Accessories: Section Pages Section Pages Section Pages

PART NUMBER
INDEX
Section Pages Section Pages Section Pages

A C C E S S O R I E S
Quick Disconnect
Hose 15-67 Swivel Joints 229-244 268-345
Couplings
Access., Equipment &
Fittings 68-180 Flexmaster Joints 245-260 346-393
Assembly Instructions
Adapters and FLOCS® 261-267 Technical Data 394-433
181-228
Tube Fittings
Part Number Page Part Number Page Part Number Page
Assembly Equipment, Accessories FF9075 ……………………………………354 FT1261 …………………………………… 392

Assembly Equipment, Crimp ………377-380 FF9217 ……………………………………349 FT1271 …………………………………… 385
Assembly Equipment, Reusable …382-386 FF10257 ………………………………… 381 FT1279 …………………………………… 391
Assembly Equipment, Swage ……………381 FF90308 …………………………………350 FT1281 …………………………………… 383
Assembly Instructions ………………362-376 FF90311 …………………………………350 FT1282 …………………………………… 381
Cut Off Equipment …………………387-390 FT1013 …………………………………… 383 FT1283 …………………………………… 378
Proof Test Equipment ………………392-393 FT1023 …………………………………… 388 FT1284 …………………………………… 381
Skiving Equipment ………………………391 FT1028 …………………………………… 384 FT1307 …………………………………… 379
583 ……………………………………… 385 FT1033 …………………………………… 384 FT1310 …………………………………… 377
624 …………………………………………351 FT1038A ………………………………… 386 FT1312 …………………………………… 392
1561 ……………………………………… 385 FT1058 …………………………………… 393 FT1328 …………………………………… 388
1562 ……………………………………… 385 FT1081 …………………………………… 386 FT1355-01 ……………………………… 349
1563 ……………………………………… 385 FT1090 …………………………………… 386 FT1330-XL ……………………………… 380
1582 ……………………………………… 385 FT1092 …………………………………… 378 FT1380 …………………………………… 377
1597 ……………………………………… 385 FT1095 …………………………………… 385 FT1380P ………………………………… 380
1598 ……………………………………… 385 FT1097 …………………………………… 382 FT1390 …………………………………… 378
1599 ……………………………………… 385 FT1101 ……………………………… 389-390 HP …………………………………………351
222005 ……………………………………348 FT1200 …………………………………… 387 HPM ………………………………………351
222022 ……………………………………348 FT1215 …………………………………… 390 HSM ………………………………………351
900564 ……………………………………348 FT1220 …………………………………… 385 HLM ………………………………………351
900952 ……………………………………348 FT1229 …………………………………… 391 S1026 …………………………………… 390
900705 ……………………………………348 FT1230 …………………………………… 391 S1043 …………………………………… 390
900729 ……………………………………350 FT1234 …………………………………… 384 S1102 …………………………………… 390
F2015 …………………………………… 386 FT1240 …………………………………… 391 S1104 …………………………………… 389
FC425 ……………………………………349 FT1258 …………………………………… 387 S1118 …………………………………… 390
FT1260 …………………………………… 389 S1120 …………………………………… 390
SC1681 ………………………………… 390
SC1709 ………………………………… 389
SC1772 ………………………………… 389
WARNING
THE USER MUST EXERCISE EXTREME CARE WHEN EATON AEROQUIP PERSONNEL ARE AVAILABLE TO ANSWER
OPERATING ANY AEROQUIP ASSEMBLY EQUIPMENT WITH ANY QUESTIONS . . . PLEASE CALL EATON AEROQUIP INC.,
POWERED MOVING COMPONENTS. SAFETY GLASSES MUST INDUSTRIAL DIVISION, MAUMEE, OHIO, 419-867-2600.
BE WORN AT ALL TIMES WHEN USING ANY AEROQUIP AEROQUIP ASSEMBLY EQUIPMENT IS DESIGNED TO BE
ASSEMBLY EQUIPMENT. USED ONLY WITH AEROQUIP HOSE AND AEROQUIP HOSE
READ AND UNDERSTAND THE OWNERS AND OPERATORS FITTINGS.
MANUAL BEFORE ATTEMPTING TO OPERATE ANY EQUIPMENT.
This page is part of a complete catalog which contains technical and safety data that must be reviewed when selecting a product.
346 RETURN TO CONTENTS PAGE

CRIMP MACHINES
347
ACCESSORIES
Protective coils, sleeves & clamps
222005, 222022 900705 900564
Stainless steel internal Steel protective Steel protective coil spring
support coils coil sleeve
Protects hose cover and reinforcement from

abrasion and accidental damage. Construc-
tion; steel wire, rust resistant.
Recommended for vacuum service with This coil should fit snugly to the hose O.D.
most hose. Recommended for use where hose lines expanding the coil I.D. (unwind the coil) may
are subjected to excessive abrasion, kink- be necessary for proper installation.
For use with hose: see pages 352-361. ing or accidental damage. Construction:
spring steel, rust resistant. For use with hose: see pages 352-361.
Coil O.D.
Part Number (inches) This coil should fit snugly to the hose
O.D. expanding the coil I.D. (unwind the coil) Spring Dash No. Spring I.D. (inches)
222005-23C .34 may be necessary for proper installation. –1S .61
222005-10C .42 For use with hose: see pages 352-361. –12S .67
222005-21C .51 –2S .75
Sleeve Dash No. Sleeve I.D. (inches)
222005-11C .60 –15S .81
–17S .44
222022-12C .70 –14S .85
–1S .50
222005-13C .73 –3S .91
–13S .57
222005-14C .94 –4S 1.04
–2S .63
222022-16C .97 –5S 1.18
–3S .75
222005-15C 1.19 –6S 1.34
–4S .88
222022-20C 1.25 –7S 1.66
–5S 1.03
222005-17C 1.44 –9S 1.87
–14S 1.13
222022-24C 1.50 –8S 2.13
–6S 1.22
222005-18C 1.88 –10S 2.38
–7S 1.47
222022-32C 1.97 –13S 2.75
–9S 1.69
222005-19C 2.44 –11S 2.88
–8S 1.91
222022-40C 2.67
–15S 2.00
222022-48C 3.27 900952
–10S 2.13
222022-60C 4.28
–16S 2.44
Plastic protective coil sleeve
222022-80C 5.28
–11S 2.56
–12S 2.75
Recommended to protect hose from abra-

sion, this light weight plastic sleeve is un-
affected by air, water, oil, gasoline, hydrau-
lic and most other fluids. This coil can also
be used for group bundling of hose lines.
Temperature range of 0°F to +180°F.
For use with hose: see pages 352-361.
Sleeve Dash No. Sleeve I.D. (inches)

–4 .25
–6 .38
–8 .50
–10 .63
–12 .75
–16 1.00
–22 1.38
–30 1.88
348
ACCESSORIES
624 FC425
Firesleeve Nylon abrasion sleeve
Meets MSHA requirements
Firesleeve will protect hose from direct

flame. Firesleeve is constructed of a uni-
form single layer of braided fiberglass tub-
ing impregnated with flame resistant sili-
cone rubber. Temperature range of
-65°F to +500°F. Nylon sleeve protects hose from abrasion
and allows bundling of hose lines.
I.D. Clamp Number Nominal
Part Number (inches) (2 required) Sleeve I.D.*
624-5 .31 FF9217-0622S Part Number “B” (inches)
624-7 .44 FF9217-0622S FC425-12 .71
624-8 .50 FF9217-0622S FC425-15 .92
624-9 .56 FF9217-0622S FC425-16 1.00 Hose Cleaning System
624-10 .62 FF9217-0622S FC425-18 1.13 The Jetcleaner™ hose cleaning system
FC425-20 1.25 offers a revolutionary solution for the
624-11 .69 FF9217-0622S
internal cleaning of bulk hose and fin-
624-12 .75 FF9217-0622S FC425-24 1.59 ished hose assemblies. Using a low
624-13 .81 FF9217-0622S FC425-28 1.75 pressure air gun, the Jetcleaner™ sys-
624-14 .88 FF9217-0622S FC425-32 2.07 tem routes a foam projectile through
FC425-38 2.38 the hose to thoroughly remove debris
624-16 1.00 FF9217-0622S
remaining from cutting, skiving and
624-18 1.12 FF9217-0622S FC425-40 2.54 assembly operations. Available in kit
624-20 1.25 FF9217-0648S FC425-46 2.86 form or as individual components, the
624-22 1.38 FF9217-0648S FC425-54 3.34 Jetcleaner™ hose cleaning system is
FC425-59 3.66
the system of choice for hose assem-
624-24 1.50 FF9217-0648S bly professionals.
624-26 1.62 FF9217-0648S * The maximum O.D. of hose fittings must be
624-28 1.75 FF9217-0648S
allowed for if fittings are to be covered. Hose Kit
(P/N FT1355-01)
624-30 1.88 FF9217-0648S Includes:
624-32 2.00 FF9217-0648S Jetcleaner™ pistol, Hose nozzles, 1/4"
624-38 2.38 FF9217-0648S through 2" ID, Adapter ring,
Bench stand, Aluminum case,
624-42 2.62 FF9217-0648S
Quick disconnect coupling
624-46 2.88 FF9217-0664C
624-50 3.12 FF9217-0664C
Note: Hose projectiles (P/N FT1355-3-
size) not included in kit.
624-54 3.38 FF9217-0664C
624-60 3.75 FF9217-0664C Also available individually:
Jetcleaner™ pistol – FT1355-1-01
Hose nozzles – FT1355-2-size
FF9217 Firesleeve clamp Hose projectiles – FT1355-3-size
Coupling nozzles – FT1355-4-size
Coupling projectiles – FT1355-5-size
Adapter ring – FT1355-10-01
Carrying case – FT1355-11-02
Bench stand – FT1355-12-01
Recommended for attaching 624 Firesleeve

to hose lines.
Clamp numbers: FF9217-0622S, FF9217-
0648S; 3/8 inch wide, FF9217-0664C; 1/2 inch
wide.
For use with hose: see pages 352-
361.
349
ACCESSORIES
900729
Clamp P/N Inside Diameter
Support clamp (mm) (inch)
FF90311-127 12.70 0.50
FF90311-137 13.70 0.54
FF90311-150 15.00 0.59
FF90311-160 16.00 0.63
FF90311-171 17.10 0.67
FF90311-174 17.40 0.69
FF90311-190 19.00 0.75
FF90311-205 20.50 0.81
These light weight vinyl-coated steel support FF90311 FF90311-222 22.20 0.87
clamps are designed to support hose where
FF90311-239 23.90 0.94
long runs are necessary. Heavy Duty Hose FF90311-254 25.40 1.00
This clamp not only furnishes a cleaner Support Clamps FF90311-266 26.60 1.05
installation, but prevents damage, exposure
FF90311-280 28.00 1.10
and chafing. These heavy duty weld-based FF90311-300 30.00 1.18
The lining will withstand high ambient tem- clamps are designed to securely FF90311-320 32.00 1.26
peratures. hold hose in applications subject FF90311-334 33.40 1.31
Bolt hole dia: Clamp dash no. –01 thru –8, to impulsing, flexing and vibrating FF90311-357 35.70 1.41
–18 thru –23 is .406; –9 thru –17, –24 thru conditions. The clamps help pre- FF90311-381 38.10 1.50
–31 is .531. vent abrasion and extend hose FF90311-400 40.00 1.57
For use with hose: see pages 352-361. life through proper routing.
FF90311-422 42.20 1.66
Clamps are rated to ambient tem-
FF90311-445 44.50 1.75
Clamp I.D. (inches) perature of +250°F. See pages
352-361 for detailed clamp to FF90311-483 48.30 1.90
Clamp Dash No. Closed
hose part number reference. FF90311-508 50.80 2.00
–18 .25 FF90311-572 57.20 2.25
–19 .38 FF90311-635 63.50 2.50
–01 .44 FF90311-700 70.00 2.76
–1 .50
–2 .56
–21 .63
–3 .69
–4 .75
–5 .81
–6 .94
–23 1.00
–8 1.06
–9 1.13
–27 1.19
–24 1.25
–25 1.31
–10 1.50
–11 1.56
–12 1.75
–28 1.81
–13 2.00
–29 2.06
–14 2.25
For use with all hoses that mate with TTC,
–30 2.50 FF90308 TTC12 and Global Spiral TTC™ fittings
–31 2.63 Hose Insertion Gages
–15 2.75
Part Number Usage
–16 2.88 Improve hose assembly reliability
For use with all hoses
–17 3.56 with these easy to use aluminum
gages that are designed to ensure that mate with -4 through
FF90308-01
proper fitting depth during pre- -16 TTC and TTC12 fit-
assembly. tings
For use with all hoses
Simply bottom the hose in the that mate with -20
FF90308-02
appropriately marked cavity and through -32 TTC and
scribe a mark on the hose flush TTC 12 fittings
with the top surface of the gage. For use with all hoses
Insert the fitting until the back of FF90308-03 that mate with -12, -16,
the socket is aligned with scribe -20 Spiral TTC fittings
line.
350
EPHA PRODUCTS
®
EPHA Hose Protectors Market Applications:
■ Farming ■ Industrial
■ Trucking ■ Mining
■ Construction ■ Aviation Support
■ Public Transportation ■ Road Maintenance
■ Waste Management ■ Original Equip. Manuf.
Abrasion Protection For:

■ Hydraulic Hoses ■ Battery Cables
■ Wiring Harness ■ Brake Systems
■ Fuel Lines ■ Air Lines
■ Radiator Hoses ■ Oil Lines
Part Number Description Features:
HP4* 4" Hose Protector ■ Extremely high wear factor
Case of 50
■ Formulated to resist solvents, oils, grease, gasoline, etc.
HP6* 6" Hose Protector
Case of 50 ■ 3 grooves protect cable ties and prevent slipping
HP8* 8" Hose Protector ■ Operating temperature range is -40° to 430°F.
Case of 50 ■ Exceptionally cost effective
HPM* Mixed Hose Protectors ■ Easy installation in minutes – no need to remove hose
Case of 60 ■ Packed in easy to assemble, colorful, counter display box
*Hose protectors available in black, orange or yellow. ■ Available in 3 sizes – 4", 6" and 8" – cable ties included
®
EPHA Hose Spacers
Features:
■ Prevents hose abrasion at points of contact
■ Helps keep hoses organized
■ Prevents damage from unrestrained hoses
■ Easy to install
■ Available in 4 sizes – 3/4", 1", 11/8", 13/8"
Part Number Description
■ Packed in colorful counter display boxes of 48 – cable ties included
HSM-48 Case of 48 mixed
Hose Spacers ■ Also available in mixed boxes of 48 (12 of each size) or refill bags of 12
®
EPHA Hose Looms
Features:
■ Prevents hose abrasion at points of contact
■ Keeps multiple hoses organized
■ Simplifies hose routing
Part Number Description ■ Prevents damage from unrestrained hoses
HLM-48 Case of 48 mixed ■ Easy to install
Hose Looms ■ Available in 4 sizes – 3/4", 1", 11/8", 13/8"
■ Packed in colorful counter display boxes of 48
■ Also available in mixed boxes of 48 (12 of each size) or refill bags of 12
351
ACCESSORIES TO HOSE
A C C E S S O R I E S CHART
Steel Prot. Plastic Steel Prot. Support Nylon Firesleeve Heavy Duty
Coil Spring* Coil Sleeve Coil Sleeve* Clamp Internal Sleeve* Firesleeve* Clamp Support Clamp
Part 900564 900952 900705 900729 Support FC425 624 FF9217 FF9031
Number (dash size) (dash size) (dash size) (dash size) Coil (dash size) (dash size) (dash size) (dash size)
302A16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
302A20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
302A24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
302A32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
303-4 -1S -6 -1S -1 -12 -11 -0622S -127
303-5 -12S -8 -13S -2 -12 -12 -0622S -150
303-6 -2S -10 -2S -21 -16 -14 -0622S -174
303-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
303-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
303-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
1503-4 -1S -6 -1S -1 -12 -11 -0622S -137
1503-5 -12S -8 -13S -2 -12 -12 -0622S
1503-6 -2S -10 -2S -21 -16 -14 -0622S -174
1503-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
1503-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
1503-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
1503-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
1503-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
1503-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
1503-32 -10S -30 -10S -14 222005-18C -38 -38 -0648S -572
1503-40 -12S -16 222005-19C
1529-4 -2S -10 -2S -3 -16 -14 -0622S -174
1529-6 -3S -12 -3S -5 -16 -16 -0630S -222
1529-8 -4S -12 -4S -6 -20 -18 -0630S -239
1529-10 -5S -16 -5S -8 -20 -20 -0630S -280
1529-12 -6S -16 -6S -24 -24 -26 -0648S -320
1529-16 -7S -22 -7S -11 -28 -30 -0648S -400
1529-20 -8S -30 -8S -13 -38 -38 -0648S -508
1529-24 -10S -30 -10S -14 -40 -42 -0648S -572
1529-32 -11S -30 -11S -15 -54 -46 -0664C -700
1531-10 -4S -12 -4S -6 -20 -16 -0622S -239
1531-12 -5S -16 -5S -8 -20 -20 -0630S -280
1531-16 -7S -16 -6S -25 -24 -24 -0630S -357
1531-20 -7S -22 -7S -10 -28 -30 -0648S -422
1531A-24 -6S -16 -5S -9 -24 -32 -0648S -483
1540-4 -1S -6 -1S -1 -12 -11 -0622S -127
1540-6 -2S -10 -3S -21 -16 -14 -0622S -174
1540-8 -14S -12 -2S -4 222005-10C -16 -16 -0622S -190
1540-10 -4S -12 -4S -5 222005-21C -20 -18 -0630S -239
1540-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -266
1540-16 -6S -16 -14S -27 222005-14C -24 -24 -0648S -320
1540-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
1540-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2550-6 -14S -10 -3S -4 -16 -13 -0622S -174
2554-6 -14S -10 -2S -4 -16 -13 -0622S -174
2555-6 -14S -10 -2S -4 -16 -13 -0622S -190
2556-4 -1S -6 -1S -1 -12 -9 -0622S -127
2556-6 -12S -8 -13S -21 -16 -11 -0622S -160
2556-8 -14S -10 -3S -4 -16 -13 -0622S -190
2556-10 -4S -12 -4S -5 -16 -16 -0622S -222
2556-12 -5S -16 -5S -23 -20 -18 -0630S -266
2565-4 -1S -6 -1S -1 -12 -9 -0622S -127
2565-6 -12S -8 -13S -21 -16 -11 -0622S -160
2565-8 -14S -10 -3S -4 -16 -13 -0622S -205
2565-10 -4S -12 -4S -6 -16 -16 -0622S -239
2565-12 -5S -16 -5S -8 -20 -18 -0630S -280
2570-6 -14S -10 -3S -4 -16 -13 -0622S -174
2570-8 -4S -12 -4S -6 222005-11C -16 -18 -0622S -190
*Sizes indicated are based on Hose O.D. only. If sleeve is to be placed over fittings, a larger sleeve size may be required, depending on type of fitting used.
352
ACCESSORIES TO HOSE
CHART
2570-10 -5S -16 -5S -8 222005-13C -20 -20 -0648S -239
2575-4 -1S -6 -1S -1 -12 -9 -0622S -127
2575-6 -12S -8 -13S -21 -16 -11 -0622S -160
2575-8 -14S -10 -3S -4 -16 -13 -0622S -190
2575-10 -4S -12 -4S -6 -20 -16 -0622S -222
2575-12 -5S -16 -5S -23 -20 -18 -0630S -266
2580-4 -1S -6 -1S -1 -12 -11 -0622S -127
2580-5 -12S -8 -13S -2 -12 -12 -0622S -150
2580-6 -2S -10 -2S -21 -16 -14 -0622S -174
2580-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
2580-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
2580-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
2580-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
2580-20 -7S -22 -7S -10 222005-15C -28 -28 -0648S -381
2580-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2580-32 -10S -30 -10S -14 222005-18C -40 -42 -0648S -572
2583-4 -1S -8 -1S -2 -12 -11 -0622S -150
2583-6 -14S -10 -3S -4 -16 -16 -0622S -190
2583-8 -4S -12 -4S -6 -20 -20 -0648S -239
2583-12 -6S -16 -14S -24 -24 -24 -0648S -320
2583-16 -7S -22 -7S -10 -28 -28 -0648S -381
2583-20 -8S -22 -9S -12 -32 -32 -0648S -445
2651-4 -1S -6 -1S -1 -12 -11 -0622S -137
2651-5 -12S -8 -13S -2 -12 -12 -0622S
2651-6 -2S -10 -2S -21 -16 -14 -0622S -174
2651-8 -14S -12 -3S -4 222005-10C -16 -16 -0622S -190
2651-10 -4S -12 -4S -6 222005-21C -20 -18 -0630S -239
2651-12 -5S -16 -5S -8 222005-13C -20 -20 -0630S -280
2651-16 -6S -16 -6S -27 222005-14C -24 -24 -0648S -320
2651-20 -7S -22 -7S -10 222005-15C -28 -30 -0648S -381
2651-24 -9S -22 -9S -12 222005-17C -32 -32 -0648S -445
2651-32 -10S -30 -10S -14 222005-18C -38 -42 -0648S -572
2651-40 -12S -16 222005-19C -54 -50 -0664C
2661-12 -6S -16 -14s -24 -24 -24 -0630S -320
2661-16 -7S -22 -7S -10 -28 -28 -0648S -381
2661-20 -8S -22 -9S -12 -32 -32 -0648S -445
2661-24 -10S -30 -15S -29 -38 -38 -0648S -508
2661-32 -13S -16S -30 -46 -46 -0664C -635
2661-40 -54 -54 -0664C
2661-48 -60
2661-64
2681-3 -1S -6 -1S -1 -12 -11 -0622S
2681-4 -12S -8 -13S -21 -16 -12 -0622S -160
2681-5 -2S -8 -2S -3 -16 -14 -0630S
2681-6 -14S -10 -3S -4 -16 -18 -0630S -205
2681-8 -4S -12 -4S -5 -20 -20 -0630S -222
2681-10 -5S -12 -5S -23 -20 -20 -0630S -266
2681-12 -6S -16 -14S -27 222005-14C -24 -22 -0648S -300
2681-16 -7S -22 -7S -10 222005-15C -28 -28 -0648S -381
2681-20 -8S -22 -9S -28 222005-17C -32 -38 -0648S -445
2681-24 -10S -30 -15S -29 222005-18C -38 -38 -0648S -508
2681-32 -13S -30 -11S -31 222005-19C -46 -46 -0664C -635
2766-4 -2S -8 -2S -3 -16 -14 -0622S -174
2766-6 -3S -12 -3S -5 -16 -16 -0630S -222
2766-8 -4S -12 -4S -6 -18 -20 -0630S -239
2766-12 -6S -16 -6S -24 -26 -24 -0648S -320
2766-16 -7S -22 -7S -11 -30 -28 -0648S -400
2766-20 -8S -30 -8S -13 -38 -38 -0648S -508
353
ACCESSORIES TO HOSE
CHART
2766-24 -10S -30 -10S -14 -42 -42 -0648S -572
2766-32 -5S -16 -5S -8 -20 -20 -0630S -700
2781-4 -2S -8 -2S -3 -16 -14 -0622S -174
2781-6 -3S -12 -3S -5 -16 -16 -0630S -222
2781-8 -4S -12 -4S -6 -20 -18 -0630S -239
2781-10 -5S -16 -5S -8 -20 -20 -0630S -280
2781-12 -6S -16 -6S -24 -24 -26 -0648S -320
2781-16 -7S -22 -7S -11 -28 -30 -0648S -400
2781-20 -8S -30 -8S -13 -38 -38 -0648S -508
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354
ACCESSORIES TO HOSE
CHART
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355
ACCESSORIES TO HOSE
A C C E S S O R I E S CHART
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356
ACCESSORIES TO HOSE
CHART
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357
ACCESSORIES TO HOSE
CHART
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358
ACCESSORIES TO HOSE
CHART
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FC699-08 -3S -12 -3S -5 -16 -16 -0630S -205
FC699-10 -4S -12 -4S -6 -20 -18 -0630S -239
FC699-12 -5S -16 -5S -8 -20 -22 -0630S -280
FC701-12 -6S -16 -14S -9 -20 -22 -0648S
FC701-16 -7S -22 -6S -25 -24 -26 -0648S -357
FC701-20 -8S -22 -9S -12 -32 -32 -0648S -445
FC702-12 -6S -16 -14S -27 -24 -26 -0648S -300
FC702-16 -7S -22 -6S -25 -24 -26 -0648S -357
FC735-16 -7S -22 -7S -10 222005-15C -24 -28 -0648S -357
FC736-06 -3S -12 -3S -5 -16 -16 -0630S -205
FC736-08 -4S -12 -4S -6 -20 -18 -0630S -239
FC736-10 -5S -16 -5S -8 -20 -20 -0630S -280
FC736-12 -6S -16 -6S -24 -24 -26 -0630S -300
FC736-16 -7S -22 -7S -11 -28 -28 -0630S -381
359
ACCESSORIES TO HOSE
CHART
FC736-20 -8S -22 -8S -28 -32 -30 -0648S
FC765-06 -12S -8 -13S -2 -12 -12 -0622S -150
FC765B04 -1S -6 -1S -1 -12 -9 -0622S
FC765R04 -1S -6 -1S -1 -12 -9 -0622S
FC765Y04 -1S -6 -1S -1 -12 -9 -0622S
FC802-04 -1S -6 -1S -1 -12 -11 -0622S
FC802-06 -2S -8 -2S -4 -16 -14 -0622S
FC802-08 -14S -10 -3S -4 -16 -16 -0622S
FC802-10 -4S -12 -4S -5 -20 -18 -0630S
FC802-12 -4S -16 -5S -8 -20 -20 -0648S
FC802-16 -6S -16 -14S -27 222005-14C -24 -24 -0648S
GH120-4 -1S -8 -13S -2 -12 -12 -0622S -137
GH120-6 -2S -10 -2S -3 -16 -16 -0622S -171
GH120-8 -14S -12 -3S -5 -16 -18 -0622S -205
GH120-10 -54S -16 -5S -6 -20 -20 -0630S -239
GH120-12 -5S -16 -6S -9 -22 -22 -0648S -280
GH120-16 -7S -22 -7S -10 -24 -28 -0648S -357
GH120-20 -9S -30 -8S -32 -30 -0648S -422
GH120-24 -10S -30 -15S -29 -38 -38 -0648S -508
GH120-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH134-6 -12S -8 -13S -2 -12 -12 -0622S -150
GH134-8 -2S -10 -2S -21 -16 -14 -0622S -174
GH134-10 -14S -12 -3S -4 -16 -16 -0622S
GH194-4 -1S -6 -1S -1 -12 -11 -0622S -137
GH194-6 -2S -10 -2S -3 -16 -14 -0622S -174
GH194-8 -15S -10 -3S -5 -16 -16 -0622S -205
GH134-12 -4S -12 -4S -6 -20 -18 -0633S
GH194-10 -4S -12 -4S -6 -20 -18 -0630S -239
GH194-12 -5S -16 -5S -8 -24 -22 -0648S -280
GH194-16 -6S -22 -6S -25 -24 -26 -0648S -357
GH194-20 -9S -30 -8S -1 -32 -30 -0648S -445
GH195-4 -1S -8 -13S -2 -12 -12 -0622S -150
GH195-6 -1S -10 -2S -4 -16 -16 -0622S -190
GH195-8 -3S -12 -3S -5 -18 -18 -0622S -222
GH195-10 -54S -16 -5S -6 -20 -20 -0630S -266
GH195-12 -5S -16 -6S -9 -22 -22 -0648S -300
GH195-16 -7S -22 -9S -10 -28 -28 -0648S -381
GH195-20 -8S -30 -10S -12 -32 -32 -0664C -483
GH195-24 -10S -30 -11S -13 -38 -38 -0648S
GH195-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH466-20 -8S -30 -8S -13 -38 -38 -0648S -508
GH493-6 -15S -12 -3S -5 -16 -16 -0622S -205
GH493-8 -3S -12 -4S -6 -20 -20 -0648S -239
GH493-10 -4S -16 -5S -8 -20 -22 -0648S -280
GH493-12 -5S -16 -6S -27 -24 -24 -0648S -300
GH493-16 -7S -22 -7S -10 -28 -28 -0648S -381
GH493-20 -8S -22 -10S -28 -32 -38 -0648S
GH493-24 -8S -30 -10S -29 -38 -38 -0648S
GH493-32 -13S -30 -11S -31 -46 -46 -0664S
GH506-12 -6S -16 -6S -24 -24 -26 -0648S -320
GH506-16 -7S -22 -7S -10 -28 -30 -0648S -381
GH506-20 -8S -22 -9S -28 -32 -32 -0648S -445
GH663-4 -1S -6 -1S -1 -12 -11 -0622S -137
GH663-6 -2S -10 -2S -3 -16 -14 -0622S -174
GH663-8 -15S -10 -3S -5 -16 -16 -0622S -205
GH663-12 -5S -16 -5S -8 -24 -22 -0648S -280
GH663-16 -7S -22 -6S -25 -24 -26 -0648S -357
GH663-20 -9S -30 -8S -12 -32 -30 -0648S -422
360
ACCESSORIES TO HOSE
CHART
GH663-24 -8S -30 -8S -13 -38 -38 -0648S -483
GH663-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH681-4 -1S -6 -1S -1 -12 -11 -0622S -127
GH681-6 -12S -10 -2S -21 -16 -14 -0622S -160
GH681-8 -14S -12 -3S -4 -16 -16 -0622S -205
GH683-4 -6 -1S -1 -12 -11 -0622S -127
GH683-6 -12S -10 -2S -3 -16 -14 -0622S -174
GH683-8 -15S -10 -3S -5 -16 -16 -0622S -205
GH781-4 -1S -8 -13S -2 -12 -12 -0622S -137
GH781-6 -2S -10 -2S -3 -16 -16 -0622S -174
GH781-8 -14S -12 -3S -5 -16 -18 -0622S -205
GH781-10 -4S -12 -5S -6 -20 -18 -0630S -239
GH781-12 -5S -16 -14S -9 -24 -22 -0648S -280
GH781-16 -7S -22 -7S -10 -24 -28 -0648S -357
GH781-20 -7S -22 -9S -12 -28 -28 -0648S -422
GH781-24 -8S -30 -8S -13 -38 -38 -0648S -508
GH781-32 -13S -30 -12S -30 -46 -46 -0664C -635
GH793-4 -1S -8 -13S -2 -12 -12 -0622S -150
GH793-6 -15S -10 -2S -4 -16 -16 -0622S -190
GH793-8 -3S -12 -3S -5 -16 -18 -0622S -222
GH793-10 -4S -16 -5S -6 -20 -20 -0630S -266
GH793-12 -5S -16 -6S -9 -20 -22 -0648S -300
GH793-16 -7S -22 -9S -10 -24 -28 -0648S -381
GH793-20 -8S -30 -10S -12 -32 -32 -0664C -483
GH793-24 -10S -30 -10S -13 -38 -38 -0648S
GH793-32 -13S -30 -12S -30 -46 -46 -0664C -635
361
ORS ®-TF
ASSEMBLY INSTRUCTIONS TUBE FITTINGS
Assembly Instructions ORS-TF (Wedge Type) Tube Fittings

1. Measure the length of the tube assembly from the flat face 4. Inspect ORS adapter and ORS-TF components for dam-
of the ORS adapter in one port to the face of the ORS age. Assure sealing surfaces are free from all surface
adapter in the opposite port. The length of the tube should gouges, scratches, dirt and contaminants. Inspect O-ring
then be adjusted to account for the shoulder thickness of to insure that it is properly seated in the groove and is free
the sleeve. It is imperative that the routing leave a length from damage. Apply a thin film of compatible lubricant to
of unbent tubing to fully enter the ORS fitting. This straight the O-ring prior to installation.
length must be free from surface defects, thin-out distor- 5. Place a nut, ferrule and sleeve onto tubing, assuring that
tion, and ovality. the identification groove of the ferrule is toward the nut.
Assemble the nut to the adapter until “hand-tight” with the
tubing fully inserted into the fitting until bottomed out. Mark
the nut in relation with the adapter and tighten 11/2 turns
with wrench. The ORS-TF sleeve cannot be used to pre-
set multiple tube assemblies. It may be used once for pre-
setting.
Sleeve Straight Tubing

Shoulder Required
Tube O.D. Thickness “A” “B”
Size (inches) (inches) (inches)
–04 .25 (1/4) .07 .78
–06 .38 (3/8) .08 .88 6. The ORS-TF tube assem-blies are designed for re-use and
–08 .50 (1/2) .09 1.00 can be reinstalled by tightening nut until a sharp increase
in resistance is felt (approximately 1/4 turn beyond “hand-
–10 .63 (5/8) .09 1.06 tight”).
–12 .75 (3/4) .09 1.19 7. WARNING: Tubing must
–16 1.00 (1) .09 1.25 be fully inserted into the
–20 1.25 (11/4) .09 1.31 fitting and the nut tight-
ened as specified above
–24 1.50 (11/2) .09 1.38
to ensure performance
and to prevent leakage
2. Inspect the tubing to and potential fitting blow-
insure that no scratches, off. Excessive tightening
gouges, burrs or other of the nut beyond the
surface defects are pres- recommended level may
ent. Cut the measured affect performance.
tubing squarely (±1°).
A tubing cutter is the 8. If connections must be
best tool for this, but temporarily disassem-
a hacksaw or abrasive bled, use a threaded plug to contain the ORS-TF compo-
wheel can be used. nents and keep contaminants and dirt from entering the
Use only SAEJ356, system.
SAEJ524, SAEJ525, or
SAEJ526 tubing with a
hardness not to exceed
Rockwell B65.
3. Deburr the tube ends
with a deburring tool
or fine cut file. After
deburring, be sure to
remove all contami-
nants and dirt from the
interior and exterior of
the tube.
362
CONNECTORS
ASSEMBLY INSTRUCTIONS
ORS®-Braze Type Tube Fittings
Brazing Instructions ORS-Braze Type Tube Fittings
Tube Preparation Prepare the Tube

1. Establish the required length of tubing. Allow for insertion
depth in the ORS-Braze Type shoulder by adding the
proper length of straight unbent tubing to enter into the
shoulder counterbore. The counterbore depth is depend-
ent upon the ORS-Braze Type shoulder size.
ORS-Braze Type Depth of Counterbore

Shoulder Size (inches)
–04 .25
–06 .25
–08 .38
4. Clean the end of the tube thoroughly using a liquid sol-
–10 .38
vent* such as denatured alcohol, alkaline cleaner or equiv-
–12 .38 alent. Avoid touching it because oily or greasy surfaces
–16 .50 tend to repel the flux and silver material leaving voids and
–20 .50 inclusions.
–24 .50 *CAUTION: Follow solvent manufacturer's recommendations
for proper use. Follow approved procedures for disposal.
5. Polish tube end to bare metal using silicon carbide emery

2. Cut the tubing squarely (±1°) to the proper length. A tub- cloth. It is important to remove all oil and grease first
ing cutter is the best tool for this, but a hacksaw or an because abrasives tend to scrub the oil into the surface
abrasive wheel can be used. and/or impregnate it with a fine abrasive powder resulting
in further contamination. Clean the tube end to remove the
grit produced by the emery operation. Use either a clean
solvent rinse or a clean, oil free soft cloth.
Prepare the Shoulder
3. Lightly deburr both l.D. and O.D. of tube.
6. Degrease the shoulder thoroughly. Inspect for presence of

rust. If rust is present, follow the steps detailed previously
to emery the counterbore.
363
CONNECTORS
Prepare Braze Rings Fluxing and Assembly
7. Degrease rings thoroughly. Preformed silver braze rings

are available from Eaton Aeroquip. The preformed rings
(Part Number FF9075-Size) will save you time and simplify 9. Clamp the tube snugly in a vise. Properly slip ORS-Braze
your brazing even more. Type nut (FC2326-SIZE-186) over the tube. The flux (high
temperature 700°F to 1800°F is recommended) should be
If site-made rings are used, cut off a piece of silver wire*
applied to all components and adjacent areas. This will
just short of three times the counterbore's diameter. For
minimize the heat scale formed, act as a temperature indi-
example, if the counterbore measured 3/4” you would cut
cator, and promote proper alloy flow during the brazing
23/16” of wire (3/4” x 2πr = 21/4”). Use needle-nose pliers to
process.
shape the silver wire into a ring.
*If bulk wire is used it must contain a minimum of 45%
silver content.
Silver Braze Ring

Tube Size O.D.
Part Number (inches) 10. Lightly flux ORS-Braze Type shoulder (FC1229-SIZE)
FF9075–19 .25 counterbore, install clean braze ring to bottom of counter-
bore, reflux counterbore.
FF9075–06 .38
FF9075–74 .50
FF9075–08 .63
FF9075–09 .75
FF9075–86 1.00
FF9075–87 1.25
FF9075–88 1.50
Trial Assembly
8. Fit the shoulder onto the tube; it should fit freely for the full
counterbore depth. Eaton Aeroquip recommends minimal 11. Slip shoulder onto tube squarely and so that braze ring is
diametrical clearance. Do not touch or contaminate mating snug between the tube and counterbore lip.
surfaces.
12. Flux outside surfaces of shoulder.
364
CONNECTORS
Brazing the Assembly
14. Allow braze alloy to solidify completely before quenching.

Cool the assembly in hot water (+180°F preferred) to help
facilitate flux removal. Readily available flux removers
can be added to the water. It is necessary to remove the
flux residue because it is corrosive.
Braze Inspection
13. To properly braze the application of heat should bring

both the tube and shoulder up to brazing temperature
uniformly. Therefore, most of the heat should be directed
to the shoulder and not the tube. The flux may be used
as a guide:
A. At +212°F the water boils off.
B. At +600°F to +700°F the flux becomes puffy and
starts to “work” (bubbles).
C. At +800°F it lays against the surface and has a 15. Inspect braze for a fillet all the way around the tube.
translucent appearance. Inspect the shoulder sealing surface. There should be no
D. At +1100°F it has the appearance of dark clear alloy overrun or alloy build-up on the sealing surface. An
water. accumulation of braze alloy on the sealing surface or a
void in the fillet is unacceptable and the shoulder should
E. At +1125°F the silver braze ring melts and flows at
be replaced.
+1145°F. At this point the shoulder should drop onto
the tube a distance equal to the diameter of the
braze ring, which is not melted and filling in the area
between the counterbore and tube O.D. There
should be visible braze material at both ends of the
shoulder.
The braze joint area needs to be heated uniformly not just the
O.D. surface. At brazing temperature the components will
have a dark red to medium cherry red appearance. Do not
overheat the parts as to char the flux. Remove the heat after
the alloy has melted and pulled through the joint. Settle the
shoulder onto the tube to insure proper insertion.
NOTE: The heating source should be varied. When using a 16. It is recommended to proof test the assembly in an
flame, the fuel mixture should be adjusted so that the base of enclosed chamber. Proof test pressure should be twice
the flame is blue and there are also orange featherlike licks at the system’s operating pressure but should not exceed
the end of the flame. twice the recommenced operating pressure of the tube or
end connections.
NOTE: The preceding procedure is recommended only. No

guarantee or warranty is implied.
365
CONNECTORS
ORS® Tube Fittings
Assembly Instructions for ORS Tube Fittings,
Pipe Threads and SAE 37° (JIC) Flared Tube Fittings
Assembly Instruction for ORS Tube Fittings Assembly Instructions for

Standard SAE 37° Flare Type Tube Fitting
Use SAE J524 or SAE J525 tubing for best bending and flar-
ing results.
1. Cut the tubing with a tube cutter. If a fine tooth hacksaw is
used, make sure cut-off is square; remove burrs with
deburring tool, emery paper or fine file. Clean all dirt and
grit from the l.D. and O.D. of the tube.
2. Place the nut and then the sleeve onto tube. The threaded
end of nut and flared end of sleeve must face the end of
tube.
1. Inspect sealing surfaces and O-Ring groove for damage or

foreign material. Check the O-Ring to insure that it is prop-
erly seated in the O-Ring groove.
Align Fittings Hand Tighten
3. Flare the tube end with a flaring tool to provide a 37° flare.
Check the flare for correct diameter, excessive thin out and
burrs or cracks.
4. Lubricate all mating surfaces of nut, ferrule and body with a
2. Lubricate threads with heavy lubricant such as Aeroquip heavy lubricant such as Aeroquip 222070 Lube.
222070 Lube.
5. Assemble the nut and sleeve to body. Turn the nut hand tight
3. Align the ORS Tube Fitting to the flat sealing connections then wrench tighten for a leakproof joint. See page 432,
and tighten the nut by hand. The nut should tighten easily torque values, for assembly using a torque wrench.
by hand if properly aligned.
The Aeroquip standard 37° flare fitting is easy to disassem-

ble and may be reassembled repeatedly.
4. Complete the assembly by wrench tightening the nut to the
recommended torque value on page 286.
Assembly Instructions for Pipe Threads
Hand Tighten
1. Assemble connection hand tight.

2. Mark male and female.
3. Rotate male; 11/2 turns if using thread sealant. 2 turns if not
using thread sealant.
366
CONNECTORS
Tube Fittings
Assembly Instructions for Tube Fittings
Cutting
To insure a leak-proof joint, the tubing should be cut square 5. Slide the ferrule and nut against body and tighten the nut
(±1°). A tube cutter is preferred, but a hacksaw or abrasive onto the body “Hand Tight.” Mark the nut in relation to the
wheel can be used. body for location.
Deburring
All cut tubes should be deburred. However, deburring is even
more important if the tubing was cut with a hacksaw or abra-
sive wheel. Remove any burrs, both internally and externally,
with a deburring tool, emery paper or fine file. Clean the tube 6. Hold tube against body and tighten nut a total of 11/4 turns
before assembly. Clean all dirt and grit from the I.D. and O.D. on –3 through –10 and 11/2 turns –12 through –32.
of the tube. Reassembly
1. Slide nut against the body and tighten to “Hand Tight.”
Mark the nut for location.
2. Tighten nut a minimum of one “Hex” flat. The
Aeroquip flareless tube fitting is designed for a
maximum of 10 reassemblies.
Assembly Instructions for

Aeroquip tube fitting
Tubing cut-off
1. Tube should be cut to fit tight against the face of standard
SAE 37° flare body.
Initial assembly
1. Deburr the end internally and externally. Clean all dirt and
grit from I.D. and O.D.
2. Slide the nut and then the ferrule into the tube. Make sure
the tapered end of ferrule points toward the nut.
3. Lubricate all mating surfaces of nut, ferrule and body with

a heavy lubricant such as Aeroquip 222070 Lube.
4. Place end of tube against standard SAE 37° flare body.
367
CONNECTORS
Assembly Instructions
Assembly Instructions – Adjustable O-Ring Boss
On SAE, and On BSPP

BSPP threads without check washer threads with check washer
The O-Ring and back-up washer should be

in the proper position on non-threaded sec-
tion nearest to locknut. Lubrication of the O-
Ring is recommended.
Tighten the fitting by hand into the straight

thread boss until back-up washer contacts
face of boss (left) or check washer when
thread is BSPP (right.)
In order to position the fitting, unscrew up

to one full turn then hold fitting in desired
position and tighten locknut so that the
back-up washer contacts face of boss and
forces the O-Ring within boss cavity. With
BSPP threads use same procedure.
Difference consists in check washer being
in contact with face of boss (right inset).
Assemble to the respective assembly
torque specified on pages 431-432.
368
HOSE AND
REUSABLE FITTINGS
Standard (mandrelless) reusable fittings with
single wire braid, multiple textile braid, hydraulic,
refrigeration, and LPG hose.
FC234, FC300, FC321, FC350, FC355, FC558, Standard reusable fittings with HI-PAC® and two
FC802, 302A, 303, 1503, 1540, 2580, 2651 (for fit- wire braid hose FC195, FC310, FC510, 1529, 2766,
tings requiring mandrel, see page 374). 2781
Skive Tool: Use the correct size

Aeroquip FT1229 hose cover skiv-
Step 3 Step 1 ing tool. Mount the tool in a vise.
Step 1 Push the hose over the mandrel.
Cut hose square with fine-tooth Lubricate nipple and threads LIBER- Cut hose to length required using a Rotate the hose clockwise until it
hacksaw or cut-off wheel. ALLY. Use heavy oil or Aeroquip fine-tooth hacksaw or cut-off bottoms or secure hose in a vise
222070 hose assembly lube. wheel. Clean hose bore. and attach FT1279 auger to the
Special instructions for hose Hose must be stripped of its rub- skive tool. Insert mandrel into the
part numbers 1540, FC558 and ber cover before inserting hose and rotate clockwise until it
FC802 —use refrigerant grade oil in socket. Locate skiving point by bottoms.
compatible with system refrigerant putting hose end next to socket
for lubrication. Refer to lubricant as shown. Measure from hose
compatibility chart in this catalog. end of socket to notch on socket.
Do NOT use petroleum based
oils.
Step 2
Put socket in vise.
Screw hose counterclockwise Machine: Use the Aeroquip
into socket until in bottoms. S1102 cut-off and skiving
Back off 1/4 turn. machine. Consult the owners
When assembling long lengths of manual. Select the correct man-
hose, it may be preferred to put Step 1A drel. Turn on the machine. Put
hose in vise just tight enough to Skive Hose: the hose over the mandrel and
prevent from turning, and screw rotate.
Step 4 By Hand: Cut rubber cover
socket into the hose counterclock-
around down to wire reinforce-
wise until it bottoms. Screw nipple clockwise into sock- ment. Slit lengthwise. Raise flap
Back off 1/4 turn. et and hose. Leave 1/32” to 1/16” and pull off with pliers. Clean
clearance between nipple hex excess rubber off wire reinforce-
Back off FC300, FC350 and and socket.
FC355 1/4 to 1/2 turn. ment with wire brush or soft wire
Recommendations for cleaning, wheel. Do not fray or flare wire
inspection and testing are sum- reinforcement when brushing.
marized on page 410. Disassem-
ble in reverse order.
369
HOSE AND
ASSEMBLY INSTRUCTIONS REUSABLE FITTINGS
SOCKETLESS™ Fittings with textile braid low

pressure hose
FC332, FC647, 2556, 2565, 2575
Step 2 Step 3 To Assemble To Disassemble

Put socket in vise. Lubricate nipple threads and Step 1 Step 1
Screw hose into socket counter- inside of hose liberally. Use heavy Cut hose to required length with a Slit hose lengthwise from protec-
clockwise until it bottoms. oil or Aeroquip 222070 hose sharp knife. Oil inside of hose and tive cap to end of nipple.
When assembling long lengths of assembly lube. outside of nipple LIBERALLY.
hose, it may be preferred to put
hose in vise just tight enough to pre-
vent from turning, and screw socket
onto the hose counterclockwise
until it bottoms.
NOTE: Sockets for hose fittings in
the –16, –24 and –32 sizes are
furnished with internal annular
grooves in place of helical
grooves (all FC310 and FC510
hose sockets are annular
grooved). Install socket by push-
ing hose into socket with a back
and forth rocking and twisting Step 2
motion until hose bottoms on
Step 4 Step 2
Screw nipple clockwise into sock- Bend hose, then snap hose off
shoulder of socket. Push hose on fitting until hose with a quick tug.
et and hose. end bottoms underneath protec-
Leave 1/32” to 1/16” clearance be- tive cap as shown. For quantity
tween nipple hex and socket. production use an Aeroquip
Recommendations for cleaning, SOCKETLESS™ Fitting assembly
inspection and testing are machine. Recommendations for
summarized on page 410. Dis- cleaning, inspection and testing
assemble in reverse order. are summarized on page 410.
370
HOSE AND
REUSABLE FITTINGS
Standard reusable fittings with four spiral wire hose
FC136, FC324, GH493, FC736
Skive Tool: Use the correct size

Aeroquip FT1229 hose cover skiv-
ing tool. Mount the tool in a vise.
Step 1 Push the hose over the mandrel. Step 3
Step 2
Cut hose to length required using Rotate the hose clockwise until it Liberally lubricate nipple threads
Sockets for hose fittings are fur- and inside of hose. Use heavy
a fine-tooth hacksaw or cut-off bottoms or secure hose in a vise
nished with internal annular weight oil or Aeroquip 222070 hose
wheel. Clean hose bore. and attach FT1279 auger to the
grooved design. Install socket by assembly lube.
Hose must be stripped of its rubber skive tool. Insert mandrel into the
pushing hose into socket with a
cover before inserting into socket. hose and rotate clockwise until it
back and forth rocking and clock-
Locate skiving point by putting bottoms.
wise twisting motion until hose
hose end next to socket as shown. bottoms on shoulder of socket.
Measure from hose end of socket
An alternate method is to insert
to notch on socket.
the hose in a vise. Install socket
by pushing onto the hose with a
back and forth rocking and clock-
wise twisting motion until the hose
bottoms on the shoulder of sock-
et.
A rawhide hammer or similar tool
may be used to tap the socket onto
Machine: Use the Aeroquip the hose but avoid damage to inter- Step 4
S1102 cut-off and skiving nal socket threads. Be sure not to Screw nipple clockwise into sock-
machine. Consult the owners damage hose cover or wire rein- et and hose. Leave a 1/32” to 1/16”
manual. Select the correct man- forcement. clearance between nipple hex
drel. Turn on the machine. Put the and socket.
Step 1A hose over the mandrel and rotate
counterclockwise. Recommendations for cleaning,
Skive Hose: inspection and testing are sum-
By Hand: Cut rubber cover around marized on page 410. Dis-
down to wire reinforcement with a assemble in reverse order.
knife. Slit lengthwise. Raise flap and
pull off with pliers. Clean excess rub-
ber off wire reinforcement with wire
brush or soft wire wheel. Do not fray
or flare wire reinforcement when
brushing.
Thru-the-cover style reusable fittings with hose FC211, FC212, GH663, GH793
Place socket in vise and turn
hose into socket counterclock-
wise until it bottoms.
When assembling long lengths of
hose in vise just tight enough to
prevent from turning, and screw
socket onto the hose counter-
clockwise until it bottoms.
Step 3 Step 4
Step 1 Screw nipple clockwise into
Step 2 Liberally lubricate nipple threads socket and hose. Leave 1/32” to
Cut hose to length required using a
and inside of hose. Use heavy 1
fine tooth hacksaw or cut-off Liberally lubricate hose cover with /16” clearance between nipple
weight oil or Aeroquip 222070 hose
machine. Clean hose bore. Aeroquip hose assembly lube. hex and socket.
assembly lube.
Recommendations for cleaning,
inspection and testing are sum-
marized on page 410. Dis-
assemble in reverse order.
371
HOSE AND
Standard (mandrelless) reusable fittings with

engine, air brake and railroad air brake hose Standard reusable fittings with Polyon™
1531, 1531A, 2550, 2554, 2555, 2570 Thermoplastic hose
(for fittings requiring mandrel, see page 373) FC372, FC373
Step 3 Step 1 Step 3

Step 1
Lubricate nipple threads and Cut hose square to required length Liberally lubricate nipple threads
Cut hose square to length using either the Aeroquip FT1258 and inside of hose. Use heavy
required with fine-tooth hacksaw inside of hose LIBERALLY with
Aeroquip 222070 hose assembly bench mounted cut-off tool (pic- weight oil or Aeroquip 222070 hose
or cut-off wheel. Clean hose bore. tured) or some other sharp cutting assembly lube.
lube or heavy weight oil.
device. (Do not use a hacksaw or
abrasive wheel.) Remove any burr
developed in cutting the hose.
Step 2 Step 4
Put socket in vise. Screw hose Screw nipple clockwise into sock-
counterclockwise into socket until et and hose. Leave a 1/32” to 1/16” Step 2 Step 4
hose bottoms. Back off 1/4 turn. clearance between nipple hex Put socket in vise. Screw hose
and socket. Screw nipple clockwise into sock-
When assembling long lengths of counterclockwise into socket until et and hose. Leave a 1/32” to 1/16”
hose, it may be preferred to put Recommendations for cleaning, hose bottoms. clearance between nipple nut and
hose in vise just tight enough to inspection and testing are sum- socket.
prevent from turning, and screw marized on page 410. Dis-
socket into the hose counterclock- assemble in reverse order. Recommendations for cleaning,
wise until it bottoms. Back off 1/4 inspection and testing are sum-
turn. marized on page 410. Dis-
NOTE: For 2550, 2554, 2555 and
2570 hose: Sockets for these hose
fittings are furnished with internal
annular grooved design. Install
socket by pushing hose into sock-
et with a back and forth rocking
and twisting motion until hose bot-
toms on shoulder of socket. Back
off 1/4 turn.
372
HOSE AND
REUSABLE FITTINGS
“super gem” ® Fittings with Teflon hose
FC186, FC465, 2807, 2808
Step 1 Step 3 Step 4

Wrap hose with masking tape at Lubricate nipple and socket Wrench tighten nipple hex until
cut-off point and cut square to threads. For stainless steel fit- clearance with socket hex is 1/32” or
length through taped area using a tings, use a molydisulfide base less. Tighten further to align corners
cut-off machine or fine-tooth hack- lubricant (e.g., Molykote* Type G), of nipple and socket hexes.
saw. Remove tape and trim any lubricants containing chloride Recommendations for cleaning,
loose wires flush with tube stock. are not recommended. Other inspection and testing are summa-
Any burrs on the bore of the tube material combinations use stan- rized on page 410.
stock should be removed with a dard petroleum lubricants. Hold
To disassemble: Unscrew and
knife. Clean the hose bore. Some- the nipple with hex in vise. Push
remove nipple; slide socket back
times wire braid will tend to “neck hose over nipple with twisting
on hose by tapping against flat
down” on one end and flare out, on motion until seated against nipple
the opposite end. This is a charac-
Step 2 chamfer. Push socket forward and
surface; remove sleeve with pli-
a. Push the sleeve over the end of hand start threading of socket to ers. New sleeves are recom-
teristic of wire braid hose and can
the tube and under the wire braid nipple. mended upon reuse of the fitting.
be used to an advantage in the
assembly of the “super gem”® by hand. Complete positioning of *Molykote Type G is a registered
sockets. Slip two sockets back to the sleeve by pushing the hose trademark of the Alpha Molykote
back over the “necked down” end of end against a flat surface. Visually Corporation.
the hose. inspect to see that tube stock
butts against the inside shoulder
of the sleeve.
b. Set the sleeve barbs into the
Teflon tube by using assembly tool
FT1038A or working the hose bore
over the nipple into the end of the
sleeve and tube. Assembly kit
FT1081 is also available.
373
HOSE AND
Mandrel Type Fittings— Nipple and clamp with suction hose
Standard reusable fittings with single wire braid, FC318, 2661, FC619
multiple textile braid, hydraulic, refrigeration, LPG
hose, engine and air brake hose
FC234, FC300, FC321, FC350, FC355, FC558, FC802,
302A, 303, 1503, 1540, 2580, 2651
Step 1 Step 3
Cut hose square to length required Space band clamp 1/8” from end of
using a fine-tooth hacksaw or cut- hose. Tighten clamp to 100 in.-lbs.
off wheel. Clean hose bore. Slide Recommendations for cleaning,
band clamp over hose cover. inspection and testing are summa-
Step 1 Step 3 rized on page 410.
Cut hose square with fine-tooth MALE ENDS: Push assembly tool
hacksaw or cut-off wheel. Clean into nipple.
hose bore.
SWIVEL ENDS: Tighten nipple
and nut on assembly tool.
Lubricate nipple, mandrel and
inside of hose liberally. Use heavy
oil or Aeroquip 222070 hose
assembly lube.
Special instructions 1540, FC558
and FC802 hose—use refrigerant
grade oil compatible with system
refrigerant for lubrication. Refer to
page 404. Do not use petroleum Step 2
based oils. Insert nipple into hose until hose
Step 2 Step 4 end bottoms on nipple shoulder.
Put socket in vise.
Screw hose counterclockwise into
socket until it bottoms.
When assembling long lengths of
hose in vise just tight enough to pre-
vent from turning, and screw socket
onto the hose counterclockwise
until it bottoms.
Back off 1/4 turn.
Back off FC300, FC350 and
FC355 hose 1/4 to 1/2 turn. MALE ENDS: Screw nipple clock-
wise into socket and hose. Leave
a 1/32” to 1/16” clearance between
nipple hex and socket.
SWIVEL ENDS: Screw nipple
clockwise into socket and hose.
Leave 1/32” to 1/16” clearance
between nut and socket.
Recommendations for cleaning,
inspection and testing are sum-
marized on page 410. Dis-
374
HOSE AND
REUSABLE FITTINGS
Silicone hose 900705 Steel protective Step 4
FC252/FC352 coil sleeve Proceed with assembly of second
900564 Steel protective end fitting.
coil spring
900952 Plastic coil
sleeve
900705 sleeve
Step 1
Cut hose square to length
required with a sharp knife. Slide
extended tang hose clamp over
hose cover.
Step 1
Follow the appropriate hose
assembly instructions through the
assembly of both end fittings.
Insert end fitting in vise.
900564 spring
Step 2
Step 1 Cut coil length. Coil should be cut
Follow the appropriate assembly to overall assembly length “OA”
instructions through the assembly minus the sum of the overall
of one end fitting. Insert one end length of each end fitting. (“A”
fitting in vise. dimension).
Step 3
Step 2 Step 2
Wrap the coil on the hose.
Push hose over beaded tube. Cut coil length. Coil should be cut
to overall assembly length “OA”
minus the sum of the overall
length of each end fitting. (“A”
dimension).
Step 3
3a) 900705 Steel Protective Coil
Sleeve
The hose and the coil should be
held straight. Taping or capping
the hose end can prevent frayed
wire ends from snagging on the
coil. Bend one end to the coil out-
ward to form a slight tab to assist
Step 3 grasping. (Cut off or bend back
Locate extended tang hose clamp when installation is complete.)
near the end of hose and tighten Hold the tab with the thumb of one
the clamp. hand while twisting the coil clock-
Clamps: Extended tang hose wise approximately one foot back
clamps or clamps with a shoe are from the coil tab. When the coil
recommended for securing to opens up sufficiently, slip the tab
formed and beaded male tube end to the coil over the hose.
ends. Move the coil onto the hose by
pulling at the tab end while push-
CAUTION: Do not use wire type ing with the other hand. Be careful
clamps for securing silicone hose. not to exceed the resiliency of the
coil by stretching it too far.
3b) 900564 Steel Protective Coil
Spring
Slide coil over hose.
375
HOSE AND
Internal support coils Firesleeve

222005, 222022 624
Step 1 Step 3
Step 1 Step 3 Follow the appropriate hose assem- Insert tail of band clamp into
Cut coil length. The coils should be Small sizes: The coil can be bly instructions through the assem- hand clamping tool.
cut to the hose length, minus the worked into the hose by hand bly of one end fitting. Cut firesleeve
nipple intrusion. For any given hose without difficulty. Remove all burrs to same length as hose; using
assembly the support coil length from the coil prior to insertion. Firesleeve End Dip (AE13702–003)
equals the overall hose assembly This will prevent cutting of the dip ends of firesleeve to a depth of
length minus the sum of the overall hose tube. Position the coil mid- three quarters of an inch and allow
lengths of each end fitting. (“A” way between hose ends. to dry at room temperature.
dimensions.) Large sizes: With the pipe still in Start firesleeve over cut end of
Small size of the coil can usually position, as in Step 2, assemble hose. Note: If applying sleeve
be cut with strap cutters or sheet the hose over the coil. With the over Teflon or stripped cover
metal shears. The larger sizes are coil fully centered in the hose, assemblies, wrap exposed wire
best cut with a heavy sharp chisel remove the pipe and clamp. with tape. Grasp sleeve and slip
or bolt cutter. With small sizes skip over the hose assembly as illus-
directly to Step 3. trated.
Step 4
Position band clamp over sleeve
as shown and then draw tight
with hand tool. Remove tool and
cut free end of band clamp.
Repeat on other end of assem-
bly. To complete, bend protruding
tail of clamp over clamp buckle.
Also repair any scuffs or minor
abrasions of firesleeve by brush
application of End Dip
AE13702–003.
Step 2
Compress the coil (large sizes Step 2
only). It is necessary to reduce the Skin sleeve back from cut end of
coil diameter slightly in order to hose enough to allow assembly of
insert it into the hose. The easiest second end fitting. (2A)
approach is to use a length of pipe Then center sleeve so that it com-
with a notch cut in one end. Clamp pletely covers both sockets. (2B)
the plain end of the pipe in a vise,
slide the coil over the pipe and
insert the free end of the coil into
the notched end of the pipe. Then
clamp the coil and pipe firmly
together. Twist the coil to compress
it prior to installation into the hose.
376
CRIMP ASSEMBLY
EQUIPMENT
ASSEMBLY EQUIPMENT
®
1380
Ordering Instructions
FT1380–115 115V crimp machine 60 Hz
FT1380–115–5 2-Wire braid hose package FT1380–115 with the 5 die cages
needed to crimp the 5 most popular GH793 or GH781 2-wire
hose sizes: –4, –6, –8, –12 and –16
Die Cages
FT1380–200–M150 FT1380–200–M210
FT1380–200–M240 FT1380–200–M320
FT1380–275–M370
FT1380–115–8 Braided and spiral hose package
FT1380–115–5 with the 3 additional die cages — capable of
crimping all MatchMate Plus hoses through –20
Die Cages
FT1380–200–M180 FT1380–200–M280
FT1380–275–M465
FT1380–2–3 FT1330 to FT1380 Die Cage conversion kit — back plate, bolts
The new ProCrimp 1380 crimp machine from and instructions necessary to convert an FT1330 die cage to an
Aeroquip crimps all your hose needs up to FT1380 die cage. Simply remove the FT1330 back plate and
and including –20 SAE100R12 hose styles replace it with the new FT1380 back plate.
and the popular MatchMate Plus hose and fit-
tings program (shown with optional die holder
FT1380–2–4 Optional die holder kit — Kit includes 4 die holder plates each of
kit FT1380–2–4). The ProCrimp 1380 is elec-
which will hold 2 die cages. Holes are pre-drilled on base of
tronically controlled to give fast, accurate
ProCrimp machine to accept these 4 plates.
crimps the first time and every time you need Electrical Requirements
a hose assembly. The electronic keypad is
USA: FT1380–115 standard machine uses 115V, 60 Hz, 1 hp
easy to adjust, with up to 10 programmable
Brazil: FT1380–1–2 standard machine uses 230V, 60 Hz, 1 hp
crimp settings. For hose styles and sizes
Australia: FT1380–230 standard machine uses 230V, 50 Hz, 1 hp
used less frequently simply enter the 3 digit
Canada: FT1380–115 standard machine. Requires CSA (Canadian Standards
code of that hose. The ProCrimp 1380 comes
Association) approval. The FT1380–115 is CSA approved and is so noted on the
complete with a standard power unit from
nameplate.
ENERPAC®, a name, like Eaton Aeroquip,
which is synonymous with quality, worldwide.
®
1310
Light, small and affordable, the ProCrimp 1310 Machine is capable of crimping
–4 through –16 Aeroquip Global TTC fittings for GH663, GH781 and GH793
Hose.
Features
• Weighs only 33 lbs.
• Tool kit, including dies and hand pump weighs only 35 lbs.
• Die sets are stepped for ease of fitting location
• Operates with hand, air or electric hydraulic pumps
• Crimp capacity of –4 through –16 Global TTC fittings
• Will crimp GH663, GH781 and GH793 Hose
• Dimensions: 10"W x 12"D x 19"H
FT1310* Machine only
FT1310–1–1** Machine with hand pump
FT1310–1–2** Machine with air/hydraulic pump
(requires 100 psi 20 CFM air supply)
FT1310–1–3** Machine with 115V AC electric/hydraulic pump
FT1310–1–4** Machine with 12V DC electric/hydraulic pump
FT1310–2–11 optional shim kit is required for crimping GH781 hose.
FT1310–2–8 optional shim kit is required for crimping GH663 hose.
The above packages include the basic machine, owner’s manual and a tool kit.
The die sets will crimp –4, –6, –8, –12, and –16 size hose.
*The ProCrimp 1310 Machine requires a 10,000 psi hydraulic pump for proper operation.
**Kit includes a hose assembly to connect the pump to the ProCrimp 1310 Machine.
377
CRIMP ASSEMBLY
ASSEMBLY EQUIPMENT EQUIPMENT
®
1390
Crimped hose assembly machine
Hose Specifications
All styles from 3/16” through 2” I.D. including four and six spiral wire requiring internal
skive crimp style fittings.
Features
• Front-end loading design
• Electronic key pad control of crimp diameter
• Power return stroke, return limit control
• Drop-in tooling (crimp die cages)
• Backstop fitting locator
• Width 29", Depth 28", Height 49", Weight 825 lbs.
• Worklamp
FT1390–115 Aeroquip crimp machine, 115V, single phase, 60 Hz,
1 hp motor
FT1390–115–12 Kit includes FT1390-115 machine plus the die cages to crimp
–4 through –32 MatchMate Plus fittings as noted on page 378.
FT1092 NEVER-SEEZ lubricant
Electrical Requirements
Standard
115V, single phase, 60 Hz, 1 hp.
Optional 230 Volt Machines

FT1390–23050 230V, single phase, 50 Hz crimp machine
FT1390–23050-12 FT1390–23050 with 12 die cages.
FT1390–23060 230V, single phase, 60 Hz crimp machine
FT1390–23060-12 FT1390–23060 with 12 die cages.
Crimp Die Cages
Aeroquip crimp die cages provide simple “drop-in” tooling for the FT1390 crimp
machine. See Crimp Die Cage Applications chart or contact Aeroquip. Refer to
Bulletin JA55 for current crimp specifications.
Crimp Die Cage Storage Cabinet
Eaton Aeroquip recommends crimp die cages be kept free of dust or dirt. As an
option, a cabinet is offered which has the capability of storing nine crimp die
cages. Order by part number FT1283.
378
CRIMP ASSEMBLY
EQUIPMENT
ASSEMBLY EQUIPMENT
Crimp Cages for FT1380 and FT1390
FT1307–200–size die cages can be used in FT1390 crimp machine.
Crimp Die Cage Applications

Die Cage Part Number Crimp Range Hose Styles
FT1307–200–M070 7.0 mm to 9.0 mm Smooth Bore PTFE
FT1380–200–M070 .279 in to .354 in Convoluted PTFE
FT1307–200–M090 9.0 mm to 12.0 mm Polyon
FT1380–200–M090 .354 in to .472 in SAE100R1AT
SAE100R1A
FT1307–200–M120 12.0 mm to 15.0 mm
SAE100R2AT
FT1380–200–M120 .472 in to .590 in
SAE100R2A
FT1307–200–M150* 15.0 mm to 18.0 mm HI-PAC
FT1380–200–M150** .590 in to .709 in SAE100R4
FT1307–200–M180* 18.0 mm to 21.0 mm SAE100R6
FT1380–200–M180** .709 in to .827 in SAE100R7
SAE100R8
FT1307–200–M210* 21.0 mm to 24.0 mm
SAE100R9
FT1380–200–M210** .827 in to .945 in
SAE100R10
FT1307–200–M240* 24.0 mm to 28.0 mm SAE100R11
FT1380–200–M240** .945 in to 1.102 in SAE100R12
FT1307–200–M280* 28.0 mm to 32.0 mm SAE100R13
FT1380–200–M280** 1.102 in to 1.260 in For crimp specifications on Global Skive type
FT1307–200–M320* 32.0 mm to 37.0 mm fittings and Global TTC & TTC12 request
FT1380–200–M320** 1.260 in to 1.457 in Bulletin JA55 or contact Eaton Aeroquip for
FT1307–200–M370* 37.0 mm to 42.0 mm specialty hoses.
FT1380–275–M370** 1.457 in to 1.656 in *FT1390–115–12 kit includes these die cages.
FT1307–200–M420* 42.0 mm to 46.5 mm **FT1380–115–8 kit includes these 8 die
FT1380–275–M420 1.656 in to 1.831 in cages.
FT1307–200–M465* 46.5 mm to 52.0 mm Die Cage Repair Kit

Complete kit, less dies.
FT1380–275–M465** 1.831 in to 2.047 in
To Repair Order
FT1307–200–M520* 52.0 mm to 55.0 mm
FT1307–200–size FT1307–2–9
2.047 in to 2.244 in
FT1380–200–size FT1380–2–9
FT1307–200–M550* 55.0 mm to 69.0 mm FT1380–275–size FT1380–2–9
2.165 in to 2.716 in FT1380–201–size FT1380–2–9A
FT1307–200–M690* 69.0 mm to 73.0 mm
2.716 in to 2.874 in
NOTE: Additional dies and die cage assemblies also available. Refer to Bulletin JA55 or contact Eaton Aeroquip.
379
CRIMP ASSEMBLY
®
1380P
Perfect for maintenance and repair of all your hose needs and designed to be
used in remote or portable stations, the new ProCrimp 1380P will handle through
-20 SAE100R12 hose and fittings. All die cages, crimp diameters and approved
hose and fitting combinations are identical to Aeroquip’s popular FT1380 crimper.
Crimp diameters are controlled using a micrometer and specially designed
hydraulic circuit that allows for precise and adjustable finished crimp diameters.
The new ProCrimp 1380P may be ordered separately or with your choice of three
power options, including a new high volume hand pump, an Air/Hydraulic power
unit or a 12-volt DC power unit.
FT1380P-1-1 Machine with hand pump
FT1380P-1-1-5 Machine with hand pump and 5 die cages
FT1380P-1-1-8 Machine with hand pump and 8 die cages
FT1380P-1-2 Machine with Air/Hydraulic pump
FT1380P-1-2-5 Machine with Air/Hydraulic pump and 5 die cages
FT1380P-1-2-8 Machine with Air/Hydraulic pump and 8 die cages
FT1380P-1-3 Machine only
FT1380P-1-3-5 Machine with 5 die cages
FT1380P-1-3-8 Machine with 8 die cages
FT1380P-1-4 Machine with 12 volt DC pump
FT1380P-1-4-5 Machine with 12 volt DC pump and 5 die cages
FT1380P-1-4-8 Machine with 12 volt DC pump and 8 die cages
5 die cages 8 die cages
FT1380-200-M150 Include the 5 die cages plus:
FT1380-200-M210 FT1380-200-M180
FT1380-200-M240 FT1380-200-M280
FT1380-200-M320 FT1380-275-M465
FT1380-275-M370
MatchMate Plus fitting locators

For use with FT1380 and FT1330 “M” Series die cages
Consistent crimping of MatchMate Plus fittings is greatly simplified when using
Aeroquip’s new fitting locators. The locators are designed for easy installation and
use on the Aeroquip FT1380 or FT1330 “M” series die cages noted below.
The locator kits can be ordered as part number FT1330–XL. Each kit contains loca-
tors to accommodate -4, -6, -8, -10, -12 and -16 MatchMate Plus fittings and instal-
lation instructions.
Locator Die Cage MatchMate Plus Hoses

Suffix Suffix GH663, GH793, GH781 GH493
GH194 GH195
–4, –4P –M150 –4 –4 –4
–6, –6P –M180 –6
–M210 –6 –6 –6
–8, –8P –M240 –8 –8 –8
–10, –10P –M280 –10 –10 –8
–12, –12P –M320 –12 –12 –12 –12
–16 –M370 –16 –16 –16 –16
None required –M465 –20 –20 –20
380
SWAGE ASSEMBLY
EQUIPMENT
ASSEMBLY EQUIPMENT
FF10257 Sewer cleaning hose inspection kit
The sewer cleaning hose
inspection kit comes com-
plete with a blue inspection
gauge, china marker and
instructions.
Hose Part Inspection Kit

Number Part Number
FC700–10 FF10257–10
FC700–12 FF10257–12
FC700–16 FF10257–16
FC700–20 FF10257–20
FC701–12 FF10257–12
FC701–16 FF10257–16
FC701–20 FF10257–20
FC702–12 FF10257–12
FC702–16 FF10257–16
FT1282 Hand swage machine

Hose Specification
All styles on Polyon thermoplastic hose, 3/16” through 1” I.D. See Polyon
fittings for die and pusher requirements.
Features
• Lightweight aluminum and steel construction
• Easy field assembly
• Portable
• Vise or bench mounted
• No electricity required
• 5” x 63/8” x 173/8”, 12 lbs.
FT1284 Swage assembly tool

FT1284–100–10* Swage die
Hose Specification FT1284–100–12A* Swage die
For use with Polyon ™
Sewer Cleaning FT1284–100–16A* Swage die
hose. FT1284–100–20A* Swage die
FT1284–150–10 Pusher
Features FT1284–150–12 Pusher
• Lightweight portable design for conve- FT1284–150–16 Pusher
nient on-the-job assembly FT1284–150–20 Pusher
• Simple operation, only requires FT1284–50–10† Yoke
optional dies, 2 wrenches, yoke and FT1284–50–12† Yoke
lubricant to assemble hose and fit- FT1284–50–16† Yoke
tings FT1284–50–20† Yoke
Specifications *Two die sets required for swage
1 1 1
• Size: 10 /2” long; 8 /4” wide; 6 /2” high mender assembly.
† Required for mender assembly.
• Weight: 221/2 lbs.
• Material: steel
381
REUSABLE ASSEMBLY
FT1097
Portable reusable hose assembly machine
Fitting Specifications
• Any Aeroquip screw together reusable hose fitting with a hex size 21/8” or
smaller
Features
• Bench or stand mounted
• Easy to operate
• Convenient foot switch
• U.L. listed
• 102 RPM
Machine:
FT1097–1–1 Base machine, 110V
FT1097–1–2 Base machine, 220V
FT1013–2–2 Machine stand
FT1220–10 Optional assembly tool kit (see below)
FT1097–2–1 Optional vise kit (see below)
1
/2 hp reversible, variable speed, universal motor; as the torque increases the
speed decreases. 110V AC, single phase, 25-60 Hz, or 220V, AC, single phase,
25-60 Hz.
FT1097–2–1
Vise kit for FT1097 machine
The optional vise kit for the FT1097 reusable hose assembly machine includes
all hardware necessary to install the kit. Aeroquip reusable hose fitting sockets
are conveniently held secure during assembly.
382
REUSABLE ASSEMBLY
EQUIPMENT
ASSEMBLY EQUIPMENT
FT1013
Portable reusable hose assembly machine
• Fabric and single wire braid, –04 through –40
• Double wire and 4-spiral wire, –04 through –32
Features
• Quick acting wrench type chuck
• Easy to operate
• Safety guard
• Versatile
• Safety snap type switch
• Safety footswitch
• 36 rpm
• 45” x 56” x 46”, 170 lbs.
FT1013–1–5 Base machine, 110V, with vise
FT1013–1–6 Base machine, 220V, with vise
FT1013–1–3 Base machine, 110V, with stand, vise and socketing tool
FT1013–1–4 Base machine, 220V, with stand, vise and socketing tool
FT1013–1–1 Base machine, 110V, with tool kit, stand, vise and socketing
tool
FT1013–1–2 Base machine, 220V, with tool kit, stand, vise and socketing
tool
FT1013–2–1 Vise
FT1013–2–2 Stand
1562 Tool kit
FT1281 Socketing tool (see below)
1
/2 hp reversible, variable speed, universal motor; as the torque increases the
speed decreases. 110V AC, single phase, 25-60 Hz, or 220V AC, single phase,
25-60 Hz.
FT1281
Socketing tool
For use with stand mounted FT1013 and FT1097 Portable Hose Assembly
Machine. (The FT1281 socketing tool must be accompanied by the FT1097–2–1
vise kit (see page 381) when used on the FT1097 portable hose assembly
machine.)
383
REUSABLE ASSEMBLY
FT1028
Production reusable hose
assembly machine
• Screw together fittings—Fabric or wire braid-
ed hose up to –32
• Screw together fittings—4 spiral wire hose up
to –24
Features
• High volume production
• Ideal for 2 or 3 piece fittings
• 4 speed transmission; 90 rpm, 120 rpm, 210
Ordering Instructions rpm, 400 rpm
FT1028–1–1 Base machine • Easy to operate
with hand operated drum switch • Micrometer stop
FT1028–1–2 Base machine • Electric brake
with hand operated drum switch • U.L. listed
and legs • 24” x 62” x 32”, 550 lbs.
FT1028–1–4 Base machine Electrical Requirements
with push button control and
legs 220/440V, 3 phase, 60 Hz.
FT1028–1–5 Base machine
with automatic stop and spindle
control
FT1234 Drop-in socket holder FT1033 Assembly mandrels

The FT1234 drop-in socket holder The FT1033 assembly mandrels are exclusively designed for
is designed for the FT1028 use with the FT1028 assembly machine. Secured in the
assembly machine. They prevent chuck they speed the volume production of Aeroquip three
rotation of the socket during piece reusable hose fittings.
assembly and provide a back stop
to ensure consistent location of Part Fitting Part Fitting
the socket. Number Number Number Number
FT1033–1 FC9215–0404 FT1033–23 401–6
FT1033–2 FC9215–0504 FT1033–24 411–6
Aeroquip Hex Socket FT1033–3 FC9215–0808 411–8
Part No. Size Hose Part Number FT1033–25
401–8
FT1234 (in.) Style and Size FT1033–4 FC9215–0506
411–10
FT1033–5 FC9215–1010 FT1033–26
–100 9
/16 2807–4 1206–4 401–10
FT1033–6 FC9210–0606 FT1033–27 401–12
–101 5
/8 2807–5, 1503–4, FC300–04 1206–5, 1210–4
FC350–04, FC321–04 FT1033–7 FC9210–1212 FT1033–28 411–12
–102 11
/16 2807–6, 1503–5, FC300–5, 1206–6, 1210–5 FT1033–8 FC9211–0606 FT1033–29 406–16
FC350–5, FC321–05
FT1033–9 FC9211–1212 FT1033–30 411–16
–104 13
/16 1503–6, 1509–4, FC300–6, 1210–6, 4010–4
FC350–6, FC321–06 FT1033–10 FC9211–1616 FT1033–31 406–20
–105 7
/8 2807–8 1206–8 FT1033–11 FC9211–2020 FT1033–32 411–20
–106 15
/16 1503–8, FC300–08, 1210–8 FC9212–0204
FC350–08, FC321–08 FT1033–33 406–24
FT1033–13 FC9212–0404
–200 1 2807–10 1206–10, FC3214–10 FT1033–34 411–24
FC9216–0404
–201 1 FC136–6, 1509–6, 1508–6 4007–6, 4010–6,
FC9212–0406 FT1033–35 406–32
4013–6 FT1033–14
1503–10, 1509–8, 1508–8, FC9212–0606 FT1033–36 411–32
–202 1 /8
1
FC300–10, FC350–10, 4013–8 FC9212–0608 412–2–4
FC321–10 FT1033–15 FT1033–37
FC9212–0808 412–4–4
–203 11/8 2807–12 1206–12
FT1033–16 FC9212–0810 FT1033–38 412–4–5
–204 11/4 1503–12, 1509–10, 1210–12, 4010–10
FC300–12, FC350–12 FT1033–17 FC9212–1212 FT1033–39 412–4–6
–205 13/8 2807–16 1212–16, FC3214-16 FT1033–18 FC9212–1616 FT1033–40 412–6–12
–206 17/16 1503–16, FC300–16, 1212–16 FT1033–19 FC9212–2020 412–8–10
FC350–16, FC321–16 FT1033–41
412–12–10
–207 11/2 FC136–12, 1508–12 4007–12, 4013–12 411–4
FT1033–21 FT1033–42 412–12–12
401–4
–208 15/8 FC3214–20
1503–20, FC300–20, 411–5
–209 13/4 1212–20 FT1033–22
FC350–20 401–5
384
REUSABLE ASSEMBLY
EQUIPMENT
ASSEMBLY EQUIPMENT
FT1271 FT1095
Split flange assembly tooling Elbow reusable fitting holders
Specifications Specifications
The Aeroquip designed FT1271 split flange tooling is specif- The optional FT1095 elbow fitting holders will allow the oper-
ically designed for the FT1028 assembly machine. This tool- ator to make double elbow hose assemblies on the FT1097
ing makes it easier to secure split flange hose fitting nipples assembly machine and can be used with the FT1028
in the chuck of the assembly machine. machine.
Nipple For Use Adapter Required
Part Hex With Nipples For FT1028
Number Size Marked Machine
3
FT1095–100–1 /8 MP–4
7
FT1095–100–2 /16 MP–5 FT1095–101
1
FT1095–100–3 /2 MP–6, HP–4
5
FT1095–100–4 /8 MP–8, HP–6
11
FT1095–150–1 /16 HP–8
3
FT1095–150–2 /4 MP–10
7
FT1095–150–3 /8 MP–12
15
FT1095–150–4 /16 HP–12 FT1095–151
1
FT1095–150–5 1 /8 MP–16
1
FT1095–150–6 1 /4 HP–16
13
FT1095–150–7 /16 HP–10
FT1095–200–1 13/8 MP–20 FT1095–201
FT1095–200–2 15/8 HP–20
FT1220–10
Thread type SAE 37° (JIC) SAE 45° PTT 30°
Reusable fitting assembly
Use with
mandrels fitting Nos. 411 401 406
Dash size
–4 1582–4S 1582–4S
–5 1582–5S 1582–5S
–6 583–6S 1582–6S
–8 1582–8S 1582–8S
–10 1582–10S 1582–10S
–12 583–12S 1582–12S
–16 1563–16S 1561–16S
–20 1563–20S 1561–20S
–24 1563–24S 1561–24S
–32 1563–32S
Specifications
The FT1220–10 kit includes all assem- Kit Part Fitting
bly mandrels listed for –4 through –20 Number Part Number Thread Types Size Range
for the assembly of Aeroquip 411, 401, 1562 401, 406, 411, SAE 45°, SAE 37° –4 through –32
and 406 reusable hose fittings. (not shown) 412 (JIC), PTT, NPTF
Individual mandrels may also be
1597 –4 through –12
ordered by using the part numbers to the 401, 412 SAE 45°, NPTF
(not shown)
right.
1598 411, 412 SAE 37° (JIC), NPTF –4 through –32
(not shown)
1599 411, 412 SAE 37° (JIC), NPTF –4 through –12
(not shown)
FT1220–10 401, 406, 411, SAE 45°, SAE 37° –4 through –20
(not shown) 412 (JIC), PTT, NPTF
385
REUSABLE ASSEMBLY
F2015
SOCKETLESS™ fitting bench mounted assembly machine
Hose Specifications Ordering Instructions
• SOCKETLESS® hose, all sizes F2015 Complete machine
Features
• Fast, hand assembly
• Bench mounted
• Hose is securely held
• Mandrels included
FT1081
PTFE hose assembly tool kit
Hose Specifications Ordering Instructions
Smooth Bore PTFE Hose, –03, –04, FT1081 Complete tool kit. Includes:
–05, –06, –08, –10 and –12 hose. FT1081–3–1 mandrel holder
FT1090–3–10–4 and FT1090–3–10–5 FT1081–3–2–3 mandrel –3 hose
are useful wire flare tools to use in FT1081–3–2–4 mandrel –4 hose
conjunction with kit FT1081. FT1081–3–3–5 mandrel –5 hose
Features FT1081–3–4–6 mandrel –6 hose
FT1081–3–5–8 mandrel –8 hose
• Inexpensive
• Easy to use
• Seats PTFE tube against sleeve
FT1038A
PTFE hose tool
Hose Specifications
• Smooth bore PTFE Hose, –03, –04,
–05, –06, –08, –10 and –12
Features
• Small
• Hand held tool
386
HOSE CUT OFF
EQUIPMENT
ASSEMBLY EQUIPMENT
FT1258
Cut off tool
Specifications
FT1258 bench mounted cut off tool. A bench mounted cutter
for in-plant production of Polyon™ hose assemblies and other
fabric reinforced hose styles.
FT1258 Cut off tool
FT1258–2–2 Blade kit
Package of three replacement blades for FT1258 tool which
are designed to cut all fabric reinforced hose including
Kevlar.*
FT1200
Hose cut off machine
Hose Specifications
• Textile Reinforced, 1/4” to 2” I.D.
• Single Wire Braid Reinforced, 1/4” to 11/4” I.D.
• Double Wire Braid Reinforced, 1/4” to 1” I.D.
• Spiral Wire Reinforced, 1/4” to 3/4” I.D.
Features
• Low cost
• Compact
• Bench mounted
• Easy to operate
• Built in safety features
• U.L. listed
Machine:
FT1200 Includes machine with 8” knife blade
Replacement Components:
FT1200–3–84245 Replacement 8” knife blade
21/2 hp electric motor. 115V AC single phase, 50-60 Hz, 5200
rpm
*Kevlar is a DuPont trademark.
387
HOSE CUT OFF
FT1023
Hose Specifications
• Fabric and Wire Reinforced, 1/4” to 1” I.D.
Features
• Low cost
• Compact, 21” x 16” x 24”, 104 lbs.
• Speeds production
• Easy to operate
• Square cuts, no frayed ends
• Full safety features
• Heavy duty construction
Machine:
FT1023 Includes machine with 7” blade
FT1023–3–20C V-belt for model “C”
FT1023–3–40 Replacement blade
2 hp electric motor, 230V AC, single phase, 60 Hz, 3450 rpm
FT1328
Hose Specifications
• Fabric Reinforced, 1/4” to 2” I.D.
• Wire Braid Reinforced, 1/4” to 2” I.D.
• Spiral Wire Reinforced, 1/4” to 2” I.D.
Features
• Compact
• Easy to operate
• Easily bench mounted
• Built in safety features
• 14” heavy duty abrasive wheel
• Hose bore cleaning brushes included
• U.L. listed
• Low cost
Machine:
FT1328 Includes machine with 14” wheel, hose base plate
and vise, cleaning brushes and spanner wrench
FT1328–4993–6220 Replacement 12” abrasive wheel
(Model 6165)
FT1328–4993–6230 Replacement 14” abrasive wheel
(Model 6170)
FT1238–* Replacement hose I.D. cleaning
brushes
*Use Hose dash size –08, –12, –16, –20, –24, –32
115V, 15 amps, single phase, AC, 50-60 Hz
388
HOSE CUT OFF
EQUIPMENT
ASSEMBLY EQUIPMENT
S1104 Ordering Instructions
Hose cut off machine Machine:
S1104 Basic machine, 230/460V, 3
Hose Specifications phase, 60 Hz
• Single and Double Wire Reinforced, S1026 Hose measuring gauge
1
/4” to 3” I.D. attachment
• Four and Six Spiral Wire Reinforced, FT1215 Hose reel attachment
1
/4” to 11/2” I.D. with optional blades S1118 Coolant spray system
FT1101–1 and FT1101–2, spiral wire (required when cutting
capacity is increased to 2” spiral wire hose)
SC1709 10” Replacement cutting
Features blade
• Compact, 22” x 24” SC1772 Welded steel table
• Light, 130 lbs. *A 3 hp, 230V AC, single phase machine is
• Dual V-belt drive also available but not recommended
• 10” cutting blade because of reduced torque and less capa-
• U.L. listed bility when cutting larger size hose. Order
by part number S1104–230.
Optional Cutting Blades
3 hp, 230/460V, 3 phase, 60 Hz.
FT1101–1
Machine wired for 230V AC. Change 10" Scalloped Blade
connections as shown on motor plate
for 460V. Also, replace 230V motor
heater with 460V motor heater includ-
ed with machine. FT1101–2
10” Abrasive Blade
FT1260 FT1260–2–5 Optional hood (can be

used only with the –1–2
Hose cut off machine and the –1–4 models)
Hose Specifications Aeroquip
recommends the use of
• All Hose Constructions – 1/4" to 4" FT1260–2–5, optional
I.D. hood.
Features Replacement Components:
• Built in safety features FT1260–3–1 Replacement 16” fiber-
• Easy to operate glass reinforced abra-
• 16" abrasive wheel sive wheel
• Heavy duty design Electrical Requirements
• Low maintenance
• V shaped vise Electrical requirements will vary
• U.L. listed depending on options selected.
Contact Eaton Aeroquip for additional
Ordering Instructions information.
Machine:
FT1260–1–1 Base machine with
stand. 230/460V, 3
phase, 60 Hz
stand and fume
exhauster. 230/460V, 3
phase 60 Hz
stand. 230V, single
phase, 60 Hz
stand and fume
exhauster. 230V, single
phase, 60 Hz
389
HOSE CUT OFF
S1120
Hose preparation package
Hose Specifications Ordering Instructions *A 3 hp 230V AC single phase motor is also
available but not recommended due to
Cutting 3/16” to 3” The S1120 hose preparation package reduced torque and less capability in cutting
Skiving 1/4” to 2” may be ordered as a complete assembly larger size hose. The following part numbers
must be used when ordering components with
or the five different components of the single phase motors:
Features package may be ordered individually. S1120–230 Hose Preparation
• Fast, efficient hose cutting S1120* Hose Preparation Package
• 10” cutting blade Package S1102–230 Basic Cut Off and
• Easily adjusted, self-contained skiv- Skiving Machine
S1102* Includes: Basic Cut Off S1043–230 Dust Collector and
ing mandrels for reusable fittings and Skiving Machine Table
• Safe collection of skived rubber S1043* Dust Collector and
• Spray system prolongs blade life Table
• Rotary hose reel for easy hose S1026 Hose Measuring
handling Gauge
• 24” x 42” x 24”, 240 lbs. Attachment
• Double V belt cutting drive FT1215 Hose Reel Attachment
• Direct skiving drive S1118 Coolant Spray System
SC1681 (Optional) Replacement
Electrical Requirements Skiving Brush
3 hp (in S1102 machine saw), 1/3 hp (in
dust collector), 230/460V AC, 60 Hz, 3
phase
Blade Selection
Eaton Aeroquip offers three different
cutting blades to make cutting of wire
braid and spiral wire hose quick and
easy.
SC1709 FT1101–1 FT1101–2

Standard replacement Scalloped cutting blade Abrasive cutting blade
cutting blade (one (optional; used for cut- (optional; used for cut-
included with each ting spiral wire hose). ting spiral wire hose).
machine)
390
SKIVING EQUIPMENT
ASSEMBLY EQUIPMENT
Skiving Tools For skiving rubber covered wire reinforced hoses
When selecting skive tools, refer to Aeroquip Bulletin JA55 for
proper skive length of hose sizes.
Reusable Crimp Crimp Internal
➂ ➂ Fittings Fittings Skive Fittings
Hose Skive Skive Skive
Size FT1229 Length FT1230 Length FT1231 Length
–03 –3 .45
① –04 –4 .91 –4 .76
① –05 –5 .76
➁
➁ 1.15
FT1229–Size FT1230–Size –06 –6 1.23 –6 .90
1.30
Silver Chromate Mandrel Yellow Chromate
(for reusable fittings) Mandrel (for crimp –08 –8 1.25 –8 1.04 –8 1.34
① FT1229–2–3 blade holder fittings) –10 –10 1.25 –10 1.11
➁ FT1229–3–4 skive blade ① FT1229–2–3 blade holder –12 1.40 –121 1.21 –12 1.40
➂ FT1229–100–size ➁ FT1229–3–4 skive blade –12 1.31
➂ FT1230–100–size –12B3 2.40
–16 –16 1.65 –16 1.30 –16 1.85
–16B3 2.30
–20 2.09 –201 1.66 –20 2.05
–20 –20A4 2.60 1.52
–20B3 2.75 1.88
–24 1.95 –241 1.74 –24 2.05
–24 1.64
–24B5 2.60 2.18
–322 2.05 –32 2.30
–32
1
Adjustable tool.
2
FT1231–Size 3
FT1229–32 tool is used for reusable and crimp fittings.
Black Oxide Mandrel For FC606.
4
For FC136.
(for internal skive crimp fittings) 5
For FC136 and FC254.
FT1240 Internal skive tooling FC323

Internal FC324
Skive Tool FC136 FC254 FC273 FC325 FC606
FT1240–150–8 –08
FT1240–100–12 –12 –12
FT1240–150–12 –12
FT1240–150–16 –16 –16 –16 –16 –16
FT1240–100–20 –20 –20 –20
FT1240–150–20 –20 –20
FT1240–100–24 –24 –24 –24
FT1240–100–Size FT1240–150–Size FT1240–150–24 –24
FT1240–100–32 –32 –32 –32
FT1240–150–32 –32
FT1279
Auger attachment
The FT1279 auger attachment permits efficient skiving of
rubber covered wire reinforced hose.
Designed for use with FT1229, FT1230 and FT1231 skiving

tools, the FT1279 auger attachment promotes quick comple-
tion of hand skiving operations.
391
HOSE PROOF
ASSEMBLY EQUIPMENT TEST STANDS
FT1312 FT1312 and FT1261

Hose proof Standard adapter selection chart
test stand Hose
Fitting* Pressure Port
Style Fitting Adapter Adapter Part Plug or Cap
and Size Part Number Number Part Number
SAE 37° (JIC) Swivel
–4 2027–8–4S ** 900599–4
–5 2021–6–5S 2081–12–6S 900599–5
Hose Specifications –6 2027–8–6S ** 900599–6
Assemblies up to 2” I.D., 6 spiral wire –8 2027–8–8S ** 900599–8
Features –10 2027–10–8S ** 900599–10
• Designed to use tap water, eliminating the need for a spe- –12 2027–8–12S ** 900599–12
cial test fluid –16 2021–12–16S ** 900599–16
• Compact power unit is air driven –20 2021–16–20S 2040–12–16S 900599–20
• Air regulator and gauge provide easy pressure adjustment –24 2021–16–24S 2040–12–16S 900599–24
and monitoring
• Tough transparent Lexan* lid –32 2021–16–32S 2040–12–16S 900599–32
• 79” x 36” x 53”, 550 lbs. SAE 45° Swivel
–4 2000–6–4B 2081–12–6S 900599–4
Power Unit –5 2000–6–5B 2081–12–6S 900599–5
The power unit of the FT1312 tester is a compact, economi- –6 2000–6–6B 2081–12–6S 2001–6–6B,
cal air driven hydraulic pump. It will provide sufficient 2082–6S
hydraulic pressure to proof test any Aeroquip hose assem-
bly, up to 22,000 psi. –8 2000–12–8B ** 900599–8
–10 2000–12–10B ** 900599–10
*Lexan is a General Electric trademark.
–12 2000–12–12B ** 2001–8–12B,
2082–8S
FT1261
Male Pipe
Hose proof
–2 2081–8–2S 2081–12–8S 2046–2–2S,
test stand 2082–2S
–4 2081–8–4S 2081–12–8S 2046–4–4S,
2082–4S
–6 2081–8–6S 2081–12–8S 2046–6–6S,
2082–6S
–8 2081–8–8S ** 2046–8–8S,
2082–8S
–12 ** 2046–12–12S,
Hose Specifications 2082–12S
Assemblies up to 2” I.D., 6 spiral wire in 50 ft. coil lengths –16 2040–12–16S ** 2046–16–16S,
2082–16S
Features
–20 2040–16–20S 2040–12–16S 2046–20–20S,
• Designed to use tap water, eliminating the need for a spe- 2082–20S
cial test fluid –24 2040–20–24S 2040–12–16S, 2046–24–24S,
• Air regulator and gauge provide easy pressure adjustment 2040–16–20S 2082–24S
and monitoring
• Tough transparent Lexan* lid –32 2040–24–32S 2040–12–16S, 2046–32–32S,
• 96” x 84” x 54”, 800 lbs. 2040–16–20S, 2082–32S
2040–20–24S
Power Unit *Two adapters are required per hose assembly to be tested.
**Internal Skive Fittings Only.
The power unit of the FT1261 tester is a compact, economi-
cal air driven hydraulic pump. It will provide sufficient
hydraulic pressure to proof test any Aeroquip hose assem-
bly, up to 22,000 psi.
*Lexan is a General Electric trademark.
392
HOSE PROOF
TEST STANDS
ASSEMBLY EQUIPMENT
FT1058 Adapter selection chart
Hose
Fitting* Pressure Port
Style Fitting Adapter Adapter Part Plug or Cap
and Size Part Number Number Part Number
SAE 37° (JIC) Swivel
–4 2021–6–4S 2081–12–6S 900599–4
–5 2021–6–5S 2081–12–6S 900599–5
–6 2021–12–6S 900599–6
–8 2021–12–8S 900599–8
–10 2021–12–10S 900599–10
–12 2021–12–12S 900599–12
–16 2021–12–16S 900599–16
–20 2021–16–20S 2040–12–16S 900599–20
–24 2021–16–24S 2040–12–16S 900599–24
FT1058 –32 2021–16–32S 2040–12–16S 900599–32
Hose proof test stand SAE 45° Swivel
Features –4 2000–6–4B 2081–12–6S 900599–4
• Pressure gauge –5 2000–6–5B 2081–12–6S 900599–5
• Release valve –6 2000–6–6B 2081–12–6S 2001–6–6B,
• Hand hydraulic pump 2082–6S
• Foot switch –8 2000–12–8B 900599–8
• Fluid reservoir, use SAE 5 wt. hydraulic oil (oil not –10 2000–12–10B 900599–10
included)
• Electric fluid pump –12 2000–12–12B 2001–8–12B,
• Safety lid 2082–8S
• Pressure port (3/4–14 NPTF Female Port) Male Pipe
• 42” x 22” x 9” (41” with legs), 75 lbs. –2 2081–8–2S 2081–12–8S 2046–1–2S,
• 10,000 psi maximum proof pressure 2082–2S
Electrical Requirements –4 2081–8–4S 2081–12–8S 2046–4–4S,
2082–4S
110V 60 Hz, single phase motor
–6 2081–8–6S 2081–12–8S 2046–6–6S,
Ordering Instructions 2082–6S
FT1058 as shown above. Legs can be removed for bench –8 2081–12–8S 2046–8–8S,
mounting. 2082–8S
–12 2046–12–12S,
2082–12S
–16 2040–12–16S 2046–16–16S,
2082–16S
–20 2040–16–20S 2040–12–16S 2046–20–20S,
2082–20S
–24 2040–20–24S 2040–12–16S, 2046–24–24S,
2040–16–20S 2082–24S
–32 2040–24–32S 2040–12–16S, 2046–32–32S,
2040–16–20S, 2082–32S
2040–20–24S
*Adapters are available for other hose fitting styles. Contact Eaton Aeroquip.
RETURN TO CONTENTS PAGE 393

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PART NUMBER

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Assembly Equipment, Accessories FF9075 ……………………………………354 FT1261 …………………………………… 392

346 RETURN TO CONTENTS PAGE

Protects hose cover and reinforcement from

Recommended to protect hose from abra-

Sleeve Dash No. Sleeve I.D. (inches)

Firesleeve will protect hose from direct

Recommended for attaching 624 Firesleeve

Abrasion Protection For:

Assembly Instructions ORS-TF (Wedge Type) Tube Fittings

Sleeve Straight Tubing

Tube Preparation Prepare the Tube

ORS-Braze Type Depth of Counterbore

5. Polish tube end to bare metal using silicon carbide emery

Prepare the Shoulder

3. Lightly deburr both l.D. and O.D. of tube.

6. Degrease the shoulder thoroughly. Inspect for presence of

Prepare Braze Rings Fluxing and Assembly

7. Degrease rings thoroughly. Preformed silver braze rings

Silver Braze Ring

12. Flux outside surfaces of shoulder.

Brazing the Assembly

14. Allow braze alloy to solidify completely before quenching.

13. To properly braze the application of heat should bring

NOTE: The preceding procedure is recommended only. No

Assembly Instruction for ORS Tube Fittings Assembly Instructions for

1. Inspect sealing surfaces and O-Ring groove for damage or

The Aeroquip standard 37° flare fitting is easy to disassem-

Assembly Instructions for Pipe Threads

1. Assemble connection hand tight.

Assembly Instructions for Tube Fittings

Assembly Instructions for

3. Lubricate all mating surfaces of nut, ferrule and body with

Assembly Instructions – Adjustable O-Ring Boss

On SAE, and On BSPP

The O-Ring and back-up washer should be

Tighten the fitting by hand into the straight

In order to position the fitting, unscrew up

Skive Tool: Use the correct size

SOCKETLESS™ Fittings with textile braid low

Step 2 Step 3 To Assemble To Disassemble

Skive Tool: Use the correct size

Standard (mandrelless) reusable fittings with

Step 3 Step 1 Step 3

Step 1 Step 3 Step 4

Internal support coils Firesleeve

Optional 230 Volt Machines

Crimp Die Cage Applications

FT1307–200–M465* 46.5 mm to 52.0 mm Die Cage Repair Kit

MatchMate Plus fitting locators

Locator Die Cage MatchMate Plus Hoses

Hose Part Inspection Kit

FT1282 Hand swage machine

FT1284 Swage assembly tool

FT1234 Drop-in socket holder FT1033 Assembly mandrels

*Kevlar is a DuPont trademark.

FT1260 FT1260–2–5 Optional hood (can be

SC1709 FT1101–1 FT1101–2