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Pulse Primer

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0% found this document useful (0 votes)
71 views

Pulse Primer

Uploaded by

shaker
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 37

Brüel & Kjær Pulse Primer

University of New South Wales


School of Mechanical and Manufacturing Engineering
September 2005
Prepared by Michael Skeen and Geoff Lucas

NOTICE: This document is for use only at UNSW.


No copies can be made of this document
without the permission of the authors.
© Michael Skeen and Geoff Lucas 2005.
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Brüel & Kjær Pulse Primer


Brüel & Kjær Pulse Primer ............................................................................................1
Configuring Pulse IP Addresses ....................................................................................3
If it wasn't quite that easy…...........................................................................................4
Basic measurements.......................................................................................................5
Time Signal and Spectrum Analysis......................................................................5
Equipment Setup................................................................................................5
Setting up the template in Labshop....................................................................6
Setting up a new transducer .........................................................................................35
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Communication between the Pulse Front-end and the PC


Configuring Pulse IP Addresses
The Pulse Front-end communicates with the PC using an Ethernet connection. The
communication protocol used is the same as that used to connect your PC to a
network. In fact, it is possible to connect multiple Pulse units to a single PC using an
Ethernet hub or to set up communication with the Pulse Front-end over a standard
network, though this will not be discussed here.
Before the PC can communicate with the Front-end, the PC that the system is to be
connected to must know what IP address that the Pulse Front-end is using. It may turn
out that the PC was last connected to the Pulse Front-end that you wish to use. In this
case this process can be skipped.
The following steps describe the process of setting up the PC to communicate with the
Pulse Front-end using the 'Pulse Front-end Setup' Program.

1. Load 'Pulse Front-end Setup' Program.

2. Each Pulse system has a label specifying the IP Address or a name for the
Pulse Front-end that should be used with this system. Either look for this IP
Address or this name in the 'Existing configurations' box and select it. In this
case the IP address for this Pulse Front-end is 10.10.10.12, this has been
selected. When this has been selected, press the 'Connect' button.
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3. The next screen lets you start a Front-end configuration check. Run this check
by pressing the 'Next' button.

4. The next screen tells you that you have been successful in setting up
communication between the Pulse Front-end and the PC. Click finish and exit
the program. The equipment is now ready to start taking measurements.

If it wasn't quite that easy…


There are a number of things that can go wrong setting up communication between
the Pulse Front-end and the PC. The following gives a quick guide to solving these
problems.
• The PC may not be configured with a valid IP Address to communicate with
the Front-end successfully. Try setting the IP address on the PC as following
using the control panel and network connection. (Details are not given here on
how to do this as it varies with Operating System.)
o IP Address : 10.10.10.50
o Subnet Mask : 255.255.0.0
o Preferred DNS: 172.36.0.250
o Other values are not important.
• The IP address or name of the Pulse Front-end may not match the IP address
stored in the Front-end. It is possible to change this IP address using the 'Pulse
Front-end Setup' Program and an RS-232 connection. Detail of how to do this
are not given here as this should not have to be performed regularly, nor by the
in-experienced user.
• A cross-over Ethernet cable must be used, unless a network hub is in use.
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Basic measurements

Although, Pulse comes with numerous built-in setups for measuring various
situations, for example Modal Test Consultant is a powerful template performing
modal analysis, it is important to understand how to setup these templates, so that the
user can understand how to modify these pre-set configuration if necessary, or how to
setup templates that are not provided.

Time Signal and Spectrum Analysis

The most basic Sound and Vibration measurements that can be made are Time Signal
and Spectrum analysis. The following section gives instructions on how to setup a
simple measurement of the vibrations associated with tapping a beam.

Equipment Setup

The following equipment is required for this demonstration.

1x Pulse Front-end.
1x Pulse Front-end power supply.
1x PC with Pulse Labshop installed.
1x Ethernet crossover
1x Pulse Dongle.
It is possible to substitute another type of
1x B&K 2635 Charge Amplifier.
Charge Amplifier and/or accelerometer if
1x B&K 4393 Accelerometer.
these are not available.
This equipment should be connected as shown below.

Pulse Front-end

Pulse Dongle

Charge Amplifier

BNC Cable between


Charge Amplifier and
Channel 1 on the
Pulse Front-end

Computer with Pulse


Cross-over Ethernet cable
Labshop installed. Micro-dot cable between
accelerometer and
charge amplifier.

Accelerometer
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The accelerometer can be attached to anything that the vibration spectrum or time
response can be measured. A simple setup may involve mounting an accelerometer to
a table and the response of the tapping the table can be measured.
The results given in this document have been measured using a suspended beam.

Setting up the template in Labshop

The following describes how to setup a Pulse Labshop template to measure the time
signal and spectrum response of an accelerometer mounted on a beam that is tapped
with a finger.

1. Load the 'Pulse Labshop' program.


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2. Create a blank project by selecting 'Create blank project' and then clicking
'Ok'.

3. In order to setup a template, there are four important windows. These are
opened by selecting 'Organizer' from the menu and then clicking on each of
the four window titles listed below.

• Configuration
This window contains details of the inputs and outputs on the
Pulse Front-end and to specify what instruments are connected
to this Front-end.
• Measurement
This window is used to setup signal grouping and to specify
which analysers are to be used.
• Function
This window is used to setup the outputs from the analysers and
how they are to be used.
• Display
This window shows which measurements are currently
displayed and allows modifications to be made to the way the
measurements are displayed.
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4. The four windows mentioned previously are very important for setting up the
Pulse Labshop template. It is important that they are easily accessible. It is
therefore recommended that these windows be setup as shown below. This
configuration follows the flow that the setup process uses.
i.e. Configuration → Measurement → Function → Display

5. When creating a new blank template, Pulse Labshop automatically sets up


signals and attaches then to each of the Front-end inputs. In this case, only one
input is going to be used. Therefore, all the signals that have setup by Pulse
need to be removed. This is done by selecting Configuration → Remove →
All Signals. This step can be thought of as resetting the Front-end ready for a
new program.
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6. The next step is to expand the information in the configuration organizer. This
is done by clicking on the icons. This window shows all the all the input
and outputs that are available on the Pulse Front-end. The Pulse Front-end
consists of two basic components. Firstly, there is the Pulse Frame, this is the
black box that contains the electronics, and these frames come in various
different sizes. Different electronic modules are connected into the Pulse
Frame during manufacture. These modules contain the various acquisition
hardware modules.
The LAN Interface Module Type 7533 is common to most Pulse Front-ends.
This is the unit that allows communication between the PC and the Pulse
Front-end. This module also contains a number of low speed inputs that
sample at 10 Hz. Generally, these inputs are not used. It is also possible to get
LAN Interface Modules that include input and output hardware.
The other input module/s can be used for data acquisition and signal
generation. These modules come in various different configurations.
As the inputs on the LAN Interface module are not going to be used close
them by selecting clicking on the icon.

INPUT/OUTPUT
MODULE

LAN INTERFACE
MODEL TYPE 7533

7. In order for measurements to be made with Pulse, a transducer has to be


connected to one of the inputs shown in the configuration organiser. This is
done by right clicking on the input that the transducer will be connected to and
then selecting 'Select Transducer'.
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8. This brings up the 'Database Administrator' window. Using this window, it is


possible to attach many different types of transducers to the input. In this case
an accelerometer is going to be used for the measurement. This is selected
under family.

9. The next step is to select the name of the transducer that is to be used. In this
case a Type-4393 Accelerometer is to be used, with this connected to a Type-
2635 Charge Amplifier. The 4393+2635 configuration should be available
under type, select this. If it is not available, you will have to either setup this
configuration using the section in this guide, 'Setting up Transducers', or
modify the setting of an existing transducer for this setup.

10. Now that the transducer is connected in the software, a signal needs to be
allocated to this transducer. This is done by right clicking on the transducer
and selecting 'Add Signal'.
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11. This signal can be given a name by right clicking on it and selecting 'Edit
Label'. The name in this case should be 'Accelerometer', but any name can be
used.

12. The 'Configuration Organizer' window should now look as shown below.

13. To make the changes that have been made to the 'Configuration Organiser'
applicable to other windows it is necessary to click the 'Activate Template'
button or press F2.
This button is used to apply many changes that can be made to this and other
windows. If changes are made to the template, but they don't appear to have
taken effect, use this button to update all of the information in the template.

14. For the moment, work in the 'Configuration Organizer' window is complete.
The next steps involve using the 'Measurement Organizer' window. The list in
the 'Measurement Organizer' should be expanded by clicking on the or by
right clicking the text 'Measurement Organizer' and selecting 'Expand all'.
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15. It is now required to setup signal groups. Signal groups are required because
they the analysers that will be used shortly to accept multiple signals. It is only
possible to feed a signal into a Pulse Analyser by grouping it first. This step
may seem a bit pointless when there is only one signal, but the need for this
step will become clear when multiple signals are being used.
In this case, right click 'Groups' and select 'New Group'.

16. It is possible to rename this signal group by right clicking the group and
selecting 'Edit Label'.

17. Any name can be used for this group, but in this case the name 'Accelerometer
Group' is suggested.

18. Now a signal must be added to this signal group. This is done by right clicking
the signal group label and selecting 'Insert Signal' → 'Accelerometer'.
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19. The type of analyser that will be used needs to be set. In this case, the time
domain and frequency spectrum of the signal is required. An 'FFT Analyser' is
appropriate for this type of analysis.
To insert this type of analyser into this template, right click on 'Setup', then
select 'Insert' → 'FFT Analyser'.

20. This analyser now needs to be told which signals to analyses. This is done by
connecting this analyser to 'Accelerometer Group'. To do this right click 'FFT
Analyser' and select 'Insert Group' → 'Accelerometer Group'.

21. Quite a few changes have been made since the template has been updated.
Click the 'Activate Template' button now, or press 'F2' to carry the changes
that have been made over to the 'Input' section of the 'Measurement Organiser'.

22. The details of the 'FFT Analyser' and input signal are now in the available in
the 'Input' section. Remember to click the 'Activate Template' button regularly
so that changes are updated throughout the template.
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23. Now the 'FFT Analyser' needs to be set up. This process is started by right
clicking 'Setup' and selecting properties.

24. A number of different controls are available here controlling how the
measurement are taken and stored. For this demonstration on the trigger will
be used.
A trigger is some condition that has to be satisfied before a measurement will
be taken. In this case the trigger will be when the signal or acceleration
exceeds a certain level. This way the measurement will only be taken when
after the beam has been tapped.
To do this, enter a new trigger name, in this case 'Trigger 1' and click the
'New' button.

25. Now change the 'Trigger Type' to 'Signal'.


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26. The easiest way to set the trigger level is to click the 'Graphical Setup' button.

27. This program takes a measurement and then allows the trigger levels to be set
based on this measurement. Click the 'Start' button and then tap the beam with
a small amount of force.
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28. The response of this beam to this tap is shown on the graph. Now set the
trigger level such that the initial response exceeds this level. The trigger level
is shown on the graph as the green line. The trigger level can be adjusted by
either entering a value in the green box, 'Level', or graphically moving it with
the mouse.
The blue line or 'Hysteresis' level indicates the amount that the signal level
must change by after the trigger is activated for that trigger to still be valid. A
very large 'Hysteresis' level may mean that it is very difficult to activate the
trigger.
When the trigger level is correctly set, press 'Ok'.

29. From the previous graph in the trigger window, it can be seen that by the time
that the trigger is activated, some of the initial parts of the signal have been
lost. It is therefore necessary to take the measurement on some of the data
before the trigger is activated. This is done by putting a negative value into the
delay field. In this case a delay of -½ a second is used. Note that this value is
automatically changes to 500 milliseconds by Pulse Labshop.
Click the à button in the top left hand corner of the 'Setup' window to close it.
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30. Now that the trigger has been configured, it is now necessary to configure the
FFT analyser. Right click 'FFT Analyser' and select properties. This brings up
the configuration for the FFT Analyser. Using this window it is possible to
control a number of aspects of the FFT Analyser, including the resolution or
number of lines used by the analysis, the frequency span of the analysis, type
of averaging used and triggers can be applied.
The analysis that will be used here will only look at frequencies up to 1.6 kHz.
Set the frequency span to 1.6 kHz and also select 1600 lines so that the
measurement resolution will be 1 Hz.

31. Click on the 'Trigger' tab to bring up the trigger tab for the 'FFT Analyser'. The
trigger defined previously was called 'Trigger 1'. Set both 'Start Trigger' and
'Record Trigger' to 'Trigger 1'.
Close this window by clicking on the à button in the top right hand corner.
The FFT Analyser is now set up. Click 'Activate Template' or press F2 to
make sure the changes are applied to the template.

32. It is now time to move across to the 'Function Organiser' window. This
window is used to control which measurements are to be recorder by the
analysers. Expand 'Function Organiser' and right click 'Function Group'.
Select 'Insert'. This will add a new measurement.
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33. Pulse Labshop inserts a default measurement based on previous setting for the
template. In this case, a time response is required, so right click the created
function and select properties, so that the function can be changed to a time
response.

34. This brings up the functions property window. Change the function from 'Auto
spectrum' to 'Time'.

35. Insert another function, as per the previous instructions. Again right click the
function and change the Function type to 'Auto spectrum'.

36. A plot of the resulting measurement is easily taken by again clicking on each
of the created functions and selecting 'Show as' → 'Classic Display'. Do this
for both the 'Time' and 'Auto spectrum' functions.
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37. There should now be two windows that will display the results of the time and
Autospectrum measurements. This means that there are now six windows open
and switching between these windows could be confusing. It is possible to set
up task displays so that it is easy to switch between different parts of the
template.

38. Turn on the task bar by selecting 'View' → 'Task Bar'.

39. This will open the task bar on the left hand side of the screen. Right click on
this task bar and select 'Add Task'.
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40. Name the task display that you are creating. The first one that will be created
here will be to display the configuration windows. Type 'Configuration' and
press the 'Ok' button.

41. This will create a 'Configuration' button. The icon for this button can be
changed by right clicking the button and selecting 'Change Icon'. Click the
configuration button so that it is highlighted as shown below.

42. Organise the windows so that you can see all of the four configuration
windows and then select 'Task' → 'Save Task Layout'. This saves this display
to the configuration button, now when ever this button is pressed these four
windows will come up. Before trying this out, firstly set up another task button
that will display the time and Autospectrum plots.
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43. Right click the Task Bar again and select 'Add Task'. Name this new task
'Display'.

44. Now bring up the two results windows. Use the 'Window' menu to bring
'Time' and 'Autospectrum' to the front windows.

45. Rearrange these windows so that both results will be clearly visible. Select the
'Display' task button and then select 'Task' → 'Save Task Layout' from the
menu.

46. Try switching between the windows by clicking on the task buttons.
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47. The 'Measurement Bar' toolbar has been disabled for the 'Display' task. Click
the 'Display' task to activate this window. The 'Measurement Bar' toolbar
contains the 'Activate Template' button and also the buttons that are used to
start and stop the measurements. Reactivate this toolbar by selecting 'View' →
'Toolbars' → 'Measurement Bar'. Then select 'Task' → 'Save Task Layout' to
ensure that the toolbar is displayed each time the 'Display' window is opened.

48. It is now possible to start taking measurements. Click the 'Start' button on the
'Measurement Bar' toolbar.
The measurement process will not start until the trigger conditions have been
met. Therefore, tap the beam to start the measurement process.
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49. The display will take a couple of seconds to display the response. The time
and Autospectrum response should then be displayed in there respective
windows.

50. It is possible to save the template by selecting 'File' → 'Save' from the menu.
Similarly, in the future this template can be opened using 'File' → 'Open'.

Frequency Response Functions

Equipment Set-Up
The following equipment is required for this demonstration.

1x Pulse Front-end.
1x Pulse Front-end power supply.
1x PC with Pulse Labshop installed.
1x Ethernet crossover
1x Pulse Dongle.
It is possible to substitute another type of
2x B&K 2635 Charge Amplifier.
Charge Amplifier and/or accelerometer if
1x B&K 4393 Accelerometer.
these are not available.
1x B&K 8202 Hammer

Template Set-Up
1. Follow the steps 1-11 in “Time Signal and Spectrum Analysis” to set up two
signals:
• 8202 Hammer and 2635 Pre Amp in channel 1.
• 4393 Accelerometer and 2635 Preamp in channel 2.
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2. Activate the Template

3. Set up two signal groups in the Measurement Organiser and insert the signals
as shown in steps 14 – 18 in “Time Signal and Spectrum Analysis”

4. Insert the FFT into Setup in the Measurement Organiser tree and then insert
both groups into this, see steps 19 & 20 of the previous section.

5. Activate the Template

The measurement organiser should now look like this.


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6. Right click on the hammer signal in the measurement organiser and select
properties. Choose the Channel tab and change the Gain Adjust to –1. This
allows for the negative signal from the hammer.

7. To set up the trigger right click Setup and left click on properties. Choose the
trigger tab if it isn’t automatically chosen. Click the new trigger button and
insert a name, in this case hammer has been used. Change the trigger type to
signal.

8. Chose the type of signal to trigger from, in this case the hammer.
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9. Click on graphical setup. Click on start and tap the beam with the hammer as
if you were performing a measurement.

10. The impact of the hammer should be seen clearly. Set the Level and the
Hysteresis lines to an appropriate amount (usually 10 - 20% for the Level, and
5% for the Hysteresis). This can always be changed later if the hammer is
triggering too early or not at all. Also set the delay to -0.5s. Refer to sections
28 – 29 of “Setting up the Template in Labshop” for more information.

11. Click ok and close the Setup box.

12. Right click FFT Analyser and select properties. The analysis that will be used
here will only look at frequencies up to 1.6 kHz. Set the frequency span to 1.6
kHz and also select 1600 lines so that the measurement resolution will be 1
Hz.
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13. For this example three measurements will be taken and the results all will be
averaged, to do this insert 3 for the number of averages. Change the averaging
mode to linear.

14. Click the trigger tab. Set the Start Trigger to Hammer, Record Trigger to
Hammer and Average Trigger to New Record.

15. Click on the Spectra tab and chose the hammer group under cross spectrum.
Click the measured button. This allows the frequency response function to be
measured and displayed. The window should look like the picture below.

16. Under Setup and FFT Analyser in the measurement organiser tree, right click
the Hammer Group and chose properties. Change the Time Weighting
Window to Transient, the shift time to 480ms and the length to 50ms. The
shift time describes the time until the window starts, the length sets how long
the window will be.
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17. Now open the properties of the Accelerometer Group. Change the time
Weighting Window to Exponential, the Shift to 480ms and Tau to 100ms. Tau
describes the rate at which the exponential curve decays (the smaller it is the
faster it decays).

18. Activate the template and move to the function organiser.

19. Right click function group and select insert. This will add a function called
Autospectrum (Hammer). Right click it and go to properties.

20. Change function to Frequency Response H1. Set the Signal as Accelerometer
and the Reference Signal as Hammer.
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21. Similarly add a new function and change the function to Coherence.

22. Right click on both functions and chose Show As, Classic Display.

23. Follow steps 38 - 46 in “Time Signal and Spectrum Analysis” to create two
tasks in the task bar, one to show the configuration and the other to show the
two displays that have just been created.

24. The display layout should look like this.


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25. In the view tool bar select toolbars and measurement bar. This will provide
you with buttons to start and stop the measurement. Make sure to save this in
the display layout.

26. Now the time weighting functions need to be set. Move to the Configuration
window. Under the Function Organiser create 4 new function groups:
• Time (Accelerometer)
• Time (Hammer)
• Time Weighting (Accelerometer)
• Time Weighting (Hammer)

27. Add the 4 groups, right click on each and select properties.

28. Select the appropriate function and signal for each.

29. For the two Time Weighted functions select the time weight tab and chose Use
Signal Weighting.

30. Close the box and activate the template.

31. Create classic displays for the first two Time Functions.

32. Create a new task in the task bar called Time Weighting and arrange similarly
to the display task already created, showing the displays of Time
(Accelerometer) and Time (Hammer).
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33. Activate the template.

34. Click the run button and tap the beam with the hammer. Click the Stop button.
The time signals should show up like this. The graphs may need to be scaled,
if so right click on the graph and select properties. Under the Y Axis tab click
Autoscale.

35. Right click on each graph and select properties. Under the function tab select
Time Weighting (Accelerometer) for the first graph and Time Weighting
(Hammer) for the second. The two properties boxes should look like this.
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36. This will allow the time weighting function to be viewed over the time signal
it will be weighting, allowing the weighting function to be adjusted to fit
correctly. Notice that the zero value for each are not lined up. To change this
click on the Y Axis tab and change the minimum value to –1. Use the graphs
to tune the Shift and Length values of the transient window and the Shift and
Tau values for the exponential window. The transient window should cover
the length of the force impulse. The exponential window should start just
before the accelerometer signal and decay to zero before the end of the time
record to avoid overlap error.

A measurement can now be taken.

37. Click on the Display tab and activate the template. Click on the start button.
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38. Take three successive measurements; making sure the beam has stopped
vibrating before the next measurement is taken and that the hammer strikes the
same spot each time. The FRF and Coherence displays should look something
like this.

39. The coherence is a measure of how similar each of the averages are and it can
be used as a check to see whether the measurement is good or bad. At each of
the resonances the coherence should be 1 as this is where the signal is the
strongest. However at the anti-resonances it is expected that the coherence will
drop as the signal is now not as strong and is being significantly influenced by
noise in the system.

40. Now for example it may be important to zoom in on the resonance at 275 Hz
and look at it with a greater resolution. To do this right click on the FFT
Analyser in the Measurement Organiser and select properties. Change the
analysis mode to Zoom and change the centre frequency to 275 Hz. Change
the number of lines to 800 and change the span to 200 Hz. This has increased
to resolution to 4 lines per Hz.
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41. Notice how good the coherence has become; there isn’t a drop now at the anti-
resonance at 215 Hz.
Setting up a new transducer
Page 35 of 37

Setting up a new transducer


Setting up a new transducer under Pulse can be a useful task. While many B&K
products are already in the Transducer database, many non-B&K products are not.
The transducer database does not also readily support combining instruments, such as
a 2635 Charge Amplifier and an accelerometer, which is still in use in many
laboratories. By using adding these new combinations to the transducer database, it is
easy to use any combination of transducers with Pulse.
In this example an entry will be made for a 4394 Accelerometer connected to Pulse
via a 2635 Charge Amplifier.

1. The first step in adding a new equipment setup to the Pulse Transducer
database is to select 'Configuration' → 'Transducer Database'.

2. This will open the 'Database Administrator' window. Select 'Edit/Add' to add a
new transducer setup.
Setting up a new transducer
Page 36 of 37

3. This will open the 'Edit / Add Transducer Type'. Select 'Accelerometer' from
the 'Family' drop-down list.

4. Type a name into the 'Type' edit box. In this case '4393+2635'.

5. Enter a 'Nom. Sensitivity' and 'Sensitivity Unit' for this combination. When a
2635 is used, the sensitivity can be set using the dials on the front of the unit.
In this case select a 'Nom. Sensitivity' of 10 and a 'Sensitivity' of 'mV/ms^-2'.
The weight of the accelerometer can be found on the calibration sheet
provided with all accelerometers. In this case a 4393 Accelerometer weighs
2.4g. A description can be added if desired.
Setting up a new transducer
Page 37 of 37

Note: The sensitivity setting on the 2635 Charge Amplifier should be as


shown in the picture below. The 'Transducer Sensitivity' is taken from the
accelerometers calibration data sheet. The red LED indicates the decimal point
and is adjusted with the 'Transducer Sensitivity' switch. The Charge Amplifier
sensitivity or the sensitivity as seen by the analyser that the charge amplifier is
connected to is changed by altering the 'mV/Unit Out' dial. The high and low
pass filters are set using the lower two dials. The output can also be integrated
with respect to time to provide a velocity or displacement signal, though it
should be noted that some error can be introduced by integrating the signal as
any noise in the signal is also integrated and can cause the signal to drift from
a zero mean level.

TRANSDUCER
SENSITYITY DIAL

OUTPUT SENSITIVITY
TRANSDUCER
SENSITYITY SWITCH

HIGH PASS LOW PASS FREQUENCY


FREQUENCY FILTER FILTER DIAL
AND INTEGRATION
SELECTION DIAL

6. Click 'Ok' to apply the changes. Note that Remove can be used to remove a
transducer from the Transducer Database. Also click the 'Close' button in the
top right hand corner of the 'Database Administrator' window.
The transducer is now setup and ready to use in a template.

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