1.

GENERAL INFORMATION




RSB Drawframe

  

  

  



 
 

 

 



 
 
 
 












Advantages of single delivery

efficiency
 much higher efficiency :
100%

 more flexibility 90%

single delivery
 100%

 quick can changing 80%

 90%

 best accessibility 70%

80% double delivery
 can changer 1000 mm
 70% 400 double delivery
800 1200
delivery speed m/min

 400 800 1200

m/min
  





 


 
 

 

 
 
 
 

 

 

 
 
 
 

  



 
 
 
 
 
 
 

 
 

 

 
 
 

 
 
 
 

 
 
 

 
 
 

  

2. TECHNOLOGICAL FUNCTIONS



































  





































  






























  















Evenness diagram of a sliver with a low CV% but with spikes in the diagram

25
20
15
10
0
10
15
20
25

0 25 50 75 100 125 150 175 200





  

  
  
  
   
  
   

  

  
  
  

  
  


 


 




  




Spectrogram of a typical mechanical defect peak

Spectrogram of a typical break draft wave

Spectrogram of a LAP setting wave

  





















  

3. MACHINE ELEMENTS






























  








   













  































  





















 
 
 
 
 

  


















 
 
 
 
 
 

  







 
 
 
 











 

 

 




 
 

  

  
  











 
 

 
 
 
 

 




 

   
    
   
   
   
   
   
   
   
   
   

  


       
      

    
  
        
        


 
     
 
       
 
       
   
    
   
 
      


       

        

        

       


       

       


       

       
 
      
       
 
       
       
 
       
       
 
       
        
 
        


  
























 
 
 


  

  
 
 
 
 
 
 














  

     
 
  
  
 
 
 





























  

 












  


    
     
    









 








 












 
 
 
          
 
      
     
      
     
      
     
  
         
  

           


           



           



           



           


         


         




  














    
     
    





 


























 


 

          
 
          

           
            
          

           
         
 
          
           
            
       
   
        
         
 
          
          

           
          

           

  

        
   
        
       
   
        









  
  
  
  







 
 
 
 
 

 

  















 
 
 
 












  









 
 




 

 



  

 Coiler speed correct

  


  


Coiler speed too low


  
 


Coiler speed to high

 


 

 

 
 

  






 



 
         
 
          






 





  





 















  





        

        
 

    
      

   


    
    










  

 










 


     

    

    
    
   
  

     

  

 


 

  
   





 
 
 
 
 
 



  

 



    

     
       
      
     







Starting guideline

 

1002 1014 1026




996
1008

 

1005 1011






  




 










 

   









  






 






  

 RSB-D30 Lot - change
Stop machine

Raw material Sliver weight Menu 20.2 (2)

change change Enter target sliver
Menu 20.1 (1) weight
Turn leveler >off
Yes No
Yes No Menu 11.1 (2+3)
Set can filling
Start machine with
Reset counter
Verify draft roller slivers, w/o leveling
Set mechanical
settings & draft
main / break draft. NW1 - NW2 Menu 20.3 (1)
Menu 20.1 (2) LAP 1.Test
Automatic adaptation See recommen.chart
Verify Run machine with sliver weight >yes
Tension pullies slivers, w/o leveling
Menu 20.3 (2)
Stop machine Leveling intensity
Check sliver weight Recom. 99%
Verify
Scanning roller in Lab, Adjust gears
if necessary
Menu 20.1 (1) Menu 20.3 (3)
Turn leveling >on Adaptation fiber type
Verify See recommen.chart
Delivery speed Verify coiler speed
and can filling size
Start machine

Menu 20.2 (3)

Run 75 yard samples, Run 75 yards
Set actual sliver
in high and jog speed check weight in Lab
weight
Programming change
Mechanical change

Correct weight variation Menu 20.2 (3)

with Menu 20.3 (3) If required, change Run 75 yards,
"Adaptation fiber type" actual sliver weight check in Lab
again

Perform sliver test

n-1, n, n+1
If "0"-point deviation
Tune in Menu 20.3 (2)
green LED, has drifted,
"Leveling intensity"
NW1 -NW2
draft must be changed

Perform LAP tests in

batches of 3 different
settings 1029,1011,993
RQM Menu 21.1 Set Draw frame
"Auto adapt.sliver weight"
>yes into production.
Select LAP with best
CV%, run 3 additional
tests up/down 3mm inc.
Set A%, CV%, Spectrogram
limits

  










  

4. RECOMMENDATIONS






























  




















 
 
 
 
 
 






  

  


 



  

 

 


 









 
 
  

    

        
    
   
        
        
        
        
        

 

    

    
    

 

    

 
    

  




















  
 
        
 

       


         
         

       


        


  

5.







































  



















Evenness Diagram showing Spikes

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  


Diagram showing obvious waves
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0 25 50 75 100 125 150 175 200






























  





Ideal and Normal Spectrogram






  

 Break Draft Too Low or
Rollers Too Close









 Break Draft Too High or
Rollers are Too Open

Main Draft Rollers Too Close











Main Draft Rollers Too Open








  

 Main Draft Rollers Optimized







Drafting system pressure

Loss of sliver control












Leveling action point

Too early





  

 Leveling Action Point
Too Late
















Coiler Speed Too Low

Combed Cotton 35 mm







  

 Coiler Speed Corrected
Combed Cotton 35 mm


















 Front Top Roller, Out of Round




 



  

 Front Top Roller, Oval Shaped



  


 



Front Top Roller, Oval Shaped




  







WL Depending on draft

WL Independent of draft

  







              

 

              

              

              


  


               
               
               
               
               
               
               
               

  

  
  
  













   


   

   
    
    
    
    
    
    
    
    
    
    
    

Coiling into cans of Coiling into cans of
225 to 600 mm diameter 800,900 & 1000 mm diameter

  
















    

   
  
  
  
  






















  







  

1. GENERAL INFORMATION




 
 
 
 

 






 
 
 






  