Diesel Generator Set V28 Series: Lowest Life Cycle Cost

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Diesel generator set

V28 series

Specification sheet
480-500 kWe, 600-625 kVA Prime

Our energy working for you.TM

Lowest life cycle cost Single source power assurance


V28 series design features have made Cummins® diesel, the Design, manufacture and testing of engine, alternator, enclosure
standard for comparison of operating economy, reliability and and other accessories is done by Cummins Group of companies/
long life. When all cost factors like initial purchase, fuel, lube oil, Channel partners (Jaksons Limited) for that optimum
maintenance and overhaul are considered, the bottom line will performance integrity and is backed by countrywide product
show that this Cummins ® ‘V28 series’ will deliver the lowest life support network with single source responsibility for the entire
cycle cost. package.

Heavy duty, durable and emission Standard scope


compliant Engine: Cummins® ‘V28’ series direct injection, water cooled
Cummins ® ‘V28 series’ diesel engine comes with heavy duty engine, 12 cylinder, Vee, 4 stroke, rated at 1500 RPM,
features, optimum size camshaft, optimized turbo-matching, conforming to ISO 3046 / BS 5514 has the following
premium injectors and is yet compact in size with optimum specifications:
power to weight ratio making it the obvious choice for your
long-term power needs. - Cummins PT fuel pump
- Cummins heavy duty injectors
The genset powered by the reliable - Holset turbocharger, pulse tuned exhaust manifold,
Cummins ® ‘V28 series’ diesel stainless steel exhaust flexible connections
engine meets stringent exhaust - Radiator or heat exchanger, coolant inhibitor,
emission tests as per MOEF norms - Shell and tube type lube oil cooler
without sacrificing fuel efficiency at - Full flow paper element filters - fuel, lube oil and by-pass
normal operating loads. - Dry type replaceable paper element air cleaner with
restriction indicator
- Flywheel housing & flywheel to suit single bearing
alternator
- Starting motor – Electric, battery charging alternator
- First fill lube oil
Silent Power
PowerCom® controller: A Cummins manufactured
Cummins ® 600-625 kVA enclosures are so designed as to have microprocessor based genset controller for metering,
optimum performance and serviceability over the complete monitoring, protecting and electronic governing of the engine.
operating range. The enclosures are compact and are designed
for ease in maintenance. The powder coated enclosures are
manufactured on latest CNC machines to ensure superior finish
and durability.

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Alternator: Stamford brushless alternator - Engine protection for low lube
oil pressure, high coolant
- Self-excited, self regulated
temperature (alarm and
- Class ‘H’ insulation
shutdown)
- Salient pole revolving field
- Alternator protection
- Single bearing
parameters like under voltage,
- Digital automatic voltage regulator
over voltage, over frequency,
over current, under frequency
Accessories: (alarm and shutdown)
- Silencer suitably optimized to meet stringent sound emission - Relay drivers for remote annuciations
standards laid down by MOEF / CPCB - Cyclic cranking
- Base rail with integral fuel tank is provided with drain plug, - Auto/ manual start/ stop
air vent, inlet and outlet connection, level indicator, manhole etc. - Alternator trim adjustment from the front key pad
- Integral fuel tank of 926 litres capacity - Model specific calibration from the front key pad
- 2 x 12 V dry, uncharged batteries with connecting leads and - Speed bias or raise/ lower inputs are provided for paralleling
terminals - Remote monitoring capability through separate interface modules
- 6 configurable discrete outputs
Acoustic enclosure: - 2 configurable discrete inputs
- Smooth transition to rated speed
- Specially designed to meet stringent MOEF/ CPCB norms of - Smart start algorithm
75 dBA @ 1mtr at 75% load under free field conditions - Housed in a NEMA 3R/IP 53 non-metallic enclosure
- Designed to have optimum serviceability - Operates within a wide temperature range (0-60 degrees C) and
- Air inlet louvers specially designed to operate at rated load humidity up to 95%
even at 50 deg. C enclosure temp.
- Made on special purpose CNC machines for consistency Control panel: Powder coated control panel manufactured
in quality and workmanship with 14 / 16 gauge CRCA sheet provides:
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme - MCCB / ACB of suitable rating with overload and short circuit
environments protection
- Use of stainless steel hardware - Voltmeter and Ammeter with selector switch
- Insulation material meets exacting IS 8183 specs for better - KW / PF meters
attenuation - Frequency meter
- KWh meter
- Indicating lamps for “Load On” and “Set Running”
- Current transformers
- Aluminium busbars of suitable capacity with incoming and
outgoing terminations
- Instrument fuses duly wired and ferruled

Optionals
Engine: Heavy duty air cleaner, lube oil / coolant heater with
thermostatic switch
Alternator: Thermistors, PMG excitation, space heater
Control panel: "PowerCommand ® Control Panel (PCC 3100) "
for microprocessor based governing, regulation, metering,
monitoring and auto synchronising control system. AMF control
panel, battery charger, remote/ auto start panel, auto/ manual
PowerCom® features: synchronizing panel and audio/ visual annunciation for faults.

- Engine electronic governing Others: Mobile sets with canopy


- Genset metering parameters like lube oil pressure, coolant
temperature, engine speed (rpm), run hours, DC voltage,
intake manifold temperature (wherever applicable), 3 phase
volts and 3 phase amperes, frequency, kW, kVA, power factor

www.cumminsindia.com
Our energy working for you.TM
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Technical data
Generator set specifications
Model CJ 600 D5 P CJ 625 D5 P
Prime Power Rating kVA 600 625
Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 Hz
Power Factor 0.8 (lag) 0.8 (lag)
No. of phases 3 phase 3 phase

Engine specifications
Make Cummins Cummins
Model VTA 28 G3-I VTA 28 G5-I
No. of cylinders 12 ‘Vee’ 12 ‘Vee’
Aspiration Turbocharged-Aftercooled Turbocharged-Aftercooled
Bore x Stroke 140 mm x 152 mm 140 mm x 152 mm
Displacement 28 ltrs 28 ltrs
Output - Prime 530 kWm 560 kWm
Fuel consumption @ 75% load with Radiator & Fan 96.3 ltr/hr 98.6 ltr/hr
Fuel consumption @ 100% load with Radiator & Fan 123.9 ltr/hr 131 ltr/hr
Typical lube oil consumption @ 100% load 0.15 ltr/hr 0.15 ltr/hr
Total wet weight ( engine + radiator and fan) 3354 kg 3354 kg
Length x Width x Height (engine) 2240 x 1265 x 1820 mm 2240 x 1265 x 1820 mm
Compression Ratio 14.1 : 1 13.5:1
Piston Speed 7.6 m/s 7.6 m/s
Governor / Class Electronic / A1 Electronic / A1
Lubricating oil sytem capacity 95 ltrs 95 ltrs
Coolant capacity (engine + radiator) 250 ltrs 250 ltrs
Combustion air intake @ 100% load (+/- 5%) 42.5 m 3/min 46.1 m 3/min
Fan air flow across radiator 1133 m 3/min 1198.13 m 3/min
Exhaust Temperature 453 oC 457 oC
Battery Capacity / Rating 180 AH, 2 X 12 V 180 AH, 2 X 12 V

Alternator specifications
Make Stamford Stamford
Frame size / Model No. HC5E HC5F
Voltage Regulation + 1.0% + 1.0%
Insulation Class H Class H
Standard Enclosure IP 23 IP 23
Winding Pitch 2 / 3 Pitch 2 / 3 Pitch
Stator Winding Double layer lap Double layer lap
Rotor Dynamically balanced Dynamically balanced
Wave form distortion No load < 1.5%, non distorting No load < 1.5 %, non distorting
balanced linear load < 5 % balanced linear load < 5 %
Telephone Interference Factor Better than 50 Better than 50
Total Harmonic Factor Better than 2% Better than 2%

Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046

Rating definitions
Prime Power (PRP): - Fuel consumption data is based on diesel having specific
Applicable for supplying power to varying electrical load for gravity of 0.85 and conforming to IS:1460
unlimited hours. Prime Power (PRP) is in accordance with - Oil consumption data is based on oil having specific gravity of
ISO 8528. Ten percent overload capability is available in 0.89 and meeting CF4 API categories
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514. - Fuel consumption tolerance is +5%

Emergency Standby Power (ESP):


Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.

www.cumminsindia.com
Our energy working for you.TM
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Typical enclosed genset dimensions*
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)
CJ 600 D5 P 600 kVA 7000 2500 2925 10500
CJ 625 D5 P 625 kVA 7000 2500 2925 10500

Our energy working for you.TM

© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.

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