Please fill in the following data concerning your vehicle:
MODEL/TYPE.................................................................................................................... DB 110 / BF07P
SERIAL NUMBER ................................................................................................................... •BF07P0100•
YEAR .............................................................................................................................................................

C - ENGINE DATA PLATE

The engine data plate is positioned on the power take-off side.
Write down your vehicle numbers in the space below for quick and easy reference:

MODEL No. ................................................................................................................................ 4TNV88-M

SERIAL NUMBER .........................................................................................................................................

D - AXLE DATA PLATE

The axle type and serial numbers are printed on the plate 1 found on the axle central case.
Write down the information in the space below for quick reference:

FRONT AXLE TYPE .......................................................................................................... • 881953.E001 •

SERIAL NUMBER .........................................................................................................................................
REAR AXLE TYPE ............................................................................................................. • 881952.E001 •
SERIAL NUMBER .........................................................................................................................................

E - TRANSMISSION DATA PLATE

The serial number and type are punched on the pump (1) and engine (2) plates.
Write down the information in the space below for quick reference:

1- PUMP MODEL ...........................................................................................• HP P4048RB1UDS20M01 •

SERIAL NUMBER ...................................................................................................................................
2- ENGINE MODEL ..........................................................................................• HP V40500351GPE0077 •
SERIAL NUMBER ...................................................................................................................................

F - OPERATOR PROTECTION PLATE

The ROPS - FOPS operator’s protection plate is found inside the upper section of the structure.

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INTRODUCTION

1.10 REGULATORY PROVISIONS

The machine has been built in compliance with applicable European directives and laws, and conforms to the
standards of the indicated directives:

MACHINE
- Directive 2006/42/EC on “Machinery”
- Directive 2004/108/EC on “Electromagnetic Compatibility”
- Directive 2000/14/EC on “Noise emission”

ENGINE
- Directive 2004/26/EC “Emission of pollutants from internal combustion engines” STAGE III A

CABIN
- ROPS UNI 11023
- FOPS LEVEL I ISO 3449
- FOPS LEVEL II ISO 3449 (optional)

QUALITY STANDARD
FIORI GROUP S.p.A. is a certified company:
- ISO 9001 - 2008 “Quality”
- ISO 14001 - 2004 “Environment”

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1.11 DECLARATION OF CONFORMITY

The EC Declaration of conformity is the document undersigned by the Manufacturer which warrants and
certifies that the machine complies with all European regulatory provisions concerning the product. This
document is provided with the entire documentation on machine delivery. It must be carefully kept on board
and shall always accompany the machine until its end-of-life scrapping.
The declaration shows the machine identification data, the manufacturer’s details and applicable law
provisions.
Below is an EC declaration facsimile:

Declaration of conformity CE
for a new industrial machine

As a representative I declare that the following machine

1, Category : Self loading concrete mixer

2, Mark/Model : FIORI - DB110Y
3, Model : BF07P
4, Chassis number : *BF07P0000*
5, Manufacturer : FIORI GROUP S.p.A.
6, Year of manufacture : 2012

is designed and manufactured in compliance with the following European Directives:

- Directive 2006/42/CE "Safety of machinery"

- Directive 2004/108/CE "Electromagnetic compatibility"
- Directive 2000/14/CE "Noise emission"
according to the contents of Annex V (internal production control)
with the technical documentation retained by the manufacturer.

Measured sound power level 107 dB(A)

Guaranteed sound power level 108 dB(A)
Nominal drum output 1,1 mc

For proper and safe machine use, we recommend that you follow the instruc-
tions given in the "Use and Maintenance Manual".

Att. n°: 0000

Finale Emilia, lì FIORI GROUP S.p.A.

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TECHNICAL FEATURES

2.1 DIMENSIONS
- Minimum road transfer length ...........................................................................................................3,900 mm
- Maximum length with loader on the ground .....................................................................................4,840 mm
- Maximum width ................................................................................................................................1,580 mm
- Minimum height with loader on the ground ......................................................................................2,295 mm
- Maximum road transfer height ..........................................................................................................3,060 mm
- Maximum hopper unloading height ...................................................................................................1,530 mm
- Maximum chute unloading height......................................................................................................1,120 mm
- Minimum chute unloading height.......................................................................................................1,000 mm
- Front angle of attack ................................................................................................................................... 33°
- Rear angle of attack ................................................................................................................................... 32°
- Ground clearance under the differentials ............................................................................................250 mm
- Minimum wheel radius...................................................................................................................... 2,350 mm
- Minimum outside wheel radius ......................................................................................................... 3,950 mm

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TECHNICAL FEATURES

2.1 TECHNICAL DATA

DIESEL ENGINE
YANMAR ...............................................................................................................4TNV88, naturally aspirated
Mechanical control with direct injection
Max. power ............................................................................................................................ 36.9 kW - (49 Hp)
Adj. power ..............................................................................................................32 kW (44 Hp) at 2,600 rpm
Max. torque ...................................................................................................................... 139 Nm at 1,200 rpm
Bore/stroke: ....................................................................................................................................... 88/90 mm
4 cylinders - total displacement ............................................................................................................2,190 cc
Water cooling, dry air filter

ELECTRIC SYSTEM
Alternator: ........................................................................................................................................ 12 V - 40 A
Battery: .............................................................................................................................. 12 V - 80 Ah (400 A)
Road light and signalling system.

4X4 FOUR-WHEEL DRIVE

Hydrostatic “automotive” transmission with variable displacement pump and variable displacement hydraulic
motor with electro-hydraulic control, and reverse gear control on the steering wheel.
SPEED
2 forward gears 1 reverse gear
Ist 0 - 11.0 Km/h 0 - 11.0 Km/h
IInd 0 - 18.0 Km/h 0 - 11.0 Km/h
Traction / weight ratio ................................................................................................................................. 30%

AXLES AND WHEELS

Front load-bearing, oscillating (± 6°) and steering with planetary reduction gears on the wheel hubs.
Rear load-bearing and steering with planetary reduction gears on the wheel hubs and directly flanged gearbox.
Tyres .................................................................................................................................. 10.0/75-15.3 10PR

BRAKES
Internal oil-bath disc service brakes acting on the 4 wheels, activation with pump on single circuit.
Parking and emergency drum brakes on the front axle with lever control.

STEERING
Assisted by means of load-sensing power steering acting on 2 half-frames by means of two opposed jacks.

EQUIPMENT HYDRAULIC SYSTEM

Gear pump
Max. flow rate: ............................................................................................................................... 30 litres/min.
Maximum pressure: ............................................................................................................................... 170 bar
3-element distributor with joystick.
Aluminium heat exchanger for hydraulic oil cooling.
Pressurised closed-circuit intake with oil filter replaceable from the outside.

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TECHNICAL FEATURES

MIXING AND POURING

Double-cone drum with double-spiral mixing screws
Geometrical drum volume: ............................................................................................................... 1,650 litres
Drum rotation speed: ............................................................................................................................. 20 rpm.
Class S1 concrete produced as : ..........................................................................................................1.1 cu m
Drum rotation by means of a piston pump with variable flow rate and an orbital hydraulic motor in closed circuit
with infinitesimal electrical control positioned in the cabin and at the rear of the machine.
Drum raising up to the horizontal position by means of 2 double-acting jacks.
Chute with manual tilting independent of the mixing drum inclination and 180° rotation. Removable chute, for
direct unloading from hopper.
1 chute extensions provided as standard equipment.

WATER SYSTEM
“Self-priming” volumetric water pump with quick-suction.
Max. capacity: .............................................................................................................................. 140 litres/min.
Maximum head: ......................................................................................................................................... 3 bar
One tank on the engine side with a total capacity of ..........................................................................205 litres
Water feeding to the drum controlled by means of electromagnetic flow meter and fed litre reading on the cabin
display.
Water pump activation from the driver’s seat. Suction selection from the ground with quick-coupling pipes.

LOADING SHOVEL
Loading arms with fixed loader and automatic unloading hatch.
Volumetric capacity: ............................................................................................................................350 litres
Number of shovelfuls per load ................................................................................................................... 4 - 5
Production capacity: up to 4 cycles/hour

CAB
Open cab designed according to ROPS/FOPS criteria.
180° pivoting driving post. Anatomic seat with flexible suspension and height adjustment, seat belts.
Driving and equipment controls with ergonomic arrangement.

SERVICE REFILL CAPACITIES

Fuel tank, ...............................................................................................................................................32 litres
Total hydraulic system capacity: ............................................................................................................67 litres
Engine oil: .............................................................................................................................................. 7.07 kg

WEIGHTS
Operating weight: ................................................................................................................................ 3,050 kg
Max gross weight:................................................................................................................................ 5,550 kg
load-carring weight: ............................................................................................................................. 2,500 kg

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SAFETY PRECAUTIONS

3.0 FOREWORD
This manual is intended as a practical and rational guide to proper use and prevention of the most common
causes of accidents during work and maintenance.
Below are the main rules that must strictly be followed:
- Carefully read this manual before any starting, use, maintenance, refuelling or other operations.
- Read and comply with all the SAFETY REGULATIONS given in this manual before carrying out any
operation.
- Prudence and judgement during appropriate use of the vehicle are essential and basic factors for the safety
of the operator and of other people working near the vehicle.
Therefore, before starting any work, you must know exactly what the functions of all the controls and the
stability characteristics of the vehicle are.

3.1 PRECAUTIONS OF USE

3.1.1 PERSONAL PROTECTION DEVICES (PPD)

Wear clothing suited to the work to be carried out on the site and do not wear loose or hanging clothes such
as ties, scarves, unbuttoned jackets, unzipped garments or sleeves with wide cuffs, which may get caught up
in the moving parts. Do not wear rings, wrist watches or any other jewellery.
The following protective clothing is to be worn as prescribed by the site regulations:
- Hardhat
- Non-slip shoes
- Protective goggles
- Protective gloves
- Anti-noise headsets (where applicable)
- Reflecting garments or vests
- Raincoats in bad weather
- Protective mask for cement loading

3.1.2 VEHICLE LIMITS

- The maximum overall performance level of the vehicle is optimised during functional testing before delivery.
- Do not use the vehicle outside the limits defined during design; exceeding these limits may be dangerous
and cause damage to the vehicle.
- Do not attempt to improve vehicle performance with unapproved modifications.
- Any alteration will lead to forfeiture of the warranty on the vehicle as well as on functional and accessory
equipment.

3.1.3 NOISE LEVEL

In compliance with directive 2000/14/EC the following sound power values were measured according to ISO
6394:
-Sound power level measured ...........................................................................................................107 dB(A)
-Sound power level guaranteed .........................................................................................................108 dB(A)
-Equivalent sound pressure level measured at the operator’s ears according to ISO 6394 ............... 88 dB(A)

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3.1.4 VIBRATIONS’ LEVEL

3.1.4.a Vibration level on the “operator’s body” measured on the driver’s seat
Based on measurements made in operating conditions on vehicles similar to this one, it is declared that the
mean level of vibrations on the “operator’s body” is equal to .............................................................. 1 m/sec²
This value is to be understood as RMS, weighted using the “broadband” method in compliance with ISO 7096
and ISO 2631-1 and determined according to a cycle indicated in ISO 25398 with attribution of the times
established by the company according to what are considered customary and probable vehicle operating
conditions.

3.1.4.b Vibration level on the “hands/arms” measured on the steering wheel.

Based on measurements made in operating conditions on vehicles similar to this one, it is declared that the
mean level of vibrations on the “hand/arms” is less than or equal to ................................................ 2.5 m/sec²

This value is to be understood as RMS, weighted using the “broadband” method in compliance with ISO
2631-1 and determined according to a cycle indicated in ISO 25398 with attribution of the times established by
the company according to what are considered customary vehicle operating conditions.

3.1.5 SAFETY DEVICE CHECKS

- Check that all the safety devices are properly installed and that they function properly and are undamaged.
- If any irregularities are found make the appropriate repairs.
- Incorrect use of the safety devices may cause serious accidents with the consequent risk of injury or death.
- Make sure that you use the safety devices correctly.

3.1.6 PRECAUTIONS WHEN USING ACCESSORIES

- During installation of optional components or equipment, problems may occur that put your safety at risk.
Therefore, always ask FIORI for advice before installation.
- FIORI is not responsible for injury, accidents or faults deriving from use of unauthorised equipment or
accessories.
- Before installation and use of accessories, read the instruction manual of the specific accessory and the
general information on accessories given in this manual.

3.1.7 PROHIBITION TO TRANSPORT PERSONS OR OBJECTS

- The vehicle is not homologated for transport of persons other than the operator, who must be seated on the
driver’s seat.
- During all working phases, do not allow anyone to come close to the vehicle.
- Do not allow anyone to climb onto the working equipment.
- Do not carry people onboard the vehicle.
- Do not use the vehicle to transport objects, except those needed for the job and equipped with special
couplings.
- Do not use the vehicle as platform or scaffolding and under no circumstances use it for any function not
specified by the manufacturer.

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3.1.8 GETTING ON AND OFF THE VEHICLE

- To get on the vehicle, use the steps and the handholds in proximity of the driver’s seat; it is prohibited to use
the control levers and devices as handholds.
- If the vehicle starts moving when you are not on it, do not jump on to try and stop it.
- It is prohibited to get on and off the vehicle when it is moving.
- Get off the vehicle only when it has come to a complete halt and is stable.
- Do not get on and off the vehicle by jumping or holding tools in your hands.
- Always face the vehicle when getting on and off the driver’s seat or other raised parts and support yourself
by keeping both hands and one foot or both feet and one hand on the steps and the handrail.
- Do not climb onto the engine compartment lid or other parts of the vehicle.

3.1.9 DRIVER’S SEAT

- Before getting into the operator’s cabin, always remove mud and oil from the soles of your shoes. If you push
a pedal with mud or oil on the soles of your shoes, your foot might slip causing accidents.
- Keep the area around the driver’s seat clean.
- Do not place any object at the foot of the driver’s seat or around the pedals and do not hang anything on
the control levers. The levers might accidentally be activated causing uncontrolled vehicle movement or
activation of the working equipment and hence dangerous conditions.
- Place all objects not needed for driving in the storage compartments provided.
- Do not carry objects in your pockets that may fall into the open compartments of the vehicle.
- Always keep the driver’s seat clear of foreign objects, especially if not secured.
- Do not leave components or tools scattered around the cabin.
- Do not use mobile phones in the cabin while driving or operating the vehicle.
- Never take dangerous objects into the cabin, for example, flammable or explosive objects.

3.1.10 DRIVER’S CAB / OPERATOR’S PROTECTIVE STRUCTURE

- DO NOT modify, repair or remove the operator protective structure. Should it be structurally damaged or
modified (e.g. by welding or drilling) the protection provided by the cabin/roof would be compromised,
creating a risk which may cause death or serious injury.
- After an accident, carefully inspect the protective structure, the driver’s seat, the seatbelt and all the pillars.
- Replace all the parts that show any sign of damage. Original spare parts must be used as indicated in the
Spare Parts Catalogue and can be ordered from FIORI.

3.1.11 ROPS (ROLL OVER PROTECTIVE STRUCTURE)

- The ROPS structure serves to protect the operator and cushion the impact in the event that the vehicle
overturns.
- The ROPS structure is an integral part of the cabin. Do not operate the vehicle without this protection
system.
- The ROPS structure is in compliance with the safety regulations for the vehicle type. If it is damaged, repaired
or modified without authorisation, its deformability may change. In this case, it will no longer be able to
correctly perform its protective function and must be replaced.
- If the structure has been involved in an accident, do not use the vehicle until the structure has been replaced
or inspected by qualified personnel.
- The ROPS structure guarantees protection if the seatbelt is properly fastened. For this reason, always keep
the seatbelt fastened while the vehicle is moving.

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3.1.12 FOPS (FALLING OBJECT PROTECTIVE STRUCTURE)

- The FOPS structure is installed to protect the operator from objects falling from heights.
- If the structure is damaged or modified without the Manufacturer’s permission, its stability will be reduced. In
this case, it will no longer be able to correctly perform its protective function and must be replaced.
- If the structure has been involved in an accident, do not use the vehicle until the structure has been replaced
or inspected by qualified personnel.
The FOPS structure cannot be installed on the vehicle as a standard part, as it is only required for certain types
of work.

3.1.13 SEATBELTS
- Check that the seatbelts do not show any sign of fraying or cuts and that they have not been subjected to
heavy strain (overturning) in which case they need to be replaced.
- Keep the seatbelts correctly positioned on the seat, do not let them get twisted and do not alter or modify
them in any way. Always keep them clean.
- Choose the most comfortable driving position in relation to your build.
- Adjust the seat position. Check functioning of the adjuster, the buckle and the winders (where fitted) and the
method that allows checking that the seatbelts are locked. Adjust the seatbelt tension so that it holds you in
place at the level of the hips leaving your abdomen completely free.
- Do not start work before having checked these safety conditions.

3.1.14 CHECKS BEFORE STARTING THE VEHICLE

- It is prohibited to start or operate the vehicle IF IT IS NOT IN PERFECT WORKING CONDITIONS (e.g. faulty
or malfunctioning).
- Before using the vehicle, make sure that there is no dangerous condition.
- Also check that you have enough fuel so as not to run the risk of being forced to stop, perhaps during a criti-
cal manoeuvre.
- Check that the steering controls and the brakes function perfectly. In case of malfunctions, notify the mainte-
nance manager and stop the vehicle.
- Check that all the guards and safety devices are in the right position and in such a condition that they can be
operated.
- Check proper functioning of all the safety devices on the vehicle and in the working area.
- Should there be any problems, immediately inform your manager and do not start work if the necessary
safety conditions are not present.
- Do not make any botched repairs just for the sake of starting work.
- Do not deactivate the safety equipment.

3.1.15 STARTING THE VEHICLE

- Before starting the vehicle, check and adjust the seat position for optimal driving comfort and so that you can
easily reach the controls, and always fasten the seatbelts.
- Adjust the mirrors so that you can clearly see the area behind the vehicle from the driver’s seat.
- Check that the warning lights work properly and check the angle of the headlights and the working lights.
- Do not drive the vehicle unless you are properly seated on the driver’s seat.
- Never attempt to start the engine by short-circuiting the starter motor. This may cause fire or serious injury.
- Keep your head, body and limbs inside the driver’s cabin, to prevent injury from hitting objects outside the
cabin.
- Do not allow anyone other than yourself to get on the vehicle.
- Do not try to start the engine by rolling the vehicle down a slope.
- Check that no one is standing within the range of action of the vehicle before starting it and using the equip-
ment.
- Never leave the machine with the engine on.
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3.1.16 PRECAUTIONS WHILE DRIVING

- Before moving the vehicle, check that there is no one in the vicinity.
- Use the horn and observe the signs, banners and signals.
- Always make sure that you can clearly see the entire working or manoeuvring area. If the cabin has windows,
they must always be kept clean and intact.
- Always lock the cabin windows in open or closed position.
- Always check that the brakes function properly and do not use the vehicle if there are any malfunctions or
irregularities.
- Never turn the ignition switch key to neutral while the vehicle is moving.
- Hold the vehicle at such a speed that you have full control of it in any circumstances.
- Do not use the vehicle with the front lid open or without its guards and covers.
- While driving, do not activate any of the working equipment control levers.
- When driving on uneven ground, drive slowly and do not steer sharply. The vehicle might overturn.
- Always keep at a safe distance from other vehicles or obstacles, so that you always have the necessary
visibility.
- Avoid driving over obstacles, where possible. If you need to drive over an obstacle, drive at low speed. Never
drive over obstacles that will cause the vehicle to lean too far to one side.
- Pay attention to ground unevenness, poor visibility, and other vehicles in the vicinity.
- If the engine slows down and stops under load or runs at idle speed, inform the maintenance manager and
do not use the vehicle until it has been checked.
- When driving on public roads, observe the road regulations and before setting off consult with the competent
authorities and follow their instructions. This vehicle travels at a speed lower than that of normal motor
vehicles, therefore, keep to the edge of the road leaving the centre free for other vehicles to pass.
- If working in the dark, carefully check the working area, turn on all the lights available and do not work in
areas where visibility is poor.
- Do not make quick movements (e.g. continuously steering right and left) which may cause the vehicle to
overturn.
- Overtake only when absolutely necessary.
- When crossing bridges or similar structures, first check that the structure is strong enough to support the
weight of the vehicle and its load.

3.1.17 PRECAUTIONS WHILE DRIVING IN REVERSE

- Reversing at high speed can cause accidents; do not reverse at top speed and always drive at a safe speed
suited to the working conditions.
- When reversing always look in the direction the vehicle is moving. Watch out for people in the area and
immediately stop if anyone comes into the range of action of the vehicle and into the working area.
- If you cannot clearly see the entire working area, ask someone to guide you with hand signals. This person
must stand outside the working area and you must be able to see him or her clearly.

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3.1.18 DANGEROUS WORKING CONDITIONS

Before starting any operation, check that there are no dangerous working conditions in the surrounding area.
- Areas where there are slopes, humps, trees, demolished constructions, escarpments, gorges, tilled soil,
ditches, excavations, heavy traffic, crowded parking and service areas and closed places are classified as
risk areas.
- Check that there are no obstacles such as piping, cables, bottlenecks or loading limitations on the grounds,
bridges, pavements or access ramps.
- Establish the due safety measures to prevent danger on public roads in collaboration with the owners, users
and competent authorities.
- In places where there are underground water or gas pipes or high-voltage cable ducts, contact the public
utilities to find out their exact position. Ensure that these structures are not damaged.
- Take particular precautions when working near ditches, escarpments or close to open excavations.
- To carry out operations in water or when crossing sand banks, check the conditions of the bed and the depth
and speed of water flow.
- Always move slowly on very uneven ground and ridges, in the vicinity of slopes or gorges, and on icy or
slippery ground. Remember that the ground is wet and soft after heavy rains.
If the ground starts to cave in, the vehicle could tip over, sink in or overturn, causing serious injuries.
- If you work with the vehicle in tight spaces or have to pass through narrow doors or structures, manoeuvre
very carefully.
- Avoid crossing or going over obstacles such as rocks, felled trunks, steps, ditches and tracks.
- Always ensure good visibility. Check that there are no people or obstacles in the area around the vehicle.
- Check the conditions of the working area to ensure that you can operate and move safely.

3.1.19 WORKING AREA

The WORKING AREA is defined as the area in proximity of the vehicle where only persons that know its
operating capabilities may work.
The driver may operate only and exclusively when there is no one within the range of action. The driver must
warn anyone in the vicinity of the vehicle of the danger they are in by voice or sounding the horn.
If there is scaffolding or unstable structures near where you are working, keep at a safe distance so that you
do not risk touching these structures should you accidentally make an incorrect manoeuvre.

3.1.20 VISIBILITY OF THE WORKING AREA

- Always check that there is no one in the vicinity of the vehicle before starting work.
- Before getting on the vehicle, walk around it once and check that everything is in order.
- Dust, smoke, fog, etc. may reduce your vision and cause accidents.
- Always stop or slow down until the impediment has been removed and you have perfect visibility of the
working area.
- If you cannot clearly see the entire working area, ask someone to guide you with hand signals and delimit
an area of over 12 metres for forward movement. This person must stand outside the working area and you
must be able to see him or her clearly.
- If working in the dark, carefully check the working area, turn on all the lights available and do not work in
areas where visibility is poor.
- Always make sure that you can clearly see the entire working or manoeuvring area.
- If the cabin has windows, they must always be kept clean and intact.

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3.1.21 SITE CONDITIONS

- Before starting work, analyse and ask for the topography and geological characteristics of the area, so
that the appropriate measures can be taken to prevent landslides and the vehicle from overturning. Holes,
obstructions, rubble and other risks connected with the working areas may cause physical injury or death.
- Always carefully inspect the site to identify any of these risk elements before using the vehicle.
- Be aware of all the conditions on the site and always look in the direction you are driving before starting any
manoeuvre.
- Find out about the movements of persons and vehicles on the site. Follow the indications given by signals
and signs.
- Do not start work until you have ascertained all the safety conditions.

3.1.22 PRECAUTIONS DURING OPERATIONS

- Before and during operations do not drink alcohol, take medicines or other substances that may alter your
capability of working with machine tools.
If you are very tired or not feeling well, do not use the vehicle, and in any case pay the utmost attention at the
beginning and end of your shift.
- Contact the site manager for the safety regulations to be applied according to the laws in force.
- Watch out for people in the area and immediately stop if anyone comes into the range of action of the vehicle
and into the working area.
- During work keep an eye on the instruments and immediately stop the vehicle if any malfunctions are
indicated.
Pay attention to any unusual noise from the engine, the hydraulic device, the transmission components,
the working equipment, etc. If you hear any suspicious noise, immediately stop the vehicle and check what
causes it.
- If you need to continuously work in very noisy conditions, wear a protective headset in accordance with the
regulations in force.
- If working in the dark, carefully check the working area, turn on all the lights available and do not work in
areas where visibility is poor.
- If you cannot clearly see the entire working area, ask someone to guide you with hand signals and delimit
an area of over 12 metres for forward movement. This person must stand outside the working area and you
must be able to see him or her clearly.
While carrying out manoeuvres do not give signals or instructions at the same time as other persons. Signals
must be given by one person only. Always pay attention to the instructions given by the persons in charge.
- Always operate the hydraulic equipment seated in the driver’s seat, check that no one is within the range of
action of the vehicle and signal with the horn when you are about to make a manoeuvre.
- To prevent accidents due to collision with other objects, always operate at a safe speed when carrying out
manoeuvres, especially if you are in tight spaces and in places where there are other vehicles.
- Do not call out or give someone who is working a fright without good reason, and do not throw objects, not
even as a joke.
- Whenever you take a break, carefully check that all the controls are in NEUTRAL position and that the safety
devices are locked.

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3.1.23 WORKING ON SLOPES

- Moving or working on steep slopes, hills, river or lake embankments can be dangerous. Always drive up and
down slopes at low speed and pay attention. Obstacles or changes in the gradient may cause you to lose
control of the vehicle and consequently it might overturn.
- Before starting work, check the working area for any signs of holes, landslips, gravel or tilled soil that could
affect the working conditions and the stability of the vehicle.
- Always move in a straight line when going up or down a slope.
- Do not turn around on slopes or move across them.
- Never move sharply sideways, or even worse, with the vehicle axis turned 90º with respect to the direction
of the slope.

WARNING: Do not work on slopes with a gradient over the limit as this may cause the vehicle to
overturn.

- Do not drive downhill with the gear in neutral or excessively using the brakes. Select and engage the most
suitable gear that will allow maintaining the speed necessary to prevent losing control of the vehicle.
- If you need to drive down very steep slopes do not overrun the engine; select the most suitable gear before
setting off downhill.
- NEVER park or leave the vehicle unattended on a slope.
- Drive slowly over grass, fallen leaves or wet steel sheet.
- If the fuel reserve warning light comes on while you are working on a slope, immediately refuel; given that the
vehicle is inclined, the engine may take in air and stall unexpectedly, posing a grave danger to yourself and
to anyone standing downstream of the vehicle.
- The limit gradient must be assessed based on the type of ground, the load, the vehicle conditions and speed
and visibility.
- Driving on public roads: for gradients of more than 5% use the lowest gear.

3.1.24 DRIVING ON ICY OR SNOW-COVERED SURFACES

- If you need to work on icy or snow-covered surfaces, reduce the speed and avoid making sudden movements,
as the vehicle is much more sensitive and can easily slip sideways.
- When a lot of snow has fallen, pay the utmost attention as it is difficult to see the edges of the road.

3.1.25 ELECTRICAL LINES

- Working in proximity of electrical lines can be extremely dangerous and it is therefore essential that you take
the necessary precautions to eliminate the potential risks.
- Any job where parts of the vehicle are raised to a height that may reach the minimum safety distance laid
down in the national safety regulations is considered working in proximity of electrical lines.
- Do not work at a distance of less than 5 metres from overhead electrical lines, unless having notified the
electricity board and having provided for adequate protection to prevent accidental contact or coming
dangerously close to the line conductors.
- In order to work without any risk, keep as far away as possible from the electrical line and never violate the
minimum safety distance. Even only passing near high-voltage cables may cause electric shock and hence
burns or even death.
- Be prepared for any possible emergency situation and wear rubber shoes and gloves. Place a rubber mat on
the driver’s seat and be careful not to touch any part of the chassis with uncovered parts of your body. Ask
someone to warn you if the vehicle comes too close to electrical cables.
- During operations near high-voltage cables, do not allow anyone to approach the vehicle.
- Should you make contact with an electrical line, absolutely do not leave the vehicle touching the live metal
structures but wait until you have received confirmation that the power has been cut. In addition, do not allow
anyone to approach the vehicle.

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3.1.26 CLOSED ENVIRONMENTS

When you need to work in a tunnel or closed places (factory buildings, car parks etc.) it is advisable to check
before starting that there is sufficient air exchange and good ventilation to prevent build-up of toxic exhaust gas
or dust. In any event, it is always advisable to convey the engine exhaust gas to the outside using a flexible
hose. Open doors and windows to facilitate ventilation and wear an appropriate protective mask.

3.1.27 STOPPING THE VEHICLE

Do not leave the vehicle unattended with the engine running for any reason whatsoever.
If you want to stop the vehicle for any reason, follow the instructions given in the chapter STOPPING THE
VEHICLE and TURNING OFF THE ENGINE.
Always turn off the engine whenever you leave the vehicle.
Before leaving the vehicle, do the following:
- Make sure that there is no one near the vehicle.
- Slowly lower the equipment.
- Set all the controls to neutral position.
- Shift the gear lever to NEUTRAL and engage the control locking lever. Engage the parking brake.
- Remove the key from the ignition block.

3.1.28 PARKING THE VEHICLE

- Choose an area where no other vehicles are operating.
- Park the vehicle on solid and possibly level ground and apply the parking brake.
- Do not park the vehicle on embankments or beds of watercourses at the end of your shift or working day.
- Never park on a slope without first having blocked the vehicle with wedges or similar to prevent accidental
movement. To park on steep slopes, position the vehicle crosswise to the slope, check that there is no risk of
it slipping, engage the parking brake and wedge the wheels. Do not park with the wheels facing downhill.
- Lock the equipment controls.
- Always remove the key from the ignition block when you need to leave the vehicle parked to prevent accidental
or unauthorised starting.
- Secure and lock the vehicle when you have finished work and whenever you temporarily leave the vehicle.
Hand the keys to the person in charge. Check that all the manoeuvres provided in this manual have been
observed.
- If you expect to work in low temperatures, check that the cooling system is filled with the right percentage of
antifreeze.

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3.1.29 TOWING AND RECOVERY

CAUTION: The vehicle is not designed to tow other vehicles.
- If towing the vehicle (permitted for short distances only), use the warning signs according to the regulations
in force and follow the instructions given in this manual.
- Always wear protective gloves when handling the towing devices.
- DO NOT use cables or chains for towing.
- To tow the vehicle, exclusively use the couplings specified and adequate towing devices.
- Hook the vehicle with extreme care and make sure that the devices used are securely fastened before
towing.
- Never tow a vehicle on a slope.
- Do not allow anyone to stand in the vicinity of the vehicle being towed.
- Keep eye contact with the operators.
- Follow all the instructions given in the relative chapter.

3.1.30 TRANSPORT
- To load or unload the vehicle from the means of transport find a level area that offers a solid support for the
wheels of the transport vehicle.
- Ensure that the means of transport is of adequate capacity to carry the vehicle (see weights and dimensions
in the chapter “Technical Data”).
The weight, transport height and overall length of the vehicle vary depending on the working equipment,
therefore, check the dimensions.
Check that the overall dimensions are permitted by the Road Regulations.
- Use robust access ramps of adequate height and angle.
- Ensure that the ramp surface is clean and free of any traces of grease, oil, ice or other material residues.
Remove any dirt from the vehicle’s wheels. In the event of rain, the surface of the ramps may become
slippery: be extremely careful.
Check that the platform of the means of transport is well cleaned.
- Let the engine run at low speed and proceed slowly. The weight must be transferred gradually from the
loading ramp to the transport vehicle.
- Never steer on the ramps to correct the vehicle’s position. If necessary, drive off the ramps, correct the
direction and then drive back up.
The vehicle must be positioned in such a way that the loads on the axles are as specified for the transport
vehicle and that it is not unbalanced.
Securely tie the vehicle to the platform with chains or cables and block the wheels with wedges.
- Ensure that the engine is off and that the windows and door (if any) are closed.

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3.2 PRECAUTIONS AGAINST RESIDUAL RISKS

3.2.1 SLIPPING
- The driver’s seat, the steps and the handholds must always be kept clean and free of any foreign object or
traces of grease, oil, mud or water in order to reduce the risk of slipping.
- Pay attention to possible slippery steps and slippery ground around the vehicle.
- Always clean your shoes before getting on to prevent slipping or stumbling.

3.2.2 MOVING PARTS

- DO NOT come close to the moving parts of the vehicle with your limbs or other parts of your body. This may
cause serious injury or death by crushing or amputation.
- Keep objects away from the moving fan blades. The fan blades may project or cut objects.
- Turn off the engine and wait until all the moving parts have stopped before carrying out maintenance or any
other operation on the vehicle.

3.2.3 SHEARING OR TRAPPING

- It is advisable to keep at a safe distance from moving parts.
- Do not hang your legs or arms out of the vehicle as you might get seriously injured if you knock them against
obstacles.
- In some parts of the vehicle there are devices that may cause serious injury to your limbs. It is strictly
prohibited to insert any parts of your body in these devices when the engine is running.
- Wear suitable clothing that cannot get caught up in the moving parts of the vehicle.
- Never climb into or insert your hands, arms or other parts of your body in the moving parts between the working
equipment and the vehicle or between the cylinder and the working equipment. If someone inadvertently
activates the control levers, the play of the working equipment is altered with the risk of serious injury to the
body, hands or arms should they become entangled.
- Always keep your hands and fingers away from gaps and/or kinematic mechanisms.
- Do not use your fingers or hands to line up holes, but use appropriate tools.
- Remove any burrs or sharp edges from replaced and/or repaired parts.
- Should you need to access a moving part, always lock the working equipment and check that it is well
secured.

3.2.4 CRUSHING
The machine is a vehicle to all intents and purposes, therefore, be extremely careful when handling it and
watch out for persons, animals or objects around the working area.
- Check the efficiency of the controls and in particular the braking devices. Make sure that you can clearly
see the entire working area from the driver’s seat, also with the aid of the mirrors, video devices, lighting
equipment for night-time work, and keep them efficient and in working order.
- Before carrying out any operation with the vehicle, always check that you have sufficient room to work safely.
Ask someone on the ground to help you when carrying out operations in tight spaces or with poor visibility.
- Adjust the speed to the limits established for the various areas on the site, never exceed 15 km/h and drive
at walking speed in the vicinity of workstations.
- During manoeuvres, do not allow anyone to access the working area by posting appropriate signs and
cordoning off the area. The operator (or the person in charge) must ensure that this rule is observed, even
suspending work if necessary.
- If the driver needs to be contacted while he is working, approach the cabin from a point visible to the driver
and only after he has given his consent.
- The conditions of the ground must be such as to allow quickly stopping the vehicle.
- It is prohibited to stand underneath the working equipment.

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3.2.5 OVERTURNING
- The operator must be fully knowledgeable with the performance, weight and the maximum load the machine
can transport in relation to the ground conditions (flat, compact, uneven, sloping).
- Before starting to work, always check that the area on which the machine wheels stand is sufficiently solid and
capable of supporting its weight and, consequently, keep at a safe distance from the edge of the excavation.
- Check that the site paths are adequate and that the working areas are clear and suitable for transit of the
machine and its stability.
- Analyse and record the topography and geological characteristics of the site in order to take the appropriate
preventive measures against the machine overturning, landslides or landslips.
- Consider the characteristics of the ground complementary to those of the machine; variables controlled by
the operator such as speed, angle of attack on slopes, gradient of the ground, load distribution etc., are
essential to minimise the risk of overturning.
- Follow the rules given in the chapter on driving on slopes.

CAUTION: Observing the recommended gradient limits does not mean that you can manoeuvre the
machine in total freedom in all load, ground or manoeuvring conditions on a slope. In any
event, it is advisable to halve the gradient values on wet or uneven ground.

- In the case of a machine with central articulation, always keep it with the two frames aligned on the same axis
to avoid possible overturning.
- Avoid reaching the limit conditions and generally act with great caution and carefully: adapting to the ground
and visibility conditions by adjusting the speed and changing paths and avoid sudden braking, acceleration
and changes in direction.
- The machine may be used on sloping ground only within the limits indicated by the manufacturer. Where
the ground is particularly steep and inaccessible, it is advisable to have only experienced operators use the
machine.
- The machine may also overturn because of uneven ground, the ground caving in (especially when working
near the edge of the road or the manoeuvring surface), slipping on wet or muddy surfaces or making
incorrect or careless manoeuvres (sudden acceleration or steering, unbalanced load, excessive speed, etc.).
- Do not steer sharply at high speed.
- The machine centre of gravity may shift in relation to the size and position of the load, the gradient of the
ground and the movement of the machine.
- The machine is equipped with a ROPS safety cabin. Nevertheless, in the event of the machine overturning, if
you do not have the seatbelt fastened, you will be thrown out with the risk of getting crushed by the machine.

IN THE EVENT OF OVERTURNING

The protective structure makes the driver’s seat the only safe place to be should the machine overturn.
DURING OVERTURNING
Never leave the machine but remain seated firmly, gripping the seat or the steering wheel.
AFTER OVERTURNING
Make sure that the machine is stable and that it will not continue turning over, unfasten the seatbelt, quickly leave
the machine trying to get off at the top to avoid being crushed by the machine should it continue overturning.

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3.2.6 TYRE BURSTING

If the tyres or rims are incorrectly used, there is a risk of the tyres bursting or getting damaged.
Tyre maintenance, removal, repair and refitting require special tools and techniques, therefore, always have
these operations carried out by an AUTHORISED SERVICE CENTRE OR AUTHORISED PERSONS.
- Check that the wheel nuts are properly fastened before starting work. If necessary tighten the nuts.
- Always check that the tyre inflation pressure is as specified by the manufacturer and check that the tyres are
in good condition.
If the tyre pressure is too low, the tyre could overheat and burst. Also if the tyre pressure is too high, there is
a risk of the tyres bursting.
- Check the tyre pressure when the tyres are still cold. Do not release the pressure when it increases in a hot
tyre.
- Keep at a safe distance or stand next to the tyre when inflating it.
- Keep the working area clear of sharp objects that could damage the tyres.
Deflate the tyres before removing any foreign bodies that may have lodged in the tread.
- Never use overhauled rims, since improperly carried out welding or heat treatments might weaken them.
- Do not cut or weld the rims when the tyres are fitted and inflated.
- Never inflate the tyres with a gas different from compressed air.
- The tyre pressure values and permitted speed specified in this manual correspond to the values specified by
the manufacturer (see the pressures and loads table).
For more information, contact FIORI or the tyre manufacturer.

3.2.7 ELECTRICAL RISKS

Any operation on the electric system or the battery must be carried out by a qualified person.
Before any operation on the electric system, disconnect the battery by removing the key from the battery
master switch. Check that the cables and terminals of the electrical connections show no sign of corrosion,
cracks or burns; if so, immediately contact your local FIORI dealer.
In the event of an electrical fault, do not attempt to start the vehicle by running it downhill.

3.2.8 RISK OF SHORT-CIRCUIT

Do not under any circumstances start the engine by short-circuiting the starter motor terminal or the battery.

3.2.9 BATTERY
The battery electrolyte contains sulphuric acid and batteries generate flammable hydrogen gas which could
explode. Improper use may cause serious injury or fire.
- Do not use or charge the battery when the electrolyte level is below the minimum level mark. Check the
electrolyte level at regular intervals and add distilled water to bring it up to maximum level.
- ALWAYS wear protective goggles and rubber gloves when working with batteries.
- Do not smoke or use open flames near the battery.
- If the acid comes into contact with your clothes or skin, immediately rinse with abundant water. If the acid
comes into contact with your eyes, immediately rinse with abundant water and seek medical advice.
- The battery must never be tilted more than 45° in any direction, as this may cause the acid to leak out of the
battery.
- Do not connect a flat battery in series to a charged battery. Risk of explosion!

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3.2.10 HOT AND PRESSURISED FLUIDS

The hydraulic system is pressurised when the engine is running and may remain under pressure even after
the engine has been turned off.
Hot hydraulic oil causes serious burns.
- Wait for the oil to cool down before disconnecting the pipes. Pressurised fluid leaks may be invisible.
- DO NOT use your hands to check for leaks. Fluid leakage even from a very small hole may have sufficient
force to penetrate the skin.
If you need to check for leaks, use a piece of cardboard or wood.
Wear gloves to protect your hands from any oil splashes. DO NOT attempt to repair or tighten flexible hoses
or hydraulic unions when the hydraulic system of the vehicle is under pressure.
- TURN OFF the engine, discharge all the cylinders and release the pressure.
- Keep your face and hands away from loosened unions while you are checking the efficiency of the hydraulic
system. Wear protective goggles as the jet of pressurised hydraulic oil may penetrate your skin and cause
permanent injury to your eyes.
- If any fluid or oil leaks are found, immediately stop the vehicle and make the necessary repairs.
- Turn off the engine and check that all the hydraulic controls are in neutral position before removing covers,
unions, pipes, caps, etc.

3.2.11 RISK OF BURNS

- In order to prevent burns caused by boiling water or steam escaping while checking or draining the coolant,
wait for the water to cool down to a temperature such that you can touch the radiator cap without burning your
hand. Even when the coolant has cooled down, loosen the cap gradually to allow the pressure in the radiator
to drop before removing the cap completely.
- In order to prevent burns while checking or draining the oil, wait for the oil to cool down to a temperature such
that you can touch the drain cap without burning your hand. Even when the oil has cooled down, loosen the
drain cap gradually to allow the internal pressure to drop before removing the plug completely.
- Do not touch the silencer immediately after turning off the engine, as it is extremely hot and may cause
serious injury.

3.2.12 VENTILATION
Do not work with the vehicle in closed places unless equipped with a suitable combustion gas suction and
exhaust system.
Good ventilation is very important for vehicle operation. Carbon monoxide emission from the engine’s exhaust
may moreover cause suffocation in closed areas.

3.2.13 INTOXICATION
- Engine combustion smoke can be very dangerous and/or lethal for the human body if directly and continuously
inhaled.
- If you need to work in closed environments, take all possible precautions to ensure circulation of fresh air and
protect the airways by wearing a suitable mask.
- Avoid inhaling or contact with the battery acids which are highly toxic and cause serious burns.
- Be careful not to come into contact with cement as perspiration and other body fluids cause an irritating
alkaline reaction and in some people allergic reactions. Use protective gloves and goggles.

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3.2.14 FIRE PREVENTION

Fire caused by fuel or oil
Fuel and oil are highly flammable and dangerous. Always take the following precautions to prevent fires:
- Do not refuel with the engine on and in the presence of smoking materials and open flames. Do not use
matches, lighters or torches to illuminate the refuelling area.
- Do not smoke, use open flames or create sparks in the vicinity of the vehicle while refuelling or changing the
oil.
- The fuel nozzle must always remain in contact with the filler neck. Hold the fuel nozzle in contact throughout
refuelling to prevent sparks from being created due to build-up of static electricity.
- Do not leave the vehicle unattended while refuelling or topping up the oil.
Clean off any spillage after refuelling or topping up with oil.
Do not spill fuel on hot surfaces or on parts of the electric system.
- Store oil and fuel in a special room and do not allow access to unauthorised persons.
- Before carrying out any grinding or welding on the chassis, move any flammable material to a safe place.
- Do not weld or use a cutting torch to cut ducts or pipes that contain flammable liquids.
Use a non-flammable oil to clean the components. Do not use Diesel and petrol as they are highly
flammable.
- To ensure safety in the workplace, put all the cloths soaked with grease, oil or flammable liquids in a safe
metal container as they pose a risk of fire.
Store containers or cans only in their specifically allocated areas.
Do not pour flammable liquids into open, large and low containers.

FIRE CAUSED BY BUILD-UP OF FLAMMABLE MATERIAL

- Remove dry leaves, stone splinters, pieces of paper, dust or other flammable materials that have accumulated
or attached to the engine, the exhaust manifold, the silencer, the battery or in the internal guards.

FIRE IN THE ELECTRIC SYSTEM

- Short-circuits in the electric system may cause a fire.
- Check that there are no loose or damaged parts in the system. Tighten any loose connectors or wiring
terminals. If any cables or connections are corroded and/or damaged, immediately contact your local FIORI
dealer.
- Any operation on the electric system or the battery must be carried out by a qualified person. Before any
operation on the electric system, disconnect the battery by removing the key from the battery master
switch.
- Do not smoke and avoid sparks or flames in the recharging area to prevent the outbreak of fire.
- Recharge the battery only in adequately ventilated places to prevent accidental explosions due to gas build-
up.

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3.3 PRECAUTIONS DURING MAINTENANCE OPERATIONS

CAUTION: Do not tamper with the setting of the devices for control of the hydraulic and electrical
circuits.
3.3.1 CORRECT MAINTENANCE
Before using or carrying out any operation on the vehicle always do the following:
- Carefully read all the instructions contained in this manual.
- Always read the labels and the instructions on the vehicle and in the manual before starting any operation on
the vehicle. The instructions contain important information (see the chapter “Safety Labels”).
- Repairs and maintenance on the vehicle may only be carried out by authorised persons. Do not allow
unauthorised persons to access the area. If necessary, have someone stand guard in the area.
- Before carrying out any operation, apply all the special safety devices.
- First of all, check that the maintenance operations have meticulously been carried out at the intervals
established.
- Always wear suitable protective clothing and any other protection required for the operation to be carried
out.
- Do not leave hammers or other tools lying around in the working area. Remove any traces of grease, oil
or other substances that might cause someone to slip. Always keep the workplace clean and tidy so that
you can carry out all the operations in complete safety. If the workplace is dirty and untidy, there is a risk of
tripping, slipping, falling and being injured.
- Check that all the tools provided are in good condition. Do not under any circumstances use tools with upset
heads and always wear protective goggles.
- Always keep the vehicle clean to prevent the formation of dirt and oil encrustations. This also reduces the risk
of fire and makes it easier to identify damaged components and detached parts.
- Do not lubricate or repair the vehicle when the engine is running, except where expressly indicated in this
manual.
- Do not allow anyone to tamper with the danger signs or make them illegible.
- Do not use parts of the vehicle, such as handholds or supports, to carry out the operations.
- Absolutely do not use matches, lighters, torches or open flames to illuminate dark areas.
- Use lights or lamps (vehicle and auxiliary lights) positioning them in such a way that other persons working
in the area are not blinded.

ROUTINE MAINTENANCE
- Always lower the equipment to the ground and release the hydraulic pressure from all the circuits before
starting to carry out maintenance on the vehicle.
- Connect all the safety devices on the vehicle and remove the ignition key.
- Depending on the type of maintenance to be carried out, disconnect the battery master switch and hang a
sign on the driver’s seat saying that maintenance is in progress.

EXTRAORDINARY MAINTENANCE
- Do not keep the engine running in closed spaces without adequate ventilation.
- Keep your head, body, limbs and hands away from moving and/or raised equipment.
- Do not remove any safety devices, lids, covers or guards if not for maintenance reasons.
If they need to be removed, be extremely careful and refit them before using the vehicle.
- If during maintenance you need to move the equipment using the hydraulic control, operate as follows:
- Before starting the engine, warn everyone in the vicinity to move away from the vehicle.
- Operate seated on the driver’s seat and never use the controls if not seated on the driver’s seat.
- Engage the parking brake.
- Signal when you are about to make a manoeuvre by voice and sounding the horn
- Manoeuvre slowly
- Always lock the arms or the parts that need to remain raised during the operation using external devices.

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- To lift and transport heavy parts use cranes or hoists of adequate capacity. Sling the material as best you can.
Use eyebolts where required. Always check that no one is in the vicinity.
- If you need to remove or fit units on the vehicle that need to be supported by hydraulic or pneumatic lifting
devices, check that they are of adequate capacity to support and handle the load.
Do not allow anyone to pass in the vicinity of the vehicle and absolutely do not allow anyone to stand
underneath the raised equipment even when you are certain that it is locked.
- Do not work on or under the vehicle if it is only supported by hydraulic or pneumatic lifting devices without
locking valves.
Do not work under or near a tool, a vehicle or parts of it that have been removed if they are not adequately
supported.
- If you need to make repairs at the top of the vehicle, use ladders or platforms compliant to the safety regulations
in force and always pay the utmost attention.
- Loads lifted with jacks is always dangerous.
Before operating on parts lifted with jacks, it is obligatory to position adequate supports to ensure that they
are securely supported.
- If there is a risk of being hit by metal splinters (grinding) always wear safety goggles.

After maintenance or repairs never leave tools, cloths or any other material in compartments containing moving
parts.

BATTERY
- Before carrying out any operation on the electric system, always disconnect the battery by removing the key
from the battery master switch.
- If you need to replace the battery, first disconnect the negative and then the positive cable. To reconnect the
battery, first connect the positive and then the negative cable and then reinsert the key in the battery master
switch.
- To recharge the battery, correctly connect the auxiliary cables to the terminals. Never short-circuit them.
During battery recharging, flammable hydrogen gas is produced, therefore, leave the battery compartment
open to ensure more effective ventilation.
- Never check the battery charge by placing metal objects on the terminals.

ENGINE
- Do not operate on the vehicle with the engine on.
- Do not turn on the engine while the lid is raised.
- Do not check or even less adjust the alternator belt tension with the engine on.
- Do not adjust the fuel pump with the engine on.
- When handling flammable materials, keep at a certain distance from the exhaust manifold, the silencer or hot
points of the engine.

GREASING AND LUBRICATION

- Use only the products recommended by the manufacturer as indicated in the lubricants table.
- Lubricate and grease the vehicle at the intervals given in the scheduled maintenance table in this manual in
order to keep the vehicle in efficient and safe operating conditions.
- Wear clothing suited to the operations to be carried out.
- Position the vehicle on level ground, engage the parking brake and turn off the engine.
- If the lubrication and greasing points require the equipment to be raised, use the special safety devices
provided. IT IS DANGEROUS TO WORK UNDERNEATH THE EQUIPMENT WITHOUT THE SAFETY
DEVICES.

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TYRES
- The tyres are very heavy. Handle them carefully and when stored make sure that they cannot fall out of their
storage space and cause injury.
- Never attempt to repair a tyre on public roads.
- When a tyre needs to be changed, the first thing to do is engage the parking brake, shift the gear lever to
neutral, turn off the engine and remove the ignition key.
This operation must be carried out on level and solid ground.
Position a wedge under the wheel diametrically opposite the one to be replaced.
- Always stand the jack on a solid and flat surface.
- Check that the jack has sufficient lifting capacity for the vehicle.
- Use stands or other suitable supports to support the weight of the vehicle while you repair the tyres.
- Never lie under the vehicle, not even partially, or start the engine when the vehicle is lifted with a jack.
- Never hit the tyre or rim with a hammer.
- Check that the rim is clean and without rust or other damage. Do not weld, braze or repair a rim in any way
nor use a damaged rim.
- Do not inflate a tyre if the rim is not fitted on the vehicle and well fastened so that it cannot move in the event
that the tyre or the rim suddenly break.
- When fitting a new or repaired tyre, use a pressure gauge with a flexible hose connected to the valve so that
you can stand far away from the tyre during inflation. If possible, also use a safety cage.
- When checking the tyre pressure, also inspect the treads and the sides for any damage. Neglected damage
may lead to premature tyre breakage.
- The inflation pressure also determines the weight a tyre can support. Identify the tyre sizes in the pressure
and loads table. Do not exceed the load for any given pressure. Do not over- or under-inflate the tyres.
- Never inflate a steering tyre to over the maximum pressure recommended by the manufacturer as indicated
on the tyre, or over the maximum pressure indicated in the pressures and loads table and when the tyre is
not marked with the maximum pressure values.
- Inflating a tyre to over the permitted value with the bead not perfectly adjusted, there is a risk of the bead or
the rim breaking with an explosive force that could cause serious injury.
- Do not inflate a tyre that has been used deflated or at very low pressure, but first have it examined by a
qualified person.
- During inflation stand in a protected area with respect to the side of the tyre.
Never inflate using flammable gases or compressed air from systems with alcohol injectors.
- After refitting the wheel, tighten the wheel fastening nuts on the axle to the specified torque. Check the torque
of the nuts every day until it has stabilised.

REFUELLING
- Use only the products recommended by the manufacturer as indicated in the lubricants table.
- Refuel and top up at the intervals indicated in the scheduled maintenance table in this manual in order to
keep the vehicle in efficient and safe operating conditions.
- Wear clothing suited to the operations to be carried out.
- Any fluid top-ups must be carried out with the engine off and cold.
- Before checking or refuelling, make sure that there are no open flames or smoking materials in the area and
do not use matches, lighters or torches as light source.
- Unscrew the caps very slowly to release the pressure from the system before removing them completely.
- Be careful during refuelling and topping up as splashes of fuel and oil may cause slipping and injury.
Immediately and thoroughly clean off any soiled areas.

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3.3.2 PRECAUTIONS DURING WELDING OPERATIONS

- Welding operations must always be carried out by a qualified welder and in a place equipped with adequate
tools.
- If you are involved in welding operations, wear dark-glassed goggles or a mask, a hardhat, overalls, and
safety gloves and shoes.
Never look at the welding arc without wearing all the specific personal protection devices.
Eye protection must also be worn by anyone standing in the vicinity even if not directly involved in the
welding operations.
- Have a fire extinguisher at hand in the area where the welding operations are carried out.
- Remove the key from the battery master switch before carrying out any welding operations on the vehicle.
- When carrying out repairs by means of welding, the paint may get burned by the welding heat or dangerous
gases may be released.
Before starting to weld, remove the paint from the part to be welded.
- Do not use a torch to weld or cut a tube containing a combustible solution: this may cause fire or explosion.

3.3.3 FAULTS AND UNAUTHORISED MODIFICATIONS

- If faults are found during vehicle operation or maintenance (noise, vibration, unusual smells, fault signalling,
oil leaks, etc.) report to the person in charge so that the appropriate action can be taken. Do not start the
vehicle until the fault has been repaired.
- No modifications may be made to the vehicle without prior authorisation from FIORI, as modifications may
create risks.
- Before making any modification, consult with FIORI. FIORI is not responsible for any injury or damage
caused by unauthorised modifications.

3.3.4 CLEANING THE VEHICLE

- Parts soiled with oil or grease, broken tools or parts left lying around are dangerous as they may cause
slipping and falling. Always keep the vehicle and the workplace clean and tidy.
Thoroughly clean the floor, handrails, instruments, plates, lights and windows of the cabin.
- When using compressed air to clean parts, wear protective goggles, limit the pressure to maximum 2 bar
and adhere to the safety regulations in force.
- Accidental infiltration of water into the electric system may cause functional and operational problems. Do not
use pressurised water or steam to clean the electric system (sensors, connectors).
- Do not use petrol, solvents or other flammable liquids to clean parts; use approved non-flammable and non-
toxic commercial solvents.
- If inspection and maintenance are carried out when the vehicle is still soiled with oil or mud, you run the risk
of slipping and falling, or that the mud and dirt comes into contact with your eyes. Always keep the vehicle
clean.

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3.3.5 WASTE FLUID/MATERIAL DISPOSAL

- Incorrect disposal of waste fluids can seriously harm the environment. Before disposing of waste fluids,
contact the competent local authorities for the correct disposal procedures.
- Always collect the oil drained from the vehicle into suitable containers. Never drain the oil directly onto the
ground or into drains, rivers, oceans or lakes.
- For disposal of hazardous waste, such as oil, fuel, coolant, filters, batteries, and other waste materials,
observe the relative laws and regulations in force.

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3.4 WARNING AND SAFETY LABELS (RESIDUAL RISKS)

The warning and safety labels are found on your vehicle as shown in the figures below and serve as a guide
for your own safety and those that work with you. A label is positioned at each part of the vehicle that may be
a source of residual risk. Therefore, walk around the vehicle with this manual in hand and familiarise yourself
with where the various labels are positioned and read them.
Point them out to all the vehicle operators and always keep them legible; if they become illegible, order a set
from the FIORI Spare Parts Service Department.
Always keep the labels clean. Use detergent and water to clean the labels. Do not use organic solvents or
petrol as they may damage the labels.
1 - Clean the labels with soap and water and dry them with a soft cloth.
2 - Replace the damaged or missing labels with original FIORI labels.
3 - If you need to replace a component bearing a safety or warning label, make sure that the new component
has the same labels.
4 - When replacing labels make sure that the surface on which they are applied is clean, dry and without oil
or grease.

WARNING: The manufacturer declines all responsibility for personal injury or property damage if the
rules of conduct indicated on the labels are not observed or the labels are not kept in
perfect conditions.

3.4.1 LOCATION OF THE WARNING AND SAFETY LABELS

CABIN INTERIOR

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VEHICLE EXTERIOR

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3.4.2 MEANING OF THE WARNING AND SAFETY LABELS

DANGER: It is prohibited to approach and lean on the drum when it

is rotating as there is a risk of getting crushed or dragged.

DANGER: Do not climb onto the vehicle for inspections or to hitch a

ride as you may easily slip and fall.

DANGER: In the event of the vehicle overturning, do not leave the

vehicle but remain seated firmly gripping the steering wheel.
Vehicle equipped with ROPS protection.

DANGER: When the vehicle is moving, do not come close or let

anyone else come close to the moving parts as there is a risk of
crushing your hands.

DANGER: With the vehicle in motion do not allow anyone to enter

the central working area, as there is the danger of crushing.

DANGER: When the vehicle is moving do not stand or allow anyone

to stand in the range of action of the vehicle, especially in the arm
movement areas.

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DANGER: The acoustic signal indicates that the vehicle or parts of

it are moving, therefore, stand well away from the vehicle and do not
allow anyone to come into its range of action.

WARNING: The engine compartment contains moving components

(fan, belts) that may cause serious injury.
Before opening the lid to carry out maintenance operations in the
engine compartment, it is absolutely essential that you turn off the
engine.

WARNING: This symbol indicates an area that emanates strong

heat; to prevent burning yourself, approach it carefully and wait for it to
cool down before carrying out any maintenance operation.

WARNING: The battery contains an acid solution and must be

handled with care wearing protective goggles to prevent possible
splashing into your eyes. The vehicle is equipped with a device that
allows disconnecting the negative ground cable.

WARNING: Many parts of the vehicle are a source of danger (heat,

rotating devices, etc.) and can hence cause serious injury.
Before leaving the vehicle for inspections, refuelling or maintenance,
it is absolutely essential that you turn off the engine, remove the key
from the dashboard and consult this manual.

WARNING: After completing the operations permitted by the control

engage the safety stop.

WARNING: Do not stand or allow anyone to stand underneath

raised equipment if the special safety device has not been installed.

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MANDATORY RULE: This symbol indicates the location of the

use and maintenance manual; read the manual before starting to work
with the vehicle.

MANDATORY RULE: This symbol indicates that the seatbelt must

be used; always fasten the seatbelt when the vehicle is moving.

MANDATORY RULE: This symbol indicates that a hardhat must

be used; wear a hardhat for your own protection.

MANDATORY RULE: This symbol indicates that anti-noise

protection must be used; the average exposure to noise is over 85
Lpa.
Use adequate anti-noise protection in relation to your daily exposure
to noise.

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3.5 SAFETY DEVICES ON THE VEHICLE

CAUTION: To check proper functioning of the safety devices and the cleaning and replacement
intervals, refer to chapter 5.4 SCHEDULED MAINTENANCE TABLE
The vehicle is equipped with safety devices whose specific functions are described in the legend below:

A - REVERSING MICRO-SWITCHES (fig.1)

When the driving post is in the loading or transfer position it determines the FORWARD AND REVERSE
movement according to the driving position of the operator in that precise moment.
When the pivoting driving post is turned in the working direction, high gear cannot be engaged even if the
SLOW/FAST switch is set to fast.
Moreover, the vehicle can only operate when the driving post is correctly positioned in the driving direction.

C - SEAT BELTS (fig.1)

Always fasten the seatbelt when operating the vehicle.
The seatbelt is essential as it holds you anchored on the seat in the event of the vehicle overturning.
Periodically check the integrity, cleanliness and fastening of the structure.

D- MECHANICAL ROTATION LOCK FOR PIVOTING DRIVING POST (fig.1)

Allows locking the driving post in the two driving positions.

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E
F H

2 3

E - CONTROL LOCKING LEVER (fig.2)

In block position it prevents the motion of the bucket control lever, which ensure protection against any
accidental maneuver.

F - DEACTIVATION BUTTON FOR ARM DESCENT LOCKING VALVE (fig.2)

If this push button is not pressed the arm cannot be lowered despite flipping the lever.

G- HAND ACCELERATOR MICROSWITCH (fig.2)

If the hand accelerator lever is not in the initial position, it is impossible to move the vehicle.

H - BATTERY MASTER SWITCH KEY (fig.3)

When the key is removed, the negative cable of the battery is disconnected and hence the power to
the electric system. It prevents unintentional starting of the engine during maintenance. It allows welding
operations to be performed without having to disconnect the battery terminals.

CAUTION: The battery master key does not have an emergency stop function. Removing the battery
master key when the engine is running, does not turn off the engine but only damages the
current alternator.

I - JOINT LOCK (fig.3)

If it is engaged, the machine steering is not possible. It must be engaded during maintenance operations
and during transport with motor vehicles.

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L N
O
M

4 5
L - OPERATOR’S PROTECTION / CABIN WITH “FOPS - ROPS” STRUCTURE (fig.4)
Designed and constructed to safeguard the operator in the event of the vehicle overturning and objects
falling from heights.

M- SUPPLEMENTARY MIRROR AT BACK LEFT-HAND SIDE OF CAB (fig.4)

When the machine is running in working direction (turret turned towards the tank), it allows a good visual
when reversing.

N - ROTATING BEACON (fig.4)

Fixed on the cabin roof, it signals the presence of the vehicle.

O - REAR VIEW MIRROR (fig.4)

The rearview mirror is essential for visibility of the rear left-hand side of the vehicle.
Correctly position the mirror before starting.

P - GROUND CONTROL EMERGENCY STOP BUTTON (fig.5)

Positioned on the rear right-hand side of the vehicle, pressing it will automatically turn off the diesel engine.

Q
S

6 7
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Q - REAR SIDE HORN (fig.6)

An acoustic signal is emitted when reverse gear is engaged. It also indicates when the drum counterframe
rotates.

R - DRUM FALL STOP DEVICE (fig.7)

When the drum is raised and the valve handle is turned, the cylinders hydraulically lock even when the
engine is off, preventing accidental lowering during maintenance operations.

S - ARM LOCKING CABLE (fig.7)

When the bucket arm is raised, it prevents accidental lowering of the arm during transfer and transport.

3.6 SAFETY DEVICES FOR ROAD USE

CAUTION: For road circulation in Italy and other countries, it is mandatory to adopt various safety
devices and ensure their correct application.
Always ensure that the vehicle complies with the local regulations concerning the equipment of these vehicles
when travelling on public roads.
Check that the signalling and light devices function properly.

B 1

8
A - DRIVER’S SEAT (fig.8)
Turned forward (concrete mixer behind) in preferential driving direction and locked with the latch (2).

B - EQUIPMENT CONTROL LEVER (fig.8)

The shovel and arm control lever (1) must mechanically be locked through the suitable forked pin (2).

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C D E 1
2

9
C - FLASHING LIGHT (fig.9)
It is mandatory to have an approved flashing light device and it must always be in perfect working order.

D - LOADING ARM (fig.9)

The arm (1) must be locked in a vertical position with the special steel wire (2).

E - CONCRETE UNLOADING CHUTE (fig.9)

The unloading chute (1) must be turned crosswise and locked with the special screw pin (2).

F - NUMBER PLATE (fig.9)

Check that the number plate is clean before driving on the road.

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4.0. INTRODUCTION
This chapter is intended to help you learn how to manoeuvre with the vehicle. Read it carefully from start to
finish. When you have finished reading this chapter, you should have good knowledge of the vehicle and its
functioning.

Pay particular attention to the safety labels.

They are positioned to help you recognise the possible residual risks. Don’t just read them, but think about
what they really mean. Be aware of the risks and how to prevent them.

Once you have learned where the controls are and what they do, practice using them. Practice by using the
vehicle in the open on level ground and where there are no obstacles or persons around.

Learn to anticipate the reactions of the vehicle and its controls. Only start using the equipment when you are
sure that you have good command of the vehicle and can drive it safely.

Be careful when you use the equipment controls.

Practice in the open. Do not allow anyone to come near the vehicle. Do not act roughly on the controls, but use
them carefully until you fully understand the effect they have on the vehicle.

Finally, do not rush to learn to manoeuvre the vehicle. Take your time and do things calmly and safely.

CAUTION: Before starting to use or carry out maintenance on the vehicle, always read the safety
regulations for the operations to be carried out as set out in Chapter 3.

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H F O
E A

L
G

I
D C
B
1
4.1. REFERENCES AND DESCRIPTIONS OF THE MAIN DEVICES (fig. 1)
The references and descriptions of the main devices of the vehicle are given here so that you can quickly get
to know and understand them when mentioned further on in this manual. Therefore, it is important that you
very carefully read the legend below.
A - Pivoting driving post
B - Fuel tank
C - Front axle
D - Rear axle / two-speed gearbox
E - Mixing drum
F - Loading bucket
G - Unloading hopper
H - Unloading chute
I - Water tank
L - Engine assembly / hydraulic pumps
M - Hydraulic oil tank
N - Water system
O - ROPS/ FOPS protection

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4.1.1. INSTRUCTION LABELS ON THE MACHINE

Always keep the labels clean. Use detergent and water to clean the labels. Do not use organic solvents or
petrol as they may damage the labels.
1 - Clean the labels with soap and water and dry them with a soft cloth.
2 - Replace the damaged or missing labels with original FIORI labels.
3 - If you need to replace a component bearing a safety or warning label, make sure that the new component
has the same labels.
4 - When replacing labels make sure that the surface on which they are applied is clean, dry and without oil
or grease.

WARNING: The manufacturer declines all responsibility for personal injury or property damage if the
rules of conduct indicated on the labels are not observed or the labels are not kept in
perfect conditions.

Indicates the diesel fuel tank; for refuelling, see the instructions in this
manual.

Indicates the hydraulic oil tank; to top up the oil, see the instructions in
this manual.

Indicates the brake fluid tank; to top up the oil, see the instructions in
this manual.
exclusively use mineral oil.

For lifting, tying and towing the vehicle, use only the special couplings
marked with this symbol.

Indicates the engine coolant tank.

To fill the tank, see the instructions in this manual.

It stands for the exact position of the intake filter above the inlet joint, when
the suction pipe is placed on the rotating framework to prevent it from
breaking during the rotation of the same framework.

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Indicates the selection for the drum rotation direction. With the pivoting
post turned towards the drum: if the drum turns anticlockwise, the concrete
is unloaded; if it turns clockwise the concrete is mixed.

Indicates an area with live electrical contacts.

Act extremely carefully and do not to use too powerful jets of water, which
might compromise functioning of the electric system.

Indicates the position of the hand accelerator that allows you to adjust the
engine rpm when the vehicle is stationary. The vehicle can only be moved
when the lever is in the initial position (0).

Indicates the movements of the arm - bucket and drum raising.

Indicates the functions to be performed to load the water directly into the
drum.

Indicates the functions to be performed to fill the water tanks.

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4.2. CONTROLS AND GAUGES

Your safety and that of others in the vicinity depends on your good judgement and care in using the vehicle.
Therefore, you should know exactly where all the controls are positioned and what their function is.
Every vehicle has its limits: before using it, familiarise yourself with its speed, braking, steering, stability and
load capabilities.
This chapter provides all the useful information you need to quickly get to know and safely use the vehicle
controls.
The legend below divides this information into well-defined groups:

- Driver’s seat
- Driving post instrument panel
- Operating control panel

4.2.1. DRIVER’S SEAT

B F

E
C

D
H

2
4.2.1.a - A - Steering wheel (fig. 2).
Turn the steering wheel in the desired driving direction. Using the knob you can steer with just one hand
during loading operations.

4.2.1.b - B - Height- and depth-djustable driver’s seat with seatbelt (fig. 2).
Always fasten the seatbelt when you are driving the vehicle.

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4.2.1.c - C - Service and emergency brake pedal (fig. 2).

Push the service brake pedal to slow down or stop the vehicle; use the brakes to avoid picking up speed
when you are going downhill.

CAUTION: If driving down steep slopes never use only the brake pedal, but also engage the lowest
gear and depress the brake pedal intermittently so as not to overheat the brakes.

The stop lights must come on when the brakes are engaged. Only use the vehicle if both stop lights are
functioning properly.

4.2.1.d - D - Accelerator pedal (fig. 2).

The pedal controls the revolutions number of the engine; by releasing the pedal the transmission is electrically
disconnected and the machine slows down until it stops.

4.2.1.e - E - Pivoting driving post locking lever (fig. 2).

The lever allows the operator to lock the driving post in the transfer A and loading B positions.

CAUTION: The driving post must be turned in the direction as shown in Fig. A for road transfers and
in Fig. B for the drum loading phases. Turn the driving post with the vehicle stationary and
stable and the gear selector in neutral position.
This operation may be carried out while you are seated on the driver’s seat. Check that it is
locked into place at the end of the operation.

A B

4.2.1.f - F - Parking brake lever (fig. 2).

Allows the operator to lock the vehicle during breaks, keeping the engine on.
Pull the lever hard upwards to lock.
Press the button and release the lever to unlock.

4.2.1.h - H - Fuses and Relays (fig. 2).

The fuses and relays are positioned inside the driving post; to access the fuses open the box cover and to
access the relay block open the front cover by undoing the retaining screws.

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L
I I

3
4.2.1.i - I - Windscreen wiper (OPTIONAL) (fig. 3).
Turn the windscreen wiper on with the snap-action switch.

4.2.1.l - L - Cabin light (fig. 3).

Act on the lever to turn on the cabin light.

4.2.1.m - M - Windscreen washer fluid tank (OPTIONAL) (fig. 3).

The water tank is installed behind the operating control panel.

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4.2.2 TURRET INSTRUMENT DASHBOARD

6
5 7

4 8

3 9

2 10

1 11

16 17

15 12
14 13
4
4.2.2.a Electronic control panel (fig. 4)

1 - Yellow warning light: indicates when the next service is due.

2 - Yellow warning light: indicates that the fuel tank is in reserve.

3 - Red warning light: function not available.

4 - Red warning light: function not available.

5 - Red warning light: indicates that the engine oil pressure is low.

6 - Red warning light: indicates that the generator battery charge is low.

7 - Red warning light: indicates that the engine coolant is overheated.

8 - Red warning light: indicates that the engine air filter is clogged.

9 - Yellow warning light: function not available.

10 - Yellow warning light: function not available.

11 - Red warning light: indicates that the hydraulic oil filter is clogged.

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12 - Red warning light: indicates that the hydraulic oil level is low.

13 - Red warning light: indicates the preheating phase of the engine spark plugs.

14 - Green warning light: indicates that the position lights or low beams are on.

15 - Green warning light: indicates that the direction indicators are on.

16 - Illuminated tortoise: indicates that low gear is engaged.

17 - Display: displays the hours of operation, fuel level, engine rpm and litre counter.

Note: if the FIORI BATCH CONTROLLER is installed on the machine, all functions of the litre
counter located on the electronic dashboard are not active, as the functions are displayed on the
operating panel.

E 17

18

5
4.2.2.b Water liter counter (fig. 5)
The three digits at the top of the display (17) indicate the total litres of water in the tank.
The litre counter can be reset by pressing and holding down the reset button E for at least 3 seconds with the
ignition key turned to the first click (on position) or with the engine on.

4.2.2.c Hour counter/revolution counter (fig. 5)

When turning on with the ignition key in position 1 (vehicle power), the instrument panel runs a brief test turning
on all the segments of the display after which the instrument panel warning lights will show the vehicle status.
Subsequently, at the bottom of the numerical display (18), the hours remaining until the next service is due
are shown for 5 seconds. These are immediately followed by the actual total hours of vehicle operation, again
shown for 5 seconds, after which the engine rpm are shown.
The operating hour counter (18) cannot be reset. The hours of operation are totalled correctly only if the engine
is running at a speed of more than 200 rpm. Counting does not depend on the number of engine revolutions,
but only on the time that has actually elapsed.
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4.2.2.d Maintenance schedule (fig. 5)

In case the warning light (1) stays on, it means that it is almost time to do maintenance to the machine (the
warning light indicates this event about 20 hours before the deadline set by FIORI).
The preset service interval is every 500 hours. Therefore, the warning light will flash after 500, 1000, 1500,
2000, ... hours.
Once the vehicle has been serviced, the flashing warning light can be reset and the counter reset to start the
countdown to the next service.
To reset flashing, hold the reset button (E) on the driving post instrument panel pressed down for 20 seconds.
After 20 seconds the word “RESET” will appear on the display and the warning light (1) will come on. To reset
the counter, release the button and press it again for another 2 seconds.
After the 2 seconds the new service interval will appear on the display and after another 3 seconds the panel
returns to normal display.
If you cut the power by disconnecting the battery master switch or remove the key before the operation is
complete, or you do not carry out the sequence as described above, flashing will not be reset.

CAUTION: It may be reset only after the pre-set due date and not before.

B D
G

A C
6
4.2.2.e - A - Forward/reverse gear selector (fig. 6).

Push the selector forward to engage forward gear.

Always return the selector to neutral position when the vehicle is stationary and parked.

Push the selector backward to engage reverse gear.

4.2.2.f - B - Slow movement switch (fig. 6).

Flick the switch forward to use the normal driving functions. This function is enabled only with
the selector (A) forward to engage forward gear.

Flick the switch backward (tortoise) to maintain a constant low speed, useful to carry out
dangerous manoeuvres, precision manoeuvres in tight spaces and to drive downhill using the
engine brake.

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4.2.2.g - C - Drum rotation switch (fig. 6).

This selector is used to control drum rotation. Turn the driving post towards the drum (secondary driving
direction) and follow the instructions below:

Clockwise drum rotation during concrete loading and mixing.

In neutral position, the set speed remains fixed.

Anticlockwise drum rotation during concrete unloading.

Repeatedly act on the selector to increase the drum rotation speed. Act on the selector in opposite direction to
reduce the speed or until stopping the drum.

CAUTION: Because of minimal hydraulic leakage, the drum tends not to remain stationary.
Periodically check drum rotation by acting on the selector.

4.2.2.h - D - Reset button (fig. 6).

This button is used to reset the litre counter and the hours to the next service due.

4.2.1.i - E - Water pumps control switch (fig. 6).

This switch controls the operation of the vehicle water pump.
Follow the instructions below:
1st click - Pump on (warning light S1 on)
2nd click - Pump off (warning light S1 off).

4.2.1.k - F - Hazard light toggle switch (fig. 6).

Snap switch to turn on the four hazard warning lights.

4.2.1.l - G - Working light switch (OPTIONAL) (fig. 6).

Snap switch to turn on the rear working lights.

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5 6

0
1

2 1

3 18
13

7
4.2.2.m Engine starter and stopping switch (fig.7)
It is activated with the ignition key and can be set to four different positions. The key can only be removed if
the switch is in the off position.
0 Off position/engine stop
Engine stopping position.
1 On position
In this position the switch connects the battery to all the electrical circuits, except the lights and hazard-light
circuits. (The hazard warning light circuit is permanently powered).
The instrument runs a short test by turning on all the segments of the display. The instrument panel warning
lights will signal the vehicle status by means of the generator warning light (6) and the engine oil warning
light (5).
Subsequently, at the bottom of the numerical display (18) will be displayed, simultaneously and for 5 seconds,
the hours remaining until the next service is due and the maintenance warning light (1), immediately followed
by 5 seconds in which the actual total hours of vehicle operation will be displayed.
At the end, the engine rpm will be displayed.
When the ignition key is released from the positions 2 and 3 it automatically returns to this position.
2 Pre-heating position
When starting the engine in cold climates, hold the key in pre-heating position until the spark plug pre-
heating warning light (13) goes off.
3 Starting position
Activates the starter motor that turns the engine.
As soon as the engine starts, the dashboard lights up and the engine rpm is displayed.

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4.2.2.n Rotary switch with horn push button direction indicators toggle switch (fig.8).
The rotary switch and direction indicators’ toggle switch allow activating the following functions:

- Direction indicators
Shift the direction indicators’ toggle switch (1) forward to indicate a left turn.
Shift the direction indicators’ toggle switch (1) backward to indicate a right turn
- Horn
Press on the rotary switch (2) to activate the horn

- Light switch
The lights come on only if the ignition key is inserted

- Position lights:
turn the rotary switch (3) forward by one click

- Low beams:
turn the rotary switch (3) forward by 2 clicks.

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4.2.3 OPERATING CONTROL PANEL

A
C
D 1
N
B

F
3
G 4
2
E
9
4.2.3 a - A - Control lever of bucket and drum lifting (fig. 9).
The control lever controls the movements of bucket arm and drum lifting; please observe the following
instructions:
DRUM:
Position “1” - Lifting.
Position “2” - Lowering.
BUCKET:
Position “3” - Lifting.
Position “4” - Lowering.
Position “N” - Neutral position to apply block lever (safety).

4.2.3 b - B - Safety push-button (fig. 9).

It enables the bucket lowering function with joystick A in position 4.

4.2.3 c - C - Safety lever for joystick locking (fig. 9).

It permits the mechanical lock of joystick C whenever necessary due to safety reasons.

CAUTION: Always engage the lever when the equipment is not used continuously.

4.2.3 d - D - Power socket (fig. 9).

It draws current from the 12V battery by means of a bayonet coupling.

4.2.1.e - E - Hand accelerator lever (fig. 9).

Allows the operator to adjust the engine RPM when the vehicle is stationary; use only during concrete
mixing and unloading and to operate the water transfer pump.
Before activating it, check that the electrical gear selector lever is in neutral position.

CAUTION: Always shift the lever back to “0”, otherwise the vehicle will not move forward since the
forward/reverse selector is disabled.

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4.2.3.f - F - Rotating light switch (fig. 9).

Snap switch to turn on the rotating beacon on the cabin roof.

4.2.3.g - G - Windscreen water switch (OPTIONAL) (fig. 9).

Allows you to pump the windscreen washer fluid.

4.2.4 GROUND CONTROL PANEL (fig. 10).

10
As already mentioned above (point 4.2.2), the operations controlled through the cab can also be carried out on
the right rear side (direction of travel) of the machine.
A - The drum rotates clockwise (concrete loading and mixing phase)
B - Ground control emergency stop button
C - The drum rotates counterclockwise (concrete unloading phase)

CAUTION: Before using, notify the operator in the cab. Cooperation and collaboration between the
various operators is essential for your own safety and the safety of others.

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4.2.5 WATER SUPPLY AND DISTRIBUTION CONTROLS

Water supply and distribution for mixing and washing operations are governed by the following elements:

A 1

2
11
A- Diverting suction valve (fig.11)
Position “1” - Water suction from machine tank.
Position “2” - Water suction from outer water sources (tanks, ditches, etc.).

3 4

12
B- Delivery diverting valve (fig.12)
Position “3” - Water delivery to drum from an outer source or from machine tank.
Position “4” - Water delivery to tank from an outer source.

C- Liter-counter (fig.13)
C
It totals the water quantity introduced into the
drum (see par. 4.2.2.b)

13
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D- Washing nozzle diverting valve (fig.14)

It permits divert water flow towards washing nozzle E.
2
Position “1” - Water delivery to drum.
Position “2” - Water delivery to nozzle.
D
1

E
14

4.2.6 CHUTE CYLINDER MANUAL HYDRAULIC CONTROL (OPTIONAL) (fig.15).

C B E

15
To perform the hydraulic lifting of the chute A, manually use pump B located on the rear left-hand mudguard.
To lift the chute, use lever C of the pump (oil delivery to cylinder E) until the desired position is reached.
To lower the chute, turn the knob D anti-clockwise (oil unloading from cylinder E) and lower the chute manually.
Finally, turn the knob D clockwise to close the oil circuit.

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4.3 INSTRUCTIONS FOR USE

It is essential that the first time you use this vehicle you familiarise yourself with the use of all the controls.
Therefore, practice all the vehicle handling procedures both during the working phase and during road
transfer so that you develop a good feeling for the controls and the equipment movement times.
This chapter is intended as a valid guide for those that already know the vehicle well and can hence easily and
quickly understand the instructions given.

Checks before starting work

- Check that the vehicle has been equipped with all the required equipment.
- Check that all the maintenance operations set out in Chapter 5 of this manual have been carried out.
- If repairs were made, check tightness of all the screws and nuts and the adjustments.

CAUTION: Before starting to use or carry out maintenance on the vehicle, always read the safety
regulations for the operations to be carried out as set out in Chapter 3.

16
4.3.1 REFUELLING (fig. 16)
- Refuel the vehicle with purified diesel fuel without water residues.
- Use a pump equipped with filter with a delivery nozzle that goes down into the filler neck after removing the
cap (1).
It is advisable to refuel at the end of the working day thus avoiding condensation during the night.

CAUTION: Do not run out of fuel so emptying the tank (keep an eye on the fuel reserve warning light).
Should this occur, you will need to bleed the air from the engine fuel supply system.

DANGER: Before checking or filling the fuel tank, make sure that there are no open flames
or smoking materials in the area. Do not refuel with the engine on. Do not use
matches, lighters or torches as light source.

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2
1

5
3

17
4.3.2 LEVELS CHECK (fig. 17)
Before starting the vehicle check the following:
- Engine oil level (1)
- Engine coolant level (2)
- Hydraulic oil level (3)
- Brake fluid level (4)
- Clean the contacts of the reverse gear microswitches (5).
The procedures are described in chapter 5 on maintenance.

4.3.3 FILLING THE WATER TRANSFER PUMP BODY

It must contain water to allow the pump to function.
Before starting work, pour at least 50 litres of water into the tank.
As the pump is positioned below the tank, it is automatically filled when the water is poured into the tank.

1
18
4.3.4 ADJUSTING THE SEAT (fig. 18)

CAUTION: Before starting the vehicle, adjust and lock the seat in the most suitable and comfortable
position, so that you can easily reach all the controls, and fasten the seatbelt.

Use the lever (1) to adjust the seat distance from the pedals and the lever (2) to adjust the springing hardness
(according to your weight). Use the knob (3) to adjust the seat height. .

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19
4.3.5 ADJUSTING THE REAR-VIEW MIRROR (fig. 19)

CAUTION: Operation to be carried out before starting the vehicle.

To adjust the field of vision of the sideview mirror (1), turn it so that you can see the rear left-hand side of the
vehicle as shown in the figure.

B A
1

2
20
4.3.6 DRIVING POST PIVOTING (fig. 20)
CAUTION: Turn the driving post with the vehicle stationary and stable.
This operation may be carried out while you are seated on the driver’s seat. Check that it is
locked into place after the operation.

The driving post must always face forward A during road transfer and backward B, turned 180° for the drum
loading phases.
Press the lever (1) to release the driving post, turn it in the desired direction and relock the lever (1).
If the driving post is not perfectly locked, dedicated microswitches (2) will not allow vehicle movement.

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4
2

21
4.3.7 STARTING THE ENGINE (fig. 21)

DANGER: Before starting the engine, check that there is no one in the vicinity of the vehicle.
Do not operate the vehicle in closed places without ventilation.

- Check that the parking brake (1) is applied.

- Check that the electrical forward/reverse gear selector (2) is in neutral position (otherwise the vehicle will not
start).
- Check that the emergency button at the rear of the vehicle is deactivated and that the hand accelerator (3)
is in rest position.
- Start the engine by turning the ignition key (4).
- When the engine has started, release the key and check that the engine oil pressure, battery low and coolant
temperature warning lights are off.

CAUTION: Do not try to activate the starter motor with the key inserted for more than 20-30 seconds.
If the engine does not start, wait 2 minutes before retrying, allowing the starter motor to
cool down.
When the engine has started, let it run at about 1000 rpm for a few minutes to allow the oil
to warm up and lubricate all the parts; this is essential in cold climates.

CAUTION: STARTING AT LOW TEMPERATURES

Turn the ignition key clockwise by one click, wait until the display is in operating mode
and turn the ignition key to pos. 2 and wait until the spark plug pre-heating warning light
goes off, then turn it to position 3 to turn on the engine. Do not hold the accelerator pedal
depressed during the preheating phase.

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4.3.8 ENGINE OPERATION AT LOW RPM

It is unadvisable to leave the engine running at idle speed for too long.
Therefore, if you can foresee that the engine will be running at idle speed for a long period of time, always turn
it off.
Nonetheless, if you need to keep the engine running, make sure that the engine speed is sufficient to supply
the necessary engine oil pressure, indicated by the relative warning light on the instrument panel turning off.

4.3.9 TESTING THE PARKING BRAKE (fig. 21)

DANGER: Before testing the efficiency of the parking brake, check that there is no one near
the vehicle.

Test the brake on a flat and dry surface.

- Make sure that the parking brake (1) is fully engaged.
- Set the electrical gear selector (2) to forward gear, gradually depress the accelerator pedal and test the
efficiency of the brake.
- Do not overdo things during the test so as not to achieve the opposite effect.
- Do not use a vehicle whose parking brake is not efficient (see chapter 5.9.4 to repair the parking brake
efficiency).

CAUTION: Do not use the parking brake to slow down the vehicle, except in emergencies, as this
would reduce the efficiency of the brake.

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4.3.10 STARTING AND DRIVING THE VEHICLE (fig. 22)

B
C

22
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

- Lock the driving post in the road transfer position using the dedicated lever and check that it is firmly secured.
- Start the engine following the procedure described above.
- Keep the engine running for the period of time necessary to warm up the hydraulic system oil.
- Disengage the parking brake.
- Depress the service brake pedal (B) and shift the gear lever (A) to position 1 for driving on steep slopes or
to position 2 for flat stretches.
- The speed selection can also be performed while the machine is moving, only when the forward gear is
engaged.
- Check that you can safely move forward, then start depressing the accelerator pedal (C) to move the machine.

DANGER: Steer maintaining an adequate speed and act gradually on the steering wheel,
especially when you are on a slope.

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4.3.11 STOPPING THE VEHICLE

CAUTION: Whenever you interrupt work for any reason, always set the joystick safety switch to locked
position.
Before leaving the vehicle, set all the controls to neutral position.

- Release the accelerator pedal.

- Gradually depress the brake pedal till the machine stops.
- Shift the gear selector to neutral position.
- Engage the parking brake.
- Lower the drum and bucket.

CAUTION: Never perform reversing manoeuvres to stop the machine.

4.3.12 STOPPING THE ENGINE

CAUTION: Never leave the vehicle with the engine on.

- With the engine at idle speed, turn the key to “0” and remove it even if only temporarily leaving the vehicle.

4.3.13 PARKING THE VEHICLE

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Never stop or park on a slope without first blocking the vehicle to prevent it from moving.

CAUTION: Always face the vehicle when getting on or off and check that your shoes and hands are
clean and dry to prevent slipping and falling.

Where possible, stop the vehicle on level and dry ground.

Remove the ignition key before leaving the vehicle.
- Deactivate all the unnecessary switches.
Check that all the switches are deactivated before leaving the vehicle. If necessary, leave the hazard lights
on.
- Leaving and locking the vehicle
Use the handles and steps to get off the vehicle. If you leave the vehicle, close and lock all the windows and
the door (if present). Check that the fuel tank cap and the engine compartment lid are locked.

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4.4 TRANSPORTING THE VEHICLE (fig. 23)

4840

2500
3060 + 900

900
10-15%

23
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Use transport vehicles of adequate capacity driven by qualified personnel.

Before loading the vehicle onto the means of transport, check that it carries no other
load.

CAUTION: To secure the vehicle on the means of transport, use the special fastening points indicated
with labels.

CAUTION: Do not use the canopy ledges to anchor the vehicle during transport.

Note: Before transporting the vehicle, ensure compliance with the regulations and laws of the areas you will
be travelling through.
Before loading the vehicle onto the means of transport, check that it does not interfere with the ramp
angle of the trailer. See the section Specifications for the minimum height of the vehicle from the
ground.
Make sure that the transport vehicle is adequate. See the section “Specifications” for the vehicle weight
and dimensions.

- Have someone on the ground guide you in carrying out the manoeuvres.
- Raise the bucket.
- Drive very slowly going up and down the ramps and on the platform limiting use of the accelerator and the
steering wheel to the minimum indispensable.
- Once the vehicle is positioned, lower the bucket and apply the parking brake. When the bucket is raised or
the rotating beacon is mounted on the cabin, the height exceeds 4 metres and transport is not permitted.
- Secure the vehicle as described above.
- Firmly anchor the vehicle on the platform and lock the wheels with wedges.
- Check that the lid or other moving parts are properly closed.
- Measure the maximum height of the vehicle from the ground.
Inform the driver of the transport vehicle of the overall height before he sets off.

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4.4.1 LIFTING THE VEHICLE WITH A CRANE (fig. 24)

1500 2060

10° 10°

DRY WEIGHT
3050 KG 260
860 1040
1800 24
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.
CAUTION: Before lifting the vehicle, check that it does not carry any load and that the crane used is of
adequate capacity to support the weight of the vehicle; see the section “Specifications”
for the weights and dimensions.

CAUTION: For lifting with a crane it is advisable to use adequate rocker arms in order not to damage
parts of the vehicle when the chains tauten.
Use only the lifting points marked on the vehicle.

- Turn the drum as you would for road transfer.

- Raise the loader arm and lock it with a tie-rod (1).
- Hook the chains onto the special hooks.

DANGER: During lifting, stand well away from the vehicle and do not stand under the load.
Sudden movements or the chains snapping may cause injury and even death.

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4.5 TOWING AND RECOVERY (fig. 25)

25
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Remember that towing can further damage the vehicle.

Tow the vehicle only as far as the breakdown truck. Drive very slowly and for short stretches
(1,8 km/h) to prevent the hydraulic oil in the closed circuit from overheating.

- Lower the drum and lift the arm locking it with the tie rod.
- Stop the engine.
- Open the engine compartment lid and release the hydraulic pump by undoing the screw (1).
- Set the steering unit switch (2) to the neutral position.
- Release the parking brake (3).
- Attach a tow bar of adequate size to hook (4).
- Switch on emergency lights and revolving lamp.
- An operator must be on board the vehicle, sitting properly in the driver’s seat with the seat belt on and the
driving post facing the preferential direction of trave, for driving and stopping it. If you need to steer make sure
that you understand the actions of the driver of the towing vehicle. Follow his instructions and comply with
all the relative regulations. Bear in mind that steering is harder when the engine is off.
- Use a towing vehicle with a towing capacity of more than 5,550 Kg with full load and 3,050 kg when unladen.
- After towing, screw back in the screw (1) of the hydraulic pump.

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4.6 DRIVING ON PUBLIC ROADS (fig. 26)

1
4

3
26
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

- Direct the driving post in the preferential driving direction.

- Lower the drum fully.
- Raise the bucket as far as it will go and tie it with the safety cable (1) so that the arm is locked.
- Direct the chute (2) into retracted position and lock it with the lever (3).
- Check that all the warning lights function properly.
- Turn on the rotating beacon (4) provided.
- Keep an eye on the instruments and check that they function properly.
- Strictly observe the road regulations.
If traffic slows down, move onto the hard shoulder to allow faster vehicles to pass.

CAUTION: Make sure that the joystick for bucket control is in NEUTRAL position and locked by the
safety lever in order to avoid any accidental maneuver.

CAUTION: If you need to change a tyre, make sure that the type and tread are those specified by the
MANUFACTURER.
Not all tyres are homologated for road circulation with the required loads and speeds.

CAUTION: The vehicle may circulate on the road with a full load and empty according to the carrying
capacity indicated on the homologation plate.

CAUTION: At regular intervals, check proper functioning of the lights and immediately replace any
blown bulbs.

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4.7 HOMOLOGATION FOR ROAD USE (ITALY)

This vehicle is classified as an operating vehicle according to Italian law.
In order to circulate on the road, it must be homologated and registered.
Pursuant to the regulations in force, the vehicle is equipped with an additional danger signalling device.
The yellow rotating beacon must always be turned on when circulating on the road.
The danger signal, consisting in the simultaneous illumination of the direction indicators, must be activated
when the vehicle is stationary on the road and in any situation where it is a hindrance to traffic.
Anyone who circulates on the road with a vehicle that does not comply with or violates applicable legislation
will be punished with a fine.
The MANUFACTURER must provide the declaration of conformity for road circulation.
The related documentation must be submitted by the Purchaser to the local Directorate-General for Road
Traffic and Privately Operated Transport Vehicles, for obtaining the registration certificate (logbook) and
number plate.

CAUTION: The declaration of conformity alone is absolutely not sufficient for road circulation. It is
mandatory to register the vehicle.
The declaration of conformity must be submitted the Driver within 12 months from the date
of issue; failure to do so may cause the Directorate-General for Road Traffic and Privately
Operated Transport Vehicles to reject issuance of the registration certificate (logbook) and
number plate.

4.8 PRECAUTIONS FOR USE IN COLD CLIMATE CONDITIONS

1
2
27
At the end of each work shift, empty the water tanks to prevent them from swelling and bursting. Unscrew the
cap (1) as shown in the figure, positioned underneath the tank to let the water drain out.
Empty the water transfer pump by undoing the screw (2) to let the water drain out.
If you are forced to work in temperatures close to 0°C, check that the radiator is filled with an antifreeze mixture
to prevent the water from freezing.
- Check the quality of the antifreeze coolant at least once a year, for example, at the beginning of the cold
season. The coolant must be changed every two years.
- The antifreeze mixture must be made up of equal quantities of antifreeze and water. The corrosion inhibitor
contained in the antifreeze must be diluted if using a solution with less than 50% antifreeze. Concentrations
of more than 50% antifreeze may have a negative effect on coolant performance.
- Use an antifreeze of the type and brand as indicated in the RECOMMENDED LUBRICANTS AND FLUIDS
table and calculate the percentage water/antifreeze in relation to the ambient temperature using the table
provided by the manufacturer.
- After refilling/topping-up, run the engine for a few minutes to allow the water and antifreeze to mix well.

CAUTION: To use the vehicle at low temperatures, you also need to change the lubricants and use
types with an appropriate viscosity (see the RECOMMENDED LUBRICANTS AND FLUIDS
TABLE).

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4.9 PRECAUTIONS IN THE EVENT OF LONG PERIODS OF INACTIVITY

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

In order to protect the chrome-plated parts against atmospheric agents during long periods of inactivity, take
some basic precautions.
- Vehicles that remain outdoors, e.g. on a yard, for long periods of time must be parked with the loader lowered;
the rods can also be protected with external guards 1.
If the vehicle is not to be used for a long period of time, follow the instructions below.
- Clean the vehicle and lubricate it through the grease nipples.
- Remove the battery, store it in a warm place and recharge it at least once a month.
- Protect the jack rods with grease to prevent encrustations and corrosion.
- Empty the water tanks and the transfer pump as described in the paragraph above.
- Position the vehicle in a sheltered place and/or cover it with a waterproof sheet.

CAUTION: For more information, contact an AUTHORISED FIORI WORKSHOP.

1
28

4.10 WORKING PHASES

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

It is essential that the operator becomes familiar with all the controls and, for a first period of time, practices
in a relatively isolated area where he will freely perform all the manoeuvres and operations, which will soon
become routine operations by regularly using the vehicle.
This chapter analyses all the working phases that should be carried out in sequence, in order to obtain optimal
vehicle performance and comply with all the safety regulations.
1 - Before getting on the vehicle (checks and warnings).
2 - Correct use of the vehicle on slopes
3 - First filling with mixing water
4 - Cement loading
5 - Aggregate loading
6 - Mixing and second filling with mixing water
7 - Concrete unloading
8 - Bucket, drum and chute washing

CAUTION: During road transfer, the driving post must face forward.

CAUTION: Always fasten the seatbelts.

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4.10.1 CORRECT USE OF THE VEHICLE

During road transfers keep the driving post facing the front of the vehicle. When driving on public roads, follow
the specific safety regulations as set out in chapter 3.
During work on a site, preferably drive the vehicle as you would during road transfer. If you need to drive with
the driving post turned to working position (for example, unloading operations for foundations, or impossibility
to make a manoeuvre, etc.) ask someone on the ground to guide you with hand signals and delimit an area of
over 12 meters for forward movement.

4.10.2 BEFORE GETTING ON THE VEHICLE (CHECKS AND WARNINGS)

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

Before using the vehicle, you must perform some safety checks.
Some of these checks are aimed at verifying proper vehicle operation, others involve your own safety.
Have any and all defects or malfunctions repaired by a mechanical engineer.
Before performing all checks, make sure that the parking brake is applied.

Cleanliness
- Check that the light glass covers and the rearview mirrors are clean.
NOTE: Check that the rearview mirrors are positioned so that you have the best possible visibility of the area
behind the vehicle.
- Remove grime and dirt from the cylinders, pins and the radiator.
- Make sure that the steps and handhold are clean and dry.
- Clean all the adhesive safety labels. Replace any illegible or missing labels.

Damage
- Check that there are no damaged or missing parts.
- Check that all the articulation pins are properly in place and lubricated.
- Check the windows for any cracks or damage.
- Check that there are no oil, fuel or coolant leaks underneath the vehicle.

Check all the devices as indicated in the scheduled maintenance table in chapter 5 and make any necessary
repairs.

4.10.3 CORRECT USE ON SLOPES

When working on slopes, take some precautions to prevent risks to yourself and others in the vicinity. Carry
out the following checks and operations:
- Always check the working area for snow, small landslips, gravel and tilled soil which may suddenly change
the working conditions and vehicle stability.

Maximum surmountable gradient when loaded (ramps, obstacles, jerking).................................... 16,5° (30%)
Maximum permissible gradient on steep roads during transfer:
front ................................................................................................................................................. 16,5° (30%)
Side ..................................................................................................................................................... 4,6° (8%)

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CAUTION: Observing the recommended gradient limits does not mean that you can manoeuvre the
vehicle in total freedom in all load, ground or manoeuvring conditions on a slope. In any
event, it is advisable to halve the gradient values on wet or uneven ground.

30%

8%
29

DANGER: Driving on slopes with a gradient above the prescribed one may cause the vehicle
to lose stability and consequently overturn.

RIGHT WRONG

30
- Do not change direction on slopes or move sideways, up or down the slope; if this is not possible, make
several diagonal manoeuvres holding the vehicle axis as parallel as possible to the direction of the slope.
- Never make sharp diagonal movements or, even worse, with the vehicle axis turned 90° with respect to the
direction of the slope.
- If the fuel reserve warning light comes on while you are working on a slope, immediately refuel; given that the
vehicle is inclined, the engine may take in air and stall unexpectedly, posing a grave danger to your safety.

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4.10.4 CONCRETE COMPOSITION AND BATCHING TABLE

The volumes and/or weights of the individual components vary in relation to the breaking load and the product
characteristics, also considering practical experience.
The table below gives approximate values.
- Recommended operating cycle to produce workable concrete (A):
1) Pump in about 80-90% of the total quantity of water.
2) Add all the cement
3) Add all the gravel
4) Add all the sand
5) Add the remaining percentage of water.
- Approximate mixing time: 4-5 minutes
- Approximate total cycle time (aggregate loading, adding water, mixing, unloading): 15 minutes.

FOR A YIELD OF 1 SQUARE METRE OF CONCRETE (approximate values)

TYPE OF CONCRETE OR AGGREGATE MIXTURE

AGGREGATE CEMENT WATER
kg GRAVEL m3 SAND m3 lt

STANDARD FOR FOUNDATIONS 150 0,80 0,40 100

200 0,80 0,40 120

200 0,80 0,40 120

(A) FOR OPERATIONS WITH 250 0,80 0,40 140
FORMWORKS
300 0,80 0,40 150

(A) REINFORCED CONCRETE, 300 0,80 0,40 150

IRON EXCLUDED 350 0,80 0,40 160

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4.10.5 FIRST FILLING WITH MIXING WATER

4.10.5.a Filling the tanks with mixing water (fig. 31)

D
31
- Fill with water through the water inlet pipe
To fill the tank, use an external water source introducing water through the hole A.

- Filling with water using the transfer pump

CAUTION: Always use the filter B when drawing from the water sources, as some materials could be
aspirated that would damage the pump impeller.

- Insert the flexible suction hose D in the suction pipe filler neck C of the pump.
- Position the flexible suction hose D in the relative water source (reservoir, external tank, ditch etc.).
- Check that the suction filter B is completely immersed (the maximum difference in height from the filler neck
C must be 4-5 m).
- Start the engine.
- Activate the transfer pump (engine rpm ideally about 2000).
- Wait until the tank is full (when water starts flowing from the water inlet pipe
and from the tank).
- Stop the transfer pump and close the cover A.

4.10.5.b First filling with mixing water (fig. 31)

The mixing water is managed by two different systems:
- External water source (tanks, reservoirs, ditches, etc.).
- Vehicle tank
The first system allows you to both fill the vehicle tank and directly fill the drum with mixing water.
The second system only allows you to fill the drum with mixing water.

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1 E 2

F
3
32
- Water loading from outer sources (fig.32)
- Put the hose into the involved water source.
- Move the diverting valve E to position “2”.
- Move the diverting valve F to position “4”.
- Make sure that the diverting valve G is positioned as described in the picture.

- Water Loading from maschine tank (fig.34)

- When the tank is full move the diverting valve E to position “1”.
- Move the diverting valve F to position “3”.
- Make sure that the diverting valve G is positioned as described in the picture.

4.10.5.c Activating the water transfer pump (fig. 33)

- Check that all the control levers are in neutral position.
- Start the engine.
- Rotate the drum.
- Increase the rotation speed until reaching maximum speed.
- Accelerate the engine by acting on the hand accelerator for
2/3 of its total travel (1800-2000 rpm).
- Activate the transfer pump with the switch A of the operating
control pane.
- Check the quantity of water pumped in on the litre coun-
ter, which in this first phase should be 80-90% of the total
quantity. A
- Refer to the CONCRETE COMPOSITION AND BATCHING
table, chapter 4.10.4, to calculate the optimal quantity of
water.
33

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4.10.6. CEMENT LOADING

DANGER: It is strictly prohibited to climb onto the vehicle, whether it is in the mixing phase
or stationary.

34
4.10.6.a Cement in bags (fig. 34)

CAUTION: Wear a protective mask.

- Keep the drum rotating.

- Raise the bucket about 0.5 metres and hold it in fully tilted position with the hatch closed.
- Calculate the quantity of cement to be loaded referring to the CONCRETE COMPOSITION AND BATCHING
TABLE in chapter 4.10.4.
- Manually fill the bucket with cement, tearing open the bags on the serrated blade of the bucket.
- Remove the paper bags.
- Raise the arm to its maximum height.
- Wait until the cement has poured into the drum through the hopper, helping it along by vigorously shaking
the bucket with the arm.

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3060

35
4.10.6.b Cement in silos (fig. 35)
- Keep the drum rotating at top speed.
- Raise the bucket arm to its maximum height (3060 mm)
- Move to underneath the unloading point of the silo.
- Calculate the quantity of cement to be loaded referring to the CONCRETE COMPOSITION AND BATCHING
TABLE in chapter 4.10.4.
- Open the unloading hatch and fill the drum using the silo dosage system.

4.10.7. AGGREGATE LOADING

36
4.10.7.a Heap Aggregate (fig. 36)

- Keep the drum rotating at top speed.

- Lower the arm after checking that the hatch has closed.
- On the mechanical gearbox, select the 1st working speed (low).
- Dig into the heap with the bucket and at the same time raise the arm, that way filling the bucket with a larger

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amount of material and reducing the arm raising time.

- Raise the arm to its maximum height while moving backward.
- Stop the vehicle.
- Open the unloading hatch and wait until the cement has poured into the drum through the hopper helping it
along by vigorously shaking the bucket with the arm.
- Approach the heap again while lowering the arm.
- Repeat the operations described above at least 8÷9 times. This is the bucket yield on average to obtain
optimal drum loading.

CAUTION: You can shift to reverse gear even if the vehicle has not completely stopped.

4.10.8 MIXING AND SECOND FILLING WITH WATER (fig. 37)

37
- Keep the drum rotating for about 2 minutes after the last aggregate loading phase.
- Add the remaining amount of water, about 30% of the total, following the procedures described in chapter
4.10.5 to obtain the desired fluidity.

4.10.9. CONCRETE UNLOADING

CAUTION: Always set the gear selector to neutral position.

Move the arms up to the maximum height with the hydraulic hatch closed.

CAUTION: If someone on the ground assists you during unloading, be extremely careful in carrying
out the manoeuvres and keep eye contact at all times.

CAUTION: Avoid sudden inversion of drum rotation when the drum is full or partially full and raised on
uneven, bumpy or soft ground.

CAUTION: When working on side slopes do not rotate the rotary frame with the unloading chute facing
downhill. Avoid steep slopes when you need to traverse with the rotary frame.
Keep the arms at the maximum height.

CAUTION: Carefully rotate the drum to prevent unbalancing the wheels.

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4.10.9.a Concrete unloading from chute (fig. 38)

OPTIONAL

E C

B
D

F A
38
- Keep the drum rotating in the mixing direction (clockwise).
- Approach the unloading area.
- Stop the machine.
- Loosen the lever A that locks the chute B, set the height by adjusting the limits of mount F.
- Move the chute B directing it to the correct unloading position.
(With hydraulic chute raising - OPTIONAL ch.4.2.6) Act on lever E of the hydraulic pump placed on the rear
LH mudguard to adjust the chute height. This control acts on the chute tilting cylinder C.
- Arrange any extensions D and lock the chute B using the lever provided A.
- Bring the engine RPM up to a medium speed.
- Invert the drum rotation direction for unloading by acting on the selector in the cabin or the one on the ground.
- Adjust the drum rotation speed. The concrete unloading speed depends on the engine speed, the drum
rotation speed, the height to which the drum is raised and the fluidity of the concrete.
- Raise the drum but not necessarily to its maximum height.
- Visually inspect that concrete unloading is correctly performed.
- To move on to the next area after completing unloading in the first area, follow the instructions below:
- Lower the drum if it is still relatively full and reposition it on the longitudinal axis.
- Revert the drum rotation direction to mixing (clockwise rotation).
- Approach and position in the new unloading area and follow all the instructions given above.

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4.10.9.b Concrete unloading from drum emergency door (fig. 39)

B
39

DANGER: During hatch opening, do not insert your arms or other parts of your body. Always
check that the drum is blocked with wedges and that the engine is off.

Should the rotation system fail, the drum will not rotate either clockwise or anticlockwise, and it needs to be
emptied to prevent the concrete from solidifying.
- For better fluidity of the concrete to be unloaded, add water using the transfer pump as described above.
- If possible, raise the drum and lock it with the latch B positioning it on the lifting cylinder rod.
- Rotate the drum. Depending on the fault, have an AUTHORISED WORKSHOP make the repair.
- Move the inspection hatch A to the side, block the drum with wedges C to prevent it from accidentally turning
and remove the hatch retaining screws.
- Remove the hatch A.
- Turn the drum further until the unloading opening is at the bottom from where the concrete will pour.
- When unloading is complete, thoroughly wash the internal drum propellers through the main inlet.

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4.10.10. BUCKET, DRUM AND CHUTE WASHING (fig. 40)

A 2

B
40
CAUTION: The washing operations can be carried out both with the nozzle provided (pressure of 4.5
bar) and with an optional nozzle operating at a pressure of around 150 bar.

- Set the drum to rotate clockwise like for mixing.

- Fill the drum with water and gravel following the procedures as described above (chapter 4.10.5) in a quantity
sufficient to dilute and detach the concrete residues.
- Move the switching valve A to position 2 to use the washing nozzle B provided.
- Externally wash the bucket, drum and chute as well as all the parts normally soiled with concrete.
- Raise the drum.
- Change the drum rotation from clockwise to anticlockwise.
- Drain out all the water in the drum and wash the chute and the extensions.
- Remove the extensions.
- Lower the bucket and wash it inside and out.

CAUTION: during the machine general washing, pay attention to the front part of the engine
compartment lid next to the grilles. As the pipe inlet connected to the air filter is placed
inside the lid, right above the radiator, be careful not to let water in the pipe.

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4.9.11. INTERNAL CLEANING OF THE MIXING DRUM (fig. 41)

41

DANGER: Do not climb onto wet and slippery parts of the vehicle and be extremely careful in
all the movements you make.

CAUTION: Do not insert the washing nozzle in the drum mouth when it is rotating.

The main device of the vehicle, for which it was designed, is the drum. It is essential to thoroughly clean
the inside of the drum to prevent concrete encrustations from reforming on the mixing blades for as long as
possible.
Therefore, in addition to washing the vehicle when you have finished work as described in chapter 4.9.10, it is
advisable to wash the inside of the drum. Proceed as follows:
- Lower the loader to the ground.
- Fully raise the drum counterframe in order to bring the unloading hatch close to the ground.
- Wash the inside of the drum as thoroughly as possible using the washing nozzle.
- When done, turn the drum anticlockwise and drain out the water.

4.10.12. EXTRAORDINARY DRUM CLEANING OR BLADE REPLACEMENT

DANGER: Do not climb into the drum while it is still mounted on the vehicle.

Extensive use of the vehicle and not thoroughly washing the drum after mixing will wear out the blades or
cause them to clog up with solidified concrete.

Having to work inside the drum to solve these problems, it is obligatory to go to an equipped workshop
and dismantle the drum from the vehicle so that these operations can be carried out on the ground in safe
conditions.

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5.1 FOREWORD
This manual provides all the information necessary for routine maintenance on the FIORI vehicles.
This chapter addresses the persons that will physically be carrying out routine maintenance and provides the
rules to follow to achieve the end result, namely,
repair when necessary and help ensure functionality of the FIORI vehicle over time.
The service intervals given in this chapter refer to normal operating conditions.
The service intervals may vary in the running-in period or in specific conditions.
The main purpose of this chapter is to indicate all the operations to be carried out at the same service interval
thus facilitating the procedures and reducing the vehicle stop time.

CAUTION: All the operations described in detail in this chapter are considered routine maintenance.
Given the care that needs to be taken to remove and refit parts of the vehicle, the persons
that physically carry out the operations are responsible for their success and assuring that
functionality is restored.

CAUTION: For extraordinary maintenance, contact your nearest AUTHORISED FIORI WORKSHOP.

CAUTION: Carefully read all the safety regulations set out in Chapter 3, in particular the general and
specific WARNINGS FOR MAINTENANCE.

Before and after the lubrication operations, clean the covers, grease nipples and caps to prevent dirt
infiltrations.

Lubrication is of primary importance in preventive maintenance, and the useful life of the vehicle depends on
it. Therefore, it is absolutely essential that you follow the instructions given in this manual for the lubricants to
use and the service intervals.

CAUTION: Do not pollute the environment.

In accordance with national and international laws, lubricants, fluids, coolants and
impregnated filtering elements are classified as polluting and toxic waste. They must be
stored and disposed of at special facilities.

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5.1.1 VISUAL EXTERNAL INSPECTION (fig. 1)

C D

A
G
B

H E
F
1
Every day, before starting work or at the end of the day, it is advisable to quickly check the vehicle and take any
necessary action, thus considerably reducing maintenance costs and the vehicle stop times.
Check the following:
A - Arm - bucket articulations
B - Hydraulic system and pipes
C - Instruments and gauges
D - Engine and radiator
E - Tyres
F - Axles and gearbox
G - Jacks and pins
H - Chassis articulated joint

5.1.2 CLEANING THE VEHICLE

Clean the vehicle with water. Pay particular attention to the bottom of the vehicle. Do not let mud to deposit
under the engine and the transmission. Check that the radiator grille is not clogged.

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5.1.3 CHECKING FOR DAMAGES

- Check that all the pins are properly in place and well secured with the respective stops.
- Check the light and signalling devices.
- Check the tyres for sharp or cutting objects.
- Check that all the adhesive safety labels are in place and undamaged. Replace them if necessary.

Seatbelt

CAUTION: Replace the seatbelt if worn or damaged following an accident.

- Check that the seatbelt is not frayed or stretched.

- Check that the buckles are intact and working.
- Check that the fastening screws are properly fitted and tightened.

ROPS & FOPS structures

DANGER: Modified or improperly repaired ROPS/FOPS structures are dangerous. Do not

repair them following an accident and do not use the vehicle until the structure
has been checked and repaired by qualified personnel. The vehicle may not be
used without the ROPS structure.

- Check the structure for mechanical damage.

- Check that the retaining screws are all in place, well fitted and properly tightened.

5.1.4 ACCESS TO THE MAIN DEVICES

5.1.4.1 PARTS CONTAINED IN THE TOOL KIT

5
7
2

4
6

1 - no.1 double fork wrench 10 - 13

2 - no.1 double fork wrench 17 - 19
3 - no.1 double fork wrench 24 - 27
4 - no.1 oil filter wrench
5 - no.1 M18 T-wrench
6 - no.1 flat-blade/cross-slotted screwdriver
7 - no.1 manual grease pump

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5.1.4.2 ROUTINE MAINTENANCE AND CHECKS (fig. 2)

2
CAUTION: Never open the various access doors if the vehicle is not parked on a flat surface with the
engine off and the parking brake applied.

- Driving post
To access the use and maintenance manual and the fuses and relays, open the driving post door (A) with the
key provided.

- Engine compartment lid

Unlock the lid (B) with the key provided and raise it to access the following parts:
- Engine oil cap, level gauge and filter
- Engine accelerator cables.
- Starter motor and alternator
- Hydraulic oil tank cap
- Radiator
- Engine air filter
- Hydraulic oil filter.

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5.2 MAINTENANCE SCHEDULE

- Every 8 hours or daily
- Every 500 hours or 12 months
- Every 1000 hours or 24 months
- Every 2000 hours or 48 months

For engine maintenance, a copy of the maintenance schedule as indicated in the engine manufacturer’s
instruction manual is annexed (Chapter 5.5).

CAUTION: For all the operations on the engine, refer to the engine manufacturer’s instruction manual
provided separately from this manual.

5.3 RUNNING-IN AND SERVICE

The running-in period for this vehicle is at least 100 hours.
Therefore it is recommended to observe the instructions mentioned below to avoid any possible trouble:
- Let the engine run for a few minutes at medium RPM after each cold start.
- Do not run the engine at high RPM for long periods of time. Always use it at 50% to 80% of its maximum
power.
- Regularly check for water or oil leaks.
- Regularly check tightness of the screws and nuts.
After the first 500 hours of operation, in addition to the routine maintenance operations to be carried out (as
set out in chapter 5), it is advisable to carry out some additional operations (SERVICES) which subsequently
will be required at longer intervals.
Servicing includes a series of operations to be carried out on the vehicle:
- Engine oil change
- Hydraulic oil filter replacement
- Air, oil and diesel filter replacement

CAUTION: The instructions for engine maintenance and running-in are given by way of example. Follow
the instructions given in the engine manufacturer’s instruction manual.

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5.4 SCHEDULED MAINTENANCE TABLE

Description of the symbols used in the table:

= Check and repair = Replace

= Clean = Grease or lubricate

REGULAR MAINTENANCE INTERVALS

WORKING AREA EVERY 8 EVERY 250 EVERY 1000 EVERY 2000

HOURS OR HOURS OR HOURS OR HOURS OR
DAILY 6 MONTHS 24 MONTHS 48 MONTHS

COMPLETE VEHICLE

SEAT BELT CONDITION AND FASTENING

STEERING OPERATION

ACCELERATOR CABLES - PARKING BRAKE

GENERAL INSPECTIONS

GREASE NIPPLES (SEE THE SPECIFIC TABLE)

ACCELERATOR CABLES

HYDRAULIC CYLINDER ROD CONDITIONS

DRAINING THE FUEL TANK

WASHER STUB AXLE PINS

PROTECTIVE STRUCTURE

AIR FILTER GASKETS

CLEANING THE AIR FILTER SEPARATOR

TYRE / WHEEL TIGHTENING TORQUES

AXLES AND
WHEELS

AXLE AND DIFFERENTIAL BLEEDERS

AXLE - GEARBOX OR DIFFERENTIAL OIL

BRAKING SYSTEM TANK CAP BLEEDER

BRAKES

PARKING BRAKE TEST

BRAKING SYSTEM FLUID

NEGATIVE PARKING BRAKE

OPERATION OF THE HYRAULIC SERVICE DEVICES

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM OIL

HOSE RUBBING AND DAMAGE

HYDRAULIC OIL TANK CAP BLEEDER

HYDRAULIC OIL FILTER

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REGULAR MAINTENANCE INTERVALS

WORKING AREA EVERY 8 EVERY 250 EVERY 1000 EVERY 2000

HOURS OR HOURS OR HOURS OR HOURS OR
DAILY 6 MONTHS 24 MONTHS 48 MONTHS

DRUM REDUCTION GEAR OIL

REDUCTION
GEARS

LIGHT INDICATORS AND ACOUSTIC ALARMS

ELECTRIC EQUIPMENT OPERATION

ELECTRIC COMPONENTS

INSTRUMENT PANEL

BATTERY ELECTROLYTE LEVEL

BATTERY PINS

HAND ACCELERATOR MICROSWITCH

PIVOTING POST MICRO SWITCHES

LITER COUNTER
SYSTEM
WATER

WATER TRANSFER PUMP

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5.5 ENGINE MAINTENANCE SCHEDULE

CAUTION: This table copy is purely indicative. For all maintenance operations, refer to the table in the
engine manufacturer’s instruction manual provided separately from this manual.

When necessary
Battery .............................................................................................................. Replace
Battery or battery cable .................................................................................... Disconnect
Engine .............................................................................................................. Clean
Engine air filter (double) ................................................................................... Clean - Replace
Engine air filter (single) ..................................................................................... Inspect - Replace
Fuel System...................................................................................................... Prime
Heavy duty........................................................................................................ Check

Daily
Coolant level ..................................................................................................... Check
Driven equipment ............................................................................................. Check
Air filter ............................................................................................................clogging indicator Inspect
Engine air prefilter .........................................................................................Check - Clean
Engine oil level ................................................................................................. Check
Primary fuel system filter/water separator ........................................................ Drain
V-Belts ............................................................................................................. Inspect – Adjust - Replace
Visual inspection

Every 50 hours of operation or weekly

Fuel tank water and sediment .........................................................................Drain

Every 500 hours of operation

V-Belts .............................................................................................................. Inspect – Adjust - Replace

Every 500 hours of operation or 1 year

Battery electrolyte level Check - Add
(SCA) Coolant ................................................................................................. Test - Add
Crankcase bleeder (filter box) .......................................................................... Replace
Engine air filter (double) ..................................................................................Clean - Replace
Engine oil and filter ........................................................................................... Replace
Primary fuel system filter (water separator) ..................................................... Replace
Secondary fuel system filter ............................................................................. Replace
Hoses and clamps ............................................................................................ Inspect – Replace
Radiator ............................................................................................................Clean

Every 1000 hours of operation

Engine valve clearance .................................................................................... Inspect - Adjust

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Every 2000 hours of operation

Aftercooler radiator core ................................................................................... Check

Alternator .......................................................................................................... Inspect
Engine mounts.................................................................................................. Inspect
Starter motor..................................................................................................... Inspect
Turbocharger ..................................................................................................Inspect
Water pump ....................................................................................................Inspect

Every 3000 hours of operation

Alternator belt .................................................................................................Check – Adjust - Replace

Fuel injector ....................................................................................................Test - Replace

Every 3000 hours of operation or 2 years

Cooling system coolant

(commercial for heavy duty) ...........................................................................Replace

Every 4000 hours of operation

Aftercooler radiator core .................................................................................Clean - Test

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5.6 RECOMMENDED LUBRICANTS AND FLUIDS TABLE

RECOMMENDED AMBIENT TEMPE- INTERNATIONAL
DEVICE TO BE REFILLED Q.TY VISCOSITY
LUBRICANT RATURE IN ° C CLASSIFICATION

ETHYLENE GLYCOL
B.S. 6580.92
COOLING SYSTEM 10 l ENI ANTIFREEZE 50% ETHYLENE GLYCOL -35° ÷ +50° ASTM D 3306
EXTRA 50% WATER ASTM D 4985
ASTM D 1384
CUNA NC 956-16

ACEA E7 - E5 - E3 - B3
ENI SIGMA 110 mm2/s (40°)
ENGINE 7.07 kg -10° ÷ +50° API GL4 / API CE/SF
TRUCK PLUS SAE 15W 40 (CCMC D4 - G4)
15W 40
MIL - L 2104 D

AXLES FRONT 4.16 kg

ENI 72 CTS
-25° ÷ +50° API GL 4
MULTI-THT/SL80W 80W
AXLES REAR 4.96 kg

ISO-L-CKD
DIN 51517 TEIL 3 CLP
DRUM REDUCTION GEAR 1.5 kg ENI BLASIA 150 141 mm2/s (40°C) -21° ÷ +200° ANSI / AGMA 9005 - 94
CAS 101316 - 72 - 7
CAS 64741 - 95 - 3

ENI DIN51524
ARNICA 22 22 -27° ÷ +25° PARTE 3HVLP
HYDRAULIC SYSTEM 67 l CETOP RP 91H HV
ARNICA 46 46 -10° ÷ +35°
ISO L-HV
ARNICA 68 68 -3° ÷ +45° DENISON HF0-HF2

BRAKING SYSTEM 0.5 l ENI LHM 20 CTS -40° ÷ +50° PSA-B-712710

SUPER ISO 7308

ENI GR GREASE
VARIOUS GREASING PRODUCTS 0.5 kg -40° ÷ +50°
LP1 NLGI 1

FUEL TANK 32 l DIESEL ASTM N2

D TYPE TT, HIGH QUALITY AND BRAND

The oil quantities indicated are those needed for periodic oil changes, following the draining and filling
procedures described in detail for each unit.

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5.7 GENERAL INSPECTIONS

5.7.1 GREASE (fig. 3)

8 1
5

7
6

2 4 4
3 3
3
CAUTION: For the greasing operations, park the vehicle on flat ground and lower the arm. Remove the
ignition key and apply the parking brake.

CAUTION: Daily grease the drum rollers to keep them free of concrete residues. Do not use graphite
grease on the bearings.

The vehicle must be greased regularly in order to keep it in efficient operating conditions. Grease using the
pump A provided, and stop greasing as soon as fresh grease starts flowing out from the openings.

EVERY 8 HOURS EVERY 40 HOURS OF EVERY 160 HOURS OF

POS. WORKING AREA Q.
OR DAILY OPERATION OR WEEKLY OPERATION OR MONTHLY
1 PIVOTING DRIVING POST 1 X
2 STEERING CYLINDER 2+2 X
3 TRANSMISSION SHAFT 3 X
4 OSCILLATING CHASSIS 2 X
5 LIFTING ARM 2+2 X
6 DRUM LIFTING CYLINDERS 2+2 X
7 ARM LIFTING CYLINDERS 2+2 X
8 MIXER ROLLERS 1+1 X
9 UNLOADING CHUTE 1 X

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5.7.2 CLEANING AND DRAINING THE FUEL TANK (fig. 4)

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Extinguish all smoking

materials and open
flames as there may be
flammable vapours.

With the engine off, position an adequately-

sized container under the fuel tank. Unscrew
the cap A and let the fuel flow out until it is
clean and free of impurities that have remained
at the bottom of the tank.

A
4

5.7.3 ACCELERATOR AND PARKING BRAKE CABLE LUBRICATION (fig. 5)

A
B

5
Lubricate the cables of accelerator pedal A and parking brake B using the special greasing syringe.

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5.8 AXLE AND WHEELS

5.8.1 CLEANING THE AXLE AND DIFFERENTIAL BLEEDERS (fig. 6)

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Never use petrol, solvents or flammable liquids in general for cleaning.
Use only approved non-flammable and non-toxic commercial solvents.

- Remove any dirt from the bleeders (1) located on both the axles and the differentials.

5.8.2 CHECKING AND TOPPING UP THE OIL LEVEL IN THE FRONT AND REAR AXLES (fig. 6)

1
4
3
4

3
2
4
6
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

- Park the vehicle on level ground, turn off the engine, apply the parking brake, lower the arm and remove the
ignition key.
- Unscrew the filler cap (2) and the level gauge caps (3) - (4) (in horizontal position).
- If oil trickles from the level gauge caps (3) - (4) , it is not necessary to top up; if not, top up using a funnel
adding oil through the filler cap (2) and the level gauge cap (4) until reaching the optimal level.
- Screw all the caps back on after topping up.

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5.8.3 REPLACING THE OIL IN THE FRONT AND REAR AXLES (fig. 7)

4
4

1 3
1

7
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

- Park the vehicle on level ground, turn off the engine, apply the parking brake, lower the arm and remove the
ignition key.
- Position two pans under the front and rear axles.
- Unscrew the draining caps (1) and (2). Position the cap (2) at the bottom by turning the planetary reduction
gear.
- Unscrew the level gauge cap (3).
- Drain out all the oil.
- Unscrew the filler cap (4).
- Turn the planetary reduction gear so that the cap (2) is at the top and then use a funnel to add about 1.2 kg
of gear oil.
- Turn back the planetary reduction gear so that the plug (2) is in the position as shown in the figure.
- Using a funnel, add the required type of oil through the filler cap (4) until oil trickles from the hole in the level
gauges (2) and (3).

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5.8.4 CHECKING AND ADJUSTING THE TYRE PRESURE (fig. 8)

CAUTION: Tyre maintenance and inflation are potentially dangerous operations. If possible, it is
advisable to have tyre maintenance and fitting carried out by a SPECIALISED CENTRE or
SKILLED PERSONNEL.

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

TYRES PRESSURE WHEEL NUT TIGHTENING TORQUE

With washers: 270 Nm

8
10,0/75-15,3 10PR 3,9 bar
Without washers: 330 Nm

Upon delivery of the vehicle, check the tyre inflation pressure and subsequently check it weekly.
Make sure that the tyres are inflated to the pressure specified by the manufacturer.
Check the tyre pressure when they are cold.
The inflation pressure also determines the weight a tyre can support. Identify the tyre sizes in the pressure and
loads table. Do not over- or under-inflate the tyres.
Incorrect tyre inflation causes tyre problems, therefore do not under-inflate A or over-inflate B.
If a tyre has completely deflated, call in a mechanic who will use an inflation cradle and suitable tools.
Before inflating a tyre, check that the wheel is properly fitted.
Only use air pumps fitted with a pressure regulator to be set to no more than 1 bar above the specified tyre
inflation pressure.
Make sure that the flexible air hose is properly connected to the tyre valve.

CAUTION: Check and tighten the rim bolts before each work shift, alternately going from one bolt to
the one diametrically opposite in the order shown in the figure.

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5.8.5 REPLACING THE WHEELS

CAUTION: Tyre maintenance and inflation are potentially dangerous operations. If possible, it is
advisable to have tyre maintenance and fitting carried out by a SPECIALISED CENTRE or
SKILLED PERSONNEL.

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

8
9
When you need to change a tyre, first of all engage the parking brake, shift the gear selector to neutral, turn off
the engine and remove the ignition key.
Position a wedge under the wheel diametrically opposite the one to be changed as shown in the figure.

10

DANGER: It is prohibited to change a tyre on a slope or near canals or ditches to prevent the
vehicle from overturning and causing serious injury.

This operation must be performed on a solid, flat surface.

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C
E
B

11
CAUTION: Lift the machine ONLY when the mixer drum is empty and in the idle position. Make sure
that 3 wheels are always resting on solid and level ground.

DANGER: The front axle oscillates and during lifting there may be an area where there is a
risk of limbs being crushed between the axle and the chassis. An incorrect lifting
method may also cause the vehicle to tip, seriously endangering anyone working
nearby.

CAUTION: Pay attention to the support area underneath the jack. This area must be able to support the
entire weight of the machine.

Block the central joint with the relevant blocking device A. Insert the lifting jack B under the central body C of
the front axle.
To change the rear wheels, you can put the jack B under the screwed plate E of the axle shaft or insert an
adapter (fork) in the jack if it is a round section axle shaft.
Slowly lift until the arch rests on the chassis, then continue lifting slowly until the deflated wheel is
clear of the ground it is resting on. Then proceed with repairing it.

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12
During tyre change or repair, always fit adequate stands or supports D capable of supporting the weight of the
vehicle under the axles.
After fitting the wheel, tighten the nuts in the order shown in the figure illustrating wheel nut tightening.

13
If you want to invert a wheel, operate as shown in the figure; you cannot interchange the tyres crosswise,
because of the type of tread.
Fit the wheels with the tyre tread facing in the direction shown in the figure.

CAUTION: If present, always fit the flexible washer together with the nut.

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5.9 BRAKES

5.9.1 CHECKING AND TOPPING UP THE BRAKE FLUID LEVEL (fig. 14)

14
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: It is essential to use only the fluid indicated in the RECOMMENDED LUBRICANTS AND
FLUIDS TABLE; using unsuitable fluids will damage the braking system. Regularly check
good functioning of all the braking components.

CAUTION: In the event of malfunctioning, immediately contact the nearest AUTHORISED FIORI
WORKSHOP.

The brake fluid tank is installed to the side of the revolving driving post.
Always check the brake fluid level before you start using the vehicle.

5.9.2 CLEANING THE BRAKE FLUID TANK BLEEDERS (fig. 14)

DANGER: Never use petrol, solvents or flammable liquids in general for cleaning.
Use only non-flammable and non-toxic commercial solvents.
Always wear protective goggles with side screens when working with compressed
air.
Limit the pressure to 2 bar according to the regulations in force.

- Unscrew the bleeder cap A.

- Clean the cap surface with a brush and solvent.
- Clean the bleeder hole with a pointed tool and then dry it with a blast of compressed air.
- Screw the bleeder cap A back on.

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5.9.3 REPLACING THE BRAKING SYSTEM FLUID (fig. 15)

A
B

15
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Block all the wheels with wedges at the front and rear and always engage the parking brake
before operating on the system lines.

CAUTION: Air in the braking system will lead to poor braking performance. Always bleed the air after
working on the braking system. If you are not sure that all the air has been bled from the
system, have it checked by skilled technicians.

CAUTION: Do not pollute the environment. Keep used oils in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Clean the external wheel hub areas.
- Loosen the bleeder A and depress the brake pedal until all the fluid has drained into a pan positioned under
the axle.
- Tighten the bleeders A.
- Top up the brake fluid tank B with the recommended fluid.
- Bleed the air from the system as described below.
- Ask someone to assist you by getting onto the driving post, to depress the brake pedal.
- Unscrew the bleeder A by half a turn and have your colleague depress the brake pedal until bubble-free fluid
flows from the bleeder.
- Repeat the operation on all the axle bleeders A.
- Regularly top up the brake fluid tank.

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5.9.4 TESTING THE HAND BRAKE (fig. 16)

2
16
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Before testing the efficiency of the parking brake, check that there is no one near
the vehicle.
- Shift the lever (1) to released position.
- Adjust the cable with the relative adjustment nuts (2).
- Check correct cable tensioning by counting the number of clicks while pulling the lever; the correct tension
is 6 clicks, which equal a force of 25 kg.

5.9.5 CHECKING THE WEAR CONDITION OF THE BRAKING SYSTEM

This type of operation must be carried out by an AUTHORIZED FIORI SERVICE CENTRE.

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5.10 HYDRAULIC SYSTEM

5.10.1 CHECKING THE HYDRAULIC OIL (fig. 17)

17
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Slowly loosen the bleeder cap to release the residual pressure. Carry out this operation
only with the engine off.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Wait until oil has reached the ambient temperature.
- Check if you can see the hydraulic oil half way up inspection glass B, as illustred.
- If you neet to top-up with oil, pour it in through filling cap. A.

5.10.2 REPLACING THE HYDRAULIC OIL TANK BLEEDER (fig. 17)

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Slowly loosen the bleeder cap to release the residual pressure. Carry out this operation
only with the engine off.
- The bleeder cap A is disposable and hence does not need to be cleaned.
- Replace it only if broken or clogged with an identical one in order to keep the system adequately
pressurised.

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5.10.3 CHANGE THE HYDRAULIC OIL FILTER CARTRIDGE (fig. 18)

C
A

D
18
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Slowly loosen the bleeder cap to release the residual pressure. Carry out this operation
only with the engine off.
CAUTION: Do not pollute the environment. Keep the filters in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

CAUTION: If the filter clogged warning light is permanently illuminated even when the oil is hot (35°C),
the suction filter needs to be replaced.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Remove the filler cap A and the filter cover C.
- Remove the cartridge D.
- Manually refit the new cartridge D, taking care to correctly position the seals.
- Clean and refit the filter cover C, taking care to correctly position the seal.
- Check the level in the tank through the sight glass B. If topping up is required, fill with the recommended oil
until reaching the indicated level, then screw the filler cap A.
- It is essential to keep a stock of spare cartridges D, which can be ordered from the AUTHORISED FIORI
SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.

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5.10.4 REPLACING THE HYDRAULIC OIL (fig. 19)

C F
A

D E
19
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Slowly loosen the bleeder cap to release the residual pressure. Carry out this operation
only with the engine off.

CAUTION: Do not pollute the environment. Keep used oils in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Loosen the filter cover C and remove the filler cap A.
- Unscrew the drain cap E and drain all the oil from the tank into a container.
- When the tank is empty, screw the filler cap E back on and fill the tank with recommended oil until the level
indicated in B is reached.
- Screw the cover C back on taking care to correctly position the seal and refit the filler cap A.
- The pump frames F must be filled with oil in order to be greased for the first seconds when starting the diesel
engine. To perform this operation use the draining pipes or the pump frames directly.
- The engine must be started at first with successive activations of the starter motor without fully starting
the engine. Once started, keep it at idle speed for a few minutes before checking proper operation of the
hydraulic functions.

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5.10.5 CHECKING AND TOPPING UP THE DRUM REDUCTION GEAR OIL LEVEL (fig. 20)

20
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

- Raise the drum to horizontal position.

- Turn the drum so that the level gauge A of the reduction gear is positioned in the horizontal lateral part.
- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- The optimal level is in the middle of the sight glass of the level gauge.
- In case of topping-up move the oil level gauge to the upper position by rotating the drum.
- Unscrew the oil level gauge and add oil till optimum level is reached.

5.10.6 DRUM REDUCTION GEAR OIL CHANGE (fig. 20)

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Do not pollute the environment. Keep used oils in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

- Move the vehicle onto flat ground and engage the parking brake.
- Turn the drum until the level gauge cap A is positioned at the bottom of the reduction gear.
- Turn off the engine and remove the ignition key.
- Unscrew the level gauge cap A then drain out all the oil into a prearranged container.
- Screw the level gauge cap back on and then turn the drum so that the level gauge hole A positioned at the
top.
- Fill with the recommended oil using a syringe.
- Rotate drum to bring oil level gauge to check position.
- If necessary top up the level.

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5.11 ENGINE
5.11.1 CLEANING THE ENGINE AIR FILTER SEPARATOR (fig. 22)

21
- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Open the engine compartment lid to access the filter, squeeze the lower part of the separator A with your
fingers to open it, letting the dust accumulated inside drop out.

5.11.2 CLEANING OR REPLACING THE ENGINE AIR FILTER CARTRDIGE (fig. 23)

B C A

22
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Do not pollute the environment. Keep the filters in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

DANGER: Always wear protective goggles with side screens when working with compressed
air.
Limit the pressure to 2 bar according to the regulations in force.
- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Open the engine compartment lid and check the air filter.
- Remove the cover A.

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- In the event of replacement, remove the cartridges B and C and replace them with a new one.
- Clean the cartridges B and C by means of a blast of dry and clean compressed air, until all dust is removed.
- After cleaning the cartridge, check that there is no internal damage using a torch to illuminate the inside.
- If light filters through to the outside the cartridge must be replaced.
- Also replace the cartridge when the rubber seal is damaged.
- Before refitting the cartridge clean the inside of the filter body and the separator.
- Refit the cartridges and make sure that they are properly in place.
- Close the cover A.
- It is essential to keep a stock of spare cartridges B and C, which can be ordered from the AUTHORISED
FIORI SERVICE CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.

5.11.3 CHECKING AND TOPPING UP THE COOLANT LEVEL (fig. 23)

23
CAUTION: Use only coolant of the type and brand recommended by the manufacturer, as indicated in the
Recommended Lubricants and Fluids table in the right WATER/ANTIFREEZE percentages.

DANGER: Do not remove the cap when the engine is still hot.
The fluid is under pressure, therefore, before removing the filler cap, turn it slowly
to release the pressure.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Open the engine compartment lid.
- Wait until the coolant has reached the ambient temperature.
- Release slowly cap A and check that the liquid can be seen in the inlet tank, otherwise top up till optimum
level is reached.

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5.11.4 REPLACING THE ENGINE COOLANT (fig. 25)

CAUTION: To replace the engine coolant contact your nearest Authorised Fiori Workshop.

5.11.5 CHECKING AND ADJUSTING THE ALTERNATOR BELT TENSIONING

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

CAUTION: In addition to the operations described below, also refer to the engine manufacturer’s
instruction manual.
- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- Open the engine compartment lid and check the tension and wear of the alternator belt.
- To work on the belt, refer to the engine manufacturer’s manual attached.

5.11.6 AIR BLEEDING IN THE ENGINE FUEL SUPPLY SYSTEM

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

CAUTION: In addition to the operations described below, also refer to the engine manufacturer’s
instruction manual.
The air must be bled from the fuel system in the following cases:
- Long periods of inactivity.
- Filter and/or pipe replacement.
- Fuel tank completely empty.

5.11.7 REPLACING THE ENGINE FUEL SUPPLY PRE-FILTER AND FILTER

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Do not pollute the environment. Keep the filters in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

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DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- For the operations to be carried out, refer to the engine manufacturer’s manual attached.
- It is essential to keep a stock of spare filters, which can be ordered from the AUTHORISED FIORI SERVICE
CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.

5.11.8 CHECKING AND TOPPING UP THE ENGINE OIL LEVEL (fig. 27)

24
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

CAUTION: In addition to the operations described below, also refer to the engine manufacturer’s
instruction manual.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition key.

- Wait until the oil reaches the ambient temperature.

- Unscrew the cap B.
- Check that the oil level is between the two marks on the dipstick A
- Screw the cap B back on put the dipstick A back into place.
If the oil is at minimum level, add oil until the level is at the maximum mark on the dipstick.

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5.11.9 REPLACING THE ENGINE OIL FILTER

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Do not pollute the environment. Keep the filters in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- For the operations to be carried out, refer to the engine manufacturer’s manual attached.
- It is essential to keep a stock of spare filters, which can be ordered from the AUTHORISED FIORI SERVICE
CENTRES or directly from FIORI SPARE PARTS DEPARTMENT.

5.11.10 REPLACING THE ENGINE OIL

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

CAUTION: Do not pollute the environment. Keep used fluids in special containers and send them to
companies specialised in storage and disposal of polluting and hazardous waste.

DANGER: Open the lid only with the engine off.

CAUTION: If you have any doubts about the operating procedures, also refer to the instruction manual
provided separately from this manual. Where necessary, ask an AUTHORISED FIORI
SERVICE CENTRE or WORKSHOP for assistance.

CAUTION: In addition to the operations described below, also refer to the engine manufacturer’s
instruction manual.

- Move the vehicle onto flat ground, engage the parking brake, turn off the engine and remove the ignition
key.
- For the operations to be carried out, refer to the engine manufacturer’s manual attached.

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5.12 ELECTRIC COMPONENTS

5.12.1 FUSES AND RELAYS

- Driver’s seat fuses (fig. 25)

22

16 15 14 13 12 11 5 4 3 2 1

23
21 20 19 18 17 10 9 8 7 6

25

POS. AMPERAGE COLOUR POS. AMPERAGE COLOUR

1 15A blue 13 7,5A brown

2 7,5A brown 14 7,5A brown
3 10A red 15 15A blue
4 5A beige 16 3A violet
5 15A blue 17 3A violet
6 7,5A brown 18 15A blue
7 15A blue 19 15A blue
8 10A red 20 15A blue
9 10A red 21 15A blue
10 5A beige 22 5A beige
11 5A beige 23 10A red
12 3A violet

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List of fuses
01 - (F101) - Courtesy light and socket power supply.
02 - (F102) - Power supply for arm lowering enable, relay (K101).
03 - (F103) - Power supply for front windscreen wipers, rear windscreen wipers and windscreen washer pump
control.
04 - (F104) - Power supply for water pump control, litre counter sensor, relay (K102).
05 - (F105) - Power supply for heating fan control.
06 - (F106) - Relay power supply (K107).
07 - (F107) - Power supply for neutral enable on forward drive control, relay (K103), neutral relay.
08 - (F108) - Power supply for acoustic indicator and rear camera (optional).
09 - (F109) - Power supply for direction indicators and stop light bulb.
10 - (F110) - Power supply for drum rotation control, frame rotation pressure gauge.
11 - (F111) - Power supply for LCD instrument, relay coil (K111), ground control emergency stop button, alter-
nator.
12 - (F112) - Front LH and rear RH position light, power supply for rear working light control
13 - (F113) - RH low beam headlight.
14 - (F114) - LH low beam headlight.
15 - (F115) - (optional).
16 - (F116) - Front RH and rear LH position light, position light indicator.
17 - (F117) - Power supply for weighing central unit (optional).
18 - (F118) - Power supply for emergency lights, rotating beacon control.
19 - (F119) - Relay power supply (K109).
20 - (F120) – Relay power supply (K110).
21 - (SPARE 1) - Spare fuse.
22 - (SPARE 2) - Spare fuse.
23 - (SPARE 3) - Spare fuse.

- Fuses above the engine power takeoff (fig. 26)

26
24

27
25

26
24 - 30A - green - power supply for start starter motor relay.
25 - 40A - yellow - power supply for printed circuit board and engine stop solenoid relay.
26 - 50A - red - start switch power supply.
27 - 60A - blue - engine preheating relay power supply.
CAUTION: If a fuse blows or a relay burns, find the cause before replacing it with a new one.

DANGER: Do not operate bypassing the fuse as there is a risk of short- circuit.
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- Relays driving station (fig. 27)

10 14 15 11 12 13

9 8 7 6 5 4 3 2 1

27
01 - K101 - Micro relay for arm lowering enable.
02 - K102 - Mini relay for water pump control.
03 - K103 - Micro relay for forward drive enable with accelerator lever on OFF.
04 - K104 - Micro relay for start enable with gear in neutral.
05 - K105 - Micro relay for forward drive enable.
06 - K106 - Micro relay available.
07 - K107 - Engine off micro relay.
08 - K108 - Micro relay available.
09 - K109 - Micro relay available.
10 - K110 - Micro relay for rear working lights (optional).
11 - K111 - Micro relay for machine operating acoustic indicator control.
12 - K112 - Neutral enable diode module and machine operating acoustic indicator.
13 - K113 - Flashing hazard lights/direction indicators
14 - K114 - Micro relay available.
15 - K115 - Micro relay available.

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- Relays above the engine power takeoff (fig. 28)

19 20

18

17

16
28
16 - Start enable relay
17 - Spark plug pre-heating relay
18 - Engine stop solenoid relay
19 - Spark plug pre-heating warning light timer
20 - Timer of the engine stop solenoid relay

CAUTION: If a fuse blows or a relay burns, find the cause before replacing it with a new one.

5.12.2 ELECTRONIC DASHBOARD WARNING LIGHTS (fig. 29)

29
In the event of malfunctioning of the electronic panel, contact the nearest AUTHORISED FIORI SERVICE
CENTRE or FIORI SPARE PARTS DEPARTMENT directly. In the event of replacement, the panel is delivered
already programmed.

CAUTION: Note down the hours of operation before replacing the electronic control panel.

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5.12.3 REPLACING THE LIGHT BULBS (fig. 29)

DANGER: Modifications or repairs to the electric system made incorrectly or without taking
the technical specifications of the system into account may cause malfunctions
with a risk of fire.

When a light is not working, check that the corresponding fuse is intact before replacing the bulb.
Before replacing a burnt bulb, check that the contacts are not oxidised.
Burnt bulbs must be replaced with new ones of the same type. Bulbs with insufficient power provide poor light,
whereas too powerful bulbs absorb too much energy.
After replacing a headlight bulb always check the orientation for safety reasons.

B-C-G

B
A
B
30
A - low beam bulb...................................................................................................................12V - 55W H7
B - direction indicator bulb .....................................................................................................12V - P21W
position light/side marker bulb ..........................................................................................12V - R5W
C - Stop light/position light bulb .............................................................................................12V – P21/5W
direction indicator light bulb ...............................................................................................12V - P21W
D - number plate light bulb .....................................................................................................12V - W5W
E - rotating beacon bulb ........................................................................................................12V - 55W H1
F - courtesy light bulb .............................................................................................................12V - C5W
G - working light bulb (optional) ..............................................................................................12V - 886 50W

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5.12.4 CHECKING AND TOPPING UP THE BATTERY ELECTROLYTE LEVEL (fig. 31)

C
A B

31
CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.

DANGER: Wear protective goggles when operating on the battery. The battery contains
SULPHURIC ACID. If it comes into contact with your skin or eyes, immediately
rinse with water for at least 15 minutes and immediately seek medical advice.

DANGER: Wear protective gloves and clothing when handling the battery; do not tilt or turn
the battery upside down as acid could leak from the bleeder holes. Extinguish open
flames or smoking materials before checking or charging the battery. Batteries
release FLAMMABLE VAPOURS.

CAUTION: If the battery is partly discharged, replace it with an identical one or ask an electrical repair
shop to recharge it, or emergency start the machine.

CAUTION: Do not pollute the environment. The batteries are classified as polluting and hazardous
waste according to the law.

- The battery installed requires little maintenance, therefore, in normal conditions of use, the electrolyte does
not need to be topped up.
- Nevertheless, every 6 months check that the electrolyte level is between the MAX and MIN notches marked
on the battery.
- Before operating on the battery, remove the battery disconnection key A to cut the power to the system.
- Remove the cover B in order to access the battery.
- To top up the electrolyte level, remove the caps C and fill up with distilled water without exceeding the
maximum level.
For a longer battery life, it is advisable to follow these additional instructions:
- Turn off the lights when the engine is off or in idle.
- Do not turn off the engine for short stops because the battery uses a lot of power to start the engine.
- Regularly check that the cable terminals are properly secured and lubricated with Vaseline.
- Always keep the top of the battery clean.
- Before working on the terminals, disconnect the end on the earth cable.

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5.12.5 BATTERY PINS CONTACT

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.
- Disconnect the battery by removing the key from the battery master switch and proceed as described above
to access the battery, remove the terminals and thoroughly clean their ends.
- Refit the terminals and grease them with a layer of Vaseline grease.
- Refit the battery into place and reconnect it by inserting the key in the battery master switch.

5.12.6 BATTERY REPLACE

CAUTION: Before proceeding, always read the safety regulations for the operations to be carried out
as set out in Chapter 3.
CAUTION: For this operation contact an electrical repair shop and always replace the battery with one
of the same amperage.

CAUTION: Do not pollute the environment. Keep the old battery in a suitable container and send it to
companies specialised in storage and disposal of polluting and hazardous waste.

- Disconnect the battery by removing the key from the battery master switch.
- Proceed as described above to access the battery.
- Remove the terminals.
- Unscrew the retaining clip.
- Remove the battery from its seat and replace it.
- Refit the battery following the removal operations in reverse order, and remember to grease the terminals
with Vaseline grease.

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5.13 WATER SYSTEM

5.13.1 CHECKING AND MAINTAINING THE LITRE COUNTER (fig. 32)

MONTAGGIO ORIZZONTALE

32
CAUTION: Do not use metal or abrasive objects to clean the duct.
CAUTION: Do not use solvents, diesel or petrol to clean the external parts of the equipment or parts
in its immediate vicinity.

To keep the litre counter and the pump in good working condition, run clean water through the duct at the end
of each daily work shift.
Every six months or in the event of malfunctioning, clean the duct of the litre counter and the relative pipes with
a special non-aggressive detergent for the parts in rubber, nylon, brass, polypropylene and stainless steel.

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5.13.2 CHECKING THE WATER TRANSFER PUMP EFFICIENCY (fig. 33)

C D
33
- Keep the engine running at 2000 rpm.
- Activate the transfer pump A.
- Check by means of the flow meter B that the water flow rate is higher than 200 litres/min.
- Also check for leaks from the valve unions C and from the suction pipe unions D.
- Check that the suction filter E is in proper working order.

5.13.3 WATER PUMP EMERGENCY ACTIVATION (fig. 34)

34
To activate a pump that has stopped because of an electrical fault, use a screwdriver and act on the distributor
button A on the operating control panel to activate the pump manually.

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OPTIONAL EQUIPMENT

6 CONTENTS
6.1 LOADING GRAB BUCKET .......................................................................................................... 140
6.1.1. FOREWORD .................................................................................................................................. 140
6.1.2. JOYSTICK CONTROL BUCKET AND DRUM RAISING ............................................................... 140
6.1.3. LOADING OPERATIONS ............................................................................................................. 141

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6.1 LOADING GRAB BUCKET

6.1.1. FOREWORD
This accessory allows loading extra material in the bucket during loading phases. The biting bucket can be
moved by pressing a button placed on the joystick.

6.1.2. JOYSTICK CONTROL BUCKET AND DRUM RAISING

The joystick controls the movements of the arm - bucket and drum raising. The instructions below should be
followed:

A
6
2

3 4

N N

8
5 7
1
B

1
A - Unpressed button (fig. 1)
DRUM:
Position 1 - Drum lowering.
Position 2 - Drum raising.

BUCKET:
Position 3 - Locked.
Position 4 - Arm raising
Position N - Neutral for locking lever engagement (safety)

B - Pressed button (fig. 1)

BUCKET:
Position 5 - Bucket closing.
Position 6 - Bucket opening.
Position 7 - Arm lowering.
Position 8 - Arm raising.
Position N - Neutral for locking lever engagement (safety)

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6.1.3. LOADING OPERATIONS

2
CAUTION: Before starting any loading operations, check that there is no one in the vicinity.

- Keep the drum rotating (fig. 2).

- Lower the arm by holding the button down on the joystick 7.
- Open the mixer bucket 6.
- Select the slow working speed of the mechanical gearbox and the slow speed of the electric gearbox.
- Dig into the heap with the bucket in open position.

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8
5 7

3
- Close the bucket 5 (fig. 3).
- Raise the arm 8.
- Raise the arm to its maximum height while moving backward.
- Stop the machine.
- Wait until the cement has poured into the drum through the hopper, helping it along by vigorously shaking the
bucket with the arm.
- Approach the heap again while lowering the arm 7.
- Repeat the operations described above at least 5-6 times. This is the bucket yield on average to obtain
optimal drum loading.

CAUTION: You can shift to reverse gear even if the machine has not completely stopped.

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CAUTION

For a better consultation you can ask for the

vehicle’s wiring - hydraulic diagrams in PDF format
at the FIORI email address: [email protected]

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HYDRAULIC DIAGRAM

8
6

5
9

10 11
4

12
13

3
14

1
16
15

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LIST OF COMPONENTS IN THE HYDRAULIC DIAGRAM

1 ARM LIFTING JACKS

2 FRAME LIFTING JACKS
3 WATER PUMP ROTATION MOTOR
4 PRIORITY VALVE
5 HYDRAULIC STEERING
6 FLOW INVERTER
7 ARM JACK
8 HYDROSTATIC TRACTION MOTOR
9 DRUM ROTATION MOTOR
10 DRUM ROTATION PUMP
11 SERVICE PUMP + HYDRAULIC STEERING
12 RETURN OIL COLLECTION BLOCK
13 HEAT EXCHANGER
14 PRESSURISED FILTER
15 HEAT ENGINE
16 HYDROSTATIC TRACTION PUMP

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